cereals & grains
TRANSCRIPT
Analytical Instruments Sales & Service: +43 1 877 54 55-0 [email protected] 1
Analytical Instruments
CEREALS & GRAINS
05/2012
AUSTRIA BULGARIA CROATIA CZECH REPUBLIC HUNGARY POLAND ROMANIA SERBIA SLOVAKIA SLOVENIA
Analytical Instruments
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Your NOACK Contact
AUSTRIA NOACK & CO AG Auhofstraße 190 1130 Wien, Österreich Tel.: +43 1 877 54 55 - 0 Fax: +43 1 876 54 43 E-mail: [email protected]
POLAND NOACK Polen sp. z.o.o. Ul. Królowej Marysieńki 50 02-954 Warszawa, Polska Tel.: +48 22 853 45 80 Fax: +48 22 853 77 26
HUNGARY NOACK Magyarorszag Kft. Budaörsi ut 131/B Fsz.1 1118 Budapest, Hungary Tel.: +361 246 65 27 Fax: +361 246 69 30
CZECH REPUBLIC NOACK CR, spol. s.r.o. Pacajevova 934/32 149 00 Praha 4 Czech Republic Vídeňská 122 Brno, 619 00 Czech Republic Tel.: +42 05 334 39 721 Tel.: +42 02 679 13 415 Fax.:+42 02 729 10 092
CROATIA NOACK d.o.o. Vodovodna 20 A 10000 Zagreb, Croatia Tel.: +385 1 369 20 10 Fax: +385 1 369 20 11
BULGARIA NOACK BULGARIA LTD Str.Tintyava 13 A 1113 Sofia, Bulgaria Tel.: +359 2 971 22 81 Fax: +359 2 971 38 62
ROMANIA S.C. NOACK Romania S.R.L. Str. Ion Urdăreanu, nr.34, et.5, Sector 5 050688 Bucuresti, Romania Tel.: +40 21 317 66 70 Fax: +40 21 316 66 58
SLOVAKIA NOACK Slovakia s.r.o. Radiova 38 82104 Bratislava 2, Slovakia Tel.: +42 12 434 116 31 Fax: +42 12 434 116 32
SERBIA NOACK & CO South East d.o.o. Stevana Musica 17, App. 17, Fl.5 21000 Novi Sad, Serbia Tel.: +381 21 533 220 Fax: +381 21 533 230
Sales & Service: +43 1 877 54 55-0 [email protected]
CONTENT Analysis of CEREALS & GRAINS
Cereals, Grain, Flour, Dried Fruits, Feed & Forage
NIR-Online – Process control and optimization 4
NIR-Online – Flour Production 8
NIR-Online - Feed 11
AgriQuant A1, B1 12
AgriQuant B1 for Soy Raw Material 14
AgriQuant for Forage 17
AgriQuant B1 for Pig Feed 19
AgriQuant B1 for Cattle Feed 21
FoodQuant B2, B3, B4, B5 23
FoodQuant B3 for Flour 25
AgriCheck™ & AgriCheck Plus 27
MultiCheck™ - Versatile NIR Analyzer 29
OmegAnalyzer G™ - Whole Grain & Oilseed Analyzer 31
humimeter FS4 – Grain moisture meter 33
Please note, that not all products listed in this brochure are distributed by NOACK in all countries. Please consult with your local NOACK contact person.
Analytical Instruments
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NIR-Online – Process control and optimization
Planning, consulting, installation – all under one roof
The perfect solution for controlling, optimizing and documenting
Perfect planning and process integration
Good advice – from the start and whenever it’s needed
Fast and secure installation without downtime
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NIR-Online – Process control and optimization
The system: powerful, innovative Technology which optimises production processes Smooth running processes need systems, which can always be relied on. From planning through to realization, you can trust on NIR-Online and be rewarded with maximum return and innovative quality assurance. Whether you analyze foodstuffs, animal feed, chemicals or pharmaceuticals – the same high standards apply to each branch of industry. There is no room for compromise on quality and cost. Whoever invests in optimizing processes must be sure of enjoying consistent, reliable high product quality in return; all this with calculable costs and no extended downtime. The NIR-Online system can be integrated smoothly in all current ERP and process control software, works well through all interfaces and offers maximum process transparency and documentation. The system adjusts the quality to fall in line with new processes and process changes. You will always be able to meet the ever higher demands being presented by the market. Place your trust in a system, which will always be there for you – in all phases of production.
What counts: security, efficiency Your investment in consistent, high product quality The NIR-Online system accompanies processes in their entirety; it reliably controls the raw materials to be processed, monitors production process and subsequently checks the end product. Secure a decisive advantage in your market – reduce costs, avoid downtime, increase product quality, and in doing so, cement long term customer relationships.
Analytical Instruments
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NIR-Online – Process control and optimization
A system which excludes errors from the start With the NIR-Online system, you can define and optimize mixing ratios in your laboratory, meaning
you can create the best possible products for your customers. You can conduct small scale experiments on later large scale production goods. Your laboratory can test liquids and pastes, as well as solid and viscous materials with NIR-Online. The system removes quality fluctuation from production processes, enabling constant process monitoring and real-time control. Automatic documentation and the inclusion of measured data in the current process control system guarantee 100% traceability. Manual sampling is rendered unnecessary, product and consumption optimization are ensured and complaints are prevented. The many advantages of the NIR-Online System are plain to see.
1. Automatic determination of product homogeneity
Values are calculated without calibration by means of real-time measurement of spectral variation. The graph shows the extent of the variation and the reduction from the mixing process through to the end product.
2. Fast fingerprints for quality control Current measured spectra are compared with known spectra in a database, enabling you to determine the ideal end point of a mixing process. The exact conformity with recipe components can be verified at the same time.
3. Quantitative and qualitative regulation Initially, a calibrated spectral analysis of the individual components is carried out. This more complex method ensures that the conformity of quality and quantity of the recipe components. 100% quality is guaranteed.
NIR-Online is the intelligent, efficient and cost-effective solution for all production and processing companies. Control, correct and document – this leads to: optimized production processes. The integration into both planned and existing systems is quickly completed. NIR-Online will improve your production – effectively and for the long term. Reduce costs and opt for precise product quality. For 100% satisfied customers.
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NIR-Online – Process control and optimization
X-ONE (NIR) X-FIVE (VIS) X-THREE (NIR/VIS)
Durable A system equipped with automatic referencing and redundant light source. It gives you 2 years of continuous operation – without maintenance! The use of a diode array spectrometer enables you to achieve superior rapidity of measurement with a high level of accuracy, even with fast moving samples.
X-TWO (NIR/CCD) X-FOUR (NIR/VIS/CCD)
Innovative This innovative system can additionally boast a high resolution color camera, which measures even the most fractional differences in color, structure and size. As such, you are able to determine both outward characteristics and chemical properties, which can then be displayed in whatever form you may choose.
SX-SUITE Outstanding The SX-SUITE software lets you monitor processes all the time, whilst also enabling you to control and optimize in real-time; all this, with outstanding user friendliness. Simple integration of measured data and automatic documentation guarantee 100 % traceability; manual sam-pling and gaps in process monitoring are condemned to the past. Effective consumption optimization and process standardization pave the way to your commercial success.
Typical Specifications
Ex protection from explosion class
1/2 G & D T80 °C
Stainless steel housing IP65
Operating pressure: 30bar
Dimensions: 200x220x135mm, 7kg
Optical reference surface Ø 40mSupply: 12V, 2A
Interfaces: Bluetooth™ up to 10m, RS232, RS422 up to 2km
MTBF > 18 000 hrs.
Measurement period ~ 10ms
CCD colour camera / X-TWO / X-FOUR
Software Windows Vista / Windows XP
DA-spectrometer: 350 to 920nm and/or 950 to 1750nm
Vibrations: 0.2G at 0.1 to 150Hz.
Ambient temperature: -10 to 40 °C Relative humidity: <90 %, non-condensing
Analytical Instruments
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NIR – ONLINE
Flour Production
Flour production with complete security and transparency
Grain receive
When grains are delivered to a mill the first analysis of the previous sample is done by the laboratory system X-Rot and afterwards by the process analyser of NIR-Online GmbH. Reflections vary according to quality of grains in near infra red (NIR) spectra. Moisture, protein and other ingredients are directly shown as data and graphs by the NIR-Online software SX-Suite. Contamination, foreign grain and even ergot can be identified by using an additional integrated camera. If deviations are noticed the delivery is stopped immediately, if grains are accepted they are stored selectively according to their quality parameters.
Same NIR technique in laboratory and production
Identical calibrations in laboratory and production
Control by NIR and VIS spectra and picture analysis
Segregation according to quality in grain acceptance
Automatic sampling even for storage samples
Mixture before first lead shot
A certain flour type is produced by drawing the necessary charges from the silos, mixed and tempered accordingly with scales. After some hours of holding time the first lead shot is made controlled by a NIR-Online process analyser with colour camera. This ensures a complete control of the grain mixtures.
Controlled draft and mixing from silos
Automatic adjustment of mixture for protein and/or water
Control and dosage of sprinkled water on grains (tempering)
Huge time saving of holding time
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NIR – ONLINE
Flour Production
Flour production and milling A NIR-Online process analyser with camera controls the quality of flour during its production. Especially the ash value is an important quality feature for mills. The presetting in software secures the production of the designated flour according to DIN rules. If deviations are noticed the system readjusts via dosing screws. Report function of the software delivers extensive data for tracking production processes.
Implementation of passage control is optional
NIR and VIS spectra deliver maximum accuracy for ash
Speck control with CCD camera
Flour blending according to ash is possible
Documentation according to current GMP rules
Integration of measured data in all control systems Time invariant
Laboratory measurements
A parallel implementation of a NIR-Online device in the laboratory of the mill ensures usage of the same calibration in production and laboratory. The analyser in the lab mainly measures previous samples and average samples but may also be used for new grain types and special customized flours. Final quality control of goods before dispatch is ensured.
Maximum security and quality standards
Complete reports for the mill management (traceability)
Customer may choose stage of automation
Safe-guarding of delivery
Stable flour quality
Analytical Instruments
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NIR – ONLINE
Flour Production
Facts about the NIR-Online process analyser:
Dimension (WxLxH) only 200 x 220 x 135mm
Robust stainless steel case IP 65
Multi parameter analysis
Information in milliseconds
Whole grain and flour measurements
Easy sample presentation
Calibrations inclusive
4 cm diameter spot size
W-Lan, profibus, CAN-Bus
Your benefits:
Optimized production processes and gapless quality control Unique and patented combination of NIR-, VIS- und CCD technology Real-time measurement Consistent high product quality Maximum accuracy for ash Process transparency and documentation Real-time monitoring from intake of raw materials (grain) to finished product Speck control with CCD camera, detection of impurities Save costs through defining and optimizing the mixing ratios and recipes Return of investment in a very short time Automatic calibration
Device and automatic calibration function are patented
X-Four system with automatic sampler in a mill. Patented combination of NIR / VIS and camera
Easy installation
XML - / batch report, QC Journal
Automatic calibration function
Redundant light source
ATEX certified
Dust protected
Temperature stabilized
No optical fiber
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NIR –ONLINE
Feed
FEED – Raw material intake and production control
Unique and patented combination of NIR/VIS and CCD measurements
Real-time quality control from raw material intake to the finished products
Same NIR-technology in laboratory and production
Optimized production process
Ensure reliable high product quality
Maximum process transparency and documentation
Save costs through optimizing mixing ratios and recipes
Automated calibration Products
Raw material Mixed feed Pet food Silage
Grain Fish feed Dog feed Gras
Canola Pig feed Bird feed Hey
Soja Cattle feed Rodent feed Alfa alfa
Sunflowers Poultry feed Cat feed Corn
Corn Horse feed S.A.feed
Properties and Parameter
Ash pH value Fat/Oil NDF
Fibre Amino acids Starch Moisture
Colour Sugar Ethanol Protein
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Analytical Instruments
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AgriQuant A1, B1
Optimized sampling solutions
Exceptional spectral performance
No scheduled maintenance, low cost of ownership
Powerful software package with InfraQuant and Horizon QI The light source in the AgriQuant has an expected lifetime of 10 years
and the laser has even longer expected lifetime
Substantial amount of starter calibrations through Quantum calibration
program
Spectroscopic Performance (typical, at 25 °Celsius with InAs detector)
Spectral Range 3,700 to 14,885 cm-1
Signal to Noise (60 s, 16 cm-1, at peak response) > 500 000: 1
Frequency Repeatability (@ 7300 cm-1) < 0.006 cm-1
Frequency Accuracy (@ 7300 cm-1) < 0.01 cm-1
Absorbance Reproducibility (toluene) < 0.002 AU
Optical Bench
Beamsplitter Material ZnSe (non-hygroscopic)
Interferometer Mechanism (patent pending) High-throughput double pivot
Michelson, fully jacketed
Source (with electronic stabilization) Quartz Halogen, 10-year expected life
Solid-state Laser Maintenance Free
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AgriQuant A1, B1
The AgriQuant is based on the latest FT-NIR technology from ABB Bomem, the world leader in FT-NIR technology. The equipment combines exceptional performance with low cost of ownership.
AgriQuant A1 has been developed for the analysis of heterogeneous samples with special requirements e.g. soil, where there is a high demand for the sensitivity of the detector. Sampling: The sample is analysed on the QIA1020 accessory. The sample is analysed by reflection measurement in 125ml glass jars with lids. The glass jar rotates during analysis providing representative sampling, making sure the sample is constantly mixed and reducing the effects of product heterogeneity. The glass jar has a large opening for easy filling. The lid ensures that the sample is stored under stable conditions and that influence from the surroundings is minimised. After analysis the glass jar can be safely sent to reference analysis or stored. The glass jar can be cleaned and reused many times. Keeping the cost per analysis very low. There is plenty space on the glass jar for barcode labels. The barcode is easily read by a barcode reader connected to the AgriQuant A1 system.
AgriQuant B1 has been developed for the analysis of heterogeneous samples e.g. feed and forage, but many other products can be analysed on the AgriQuant B1.
Sampling: The sample is analysed on the QIA1020 accessory. The sample is analysed by reflection measurement in 125ml glass jars with lids. The glass jar rotates during analysis providing representative sampling, making sure the sample is constantly mixed and reducing the effects of product heterogeneity. The glass jar has a large opening for easy filling. The lid ensures that the sample is stored under stable conditions and that influence from the surroundings is minimised. After analysis the glass jar can be safely sent to reference analysis or stored. The glass jar can be cleaned and reused many times. Keeping the cost per analysis very low. There is plenty space on the glass jar for barcode labels. The barcode is easily read by a barcode reader connected to the AgriQuant B1 system. Workstation The AgriQuant comes with an external computer, which enables the use of a range of add-ons, offering the user maximum flexibility, e.g. touch screen, label printer and barcode reader. The external PC enables rapid upgrade on-site, this reduces any downtime of the equipment to a minimum. The AgriQuant is supplied with a powerful software: InfraQuant 2.5 (easy to use FT-NIR QC software, to collect, present and handle analytical results) and Horizon QI offering a series of strong spectroscopic tools.
Analytical Instruments
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AgriQuant B1 for Soy Raw Material
Optimized sampling solutions
Exceptional spectral performance
No scheduled maintenance, low cost of ownership
Powerful software package with InfraQuant and Horizon QI
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AgriQuant B1 for Soy Raw Material
Production of animal feeds requires precise control over the different raw materials used. NIR analysers have
widely replaced the traditional methods, since they can run a large amount of samples in a short time. The NIR
analyser is to be placed either in the lab or in the production area and can be operated by plant personnel. The
AgriQuant B1 is a versatile FT-NIR analyser that will deliver analysis results for your soy samples in less than one
minute.
Analyser: AgriQuant B1 The AgriQuant B1 is based on the latest generation FT- NIR technology and has the following main features: • Cutting edge spectral performance and best signal to noise ratio on the market • Very easy to operate and maintain • Strong software package with InfraQuant and Horizon QI • Very low maintenance costs. The AgriQuant B1 has no scheduled maintenance and the light source has an expected lifetime of 10 years.
Analysis: The sample is analysed by reflection measurements in 125ml glass jars with lid, which are rotating during analysis. By rotating the glass jar the sample is constantly mixed ensuring representative sampling and that effects from product heterogeneity are reduced.
The glass jar has a large opening for easy filling. The lid ensures that the sample is stored under stable conditions
and protected from influence from the surroundings. After analysis the sample is easily stored or send to
reference analysis. If many samples have to be analysed, the size of the glass jar has plenty of space for a
barcode. The barcode is easily read with a barcode reader connected to the AgriQuant B1.
Calibration The AgriQuant B1 is calibrated against certified methods for the different components.
The NIR region contains both combination and overtone information. The most sensitive bands are those derived
from the O-H, N-H and C-H stretch regions. To compensate for path length changes due to scattering effects
from the sample, all spectra were pre-processed using Multiplicative Scatter Correction and mean centring. A
Partial Least Squares (PLS) model was developed based on the analytical and spectral data.
Calibration Performances, Examples Table 1 shows the performance of the calibrations developed for all the components with chemical reference analysis available.
Conclusion The AgriQuant B1 is a strong FT-NIR analyser for soy raw material, supplying results in less than one minute for multiple components. With the AgriQuant B1 you can eliminate individual analysis on each constituent and save on manpower, training and time. The AgriQuant can be placed in the lab or in the factory. The intuitive InfraQuant software guides the plant personnel through the steps of the analysis and the results are displayed with easy to understand color codes. With barcode option it is possible to measure many samples each hour making the AgriQuant B1 an excellent choice for the feed factory or lab.
Property Range % NIR SECV
Unground
NIR SECV
Ground -
Petri dish
Protein 36 – 49 0.70 0.50
Fat 2 – 25 0.63 0.40
Ash 4.2 – 6.8 0.29 0.33
Raw Cell Matter
2.5 – 7.0 0.72 0.67
Moisture 8.50 – 13.0 0.30 0.20
Density 0.57 – 0.74 0.02 0.02
Table1: Performance of the soy raw material calibrations
Analytical Instruments
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AgriQuant for Forage
Optimized sampling solutions
Exceptional spectral performance
No scheduled maintenance, low cost of ownership
Powerful software package with InfraQuant and Horizon QI
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AgriQuant for Forage
Forage - grass and maize silage - is widely used for feeding cows, and it is mandatory to know all the major components and the feeding value of these products. NIR analyzers have replaced most of the traditional methods, since they can run a large amount of samples in a short time, either manually or automated. The analysis time per sample is less than one minute.
Analyser: The FT-NIR AgriQuant The AgriQuant FT-NIR analyser is used for non-destructive analysis of heterogeneous agricultural samples. The pretreated sample is filled into the lidded glass bottle and placed on the accessory. To ensure consistency and analysis of a large amount of the sample, the sample is mixed during analysis. The sample can be kept due to the sealed bottle. The AgriQuant is powered by the latest ABB Bomem FT-NIR technology and measures the entire spectrum of the sample, i.e. in the range 14000-3800 cm-1 (700-2600 nm). It generates a large amount of high-quality spectral data, which makes it possible to precisely determine multiple components.
With no scheduled maintenance for five years, the AgriQuant is practically maintenance-free. It is equipped with parts with a long lifetime. For instance, the laser and NIR source have an expected lifetime of ten years. AgriQuant is operated with the InfraQuant software, which makes it easy for everybody to work with analyses. Two clicks with the mouse is enough to make the analysis. Among the features is a wizard that guides the operator through the program, spectra are displayed right away, and sample information and trends can be reviewed easily.
Calibration The AgriQuant is calibrated against certified methods for the different components. The NIR region contains both combination and overtone information. The most sensitive bands are those derived from the O-H, N-H and C-H stretch regions. Different pre-processing has been used for the different components, typically mean centring and manual base line correction – sometimes 2nd derivative (Savitsky-Golay). A Partial Least Squares (PLS) model was developed based on the analytical and spectral data.
Calibration Performances – Example 60 samples of dried maize and 70 samples of dried grass have been used for the modelling. The material has been ground and put into glass bottles. Table 1 shows the performance of the calibrations developed for all the components with chemical reference analysis available. Repeatability test has been done with a sample of grass measured 5 times.
Conclusion The AgriQuant FT-NIR analyser is designed for analysing forage and feed. The bottled sample is fixed during analysis to see a large amount of the sample, which will lead to reliable and stable results. The results are obtained in less than one minute on multiple components. This eliminates individual analysis on each constituent and saves manpower, training and time. The analysis can be automated using transport belt, bar code reader or radio frequency tagging.
Grass Range % NIR SECV Repeatability
Protein 6-27 0.69 0.07
Fibre 17-38 0.89 0.08
In Vitro 52-84 1.84 0.54
Sugar 0.2-18.3 0.90 0.12
NDF 29-68 1.54 0.12
ADF 21-40 1.12 0.16
pH 4-5.4 0.094 0.022
Lactic Acid 1.2-13.8 0.62 0.072
Acetic Acid 0.9-3.5 0.27 0.078
Ammonium No. 0.06-0.3 0.030 0.003
Maize Range % NIR SECV Repeatability
Protein 6-10 0.37 0.08
Fibre 14-34 0.73 0.07
In Vitro 62-80 1.52 0.48
Starch 1-38 1.28 0.11
NDF 30-64 1.38 0.16
ADF 18-31 0.76 0.15
pH 3.7-4.1 0.072 0.018
Lactic Acid 2.7-7.2 0.43 0.064
Acetic Acid 1-4.4 0.26 0.077
Ammonium No. 0-0.11 0.008 0.003
Table 1: Performance of the dried forage calibrations
Analytical Instruments
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AgriQuant B1 for Pig Feed
Optimized sampling solutions
Exceptional spectral performance
No scheduled maintenance, low cost of ownership
Powerful software package with InfraQuant and Horizon QI
Analytical Instruments Sales & Service: +43 1 877 54 55-0 [email protected] 19
AgriQuant B1 for Pig Feed
Production of pig feed requires precise control over the different components based on the final
product specifications. NIR analysers have widely replaced the traditional methods, since they can run
a large amount of samples in a short time. The AgriQuant B1 can be placed in the production area and
be operated by plant personnel. The AgriQuant B1 will deliver analysis results for your pig feed
samples in less than one minute.
Analyser: AgriQuant B1 The AgriQuant B1 is based on the latest generation FT- NIR technology and has the following main features: • Cutting edge spectral performance and best signal to noise ratio on the market • Very easy to operate and maintain • Strong software package with InfraQuant and Horizon QI • Very low maintenance costs. The AgriQuant B1 has no scheduled maintenance and the light source
has an expected lifetime of 10 years.
Analysis: The sample is analysed by reflection measurements in a 125ml glass jar with lid, which is rotating during analysis. By rotating the glass jar the sample is constantly mixed, ensuring representative sampling and that effects from product heterogeneity are reduced. The glass jar has a large opening for easy filling. The lid ensures that the sample is stored under stable conditions and protected from influence from the surroundings. After analysis the sample is easily stored or send to reference analysis. If many samples have to be analysed, the size of the glass jar has plenty space for a barcode, which is easily read with a barcode reader connected to the AgriQuant B1
Calibration The AgriQuant B1 is calibrated against certified methods. The NIR region contains both combination
and overtone information. The most sensitive bands are those derived from the O-H, N-H and C-H
stretch regions. In order to compensate for path length changes due to scattering effects from the
sample, all spectra were pre-processed using Multiplicative Scatter Correction and mean centring. A
Partial Least Squares (PLS) model was developed based on the analytical and spectral data.
Calibration Performances Table 1 shows the performance of the calibrations developed for all the components with chemical reference analysis available. Repeatability tests were performed measuring the same sample 10 times. Performance was tested using a set of 18 unknown samples calculating the SEP (Standard Error of Prediction) value.
Conclusion The AgriQuant B1 is a strong FT-NIR analyser for pig feed, supplying results in less than one minute for multiple components. With the AgriQuant B1 you can eliminate individual analysis on each constituent and save on manpower, training and time. The AgriQuant B1 can be placed in the lab or in the factory. The intuitive InfraQuant software guides the plant personnel through the steps of the analysis and the results are displayed with easy to understand color codes. With barcode option it is possible to measure many samples each hour making the AgriQuant B1 an excellent choice for the feed factory or lab.
Property Range % NIR SECV
Ungrinded
Repeata-
bility
SEP
Protein 13 – 21 0.60 0.20 0.60
Fat 2.5 – 8.5 0.39 0.13 0.48
Starch 17 – 45 1.70 0.70 2.2
Sugar 3.5 – 12 0.50 0.20 0.60
Ash 4 –8 0.26 0.14 0.41
Raw Cell Matter 2.5 – 11 0.54 0.28 0.36
Moisture 10.5–14.5 0.20 0.10 0.30
Density 0.53 –0.67 0.02 0.01 0.02
Phosphorus 0.3 – 0.75 0.04 0.02 0.04
Table1: Performance of the pig feed calibrations
Analytical Instruments
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AgriQuant B1 for Cattle Feed
Optimized sampling solutions
Exceptional spectral performance
No scheduled maintenance, low cost of ownership
Powerful software package with InfraQuant and Horizon QI
Analytical Instruments Sales & Service: +43 1 877 54 55-0 [email protected] 21
AgriQuant B1 for Cattle Feed
Production of cattle feed requires precise control over the different components based on the final product specifications. NIR analysers have widely replaced the traditional methods, since they can run a large amount of samples in a short time. The AgriQuant B1 can be placed directly in the production area and be operated by plant personnel. The AgriQuant B1 will deliver analysis results for your cattle feed samples in less than one minute.
Analyser: AgriQuant B1 The AgriQuant B1 is based on the latest generation FT-NIR technology and has the following main features: • Cutting edge spectral performance and best signal to noise ratio on the market • Very easy to operate and maintain • Strong software package with InfraQuant and Horizon QI • Very low maintenance costs. The AgriQuant B1 has no scheduled maintenance and the light source
has an expected lifetime of 10 years.
Analysis
The sample is analysed by reflection measurements in a 125ml glass jar with lid, which are rotating during analysis. By rotating the glass jar the sample is constantly mixed ensuring representative sampling and that effects from product heterogeneity are reduced. The glass jar has a large opening for easy filling. The lid ensures that the sample is stored under stable conditions and protected from influence from the surroundings. After analysis the sample is easily stored or send to reference analysis. If many samples have to be analysed, the size of the glass jar has plenty of space for a barcode, which is easily read with a barcode reader connected to the AgriQuant B1.
Calibration The AgriQuant B1 is calibrated against certified methods for the different components. The NIR region contains both combination and overtone information. The most sensitive bands are those derived from the O-H, N-H and C-H stretch regions. To compensate for path length changes due to scattering effects from the sample, all spectra were pre-processed using Multiplicative Scatter Correction and mean centring. A Partial Least Squares (PLS) - model was developed based on the analytical and spectral data. Calibration Performances – Example Table 1 shows the performance of the calibrations developed for all the components with chemical reference analysis available.
Conclusion The AgriQuant B1 is a strong FT-NIR analyzer for cattle feed, supplying results in less than one minute for multiple components. With the AgriQuant B1 you can eliminate individual analysis on each constituent and save on manpower, training and time. The AgriQuant B1 can be placed in the lab or in the factory. The intuitive InfraQuant software guides the plant personnel through the steps of the analysis and the results are displayed with easy to understand color codes. With barcode option it is possible to measure many samples each hour making the AgriQuant B1 an excellent choice for the feed factory or lab.
Grass Range % NIR SECV Ungrinded
Corr. Coefficient
Protein 14 – 38 0.80 0.99
Fat 2 – 10 0.45 0.89
Starch 6 – 35 1.60 0.95
Sugar 3 – 10 0.70 0.80
Ash 5.5 – 10.5 0.70 0.74
Raw Cell Matter 6 – 16 1.18 0.80
Moisture 9 – 15 0.40 0.90
Density 0.5 – 0.64 0.01 0.77
Salt 0.6 – 1.2 0.07 0.80
Phosphorus 0.5 – 0.95 0.03 0.93
Table 1: Performance of the cattle feed calibrations
Analytical Instruments
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FoodQuant B2, B3, B4, B5
Optimized sampling solutions
Exceptional spectral performance
No scheduled maintenance, low cost of ownership
Powerful software package with InfraQuant and Horizon QI The light source in the FoodQuant has an expected lifetime of 10 years
and the laser has even longer expected lifetime
Substantial amount of starter calibrations through Quantum calibration
program
Spectroscopic Performance (typical, at 25 °Celsius with InAs detector)
Spectral Range 3,700 to 14,885 cm-1
Signal to Noise (60 s, 16 cm-1, at peak response) > 500 000: 1
Frequency Repeatability (@ 7300 cm-1) < 0.006 cm-1
Frequency Accuracy (@ 7300 cm-1) < 0.01 cm-1
Absorbance Reproducibility (toluene) < 0.002 AU
Optical Bench
Beamsplitter Material ZnSe (non-hygroscopic)
Interferometer Mechanism (patent pending) High-throughput double pivot
Michelson, fully jacketed
Source (with electronic stabilization) Quartz Halogen, 10-year expected life
Solid-state Laser Maintenance Free
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FoodQuant B2, B3, B4, B5
The FoodQuant is based on the latest FT-NIR technology from ABB Bomem, the world leader in FT-NIR technology. The equipment combines exceptional performance with low cost of ownership. FoodQuant B2 has been developed for the analysis of homogeneous samples, e.g. powders and food additives, but many other types of products can be analysed using the FoodQuant B2. Sampling: The sample is analysed by reflection measurements in petri dishes on the QIA1025
sampling accessory. The petri dishes used for the analysis can be made of either glass, plastic or Teflon depending on local requirements. Teflon is especially suitable for production sites where glass and plastic are not allowed on site. After analysis the glass and Teflon petri dishes can be cleaned and reused many times. Keeping the cost per analysis very low.
FoodQuant B3 has been developed for analysis of heterogeneous products, e.g. flours, but many other types of products can be analyzed on the FoodQuant B3. Sampling: The sample is analysed by reflection measurements in petri dishes on the QIA1026
sampling accessory. The petri dishes can be made of either glass, plastic or Teflon depending on local requirements. The sample is spinning during analysis. This ensures representative sampling, that the analyser is seeing a large part of the sample and that effects from product heterogeneity is reduced. After analysis the glass and Teflon petri dishes can be cleaned and reused many times
The FoodQuant B4 has been developed for analysis of heterogeneous products, e.g. pastes, but many other types of products can be analysed using the FoodQuant B4. Sampling: The sample is analysed by reflection measurements in petri cups on the QIA1028 sampling
accessory. The petri cup is made of Teflon. This means that the petri cup can be brought into the production area, e.g. directly to the churn. The sample is spinning during analysis. This ensures representative sampling, that the analyser is seeing a large part of the sample and that effects from product heterogeneity is reduced. After analysis the Teflon petri cup can be cleaned and reused many times. Keeping the cost per analysis very low.
FoodQuant B5 has been developed for analysis of liquid samples, e.g. sugar solutions, soya etc, but many other samples can be analysed using the FoodQuant B5. Sampling: The sample is analysed by transmission measurements in inexpensive vials on the
QIA1075 Universal Vial Sampler. The Universal Vial Sampler has space for 5mm, 8mm and 12mm vials (outer diameter). The vial with the sample is placed in the heated vial holder before analysis. This ensures representative sampling, that the sample is analysed at the right temperature and that effects from temperature fluctuations are reduced. After analysis the vials are disposed off
Workstation The FoodQuant B2 comes with an external computer, which enables the use of a range of add-ons, offering the user maximum flexibility, e.g. touch screen, label printer and barcode reader. The external PC enables rapid upgrade on-site, this reduces any downtime of the equipment to a minimum. The FoodQuant is supplied with a powerful software: InfraQuant 2.5 (easy to use FT-NIR QC software, to collect, present and handle analytical results) and Horizon QI offering a series of strong spectroscopic tools.
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FoodQuant B3 for Flour
Optimized sampling solutions
Exceptional spectral performance
No scheduled maintenance, low cost of ownership
Powerful software package with InfraQuant and Horizon QI The light source in the FoodQuant has an expected lifetime of 10 years
and the laser has even longer expected lifetime
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FoodQuant B3 for Flour
Many parameters are of interest for the production of flour in order to have production within specifications and to obtain an end product with the desired performance. FoodQuant B3 will provide a fast and accurate result for these parameters, e.g. moisture, protein, gluten and many more. The FoodQuant B3 is perfectly suited to replace traditional laboratory methods which are cumbersome, expensive and require trained personnel. The results are obtained on the FoodQuant B3 in less than a minute, enabling tighter process control and faster reaction in production.
Analyser: FoodQuant B3 The FoodQuant B3 is based on the latest generation FT-NIR technology and has the following main features:
• Cutting edge spectral performance and best signal to noise ratio on the market • Very easy to operate and maintain • Strong software package with InfraQuant and Horizon QI • Very low maintenance costs. The FoodQuant B3 has no scheduled maintenance and the light
source has an expected lifetime of 10 years The sample is analysed by reflection measurement in petri dishes, which can be made of either glass, plastic or Teflon depending on local requirements. Teflon is especially suited for production sites where glass and plastic is not allowed on-site.
Analysis: The sample to be analysed is loaded into a petri dish, which is then placed on the analyser. The analysis is initiated in the software and the result is obtained in less than a minute. The petri dish is spinning during the analysis, ensuring that the FoodQuant B3 is seeing a large part of the sample and reducing effects from product heterogeneity. This is especially important for very heterogenic product like flour.
Calibration and calibration performances
Calibration work has been preformed on various types of flours, including treated soft, treated hard, untreated soft, untreated hard, cake flour, noodle flour and general purpose. Below the performance obtained on the FoodQuant B3 can be found.
Conclusion The FoodQuant B3 is a powerful tool for fast analysis of many parameters in flours, e.g. moisture, protein and gluten. The FoodQuant B3 can be placed in the laboratory on in the production area. The intuitive InfraQuant software guides the operator through the steps of the analysis and the results are displayed with easy to understand colour codes. Q-Interline have starter calibrations available for different types of flour, which will enable a faster start-up for the FoodQuant B3 in your laboratory or production.
Property Interval secv
Moisture 9.8 - 14.0 0.19
Protein 8.0 - 14.0 0.25
Ash 0.3 - 0.8 0.03
Gluten 24 – 40 0.55
Water Absorption 52-68 0.8
Granulation 96.8 - 99.8 0.3
Speck Count 4.5 - 50.75 0.3
Lightness (L) 89 - 94 0.4
Falling Number 350 - 450 15
pH 3.9 - 6.6 0.09
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AgriCheck™ - Analyzer for whole grain & corn
AgriCheck Plus - Analyzer for whole grain, powders and liquids
AgriCheck™ - a compact NIR Analyzer for whole grain and seeds
AgriCheck Plus - a compact NIR Analyzer
for whole grain, seeds, powders and liquids
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AgriCheck™ - Analyzer for whole grain & corn
AgriCheck Plus - Analyzer for whole grain, powders and liquids
AgriCheck™ is a cost effective solution for grain and seed analysis. While not as versatile as the MultiCheck, it offers the same accuracy and performance in a compact package.
Typical Applications
Whole grain and seed analysis including: corn, soy, rice, wheat, barley, etc.,… Universal calibrations are available for protein, moisture, fat, starch, fiber, gluten, sedimentation…. With optional top mounted reflectance mode (AgriCheck Plus): flour, tea, coffee, spices, powders, pastes, liquids, … Our calibration services can develop calibrations for almost any significant component or property for your particular product.
Key Features
Fixed pathlength cell is capable of measuring a wide range of grains by utilizing the Bruins dynamic range extender technology
Patented sample feed insures accurate measurements
Dynamic Range Extender extends sample coverage with fixed pathlength
Optional reflectance mode for bakery products and powders
~40 second analysis time with 10 subsamples
Fully transferable calibrations between instruments
Options
Reflectance – The optional top mounted reflectance port allows for measurement of fine powders such as flour, tea, coffee, spices, and other powders.
Grain density – This optional accessory integrates with the instrument to automatically provide grain density which is incorporated into the report
Temperature – Measures the temperature of the grain which is incorporated into the report
Technical Specifications
Wavelength range: 730 nm – 1.100 nm in transmission mode 1.100 nm – 2.500 nm in reflectance mode
Light source: Halogen Detector: Silicon Sampling device: Whole grain flow cell Operation: Touch screen, optional keyboard and mouse Increment: 0,5 nm Interface: 2 USB, 1 Ethernet, 1 serial, 1 parallel System dimensions: 450 B x 450 H x 400 mm Weight: 22 kg Algorithm: use of PLS - Model ("Partial Least Squares")
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MultiCheckTM
Versatile NIR Analyzer Two in One
MultiCheckTM is the most versatile instrument to measure in transmission and
reflection of cereals, whole grain, feed & forage, flour and powders
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MultiCheckTM
Versatile NIR Analyzer Two in One
MultiCheck™ is the flagship of Bruins Instruments NIR Analyzer’s. The MultiCheck™ is the most versatile instrument in the NIR Analyzer line and is capable of performing measurements in both transmission (wheat, barley, corn, rice, soy, oil seed and more) and reflectance for easy and precise measurements of fine powders such as flour, meal, mixed seed, coffee, tea, or any homogenous substance.
Typical Applications MultiCheck™ is a computer controlled double beam NIR-Spectrophotometer, pre-calibrated for the determination of whole grains and seeds including: corn, soy, rice, wheat, barley, oil seeds, etc.... Universal calibrations are available for protein, moisture, fat, starch, fiber, gluten, sedimentation,…. In reflectance mode: feed & forage, flour, mixed seed, tea, coffee, spices, pastes, powders… Our calibration services can develop calibrations for almost any significant component or property for your particular product.
Key Features
Variable pathlength from 8 to 30 mm to accommodate a variety of grain and seed
Reflectance mode for feed & forage, pet food, bakery products and powders
~50 second analysis time with 16 subsamples
Subsamples improve the measurement of inhomogeneous samples
Fully transferable calibrations between instruments
Options Grain density – This optional accessory integrates with the instrument to automatically provide grain density which is incorporated into the report Temperature – Measures the temperature of the grain which is incorporated into the report
Technical Specifications
Wavelength range: 730 nm - 1.100 nm in transmission mode 1.100 nm - 2.500 nm in reflectance mode Light source: Halogen Sampling presentation: Automatic feed with multiple sub-sample
measurements Operation: Touch screen System Dimensions: 590 L x 470 H x 400 W mm Weight: 40 kg
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OmegAnalyzer G™
Whole Grain & Oilseed Analyzer
OmegAnalyzer G™ is the workhorse of Bruins Instruments NIR-Grainanalyzer’s
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OmegAnalyzer G™ Whole Grain & Oilseed Analyzer OmegAnalyzer G™ is the workhorse of Bruins Instruments NIR-Grainanalyzer’s. The “G” is a versatile instrument for grain analysis and is capable of handling grain and seed such as wheat, barley, corn, rice, soy, rapeseed and more. This instrument offers USA NTEP certification and a host of upgrade options and accessories.
Typical Applications
Whole grain and seed analysis including: corn, soy, rice, wheat, barley, oils seeds, etc. Universal calibrations are available for protein, moisture, fat, starch, fibre, gluten, sedimentation…. Optional Micro Cell measures flour, powders and small amounts of grain
Our calibration services can develop calibrations for almost any significant component or property for your particular product.
Key Features
NTEP certified*
Variable pathlength from 8 to 30 mm to accommodate a variety of grain and seed
~50 second analysis time with 16 subsamples
Fully transferable calibrations between Instruments
Options
Grain density – This optional accessory integrates with the instrument to automatically provide grain density which is incorporated into the report.
Macro Cell – For measuring flours, powders, and small amounts of grain by transmission available in path lengths from 3 – 30 mm.
Temperature – Measures the temperature of grain which is incorporated into the report.
Specifications
0,5 nm scan increment
Dimensions: 580 L X 400 H X 470 W mm
Sample Presentation: automatic feed with multiple sub-sample measurements
Wavelength range: 730 - 1.100 nm transmission
Weight: 40 kg
* The OmegAnalyzer G™ meets or exceeds the accuracy and performance requirements for Grain Analyzer’s as detailed in NIST handbook 44. A Certificate of Conformance, Number 09-058, was issued under the National Type Evaluation Program (NTEP) of the National Conference on Weights and Measures, certifying this model for commercial use on the following grains: (see NCWM website for details)
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humimeter FS4
Grain moisture meter
Whole grain moisture meter for use in
farming, trade, seed growing, research, laboratories, food and animal feed industry
Your benefits:
Very fast and accurate due to 300 g whole grain measurement
For all product types and finished products
Reduces your drying costs
Protects against mould and resulting damages
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humimeter FS4
Grain moisture meter FS4 with datalog:
Online function for data transfer
Integrated memory with printer connection
Very easy to operate
Menus are in German, English, Italian and French
A portable measuring instrument series for measuring using innovative sensor technology
Only an exactly moisture measurement of grain and special fruits allows fair payment for producers, traders and end customers. The quality check by grain and special fruits is very important. To prevent machine problems and to be sure that you don´t buy water to a high product price. With humimeter FS4 grain moisture meter you get the measurement within seconds. Switch on the measuring instrument, fill it with grain and read off the moisture content from the LCD. It is possible to store the measured value on the device. The measured data can be transfer to PC or mobile printer. Stored data are transferred to other programs using the integrated online function. More than 50 000 customer-specific solutions have been designed and produced for industry and university institutions.
Technical data:
Maize, rye, triticale, wheat, spelt, barley, oats, rape, pumpkin seeds, peas, soybeans, beetle beans, horse beans, sunflower seeds, rice, raw coffee, poppy seeds, calibration curve and customer calibrations.
Measuring range 0 to 50% depending on the material
Resolution 0.1%
Hectoliter compensated
Sample temperature measurment
Temperature can be set to°C or °F as required
Automatic temperature compensation
Measurement within seconds without prior treatment of samples
Hold function, manual saving of results, datalog for 10.000 logs with measuring point report
Supplier´s data and batch number can be recorded
Customer calibrations function for special fruits, granulate etc.
Robust stainless housing
With digital scale, case, measuring cup, PC interface, PCsoftware, USB Adapter and batteries
Optional: printer, ISO measuring device check
Device Calibration
accuracy
Measuring
range
Species Sample Interface
FS1 0,1 % 5 – 30 % 12 100 ml
FS2 0,6 % 5 – 40 % 14 300 g
FS4 0,4 % 0 – 50 % 32 300 g Yes
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NOTES
Fotos used in this brochure by courtesy of our suppliers NIR-Online, Q-Interline, Bruins Instruments and Schaller GmbH
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CONTACT:
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Auhofstraße 190
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Tel.: +43 1 877 54 55
Fax: +43 1 876 54 43
E-mail: [email protected]
www.noackgroup.com