centrifugal pumps for sugar industry

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Pumps for Sugar Industry

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Presentation on Sintech make Centrifugal Pumps for Sugar Industry. www.sintech.in Sintech is an India based producer of Pumps, Valves and related Systems. With the combined experience of more than three decades and a dedicated nationwide network, provide manufacturing, sales, service and technical support to customers in the water utility, industrial and building services sectors. Sintech offers widest range of standard and custom built Centrifugal Pumps. An advanced pumping solution provider for water intensive heavy industries. With a very diverse product portfolio, Sintech Provides solutions for multifarious applications like clear water, process, slurry, liquid with suspended solids, sewage, acids, alkalis, seawater and fulfills the pump requirement for most diverse set of users like Power, Sugar, Paper, Water Treatment, Food, Steel, Air Conditioning and the most critical applications like Desalination, Boiler Feed and Fire Fighting. Sintech make pumps are manufactured as per DIN-24256 / ISO 2858 / IS-5120 / HIS / IS 1520 standards and tested as per IS 9137, PI-610 and ISO 2548 standards. Sintech make pumps constitutes of highly standardized and is designed with modular structures and offers the best possible interchangeability. This largely reduces spares inventory. Sintech has a high production system with two manufacturing units Vision and Mission Statement To be recognised as the Innovator and thought leader of pumping related products and technologies in domestic and global markets. www.sintech.in

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Page 1: Centrifugal Pumps for Sugar Industry

Pumps for Sugar Industry

Page 2: Centrifugal Pumps for Sugar Industry

ADVANTAGE SINTECH

• Experience with more than 450 Sugar Factories worldwide

• Presence in 28 Countries

• 58 complete Sugar Plant installations executed since 2006

• Experience of plants as small as 500 TCD and as big as 24000 TCD

• Tailor Made pumps for Every application in Sugar Factory

• Best sales and service commitment. Problems solved within 24 Hrs

in Domestic market and 72 Hrs worldwide.

• Free consultancy and training to the End User regarding Selection,

Installation and preventive maintenance .

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 3: Centrifugal Pumps for Sugar Industry

TAILOR MADE PUMPS

• SPECIALLY DESIGNED PUMPS FOR FFE AND JUICE RE-CIRCULATION

• SPECIALLY DESIGNED PUMPS FOR SYRUP / MELT

• SPECIAL PUMPS FOR MILL HOUSE / DIFFUSER

• SPECIALLY DESIGNED PUMPS FOR MILK OF LIME APPLICATION

• BACK PULL OUT TYPE PROCESS PUMPS FOR SCREENED JUICE,

IMBIBITION WATER, SULPHITED JUICE AND RAW JUICE.

• VERTICAL MIXED FLOW PUMPS FOR SPRAY AND INJECTION

SYSTEMS, COOLING TOWER CIRCULATION .

• ROTA PUMPS FOR MAGMA AND MASSECUITE.

•HIGH CHROME STEEL PUMPS FOR BOILER ASH SLURRY.

• HIGH PRESSURE PUMPS FOR BOILER FEED APPLICATION.

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 4: Centrifugal Pumps for Sugar Industry

GLOBAL INSTALLTIONS

PROJECT : WHITE NILE SUGAR SUDAN

COUNTRY : SUDAN

PLANT SIZE: 25000 TCD

PROJECT : KPP Project

COUNTRY : Thailand

PLANT SIZE: 23000 TCD

PROJECT : Tendaho Sugar

COUNTRY : Ethiopia

PLANT SIZE: 25000 TCD

PROJECT : Kinyara Sugar

COUNTRY : Uganda

PLANT SIZE: 4000 TCD

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 5: Centrifugal Pumps for Sugar Industry

GLOBAL INSTALLTIONS

PROJECT : NAT & L Sugar Co. Ltd.

COUNTRY : Vietnam

PLANT SIZE: 8000 TCD

PROJECT : Pelwatte Sugar

COUNTRY : Sri Lanka

PLANT SIZE: 3000 TCD

PROJECT : PT. DUS

COUNTRY : Indonesia

PLANT SIZE: 6000 TCD

PROJECT : Kwale Sugar

COUNTRY : Kenya

PLANT SIZE: 4000 TCD

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 6: Centrifugal Pumps for Sugar Industry

GLOBAL INSTALLTIONS

PROJECT : PT. GunungMadu

COUNTRY : Indonesia

PLANT SIZE: 4000 TCD

COPYRIGHT @ SINTECH

PROJECT FivesCail KCP

COUNTRY : Vietnam

PLANT SIZE: 2500 TCD

PROJECT :Kakira Sugar

COUNTRY : Uganda

PLANT SIZE: 6000 TCD

PROJECT :

COUNTRY : Kenya

PLANT SIZE: 4000 TCD

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

Page 7: Centrifugal Pumps for Sugar Industry

GLOBAL INSTALLTIONS

PROJECT : Galoya Plantation

COUNTRY : Indonesia

PLANT SIZE: 4000 TCD

PROJECT : Finchha Sugar

COUNTRY : Ethiopia

PLANT SIZE: 12500 TCD

PROJECT : Kibos

COUNTRY : Kenya

PLANT SIZE: 6000 TCD

PROJECT : Madina Sugar

COUNTRY : Pakistan

PLANT SIZE: 4000 TCD

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 8: Centrifugal Pumps for Sugar Industry

GLOBAL INSTALLTIONS

PROJECT : Petro Green Co. Limited

COUNTRY : Thailand

PLANT SIZE: 4000 TCD

PROJECT : Alam Sugar

COUNTRY : Uganda

PLANT SIZE:

PROJECT : TPC Limited

COUNTRY : Tanzania

PLANT SIZE: 3000

PROJECT : SCOUL

COUNTRY : Uganda

PLANT SIZE: 3500 TCD

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 9: Centrifugal Pumps for Sugar Industry

Other Prestigious USERS

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

All above Logos are Trademarks of their respective owners

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 10: Centrifugal Pumps for Sugar Industry

Products

Pumps for Falling Film Evaporator and Juice

Recirculation with Dynamic Sealing

•Back Pull out type bearing frame assembly for easy maintenance

• One repeller to reduce the pressure from stuffing box . No External Mechanical Seal required.

•Hydraulically Balanced closed Impeller for Longer Life and Efficiency

•Heavy Sections to withstand high pressure and temperature.

•Bearings are chosen for minimum average life of 20000 Hrs.

UMOR TYPE

RANGECapacity (Maximum) : 1000 m3/hrHead (maximum) : 140 m

Temperature : 160º CWorking Pressure : 14 kg/cm2

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 11: Centrifugal Pumps for Sugar Industry

Products

Specially designed Choke less Pumps for Mill

House / Diffuser

•Un-obstructed passage to the discharge size of the pump.

• Handles large solids and long fibers.

• Gentle pumping action, Zero crystal damage.

• Low Maintenance , No sealing ring required and no small clearances to be maintained.

• Vibration free running due to hydraulically balanced construction.

STF TYPE

RANGECapacity (Maximum) : 1500 m3/hrHead (maximum) : 100 m

Solids Handled : upto 250 mmDischarge sizes : N.D. 25-500 mm

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 12: Centrifugal Pumps for Sugar Industry

Products

COPYRIGHT @ SINTECH

Non Clog Pumps for Syrup / Melt with Dynamic

Sealing Arrangement

•Back Pull out type bearing frame assembly for easy maintenance

• One repeller to reduce the pressure from stuffing box . No External Mechanical Seal required.

•Hydraulically Balanced closed Impeller for Longer Life and Efficiency

•Heavy Sections to withstand high pressure and temperature.

•Bearings are chosen for minimum average life of 20000 Hrs.

UMHQ TYPE

RANGECapacity (Maximum) : 600 m3/hrHead (maximum) : 60 m

Temperature : 95º CWorking Pressure : 6 kg/cm2

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

Page 13: Centrifugal Pumps for Sugar Industry

Products

Specially Designed Pumps for Milk of Lime

Application.

•A Totally Non-Clog concept

• High Chrome Steel construction ensures resistance against abrasive Milk of Lime.

• Hardness uptp 600 BHN

• Warrantee for 5 Years against abrasion from Milk of Lime.

• Negligible maintenance required.

STF (Hi Chrome) TYPE

RANGECapacity (Maximum) : 300 m3/hrHead (maximum) : 50 m

Temperature : 90º CWorking Pressure : 6 kg/cm2

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 14: Centrifugal Pumps for Sugar Industry

Products

Vertical Mixed Flow / Axial Flow / Vertical

Turbine Pumps

•High Overall Efficiency compared to Horizontal Pumps

• No Priming is required as the Impeller is Submerged.

• No Cavitations and Pitting in Impellers and Diffusers

• Heavy Sections to withstand high pressure and temperature.

• Varied Material of Construction offered for Virtually and application.

SVAF/ SVT/ SVMF

TYPE

RANGECapacity (Maximum) : 35000 m3/hrHead (maximum) : 300 m

Temperature : 95º C

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 15: Centrifugal Pumps for Sugar Industry

Products

Multistage High Pressure Pumps

•Integrally cast Centerline support.

• Dynamically balanced and independently positioned Impellers.

• Multi-Vane Diffusers maintain radial balance at all flows.

• Separate extra deep stuffing boxes.

• Inter stage Bushing for trouble free operations.

SMS-L & H TYPE

RANGECapacity (Maximum) : 300 m3/hrHead (maximum) : 2000 m

Temperature : 90º CWorking Pressure : 150 kg/cm2

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 16: Centrifugal Pumps for Sugar Industry

Products

Vertical Sump Pumps

•Compact design, easy to install.

• Always ready for use. No priming required.

• Extra Heavy Shaft.

• Positive conditions prevents cavitations and pitting in Impeller .

• Various Material of Construction available.

STFV, CPSV TYPE

RANGECapacity (Maximum) : 600 m3/hrHead (maximum) : 100 m

Temperature : 80º CWorking Pressure : 10 kg/cm2

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 17: Centrifugal Pumps for Sugar Industry

Products

Single and Double Suction Horizontal Split

Casing Pumps

•Compact design, easy to install.

• Both side bearing support.

• Extra Heavy Shaft.

• Stable and robust design.

• Various Material of Construction available.

SCS & SCSD TYPE

RANGECapacity (Maximum) : 15500 m3/hrHead (maximum) : 180 m

Temperature : 110º CWorking Pressure : 18 kg/cm2

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 18: Centrifugal Pumps for Sugar Industry

Products

COPYRIGHT @ SINTECH

Specially Designed Pumps for Magma /

Massecuite

•Negligible leakage.

• Improved suction branch preventing starvation and allowing easy flow.

• Extra Heavy Shaft.

• Available in External bearing mounting arrangement .

• Zero maintenance required .

SRP TYPE

RANGECapacity (Maximum) : 100 m3/hrHead (maximum) : 60 m

Temperature : 50º CWorking Pressure : 6 kg/cm2

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

Page 19: Centrifugal Pumps for Sugar Industry

Products

COPYRIGHT @ SINTECH

Specially Designed Pumps for Molasses

•Can handle Viscous liquids upto 10000 SSU.

• Modified profile for higher tooth life and lower moment of inertia.

• Equal rating flanges allow pumping in either direction.

• Power saving combination of antifriction bearings .

• Replaceable wear plates ensure lasting performance.

SGP TYPE

RANGECapacity (Maximum) : 150 m3/hrHead (maximum) : 100 m

Temperature : 80º CWorking Pressure : 10 kg/cm2

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

Page 20: Centrifugal Pumps for Sugar Industry

Products

Sintech Progressive Cavity Pumps

•Pulsation free discharge.

• Simple Construction, easy to dismantle and assemble without any special tools

• Valves not essential.

• High resistance to wear.

• Reversible direction of rotation.

SPC TYPE

RANGECapacity (Maximum) : 150 m3/hrHead (maximum) : 100 m

Temperature : 80º CWorking Pressure : 10 kg/cm2

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

Page 21: Centrifugal Pumps for Sugar Industry

PERFORMANCE GUARANTEED

•A well equipped test field exists for the performance tests at our works.

• Modern Test Bed ensures 100% testing of Pumps with human error totally excluded.

• VFD used to cover all the design range at different frequencies.

• Strip test done to check wear and tear between parts in close contact.

• Castings sourced from reliable vendors together with relevant test Certificate.

• Shot Blasted castings are visually inspected

• Physical testing of all relevant raw material including , shafts, all casted parts, fittings, Nuts and Bolts , Couplings etc.

ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY

© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved