celebrating 20 years of hydraulic component design library in lms imagine.lab amesim

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Celebrating 20 years of Hydraulic Component Design (HCD) library in LMS Amesim Realize innovation. Unrestricted © Siemens AG 2016 LMS Imagine.Lab AmesimA world leading platform for physical simulation of mechatronic systems

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Celebrating 20 years of

Hydraulic Component Design

(HCD) library in LMS Amesim

Realize innovation. Unrestricted © Siemens AG 2016 LMS Imagine.Lab Amesim™

A world leading platform for physical

simulation of mechatronic systems

Unrestricted © Siemens AG 2016

July 26, 2016 Page 2 Siemens PLM Software

Table of content

• History of the Hydraulic Component Design (HCD) library

• Concept of the HCD library

• Publications with first HCD components in the ’90s

• Going further

Unrestricted © Siemens AG 2016

July 26, 2016 Page 3 Siemens PLM Software

Simcenter™ Portfolio for Predictive Engineering Analytics

LMS Imagine.Lab

LMS Imagine.Lab Amesim

Collaboration &

workflow

Unrestricted © Siemens AG 2016

July 26, 2016 Page 4 Siemens PLM Software

A large diversity of fluid components for modeling and simulation

A

T

B

P A T B P

P

X

Fuel injectors

Valves

Servovalves

Linear actuators

Cam phasers

Piston pumps

Vane pumps

Gerotor pumps

….

Unrestricted © Siemens AG 2016

July 26, 2016 Page 5 Siemens PLM Software

1995: first libraries for fuel injection during Engineering Services projects

Considering all the possible combinations of fluid components for different applications (here injection) in various

industries (Automotive, Aeronautics, Off-Highway, Mechanical Industries, …), it appeared that a generic approach

with some basic elements to assemble would be a much more efficient approach to address any use case.

Unrestricted © Siemens AG 2016

July 26, 2016 Page 6 Siemens PLM Software

Various industries involving any kind of fluid components

Too many cases to be addressed, need

for rational and flexible approach

Unrestricted © Siemens AG 2016

July 26, 2016 Page 7 Siemens PLM Software

Table of content

• History of the Hydraulic Component Design (HCD) library

• Concept of the HCD library

• Publications with first HCD components in the ’90s

• Going further

Unrestricted © Siemens AG 2016

July 26, 2016 Page 8 Siemens PLM Software

How • Separate the phenomena

• C chamber

• I inertia

• R orifice

• TF transformer

1995-1996: the concept of HCD (Hydraulic Component Design) was born

Benefits • Generic

• Reusable

• Efficient

Motivations • Flexible approach to model any kind of fluid components

HCD library with absolute displacement

1995: Version v0 – Alpha

HCD library with relative displacement

1996: Version v0 – Beta

Unrestricted © Siemens AG 2016

July 26, 2016 Page 9 Siemens PLM Software

Generic libraries to assemble bricks to get your physical systems

Generic elements are

used from different

categories. It’s similar

to the physical libraries

in LMS Amesim.

ball

inertia piston ball

valve

Unrestricted © Siemens AG 2016

July 26, 2016 Page 10 Siemens PLM Software

1996: HCD_v1 was released - First industrial revolution

Hydraulic Component Design (HCD) library

2000: in LMS Amesim v4.3

1996 2004 1998 2000 2006 2010 2016

Hydraulic Component Design (HCD) library

1996: Version v1 – First industrial revolution

Today

Unrestricted © Siemens AG 2016

July 26, 2016 Page 11 Siemens PLM Software

Table of content

• History of the Hydraulic Component Design (HCD) library

• Concept of the HCD library

• Publications with first HCD components in the ’90s

• Going further

Unrestricted © Siemens AG 2016

July 26, 2016 Page 12 Siemens PLM Software

First publications with HCD library

Soon after the HCD library was

released, cutting-edge results were

published !

Unrestricted © Siemens AG 2016

July 26, 2016 Page 13 Siemens PLM Software

Application: gerotor pump – STA (Société de Transmission Automatique) -

1998

Fluid systems

and components

Gerotor lubricating oil pump

Unrestricted © Siemens AG 2016

July 26, 2016 Page 14 Siemens PLM Software

Application: common rail diesel injection – Renault Research Dept - 1999

Internal combustion

engine

Common rail injection system

Unrestricted © Siemens AG 2016

July 26, 2016 Page 15 Siemens PLM Software

Application: variable valve actuation - CR FIAT - 1999

Internal combustion

engine

Electro-hydraulic valvetrain

Unrestricted © Siemens AG 2016

July 26, 2016 Page 16 Siemens PLM Software

Application: automatic gearbox – Renault SA - 1999

Transmission

Electro-hydraulic control unit

Unrestricted © Siemens AG 2016

July 26, 2016 Page 17 Siemens PLM Software

Application: gerotor pump – Politecnico di Torino & Pierburg - 2000

Gerotor pump

Fluid systems

and components

Unrestricted © Siemens AG 2016

July 26, 2016 Page 18 Siemens PLM Software

Table of content

• History of the Hydraulic Component Design (HCD) library

• Concept of the HCD library

• Publications with first HCD components in the ’90s

• Going further

Unrestricted © Siemens AG 2016

July 26, 2016 Page 19 Siemens PLM Software

More HCD examples in the LMS Amesim online documentation

LMS Amesim 15 online documentation comes

with ready-to-use templates & dedicated user guide to start with:

• Fluid component design, fluid power, …

• Pumps, Hydraulic actuation, …

• Fuel injection systems, VVA / VVT, …

Unrestricted © Siemens AG 2016

July 26, 2016 Page 20 Siemens PLM Software

Component Design in 2016, 20 years of innovation !

Notch designer

VDOP model

HCD Real Time

+ + 1996 2004 1998 2000 2006 2010 2016

Today

+…

Unrestricted © Siemens AG 2016

July 26, 2016 Page 21 Siemens PLM Software

Design of Injection systems and Braking systems with HCD

Bosch reference

“The collaboration with the LMS Amesim development team started in 1997”

“Siemens PLM Software has proved to be an excellent partner, one that listens

closely to Bosch’s requirements and takes them into account in the LMS

Imagine.Lab roadmap.”

“More than 300 Bosch engineers use LMS Amesim in different locations

globally to create specific components”

“LMS Amesim helps specialists to study the dynamic subsystem and system

behavior ….. Using LMS Amesim, they also validate the control strategies of

components”

“… open simulation tools are critical to avoiding what otherwise is likely to

become a time-consuming and error-prone process.”

“Another very important advantage of LMS Amesim is its strong focus on

numerical performance and robustness” https://www.plm.automation.siemens.com/CaseStudy

Web/dispatch/viewResource.html?resourceId=45502

Unrestricted © Siemens AG 2016

July 26, 2016 Page 22 Siemens PLM Software

LMS Amesim story

30 years experience in mechatronic system simulation

1996

Numerics Core &

Modeling Methods

2004

Multi-Physics

System

Simulation

1998

Fluid Specialist

Fluid

Simulation

2000

Application oriented

Component

Simulation

2006 2010

Collaborative

System

Simulation

PIDO, CAD, CFD &

CAE interfaces

2016

Model Based

Systems

Engineering

Plant model, Control,

XiL-Real-time

Hydraulic Component

Design library

Unrestricted © Siemens AG 2016

July 26, 2016 Page 23 Siemens PLM Software

Contact

Olivier DELECHELLE & Romain GONARD,

Stéphane NEYRAT

LMS Amesim

Siemens Industry Software S.A.S.

Digital Factory Division

Product Lifecycle Management

Simulation & Test Solutions

DF PL STS CAE 1D

siemens.com