CEICO CONSULTING PRIVATE LIMITED

CEICOConsulting,

Engineering &

Implementation

COmpany

WHO WE ARE

INTERGRATING SOLUTIONS

COMPANY OVERVIEW COMPANY STRUCURE

H2 ENERGY CEICO PVT. LTDA H2 Energy and CEICO JV company

Company management is composed of highly educated technical personnel

with many years of experience in

Information Technologies, Automation,

Power, Telecommunications, R&D.

Pan India presence

Experience of designing and implementation of large projects

Qualified, Experienced and Dynamic team

One Stop Solutions Provider

Focused after sales service.

ALTERNATE ENERGY

Bio Waste Digesters.

Bio Gas Plants.

Bio Gas Storage and Refining.

Power Generation from Bio Gas

Bio Fertilizer

General and Medical Waste Disposal Systems

MSW Disposal Systems

Effluent Treatment Plants

Solar Power Solutions Home, Office & Factory

On / Off line Solar Solutions

Hydrogen Fuel Cell Solutions.

COMMUNICATION & HOME LAND SECURITY

CONSULTING

Provide customer with all market information onlatest technology

Undertake customer need analysis and Prepare white paper for customer to understand and

evaluate requirements

Prepare Detailed Project Report.

ENGINEERING

Provide right solution, System design and finalization of BOM after study of

site conditions,

Prepare technical documentation considering latest technology & product obsolesce.

Manufacture the plant as per design. Finalize FAT documentation.

IMPLEMENTATION

Evaluation of tender documentation Supply of equipments & logistics Conduct FAT, Installation and Commissioning Conduct SAT Provide warranty and post warranty service End used training in Operations and Maintenance

COMPANY OVERVIEW

SERVICES DOMAINS

CERTIFICATION

JV PARTNER

H2 Energy is an engineering based, original

equipment manufacturer (OEM) and project

management company.

H2 Energy supports local and site based

energy security mostly from organic waste,

converting it into renewable energy.

This energy can be electrical, heat or

reformed into bio-methane for transport or

fuel gas.

H2 Energy fields of specialisation

comprising of:

Bio-refining of multiple organic waste streams to biogas, bio-polymers and bio-

plastics

Biogas reforming to bio-methane and storage systems

Combined heat and power generationManufacturing and project management

H2 ENERGY CEICO PVT. LTDA H2 Energy and CEICO JV company

CONSULTANTS

PoBox 6, Ventry, Tralee, Co.Kerry, Ireland.

Phone +353 (0) 66 915 98 58, +353 (0) 66 915 98

ANAEROBIC DIGESTER SYSTEMS

Proven on wide range of wastes and feedstocks including

Livestock and agricultural wastes

Grass and crops

Sewage and industrial sludges

MSW and catering wastes

Food industry wastes

Over 25 years experience

Turnkey systems or subcontract supply

Digesters installed in 5 countries

High solids capability

Reliable design no internal moving parts

Energy uses include: CHP for electricity and heat, auto

fuel, district heating

CAD Plant and Co-digestion systems

ENVIROMENT AND HEALTH

The carbon equivalent of 200 million barrels of oil are burnt each day to support the

Planets growing population.

Carbon dioxide build up in the atmosphere has reached levels that are about 30 percent

higher than at any time in the last 170 years.

The Thermosphere, an upper layer of Earths atmosphere which does the role of protecting the planet by blocking harmful ultraviolet rays, normally expands and

contracts rhythmically with the solar activities.

As green house gases increase, it has a cooling effect at such high altitudes, which

further contracts the thermosphere, causing the Thermosphere to collapse.

Environmental damage and health threats due to air, water and food chain pollution

have reached every area of the planet.

Continued dependence on fossil fuels is detrimental to public health and is extremely

dangerous taking us to a point of no return.

Worlds largest killers are not Cancer, Heart Disease or AIDS, it is simply the Air we

breath, the Water we drink and the Food we eat, all of which are highly polluted.

THE NEED

Today's biggest problem is the handling and disposal of

waste. All Bio degradable waste can be processed by Bio

Methanisation Process and the output generated is High

Purity Bio Gas and Bio Fertiliser.

The process of transforming waste to energy is not a

new idea. The first Bio Digester was installed in India,

since then a lot of Research has gone into the production

of Bio Gas. At CEICO we use the latest technology and

every plant is custom designed to the specific need and

requirement of the customer.

BIOMASS / BIO DEGRADABLE WASTE

Biomass is biological material that can be used as a renewable energy source. Processing

biomass using anaerobic digestion generates biogas which is composed of approximately 60%

methane. This is further purified up to 90 - 98% depending on the requirement.

Agricultural

Manure from dairy cattle, pigs, chickens, and waste from crops

Municipal Waste and Water Treatment Plant Bio solids

Segregated Bio Waste from MSW & Bio Solids from Sewerage treatment

plants.

Alcohol/Ethanol

Press mud, spent grain, spent wash, etc.

Food

Sacred flowers, left over prasadam, and deity wash water.

Waste from food manufacturing and processing industry, Waste from kitchen

and table from hotels, hostels, homes etc.

BIO DEGRADABLE WASTE

BIOGAS

Biogas typically refers to a mixture of gases produced by the breakdown of organic matter in the

absence of oxygen.

Biogas can be produced from regionally available raw materials such as recycled waste. It is a

renewable energy source and in many cases exerts a very small carbon footprint.

Biogas is produced by anaerobic digestion with anaerobic bacteria or fermentation of

biodegradable materials such as manure, sewage, municipal waste, green waste, plant material,

and crops.

Biogas is primarily Methane(CH 4) and Carbon Dioxide

(CO 2) and may have small amounts of Hydrogen

Sulphide (H 2S), Moisture and Siloxanes.

The gases Methane, Hydrogen, and Carbon Monoxide

(CO) can be combusted or oxidized with oxygen. This

energy release allows biogas to be used as a fuel; it

can be used for any heating purpose, such as cooking,

it can also be used in gas engines to produce electricity

and heat.

Biogas can be compressed and used to power motor

vehicles. Biogas can be cleaned and upgraded to

natural gas standards when it becomes Bio Methane

Anaerobic Digestion

Anaerobic decomposition is a complex process. It occurs in three basic

stages as the result of the activity of a variety of microorganisms. .

The typical biogas system consists of the following

components:

Waste processing.

Anaerobic Digester.

Effluent storage.

Gas handling.

Gas utilization.

Hydrolysis: large polymers are broken down by enzymes.

Acetogenesis: Breakdown of volatile acids to acetate and hydrogen.

Methanogenesis: Acetate, formaldehyde, hydrogen and carbon

dioxide are converted to methane and water.

Sludge or Effluent

The material drawn from the anaerobic digester is called sludge, or

effluent. It is rich in nutrients (ammonia, phosphorus, potassium, and

more than a dozen trace elements) and is an excellent soil

conditioner. It can also be used as a livestock or fish feed additive

when dried.

THE PROCESS

PROCESS FLOW CHART

BIOGAS PLANT

COMPOSITION OF CRUDE BIOGAS

COMPOSITIONAL ANALYSIS

(VOLUMETRIC %)

Methane CH4 45 55 %

Carbon Dioxide CO2 30 40 %

Hydrogen Sulphide H2S 0.3 3 %

Ammonia NH3 0 1 %

Moisture H2O 0 10 %

Nitrogen N2 0 5 %

Oxygen O2 0 2 %

Hydrogen H2 0 1 %

CEICOs refining increases the purity of Biogas up to 95% depending upon the application.

PROPERTIES OF BIOGAS

Particulars Unit Value

Calorific Value MJ / Cu. Mt. 36.19

Density Kg. / Cu. Mt. 0.84

Wobble Index MJ / Cu. Mt. 40

Maximum Ignition Velocity M / Sec. 0.398

Combustion Air Requirement Cu. Mt. AIR / Cu. Mt. GAS 9.60

Maximum CO2 in Stack Gas Volume % 9.90

Ignition temperature Degree Centigrade 648.89

Flammability % GAS to % AIR 5 to 15

Buoyant Temperature Degree Centigrade -71

Dew Point Degree Centigrade 58.65

Toxicity Non Toxic

Corrosion Non Corrosive

Ground Water Contaminations None

COMPARISON OF BIOGAS

COMPONENT BIOGAS BIOMETHANE NATURAL GAS

CONTENT

Methane 45 55 % 94 99 % 93 98 %

Carbon Dioxide 30 40 % 0.1 4 % 1 %

Nitrogen 0 5 % 0 3 % 1 %

Oxygen 0 2 % 0 1 % -

Hydrogen 0 1 % Trace -

Hydrogen Sulfide 0.3 3 % 0 0.2 % -

Ammonia 0 1 % Trace -

Ethane - - 0 3 %

Propane - - 0 2 %

Siloxanes Trace - -

LIMITATIONS OF CONVENTIONAL SYSTEM

Conventional Systems using Tank in Tank Digesters

Low efficiency

Reduced Biogas production due to various factors.

High maintenance

Long term sedimentation issues cause the plant failure.

Environmental Damage

Space between the tanks cause Biogas to be released

in the air causing Green House Gas emission damaging

the environment

Release of obnoxious odor

Due to the design these plants release obnoxious odor causing problems to people living

in the proximity.

Health Hazards

As there is odor and exposed digestrate this creates a breeding ground for mosquitoes and

germs. Causing operational and local health hazards.

BIOGAS PLANT IN KOCHI

No Temperature control

Low Biogas production at lower temperatures, Temperature shock due to sudden change in

temperature.

No PH control

Plant PH if not monitored can make the plant swing to Acidic of Alkaline conditions causing

plant failure.

No Mixing

Improper or no mixing of the digestrate caused crust formations and accumulation of

Volatile Fatty Acids, these conditions lead to reduced production, foaming and ultimate

plant failure.

No Purification

Biogas produced has many impurities such as Carbon Dioxide,

Hydrogen Sulphide, Ammonia, etc. that are harmful to humans

in close proximity.

LIMITATIONS OF CONVENTIONAL SYSTEM

Incorporating the latest Technology.

Totally sealed process for Digestrate and Biogas. No Odor and No Biogas emission.

Semi Automatic to Fully Automatic design as per customer requirement.

Controlled feed program to avoid feed shock.

Temperature control to ensure optimum production of Biogas.

Mechanical mixing to ensure 100% digestion and no plant failure.

Optional Sonication process for feed processing and increased production.

Standard De Moisturizer and De sulphanotor.

Optional purification upto 95% as per requirement.

Safe storage system.

Optional Bottling plant as per customer requirement.

Gas Fare systems for large plants.

ADVANTAGES OF CEICO BIGAS PLANTS

100% ZERO discharge.

Option for ECOGAS and or POWER production.

Replacement for LPG (larger capacity plants).

Effluent water recycle and reuse facility.

Plant Operation partial to full automation.

Highly nutrient digestrate a ready made food for Plants and Trees.

Modular design ideal for Villas, Townships and Large scale apartment complexes.

Large capacity plants for Industry and Farms.

Processes all type of Bio-degradable organic waste.

Aesthetically designed based on customers requirement.

24/7 after sales support.

CEICO BIOGAS FEATUERS

Small range

2 to 500 Kg

per Day

Medium range

501 to 10,000

Kg per Day

Large range

10,000 Kg per

Day and above.

ADVANCED BIO REFINING

COMPONENT CRUDE

BIOGAS

Methane 45 55 %

Carbon Dioxide 30 40 %

Nitrogen 0 5 %

Oxygen 0 2 %

Hydrogen 0 1 %

Hydrogen Sulfide 0.3 3 %

Ammonia 0 1 %

Ethane -

Propane -

Siloxanes Trace

PURIFIED

BIOGAS

94 99 %

0.1 4 %

0 3 %

0 1 %

Trace

0 0.2 %

Trace

-

-

-

NOTE Purification levels are decided upon based on the application of Biogas

PROPERTIES OF FERTILIZER

NUTRITIONAL VALUE PER KG OF BIO FERTILIZER

Nitrogen 2.85 gms.

Phosphorus 3.50 gms.

Potassium 49.30 gms.

Sodium 15.00 gms.

Calcium 13.20 gms.

Sulphur 4.20 gms.

Magnesium 2.30 gms.

Iron 0.40 gms.

Zinc 0.09 gms.

Manganese 0.08 gms.

NOTE CONTENTS WILL VARY DEPENDING UPON FEED INPUT

Out put slurry can be used directly or separated into solids and liquid.

The solids contain high NPK with Nitrogen fixed, can be packaged for storage and distribution.

The liquid retains some properties and is highly Alkaloid with Fatty Acid Salts (FAS) and is an

effective Pest Repellent.

BIOGAS APPLICATION

A MULTI PURPOSE FUEL

CEICO

BIO GAS

Pest Repellent Bio Fertiliser

Industrial Application

Automotive Fuel:

Domestic Piped Gas

Domestic Cylinders

Electricity

Heating

CUSTOMER - CLARKS, BANGALORE

BIOGAS PLANT FEED PROCESSOR BIO DIGESTER

BIOGAS REFINING BIOGAS STORAGE OUTPUT PROCESS

CUSTOMER TVS MOTORS, MYSORE

BIOGAS PLANT FEED PROCESSOR BIO DIGESTER

BIOGAS STORAGE

KADAPPA (AP) PROJECT

DISEASE

As Anaerobic Digestion relies on a mixed population of bacteria of largely known

/ unknown origin, but often including animal wastes, to carry out the waste

treatment process care should be taken to avoid contact with the digester

contents and to wash thoroughly after working around the digester (and

particularly before eating or drinking).

The digestion process does reduce the number of pathogenic (disease causing)

bacteria, but the biological nature of the process needs to be kept in mind.

ASPHYXIATION

Biogas consists mainly of CH4 and CO2, with low levels of H2S and other gases.

Each of these components has its own problems, as well as displacing oxygen.

CH4 - lighter than air (will collect in roof spaces etc).

CO2 - heavier than air (will collect in sumps etc), slightly elevated levels affect

respiration rate, higher levels displace oxygen as well.

H2S - (rotten egg gas) destroys olefactory (smelling) tissues and lungs, becomes

odourless as the level increases to dangerous and fatal.

Adequate ventilation, suitable precautions and adequate protective equipment

are recommended to minimise the dangers associated with biogas, making it a

good servant rather than a bad master.

SAFETY AND PRECAUTION

COROSION

Crude biogas is highly corrosive if used directly. This leads to high cost on replacements and

maintenance in the ling run.

It is recommended that the Biogas be purified to usable levels depending

Upon the application.

OPERATION AND MAINTAINANCE

Personnel handling the plant should be trained in the following aspects

Feeding feed needs to be segregated and only the right quantity to be feed as per the feeding programme. Over feeding will kill the plant, sudden increase or decrease of feed will

cause a Feed Shock and effect production.

Monitoring of Plant parameters PH and Temperature levels to be monitored to ensure the proper health of the plant, corrective steps should be taken if any variation is observed.

Biogas Handling, Storage and Usage. Production of Biogas is a continuous process and cannot be stopped as such the Biogas produced should be utilised or flared. Biogas lines

should be regularly checked for leakages.

Maintenance The plant area should be kept clean to prevent animals and rodents being attracted to the plant as they may cause damage to pipe lines and Biogas holders.

SAFETY AND PRECAUTION

WASTE MANAGEMENT

ECOMAC CONVERTS ALL TYPES OF SOLID WASTE INTO IONIC ASH (except metals, glass, stone and ceramics)

ECOMAC THE ENVIRONMENT FRIENDLY MACHINE

Example

1,000 Kg

Mixed Waste

Process time 1 Day

Residual

20 Kg Dry Ionic Ash

Used as Soil Enhancer

No POWER

No FUEL

No ODOR

No POLLUTION

No LAND FILL

No WATER CONTAMINATION

ECOMAC

The ECOMAC is not an incinerator and as such no fuel is required. The unit is a low temperature magnetic field decomposer utilizing a special magnetic field

and oxygen.

After the initial ignition with a starter flame and magnetic ashes, no supplementary fuel is required.

Once the magnetic ashes (ionic ash ) is accumulated, the unit keeps working naturally as long as there is waste to be processed. The operation of the unit is very simple.

The units smoke and odour suppression equipment requires no additional fuel. The only requirement is to change the processing agent.

Not being an incinerator, the unit requires only the notification of installation before operation.

ECOMAC ON ENVIROMENT

Developed in line with the principals of the Kyoto Protocol for prevention of global warming.

Resource-saving : Promoting effective use of resources.

Energy-saving : Zero Energy consumed. No Fuel of Electricity required.

CO2 Emission : Emission below norms.

Dioxin generated : NIL

Biological : Bacteria free.

ECOMAC THE ENVIRONMENT FRIENDLY MACHINE

Safe and Easy waste processing at point of generation reduces cost on disposal.

No POWER No FUEL No ODOR No POLLUTION No LAND FILL No WATER CONTAMINATION

DESCRIPTION FUNCTIONS CHARACTERISTICS

Processing

Chamber

Cracking Unit (NO

Furnace)

No Fuel / No Power required

Processing

Method

Cracking using a

special patented

magnetic process

Low Temperature (350 to 400 Deg. C)

cracking.

With minimum requirement of Oxygen.

Emissions of Dioxin and CO2 is

suppressed.

Processing

Method

Different waste

material can be

processed at the same

time

Crushing the waste material before

loading improves the performance

(reducing voids)

Running Cost No Fuel, No Electricity.

No Engine.

Low maintenance cost

Requires only one operator.

ECOMAC THE ENVIRONMENT FRIENDLY MACHINE

HYDRO

CARBON

TRAP

FILTER

SYSTEM

EXHAUST

SYSTEM

IONIC

ASH

HEAT

CHAMBER

OUTER

CHAMBER

INNER

CHAMBER

AIR

CONTROL

AND

MAGNETS

FEED

HOOPER

ECOMAC WORKING PRINCIPAL

RESPONDING TO YOUR NEEDS and REQUIREMENTS

CEICO CONSULTING PRIVATE LIMITED # 257, G K Complex, 4th. Floor, Amarjyothi Layout,

Intermediate Ring Road, Domlur,

BANGALORE 560 071. INDIA

sales@ceico.in

www.ceico.in

Tel: 080 2535 4001/2/5

Fax: 080 2535 4003