ccs -what’s it all about?

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CCS - What’s it all about? Ian Phillips – Director, CO2 Infrastructure SPE Meeting - Wednesday 15 th June 2011, Edinburgh 1

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Page 1: CCS -What’s it all about?

CCS - What’s it all about?

Ian Phillips – Director, CO2 Infrastructure

SPE Meeting - Wednesday 15th June 2011, Edinburgh

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Page 2: CCS -What’s it all about?

• Introduction

• CO2 – it's funny stuff!!

• Technology – status, gaps and opportunities

–Power generation

–CO2 capture

–Compression

Agenda

2

–Compression

–Transportation

–Wells

–Reservoir

• Some common themes

Page 3: CCS -What’s it all about?

• First 14 years

– oil and gas companies

– Shell / Burmah / Marathon

• Next 6 years

– service sector

– RGU / Halliburton

• Next 5 years

• M.Eng. Petroleum Engineering

– Heriot Watt 1983

• MBA - Open University 1994

• Fellow of Energy Institute

• Chartered Engineer

• Director

– Carbon Capture & Storage

Introductions

Ian Phillips

– small operator - Ramco

• Then 2 years

– Oil major - BP

• Since 2007

– Worlds first pure CCS company

– CO2DeepStore

– Carbon Capture & Storage Association

– SPE Aberdeen & Europe

• Chair

– Heriot Watt University Strategic Advisory Board

– Young Enterprise Grampian

• Director

– Young Enterprise Scotland

Page 4: CCS -What’s it all about?

• CO2DeepStore is a Scottish company

– founded in 2007 and based in Aberdeen

– focussed entirely on creating, developing and operating CO2 transportation and storage

• Petrofac

– A Co-Investing Energy Services Business

– Designs / Builds / Operates onshore and offshore facilities

• Company profile (2010 Annual Report)

– Revenues US$4.4 billion

CO2DeepStore Limited

A CCS Developer

projects as Operator and / or investment partners

– acquired 100% by Petrofac Limited in April 2010

– Revenues US$4.4 billion

– Net cash $1.1 billion

– FTSE 100 – Market cap US$7.4 billion (March 2011)

– 14,000+ employees

– 5 major operating centres

• 19 further offices worldwide

Page 5: CCS -What’s it all about?

A CCS Developer

RWEAberthaw

APL Hunterston

Longannet

Peterhead

Progressive

Teesside

E.ONKingsnorth Yorkshire

Powerfuel (Hatfield Moor)

National Grid (Infrastructure)B9 (Hatfield)Alstom (Drax)

Page 6: CCS -What’s it all about?

• Introduction

• CO2 – it’s funny stuff!!

• Technology – status, gaps and opportunities

–Power generation

–CO2 capture

–Compression

Agenda

6

–Compression

–Transportation

–Wells

–Reservoir

• Some common themes

Page 7: CCS -What’s it all about?

• Oil & gas world

–You take what Mother Nature throws at you

–You design accordingly

• CO world

CO2 – it’s funny stuff

See things the other way around`

• CO2 world

–You decide what you need

–You process the CO2accordingly

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Page 8: CCS -What’s it all about?

Compressor discharge

temperature range –Dense Phase Operations

Pipeline operating range – Dense Phase Operations

Reservoir

CO2 – it’s funny stuff

CO2 Operating Envelope

Compressor discharge

temperature range –Gaseous Phase Operations

Pipeline operating range – Gaseous Phase Operations

Page 9: CCS -What’s it all about?

CO2 – it’s funny stuff

CO2 – phase transition

• Starts with visible meniscus between liquid and gaseous CO2• As pressure and

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• As pressure and temperature rises meniscus gradually disappears as fluid transitions to dense phase

Page 10: CCS -What’s it all about?

• Density

–Gas 1.98 kg/m3 (STP) – denser than air

–Liquid 955 kg/m3 (0°C, 70 bar)

–Solid 1562 kg/m3 (at freezing point -78°C, 1 bar)

• Volumes of CO contained in 1 km of 36” pipeline

CO2 – it’s funny stuff

Densities and volumes

10

• Volumes of CO2 contained in 1 km of 36” pipeline

–Pipeline volume = 192,000 cubic meters

–Gaseous = 0.4 – 10 tonnes of CO2–Liquid = 184,000 tonnes of CO2

Page 11: CCS -What’s it all about?

CO2 – it’s funny stuff

Impact of rising reservoir pressure

Gaseous phase reservoir

Saturated Reservoir

Dense Phase Reservoir

Page 12: CCS -What’s it all about?

• Introduction

• Overview of CCS chain

• CO2 – it’s funny stuff!!

• Technology – status, gaps and opportunities

–Power generation

–CO capture

Agenda

12

–CO2 capture

–Compression

–Transportation

–Wells

–Reservoir

• Some common themes

Page 13: CCS -What’s it all about?

Overview of the CCS chain

Typical CCS Project overview

Amine plantPower station Compressor Onshore Pipeline Offshore pipeline Offshore Platform

Page 14: CCS -What’s it all about?

• Coal fired

–Sub-critical ~35%

–Super-critical ~45%

• IGCC

Technology status – Power Station

Power Generation efficiency

–Synfuel to gas turbine plus steam turbine ~40-45%

• Gas fired

–~50-55%

Page 15: CCS -What’s it all about?

• Need to remove

–Particulates

–Sulphur dioxide

–Nitrous oxides

–Temperature

Technology status – Power Station

Flue Gas Processing

–Temperature

–Water content

Page 16: CCS -What’s it all about?

• Proven technology

– Process warranties available

• Long term - flawed technology

Technology status – Capture

Amine solvent

– Unsustainably high energy consumption

– Consumes 20-25% or power generated

• R&D

– Focussed on reducing energy consumption

Page 17: CCS -What’s it all about?

• Chemically based

–Cold ammonia, powdered limestone etc

–Unsustainably high energy consumption

• Cryogenic process

–Unsustainably high energy consumption

Technology status – Capture

Other post-combustion technologies

–Unsustainably high energy consumption

• Nano-filtration

–High temperatures

–Particulates

–Chemical reactions

Page 18: CCS -What’s it all about?

• Similar levels of efficiency to super-critical coal-fired boilers

• Historically lower levels of reliability

• Lower energy consumption than amine

• Still a high-energy approach as fuel heated to >1100°C

Technology status – Capture

Pre-combustion technologies

heated to >1100°C

– To split hydrocarbons into H2and CO

– Fuel is H2– CO steam shifted to CO2 (and to produce more H2)

Wabash River IGCC, Illinois, US

Page 19: CCS -What’s it all about?

• Oxygen separation at ambient conditions

• Burn fuel plus O2 plus CO2• >90% CO in flue gas

Technology status – Capture

Oxy-fuel technologies

• >90% CO2 in flue gas

Page 20: CCS -What’s it all about?

Technology status – Compression

Compressor power requirements

Page 21: CCS -What’s it all about?

Technology status – Compression

Inter-stage Dehydration

Gaseous phase reservoir

Saturated Reservoir

Dense Phase Reservoir

Page 22: CCS -What’s it all about?

Technology status – Compression

Final dehydration

• Glycol

–100 ppm

•Molecular sieves

–<20 ppm

• Potential requirement

– “HIPS” for moisture content – to protect pipeline

Page 23: CCS -What’s it all about?

•Well understood

•High capital cost

• Likely a shared facility

–Many CO2 sources

Technology status – Pipeline Transport

Pipeline Transport

2

–Many CO2 sinks

•Major vulnerability

–Moisture content = corrosion

Page 24: CCS -What’s it all about?

Technology status – Pipeline Transport

Dense Phase capacities

Page 25: CCS -What’s it all about?

Technology status – Ship Transport

Two shipping states

Page 26: CCS -What’s it all about?

• Transport conditioning

– Compress

– Refrigerate

• Injection conditioning

– Reduce pressure

– Heat

Technology status – Ship Transport

Major energy penalty

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Page 27: CCS -What’s it all about?

Technology status – Offshore Structure

Platforms

•Minimal / no processing

–Likely unmanned

• Gives ready well access

• BUT

–Ongoing operating costs

–Long operational life

• 40-50 years

Page 28: CCS -What’s it all about?

• High capital cost

• Difficult to maintain

• Costly well access

•Often long operational

Technology status – Offshore Structure

Subsea

• Often long operational life

–40-50 years

–Not natural subsea territory

Page 29: CCS -What’s it all about?

• Understanding Flow

–2 phases

–Gravity / geothermal

• Safety

–SSSV

Technology status – Wells

Well technology

–Wellhead ratings

• Monitoring / instrumentation

–Pressure

–Temperature / DTS

–Micro-seismic

Page 30: CCS -What’s it all about?

Technology status – Reservoirs

North Sea CO2 storage categories

EOR

1.1

Depleted Gas

CO2 storage is limited – CO2 cycles as oil is recovered – EOR is technically and commercially challenging offshore

Best initial CO2 storage potential – can be screened for high integrity – key sites come

30

Depleted Gas

5.1

Aquifer

15

Storage capacity of CO2e in Giga Tonnes

Source – Industrial CO2 Emissions and CO2 Storage Potential in the UK - British Geological Survey report for DTI 2006

screened for high integrity – key sites come available soon.

Greatest long term CO2 storage potentialMajor costs to explore, assess and prove capacity – Major uncertainty regarding CO2containment

Page 31: CCS -What’s it all about?

Technology status – Reservoirs

Depleted gas field

31Map source - United Kingdom Oil and Gas Fields - Commemorative Millennium Volume - Geological Society London

Page 32: CCS -What’s it all about?

Technology status – Reservoirs

Aquifers

Aquifer injection - Cap rock uncertainty – Storage mechanism uncertainty

32Source – Progressing Scotland's CO2 Storage Opportunities – SCCS 2011

Page 33: CCS -What’s it all about?

• Depleted hydrocarbon reservoir

– Start with produced volume

– Minus hetrogeneities

– Minus residual water saturation following water

• Deep saline aquifer

– What “capacity” do you measure

• Structural

• Capillary trapping

– Cap rock integrity

Technology status – Reservoirs

Reservoir capacity

saturation following water influx

– Minus mixing effects (change compressibility)

– Minus maximum recharge pressure

– Plus capillary trapping in water leg

– Cap rock integrity

– Plus dissolution in brine

Page 34: CCS -What’s it all about?

• CO2 temperature

– Joule Thomson effect

– Drops 1°C per 0.8 bar (12 psi)

• Platform arrival temperature of CO2– 4-15 °C (seabed temperature)

• Injection pressure differential

– 200-400psi = 14-28bar

� 17-34 °C temperature drop at perforations

� Risk of thermal fracturing

� Injectivity

Cap rock integrity

Technology status – Reservoirs

Reservoir temperature effects

� Cap rock integrity

� Convection currents in the reservoir

Page 35: CCS -What’s it all about?

• CO2 plus water = Carbonic acid

• Dissolves cements and some minerals

• Change porosity

• Mobilise fines – reduce permeability

Technology status – Reservoirs

Reservoir geochemistry effects

Calcite Cement

permeability

– May reduce injectivity

Deviation = 0.1mm

Feldspar

Page 36: CCS -What’s it all about?

• Oil and gas focus

– Drilling issues

– Target reservoir

• Carbon storage focus

– Drilling issues

– Storage reservoir

Technology status – Reservoirs

Overburden considerations

– All intermediate formations

• Detection of leaks

• Containment of CO2

Page 37: CCS -What’s it all about?

• Rock integrity

–Hydrocarbon production “deflates” reservoir

• Stresses overburden

• Potential for fracturing

–CO2 injection “re-

Technology status – Reservoirs

Overburden considerations

–CO2 injection “re-inflates” reservoir

• De-stresses overburden

• Surface movement visible

BP In Salah surface level changes

Page 38: CCS -What’s it all about?

• Introduction

• Overview of CCS chain

• CO2 – it's funny stuff!!

• Technology – status, gaps and opportunities

–Power generation

–CO capture

Agenda

38

–CO2 capture

–Compression

–Transportation

–Wells

–Reservoir

• Some common themes

Page 39: CCS -What’s it all about?

Common themes - safety

When CO2 leaks

Page 40: CCS -What’s it all about?

Common themes - safety

Leaks and dispersion

• “Jet cooling” effect

• CO2 at -70°C

• CO2 is heavier than air

• It goes down!!• It goes down!!

• Onshore

• Plant topography an issue

• Offshore

• Don’t launch the lifeboats

• Or fly the helicopter!!

Page 41: CCS -What’s it all about?

CO2

Concentration

in Air (% v/v)

Exposure Effects on Humans

350ppm Normal Normal breathing

2 Several hours Headache, difficult breathing upon mild exertion

3 1 hour Mild headache, sweating, and difficult breathing at rest

4 – 5 Within a few

minutes

Headache, dizziness, increased blood pressure, uncomfortable breathing

6 Several hours Tremors

Common themes - safety

CO2 Toxicity

6 ≤ 16 minutes Headache, difficult breathing (dyspnea)

7 – 10 1 – 2 minutes Hearing and visual disturbances

7 – 10 1.5 minutes to 1

hourUnconsciousness, near unconsciousness

7 – 10 Few minutes Headache, increased heart rate, shortness of breath, dizziness, sweating, rapid breathing

>10 – 15 1 minute to

several minutes

Dizziness, drowsiness, severe muscle twitching, unconsciousness

17 – 30 Within 1 minute Loss of controlled and purposeful activity, unconsciousness, convulsions, coma, death

Source: DNV report “Mapping of potential HSE issues related to large-scale capture, transport and storage of CO2 “ 2008

Page 42: CCS -What’s it all about?

Asphyxiation

Stage

Oxygen concentration (% volume) and

Effects on humans

Normal 21% in air (plus 78% nitrogen, 1% argon, 0.035% CO2)

1st 21 to 14% : Increased pulse and breathing rate with

disturbed muscular coordination

2nd 14 to 10%: Faulty judgement, rapid fatigue and

insensitivity to pain

Common themes - safety

Asphyxia risk - CO2 displaces O2

3rd 10 to 6% : Nausea and vomiting, collapse and permanent

brain damage

4th Less than 6% : Convulsions, breathing stopped and death

Source – DNV Report “Mapping of potential HSE issues related to large-scale capture, transport and storage of CO2” 2008

Page 43: CCS -What’s it all about?

• Major issue is potentially large volumes

• Detection in process plant

– CO2 will accumulate in the low points

– Personal safety of individuals on plant

Common themes - safety

Leak detection - safety

individuals on plant

• Detection of transportation leaks

– Major leaks – pretty obvious

– Minor leaks – affects

• Humans

• Environment

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Page 44: CCS -What’s it all about?

• Monitoring for leaks to the environment

–During operations – to detect leaks

–Post-closure – to prove the absence of leaks

• Subsurface monitoring

–Verifying CO2 in store

• Pressure, temperature, micro-seismic, 3D seismic

Common themes - detection

Long term monitoring

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• Pressure, temperature, micro-seismic, 3D seismic

–Detecting CO2 movement outside store

• Proving the absence of leaks

Page 45: CCS -What’s it all about?

• Phase change points well understood

• Behaviour of two phases of CO2 co-existing is not

• Large volumes complicate things

• Effects to be studied

– 2 phase horizontal

– 2 phase vertical (up)

– 2 phase vertical (down)

– Geothermal and gravity effects in wells

Common themes – CO2 behaviour

2 Phases are complicated

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things

Page 46: CCS -What’s it all about?

• Power station

–20-40 year operating life

• Store monitoring

–Another 20+ years

Common themes - time

Long term activity

• Project evaluation

–NPV economics not ideal

–Need to consider

• Energy use

• Net CO2 emissions

• Debt finance structure

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Page 47: CCS -What’s it all about?

Common themes – lots of CO2

UK NAP Emissions (2008)

Emissions in tonnes of CO2

Page 48: CCS -What’s it all about?

Common themes – lots of CO2

EU emissions by country (2008)

958

628

541 527600

800

1000

1200

Nati

on

al E

mis

sio

ns (

millio

ns o

f to

nn

es o

f C

O2)

406 396

207

146 141 133 12787 78 73 73 70 67 64 64 49

24 21 20 12 12 10 30

200

400

Nati

on

al E

mis

sio

ns (

millio

ns o

f to

nn

es o

f C

O2)

Page 49: CCS -What’s it all about?

Common themes – lots of CO2

Global emissions 1990-2009

Page 50: CCS -What’s it all about?

• Most CO2 gets dumped to atmosphere for free

• Annual emissions from a power station

– Coal – 10-25 million tonnes

– Gas - 1-5million tonnes

Common themes – Paying for CCS

Its not commercial (yet)

– Gas - 1-5million tonnes

• EU ETS is introducing a cost

– €15-€16 / tonne

– All electricity generation from 2013

– New sectors being added

• Airlines / Industrial emissions

Page 51: CCS -What’s it all about?

• 2000MW power station

–~£560 million per annum revenues

• Coal-derived emissions

–£100-£300 million per annum at current EUA costs

• Available to pay for CCS

• BUT £125 million p.a. lost revenue due to amine-

Common themes – Paying for CCS

Its not commercial (yet)

• BUT £125 million p.a. lost revenue due to amine-related energy penalty

• General view

–Early projects need €100+ per tonne abated

–Long term €40 per tonne abated

Page 52: CCS -What’s it all about?

• Government subsidies

–EU NER300 (€4-8 bn)

–UK DECC 1 (£1 bn)

–UK DECC 2-4 (£??bn)

• UK Electricity Market reform proposals

–Feed in Tariff /

Contract for Difference

–Payment linked to

Common themes – Paying for CCS

So how do you make any money?

–UK DECC 2-4 (£??bn)

–Australian programme

–Canadian programmes

–US programmes

–Payment linked to results (g/KWh CO2)

–Funded from general taxation

• BUT new Climate Change Levy structure

• Effectively a Carbon Floor Price

Page 53: CCS -What’s it all about?

Common themes – urgency

Its getting warm around here

Every year of delay is 1ppm added to the atmosphere

Page 54: CCS -What’s it all about?

“Putting something back��.”

CCS – Questions & Comments welcome

Ian Phillips – Director, CO2 Infrastructure

SPE Meeting - Wednesday 15th June 2011, Edinburgh

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