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84
www.rollon.com Catalogue English Temporary Catalogue

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Page 1: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

EXE_PAGINA_A4_TRACindd 1 041017 1038

The writing of this catalogue was done with diligence but it does not accept liability for any errors or omissions We also reserve the right to make technical changes we therefore recommend that you verify the update of the information here presented with our engineering department The reproduction of this catalogue is permitted only after our approval Product Safety The products must be used following the instructions below Given the variety of applications where the product can be used we are not able to assess whether a malfunction can cause damage to property or persons The designer and the buyer are responsible for defining and implementing the safety instructions to enforce the end user

INDICE CATALOGO

We design and produce in order to support you 4-5

A complete range for linear motion 6-7

MONORACE

ldquoHigh Performancerdquo advantages of linear

roller MRG - MR slides10-11

MONORACE linear roller slider range 12-15

Tecnologia costruttiva nuove guide serie MRG 16-17

Roller positioning 18

Composition sliders series R and RG 19

Vertical Selfalignment System 20-21

MRG 18-46 rails 22-23

RGS sliders 24-25

MR rails 27

RS sliders 28-29

Use of single wheels 30

Rollers for MRG and MR rails 31-33

Cost effective roller sliders

LAN-LAZ-LAX series 34-35

Tecnologia costruttiva nuove guide serie LAN 36-37

Roller positioning for sliders

assembled with LA LU rails38

Rails series LAN and LUN 39

PAN26 - PAN30 sliders 40

PAN 40 sliders 41

LAX ldquoINOXrdquo rails 42

PAX sliders 43

LAZ rails 44

PAZ sliders 45

LAN40 + LUN40 self-aligning system 46

Rollers for LAN and LUN series rails 47

ldquoMODULARrdquo FXRG railunique assembly possibilities

48

Configurations 49

FXRG Rail 50

Roller for FXRG rail 51

Mounting configurations 52-53

Lubrication and use of wipers 54

Sizing verification 55

TELERACE

Advantege of the roller telescopic

slides TLR TLQ ldquoHigh Performancesrdquo 58-59

Telescopic Slides Range 60

Roller Telescopics Slides 61

Telescopic Slides Range 62-63

HIGH PERFORMANCE

High Performance roller telescopic

slides TLR TLQ series 64

High Performance roller telescopic

slides TLR series 66

High Performance roller telescopic

slides TLQ series 72

COST EFFECTIVE

Cost Effective roller telescopic

slides TLN TQN series 65

Cost Effective roller telescopic

slides TLN series 68

Cost Effective roller telescopic

slides TLAX series inox 70

Cost Effective roller telescopic

slides TQN series inox 74

Cost Effective roller telescopic

slides TQAX series ldquoinoxrdquo 76

Design criteria 78

Verification of sizing 79

We design and produce in order to support you

LOGISTICS

ROBOTICS

INDUSTRIAL MACHINERY

RAILWAY

V a l u e s

An international groupfor technology

a local support for service

Over 40 years of know how in design and production

Appl ica t ions

INTERIORS AND ARCHITECTURE

MEDICAL

SPECIAL VEHICLES

AERONAUTICS

From a full range of standardproducts to fit-to-customersolutions for best perfomances

S o l u t i o n s

Collaboration

High level technical consulting

Cross competences in several industrial sectors for an effective problem-solving

6

A global provider

of solutions

for applications

for linear motion

A complete range for linear motion which reaches every customer

Telescopic Line

Telescopic guides with ball bearingswith hardened raceways high load capacities and low bending resistant to shocks and vibrations For partial total or extended extraction up to 200 of the length of the guide

Linear Line

Linear and curved guides with ball and roller bearingswith hardened raceways high load capacities self-alignment and capable of working in dirty environments

Actuator System Line

Integrated actuators for industrial automationthey find applications in numerous industrial sectors from machinery servo systems to high precision assembly systems packaging lines and high spe-ed production lines It has evolved from Actuator Line series in order to meet the most demanding needs of our customers

Actuator Line

Linear actuators with different guide configurations and drivesavailable with belt screw or rack and pinion drives according to different needs in terms of precision and speed Guides with bearings or ball recircu-lating systems for different load capacities and critical environments

A global provider

of solutions

for applications

for linear motion

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

MONORACE

10

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

ldquoHIGH PERFORMANCErdquo ADVANTAGES OF LINEAR ROLLER MRG - MR SLIDES

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

SELF ALIGNMENT SYSTEM

HIGH CAPACITY LOAD

DOUBLE ROW BALL BEARING

ADJUSTABLE PRELOAD

COMPLETELY SEALED FRONT WIPERS

AND LATERAL SEALS

SELF-ALIGNING CAPABILITY+

EASY TO ASSEMBLE ON INACCURATE STRUCTURES

SUITABLE FOR HARSH ENVIRONMENT CONDITIONS

CORROSION RESISTANCE

+

+

+

AD

VA

NTA

GE

S

11

MONORACE

NEW PATENTED TREATMENT FOR MORE RESISTANCESELF ALIGNMENT SYSTEM HIGH CAPACITY LOAD

T RACE p-color 10Option of customized colour paint finish for better overall design

T RACE NOX 20High depth nitride hardening for long lasting

heavy duty applications Additional black surfacel oxidation for increased corrosion resistance

T RACE e-coating 10Option of high corrosion resistance

electro coating treatment for severe environments

+-

COMPACTNESS

SMOOTH AND SILENT MOVEMENT

SELF LUBRICATING

HIGH SPEED

+

+

+

+A

DV

AN

TAG

ES

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

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FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

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FOR

MA

NC

E

24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

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FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

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FOR

MA

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H P

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FOR

MA

NC

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27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

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FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

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FOR

MA

NC

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H P

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FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

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FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST

EFF

EC

TIV

E IN

OX

71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

ST

EFF

EC

TIV

E IN

OX

TELERACE

72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

ER

FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

H P

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FOR

MA

NC

E

TELERACE

74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

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TIV

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75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

E IN

OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 2: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

EXE_PAGINA_A4_TRACindd 1 041017 1038

The writing of this catalogue was done with diligence but it does not accept liability for any errors or omissions We also reserve the right to make technical changes we therefore recommend that you verify the update of the information here presented with our engineering department The reproduction of this catalogue is permitted only after our approval Product Safety The products must be used following the instructions below Given the variety of applications where the product can be used we are not able to assess whether a malfunction can cause damage to property or persons The designer and the buyer are responsible for defining and implementing the safety instructions to enforce the end user

INDICE CATALOGO

We design and produce in order to support you 4-5

A complete range for linear motion 6-7

MONORACE

ldquoHigh Performancerdquo advantages of linear

roller MRG - MR slides10-11

MONORACE linear roller slider range 12-15

Tecnologia costruttiva nuove guide serie MRG 16-17

Roller positioning 18

Composition sliders series R and RG 19

Vertical Selfalignment System 20-21

MRG 18-46 rails 22-23

RGS sliders 24-25

MR rails 27

RS sliders 28-29

Use of single wheels 30

Rollers for MRG and MR rails 31-33

Cost effective roller sliders

LAN-LAZ-LAX series 34-35

Tecnologia costruttiva nuove guide serie LAN 36-37

Roller positioning for sliders

assembled with LA LU rails38

Rails series LAN and LUN 39

PAN26 - PAN30 sliders 40

PAN 40 sliders 41

LAX ldquoINOXrdquo rails 42

PAX sliders 43

LAZ rails 44

PAZ sliders 45

LAN40 + LUN40 self-aligning system 46

Rollers for LAN and LUN series rails 47

ldquoMODULARrdquo FXRG railunique assembly possibilities

48

Configurations 49

FXRG Rail 50

Roller for FXRG rail 51

Mounting configurations 52-53

Lubrication and use of wipers 54

Sizing verification 55

TELERACE

Advantege of the roller telescopic

slides TLR TLQ ldquoHigh Performancesrdquo 58-59

Telescopic Slides Range 60

Roller Telescopics Slides 61

Telescopic Slides Range 62-63

HIGH PERFORMANCE

High Performance roller telescopic

slides TLR TLQ series 64

High Performance roller telescopic

slides TLR series 66

High Performance roller telescopic

slides TLQ series 72

COST EFFECTIVE

Cost Effective roller telescopic

slides TLN TQN series 65

Cost Effective roller telescopic

slides TLN series 68

Cost Effective roller telescopic

slides TLAX series inox 70

Cost Effective roller telescopic

slides TQN series inox 74

Cost Effective roller telescopic

slides TQAX series ldquoinoxrdquo 76

Design criteria 78

Verification of sizing 79

We design and produce in order to support you

LOGISTICS

ROBOTICS

INDUSTRIAL MACHINERY

RAILWAY

V a l u e s

An international groupfor technology

a local support for service

Over 40 years of know how in design and production

Appl ica t ions

INTERIORS AND ARCHITECTURE

MEDICAL

SPECIAL VEHICLES

AERONAUTICS

From a full range of standardproducts to fit-to-customersolutions for best perfomances

S o l u t i o n s

Collaboration

High level technical consulting

Cross competences in several industrial sectors for an effective problem-solving

6

A global provider

of solutions

for applications

for linear motion

A complete range for linear motion which reaches every customer

Telescopic Line

Telescopic guides with ball bearingswith hardened raceways high load capacities and low bending resistant to shocks and vibrations For partial total or extended extraction up to 200 of the length of the guide

Linear Line

Linear and curved guides with ball and roller bearingswith hardened raceways high load capacities self-alignment and capable of working in dirty environments

Actuator System Line

Integrated actuators for industrial automationthey find applications in numerous industrial sectors from machinery servo systems to high precision assembly systems packaging lines and high spe-ed production lines It has evolved from Actuator Line series in order to meet the most demanding needs of our customers

Actuator Line

Linear actuators with different guide configurations and drivesavailable with belt screw or rack and pinion drives according to different needs in terms of precision and speed Guides with bearings or ball recircu-lating systems for different load capacities and critical environments

A global provider

of solutions

for applications

for linear motion

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

MONORACE

10

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

ldquoHIGH PERFORMANCErdquo ADVANTAGES OF LINEAR ROLLER MRG - MR SLIDES

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

SELF ALIGNMENT SYSTEM

HIGH CAPACITY LOAD

DOUBLE ROW BALL BEARING

ADJUSTABLE PRELOAD

COMPLETELY SEALED FRONT WIPERS

AND LATERAL SEALS

SELF-ALIGNING CAPABILITY+

EASY TO ASSEMBLE ON INACCURATE STRUCTURES

SUITABLE FOR HARSH ENVIRONMENT CONDITIONS

CORROSION RESISTANCE

+

+

+

AD

VA

NTA

GE

S

11

MONORACE

NEW PATENTED TREATMENT FOR MORE RESISTANCESELF ALIGNMENT SYSTEM HIGH CAPACITY LOAD

T RACE p-color 10Option of customized colour paint finish for better overall design

T RACE NOX 20High depth nitride hardening for long lasting

heavy duty applications Additional black surfacel oxidation for increased corrosion resistance

T RACE e-coating 10Option of high corrosion resistance

electro coating treatment for severe environments

+-

COMPACTNESS

SMOOTH AND SILENT MOVEMENT

SELF LUBRICATING

HIGH SPEED

+

+

+

+A

DV

AN

TAG

ES

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

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FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

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FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

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FOR

MA

NC

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H P

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FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

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FOR

MA

NC

E

HIG

H P

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FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

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FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST

EFF

EC

TIV

E IN

OX

71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

ST

EFF

EC

TIV

E IN

OX

TELERACE

72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

ER

FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

H P

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FOR

MA

NC

E

TELERACE

74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

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EC

TIV

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75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

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OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 3: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

The writing of this catalogue was done with diligence but it does not accept liability for any errors or omissions We also reserve the right to make technical changes we therefore recommend that you verify the update of the information here presented with our engineering department The reproduction of this catalogue is permitted only after our approval Product Safety The products must be used following the instructions below Given the variety of applications where the product can be used we are not able to assess whether a malfunction can cause damage to property or persons The designer and the buyer are responsible for defining and implementing the safety instructions to enforce the end user

INDICE CATALOGO

We design and produce in order to support you 4-5

A complete range for linear motion 6-7

MONORACE

ldquoHigh Performancerdquo advantages of linear

roller MRG - MR slides10-11

MONORACE linear roller slider range 12-15

Tecnologia costruttiva nuove guide serie MRG 16-17

Roller positioning 18

Composition sliders series R and RG 19

Vertical Selfalignment System 20-21

MRG 18-46 rails 22-23

RGS sliders 24-25

MR rails 27

RS sliders 28-29

Use of single wheels 30

Rollers for MRG and MR rails 31-33

Cost effective roller sliders

LAN-LAZ-LAX series 34-35

Tecnologia costruttiva nuove guide serie LAN 36-37

Roller positioning for sliders

assembled with LA LU rails38

Rails series LAN and LUN 39

PAN26 - PAN30 sliders 40

PAN 40 sliders 41

LAX ldquoINOXrdquo rails 42

PAX sliders 43

LAZ rails 44

PAZ sliders 45

LAN40 + LUN40 self-aligning system 46

Rollers for LAN and LUN series rails 47

ldquoMODULARrdquo FXRG railunique assembly possibilities

48

Configurations 49

FXRG Rail 50

Roller for FXRG rail 51

Mounting configurations 52-53

Lubrication and use of wipers 54

Sizing verification 55

TELERACE

Advantege of the roller telescopic

slides TLR TLQ ldquoHigh Performancesrdquo 58-59

Telescopic Slides Range 60

Roller Telescopics Slides 61

Telescopic Slides Range 62-63

HIGH PERFORMANCE

High Performance roller telescopic

slides TLR TLQ series 64

High Performance roller telescopic

slides TLR series 66

High Performance roller telescopic

slides TLQ series 72

COST EFFECTIVE

Cost Effective roller telescopic

slides TLN TQN series 65

Cost Effective roller telescopic

slides TLN series 68

Cost Effective roller telescopic

slides TLAX series inox 70

Cost Effective roller telescopic

slides TQN series inox 74

Cost Effective roller telescopic

slides TQAX series ldquoinoxrdquo 76

Design criteria 78

Verification of sizing 79

We design and produce in order to support you

LOGISTICS

ROBOTICS

INDUSTRIAL MACHINERY

RAILWAY

V a l u e s

An international groupfor technology

a local support for service

Over 40 years of know how in design and production

Appl ica t ions

INTERIORS AND ARCHITECTURE

MEDICAL

SPECIAL VEHICLES

AERONAUTICS

From a full range of standardproducts to fit-to-customersolutions for best perfomances

S o l u t i o n s

Collaboration

High level technical consulting

Cross competences in several industrial sectors for an effective problem-solving

6

A global provider

of solutions

for applications

for linear motion

A complete range for linear motion which reaches every customer

Telescopic Line

Telescopic guides with ball bearingswith hardened raceways high load capacities and low bending resistant to shocks and vibrations For partial total or extended extraction up to 200 of the length of the guide

Linear Line

Linear and curved guides with ball and roller bearingswith hardened raceways high load capacities self-alignment and capable of working in dirty environments

Actuator System Line

Integrated actuators for industrial automationthey find applications in numerous industrial sectors from machinery servo systems to high precision assembly systems packaging lines and high spe-ed production lines It has evolved from Actuator Line series in order to meet the most demanding needs of our customers

Actuator Line

Linear actuators with different guide configurations and drivesavailable with belt screw or rack and pinion drives according to different needs in terms of precision and speed Guides with bearings or ball recircu-lating systems for different load capacities and critical environments

A global provider

of solutions

for applications

for linear motion

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

MONORACE

10

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

ldquoHIGH PERFORMANCErdquo ADVANTAGES OF LINEAR ROLLER MRG - MR SLIDES

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

SELF ALIGNMENT SYSTEM

HIGH CAPACITY LOAD

DOUBLE ROW BALL BEARING

ADJUSTABLE PRELOAD

COMPLETELY SEALED FRONT WIPERS

AND LATERAL SEALS

SELF-ALIGNING CAPABILITY+

EASY TO ASSEMBLE ON INACCURATE STRUCTURES

SUITABLE FOR HARSH ENVIRONMENT CONDITIONS

CORROSION RESISTANCE

+

+

+

AD

VA

NTA

GE

S

11

MONORACE

NEW PATENTED TREATMENT FOR MORE RESISTANCESELF ALIGNMENT SYSTEM HIGH CAPACITY LOAD

T RACE p-color 10Option of customized colour paint finish for better overall design

T RACE NOX 20High depth nitride hardening for long lasting

heavy duty applications Additional black surfacel oxidation for increased corrosion resistance

T RACE e-coating 10Option of high corrosion resistance

electro coating treatment for severe environments

+-

COMPACTNESS

SMOOTH AND SILENT MOVEMENT

SELF LUBRICATING

HIGH SPEED

+

+

+

+A

DV

AN

TAG

ES

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

ER

FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

ER

FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

ER

FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST

EFF

EC

TIV

E IN

OX

71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

ST

EFF

EC

TIV

E IN

OX

TELERACE

72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

ER

FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

H P

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MA

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74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

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TIV

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75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

E IN

OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 4: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

We design and produce in order to support you

LOGISTICS

ROBOTICS

INDUSTRIAL MACHINERY

RAILWAY

V a l u e s

An international groupfor technology

a local support for service

Over 40 years of know how in design and production

Appl ica t ions

INTERIORS AND ARCHITECTURE

MEDICAL

SPECIAL VEHICLES

AERONAUTICS

From a full range of standardproducts to fit-to-customersolutions for best perfomances

S o l u t i o n s

Collaboration

High level technical consulting

Cross competences in several industrial sectors for an effective problem-solving

6

A global provider

of solutions

for applications

for linear motion

A complete range for linear motion which reaches every customer

Telescopic Line

Telescopic guides with ball bearingswith hardened raceways high load capacities and low bending resistant to shocks and vibrations For partial total or extended extraction up to 200 of the length of the guide

Linear Line

Linear and curved guides with ball and roller bearingswith hardened raceways high load capacities self-alignment and capable of working in dirty environments

Actuator System Line

Integrated actuators for industrial automationthey find applications in numerous industrial sectors from machinery servo systems to high precision assembly systems packaging lines and high spe-ed production lines It has evolved from Actuator Line series in order to meet the most demanding needs of our customers

Actuator Line

Linear actuators with different guide configurations and drivesavailable with belt screw or rack and pinion drives according to different needs in terms of precision and speed Guides with bearings or ball recircu-lating systems for different load capacities and critical environments

A global provider

of solutions

for applications

for linear motion

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

MONORACE

10

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

ldquoHIGH PERFORMANCErdquo ADVANTAGES OF LINEAR ROLLER MRG - MR SLIDES

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

SELF ALIGNMENT SYSTEM

HIGH CAPACITY LOAD

DOUBLE ROW BALL BEARING

ADJUSTABLE PRELOAD

COMPLETELY SEALED FRONT WIPERS

AND LATERAL SEALS

SELF-ALIGNING CAPABILITY+

EASY TO ASSEMBLE ON INACCURATE STRUCTURES

SUITABLE FOR HARSH ENVIRONMENT CONDITIONS

CORROSION RESISTANCE

+

+

+

AD

VA

NTA

GE

S

11

MONORACE

NEW PATENTED TREATMENT FOR MORE RESISTANCESELF ALIGNMENT SYSTEM HIGH CAPACITY LOAD

T RACE p-color 10Option of customized colour paint finish for better overall design

T RACE NOX 20High depth nitride hardening for long lasting

heavy duty applications Additional black surfacel oxidation for increased corrosion resistance

T RACE e-coating 10Option of high corrosion resistance

electro coating treatment for severe environments

+-

COMPACTNESS

SMOOTH AND SILENT MOVEMENT

SELF LUBRICATING

HIGH SPEED

+

+

+

+A

DV

AN

TAG

ES

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

ER

FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

ER

FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

ER

FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

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MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST

EFF

EC

TIV

E IN

OX

71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

ST

EFF

EC

TIV

E IN

OX

TELERACE

72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

ER

FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

H P

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MA

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74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

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TIV

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75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

E IN

OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 5: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

INTERIORS AND ARCHITECTURE

MEDICAL

SPECIAL VEHICLES

AERONAUTICS

From a full range of standardproducts to fit-to-customersolutions for best perfomances

S o l u t i o n s

Collaboration

High level technical consulting

Cross competences in several industrial sectors for an effective problem-solving

6

A global provider

of solutions

for applications

for linear motion

A complete range for linear motion which reaches every customer

Telescopic Line

Telescopic guides with ball bearingswith hardened raceways high load capacities and low bending resistant to shocks and vibrations For partial total or extended extraction up to 200 of the length of the guide

Linear Line

Linear and curved guides with ball and roller bearingswith hardened raceways high load capacities self-alignment and capable of working in dirty environments

Actuator System Line

Integrated actuators for industrial automationthey find applications in numerous industrial sectors from machinery servo systems to high precision assembly systems packaging lines and high spe-ed production lines It has evolved from Actuator Line series in order to meet the most demanding needs of our customers

Actuator Line

Linear actuators with different guide configurations and drivesavailable with belt screw or rack and pinion drives according to different needs in terms of precision and speed Guides with bearings or ball recircu-lating systems for different load capacities and critical environments

A global provider

of solutions

for applications

for linear motion

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

MONORACE

10

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

ldquoHIGH PERFORMANCErdquo ADVANTAGES OF LINEAR ROLLER MRG - MR SLIDES

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

SELF ALIGNMENT SYSTEM

HIGH CAPACITY LOAD

DOUBLE ROW BALL BEARING

ADJUSTABLE PRELOAD

COMPLETELY SEALED FRONT WIPERS

AND LATERAL SEALS

SELF-ALIGNING CAPABILITY+

EASY TO ASSEMBLE ON INACCURATE STRUCTURES

SUITABLE FOR HARSH ENVIRONMENT CONDITIONS

CORROSION RESISTANCE

+

+

+

AD

VA

NTA

GE

S

11

MONORACE

NEW PATENTED TREATMENT FOR MORE RESISTANCESELF ALIGNMENT SYSTEM HIGH CAPACITY LOAD

T RACE p-color 10Option of customized colour paint finish for better overall design

T RACE NOX 20High depth nitride hardening for long lasting

heavy duty applications Additional black surfacel oxidation for increased corrosion resistance

T RACE e-coating 10Option of high corrosion resistance

electro coating treatment for severe environments

+-

COMPACTNESS

SMOOTH AND SILENT MOVEMENT

SELF LUBRICATING

HIGH SPEED

+

+

+

+A

DV

AN

TAG

ES

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

ER

FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

ER

FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

ER

FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST

EFF

EC

TIV

E IN

OX

71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

ST

EFF

EC

TIV

E IN

OX

TELERACE

72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

ER

FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

H P

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MA

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74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

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TIV

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75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

E IN

OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 6: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

6

A global provider

of solutions

for applications

for linear motion

A complete range for linear motion which reaches every customer

Telescopic Line

Telescopic guides with ball bearingswith hardened raceways high load capacities and low bending resistant to shocks and vibrations For partial total or extended extraction up to 200 of the length of the guide

Linear Line

Linear and curved guides with ball and roller bearingswith hardened raceways high load capacities self-alignment and capable of working in dirty environments

Actuator System Line

Integrated actuators for industrial automationthey find applications in numerous industrial sectors from machinery servo systems to high precision assembly systems packaging lines and high spe-ed production lines It has evolved from Actuator Line series in order to meet the most demanding needs of our customers

Actuator Line

Linear actuators with different guide configurations and drivesavailable with belt screw or rack and pinion drives according to different needs in terms of precision and speed Guides with bearings or ball recircu-lating systems for different load capacities and critical environments

A global provider

of solutions

for applications

for linear motion

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

MONORACE

10

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

ldquoHIGH PERFORMANCErdquo ADVANTAGES OF LINEAR ROLLER MRG - MR SLIDES

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

SELF ALIGNMENT SYSTEM

HIGH CAPACITY LOAD

DOUBLE ROW BALL BEARING

ADJUSTABLE PRELOAD

COMPLETELY SEALED FRONT WIPERS

AND LATERAL SEALS

SELF-ALIGNING CAPABILITY+

EASY TO ASSEMBLE ON INACCURATE STRUCTURES

SUITABLE FOR HARSH ENVIRONMENT CONDITIONS

CORROSION RESISTANCE

+

+

+

AD

VA

NTA

GE

S

11

MONORACE

NEW PATENTED TREATMENT FOR MORE RESISTANCESELF ALIGNMENT SYSTEM HIGH CAPACITY LOAD

T RACE p-color 10Option of customized colour paint finish for better overall design

T RACE NOX 20High depth nitride hardening for long lasting

heavy duty applications Additional black surfacel oxidation for increased corrosion resistance

T RACE e-coating 10Option of high corrosion resistance

electro coating treatment for severe environments

+-

COMPACTNESS

SMOOTH AND SILENT MOVEMENT

SELF LUBRICATING

HIGH SPEED

+

+

+

+A

DV

AN

TAG

ES

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

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FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

ER

FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

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FOR

MA

NC

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H P

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FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

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FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST

EFF

EC

TIV

E IN

OX

71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

ST

EFF

EC

TIV

E IN

OX

TELERACE

72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

ER

FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

H P

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FOR

MA

NC

E

TELERACE

74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

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EC

TIV

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75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

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OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 7: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

Actuator System Line

Integrated actuators for industrial automationthey find applications in numerous industrial sectors from machinery servo systems to high precision assembly systems packaging lines and high spe-ed production lines It has evolved from Actuator Line series in order to meet the most demanding needs of our customers

Actuator Line

Linear actuators with different guide configurations and drivesavailable with belt screw or rack and pinion drives according to different needs in terms of precision and speed Guides with bearings or ball recircu-lating systems for different load capacities and critical environments

A global provider

of solutions

for applications

for linear motion

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

MONORACE

10

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

ldquoHIGH PERFORMANCErdquo ADVANTAGES OF LINEAR ROLLER MRG - MR SLIDES

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

SELF ALIGNMENT SYSTEM

HIGH CAPACITY LOAD

DOUBLE ROW BALL BEARING

ADJUSTABLE PRELOAD

COMPLETELY SEALED FRONT WIPERS

AND LATERAL SEALS

SELF-ALIGNING CAPABILITY+

EASY TO ASSEMBLE ON INACCURATE STRUCTURES

SUITABLE FOR HARSH ENVIRONMENT CONDITIONS

CORROSION RESISTANCE

+

+

+

AD

VA

NTA

GE

S

11

MONORACE

NEW PATENTED TREATMENT FOR MORE RESISTANCESELF ALIGNMENT SYSTEM HIGH CAPACITY LOAD

T RACE p-color 10Option of customized colour paint finish for better overall design

T RACE NOX 20High depth nitride hardening for long lasting

heavy duty applications Additional black surfacel oxidation for increased corrosion resistance

T RACE e-coating 10Option of high corrosion resistance

electro coating treatment for severe environments

+-

COMPACTNESS

SMOOTH AND SILENT MOVEMENT

SELF LUBRICATING

HIGH SPEED

+

+

+

+A

DV

AN

TAG

ES

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

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FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

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FOR

MA

NC

E

24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

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FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

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FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

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FOR

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27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

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FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

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FOR

MA

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H P

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FOR

MA

NC

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29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

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FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST

EFF

EC

TIV

E IN

OX

71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

ST

EFF

EC

TIV

E IN

OX

TELERACE

72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

ER

FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

H P

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FOR

MA

NC

E

TELERACE

74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

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TIV

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75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

E IN

OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 8: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

MONORACE

10

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

ldquoHIGH PERFORMANCErdquo ADVANTAGES OF LINEAR ROLLER MRG - MR SLIDES

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

SELF ALIGNMENT SYSTEM

HIGH CAPACITY LOAD

DOUBLE ROW BALL BEARING

ADJUSTABLE PRELOAD

COMPLETELY SEALED FRONT WIPERS

AND LATERAL SEALS

SELF-ALIGNING CAPABILITY+

EASY TO ASSEMBLE ON INACCURATE STRUCTURES

SUITABLE FOR HARSH ENVIRONMENT CONDITIONS

CORROSION RESISTANCE

+

+

+

AD

VA

NTA

GE

S

11

MONORACE

NEW PATENTED TREATMENT FOR MORE RESISTANCESELF ALIGNMENT SYSTEM HIGH CAPACITY LOAD

T RACE p-color 10Option of customized colour paint finish for better overall design

T RACE NOX 20High depth nitride hardening for long lasting

heavy duty applications Additional black surfacel oxidation for increased corrosion resistance

T RACE e-coating 10Option of high corrosion resistance

electro coating treatment for severe environments

+-

COMPACTNESS

SMOOTH AND SILENT MOVEMENT

SELF LUBRICATING

HIGH SPEED

+

+

+

+A

DV

AN

TAG

ES

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

ER

FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

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FOR

MA

NC

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24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

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FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

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FOR

MA

NC

E

HIG

H P

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FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

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FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

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FOR

MA

NC

E

HIG

H P

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FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

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FOR

MA

NC

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30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

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EC

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CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

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VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

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FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

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COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

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75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

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COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

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77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

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78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 9: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

10

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

ldquoHIGH PERFORMANCErdquo ADVANTAGES OF LINEAR ROLLER MRG - MR SLIDES

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

SELF ALIGNMENT SYSTEM

HIGH CAPACITY LOAD

DOUBLE ROW BALL BEARING

ADJUSTABLE PRELOAD

COMPLETELY SEALED FRONT WIPERS

AND LATERAL SEALS

SELF-ALIGNING CAPABILITY+

EASY TO ASSEMBLE ON INACCURATE STRUCTURES

SUITABLE FOR HARSH ENVIRONMENT CONDITIONS

CORROSION RESISTANCE

+

+

+

AD

VA

NTA

GE

S

11

MONORACE

NEW PATENTED TREATMENT FOR MORE RESISTANCESELF ALIGNMENT SYSTEM HIGH CAPACITY LOAD

T RACE p-color 10Option of customized colour paint finish for better overall design

T RACE NOX 20High depth nitride hardening for long lasting

heavy duty applications Additional black surfacel oxidation for increased corrosion resistance

T RACE e-coating 10Option of high corrosion resistance

electro coating treatment for severe environments

+-

COMPACTNESS

SMOOTH AND SILENT MOVEMENT

SELF LUBRICATING

HIGH SPEED

+

+

+

+A

DV

AN

TAG

ES

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

ER

FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

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FOR

MA

NC

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24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

ER

FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

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FOR

MA

NC

E

HIG

H P

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FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

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FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST

EFF

EC

TIV

E IN

OX

71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

ST

EFF

EC

TIV

E IN

OX

TELERACE

72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

ER

FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

H P

ER

FOR

MA

NC

E

TELERACE

74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

ST

EFF

EC

TIV

E

75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

E IN

OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 10: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

11

MONORACE

NEW PATENTED TREATMENT FOR MORE RESISTANCESELF ALIGNMENT SYSTEM HIGH CAPACITY LOAD

T RACE p-color 10Option of customized colour paint finish for better overall design

T RACE NOX 20High depth nitride hardening for long lasting

heavy duty applications Additional black surfacel oxidation for increased corrosion resistance

T RACE e-coating 10Option of high corrosion resistance

electro coating treatment for severe environments

+-

COMPACTNESS

SMOOTH AND SILENT MOVEMENT

SELF LUBRICATING

HIGH SPEED

+

+

+

+A

DV

AN

TAG

ES

DISCOVER THE NATURAL STRENGTHOF THE BEST ROLLER LINEAR GUIDE

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

ER

FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

ER

FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

ER

FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

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DV

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TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

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60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

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IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST

EFF

EC

TIV

E IN

OX

71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

ST

EFF

EC

TIV

E IN

OX

TELERACE

72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

ER

FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

H P

ER

FOR

MA

NC

E

TELERACE

74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

ST

EFF

EC

TIV

E

75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

E IN

OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 11: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

12

I VA

NTA

GG

I

MRG46 with RG46 slider

MRG43 with RG43 slider

MRG46 with RGS46 slider

NEW MRG RAILS

MR RAILS

LINEAR SLIDER RANGE

MRG18 with RG18 slider

MRG43 with RGS43 slider

MRG18 with RGS18 slider

MR28 with RS28 slider

MR28 with RS28 slider

ldquoMODULARrdquo LINEAR ROLLER SYSTEM FXRG SERIES

ldquoCOST EFFEC1048991TIVErdquo LINEAR ROLLER SLIDER LAN-LUN SERIES

ldquoHIGH PERFORMANCErdquo LINEAR ROLLER SLIDE MRG-MR SERIES

LAN 26 LAN 30 LAN 40 LUN 40 LAX40-LAZ40 LAX26-LAZ26

STEEL AND ZINC VERSIONS

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

ER

FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

ER

FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

ER

FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

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FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST

EFF

EC

TIV

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OX

71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

ST

EFF

EC

TIV

E IN

OX

TELERACE

72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

ER

FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

H P

ER

FOR

MA

NC

E

TELERACE

74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

ST

EFF

EC

TIV

E

75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

E IN

OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 12: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

13

T RACErsquos range of linear bearings are setting new standards due to their innovative design and technical concepts The family MONORACE based on different C-shaped rails with a wide range of sliders is offering unique linear solutions for all kinds of automation applications for many industries

T RACErsquos system with roller sliders and internal raceways offer the markets highest performing system along with being size wise the most compact system

The rails of MRG and MR series are high precision cold drawn profiles made from steel alloy that with our patented T RACE NOX thermo-chemical hardening process provide a very hard surface for high wear resistance along with and at the same time a good protection against corrosion even in critical environments

HIGH PERFORMANCEThe new rails MRG series rails are the evolution of the consolidated MR series The new rails have a number of improvements related to the contact geometries new materials for increased strength and depth of hardening - T RACE-NOX 20 last generation hardening treatments showing our commitment to continuous technological improvement of T RACE productsThe new MRG43 is companied with a new version MRG46 with increased thicknesses of the flanges to achieve a more rigid rail for critical application where the rail becomes a self-supporting part of the structure The MRG and MR rails allow combinations of different sliders to obtain self-aligning systems based on pairs of rails Such self-aligning system is able to compensate for surface assembly inaccuracies on longitudinal and transverse plane like non precise carpentry aluminum structures or bent sheet metal structures hereby avoiding costly processing machining to achieve precise parallel rail installation The internal raceways with protected roller wheels along with lateral seals and strong wipers incorporating preoiled felts makes the MONORACE linear system very suitable for even harsh ambients - dust humidity etc The rollers of large diameter are rarely sensitive to impurities entering the linear system

COST EFFECTIVELAN rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then case hardened using our revolutionary TRACE-NOX nitriding and black oxidising process to ensure an extended lifetime and excellent corrosion resistanceThe slider bodies are cataphoretically blackened for maximum corrosion resistance The rollers are made from core tempered and precision ground bearing grade steel The ball bearings are lubricated for life with wide temperature range bearing grease and protected by 2Z rated metal shields Robust elastomer raceway wipers are fitted at both ends of the slider to protect the rollers and keep the raceways clean The wipers incorporate oil-impregnated felt pads to keep the points of contact between raceway and roller properly lubricated for the lifetime of the rail Wipers are held in place by a simple clip and can be removed and replaced easily

INOXLAX series rails and PAX series sliders are constructed entirely of stainless steel and are a simple and functional solution for applicationsthat require high corrosion resistance The rails and sliders bodies are made from 300 Series stainless with rollers made from 440C These are particularly suitable for food processing pharmaceutical and medical applications or in difficult environments such as marine environments where there is exposure to highly corrosive agents The slider is equipped with 3 rollers The middle roller is eccentric and is used to adjust the slider preload The sliders are easily washable for applications subject to frequent cleaning and do not release particles into the environment and are particularly suitable for clean rooms They are available in two sections 26 and 40 mm

The roller linear MODULAR system FLEXRACE offers the maximum flexibility configuration due to the original shape of the guide FXRG basic component of the system shaped with 3 raceways arranged at 90 deg to each other on which can slide the rollers RG 43 series indifferently on each of the three raceways The using of the single guide or two or more parallel guides gives rise to a number of combinations capable of satisfying each specific need for linear motion and offering exceptional ability to self-alignment Like the MONORACErsquos MR amp ML rails FXRG rail is constructed in high strength steel hardened with the last generation T RACE NOX 20 hardening treatments for a further improvement of the performance and durability

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

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TIC

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MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

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MA

NC

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24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

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FOR

MA

NC

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H P

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FOR

MA

NC

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25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

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26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

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27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

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FOR

MA

NC

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28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

ER

FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

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66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

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67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

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FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

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TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

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71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

CO

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VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

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MA

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73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

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74

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

ST

EFF

EC

TIV

E

75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

ST

EFF

EC

TIV

E

TELERACE

76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

E IN

OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 13: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

14

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

Rail Size Slider Type of slider

Type of roller

Bearing seals

ndeg of rollers

Selfalign-ment Wipers Lateral

seals

HIG

H P

ER

FOR

MA

NC

E

MRG

18

RVG-RPG RUG-RAG Standard

2RS

3-5

bull bull

bull43

46

18

RVSG-RPSG RUSG-RASG Slim 3-5 -

43

46

MR

28 RV-RP RU-RA Standard

2RS

3-5

bull bull

bull

28 RVS-RPS RUS-RAS Slim 3-4-5 -

CO

ST

EF

FE

CT

IVE

LAN

26

PAN Slim 2Z 3-5

NO bull -

30used in

pair with LUN40

bull -40

LUN

40 PAN Slim 2Z 3used in

pair with LUN40

bull -

LAX-LAZ

26

PAX Slim 2Z 3 no bull -

40

GAMMA GUIDE LINEARI MONORACE

CHARACTERISTICS OF MATERIALS AND TREATMENTS

ASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitriding hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

NT The rails are also available with surface treatments carried out after the cut hereby with black oxidized ends like the rest of the rail - by adding the suffix NT to the order code -NB-MRG18L is not available in this version

KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

ER

FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

ER

FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

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FOR

MA

NC

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H P

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FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

ER

FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

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FOR

MA

NC

E

HIG

H P

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FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

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FOR

MA

NC

E

30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

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68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

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CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

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71

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

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72

VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

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FOR

MA

NC

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73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

HIG

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COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

CO

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75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

CO

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76

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

E IN

OX

77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

FFEC

TIV

E IN

OX

TELERACE

78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

wwwt-racecom

CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

EXE_PAGINA_A4_TRACindd 1 041017 1038

Cata

logu

e

wwwrolloncom

CatalogueEnglish

Engl

ish

DistributorConsult the other ranges of products

TRP_GC_EN_1217

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Actuator Line

wwwrolloncom

EN_Actuator_COVERindd 1 08052014 101521

Rollon Branches amp Rep OfficesDistributors

3F Shiodome Building 1-2-20 Kaigan Minato-kuTokyo 105-0022 JapanPhone +81 3 6721 8487wwwrollonjp - inforollonjp

ROLLON - JAPAN

Via Trieste 26I-20871 Vimercate (MB)Phone (+39) 039 62 59 1wwwrollonit - infocomrollonit

ROLLON SpA - ITALY

Rep OfficesBranches

Bonner Strasse 317-319D-40589 DuumlsseldorfPhone (+49) 211 95 747 0wwwrollonde - inforollonde

ROLLON GmbH - GERMANY

Ringbaan Zuid 86905 DB ZevenaarPhone (+31) 316 581 999wwwrollonnl - inforollonnl

ROLLON BV - NETHERLANDS

101 Bilby Road Suite BHackettstown NJ 07840Phone (+1) 973 300 5492wwwrolloncorpcom - inforolloncorpcom

ROLLON Corporation - USA

Les Jardins dlsquoEole 2 alleacutee des SeacutequoiasF-69760 LimonestPhone (+33) (0) 4 74 71 93 30wwwrollonfr - infocomrollonfr

ROLLON SARL - FRANCE

R Joaquim Floriano 397 2o andarItaim Bibi - 04534-011 Satildeo Paulo BRASIL Phone +55 (11) 3198 3645 wwwrollonbrasilcombr - inforollonbrasilcom

ROLLON - SOUTH AMERICA

Regional Manager

1st floor Regus Gem Business Centre 261 Hosur Road Bommanahalli Bangalore 560068Phone (+91) 80 67027066wwwrollonindiain - inforollonindiain

ROLLON India Pvt Ltd - INDIA

117105 Moscow Varshavskoyeshosse 17 building 1Phone +7 (495) 508-10-70 wwwrollonru - inforollonru

ROLLON SpA - RUSSIA

The Works 6 West Street OlneyBuckinghamshire United Kingdom MK46 5 HRPhone +44 (0) 1234964024wwwrollonukcom - inforollonukcom

No 16 Jin Wen RoadChina Shanghai 201323Phone +86 21 5811 8288wwwrolloncncom - inforolloncncom

ROLLON Ltd - CHINA

ROLLON Ltd - UK

All addresses of our global sales partners can also be found at wwwrolloncomThe content of this document and its use are subject to the general terms of sale of ROLLON available on the web site wwwrolloncomChanges and errors expected The text and images may be used only with our permission

Temporary Catalogue

wwwlinejnyerue-mail linejnyemailru Тел (499) 703-15-70 Москва

Page 14: CatalogueCatalogue Catalogue English English Consult the other ranges of products Distributor TRP_GC_EN_12/17 Actuator Line EN_Actuator_COVER.indd 1 08/05/2014 10:15:21 Actuator Line

15

Ground slider body

Slider finish Z = zinc

KB = black e-coat

Max load capacity (N)

Ratio max axrad load

capacity

Hardening process

Corrosion resistance of rail - salt

fog test

Rigidity Running smoothness

Version with INOX slider body and rollers

bull Z

2160

53

T RACE NOX 20

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-4720

11000

- KB

2160

-11000

11000

bull Z 4320

53

T RACENOX 10

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-

- KB 4320 bullbull

ONLY RVS VERSIONS

- KB

1520

35

T RACENOX

VERSION NT 120 HOURS

VERSION KB 700 HOURS

-1620

3240

- KB 2150 0 -

-

INOX 400

35 NO VERSION Pgt 1000 HOURS bull

Z 800

MONORACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

16

CA

RA

TT

ER

IST

ICH

E G

EN

ER

AL

I

T RACE continues to persue its mission of technological innovation after more than a decade of application success with the self-aligning MONORACE linear roller system in use by various industries This catalog introduces the evolved MRG43-46 series featuring optimized geometries material

and treatment improvements and advanced production process technology

CONSTRUCTION TECHNOLOGY NEW LINEAR ROLLER SERIES MRG ldquoHIGH PERFORMANCErdquo

New Gothic geometric raceway shape of both rollers and rail

bull SUPERIOR SMOOTH MOVEMENTbull VERY LOW FRICTIONbull INCREASED LIFETIMEbull INCREASED LOAD CAPACITYbull VERY COMPACTbull INTERNAL PROTECTED RACEWAYS

BLACK OXIDATION T RACE-NOX 20 MICRO-IMPREGNATION anticorrosion technology

Technological evolution of the patented process T RACE NOX 20 a decade of improvement of the profile material and hardening that comes after a decade to further improve the material of the guide and hardening treatment of deep thermochemical nitriding and post-black oxidation for effective corrosion protection

bull HIGHER SURFACE AND CORE HARDNESSbull RESISTANCE TO HIGH LOADSbull VERY LOW WEARbull EFFECTIVE ANTI-CORROSION PROTECTION also on the

raceways with hard oxidized layer resistant to rolling tested to 120hours in salt spray

bull BLACK FINISH

NITRIDING HIGH DEPTHtechnology T-RACE NOX 20

COLD DRAWN HIGH STRENGTH STEEL ALLOY

CO

NS

TR

UC

TIO

N T

ECH

NO

LOG

Y

17

MONORACE

Strong wipers with incorporated preoiled felt for slow lubrication of raceways on both rail and bearing to provide long lifetime without maintenance System easy to replace with new sparepart-wiper Lateral seals fixed to the body of slider to limit the entrance of dirt and dust between the rollers

bull EXCELLENT PROTECTION AGAINST DUST AND DIRTbull INTEGRATED PREOILED FELT FOR LONG LIFETIME AND LOW

MAINTENANCEbull SYSTEM SUITABLE IN HARSH ENVIROMENTS

New double design row ball-bearings with higher load capacity and gothic shaped raceways bull EXTREMELY SILENTbull HIGH SPEED bull GREATER CAPACITY LOADbull LIFETIME LUBRICATED WITH SPECIAL GREASE FOR A

WIDE OPERATING TEMPERATURE RANGE -40deg + 130deg Cbull NEOPRENE SEALS FOR DUST PROTECTION

Self-aligning parallel rails to compensate for large mounting inaccuracies both longitudinal and on transverse plane

bull Fast and easy installation also on inaccurate structures as electrowelded- Sheet metal- or Aluminium-structures

bull Great production savings as NO requirements for precise assembly surfaces

Optional surface treatment for applications where a high corrosion resistance is required

T RACE e-coating 10 electrode positioning of black epoxy resin (VERSION KB) with controlled thickness on the whole rail surface with exception of the raceways opportunely masked before coating The raceways are standard oxidized steel protected by a thin layer of oil released by the wipers

bull CORROSION RESISTANCE FOR 700 HOURS IN SALT SPRAYbull SUPERB GLOSSY BLACK FINISH bull EXCELLENT RESISTANCE IN HUMID AMBIENTbull GOOD RESISTANCE TO OIL AND HYDROCARBONS

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

18

TEC

NO

LOG

IA C

OST

RU

TTIV

A

RACEWAY CONTACT OF ROLLERS FOR MR AND MRG RAILS

ROLLER POSITIONING

Sliders are available with either 3 or 5 rollers For the 3 roller version the first and third roller are fixed concentric rollers that run on the same raceway The second roller is eccentric and runs on the opposite racewayThe eccentric feature is used to adjust the slider preload in the railFor the 5 roller version the two lateral and the central roller are fixed and run on the same racewayThe second and fourth roller are eccentric and run on the opposite raceway The eccentric feature is used to adjust the slider preload in the rail Because one raceway contacts more rollers than the other raceway the sliders have a preferred loading directionThe slider is marked with two small circular notches indicating the direction with the most rollers and direction of preferred loading Care during assembly is required to ensure the maximum load capacity of the system is achieved

3-ROLLER SLIDER

5-ROLLER SLIDER

The rollers used in the sliders consist of three different geometries to achieve different levels of constraint within the railrsquos raceways

The guiding rollers RCV (concentric) REV (eccentric) are in contact with the raceways by 2 contact-points hereby creating well constrained rollers on the raceway both in radial and axial direction

The Floating Rollers RCP (concentric) REP (eccentric) engage only the peak of the raceway which constrains it radially but allows it to float in the axial direction between the two shoulders The roller can also rotate a little

The Flat full Floating Rollers RCU (concentric) REU (eccentric) engage only the peak of the raceway which constrains it radially but allows it to Float completely free in the axial direction without limitation Being completely cylindrical It allows axial travel to be wider than RP-version but being free from lateral shoulders it can run out of the rail or against the bottom railwhen exceeding the nominal floating capacity The Roller can also rotate a little

TEC

HN

ICA

L FE

ATU

RES

19

MONORACECOMPOSITION SLIDERS SERIES R and RG

THE GUIDING SLIDERS RV

By utilizing all guiding rollers RVRVS sliders are obtained These sliders are completely constrained and will support loads and moments in all directions with the greatest capacity in the radial direction

THE FLOATING SLIDERS RP

By utilizing all floating rollers RPRPS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality to eliminate eventual binding problems typical for recirculating ball-bearing sliders

THE EXTRA FLOATING RU

By utilizing all full flat floating rollers RU RUS sliders are obtained These sliders are able to carry full radial load while floating and rotating a bit without affecting the preload or the smooth running quality too eliminating eventual binding problems typical for recirculating ball-bearing slidersExtra Floating sliders are used in 2 rail systems to absorb larger parallelism errors in the mounting surfacesBeing completely cylindrical free from lateral shoulders it can run out of the rail or against the bottom rail when exceeding the nominal floating capacity The slider can too rotate a bit

THE ROTATING RA

By mixing guiding and floating rollers RA RAS sliders are obtained These sliders are able to carry full radial load while rotat-ing a bit without affecting the preload or the smooth running quality meanwhile al-lowing for precise movement These sliders also retain the ability to guide the payload as it travels Rotating sliders are used in 2 rail systems to absorb angular errors in the mounting surfaces that cause traditional bearings to bindNew RAGRAGS sliders with MRG4346 rails offer greater rotation capacity compared with RA sliders with MR43 rails

TEC

HN

ICA

L FE

ATU

RES

20

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA rotating slider and RP Floating sliders in the other rail the system can correct faulty installation for a pair of rails In fact in addition to correction longitudinal parallelism error corrected by RP sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF FULLY SELFALIGNMENT SYSTEM

By using a RA Rotation sliders and in the other rail RU Extra Floating sliders all errors can be corrected for faulty installation for a pair of rails In fact in addition to corrections of longitudinal parallelism error corrected by RU sliders Misalignment on the horizontal plane is also corrected thanks to some slight rotation of the RA sliders If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RA SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RA SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

COMPOSITION OF FULL-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

COMPOSITION OF SEMI-SELFALIGNMENT SYSTEM WITH MR E MRG RAIL

PAIR OF RAILSSEMI-SELFALIGNMENT

Using RV Guiding sliders in 1 rail and RP Floating sliders in the other rail one can correct errors of longitudinal parallelism between rails within the of the limited by the axial excursion permitted by the RP slider If the error is greater than the axial excursion permitted by the carriage RP the slider may generate friction or come in contactscratch the bottom rail

PAIR OF RAILS SEMI-SELFALIGNING

Using a RV Guiding sliders in 1 rail and RU Extra Floating sliders in the other rail one can correct greater errors of longitudinal parallelism between rails than when compared to a combination of RV RP sliders limited by the axial excursion permitted by the RU slider If the error is greater than the axial excursion permitted by the carriage RU the slider may come out of the rails or come in contactscratch the bottom rail

MR RAIL + GUIDING RV SLIDERS

MR RAIL + FLOATING RP SLIDERS

MR RAIL + GUIDING RV SLIDERS

MR RAIL + EXTRA FLOATING RU SLIDERS

δ

e

δ

δ

δ

α

α

e

TEC

HN

ICA

L FE

ATU

RES

21

MONORACE

Rotation slider Floatation slider Extra Floatation slider

Series Angle +- a Series Angle

+- a Fnominal Dmin Dmax Fmin F max Series Angle +- a Fnominal Dmin Dmax Fmin F max

Slider Rail Slider Rail Slider Rail

NO

RM

AL

RAG18 MRG18 1deg RPG18 MRG18 1deg 165 -045 045 1605 1695 RUG18 MRG18 1deg 165 -045 1 1605 175

RAG43 MRG43 15deg RPG43 MRG43 15deg 37 -11 11 359 381 RUG43 MRG43 15deg 37 -11 25 359 395

RAG43 MRG46 15deg RPG43 MRG46 15deg 397 -11 11 386 408 RUG43 MRG46 15deg 397 -11 25 386 422

RA28 MR28 1deg RP28 MR28 1deg 24 -035 035 2365 2435 RU28 MR28 1deg 24 -035 2 2365 26

RA43 MR43 1deg RP43 MR43 1deg 37 -07 07 363 377 RU43 MR43 1deg 37 -07 25 363 395

SL

IM

RAGS18 MRG18 1deg RPGS18 MRG18 15deg 147 -045 045 1425 1515 RUGS18 MRG18 1deg 147 -045 1 1425 157

RAGS43 MRG43 15deg RPGS43 MRG43 15deg 285 -11 11 274 296 RUGS43 MRG43 15deg 285 -11 25 274 31

RAGS43 MRG46 15deg RPGS43 MRG46 15deg 312 -11 11 301 323 RUGS43 MRG46 15deg 312 -11 25 301 337

RAS28 MR28 1deg RP28 MR28 1deg 183 -035 035 1795 1865 RU28 MR28 1deg 183 -035 2 1795 203

RAS43 MR43 1deg RP43 MR43 1deg 282 -07 07 275 289 RU43 MR43 1deg 282 -07 25 275 307

VERTICAL SELFALIGNMENT SYSTEM

PAIR OF SELF-ALIGNING SYSTEM FOR VERTICAL PANEL

For common movement of vertical panel the pair of rails can be composed as right side figure Upper part fixed to RA Rotation sliders and bottom rail with RP Floating sliders or the RU Extra Floating sliders to correct all parallelism errors both perpendicular and longitudinal

SELF-ALIGNMENT CAPACITIES

α α

δ

TEC

HN

ICA

L FE

ATU

RES

22

MRG 18-43 RAILS

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MRG18L (2)

18 95 71 299 5 19 - M4X8 (Torx)

068MRG18S - - - 45 M4 DIN 7991

MRG43L43 18 135 5

18 10 32 - M8X16 (Torx)288

MRG43S - - - 85 M8 DIN 7991

Type of screws M V G S ChTightening

torque

M4X8 (Torx) M4 8 8 19 T20 35 Nm

M8X16 (Torx)

M816

16 3 T40 20 NmM8X12(1)

(Torx) 12

TECHNICAL FEATURES

The MRG Series Rails are available with two types of mounting holes bull MRG L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MRG S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damages that might ruin the raceway surface The shape also protects the rollers from similar types of damage MRG Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 20 high depth nitriding process and afterwards with black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRGL RAILS SUPPLIED WITH THE RAILS(2) THE GUIDES ARE PROVIDED WITH COUNTERBORED HOLES WITHOUT THE PROTECTIVE TREATMENT

VERSION WITH CYLINDRICAL HOLES MRGL VERSION WITH CrsquoSUNK HOLES MRGS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG18 bull bull bull bull bull bull bull bull bull bull bull bull

MRG43 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

(1) CAN BE SUPPLIED ON REQUEST

bull Available in stock

ORDER CODES VERSION CHARACTERISTICS

MRG43S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG43S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG43S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

CA

RATT

ERIS

TIC

HE

TEC

NIC

HE

HIG

H P

ER

FOR

MA

NC

E

23

MRG 46 RAILS

The new MRG46 rail differs from MRG43 rail as having a thicker C-shaped raceways to provide much greater inertial moment capacity also too withstand loads where the rail is not complely fixed or only fixed for a part (shaft type with ball bushings) eg door fixed to the rail while sliders and the fixed structure so hereby the door flexion is a direct result of the railrsquos innertial moment The load capacity of the relative RG46 and RGS46 sliders are valid with completely fixed rail for its whole length the load capacity may be reduced when the rail is used with self-standing function according to its length not fixed The rail can be supplied without fixing holes or with special hole pitch when used with self-supporting function

VERSION WITH CYLINDRICAL HOLES MRG46L

WEIGHT 428 Kgm

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MRG46L - - - bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Codice guida

Lunghezza L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MRG46L bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mm

bull Available in stock

CodesA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)Type of screws

Weight(Kgm)

MRG46L 46 21 162 77 15 9 5 M8 DIN7984 428

Moments of inertia

Section Ix (mm4) Iy (mm4)

MRG46 1865730 13527230

ORDER CODES VERSION CHARACTERISTICS

MRG46L-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MRG46L-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MRG46L-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

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FOR

MA

NC

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24

RG SLIDERS

The Sliders Series RVG RPG RAG RUG are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVG18-3

18 165 95 71 48 16 M5

78 70 20 52 75

3300 1600 690 3 9 15

RPG18-3 3300 1600 0 0 0 15

RAG18-3 3300 1600 460 0 9 15

RUG18-3 2300 1120 0 0 0 10

RVG18-5

120 112 20 - 120

4455 2160 1150 6 18 48

RPG18-5 4455 2160 0 0 0 48

RAG18-5 4455 2160 690 0 18 48

RUG18-5 3105 1512 0 0 0 34

RVG43-3

43 37 18 135 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

Dimension of MG43 slider in a MRG46 rails

RVG43-3

46 397 21 162 145 395 M8

150 136 55 114 730

15200 8000 3570 37 95 160

RPG43-3 15200 8000 0 0 0 160

RAG43-3 15200 8000 2380 0 95 160

RUG43-3 11400 5600 0 0 0 112

RVG43-5

221 207 40 - 1130

20520 10800 5950 74 180 454

RPG43-5 20520 10800 0 0 0 454

RAG43-5 20520 10800 3570 0 180 454

RUG43-5 15390 7560 0 0 0 318

RG SLIDERS

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

GUIDING RVG43 SLIDER in MRG46 railsGUIDING RVG SLIDER

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listened on the pages 15-17

HIG

H P

ER

FOR

MA

NC

E

HIG

H P

ER

FOR

MA

NC

E

25

RGS SLIDERS

The sliders of the RVGS RPGS RAGS RUGS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RGS and RGS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVGS18-3

18 147 95 71 3 15

Se

e t

able

fo

r h

ole

s

81 73 21

8

75

3300 1600 690 3 9 16

RPGS18-3 3300 1600 0 0 0 16

RAGS18-3 3300 1600 460 0 9 16

RUGS18-3 2300 1120 0 0 0 12

RVGS18-5

110 102 50 120

4455 2160 1150 6 16 39

RPGS18-5 4455 2160 0 0 0 39

RAGS18-5 4455 2160 690 0 16 39

RUGS18-5 3105 1512 0 0 0 28

RVGS43-3

43 285 18 135 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 2300 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

Below the dimensions for RG43 and RGS43 sliders in MRG46 rail

RVGS43-3

46 312 21 162 6 40

Se

e t

able

fo

r h

ole

s

167 153 46

16

440

15200 8000 3570 37 109 184

RPGS43-3 15200 8000 0 0 0 184

RAGS43-3 15200 8000 2380 0 109 184

RUGS43-3 11400 5600 0 0 0 128

RVGS43-5

244 230 124 670

20520 10800 5950 74 202 496

RPGS43-5 20520 10800 0 0 0 496

RAGS43-5 20520 10800 3570 0 202 496

RUGS43-5 15390 7560 0 0 0 347

RGS SLIDER

Co rad

Cax

Mx

My

Mz

3 ROLLERS 5 ROLLERS

RVGS43 SLIDER in MRG46 railGuiding with threaded holes

RVGS SLIDERGuiding with threaded holes

CodeM

(mm)Type of

Fixing screws

RGS18-3M4 -

RGS18-5

RGS18-3COslash45 M4 ISO7380

RGS18-5C

RGS43-3M6 -

RGS43-5

RGS43-3COslash65 M6 DIN912

RGS43-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

MONORACE

HIG

H P

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FOR

MA

NC

E

26

LINEAR SELFALIGNMENT SYSTEM WITH MR RAILS AND R RS SLIDERS

The system is based on C-shaped profile with internal raceways and sliders with double row bearings with different numbers and types of rollers according to different load capacities and fixing possibilities

The precision rollers are lubricated for life and with 2RS seals The sliders come in version with 3 or 5 rollers for which some with Eccentric pivot for preload setting The sliders have mounted strong wipers with preoiled felt for good cleaninglubrication of raceways to provide for long maintenance freeoperation

The turning parts are all well protected within the internal raceways and betweenthe wipers to provide the markets most compact and well protected linear rollersystem

The careful finish of the raceways and the build quality of components allow the use of high-speed linear guide up to 10m s with a low noise levelThe self-aligning compositions are illustrated in 14-17 pages

HIG

H P

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FOR

MA

NC

E

HIG

H P

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FOR

MA

NC

E

27

CodeA

(mm)B

(mm)C

(mm)S

(mm)D

(mm)d

(mm)E

(mm)d2

(mm)Type of screws

Weight(Kgm)

MR28L28 12 8 3

11 6 2 - M5X10 (TORX) 125

MR28S - - - 55 M5 DIN 7991

Type of screws M V G S ChTightening

torque

M5X10 (TORX) M5 10 10 2 T25 10 Nm

TECHNICAL FEATURES

The MR Series Rails are available with two types of mounting holes bull MR L with counterbored mounting holes for special low head TORX mounting screws that are provided with the rail bull MR S with countersunk mounting holes for UNI-standard ISO5933 common screws The rail has a ldquoCrdquo shaped cross-section with interior convex raceways The convex raceways are polished for smooth low noise movement The interior raceways are protected from accidental bumps and other damage that might ruin the raceway surface The shape also protects the rollers from similar types of damage MR Rails are made from high strength steel that is hardened through the innovative TRACE-NOX 10 high depth nitride hardening process and with an afterwards black oxidation that provides an excellent corrosion resistance This treatment is not a plating which can flake off but instead penetrates and alters the material surface The result is a very hard and durable corrosion resistance linear rail that is black in color due to the micro impregnation of oil and antioxidants

SPECIAL SCREWS FOR FIXING OF MRL RAILS SUPPLIED WITH THE RAILS

VERSION WITH CYLINDRICAL HOLES MRL VERSION WITH CrsquoSUNK HOLES MRS SPECIAL SCREWS FOR FIXING

RAIL LENGTHS

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 160 mm to 2000 mm

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

MR28 bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull bull

From 2080 mm to 4000 mmbull Available in stock

MR RAILS

ORDER CODES VERSION CHARACTERISTICS

MR28S-1040 BASIC Rolled steel rail with ldquoT RACE NOX 20rdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

MR28S-1040-NT NT It is possible to order customized rails with surface treatments carried out after the cut Hereby the same treatment at the ends as on the whole rail - suffix NT at the end of the order code

MR28S-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

HIG

H P

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FOR

MA

NC

E

28

R SLIDERS

The Sliders Series RV RP RA RU are made of zinc plated grounded steel body with mounting holes parallel to the roller axis and perpendicular to the direction of preferred loading The sliders have sealed rollers wipers with lubricated felt at the ends longitudinal seals for optimal protection of the internal parts and a top sealing strip to prevent accidental tampering of the fixed rollers

R SLIDERS

3 ROLLERS 5 ROLLERS

RV SLIDERS - guiding

Co rad

Cax

Mx

My

Mz

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RV28-3

28 24 12 8 97 249 M5

102 94 35 78 240

6000 3200 1380 9 27 46

RP28-3 6000 3200 0 0 0 46

RA28-3 6000 3200 920 0 27 46

RU28-3 4600 2240 0 0 0 30

RV28-5

148 140 25 - 360

8100 4320 2300 18 46 120

RP28-5 8100 4320 0 0 0 120

RA28-5 8100 4320 1380 0 46 120

RU28-5 6210 3024 0 0 0 84

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

HIG

H P

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FOR

MA

NC

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HIG

H P

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FOR

MA

NC

E

29

RS SLIDERS

The sliders of the RVS RPS RAS RUS series are characterized by a very slim slider body that allows a very compact installation dimension however with same load moment rotation floating capacities as standard thicker body sliders The sliders are available in standard version with threaded mounting holes RS and RS version - With suffix C with cylindrical holes suitable for fixing from the inside with screws to ISO 3780 The socket head screw head does not interfere with rollers

RVS SLIDERSGuiding and with threaded fixing holes

CARRELLI SERIE RS

3 ROLLERS 5 ROLLERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad(N)

Co ax(N)

Mx(Nm)

My(Nm)

Mz(Nm)

RVS28-3

28 183 12 8 4 25

Se

e t

able

fo

r h

ole

s

114 106 32

10

140

6000 3200 1380 9 30 52

RPS28-3 6000 3200 0 0 0 52

RAS28-3 6000 3200 920 0 30 52

RUS28-3 4600 2240 0 0 0 35

RVS28-5

164 156 82 210

8100 4320 2300 18 52 130

RPS28-5 8100 4320 0 0 0 130

RAS28-5 8100 4320 1380 0 52 130

RUS28-5 6210 3024 0 0 0 92

RVS28-4L

208 200 126 230

6000 3200 1840 18 73 202

RPS28-4L 6000 3200 0 0 0 202

RAS28-4L 6000 3200 920 18 73 202

RUS28-4L 4600 2240 0 0 0 142

Co rad

Cax

Mx

My

Mz

CodeM

(mm)Fixing screws

RS28-3

M5 -RS28-4L

RS28-5

RS28-3C

Oslash55 M5 DIN912RS28-4LC

RS28-5C

The funtional characteristic and the dimension F related to nominal floating capacity for

-Floating slider RPG

-Extrafloating RUG

-Rotating slider RAG are listed on the pages 15-17

RVXS VersionsThe sliders in the RVS guiding versions are also available in stainless steel version RVSX The rollers are made in hardened stainless steel AISI 440C and the slider body in AISI 304 The load capacity the dimensions and the general characteristics are the same as the equivalent RVS versions

RVSX28-5 Guiding slider in stainless steel with five rollers

The versions RS4L are long 4 roller sliders designed to eventually replace two 3 roller sliders when load capacity permitted as a very economical solution - and too offer very high moment capacities for single slider

4 ROLLERS

MONORACE

HIG

H P

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FOR

MA

NC

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30

Eccentric rollerConcentric roller

Roller positioning

YES

In addition to standard sliders rollers can also be fitted to custom sliders or even directly to mobile elements When doing so the following points must be kept in mind

The minimum number of rollers is 3 Of these 2 must be concentric rollers and located to run in the raceway of the rail that supports the main load The third must be an eccentric roller adjusted to run along the opposite raceway If more than two rollers are needed to support the main load only two must be fixed concentric rollers Additional load-bearing rollers must be eccentric rollers adjusted to run on the same raceway It is important to ensure that eccentric rollers used in this way are perfectly aligned in order to distribute load equally

At least one eccentric roller must be provided and adjusted to run on the opposite raceway in order to eliminate play Additional rollers may be needed on the basis of the direction of load eg to counteract bi-directional or overhung loads

Eccentric rollers used in this way must be located as near as possible to a concentric roller See the table alongside for minimum distances

The arrangement and number of rollers must always be determined by the amount and direction of load applied by the element the rollers support The overall load capacity of the assembly is limited by the maximum load capacity of the most highly loaded roller The roller bearing that takes the greatest load should always be a concentric roller

T-RACErsquos Technical Assistance Service is always happy to suggest the best arrangement of rollers for specific applicationsIf load is supported by more than two rollers (eg 3 4 or 5) on the same raceway and load is located centrally with respect to the set of rollers total load capacity is determined by the load capacity of one roller multiplied by the total number of rollers reduced by a suitable safety factor depending on the accuracy of alignment of the rollers and on the rigidity of the surface to which they are fixed

Holes in the mobile element intended to fix rollers in place must be of the bare minimum diameter necessary for the fixing screw to pass through and must be of the minimum length specified in the table

Fixing screws for eccentric rollers must always be fitted with a lock washer to permit adjustment of preload

The procedure for adjusting eccentric rollers is similar to that given on page 10 for standard sliders as are screw tightening torques

PHASE 1-2

Eccentric for preload setting

Concentric Concentric

P

Eccentric fixedConcentric Concentric

Eccentric for preload settingP

Eccentric fpr preload setting

ConcentricConcentric

P

NO

USE OF SINGLE WHEELS

STA

ND

AR

D

RO

LL

ER

S

31

ROLLERS FOR MRG RAILS

The precision rollers RG series for MRG rails have double-row ball-bearings to provide high-capacities both in radial and axial direction They are available in the guiding version RVG series with two contact points on the V-shaped roller raceway Compared to rollers for MR rails these new rollers have Gothic shaped raceways for improved performance The Floating roller versions have one contact plane the axial floating of the RPG rollers are limited by the two lateral shoulders The Extra floating rollers series RUG have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers are lubricated for life with lithium based grease Inner and outer bearing rings are made of core hardened bearing steel ground to DIN620 precision classes

GUIDING RV G ROLLER

GUIDING RVG ROLLER

EXTRA FLOATING RUG ROLLER

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

KeyA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coeffi-cientC (N)

Load capacity

Corad (N) Coax (N)

RCV18G

Concentric

GUIDING

-132

7 46 11 3 68 M4 54

- - -

10

1650 800 230

RCP18G FLOATING 1196 25 335 1650 800 0

RCU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

REV18G

Eccentric

GUIDING

04132

- - - 1650 800 230

REP18G FLOATING 1196 25 335 1650 800 0

REU18G EXTRA FLOATING 1195 1195 7 11 1150 560 0

RCV43G

Concentric

GUIDING

-

314

14 9 2 6 15 M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

RCU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

REV43G

Eccentric

GUIDING

08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

REU43G EXTRA FLOATING 2859 2859 14 2 5700 2800 0

FLOATING RPG ROLLER

only for roller R43G

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Versions Axial floating X

RV18G GUIDING -

RP18G FLOATING +- 045

RU18G EXTRA FLOATING -045+1

RV43G GUIDING -

RP43G FLOATING +- 11

RU43G EXTRA FLOATING -11+25

Roller typed (mm)

Fixing holes (mm)

Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R18G 4 0-01 1 03 15

R43G 8 0-01 2 09 35

MONORACE

RO

LL

ER

S

32 ROLLER RVGUIDING

ROLLER RUEXTRA FLOATING

ROLLER RPFLOATING

Only for ROLLERS R43

ROLLER RV GUIDING

ROLLERS FOR MR RAIL

The R Series precision rollers are double-row ball bearings for high load capacity both radial and axial direction They are available in the guiding version RV series with two contact points on the V-shaped roller raceway The Floating roller versions have one contact plane the axial float-ing of the RP rollers are limited by the two lateral shoulders The Extra floating rollers series RU have completely flat outer ring without lateral support The rollers are equipped with 2RS seals nitrile rubber with reinforced metal core The rollers have are lubricated for life with lithium based grease Inner and outer bearing ring are made of core hardened bearing steel ground to DIN620 precision classes The size 28 and 43 are also available in the stainless steel versions of RX series with rings and balls made of AISI 440C core hardened steel for applications where high cor-rosion resistance is required

Code Type VersionE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

(Key)A

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N) Co ax (N)

RCV28

Concentric

GUIDING

-20

9 625 175 4

108

M5 7

- - -

20

3000 1600 460

RCP28 FLOATING 179 3 475 3000 1600 0

RCU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

REV28

Eccentric

GUIDING

0620 108

- - - 3000 1600 460

REP28 FLOATING 179 3 475 3000 1600 0

REU28 EXTRA FLOATING 178 97 178 9 175 2300 1120 0

ALSO AVAILABLE IN INOX (RV28X - RV43X)

FLOATING CAPACITY HOLE DIMENSIONING FOR FIXING ROLLERS

Code Version Axial movement X

RV28 GUIDING -

RP28 FLOATING +-035

RU28 EXTRA FLOATING -035+2

Roller type

d (mm)Fixing hole

s (mm)Min cylindrical part

e (mm)Axis difference to Eccentric roller

Imin (mm)Suggested min

distance

R28 5 0-01 1 04 23

RO

LL

ER

S

33

RO

LL

ER

S

34

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

COST EFFECTIVE ROLLER SLIDERS LAN-LAZ-LAX SERIES

THE MARKETS ONLY NITRIDING HARDENED LINEAR ROLLER GUIDE

SILENT AND SMOOTH MOVEMENT

+

HARDENED FOR LONG LIFETIME WITH NO WEAR

WITHOUT MAINTENANCE

SELF-ALIGNING

+

+

+

MAXIMUM COMPACTNESSCompact C section rails in a range of sizes

with protected internal rollers

BLACK FINISH SLIDERSElegant top quality black finish obtained

by coating-free thermochemical treatmentFlame and abrasion resistant Does not flake off like zinc plating and other deposited treatments

OPTIMUM LUBRICATIONExtended maintenance-free lifetime thanks towipers with slow release felt lubricating padsthat deposit a thin film of oil on the raceways

AD

VA

NTA

GE

S

35

MAXIMUM STRENGTHFully nitrided hardened and black oxidised rails for excellent wear

resistance and effective protection against corrosion

SMOOTH SLIDINGSuperbly smooth sliding thanks to optimal

preload adjustment of the eccentric rollers andgood lubrication provided by the wipers withincorporated felt impregnated with lubricant

SELF-ALIGNING SYSTEMCan be used in conjunction with LUN U

section rails to create a self-aligning two-slide motion system capable of compensating

for installation alignment errors

GUIDES HAVESMOOTH BLACK OXIDATION

STRONG WIPERS WITH INCORPORATED PREOILED FELT

HIGH CORROSION RESISTANCE

bull KB VERSION FOR 700 HOURS IN SALTY FOG

bull INOX VERSION

OPTION FOR CUSTOMIZED COLOUR - P VERSION

+

+

+

+

MONORACE

AD

VA

NTA

GE

S

COST-EFFECTIVE REVOLUTION IN LINEAR MOTION

36

ldquoCOST EFFECTIVErdquo ROLLER SLIDERS CONSTRUCTION DESIGN

STEEL ROLLER BEARING WITH STEEL BALLCAGE AND LATERAL SEALS LUBED FOR LIFE CONCENTRIC AND ECCENTRIC VERSIONS

bull WIDE TEMPERATURE RANGE -30 +170 deg Cbull PRE-LOAD ADJUSTABLE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

37

MONORACE

Optional surface treatments where high corrosion resistance is required T-RACE e-coating 10 technology black epoxy resin electrodeposition (KB version) with controlled thickness on the entire surface except on the raceways as masked before electrodepositioning The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull CORROSION RESISTANCE TESTED FOR 700 HOURS IN SALTY FOG bull SUPERB BLACK GLOSSY FINISHbull EXCELLENT RESISTANCE IN HUMID AMBIENTSbull GOOD RESISTANCE TO OILS AND HYDROCARBONS

Optional customized rail coloring for where special design look is required and too with high corrosion resistance T RACE technology p-color 10 based on epoxy paint Standard in white and red color (versions CW and CR) with controlled thickness on the entire surface except on the raceways which are masked previously to coloring The raceways remain with standard oxidation treatment and protected with a thin layer of lubricant released by the wipers

bull UNIQUE ESTHETIC COLORING FOR DESIGN NEEDS

BLACK OXIDATION FOR HIGH CORROSION RESISTANCE - T RACE-NOX TECHNOLOGY

NITRIDE HARDENED RAILS FOR LONG LIFE-TIME

T RACE-NOX TECHNOLOGY

ROLLED-FORMED STEEL PROFILE WITH HIGH RESISTANCE

STRONG WIPERS OF THERMOPLASTIC ELASTOMER WITH INCORPORATED PREOILED FELT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

38

LAN GUIDING RAIL

SLIDER WITH 3 ROLLERS

SLIDER WITH 3 AND 5 ROLLERS

SLIDER WITH 5 ROLLERS

CONTACT POINTSOF THE ROLLERS

ADJUSTABLE ECCENTRIC ROLLERS

FIXED ROLLERS

ADJUSTABLE ECCENTRIC ROLLER

FIXED ROLLERS

LUN FLOATING RAIL

The two inclined bearing slopes run on the two slopes of the V-shaped raceways of the LAN rail These 2 points contact on each roller in upper or lower raceway assure both radial and axial load capacity

The flat central surface of the roller runs on the flat raceway of the LUN rail This one point contact of each roller in upper or lower raceway provide only radial load capacity but allows for axial floating capability

CONFIGURATIONS

bull The sliders are available in 3 and 5 rollers configurationThe 3 roller version has the two lateral rollers aligned and in contact with the same raceway These two rollers are concentric and ldquofixedrdquo - blocked with Loctite The adjustable central roller is eccentric for preloading against the opposite raceway

bull The 5 roller version has the two lateral and central roller aligned against the same raceway These three rollers are ldquofixedrdquo The lateral are concentric rollers while the central is an eccentric roller The two adjustable rollers next to the lateral roller are eccentric and preloaded against the opposite raceway

MAXIMUM LOAD CAPACITY

The slidersrsquo max radial load capacities are given by the highest number of rollers aligned against the same raceway As non symmetric roller positioning the sliders must be positioned correctly during installation to obtain listed radial load capacities Circular marks on the slider body indicate the side with most rollers in contact with same raceway

ROLLER POSITIONING FOR SLIDERS ASSEMBLED WITH LA LUN RAILS

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

Circular dots on the slider body identify the fixed rollers the side with max radial load capacity

TEC

HN

ICA

L FE

ATU

RES

39

LENGTHS L

PITCH

RAILS SERIES LAN AND LUN ldquoNITRIDErdquo

Rail codes

Length L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 2080 mm to 4000 mm

Rail codes

Length L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAN 26

LAN 30

LAN 40

LUN 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

DESIGN

bull Our new LAN and LUN series rails are made from sheet steel and shaped by high precision ultra-smooth forming rollers They are then fully nitrided black oxidised and impregnated with rust inhibitor for maximum corrosion resistance

RAIL MOUNTING HOLES

bull Rail mounting holes have an 80 mm pitch Either ISO 7380 button head Allen screws or T-RACE flat head M-TORX series screws can be used

LAN SERIES LUN SERIES

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAN 26 26 14 95 65 25 M5 (ISO 7380) 080

LAN 30 295 15 10 65 25 M5 (ISO 7380) 095

LAN 40 395 21 13 9 3 M8 (ISO 7380) 155

LUN 40 385 21 13 9 3 M8 (ISO 7380) 170

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAN 26LAN 30

KIT-40VB-E0510ZBM5x10

ISO 7380 M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZBM8x10

ISO 7380 M5 10 10 2 T25 9 Nm

LAN 40LUN 40

KIT-40VB-E0810ZBM8x10

(ISO 7380)

M8 10 14 43 5 20 Nm

KIT-40VC-SP010812ZBM8x12 (TORX) M8 12 16 3 T40 20 Nm

KIT-40VC-SP010816ZBM8x16 (TORX) M8 16 16 3 T40 20 Nm

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

STANDARD ISO 7380 SCREWS

SPECIAL T RACE 40VC-SP01 SCREWS

ORDER CODES VERSION CHARACTERISTICS

LAN40-1040 BASIC Rolled steel rail with ldquoT RACE NOXrdquo nitride hardening black oxidation cut to size after treatment The cut ends are protected with black spray paint

LAN40-1040-KB KBAs base version but with additional treatment ldquoT RACE e-coating 10rdquo black electro painting on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

LAN40-1040-CW CW o CRAs base version but with additional coloring ldquoT RACE p-color 10rdquo CW is white-color version and CR is red-color version - on the entire surface except on the inner raceway area providing a high corrosion resistance up to 700 hours in salty fog The raceways are still protected by the standard oxidation and raceway lubrication

MONORACE

CO

ST

EFF

EC

TIV

E

40

PAN26-3T PAN26-5T

PAN26 - PAN30 SLIDERS

PAN26-3 PAN26-5

SLIDERS without wipers

SLIDERS with wipers

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN26-3

26 22 14 95 37 4 20 M5

-92 30

1001280 1120 380 3 9 16

PAN26-3T 104 110

PAN26-5 -142 25

1401730 1520 540 5 15 45

PAN26-5T 154 150

PAN30-3

295 199 15 10 33 4 20 M5

-92 30

1201360 1200 420 4 10 17

PAN30-3T 104 130

PAN30-5 -142 25

1601830 1620 580 6 17 50

PAN30-5T 154 170

Mz

Co rad

Cax

Mx

My

The PAN26 -PAN30 sliders have slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 rollers with and without wipers

CO

ST

EFF

EC

TIV

E

41

Mz

Co rad

Cax

Mx

MyPAN40-3T PAN40-5T

PAN40 SLIDERS

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH LAN40 RAIL

PAN40-3 PAN40-5

SLIDER WITH LUN40 RAILTHE USE OF LUN40 RAIL IS DESCRIBED ON PAGE 46

Code TypeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAN40-3

LAN40 39 28 21 13 5 6 35 M6

-135 120

23

4302720 2400 820 10 25 50

PAN40-3T 148 450

PAN40-5 -195 105

6003670 3240 1150 18 42 125

PAN40-5T 208 620

PAN40-3

LUN40 38 28 21 13 5 6 35 M6

-135 120

23

4301850 1850 0 0 0 34

PAN40-3T 148 450

PAN40-5 -195 105

6002460 2460 0 0 0 84

PAN40-5T 208 620

The PAN40 slider has slim steel body with black glossy cataphoresis painting for high corrosion resistance They are available in 3 and 5 roller version with and without wipers

CO

ST

EFF

EC

TIV

E

MONORACE

42

PASSO

LENGTHS L

LAX RAILS

bull The LAX rails with its PAX sliders and rollers are made entirely of stainless steel They offer a simple and practical solution for all applications where high corrosion resistance is required in particular for food industry chemical pharmaceutical and medical industries

bull For applications in severe marine environments is proposed the version with all parts electro polished (p-version) for extra high corrosion resistances The product is easily washable for applications subject to frequent cleaning and do not release particles in the environment and is particularly indicated for clean-room applications They are available in two sizes 26 and 40 mm

FIXING HOLES

bull Rails have fixing pitch 80mm for standard INOX Button-head screws ISO 7380

SERIE LAX

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAX 26 26 14 95 65 25 M5 (ISO 7380) 080

LAX 40 395 21 13 9 3 M8 (ISO 7380) 155

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAX 26

LAX 40

DIMENSIONS From 160 mm to 2000 mm

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAX 26

LAX 40

DIMENSIONS From 2080 mm to 4000 mm

RAIL SIZE

bull Available in stock

LAX INOX RAILS

VITI INOX STANDARD ISO 7380

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26 KIT-40VB-E0510ZB M5X10 (ISO 7380) M5 10 95 27 3

LAZ 40 KIT-40VB-E0810ZB M8X10 (ISO 7380) M8 10 14 43 5

FIXING SCREW DIMENSIONS

The screws are not supplied with rails can be bought separately

ORDER CODES VERSION CHARACTERISTICS

LAX40-1040 BASIC Profiled rail INOX AISI 304

LAX40-1040-P P As base rail but with electro polished after cutting to size Tested to 1000 hours in salty fog

CO

ST

EFF

EC

TIV

E

43

PAX SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAX26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAX40-3395 2865 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAX40-3T 148 450 1600 800 9 23 32

PAX26-3

PAX40-3T

SLIDERS without wipers

SLIDERS with wipers

SLIDER WITH PAX26 RAIL

PAX40-3

SLIDER WITH PAX40 RAIL

Mz

Co rad

Cax

Mx

My

The sliders are composed of a stainless steel AISI 304 body and 3 stainless steel AISI 440 rollers without wipers The version with wipers is available only for the size 40

All sliders are also available in a fully electro-polished version P For the order code add suffix-P (eg PAX40-3-P)

CO

ST

EFF

EC

TIV

E

MONORACE

44

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

LAZ 26

LAZ 40

DIMENSIONS From 2080 mm to 4000 mm

PASSO

LENGTH L

LAZ RAILS

bull The LAZ rails with its PAZ sliders are made of zinc plated steel while the rollers are hardened bearing steel They offer a simple and economical solution for a wide range applications where high frequency is not required

bull The compact overall dimensions internal protected raceways the ease of assembly and the good ratio of load capacity size make this product a winning choice compared to other self-built or available solutions on the market The rails are available in two dimensions 26 and 40 mm

SERIE LAZ

SCREWS STANDARD ISO 7380

SCREWS SPECIAL T RACE 40VC-SP01

FIXING SCREW DIMENSIONS

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

LAZ 26

LAZ 40

DIMENSIONS From 160 mm to 2000 mm

RAIL SIZE

bull Available in stock

LAZ RAILS

Referencecode

A (mm)

B (mm)

C (mm)

d (mm)

E (mm)

Screwtype standard

WEIGHT (kg)

LAZ 26 26 14 95 65 25 M5 (ISO 7380) 080

LAZ 40 395 21 13 9 3 M8 (ISO 7380) 155

Referencecode

KIT CODE (100 pz)

Screwtype M V G S Ch Tightening

torque

LAZ 26

KIT-40VB-E0510ZB M5x10 (ISO 7380) M5 10 95 27 3 9 Nm

KIT-40VC-SP010510ZB M5x10 (TORX) M5 10 10 2 T25 10 Nm

LAZ 40

KIT-40VB-E0810ZB M8x10 (ISO 7380) M8 10 14 43 5 20 Nm

KIT-40VC-SP010816ZB M8x16 (TORX) M8 16 16 3 T40 20 Nm

KIT-40VC-SP010812ZB M8x12 (TORX) M8 12 16 3 T40 20 Nm

le viti non vengono fornite assieme alle guide

ORDER CODES VERSION CHARACTERISTICS

LAZ40-1040 BASIC Rolled formed steel zinc plated with the rails ends with protective zinc-spray after cutting to size

CO

ST

EFF

EC

TIV

E

45

PAZ SLIDERS

CodeE

(mm)F

(mm)G

(mm)H

(mm)S

(mm)I

(mm)L

(mm)M

(mm)A

(mm)B

(mm)C

(mm)D

(mm)Weight

(g)

Load capacity

Co rad (N)

Co ax (N)

Mx (Nm)

My (Nm)

Mz (Nm)

PAZ26-3 26 22 14 95 37 4 20 M5 - 80 30 - 95 800 400 3 9 12

PAZ40-339 28 21 13 5 6 35 M6

-135 120 23

430 1600 800 9 23 32

PAZ40-3T 148 450 1600 800 9 23 32

PAZ40-3T

SLIDERS without wipers

SLIDER WITH LAZ26 RAIL

PAZ26-3

SLIDER WITH LAZ40 RAIL

Mz

Co rad

Cax

Mx

My

PAZ40-3

The sliders PAZ26 for the rail LAZ26 feature a zinc plated steel body with two fixing holes

With the rail LAZ40 can be used the sliders PAN40-3 indicated also on page 41 that have a body with surface treatment T RACE e-coating 10 black color

SLIDERS with wipers

CO

ST

EFF

EC

TIV

E

MONORACE

SCREWS SPECIAL T RACE 40VC-SP01

46

Limit towards insideof rail with standard

ISO 7380 screws

In two-slide linear motion systems you can use one LAN40 rail with one LUN40 rail with PAN40 sliders in both rails This combination creates a self-aligning system capable of tolerating alignment errors of up to 34 mm

The sliders in the LAN40 guiding rail are rigidly connected via the mobile element to the sliders in the LUN40 floating rail on the other side The LAN40 guiding rail ensures play-free linear motion(see the description of points of contact on page 5) The sliders in the LUN40 floating rail are therefore also play-free but able to move axially across the flat raceways This system avoids overload on the sliders as the result of rail alignment error

The limit of axial movement of PAN40 sliders towards the inside of LUN40 rails is determined by the size of the heads of the rail fixing screws (see figures below) In particular T RACErsquos special flat head DIN 7991 screws permit approximately 1 mm of extra axial movement compared to standard ISO 7380 screws

The limit of axial movement towards the outside of the LUN40 rail is determined by the point of departure of the roller from the raceway The limit specified in the catalogue guarantees sufficient contact between rollers and raceway to support rated load

Sliders in LUN40 rails offer less load capacity than the same sliders in LAN40 rails (See the table on page 41)

LUN40 RAIL

LAN40+LUN40 SELF-ALIGNING SYSTEM

LUN40 RAIL

Permissible alignment error

Axial movement 34 mm

Min - Max axial movement

Limit towards outside with full load capacity

Limit towards insideof rail with TORX DIN

7991 screws

CO

ST

EFF

EC

TIV

E

47

ROLLERS FOR LAN AND LUN SERIES RAILS

As an alternative to our standard 3 and 5-roller sliders rollers for use with LAN and LUN rails can also be mounted on custom sliders or directly on the mobile element In such cases the number arrangement and types of roller need to be chosen to match the requirements of the application See page 30 for assembly and adjustment instructions

All our rollers are made from core tempered and precision ground bearing grade carbon steel Rollers are of the single row ball bearing type with the balls held in place by a metal cage Precision ground surfaces ensure a smooth silent rolling action

Rollers are also fitted with 2Z rated metal shields to protect the ball bearings raceway and ensure good resistance to hightemperatures The ball bearing is lubricated for life with a wide temperature ranging lithium soap grease The mounting axle is made in one piece with the inner bearing for maximum strength Rollers come in two types eccentric and concentric

PEN and PCN series rollers for size 26 and 40 rails have a hexagonal recess for an Allen key in the side opposite the threaded fixing hole This serves to hold the axle steady while the fixing screw is being tightened with a second Allen key On eccentric rollers it also serves to adjust roller position so as to reach the desired preload setting PEV and PCV rollers for size 30 rails have a special central square pivot accessible with a flat key inserted between slider body and eccentric rollers The flat key is supplied by T RACE

Roller code

TypeRailtype

E(mm)

D(mm)

C(mm)

M(mm)

G(mm)

P (mm)

N (Key)

B(mm)

Weight(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm)Co rad

(N)Co ax (N)

PCN26 concentricLA

-202 6 85 55 82

44 M5 13

640 560 126

PEN26 eccentric 06 640 560 126

PCN40 concentricLA

-

315 10 965 465 105

5 M6 48

1360 1200 410

PEN40 eccentric 07 1360 1200 410

PCN40 concentricLU

- 910 800 0

PEN40 eccentric 07 910 800 0

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCX26 concentric -203 6 85 55 82

44 M5 13

900 400 148

PEX26 eccentric 06 900 40 148

PCX40 concentric -315 10 965 465 10

55 M6 48

1800 800 296

PEX40 eccentric 07 1800 800 296

Roller code

TypeE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)P

(mm)

N (Key)B

(mm)Weight

(g)

Dynamic load

factor C (N)

Load capacity

Key N (mm) Co rad (N) Co ax (N)

PCN30 concentric -2315 7 6 25 65

KLM2810 M5 20

2400 1000 250

PEN30 eccentric 06 2400 1000 250

only for ROLLER PX26

Roller type

d (mm)Diameter of fixing

screw hole

s (mm)Length of hole

e (mm)Hole alignment

error

Imin (mm)recommended centre to centre

distance

26 5 0-01 1 02 22

30 5 0-01 1 02 25

40 6 0-01 15 04 34

DRILLING OF ROLLER SUPPORTS

RO

LL

ER

S

MONORACE

48

FLEXRACE a very flexible linear system with unique assembly possibilities The FLEXRACE system provides an extremely versatile linear system with three raceways each with 90 degree allowing great variety of rail roller configurations for a wide range of applications FLEXRACE is designed to be a strong and simple multitask linear system for larger handling and automation applications It is a Low-cost easy to assemble system that offers smooth motion even on inaccurate surfaces

ldquoMODULARrdquo FXRG RAIL - UNIQUE ASSEMBLY POSSIBILITIES

New GEOMETRICAL DESIGN of the contact areas based on Gothic arch raceways ldquoGrdquo

bull SUPERIOR SLIDINGbull VERY LOW FRICTIONbull LONG LIFETIMEbull GREATER LOAD CAPACITYbull VERY COMPACT DESIGN

BLACK OXIDATION technology T RACE-NOX 20 AND MICRO IMPREGNATION FOR HIGH CORROSION RESISTANCE

Technological evolution of the patented process T RACENOX 20 based on a decade of experience to further improve the rail material and thermochemical hardening treatment of deep nitriding and post-oxidation black for an effective corrosion protection

bull VERY HIGH HARDNESSbull RESISTANCE TO HEAVY LOADSbull VERY LOW WEARbull EFFECTIVE CORROSION PROTECTION Also on raceways tested to 120 hours in salt fogbull SMOOTH BLACK FINISH

New rollers double row bearings with increased thickness of outer ring gothit profile and super finished raceways

bull INCREASED LOAD CAPACITYbull INCREASED LIFETIMEbull EXTREMELY LOW NOISEbull HIGH SPEEDbull LUBRICATED WITH LOW-TEMPERATURE GREASE

- TEMPERATURE RANGE -40 deg to + 130 deg Cbull NEOPRENE LATERAL SEALS FOR DUST PROTECTION

SELF-ALIGNING SYSTEM when using two parallel rails compensating large assembly inaccuracies on both longitudinal and transversal plane

bull ALLOW FOR INSTALLATION ON NON PRECISE STRUCTURES - WELDED CARPENTERY OR ALUMINIUM FRAME STRUCTUTRES

bull DO NOT REQUIRE MACHINED FIXING SURFACES FOR INSTALLATION COST SAVING AS EASY AND FAST ASSEMBLY

HIGH DEEPT NITRIDE HARDENING technology T RACE-NOX 20

HIGH STRENGTH COLD DRAWN STEEL PROFILE

AD

VA

NTA

GE

S

49

CONFIGURATIONS

The FRXG rail allows realization of a wide range of configurations when using two or more rails in parallel Depending on required load and moment capacitiesdirection more single rollers and standard sliders are used to obtain unique Self-aligning systems The below illustrated configurations can be offered by T RACE or made locally Contact T RACE for eventual support in dimensioning customized systems

FXRG RAIL WITH GUIDING SLIDERwith limited rotational capacity

COMBINATION OF TWO FXRG RAIL with resting load

CONFIGURATION WITH TWO PARALLEL FXRG RAILSwith self-aligning capacity

CONFIGURATION WITH TWO FXRG RAILS to form a single rail with a slider allowing for high Mx moments

TELESCOPIC CONFIGURATIONcomposed of two FXRG rails with rollers inbetween the rails fixed to mobile part and rollers on fixed structure running on outer raceways providing a customized solutions for telescopic movements

CONFIGURATION OF TWO FXRG RAILSwith high cantilever load capacity meanwhile Self-aligning

Rotation+- 5deg

P

Prad

Pax

Mx

PMx

P

CO

NFI

GU

RA

TIO

NS

FLEXRACE

50

MO

DU

LA

R

Rail codesLength L (mm)

2080 2160 2240 2320 2400 2480 2560 2640 2720 2800 2880 2960 3040 3120 3200 3280 3360 3440 3520 3600 3680 3760 3840 3920 4000

FXRG

DIMENSIONS From 2080 mm to 4000 mm

Rail codesLength L (mm)

160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 1280 1360 1440 1520 1600 1680 1760 1840 1920 2000

FXRG

DIMENSIONS From 400 mm to 2000 mm

bull Available in stock

FXRG rail is a high precision cold drawn profile of high strength steel After a high depth nitride hardening treatment the rails are oxidized all according to patent T RACE-NOX innovative process assuring high hardness and excellent corrosion resistance The characteristic black color on the whole rail is the result of oxidation and subsequent process of micro-impregnation with oils and substances for improved smoothness and long life The fixing holes are for standard M6 cylindrical low head screws DIN 7984 with 80mm pitch

FXRG RAIL

AXIAL MOVEMENT OF FLOATING ROLLER RPG43 WITH FXRG RAIL

Rotation of guiding rollerRVG43 ON FXRG RAIL

Position of guiding rollerCONCENTRIC RCV43G ON THE THREE RACEWAYS

AVIALABLE LENGTHS

CodeA

(mm)B

(mm)S

(mm)H

(mm)C

(mm)d

(mm)D

(mm)E

(mm)Screw type

M(mm)

N(mm)

Weight(g)

FXRG 2702 2252 700 1204 1650 650 1100 420 M6 DIN 7984 1852 1250 248

fi(mm)

gi(mm)

fe(mm)

ge(mm)

fs(mm)

gs(mm)

782 2550 3282 2550 2150 3682

CodeP

(mm)movement

P min(mm)

P min(mm)

FXRG 2550 +-1 2450 2650

Version FXRG--C with additional slot

ORDER CODES VERSION CHARACTERISTICS

FXRG43-1040 BASIC Cold drawn profile with high depth nitriding hardening ldquoT RACE NOX 20rdquo oxidation with micro oil impregnation Ends are cut to size after treatments and sprayed with protective black paint

51

FLEXRACE

RO

LL

ER

S

Rollercode

Type VersionsE

(mm)D

(mm)C

(mm)M

(mm)G

(mm)N

chiaveA

(mm)B

(mm)P

(mm)F

(mm)L

(mm)H

(mm)Weight

(g)

Dynamic coefficient

C (N)

Load capacity

Corad (N) Coax (N)

RCV43GConcentric

GUIDING-

314

14 9 2 615

M8 105

- - -

50

7600 4000 1190

RCP43G FLOATING 315 2859 6 6 7600 4000 0

REV43GEccentric

GUIDING08

314 - - - 7600 4000 1190

REP43G FLOATING 315 2859 6 6 7600 4000 0

RV GUIDING ROLLER

RP FLOATING ROLLER

Only for ROTELLE R43G

GUIDING ROLLER RVG AND FLOATING ROLLER RPG

ROLLERS FOR FXRG RAIL

When the FXRG rails are used in parallel use of floating rollers RP43G and guiding rollers RV43G provide a Self-aligning system capable of compensating greate inaccuracies of structure or assembly errors When the guiding rollers RVG43 are in contact with the FXRGrsquos gothic raceways the rollers assure precise guiding and meanwhile also compensation for some misalignment as able to rotate slightly around its longitudinal axis of about +- 5 deg Combined with floating rollers RPG43 on a parallel rail such system can compensate an axial displacement of +- 1 mm in addition to a max rotation of +- 5 deg

The combination effect of both rotation and lateral movement allow two parallel rails to compensate for misalignment on both a) and b) level

SELF-ALIGNING COMBINATIONS

52

The concentric rollers should be positioned in the direction of radial loading Warning A single slider configuration will rotate +- 5deg around the longitudinal axis of a single FXRG rail not able to take any Mx moments

MOUNTING CONFIGURATIONS

SINGLE RAILWITH 3 ROLLERS SLIDER

Concentric rollers RCVG43

Eccentric rollers REVG43

SINGLE RAILWITH 5 ROLLER SLIDER

It is recommended in the case of use of more than two rollers on the same track with max radial load to use only two concentric rollers (as from example figure) The other rollers are recommended to be eccentric rollers For cases with a wider distance between the concentric rollers possible with all concentric rollers contact T RACErsquos Technical Office for dimensioning

DOUBLE RAILWITH SLIDER FOR HIGH OVERTURNING MOMENTS

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

Eccentric rollers REVG43

Concentric rollers RCVG43

TEC

HN

ICA

L FE

ATU

RES

53

Standard Allen-key

In case required to have eccentric rollers on the internal rail side it is necessary to include optional accesses needed to allow Allen-key to reach roller Otherwise the adjustment can take place outside of the rail

The rollers need to be positioned on the rail in numbers and directions according to the prevailing load The rollersrsquo load capacity is shown on page 51 It is always preferable to orient the rollers so that the prevailing load acts radially on the rollers due to higher radial load capacity than axial load capacity

MOUNTING CONFIGURATIONS

Co rad

Co ax

The rollers must be fixed on a metal surface not yielding perfectly flat and with its fixing screws applying a locking torque of 22 Nm The tightening of the fixing-screw is to be performed while holding the roller firm with an Allen-wrench present on the opposite side of the fixing thread In case eccentric rollers it is advisable to use a cup-spring washer under the screw-head to obtain a firm movement able to maintain the roller ldquofirmrdquo against the surface and facilitate minor adjustment of eccentric roller before the final locking

The preload adjustment can also be carried out by checking the force Fi of insertion of the movable part in which the rollers are fixed into the rail In general for a good Fi adjustment the inserting friction must be between 2-10 N To increase or decrease the Fi act on eccentric rollers opposite to the load direction (see figure below)

Concentric roller RCVG43 Concentric roller RCVG43

Eccentric roller to be aligned along with lateral concentric rollers

Eccentric rollers to be preloaded against raceway

Configutation possibilities

FLEXRACE

TEC

HN

ICA

L FE

ATU

RES

54

LUB

RIC

ATIO

N

LUBRICATION AND USE OF WIPERS

All sliders are supplied complete with wipers containing a synthetic felt soaked in lubricating oil which release a thin lubricating film on the race-ways for long period of proper operation The period of self-lubrication depends on conditions of use level of environmental pollution

In most normal conditions the self-lubricating wipers can last up to 1000 km They can be easily replaced with a replacement kit of 10 wipers per kit see table The rollers are lubricated for life with grease lithium soaps and with 2RS or 2Z lateral seals for series PA

Correct lubrication is very important to ensure a long lifetime For appli-cations with high frequency is recommended to clean and re-grease the railrsquos raceways periodically every year or every 200000 cycles depend-ing on the operation environment We recommend using high pressure grease fat class NLGI2(ISO2137)

Kit code Rail reference Slider reference

KIT-KT-RG18MRG18

RG18

KIT-KT-RGS18 RGS18

KIT-KT-RG43MRG43

RG43

KIT-KT-RGS43 RGS43

KIT-KT-R28MR28

R28

KIT-KT-RS28 RS28

KIT-KT-R43MR43

R43

KIT-KT-RS43 RS43

KIT-KT-LA26 LA26 PAN26

KIT-KT-LA30 LA30 PAN30

KIT-KT-LA40 LA40PAN40PAX40PAZ40

Every kit is composed of 10 single wipers

LUB

RIC

ATIO

N

55

MONORACE

DIM

EN

SIO

NIN

G

fa Application conditions

07-1 Good lubrication and wipers mounted ndash No impurities on raceways ndash Correct installation

02-05 Normal dusty factory ambient some vibrations temperature changes no wipers

005-01 Poor Lubrication dusty ambient vibrations high temperature changes no wiper

L (Km)= 100 bull ( C )3

bullfc

bull faP n

C = Dynamic load coefficient of slider

P = The equivalent load applied on the most stressed slider

fc =

Coefficient depending on the actual stroke length This factor takes into account applications with short stroke With value 1 the stroke is superior to 2m with shorter stroke the value is less ref ldquoGraph Coefficient Fcrdquo

n = Number of sliders in same rail passing same raceway point

fa =Coefficient taking into account operational ambient and level of correct lubrication of raceways

The correction factors fc and fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical Service T RACE

COEFFICIENT fc

1

075

05

025

0

fc

250 500 750 1000 1250 1500 1750 2000 Corsa mm

The equivalent load applied on the most stressed slider = P is determined by below formula

P = Prad + ( Pax + Mex + Mey + Mez ) bull Co radCoax Mx My Mz

After identifying the most appropriate positioning of rails and sliders or eventually the single rollers it is necessary to verify the proper sizing of the linear components This both from a static point of view and in accordance to the expected life-time For the static verification it is necessary to determine the load on each slider or roller and then identify the most stressed one Then verify the values of the safety coefficients while comparing with the max nominal load capacities When the applied load is a combination of loads radial andor axial loads and moments it is necessary to determine the value of each factor and verify that

Pax = axial load component

Prad = radial load component

Mex Mey Mez = applied moments

Co ax = axial load capacity

Co rad = radial load capacity

Mx My Mz = resistance capacity to moments

Z = safety coefficient gt = 1

NOTE Co rad the radial load capacity for the sliders is to be understood only indirection shown on the slider body with two circular imprints

Co rad

Cax

Mx

My

Mz

IT IS RECOMMENDED TO APPLY THE FOLLOWING VALUES TO SAFETY COEFFICIENT Z

Z Application conditions

1-15 Accurate determination of static and dynamic loads Precise assembly tight structure

15-2 Avarage conditions

2-35Insufficient determination of applied loads Vibrations loose structure Imprecise assembly Unfavourable invironmental conditions

LOAD DIRECTION

PradCo rad

PaxCo ax

Mex Mx

Mey My

Mez Mz

1Z+ + lt=+ +

SIZING VERIFICATION

THEORETICAL LIFETIME CALCULATION

The theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however it should be kept in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies assemblybull Vibration shock and dynamic pulse stressbull Raceways status of lubrication

bull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

DISCOVER THE NATURAL STRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TELERACE

58

HIGH LOAD CAPACITY+

LIMITED FLEXION+

SUITABLE FOR HARSHENVIROMENTAL CONDITIONS+

CORROSION RESISTANCE+

DISCOVER THE NATURALSTRENGTH ldquoOF THE BEST TELESCOPIC SLIDESrdquo

TH

E A

DV

AN

TAG

ES

ADVANTAGES OF THE ROLLER TELESCOPIC SLIDES ldquoHIGH PERFORMANCErdquo

NEW GEOMETRIES FOR HIGH-PERFORMANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

LOW DEFLECTIONHIGH CAPACITY LOAD

DOUBLE ROWBALL BEARING

FOR AUTOMATIONCOMPACT

STRONG STOPPERS FOR SMOOTH MOVEMENT+

TH

E A

DV

AN

TAG

ES

59

T RACE p-color 10Option of customized

colour paint finishfor better

overall design

T RACE NOX 20High depth nitride hardening

for long lasting heavy duty applicationsAdditional black surfacel oxidation for

increased corrosion resistance

T RACE e-coating 10Option of high corrosion

resistance electro coatingtreatment for severe

environments

NEW TREATMENT FOR IMPROVED RESISTANCENEW PATENTED TECHNOLOGY IN LINEAR MOTION

+-

COMPACTNESS+

SMOOTH AND FRICTION-LESS EXTENSION

+

SUITABLE FORCONTINUOUSMOVEMENT

+

LONG LIFEWITHOUT WEAR+

TELERACE

TH

E A

DV

AN

TAG

ES

60

TLND40TLNS40 TLAX40

TELESCOPIC SLIDES RANGE

ldquoHIGH PERFORMANCErdquo ROLLER TELESCOPIC SLIDES

VERSIONI INOX

TLND30TLNS30 TLAX26TQN40 TQAX26TQN30 TQAX40

TLRD43TLRS43

TLRD28TLRS28

TLRD18TLRS18

TLQ43 TLQ28 TLQ18FF

ldquoCOST EFFECTIVErdquo ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

61

TELERACE

HIGH PERFORMANCETLR and TLQ series represent the markets highest performance telescopic slides with top features for all kinds of industrial high frequency applications including variable and vertical stroke Hardened and honed raceways ndash Double row ball-bearings ndash Wipers with incorporated pre-oiled felt for raceway lubrication - Suitable for harsh ambient environment as with rollers so much less sensitive than ball-cage slides TLR-series offers unique Self-Aligning capacity when used in pairsTLQ-series offers the unique possibility for the individual customer setting of desired stroke

COST EFFECTIVEThe new roller telescopic slides TLN and TQN offer many of the technological advantages from the top-range slides but with a more simplified construction to offer a range of Cost-Effective roller telescopics with good load capacities for industrial applications All models are available in KB-version for high corrosion resistance The complete INOX slides TLAX and TQAX are available in P-version with rails and intermediate S-element electro-polished for very high corrosion resistance

ROLLER TELESCOPIC SLIDES

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

62

Series Size Height -Width Base railMovement

typeLength

min-maxExtension

SingleDouble extension

Max (N) load capacity single rail

TLR

18 52 x 152 290-770

100 single

652

28 80 x 186 370-1490 1631

43 116 x 284 530-1970 3835

TLN

30 76 x 239 370-1490

100 single

1350

40 104 x 338 450-1970 2750

TLAX

26 65 x 23 300-1200 100 single 664

40 90 x 283 500-1600 100 single 1210

TLQ

18 18 x 294 370-770

variable from 80 to 120

single

473

28 28 x 366 450-1490 1029

43 43 x 564 610-1970 2489

TQN

30 295 x 40 450-1490

variable from 80 to 120

single

420

40 395 x 573 610-1970 1100

TQAX

26 26 x 44 400-1200

variable from 80 to 120

single

533

40 395 x 573 600-1600 1157

TELESCOPIC SLIDES RANGE

MATERIALS AND TREATMENTS CHARACTERISTICS

Standard version Rails with ldquoT RACE ndash NOXrdquo treatment high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electrocoating - ldquoT RACE e-coatingrdquo

KB VERSIONHigh corrosion resistance

Standard product but with additional black ldquoT RACE e-coatingrdquo of the rails for high corrosion resistance (min 700hours resistance in salt fog) The rail has no e-coating on the raceway contact area with the rollersballs as masked before e-coating The raceways are anyhow with standard oxidation while the oiled raceways assure lubrication and corrosion protection of raceways

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

63

Hardning treatment

Resistance to salt fog

Positionuse

Vertical rigidity

Horizontal rigidity

Speed - SilentRubber

stoppers

Suitabe for variable

stroke

Suitable for vertical

stroke

Presence of lubricating

wipersSelf-Alingning

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal

29 1

bull bull - bull bull110 5

473 26

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal

84 3

bull bull - - -

322 14

-

500 HOURS

P VERSION 1000 HOURS

horizontal

34 7

bull bull - - -

113 30

T RACE-NOX 10

120 HOURS

KB VERSION700 HOURS

horizontal vertical

3 2

bull bull bull bull -16 5

90 28

T RACE-NOX

120 HOURS

KB VERSION700 HOURS

horizontal vertical

11 5

bull bull bull - -

36 19

-

500 HOURS

P VERSION 1000 HOURS

horizontal vertical

8 5

bull bull bull - -

36 19

MATERIALS AND TREATMENTS CHARACTERISTICS

P VERSIONElectro polished

Standard version but with rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000 hours in salt fogThe Electro Polishing also gives the product a very shiny surface

TELERACE

GE

NE

RA

L C

HA

RA

CT

ER

IST

ICS

64

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES

INTERNAL STRONG WIPERS FOR GOOD RACEWAY CLEANING

WIPERS WITH INCORPORATED PRE-OILED FELT FOR OPTIMUM LONG TERM RACEWAY LUBRICATION ASSURING LOW MAINTENANCE

Cold drawn steel rails with Patented T RACE-NOX 10 treatment for high depth nitride hardening and with black oxidation assuring long lifetime without wear and a good corrosion resistance

bull HIGH HARDNESSbull DURABLE for high loadfrequencybull LONG LIFEbull GOOD CORROSION RESISTANCE also on the

raceways tested for 120 hours in salt fog

Strong double row ball-bearings 2RS seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD SETTING FOR SMOOTH PLAY-FREE RUNNING

BLACK OXIDATION WITH MICRO OIL IMPREGNATION

T RACE-NOX 10 ANTI-CORROSION TREATMENT

HIGH STRENGTH COLD DRAWN STEEL ALLOY PROFILE

HIGH DEPTH NITRIDING TECHNOLOGY T RACE-NOX 10

SILENT AND FAST MOVEMENT WITH NO PLAY

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF

INTERMEDIATE ELEMENT

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

65

Roll formed steel rails nitride hardened and post black oxidation patented T RACE-NOX treatment for efficient corrosion protection

bull HARDENED RACEWAYS bull DURABLE FOR HIGH LOADFREQUENCYbull GOOD LIFETIMEbull GOOD CORROSION RESISTANCE also on the raceways

tested for 120hours in salty fog

Available also in complete INOX AISI304 TLAXTQAX which again can be offered in Electro-Polished version for most critical outdoor applications

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN TQN SERIES

OPTIONAL SURFACE TREATMENT

T RACE e-coating 10 glossy black epoxy electro coating for high corrosion resistance tested for 700 hours in salt fog

T RACE c-color 10 powder coating in RAL-colors for customized coloured rails with high corrosion resistance

Single row ball-bearings 2Z seals and lubricated for life

bull ECCENTRIC ROLLERS FOR PRELOAD

bull SETTING OF SMOOTH PLAY-FREE RUNNING

ROBUST RUBBER STOPPERS FOR SMOOTH DRAGGING OF INTERMEDIATE ELEMENT

SILENT AND FAST MOMENT WITH NO PLAY

HIGH RESISTANCE ROLL FORMED STEEL PROFILE

ANTI-CORROSION TREATMENT BLACK OXIDATION WITH MICRO OIL IMPREGNATION

NITRIDE HARDENING TECHNOLOGY T RACE-NOX TREATMENT

OPTIONAL SURFACE COATINGST RACE E-COATING 10 T RACE C-COLOR 10

and T RACE P-POLISHING

TELERACE

CO

NST

RU

CTI

ON

TEC

HN

OLO

GY

66

SELF-ALIGNING CAPABILITYWhen TLR slides are used in pairs they offer the possibility to absorb minor structural errors or non-precise installation which otherwise would much increase the required force for moving the mobile part in both extending and closing direction Such ldquobinding-problemsrdquo for installation on non precise structures common for ball-cage slides and can be eliminatedmuch reduced with a pair of self-aligning TLRA slides A problem of heavy binding will consequently much reduce load capacity and expected life-time The self-aligning capacity is obtained by having a combination of floating and guiding rollers in the TLRA ie allowing for a minor rotation of the rails whilst maintaining the preload in both upper and lower rails

The suffix A in TLRA indicates ldquoAligningrdquo The concept is well illustrated in the catalogue section MONORACE for which the base components have their origin To be noted that the rotation ex of the TLR28A slide hereby changes the nominal value of 186mm to 172mmm ( S min) ndash 190mm ( S max) while compensating dimensional errors on mobile structures or distance errors between the two lateral sides of fixed structures for which the upper rails are fixed to The TLRA is in general always used as a pair with a standard TLR to assure good lateral stability However good self-aligning can also be obtained for movement of vertical panels with the use of TLRA at the top to absorb some mis-alignment and with some retainer guidance at lower part

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLR SERIES

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)G

(mm)M

(mm)S

(mm)

TLR18 52 152 18 25 Oslash 45 for screw M4 DIN7991 147 157 1

TLR28 80 186 28 35 Oslash 55 for screw M5 DIN7991 172 19 18

TLR43 116 284 43 52 Oslash 85 for screw M8 DIN7991 268 30 32

RIGHT SIDE VERSION TLRDLEFT SIDE VERSION TLRS

ORDER CODE VERSION CHARACTERISTICS

TLRD43-1010 BASICCold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxy electro coating - ldquoT RACE e-coating 10rdquo

TLRD43-1010-KL KLAs a basic TLR product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLRD43-1010-KB KB As the version KL but with the rollers made in stainless steel AISI440C

SELF-ALIGNING VERSIONwith floating rollers TLRA

HIG

H P

ER

FOR

MA

NC

E

67

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR18-290 290 290 731 355 09

TLR18-370 370 370 969 470 12

TLR18-450 450 450 1115 541 14

TLR18-530 530 530 1214 589 16

TLR18-610 610 610 1286 623 19

TLR18-690 690 690 1324 642 21

TLR18-770 770 770 1344 652 23

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR28-370 370 380 1578 798 21

TLR28-450 450 460 1860 941 25

TLR28-530 530 540 2045 1034 29

TLR28-610 610 620 2711 1372 33

TLR28-690 690 700 2933 1484 37

TLR28-770 770 780 3084 1560 41

TLR28-850 850 860 3180 1609 45

TLR28-930 930 940 3259 1632 49

TLR28-1010 1010 1020 3325 1519 53

TLR28-1090 1090 1100 3381 1421 57

TLR28-1170 1170 1180 3428 1335 61

TLR28-1250 1250 1260 3469 1258 65

TLR28-1330 1330 1340 3505 1190 69

TLR28-1410 1410 1420 3537 1129 73

TLR28-1490 1490 1500 3565 1074 77

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)

TLR43-530 530 540 4075 2078 64

TLR43-610 610 620 4241 2163 73

TLR43-690 690 700 6155 3139 82

TLR43-770 770 780 6554 3343 91

TLR43-850 850 860 6870 3504 10

TLR43-930 930 940 7127 3635 109

TLR43-1010 1010 1020 7341 3744 118

TLR43-1090 1090 1100 7520 3836 127

TLR43-1170 1170 1180 7674 3784 136

TLR43-1250 1250 1260 7807 3574 145

TLR43-1330 1330 1340 7922 3386 154

TLR43-1410 1410 1420 8024 3217 163

TLR43-1490 1490 1500 8115 3065 172

TLR43-1570 1570 1580 8195 2925 181

TLR43-1650 1650 1660 8268 2798 19

TLR43-1730 1730 1740 8333 2682 199

TLR43-1810 1810 1820 8393 2575 208

TLR43-1890 1890 1900 8447 2476 217

TLR43-1970 1970 1980 8497 2384 226

TECHNICAL CHARACTERISTICSTLR telescopic roller slides are composed from the same basic components as the MR family Strong double row ball-bearings and patented T RACE-NOX 10 treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element provide excellent smooth and play-free running performance along with high load capacities and low flexion Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetime with reduced maintenance

The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLR slides are also suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement The slides feature a Unique Self-Aligning feature when TLR rails are used in a pair see description page 14

INDUSTRIAL AUTOMATION TLR slides are especially recommended for high frequency applications where long service requirements and low maintenance are necessary Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KL or KB -version the TLR slider becomes suitable for outdoor applications or very humid ambient Upon request customized versions with longer extension or both customized length and stroke are available

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48 TLR slides must be installed with the code mark on upper rail at top-side while mobile part is fixed to lower rail

HIG

H P

ER

FOR

MA

NC

E

TELERACE

68

CO

ST

EFF

EC

TIV

E

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Fixing screw

TLN30 76 239 295 37 Oslash 65KIT-40VC-SP010510ZB

M5 ISO7380

TLN40 104 338 395 50 Oslash 9KIT-40VC-SP010816ZB

M8 ISO7380

The fixing holes on TLN are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

RIGHT SIDE VERSION TLNDLEFT SIDE VERSION TLNS

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLN SERIES

ORDER CODE VERSION CHARACTERISTICS

TLND40-1010 BASICRoll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel while the intermediate steel S-element is protected with black epoxi electro coating - ldquoT RACE e-coating 10rdquo

TLND40-1010-KL KLAs a basic TLN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TLND40-1010-CW CW o CRAs basic version with colored aesthetic finish T RACE p-colored 10 CW version (white color) and CR (red color) offer also a high resistance to corrosion The treatment is deposited over the entire surface of the guides toexcept for the raceways that are still protected from oxidation by basic black and the lubricating film and on the intermediate except

69

CO

ST

EFF

EC

TIV

E

TELERACE

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN30-290 290 300 369 543 12

TLN30-370 370 380 431 633 15

TLN30-450 450 460 480 706 18 TLN30HP-450 450 460 720 1059 19

TLN30-530 530 540 516 758 22 TLN30HP-530 530 540 773 1137 22

TLN30-610 610 620 540 794 25 TLN30HP-610 610 620 810 1191 25

TLN30-690 690 700 560 823 28 TLN30HP-690 690 700 840 1235 28

TLN30-770 770 780 570 838 31 TLN30HP-770 770 780 861 1267 31

TLN30-850 850 860 578 850 34 TLN30HP-850 850 860 879 1293 34

TLN30-930 930 940 583 857 37 TLN30HP-930 930 940 895 1312 37

TLN30-1010 1010 1020 589 866 40 TLN30HP-1010 1010 1020 907 1220 40

TLN30-1090 1090 1100 592 870 43 TLN30HP-1090 1090 1100 918 1139 43

TLN30-1170 1170 1180 596 876 46 TLN30HP-1170 1170 1180 927 1069 46

TLN30-1250 1250 1260 599 882 49 TLN30HP-1250 1250 1260 935 1006 49

TLN30-1330 1330 1340 601 884 52 TLN30HP-1330 1330 1340 942 951 52

TLN30-1410 1410 1420 604 888 55 TLN30HP-1410 1410 1420 948 901 56

TLN30-1490 1490 1500 606 856 58 TLN30HP-1490 1490 1500 954 856 59

TLNTLNHP roller telescopic slides offer the markets best ratio of Price vs Performance thanks to innovative constructive design that combines cost-effective rails with advanced technology The guides are made of roll profiled sheet steel of particular precision and high finish fully hardened with the innovative treatment to the Ball-bearing slides using the patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation assembled to a rigid intermediate S-shaped element which provide excellent smooth and play-free running performance along with high load capacities and low flexion The intermediate element is dragged outin by strong rubber damping stoppers thus much reducing any bumping impact from the intermediate element during openingclosing TLNHP slides are the High-Performance version of standard TLN slides for which additional rollers are implemented to much increase the load capacity circa 40-50 more than standard - maintaining an unchanged set of external dimensions TLN slides are more than suitable in dusty ambient environments where ball-cage slides tend to fail when impurities contaminate and permeate into the ball-cagersquos small ball arrangement INDUSTRIAL AUTOMATION TLN slides are especially suited for high frequency applications where requirements are present for long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage The materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TLN slide becomes suitable for outdoor applications or very humid ambient conditions Upon request customized versions with longer extension or both customized length and stroke is available

CodeLenght L

(mm)Stroke H

(mm)Dynamic

coefficient C (N)Capacity load

Co rad (N)Weight

(kg)Code

Lenght L(mm)

Stroke H (mm)

Dynamic coefficient C (N)

Capacity loadCo rad (N)

Weight(kg)

TLN40-450 450 460 797 1172 37

TLN40-530 530 540 889 1307 43

TLN40-610 610 620 959 1410 49 TLN40HP-610 610 620 1438 2115 51

TLN40-690 690 700 1011 1487 55 TLN40HP-690 690 700 1517 2231 57

TLN40-770 770 780 1051 1545 61 TLN40HP-770 770 780 1576 2317 63

TLN40-850 850 860 1084 1594 67 TLN40HP-850 850 860 1626 2391 69

TLN40-930 930 940 1110 1632 73 TLN40HP-930 930 940 1665 2448 75

TLN40-1010 1010 1020 1133 1666 79 TLN40HP-1010 1010 1020 1700 2500 81

TLN40-1090 1090 1100 1153 1695 85 TLN40HP-1090 1090 1100 1729 2543 87

TLN40-1170 1170 1180 1168 1718 91 TLN40HP-1170 1170 1180 1753 2577 92

TLN40-1250 1250 1260 1183 1740 97 TLN40HP-1250 1250 1260 1775 2610 98

TLN40-1330 1330 1340 1195 1757 102 TLN40HP-1330 1330 1340 1792 2600 104

TLN40-1410 1410 1420 1207 1774 108 TLN40HP-1410 1410 1420 1810 2468 110

TLN40-1490 1490 1500 1217 1789 114 TLN40HP-1490 1490 1500 1825 2348 116

TLN40-1570 1570 1580 1225 1802 120 TLN40HP-1570 1570 1580 1838 2239 122

TLN40-1650 1650 1660 1230 1810 126 TLN40HP-1650 1650 1660 1850 2140 128

TLN40-1730 1730 1740 1235 1817 132 TLN40HP-1730 1730 1740 1860 2049 134

TLN40-1810 1810 1820 1238 1821 138 TLN40HP-1810 1810 1820 1870 1966 140

TLN40-1890 1890 1900 1240 1824 144 TLN40HP-1890 1890 1900 1880 1889 146

TLN40-1970 1970 1980 1244 1818 150 TLN40HP-1970 1970 1980 1888 1818 152

70

CodeA

(mm)B

(mm)D

(mm)E

(mm)F

(mm)Type of Fixing screws

TLAX26 65 23 26 35 Oslash 65 KIT-40VC-SP010510ZBM5 ISO7380

TLAX40 90 283 395 50 Oslash 9 KIT-40VC-SP010816ZBM8 ISO7380

COST EFFECTIVE ROLLER TELESCOPIC SLIDES TLAX SERIES INOX

The fixing holes on TLAX are through passing holes for standard Button-head screws ISO 7380 or alternatively very Flat-head T RACE TORX screws 40VC-SP01

The listed load capacities Co rad are per single slide with the load centered ie in the middle of the extended lower rail P In case the load is not centered ex The load is more towards tip the load capacity is reduced please refer to page 48

TLAX must be mounted with upper rail fixed to structure and the movable lower rail fixed to the moving part When used in pairs the same slide can be used both left and right side on mobile part just by turning around the slide

ORDER CODE VERSION CHARACTERISTICS

TLAX40-1000 BASIC Rails and intermediate S-element in AISI304 Rollers in hardened AISI440C

TLAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

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EC

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CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX26-300 300 300 30 4 320 12

TLAX26-350 350 350 55 4 400 14

TLAX26-400 400 400 40 5 457 15

TLAX26-450 450 450 25 6 500 17

TLAX26-500 500 500 50 6 533 19

TLAX26-550 550 550 35 7 560 21

TLAX26-600 600 600 20 8 582 23

TLAX26-650 650 650 45 8 600 24

TLAX26-700 700 700 30 9 615 26

TLAX26-750 750 750 55 9 629 28

TLAX26-800 800 800 40 10 640 3

TLAX26-850 850 850 25 11 650 32

TLAX26-900 900 900 50 11 659 33

TLAX26-1000 1000 1000 20 13 665 37

TLAX26-1100 1100 1100 30 14 609 41

TLAX26-1200 1200 1200 40 15 562 44

TLAX roller telescopic slides are made from AISI 304 rails and intermediate S-element The rollers are AISI 404 hardened steel with 2RS seals and lubricated for life with grease for longevity and low temperature applications The TLAX are cost effective INOX slides with a much superior smooth silent play-free running compared to traditional ball-cage telescopics The slides are equipped with rubber stoppers that smoothly drag the intermediate element along the movement TLAX is ideal for use in medical pharmaceutical chemical medical industries or maritime ambient The slides have the additional benefit that they can be easily washed due to its open constructionFor very servere environmental conditions rails and S-element can too be supplied in P-version with Electro Polishing featuring a high glossy finish which provides a much improved corrosion resistance compared to standard version assuring min 1000 hours in salt spray fog test Upon request customized versions with longer extension or both customized length and stroke are available Load Co rad refers to a single slide

CodeLenght L

(mm)Stroke H

(mm)P

(mm)Ndeg of Y-access

holesCapacity load

Co rad (N)Weight

(kg)

TLAX40-500 500 500 50 6 752 34

TLAX40-550 550 550 35 7 842 37

TLAX40-600 600 600 20 8 914 41

TLAX40-650 650 650 45 8 974 44

TLAX40-700 700 700 30 9 1024 47

TLAX40-750 750 750 55 9 1067 5

TLAX40-800 800 800 40 10 1103 53

TLAX40-850 850 850 25 11 1135 57

TLAX40-900 900 900 50 11 1164 6

TLAX40-1000 1000 1000 20 13 1211 66

TLAX40-1100 1100 1100 30 14 1158 73

TLAX40-1200 1200 1200 40 15 1072 79

TLAX40-1300 1300 1300 50 16 998 85

TLAX40-1400 1400 1400 20 18 934 92

TLAX40-1500 1500 1500 30 19 877 98

TLAX40-1600 1600 1600 40 20 827 105

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VERSION TLQ FFVERSION TLQ VERSION TLQ CC

Fixed Slidersthrough passing fixing holes

Mobile Slidersthreaded fixing holes

All Slidersthreaded fixing holes

All Slidersthrough passing fixing holes

CodeE

(mm)

F

(mm)

G

(mm)

M

(mm)

T

(mm)

N

(mm)

P

(mm)

Q

(mm)

SlidersZ

(mm)

V

(mm)

Weight(kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TLQ18FF 18 294 19 15 3 8 - M4 3Rol 87 48 21 14 04

TLQ28 28 366 239 25 4 10 Oslash55 for screw M5 DIN912 M5

3Rol 111558 29 25 15

4Rol 1405

TLQ43 43 564 36 40 6 15 Oslash65 for screw M6 DIN912 M6

3Rol 15574 42 6 24

4Rol 197

INSTALLATION NOTES FOR RADIAL LOADSThe slide must be installed with the mark ldquoUp-siderdquo facing upwards when considering RADIAL loads The sliders attached to structure are marked ldquoFix-slidersrdquo while the sliders mounted to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwardsfor radial loads

CUSTOMIZED STROKETLQ slides offer the unique possibility to easily customize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and distance ldquoBrdquo for ldquoMobile slidersrdquo with different distances than indicated on this page Just keep in mind that distance A is always bigger than B rdquo to maximize the load capacity The concept is that by reducing distances A and B the total stroke increases but the Load capacity decreases conversely increasing the distances A and B the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

HIGH PERFORMANCE ROLLER TELESCOPIC SLIDES TLQ SERIES

ORDER CODE VERSION CHARACTERISTICS

TLQ43-1010 BASIC Cold drawn steel rails with patented ldquoT RACE-NOX 10rdquo high depth nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TLQ43-1010-KL KLAs a basic TLQ product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

HIG

H P

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FOR

MA

NC

E

73

TLQ roller telescopics are very compact slides with a square cross section The slides offer good load capacities in both the axial and radial directions They are particularly suitable for vertical applications as more compact and less heavy in weight than the TLR-seriesThe slide is composed of two single rails fixed together to form a rigid H-profile as an intermediate element The same base components for TLQ come from our MR-Series patented T RACE-NOX treatment high depth nitride hardened rails with black oxidation double row bearings for excellent smooth play-free movement Strong wipers with incorporated pre-oiled felt assure good cleaning and proper lubrication of the raceways for long lifetimes with reduced maintenance Rubber stoppers assure silent running and smooth movement of the intermediate element

INDUSTRIAL AUTOMATION TLQ slides are especially specified for high frequency applications where requirements for long service and low maintenance are typical Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when increased motor power is instantly required to re-position the ball-cage

The materials and surface treatments assure a generally high standard of corrosion resistance With additional black electro coating KB-version the TLQ slide becomes suitable for outdoor applications or very humid ambient situations

Upon request customized versions with longer extension or both customized length and stroke can be made available

The capacity loads refer to a single slide

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ18FF-370 370 370 185 47 185 185 47 185 725 351 175 6 109 47

TLQ18FF-450 450 450 270 132 180 180 42 270 1159 473 213 6 101 43

TLQ18FF-530 530 530 318 180 212 212 74 318 1267 414 187 6 134 60

TLQ18FF-610 610 610 366 228 244 244 106 366 1343 369 166 6 134 60

TLQ18FF-690 690 690 414 276 276 276 138 414 1400 332 150 6 134 60

TLQ18FF-770 770 770 462 324 308 308 170 462 1445 302 136 6 134 60

Slider type All sliders type 3Rol All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ28-450 450 450 227 53 223 223 49 227 602 464 232 18 96 128

TLQ28-530 530 530 307 133 223 223 49 307 1138 877 438 18 96 128

TLQ28-610 610 610 360 128 250 250 76 360 1335 1029 404 18 128 171

TLQ28-690 690 690 408 176 282 282 108 408 1458 958 366 18 158 222

TLQ28-770 770 770 456 224 314 314 140 456 1552 877 335 18 158 273

TLQ28-850 850 850 504 272 346 346 172 504 1626 808 309 18 158 288

TLQ28-930 930 930 552 320 378 378 204 552 1687 750 286 18 158 288

TLQ28-1010 1010 1010 600 368 410 410 236 600 1737 699 267 18 158 288

TLQ28-1090 1090 1090 648 416 442 442 268 648 1779 655 250 18 158 288

TLQ28-1170 1170 1170 696 464 474 474 300 696 1814 616 235 18 158 288

TLQ28-1250 1250 1250 744 512 506 506 332 744 1845 581 222 18 158 288

TLQ28-1330 1330 1330 792 560 538 538 364 792 1872 550 210 18 158 288

TLQ28-1410 1410 1410 840 608 570 570 396 840 1896 522 200 18 158 288

TLQ28-1490 1490 1490 888 656 602 602 428 888 1917 497 190 18 158 288

Slider typeLenght 450 e 530 type 3Rol from lenght 610 type 4Rol

All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix sliders (mm) Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

B(mm)

D(mm)

H2(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TLQ43-610 610 600 310 78 300 310 78 300 1529 1114 557 64 324 432

TLQ43-690 690 690 374 142 316 316 84 374 2326 1695 847 64 340 453

TLQ43-770 770 770 456 140 314 314 82 456 3052 2224 1034 64 334 446

TLQ43-850 850 850 504 188 346 346 114 504 3305 2408 958 64 421 561

TLQ43-930 930 930 552 236 378 378 146 552 3509 2489 892 64 507 676

TLQ43-1010 1010 1010 600 284 410 410 178 600 3676 2328 834 64 518 792

TLQ43-1090 1090 1090 648 332 442 442 210 648 3816 2187 784 64 518 907

TLQ43-1170 1170 1170 696 380 474 474 242 696 3935 2063 739 64 518 1022

TLQ43-1250 1250 1250 744 428 506 506 274 744 4037 1951 699 64 518 1137

TLQ43-1330 1330 1330 792 476 538 538 306 792 4126 1851 663 64 518 1252

TLQ43-1410 1410 1410 840 524 570 570 338 840 4204 1761 631 64 518 1368

TLQ43-1490 1490 1490 888 572 602 602 370 888 4272 1679 602 64 518 1446

TLQ43-1570 1570 1570 936 620 634 634 402 936 4334 1605 575 64 518 1446

TLQ43-1650 1650 1650 984 668 666 666 434 984 4389 1536 551 64 518 1446

TLQ43-1730 1730 1730 1032 716 698 698 466 1032 4438 1474 528 64 518 1446

TLQ43-1810 1810 1810 1080 764 730 730 498 1080 4483 1416 507 64 518 1446

TLQ43-1890 1890 1890 1128 812 762 762 530 1128 4524 1363 488 64 518 1446

TLQ43-1970 1970 1970 1176 860 794 794 562 1176 4561 1313 470 64 518 1446

Slider typeLenght 610 e 690 type 3Rol from lenght 770 type 4Rol

All sliders type 3Rol

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COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQN SERIES

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

foriB

(mm)

Rail Weight(Kgm)

Weight

4 sliders

(Kg)TypeLenght L

(mm)

TQN30 295 40 20 4 - M5 3RoL 92 31 30 5 2 10 19 045

TQN40 395 573 35 6 23 M6 3RoL 135 75 120 5 4 10 31 15

TQN40 TQN30

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQN slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtainedsimply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical off for load capacities according to customized stroke Mobile sliders

Pitch

Fix sliders

ORDER CODE VERSION CHARACTERISTICS

TQN40-1010 BASIC Roll formed steel rails with patented ldquoT RACE-NOXrdquo nitride hardening and black oxidation treatment The rails are cut to size after treatment so the rail ends are protected by protective spray The rollers are core hardened steel

TQN40-1010-KL KLAs a basic TQN product but with additional black ldquoT RACE e-coating 10rdquo on the rails for high corrosion resistance (min 700 hours resistance in salt fog) The rail has no T RACE e-coating on the raceway contact area with the rollers as masked before the treatment The raceways are anyhow with standard oxidation while the wipers with incorporated pre-oiled felt assure lubrication and corrosion protection of raceways

TQN40-1010-CW CW o CRAs a Basic version but with rails and intermediate element with additional colored treatment T RACE c-color 10 Upon request available PC-version where rails and intermediate element except raceways are with RED or WHITE powder coating code PCR and PCW

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75

TECHNICAL CHARACTERISTICSTQN roller telescopics are very compact slides with a squared cross sections The slides offer good load capacities both axial and radial Particular suitable for vertical applications as more compact and less heavy weight than TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLN slides from Cost-effective LAN-Series patented T RACE-NOX treatment nitriding hardened rails with black oxidation single row bearings smooth play-free movement Rubber stoppers assure silent movement of intermediate element

INDUSTRIAL AUTOMATION TLN slides are especially indicated for high frequency application where required long service and low maintenance Roller telescopics are superior for motorized automation with or without variable stroke-cycles to eliminate the typical problem of ball-cage creeping that subsequently can cause serious motor jamming-problems when much extra motor power is instantly required to re-position the ball-cageThe materials and surface treatments assure a general high standard of corrosion resistance With additional black electro coating KB-version the TQN slide becomes suitable for outdoor applications or very humid ambient

Load Co radax refers to single slide

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN30-450 450 450 215 93 225 419 617 216 8 87 123

TQN30-530 530 530 255 133 265 463 681 238 8 114 163

TQN30-610 610 610 295 173 305 494 662 254 8 114 203

TQN30-690 690 690 335 213 345 517 595 266 8 114 236

TQN30-770 770 770 375 253 385 535 540 260 8 114 236

TQN30-850 850 850 415 293 425 550 495 239 8 114 236

TQN30-930 930 930 455 333 465 562 457 220 8 114 236

TQN30-1010 1010 1010 495 373 505 572 424 204 8 114 236

TQN30-1090 1090 1090 535 413 545 580 395 191 8 114 236

TQN30-1170 1170 1170 575 453 585 587 370 179 8 114 236

TQN30-1250 1250 1250 615 493 625 593 348 168 8 114 236

TQN30-1330 1330 1330 655 533 665 599 329 159 8 114 236

TQN30-1410 1410 1410 695 573 705 603 312 150 8 114 236

TQN30-1490 1490 1490 735 613 745 608 296 143 8 114 236

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Dynamic coefficient C

(N)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQN40-610 610 610 295 40 305 405 1191 417 20 281 320

TQN40-690 690 690 335 80 345 440 1296 453 20 281 400

TQN40-770 770 770 375 120 385 468 1258 482 20 281 480

TQN40-850 850 850 415 160 425 490 1157 504 20 281 560

TQN40-930 930 930 455 200 465 508 1071 522 20 281 576

TQN40-1010 1010 1010 495 240 505 522 997 486 20 281 576

TQN40-1090 1090 1090 535 280 545 535 932 455 20 281 576

TQN40-1170 1170 1170 575 320 585 545 875 427 20 281 576

TQN40-1250 1250 1250 615 360 625 554 825 403 20 281 576

TQN40-1330 1330 1330 655 400 665 562 781 381 20 281 576

TQN40-1410 1410 1410 695 440 705 569 740 361 20 281 576

TQN40-1490 1490 1490 735 480 745 576 704 343 20 281 576

TQN40-1570 1570 1570 775 520 785 581 671 327 20 281 576

TQN40-1650 1650 1650 815 560 825 586 641 313 20 281 576

TQN40-1730 1730 1730 855 600 865 591 614 300 20 281 576

TQN40-1810 1810 1810 895 640 905 595 589 287 20 281 576

TQN40-1890 1890 1890 935 680 945 599 566 276 20 281 576

TQN40-1970 1970 1970 975 720 985 602 544 266 20 281 576

Slider type All sliders type 3Rol

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COST EFFECTIVE ROLLER TELESCOPIC SLIDES TQAX SERIES ldquoINOXrdquo

CodeE

(mm)F

(mm)M

(mm)T

(mm)N

(mm)P

(mm)

SlidersZ

(mm)V

(mm)S

(mm)Ndeg

holesB

(mm)

Rail weight(Kgm)

Weight 4

sliders(Kg)Type Length (mm)

TQAX26 26 44 25 4 - M5 3Rol 80 25 30 14 2 28 16 04

TQAX40 395 573 35 6 23 M6 3Rol 135 75 120 0 4 0 31 15

For radial loading the slide must be installed with the mark ldquoUp-siderdquo facing upwards The sliders fixed to structure are marked ldquoFix-slidersrdquo while the once fixed to mobile part are marked ldquoMobile slidersrdquo When used in pairs the same slide can be installed left or right just by rotating the slide keeping the mark ldquoUp-siderdquo facing upwards for radial loading

CUSTOMIZED STROKETQAX slides offer the unique possibility to easilycustomize the actual stroke H to individual needs by the standard products This obtained simply by repositioning the slider distance ldquoArdquo for ldquoFixed slidersrdquo and ldquoMobile slidersrdquo with different distance than indicated on this page The concept is that by reducing distances A the total stroke increases but the Load capacity decreases conversely increasing the distances A the total stroke is reduced while the load capacity increases Contact T RACErsquos Technical office for load capacities according to customized stroke

Mobile sliders

Pitch

Fix sliders

TQAX40 TQAX26

ORDER CODE VERSION CHARACTERISTICS

TQAX40-1000 BASIC Roll formed inox rails in AISI304 Rollers in hardened AISI440C

TQAX40-1000-P P As Basic version but rails and intermediate S-element completely Electro-Polished for very high corrosion resistance 1000hours in salt fog The Electro Polishing also gives the product a very shiny surface

CO

ST E

FFEC

TIV

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77

TECHNICAL CHARACTERISTICSTQAX roller telescopics are very compact and are manufactured from complete INOX slides with a square cross section The slides offer good load capacities both axial and radial Particularly suitable for vertical applications as more a compact and less heavy weight item than the TLN-series

The slide is composed by two single rails fixed together to form a H-profile as intermediate element The same base components as for TLAX from the Cost-effective LAX-Series AISI 304 rails and single row bearings in hardened AISI 440 with 2RS seals and lubricated for life with alimentary and low temperature grease for smooth play-free movement Rubber stoppers assure silent movement of the intermediate element

These are ideal slides for use in medical pharmaceutical chemical alimentary industries or in high corrosive ambient atmospheres such as marine equipment

For very severe ambient conditions rails can be supplied in P-version with Electro Polishing with a high glossy finish which provides a much improved corrosion resistance compared to the standard version assuring min 1000 hours in salt fog test

Load Co radax refers to a single slide

For special server ambient TQAX can too be supplied in P-version with Electro Polishing with high glossy finish which provide a much improved corrosion resistance compared to standard version assuring min 1000hours in salt fog test

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX26-400 400 400 172 62 200 418 146 6 49 72

TQAX26-450 450 450 197 87 225 466 163 6 62 92

TQAX26-500 500 500 222 112 250 504 176 6 76 112

TQAX26-550 550 550 247 137 275 478 187 6 85 132

TQAX26-600 600 600 272 162 300 445 195 6 85 152

TQAX26-650 650 650 297 187 325 415 203 6 85 158

TQAX26-700 700 700 322 212 350 390 209 6 85 158

TQAX26-750 750 750 347 237 375 367 197 6 85 158

TQAX26-800 800 800 372 262 400 347 186 6 85 158

TQAX26-850 850 850 397 287 425 329 176 6 85 158

TQAX26-900 900 900 422 312 450 313 167 6 85 158

TQAX26-950 950 950 447 337 475 298 159 6 85 158

TQAX26-1000 1000 1000 472 362 500 284 152 6 85 158

TQAX26-1100 1100 1100 522 412 550 261 140 6 85 158

TQAX26-1200 1200 1200 572 462 600 241 129 6 85 158

Slider type All sliders type 3Rol

CodeL

(mm)H

(mm)

Fix amp Mobile sliders (mm) Capacity load

A(mm)

C(mm)

H1(mm)

Corad

(N)Coax

(N)Mx

(Nm)My

(Nm)Mz

(Nm)

TQAX40-600 600 600 300 45 300 989 346 18 234 263

TQAX40-650 650 650 325 70 325 1041 364 18 234 303

TQAX40-700 700 700 350 95 350 1085 380 18 234 343

TQAX40-750 750 750 375 120 375 1084 393 18 234 383

TQAX40-800 800 800 400 145 400 1026 404 18 234 423

TQAX40-850 850 850 425 170 425 974 414 18 234 463

TQAX40-900 900 900 450 195 450 927 423 18 234 480

TQAX40-950 950 950 475 220 475 884 430 18 234 480

TQAX40-1000 1000 1000 500 245 500 845 412 18 234 480

TQAX40-1100 1100 1100 550 295 550 777 379 18 234 480

TQAX40-1200 1200 1200 600 345 600 719 351 18 234 480

TQAX40-1300 1300 1300 650 395 650 669 326 18 234 480

TQAX40-1400 1400 1400 700 445 700 625 305 18 234 480

TQAX40-1500 1500 1500 750 495 750 587 286 18 234 480

TQAX40-1600 1600 1600 800 545 800 553 270 18 234 480

Slider type All sliders type 3Rol

CO

ST E

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78

The main factors for sizing the slides for a telescopic movement - The weightforces of mobile part and their position compared to slides- Presence of dynamic forces eventual abuse- max acceptable flexion- max acceptable extractionclosing force of mobile part- Ambients frequency speed- Expected lifetime

All load capacities Co rad are indicated per single slide and with the load perfectly centered Ie an homogeneous load placed between 2 slides Hereby the load P is acting as a radial point load at half the extension and in the middle between the 2 slides The load capacity for a pair is then

When sizing a telescopic application it must be carefully evaluated if the load is centered Also it must be considered if any external dynamic forces or possible abuse could further increase the load forces acting on the slides

In case the load isnrsquot centered ie load center Pe1 more towards one of the slides andor more towards the tip of the load the center weighted load must be calculated for the must slides= Pe1 to be inserted in formula on next page

Where P = Weightload of mobile parta b = distances from centered load to leftright slidefp = load position coefficient based on relation of ldquocrdquo distance between actual load P and load Co rad position compared stroke H The coefficient fp is obtained from below diagram as the ratio between ldquocHrdquo

When only 1 slide the formula is Pe = P bull fp

Co rad

= =

Co rad

P = 2 bull Co rad

(P bull a)(a + b)

Pe1 = bull fp

SIZING OF TELESCOPIC APPLICATIONS

P

P

Pe2 Pe1a

Stroke H c

= =

b

cH

fp

CAPATICY LOAD REDUCTION ACCORDING TO THE POSITION OF THE LOAD P

DIM

ENSI

ON

ING

79

TELERACE

Coefficient fa Operating conditions

07-1 Correct load sizing rigid structures constantgood lubrication clean ambient

03-07 Intermediate conditions

005-03 Approximative load sizing unprecise non rigid structures dusty not clear ambient

To assure a correct selection of the slides according to the slidersquos load capacity it is assumed the known different forces acting on the slides which then must be decomposed in radial axial or moment forces Then again compared to loadmoment capacities indicated for each single product in previous pagesFor the slides with intermediate element TLS TH TLR TLN and TLAX the verification is mainly down to comparing the load capacity Co Rad to Pe as calculated on page 48 including a safety factor Z

Pe lt= Co rad bull Z

Where Z is the safety coefficient as per below table

VERIFICATION OF LOAD CAPACITY

Safety coefficient - Z Application conditions

1-15 Precise calculation of loadforces precise assembly and rigid structures

15-2 Intermediate conditions

2-35 Roughly estimation of loadforces not precise and not rigid structures

For slides TSQ and TSH might too include axial loads The verification includes therefore both axial and radial loads

Once having found Pe axial and radial the formula is

( )Pe radCo rad

Pe axCo ax

1Z+ lt=

WherePe rad = applied radial loadPe ax = applied axial loadMex Mey Mez = applied momentsCo rad = radial load capacityCo ax = axial load capacityMx My Mz = moment capacities

Co rad

Co axMy

Mx

Mz

SR and full telescopic slides TLQ TQN and TQAX the calculation might also includes moments

( )Pe radCo rad

Pe axCo ax

Mex Mx

Mey My

Mez Mz

1Z++ + + lt=

LIFETIME CALCULATIONTheoretical lifetime calculationThe theoretical life of the rollers and raceways of rail should be determined by the conventional formula as indicated below in km of running however should keep in mind that the value thus calculated must be taken with caution just for orientation in fact the real service life achieved can be very different from that calculated value because the phenomena of wear and fatigue are caused by factors not easy to predetermine for example

bull Inaccuracy in the estimation of the real loading conditionbull Overloading for inaccuracies in assemblingbull Vibration shock and dynamic pulse stressbull Raceways status of lubricationbull Thermal excursionsbull Environmental pollution and dustbull Damage mountingbull Stroke length and frequency of movement

The correction factors fa applied to the theoretical calculation formula have the sole purpose of guiding the designer qualitatively on the influence in the lifetime estimation of the real application conditions without any pretense of precision For more details please contact the Technical service T RACE

The slides TLAX and TQAX is expected to reach approx 100000 cycles with a load of 70 of max load capacity

WhereLcy = Ndeg of cycles opencloseC = Dynamic load coefficientP = Weightload of single rail (N)H = Stroke (mm)fa = Coefficient taking into account operational ambient and level of correct lubrication

The actual lifetime very much depends on constant good lubrication of the raceways Without good constant librucation andor in very dusty ambients the actual lifetime expectations can be much reduced

Calculation of load P to be used for lifetime calculationThe load P to be used in below formular is referred to single slide with load in the centre If used in pair load on each single slide must be calculated see page 48 for further info

The slides TSQ and TSH can be used with both radial and axial loads In this case P is substituted by Pe to include axial load in the Lifetime formula

The slides SR TLQ TQN might too include moments mex mey and mez in addition to radial and axial loads The formula in case of monents is

( )Pe = Co rad bull Mex Mx

Mey My

Mez Mz

+ ++Pe radCo rad

Pe axCo ax+

( )Pe = Co rad bull Pe radCo rad

Pe axCo ax+

( )Lcy = fa bull 50 bull bull 10CP

1Hbull

3

6

DIM

EN

SIO

NIN

G

Note

Note

Note

82

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CATALOGUE APPENDIX

INDEX TELERACE CATALOGUE DOWNLOAD AREA

MountingmdashConfiguration

Calculation of flexion

Extension amp closing forces

Speed range

Material and treatment

Additional external stoppers and Blocking device for closed position

Synchronisation system

Special versions on request

The website T RACE associaded with QR code below is available an appendex to the catalogue TELERACE where you can find additional information as listed in the index below

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