carrier in wwii wind tunnel air conditioning...carrier corporation syracuse, newyork office of the...

9
..... CAlli.IDI Dl \!c.tLO;:m n \lmDT'J:~/.IRCootlt:'Ict:rnl } Zi.'.J B'I I L. L. tr : 18 P.L-V , 'J/2!,/~ 'i'he ~ 1eot'tbi11tt= i8 toe11rTl=1>tL.>cle tCr. : !"t conw;,1,.h ,:::tc:-!:. ! r.ot !:di.Ide"- !.n 'T!:c l"n~ cr c~ H : Cc,:,l,!t k :rlnc" { !'8:,:, 97 ) or r.e,t readi~ e.vaUable ill other placea, It eeea both pertinent BD:l ra1T to c o,::,ie11t that the publbhl,4 o.cc®':lt therein vao the 1'1=1 i-eau.lt ot a t.hea<:COU!lt &ppe&rill6il! lbl'g,u,,,tlngel'e400-fageioo.nU11cript. r:ay beo:,:;,n1 i.ccurate in,,.a,w.cb ... 1tvaapenotl8..l.zy 11pprove4 'oy"rbe Ch1e r a . It vwld r.ot bl' ~y to oven-ate the value ot the 1ervtcu ren• dered by VU.lia Carrler a= the Corpo=tlon Wlla:d. the UIPTQTe""'llt or air• 'l'bet.11ture ~ the tlght1l!gdemnded.ple..ceathat ge.v?fa:rbetter pertonnnce inabnornallyLov~re.ture8athlghllJ.t1tud.e1.Th11 ,1n tura.,cre11.ted.ag:re,,.t _ ure;eucyro..-extewU.11gthctteld~o.erooout1cal rneareb &ed. developmeot e.lld t.hat, 111 tuni., dei:wided. a auch larger Vind tUIIJlel wb.1~ voul4 al.80 prorl4o the 11eceaa&ey co11dit1on.11 of l.av tempeni.t.un! . Thereuna ..videncet.tiatGel"l:>l.eyvaato.rBheM.ot ua, Pilot, JchnCarrollb&danopP:,rtnnity, afterthe armiotlcc , to lock d.owuupc:,n the Oerr:an\:indtunr.el "bichvl18reput.e<l to he.vebee11h.r ahec.d. cf~of O\ln to h&ve cont dbut4d. ~ b to tbe lr tec:po~ &up:riority. John &cy& thnt h1G obt::-ni:.tlo:n. rcvenled "flll :,rc::;>t-e<l C'linly by o:uric=ity u.d

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Page 1: Carrier in WWII WInd Tunnel Air Conditioning...CARRIER CORPORATION SYRACUSE, NEWYORK OFFICE OF THE CHAJRMAN OF THE BOARD March 3, 1945 Mr. S. V:. P.nder son Carrier Corporation 12

CAlliIDI Dl ctLOm n

lmDTJ~IRCootltIctrnl

ZiJ BI I L L tr 18 PL-V J2~

ihe ~ 1eottbi11tt= i 8 toe11rTl=1gttLgtcle tCr t conw1h

tc- rot diIde- n Tc ln~ cr c~ H Cclt k rlnc 8 97 ) or ret

readi~ evaUable ill other placea It eeea both pertinent BDl ra1T to

coie11t that the publbhl4 occreglt therein vao the 11=1 i-eault ot a

thealtCOUlt ampppeamprill6il lblgutlngele400-fageioonU11cript ray beon1

iccurate inawcb 1tvaapenotl8lzy 11pprove4 oyrbe Ch1er a

It vwld rot bl ~y to oven-ate the value ot the 1ervtcu renbull

dered by VUlia Carrler a= the Corpo=tlon Wllad the UIPTQTellt or airbull

lbet11ture ~ the tlght1lgdemndedpleceathat gevfarbetter

pertonnnce inabnornallyLov~reture8athlghllJt1tude1Th11 1n

turacre11tedagret _ureeucyro-extewU11gthctteld~oerooout1cal

rneareb amped developmeot bull elld that 111 tuni deiwided a auch larger Vind

tUIIJlel wb1~ voul4 al80 prorl4o the 11eceaaampey co11dit1on11 of lav tempenitun bull

Thereuna videncettiatGellgtleyvaatorBheMot ua Pilot

JchnCarrollbampdanopPrtnnity afterthe armiotlcc to lock dowuupcn

the Oerranindtunrel bichvl18reputeltl to hevebee11hr ahecd cf~of

Oln ~ to hampve cont dbut4d ~ b to tbe lr tecpo~ ampupriority John

ampcyamp thnt h1G obt-nitlon rcvenled flll rcgtt-eltl Clinly by ouric=ity ud

c-cully camalc61dbull lt -= t lt l l11ter tht te roJM out lht he

Vtlta l oollng e t cm lce1 Ut the Oei t unnel auWe~11tly 41=shy

tlcl t hlrpcl to tbie ccgtmtl) IL~ rc-crcctclt ~~=-~~~ etudy

e_pound~~11-

C1efthnd Ohfo b) NA CA tbe h11t11lllal AdVUCry CDcittee t11r t0ro=uticc

tt i-bull tmiddote t1-t Cot ord or it h lllllmoltu but tbe f e ge11crallt1ea which

c out IJlllde i t evlllc11t that no other -m livina it tbt ti= 10l80Ued

alllov~1ngmuityamplldJdll111ail co11dit101lingampnd refrigerat1ez1

Alld ve almoatpaasedup theopportlrutytoeppcy it Muiagcment

_= atthstt1loelt1Uitereluctat1ttorwi _tobelt~1nvigtlved levere

locded v1tbvorktnfampgtiliBr t ie~ampCd tbc 111tureotth lf ACAIwoel

v 0lldadvamp11ceW1iotoareampaiVOlvinggreatrhbamlrcquidll8tbCcNorta

ot~ofourpOpleThe1Udeggume11tvhlcb t inamplly~ledwthat ve

vcrethc onfy-011eevl10couldprovideanurientcy ccededservice 1ntbeeoerbull

middotgcncy

Ev1de11cectthebe1eC1t11vbicbvei-ederlvelt1 _cdeg 11 Crcvaricua

Accord1netp~lc)lellon ~ a29J)ltberventilltoacti=ill

thePtlc1t1cTheaterberore t 1ietwuel 111Clevelacdvaacople ted Loa_au

tppeelstor=acimorcepced vereco1118 f lOltltbetront - llnlUlldtbeclock

- 3-

lltben the tunnel Was tirully r cdy_ for o ~t1on e B-29 If on

~ I t - -Goii

0 00 t of mjor defects cnd the ncceGGIY corrective mOSurec ere

re bulleclrd middotAccording to N A C A and ir For of 1c e entire coct

rlef I

u- l the B-29 vere er t Jet fi ghter ved

t under~ t tbe econd ~r csn built illp to be teEt elti poundJXi

tne T -middotle - co ined and 1 t effect

gt= j t N ter -eeign

The award ot the N A C A contract was tollowed promptly by others

of ci milar ooture - and a very brief experience soon proved thetall ct

these projecta we~ entirely too apecial 1n neture to be handled by the

regular organizntion - that a special department Vhich could be completely

detached from no operations had to be orgcnized

r~urice W1lson was called upon for this purpoae and continued to

head the vind tunnel deplrtment for several years Among those who were

full t ine members were Victor Neleon Robert Fullerton and Ray Duncen as

Salee Engineer (who else should be ~ ) And in turn it would not be

eamy to overrate the value of the service rendered to the Chief by these -few

men

Obviously I5IlY other Carrier people contributed much eecb in hie

_-n c~cielty The total ZlllSt have excee ed 25 a t ho-t rmny names are t ill

retained in memory Notable among the otheramp er e Adoli)h Zulink1 in Centrifushy

gal Refrigeration Srui Anderson on Het Trncfer and Coil Dedgn ~l Ashshy

l ey en (vbo elcc )

~c-11tccn i rd i1~1a 111 5-- sc ci to DDD rtcld ofr1cH wdcr tle

cubjeci of i ~lJl bull Mi~igtDalUoa of Syrc_ Fil u in

t~ fed offl cr- t ~oo11n= to ~rriterel Jurelt1ct1ol elil he nce little

d-veloped wd ~rehted Oolv18 the prcblema 1ncid~ntal tbueto bterbull

ruptedtbe di1Jyvorkofari=berof J)eoplea1brougltacmecr 1tical

ettitude bull Tyenbull 1a reccrded U1 a l e tter 1rritten by L L Levh to ET

1~ on Aprl121ls4l Scbullernl of1tcp1nta ca 1t aeeiiwcrtlyof

repctition- follola1

~Adde frc1promiddot1d1 g rl=ble vpric nce tcliiDg the orlaJ=l

111amp contractbaaptus 1nllieforaverycona1derablcvolwxoi bua1neH

- e 11rge part o f it being hwl w1thcut ccpetition and placed entirely

onthe balliaof tbe~rltwtlcble baVebee11accimulat18bullbull

Tbteliitterpre11e 11tcdtvotcblcamp 1 (l)lic tcdlOcontrech

heeded by $ tbe $1)30000 f or IIACA end total11118$2156000 - Utaken

in bulll2 bull43 1Ull bull44 tbe other liated tle prltapectE ct1ll 1n c1Jgtt

middotbull

t- lt17c cctMb-lt on o cxr-1-ic-C crd r (tt~ce in other n eiu 1ulwshy

i ng that ot geg co=rebull11ion~

CARRIER CORPORATION

SYRACUSE NEWYORK

OFFICE OF THE

CHAJRMAN OF THE BOARD March 3 1945

Mr S V Pnder son Carrier Corporation 12 South 12th Street Philadelphia 7 Penna

Dear Mr Anderson

For some time now the NACA Wind Tunnel Project ks been successfully concluded Before this notcble installashytion is wholly a matter of history and becomes forgotten I wish to teke this opportunity to express my special appreciashytion and commendation of the very fine work you did in connecshytion therewith Without the fine experiment2l set-up which you designed for testing the performance of the coil as well as the very thorough analysis of its performance it would bEve been imshypos sible for us to have designed and sold this job with any conshyfidence Your follow-up of the construction of the coil in the shop to insure proper inspection and test of turbulators conshytrolling the uniformity of refrigerant supply in the circuits and your general supervision of the whole manufacturing process so that the comJ leted installation met all of the specifications without having to make a single chcnge or replacement was a reshyIarrable achievement As you know personally from the test results the design and construction of this portion of the sysshytem wa s practically without flaw This reflects the greatest credit on your ability and thoroughness on an installation r hich had it been u~sa tisfactory or unsuccessful would h~ve caused terrific losses

I want to congratulate you on this successful and noteworthy accomplishment

VHCHW W H Carrier

l

~ (gt- If ( 2--

Xllllll

DURING World War II the nations production was greatly aided by the industry Willis Carrier fathered by the company he and Irvine Lyle created and by Carriers personal engineershy

ing talents The need for turning out more goods faster than at any time

in Americas history was translated not only into a call for air conditioning but also refrigerating equipment capable of proshyducing extremely low temperatures These were especially needed in the synthetic rubber and high octane gasoline proshygrams so vital to war machines At one point it was necessary to remove Carrier heavy-duty centrifugals from great stores such as Tiffanys Hudsons Lord amp Taylors and Macys for installashytion in war production plants Carrier air conditioning and reshyfrigerating equipment was required for warships and cargo vessels for munitions plants and for factories specializing in the production of such essential war material as bombsights and other precision instruments Thousands of walk-in coolers for food storage were ordered by the armed forces for use both at home and in war zones Special portable coolers were manufacshytured to permit the servicing of airplanes in hot climates Air conditioning units were produced for military-photographic and

bombsight-repair trailers The war work of Carrier Corporation was not confined to

products in its ow12 field The company turned out airplane

engine mounts sight hoods for guns tank adapters and other military and naval items However its principal assignment outshyside the air conditioning field involved the redesign and exclusive production of the Hedgehog a device for discharging 24 anti shysubmarine bombs simultaneously in a prearranged pattern

In recognition of its over-all contribution to the war effort Carrier Corporation was awarded the Army-Navy E six times an honor attained by only thirtetn other companies

Irvine Lyle died early in the war on June 7 1942 His age was sixty-eight years of which forty had been devoted to air condishytioning He was succeeded as president by Cloud Wampler forty-seven-year-old Midwestern businessman who had been a director of the company and executive committee member since 1935 chairman of the finance committee since 1938 and executive vice-president since September 1 1941

At the time of Lyles death Willis Carrier then sixty-six and past the so-called retirement age was engaged in what he later referred to as his greatest engineering achievement Shortly beshyfore his own death Carrier stated

Once I accomplished the impossible That is the task seemed impossible when I first tackled it And because of its success high officials in the Air Force told me that World War II was shortened by many months

Others familiar with his work agreed that there never was a more difficult more exacting or more vital air conditioning and refrigerating system than the one designed for the National Adshyvisory Committee for Aeronautics and installed in its wind tunshynel at Cleveland Ohio to simulate freezing high-altitude condishytions for the testing of prototype planes

When the NACA proposed this wind tunnel in 1940 nothshying comparable in size had ever been considered In it the comshyplete engine assembly and propellers would be tested under flying conditions Ten million cubic feet of air per minute had

96 97

to be cooled to a temperature of 6J degrees F below zero Carrier believed that his centrifugal refrigerating machines would be particularly advantageous He also believed he could be of some use in selecting the cooling equipment as his calculations indishycated that standard coils required to cool the air would not fit into the space After Congress approved the expenditure of $4900000 on the wind tunnel in July of 1941 government engishyneers drew up plans and specifications for an experimental coolshying coil using streamline tubes

Carrier believed they were on the wrong track So he and his engineers began building their own test apparatus to secure data that would prove the superiority of the coil he recommended and provide convincing arguments for the abandonment of the streamline tubes Meanwhile NACA was conducting experishyments on the streamline tubes at Langley Field Virginia Carrier went to Washington called on Dr Vannevar Bush Director of the Office of Scientific Research and Development and had him arrange a lunch with Dr Jerome Hunsaker chairman of NACA who brought with him Dr George W Lewis NACAs director of research Carrier later told of the luncheon

Dr Lewis asked me if I thought the tests on the streamshyline coils at Langley Field had value My answer was not polite and Im afraid I scared our representative by my outburst I told Dr Lewis that the boys conducting the tests did not know what it was all about and that too much money and of more importance too much time had been wasted already Heat transfer experts should be called in I told him and suggested among others Professor William H McAdams of Massachusetts Institute of Techshynology

Carrier came home convinced his recommendations for the cooling coil would be considered and therefore concentrated on its design for the wind tunnel

The research involved two inter-related problems-the cooling coil and the refrigerating system The amount of heat removed from the air blown over the coils depended upon the capacity of the refrigerant inside the tubes to absorb the heat As Freon-12 which was specified as the refrigerant had never been used in any sizable system to reach the low temperature of minus 6- degrees F the coil tests involved basic research on the refrigerant itself This in turn involved the design of the refrigerating sysshytem Of the two inter-related problems that posed by the cooling coils was the more difficult Carrier later said

Calculations indicated we would need a direct expansion coil with a face area of approximately 8000 square feet The wind tunnel 51 feet in diameter had only 2000 square feet of cross-sectional area Quite a feat to fit 8000 square feet into 2000 I Yet the solution was actually simple to accomshyplish We jackknifed the sections folding them down like a collapsed accordion until the coils fitted into the tunnel

There were many questions on which no data were available To answer them a miniature wind tunnel was built on the mezzanine floor of Carrier Corporations power plant As a reshysult of tests in this tunnel Carrier and his associates found a way to secure vaporization of the refrigerant throughout the full length of the cooling coil They did it by distributing the refrigshyerant in such quantities and at such pressures that there would be an excess of liquid for each tube

By January of 1942 Carrier engineers had redesigned their centrifugal compressor for Freon-12 The fourteen 1500-horseshypower refrigerating machines in addition to maintaining condishytions of air simulating altitudes up to 30000 feet had to cool fifty pounds of gasoline per minute for the engines cool the make-up air to the tunnel chill water and refrigerate the coils for an icing tunnel located nearby when the wind tunnel was shut down

Bids were opened on March 4 1942 and on March 16 Carrier

98 99

Corporation was awarded contracts for both the cooling coils and the refrigerating system Then began the exacting work of testshying many component parts Carrier said

Much was not standard nor could it be for such an unshyusual installation We planned on using many new devices any one of which could cause failure of the entire system To guard against such catastrophes we carefully checked everything before shipment For example we tested apshyproximately 12000 tubes each fitted with a turbulator

In developing new equipment for the wind tunnel from weighted valves in the refrigerant circuit to suction dampshyers for controlling capacity we followed a principle which I found from experience was a wise one We researched and built the valves ourselves We had to have them to make the job work later should a market develop for them we would turn our drawings and specifications over to a manufacturer of valves

More than a year passed before the entire tunnel was ready for operation After many shake-down difficulties and numerous

false starts the system was ready on April 24 1944 for a formal run-in test Carrier was there for the start up and every one of his engineers who had worked on the job was assigned a battle station In short order NACA knew it had what it needed to help win the war

After the war Willis Carrier announced that he was going to rest So he set out with Mrs Carrier-his third wife whom he had married in 1941-on a three-month trip to South America Everywhere they went in their tour which covered thirty cities people flocked to pay him homage Leading industrialists scien~ tists and educators honored him at banquets and receptions It was proof of the power of the idea he had fathered which in forty-five years had crossed all international boundaries

For the next three years Willis Carrier followed a routine that

revealed the inner courage of the man At doctors orders he stayed horizontal twenty hours a day because of a heart ailment But his enforced physical inactivity never quieted his restless mind In February 1948 he was made Chairman Emeritus of Carrier Corporation In 1949 he was still coming regularly though less often to the office and his home visiting list was long Carrier engineers were frequently in touch with him Mainly though he was on his back a pad of paper on his knees his slide rule close at hand figuring out ways to simplify complex calcushylations or to reduce vague concepts to concrete terms I

In September 1950 he said r

My routine is broken at intervals with trips to New York f Hospital for check ups I am due to go there later this tnonth but have advanced the time to coincide with a lecshy I ture at Columbia University Dr Richard Planck an intershy

l nationally famous refrigerating engineer is to be the

speaker

It was his last journey in quest of knowledge Willis Haviland Carrier died in New York on October 7 1950 shortly before his seventy-fourth birthday He had pioneered an industry helped create and build up an enterprise and measurably advanced scientific knowledge Father of Air Conditioning is a title that

fitted him well

1

J

101 IOO

l

Page 2: Carrier in WWII WInd Tunnel Air Conditioning...CARRIER CORPORATION SYRACUSE, NEWYORK OFFICE OF THE CHAJRMAN OF THE BOARD March 3, 1945 Mr. S. V:. P.nder son Carrier Corporation 12

c-cully camalc61dbull lt -= t lt l l11ter tht te roJM out lht he

Vtlta l oollng e t cm lce1 Ut the Oei t unnel auWe~11tly 41=shy

tlcl t hlrpcl to tbie ccgtmtl) IL~ rc-crcctclt ~~=-~~~ etudy

e_pound~~11-

C1efthnd Ohfo b) NA CA tbe h11t11lllal AdVUCry CDcittee t11r t0ro=uticc

tt i-bull tmiddote t1-t Cot ord or it h lllllmoltu but tbe f e ge11crallt1ea which

c out IJlllde i t evlllc11t that no other -m livina it tbt ti= 10l80Ued

alllov~1ngmuityamplldJdll111ail co11dit101lingampnd refrigerat1ez1

Alld ve almoatpaasedup theopportlrutytoeppcy it Muiagcment

_= atthstt1loelt1Uitereluctat1ttorwi _tobelt~1nvigtlved levere

locded v1tbvorktnfampgtiliBr t ie~ampCd tbc 111tureotth lf ACAIwoel

v 0lldadvamp11ceW1iotoareampaiVOlvinggreatrhbamlrcquidll8tbCcNorta

ot~ofourpOpleThe1Udeggume11tvhlcb t inamplly~ledwthat ve

vcrethc onfy-011eevl10couldprovideanurientcy ccededservice 1ntbeeoerbull

middotgcncy

Ev1de11cectthebe1eC1t11vbicbvei-ederlvelt1 _cdeg 11 Crcvaricua

Accord1netp~lc)lellon ~ a29J)ltberventilltoacti=ill

thePtlc1t1cTheaterberore t 1ietwuel 111Clevelacdvaacople ted Loa_au

tppeelstor=acimorcepced vereco1118 f lOltltbetront - llnlUlldtbeclock

- 3-

lltben the tunnel Was tirully r cdy_ for o ~t1on e B-29 If on

~ I t - -Goii

0 00 t of mjor defects cnd the ncceGGIY corrective mOSurec ere

re bulleclrd middotAccording to N A C A and ir For of 1c e entire coct

rlef I

u- l the B-29 vere er t Jet fi ghter ved

t under~ t tbe econd ~r csn built illp to be teEt elti poundJXi

tne T -middotle - co ined and 1 t effect

gt= j t N ter -eeign

The award ot the N A C A contract was tollowed promptly by others

of ci milar ooture - and a very brief experience soon proved thetall ct

these projecta we~ entirely too apecial 1n neture to be handled by the

regular organizntion - that a special department Vhich could be completely

detached from no operations had to be orgcnized

r~urice W1lson was called upon for this purpoae and continued to

head the vind tunnel deplrtment for several years Among those who were

full t ine members were Victor Neleon Robert Fullerton and Ray Duncen as

Salee Engineer (who else should be ~ ) And in turn it would not be

eamy to overrate the value of the service rendered to the Chief by these -few

men

Obviously I5IlY other Carrier people contributed much eecb in hie

_-n c~cielty The total ZlllSt have excee ed 25 a t ho-t rmny names are t ill

retained in memory Notable among the otheramp er e Adoli)h Zulink1 in Centrifushy

gal Refrigeration Srui Anderson on Het Trncfer and Coil Dedgn ~l Ashshy

l ey en (vbo elcc )

~c-11tccn i rd i1~1a 111 5-- sc ci to DDD rtcld ofr1cH wdcr tle

cubjeci of i ~lJl bull Mi~igtDalUoa of Syrc_ Fil u in

t~ fed offl cr- t ~oo11n= to ~rriterel Jurelt1ct1ol elil he nce little

d-veloped wd ~rehted Oolv18 the prcblema 1ncid~ntal tbueto bterbull

ruptedtbe di1Jyvorkofari=berof J)eoplea1brougltacmecr 1tical

ettitude bull Tyenbull 1a reccrded U1 a l e tter 1rritten by L L Levh to ET

1~ on Aprl121ls4l Scbullernl of1tcp1nta ca 1t aeeiiwcrtlyof

repctition- follola1

~Adde frc1promiddot1d1 g rl=ble vpric nce tcliiDg the orlaJ=l

111amp contractbaaptus 1nllieforaverycona1derablcvolwxoi bua1neH

- e 11rge part o f it being hwl w1thcut ccpetition and placed entirely

onthe balliaof tbe~rltwtlcble baVebee11accimulat18bullbull

Tbteliitterpre11e 11tcdtvotcblcamp 1 (l)lic tcdlOcontrech

heeded by $ tbe $1)30000 f or IIACA end total11118$2156000 - Utaken

in bulll2 bull43 1Ull bull44 tbe other liated tle prltapectE ct1ll 1n c1Jgtt

middotbull

t- lt17c cctMb-lt on o cxr-1-ic-C crd r (tt~ce in other n eiu 1ulwshy

i ng that ot geg co=rebull11ion~

CARRIER CORPORATION

SYRACUSE NEWYORK

OFFICE OF THE

CHAJRMAN OF THE BOARD March 3 1945

Mr S V Pnder son Carrier Corporation 12 South 12th Street Philadelphia 7 Penna

Dear Mr Anderson

For some time now the NACA Wind Tunnel Project ks been successfully concluded Before this notcble installashytion is wholly a matter of history and becomes forgotten I wish to teke this opportunity to express my special appreciashytion and commendation of the very fine work you did in connecshytion therewith Without the fine experiment2l set-up which you designed for testing the performance of the coil as well as the very thorough analysis of its performance it would bEve been imshypos sible for us to have designed and sold this job with any conshyfidence Your follow-up of the construction of the coil in the shop to insure proper inspection and test of turbulators conshytrolling the uniformity of refrigerant supply in the circuits and your general supervision of the whole manufacturing process so that the comJ leted installation met all of the specifications without having to make a single chcnge or replacement was a reshyIarrable achievement As you know personally from the test results the design and construction of this portion of the sysshytem wa s practically without flaw This reflects the greatest credit on your ability and thoroughness on an installation r hich had it been u~sa tisfactory or unsuccessful would h~ve caused terrific losses

I want to congratulate you on this successful and noteworthy accomplishment

VHCHW W H Carrier

l

~ (gt- If ( 2--

Xllllll

DURING World War II the nations production was greatly aided by the industry Willis Carrier fathered by the company he and Irvine Lyle created and by Carriers personal engineershy

ing talents The need for turning out more goods faster than at any time

in Americas history was translated not only into a call for air conditioning but also refrigerating equipment capable of proshyducing extremely low temperatures These were especially needed in the synthetic rubber and high octane gasoline proshygrams so vital to war machines At one point it was necessary to remove Carrier heavy-duty centrifugals from great stores such as Tiffanys Hudsons Lord amp Taylors and Macys for installashytion in war production plants Carrier air conditioning and reshyfrigerating equipment was required for warships and cargo vessels for munitions plants and for factories specializing in the production of such essential war material as bombsights and other precision instruments Thousands of walk-in coolers for food storage were ordered by the armed forces for use both at home and in war zones Special portable coolers were manufacshytured to permit the servicing of airplanes in hot climates Air conditioning units were produced for military-photographic and

bombsight-repair trailers The war work of Carrier Corporation was not confined to

products in its ow12 field The company turned out airplane

engine mounts sight hoods for guns tank adapters and other military and naval items However its principal assignment outshyside the air conditioning field involved the redesign and exclusive production of the Hedgehog a device for discharging 24 anti shysubmarine bombs simultaneously in a prearranged pattern

In recognition of its over-all contribution to the war effort Carrier Corporation was awarded the Army-Navy E six times an honor attained by only thirtetn other companies

Irvine Lyle died early in the war on June 7 1942 His age was sixty-eight years of which forty had been devoted to air condishytioning He was succeeded as president by Cloud Wampler forty-seven-year-old Midwestern businessman who had been a director of the company and executive committee member since 1935 chairman of the finance committee since 1938 and executive vice-president since September 1 1941

At the time of Lyles death Willis Carrier then sixty-six and past the so-called retirement age was engaged in what he later referred to as his greatest engineering achievement Shortly beshyfore his own death Carrier stated

Once I accomplished the impossible That is the task seemed impossible when I first tackled it And because of its success high officials in the Air Force told me that World War II was shortened by many months

Others familiar with his work agreed that there never was a more difficult more exacting or more vital air conditioning and refrigerating system than the one designed for the National Adshyvisory Committee for Aeronautics and installed in its wind tunshynel at Cleveland Ohio to simulate freezing high-altitude condishytions for the testing of prototype planes

When the NACA proposed this wind tunnel in 1940 nothshying comparable in size had ever been considered In it the comshyplete engine assembly and propellers would be tested under flying conditions Ten million cubic feet of air per minute had

96 97

to be cooled to a temperature of 6J degrees F below zero Carrier believed that his centrifugal refrigerating machines would be particularly advantageous He also believed he could be of some use in selecting the cooling equipment as his calculations indishycated that standard coils required to cool the air would not fit into the space After Congress approved the expenditure of $4900000 on the wind tunnel in July of 1941 government engishyneers drew up plans and specifications for an experimental coolshying coil using streamline tubes

Carrier believed they were on the wrong track So he and his engineers began building their own test apparatus to secure data that would prove the superiority of the coil he recommended and provide convincing arguments for the abandonment of the streamline tubes Meanwhile NACA was conducting experishyments on the streamline tubes at Langley Field Virginia Carrier went to Washington called on Dr Vannevar Bush Director of the Office of Scientific Research and Development and had him arrange a lunch with Dr Jerome Hunsaker chairman of NACA who brought with him Dr George W Lewis NACAs director of research Carrier later told of the luncheon

Dr Lewis asked me if I thought the tests on the streamshyline coils at Langley Field had value My answer was not polite and Im afraid I scared our representative by my outburst I told Dr Lewis that the boys conducting the tests did not know what it was all about and that too much money and of more importance too much time had been wasted already Heat transfer experts should be called in I told him and suggested among others Professor William H McAdams of Massachusetts Institute of Techshynology

Carrier came home convinced his recommendations for the cooling coil would be considered and therefore concentrated on its design for the wind tunnel

The research involved two inter-related problems-the cooling coil and the refrigerating system The amount of heat removed from the air blown over the coils depended upon the capacity of the refrigerant inside the tubes to absorb the heat As Freon-12 which was specified as the refrigerant had never been used in any sizable system to reach the low temperature of minus 6- degrees F the coil tests involved basic research on the refrigerant itself This in turn involved the design of the refrigerating sysshytem Of the two inter-related problems that posed by the cooling coils was the more difficult Carrier later said

Calculations indicated we would need a direct expansion coil with a face area of approximately 8000 square feet The wind tunnel 51 feet in diameter had only 2000 square feet of cross-sectional area Quite a feat to fit 8000 square feet into 2000 I Yet the solution was actually simple to accomshyplish We jackknifed the sections folding them down like a collapsed accordion until the coils fitted into the tunnel

There were many questions on which no data were available To answer them a miniature wind tunnel was built on the mezzanine floor of Carrier Corporations power plant As a reshysult of tests in this tunnel Carrier and his associates found a way to secure vaporization of the refrigerant throughout the full length of the cooling coil They did it by distributing the refrigshyerant in such quantities and at such pressures that there would be an excess of liquid for each tube

By January of 1942 Carrier engineers had redesigned their centrifugal compressor for Freon-12 The fourteen 1500-horseshypower refrigerating machines in addition to maintaining condishytions of air simulating altitudes up to 30000 feet had to cool fifty pounds of gasoline per minute for the engines cool the make-up air to the tunnel chill water and refrigerate the coils for an icing tunnel located nearby when the wind tunnel was shut down

Bids were opened on March 4 1942 and on March 16 Carrier

98 99

Corporation was awarded contracts for both the cooling coils and the refrigerating system Then began the exacting work of testshying many component parts Carrier said

Much was not standard nor could it be for such an unshyusual installation We planned on using many new devices any one of which could cause failure of the entire system To guard against such catastrophes we carefully checked everything before shipment For example we tested apshyproximately 12000 tubes each fitted with a turbulator

In developing new equipment for the wind tunnel from weighted valves in the refrigerant circuit to suction dampshyers for controlling capacity we followed a principle which I found from experience was a wise one We researched and built the valves ourselves We had to have them to make the job work later should a market develop for them we would turn our drawings and specifications over to a manufacturer of valves

More than a year passed before the entire tunnel was ready for operation After many shake-down difficulties and numerous

false starts the system was ready on April 24 1944 for a formal run-in test Carrier was there for the start up and every one of his engineers who had worked on the job was assigned a battle station In short order NACA knew it had what it needed to help win the war

After the war Willis Carrier announced that he was going to rest So he set out with Mrs Carrier-his third wife whom he had married in 1941-on a three-month trip to South America Everywhere they went in their tour which covered thirty cities people flocked to pay him homage Leading industrialists scien~ tists and educators honored him at banquets and receptions It was proof of the power of the idea he had fathered which in forty-five years had crossed all international boundaries

For the next three years Willis Carrier followed a routine that

revealed the inner courage of the man At doctors orders he stayed horizontal twenty hours a day because of a heart ailment But his enforced physical inactivity never quieted his restless mind In February 1948 he was made Chairman Emeritus of Carrier Corporation In 1949 he was still coming regularly though less often to the office and his home visiting list was long Carrier engineers were frequently in touch with him Mainly though he was on his back a pad of paper on his knees his slide rule close at hand figuring out ways to simplify complex calcushylations or to reduce vague concepts to concrete terms I

In September 1950 he said r

My routine is broken at intervals with trips to New York f Hospital for check ups I am due to go there later this tnonth but have advanced the time to coincide with a lecshy I ture at Columbia University Dr Richard Planck an intershy

l nationally famous refrigerating engineer is to be the

speaker

It was his last journey in quest of knowledge Willis Haviland Carrier died in New York on October 7 1950 shortly before his seventy-fourth birthday He had pioneered an industry helped create and build up an enterprise and measurably advanced scientific knowledge Father of Air Conditioning is a title that

fitted him well

1

J

101 IOO

l

Page 3: Carrier in WWII WInd Tunnel Air Conditioning...CARRIER CORPORATION SYRACUSE, NEWYORK OFFICE OF THE CHAJRMAN OF THE BOARD March 3, 1945 Mr. S. V:. P.nder son Carrier Corporation 12

- 3-

lltben the tunnel Was tirully r cdy_ for o ~t1on e B-29 If on

~ I t - -Goii

0 00 t of mjor defects cnd the ncceGGIY corrective mOSurec ere

re bulleclrd middotAccording to N A C A and ir For of 1c e entire coct

rlef I

u- l the B-29 vere er t Jet fi ghter ved

t under~ t tbe econd ~r csn built illp to be teEt elti poundJXi

tne T -middotle - co ined and 1 t effect

gt= j t N ter -eeign

The award ot the N A C A contract was tollowed promptly by others

of ci milar ooture - and a very brief experience soon proved thetall ct

these projecta we~ entirely too apecial 1n neture to be handled by the

regular organizntion - that a special department Vhich could be completely

detached from no operations had to be orgcnized

r~urice W1lson was called upon for this purpoae and continued to

head the vind tunnel deplrtment for several years Among those who were

full t ine members were Victor Neleon Robert Fullerton and Ray Duncen as

Salee Engineer (who else should be ~ ) And in turn it would not be

eamy to overrate the value of the service rendered to the Chief by these -few

men

Obviously I5IlY other Carrier people contributed much eecb in hie

_-n c~cielty The total ZlllSt have excee ed 25 a t ho-t rmny names are t ill

retained in memory Notable among the otheramp er e Adoli)h Zulink1 in Centrifushy

gal Refrigeration Srui Anderson on Het Trncfer and Coil Dedgn ~l Ashshy

l ey en (vbo elcc )

~c-11tccn i rd i1~1a 111 5-- sc ci to DDD rtcld ofr1cH wdcr tle

cubjeci of i ~lJl bull Mi~igtDalUoa of Syrc_ Fil u in

t~ fed offl cr- t ~oo11n= to ~rriterel Jurelt1ct1ol elil he nce little

d-veloped wd ~rehted Oolv18 the prcblema 1ncid~ntal tbueto bterbull

ruptedtbe di1Jyvorkofari=berof J)eoplea1brougltacmecr 1tical

ettitude bull Tyenbull 1a reccrded U1 a l e tter 1rritten by L L Levh to ET

1~ on Aprl121ls4l Scbullernl of1tcp1nta ca 1t aeeiiwcrtlyof

repctition- follola1

~Adde frc1promiddot1d1 g rl=ble vpric nce tcliiDg the orlaJ=l

111amp contractbaaptus 1nllieforaverycona1derablcvolwxoi bua1neH

- e 11rge part o f it being hwl w1thcut ccpetition and placed entirely

onthe balliaof tbe~rltwtlcble baVebee11accimulat18bullbull

Tbteliitterpre11e 11tcdtvotcblcamp 1 (l)lic tcdlOcontrech

heeded by $ tbe $1)30000 f or IIACA end total11118$2156000 - Utaken

in bulll2 bull43 1Ull bull44 tbe other liated tle prltapectE ct1ll 1n c1Jgtt

middotbull

t- lt17c cctMb-lt on o cxr-1-ic-C crd r (tt~ce in other n eiu 1ulwshy

i ng that ot geg co=rebull11ion~

CARRIER CORPORATION

SYRACUSE NEWYORK

OFFICE OF THE

CHAJRMAN OF THE BOARD March 3 1945

Mr S V Pnder son Carrier Corporation 12 South 12th Street Philadelphia 7 Penna

Dear Mr Anderson

For some time now the NACA Wind Tunnel Project ks been successfully concluded Before this notcble installashytion is wholly a matter of history and becomes forgotten I wish to teke this opportunity to express my special appreciashytion and commendation of the very fine work you did in connecshytion therewith Without the fine experiment2l set-up which you designed for testing the performance of the coil as well as the very thorough analysis of its performance it would bEve been imshypos sible for us to have designed and sold this job with any conshyfidence Your follow-up of the construction of the coil in the shop to insure proper inspection and test of turbulators conshytrolling the uniformity of refrigerant supply in the circuits and your general supervision of the whole manufacturing process so that the comJ leted installation met all of the specifications without having to make a single chcnge or replacement was a reshyIarrable achievement As you know personally from the test results the design and construction of this portion of the sysshytem wa s practically without flaw This reflects the greatest credit on your ability and thoroughness on an installation r hich had it been u~sa tisfactory or unsuccessful would h~ve caused terrific losses

I want to congratulate you on this successful and noteworthy accomplishment

VHCHW W H Carrier

l

~ (gt- If ( 2--

Xllllll

DURING World War II the nations production was greatly aided by the industry Willis Carrier fathered by the company he and Irvine Lyle created and by Carriers personal engineershy

ing talents The need for turning out more goods faster than at any time

in Americas history was translated not only into a call for air conditioning but also refrigerating equipment capable of proshyducing extremely low temperatures These were especially needed in the synthetic rubber and high octane gasoline proshygrams so vital to war machines At one point it was necessary to remove Carrier heavy-duty centrifugals from great stores such as Tiffanys Hudsons Lord amp Taylors and Macys for installashytion in war production plants Carrier air conditioning and reshyfrigerating equipment was required for warships and cargo vessels for munitions plants and for factories specializing in the production of such essential war material as bombsights and other precision instruments Thousands of walk-in coolers for food storage were ordered by the armed forces for use both at home and in war zones Special portable coolers were manufacshytured to permit the servicing of airplanes in hot climates Air conditioning units were produced for military-photographic and

bombsight-repair trailers The war work of Carrier Corporation was not confined to

products in its ow12 field The company turned out airplane

engine mounts sight hoods for guns tank adapters and other military and naval items However its principal assignment outshyside the air conditioning field involved the redesign and exclusive production of the Hedgehog a device for discharging 24 anti shysubmarine bombs simultaneously in a prearranged pattern

In recognition of its over-all contribution to the war effort Carrier Corporation was awarded the Army-Navy E six times an honor attained by only thirtetn other companies

Irvine Lyle died early in the war on June 7 1942 His age was sixty-eight years of which forty had been devoted to air condishytioning He was succeeded as president by Cloud Wampler forty-seven-year-old Midwestern businessman who had been a director of the company and executive committee member since 1935 chairman of the finance committee since 1938 and executive vice-president since September 1 1941

At the time of Lyles death Willis Carrier then sixty-six and past the so-called retirement age was engaged in what he later referred to as his greatest engineering achievement Shortly beshyfore his own death Carrier stated

Once I accomplished the impossible That is the task seemed impossible when I first tackled it And because of its success high officials in the Air Force told me that World War II was shortened by many months

Others familiar with his work agreed that there never was a more difficult more exacting or more vital air conditioning and refrigerating system than the one designed for the National Adshyvisory Committee for Aeronautics and installed in its wind tunshynel at Cleveland Ohio to simulate freezing high-altitude condishytions for the testing of prototype planes

When the NACA proposed this wind tunnel in 1940 nothshying comparable in size had ever been considered In it the comshyplete engine assembly and propellers would be tested under flying conditions Ten million cubic feet of air per minute had

96 97

to be cooled to a temperature of 6J degrees F below zero Carrier believed that his centrifugal refrigerating machines would be particularly advantageous He also believed he could be of some use in selecting the cooling equipment as his calculations indishycated that standard coils required to cool the air would not fit into the space After Congress approved the expenditure of $4900000 on the wind tunnel in July of 1941 government engishyneers drew up plans and specifications for an experimental coolshying coil using streamline tubes

Carrier believed they were on the wrong track So he and his engineers began building their own test apparatus to secure data that would prove the superiority of the coil he recommended and provide convincing arguments for the abandonment of the streamline tubes Meanwhile NACA was conducting experishyments on the streamline tubes at Langley Field Virginia Carrier went to Washington called on Dr Vannevar Bush Director of the Office of Scientific Research and Development and had him arrange a lunch with Dr Jerome Hunsaker chairman of NACA who brought with him Dr George W Lewis NACAs director of research Carrier later told of the luncheon

Dr Lewis asked me if I thought the tests on the streamshyline coils at Langley Field had value My answer was not polite and Im afraid I scared our representative by my outburst I told Dr Lewis that the boys conducting the tests did not know what it was all about and that too much money and of more importance too much time had been wasted already Heat transfer experts should be called in I told him and suggested among others Professor William H McAdams of Massachusetts Institute of Techshynology

Carrier came home convinced his recommendations for the cooling coil would be considered and therefore concentrated on its design for the wind tunnel

The research involved two inter-related problems-the cooling coil and the refrigerating system The amount of heat removed from the air blown over the coils depended upon the capacity of the refrigerant inside the tubes to absorb the heat As Freon-12 which was specified as the refrigerant had never been used in any sizable system to reach the low temperature of minus 6- degrees F the coil tests involved basic research on the refrigerant itself This in turn involved the design of the refrigerating sysshytem Of the two inter-related problems that posed by the cooling coils was the more difficult Carrier later said

Calculations indicated we would need a direct expansion coil with a face area of approximately 8000 square feet The wind tunnel 51 feet in diameter had only 2000 square feet of cross-sectional area Quite a feat to fit 8000 square feet into 2000 I Yet the solution was actually simple to accomshyplish We jackknifed the sections folding them down like a collapsed accordion until the coils fitted into the tunnel

There were many questions on which no data were available To answer them a miniature wind tunnel was built on the mezzanine floor of Carrier Corporations power plant As a reshysult of tests in this tunnel Carrier and his associates found a way to secure vaporization of the refrigerant throughout the full length of the cooling coil They did it by distributing the refrigshyerant in such quantities and at such pressures that there would be an excess of liquid for each tube

By January of 1942 Carrier engineers had redesigned their centrifugal compressor for Freon-12 The fourteen 1500-horseshypower refrigerating machines in addition to maintaining condishytions of air simulating altitudes up to 30000 feet had to cool fifty pounds of gasoline per minute for the engines cool the make-up air to the tunnel chill water and refrigerate the coils for an icing tunnel located nearby when the wind tunnel was shut down

Bids were opened on March 4 1942 and on March 16 Carrier

98 99

Corporation was awarded contracts for both the cooling coils and the refrigerating system Then began the exacting work of testshying many component parts Carrier said

Much was not standard nor could it be for such an unshyusual installation We planned on using many new devices any one of which could cause failure of the entire system To guard against such catastrophes we carefully checked everything before shipment For example we tested apshyproximately 12000 tubes each fitted with a turbulator

In developing new equipment for the wind tunnel from weighted valves in the refrigerant circuit to suction dampshyers for controlling capacity we followed a principle which I found from experience was a wise one We researched and built the valves ourselves We had to have them to make the job work later should a market develop for them we would turn our drawings and specifications over to a manufacturer of valves

More than a year passed before the entire tunnel was ready for operation After many shake-down difficulties and numerous

false starts the system was ready on April 24 1944 for a formal run-in test Carrier was there for the start up and every one of his engineers who had worked on the job was assigned a battle station In short order NACA knew it had what it needed to help win the war

After the war Willis Carrier announced that he was going to rest So he set out with Mrs Carrier-his third wife whom he had married in 1941-on a three-month trip to South America Everywhere they went in their tour which covered thirty cities people flocked to pay him homage Leading industrialists scien~ tists and educators honored him at banquets and receptions It was proof of the power of the idea he had fathered which in forty-five years had crossed all international boundaries

For the next three years Willis Carrier followed a routine that

revealed the inner courage of the man At doctors orders he stayed horizontal twenty hours a day because of a heart ailment But his enforced physical inactivity never quieted his restless mind In February 1948 he was made Chairman Emeritus of Carrier Corporation In 1949 he was still coming regularly though less often to the office and his home visiting list was long Carrier engineers were frequently in touch with him Mainly though he was on his back a pad of paper on his knees his slide rule close at hand figuring out ways to simplify complex calcushylations or to reduce vague concepts to concrete terms I

In September 1950 he said r

My routine is broken at intervals with trips to New York f Hospital for check ups I am due to go there later this tnonth but have advanced the time to coincide with a lecshy I ture at Columbia University Dr Richard Planck an intershy

l nationally famous refrigerating engineer is to be the

speaker

It was his last journey in quest of knowledge Willis Haviland Carrier died in New York on October 7 1950 shortly before his seventy-fourth birthday He had pioneered an industry helped create and build up an enterprise and measurably advanced scientific knowledge Father of Air Conditioning is a title that

fitted him well

1

J

101 IOO

l

Page 4: Carrier in WWII WInd Tunnel Air Conditioning...CARRIER CORPORATION SYRACUSE, NEWYORK OFFICE OF THE CHAJRMAN OF THE BOARD March 3, 1945 Mr. S. V:. P.nder son Carrier Corporation 12

~c-11tccn i rd i1~1a 111 5-- sc ci to DDD rtcld ofr1cH wdcr tle

cubjeci of i ~lJl bull Mi~igtDalUoa of Syrc_ Fil u in

t~ fed offl cr- t ~oo11n= to ~rriterel Jurelt1ct1ol elil he nce little

d-veloped wd ~rehted Oolv18 the prcblema 1ncid~ntal tbueto bterbull

ruptedtbe di1Jyvorkofari=berof J)eoplea1brougltacmecr 1tical

ettitude bull Tyenbull 1a reccrded U1 a l e tter 1rritten by L L Levh to ET

1~ on Aprl121ls4l Scbullernl of1tcp1nta ca 1t aeeiiwcrtlyof

repctition- follola1

~Adde frc1promiddot1d1 g rl=ble vpric nce tcliiDg the orlaJ=l

111amp contractbaaptus 1nllieforaverycona1derablcvolwxoi bua1neH

- e 11rge part o f it being hwl w1thcut ccpetition and placed entirely

onthe balliaof tbe~rltwtlcble baVebee11accimulat18bullbull

Tbteliitterpre11e 11tcdtvotcblcamp 1 (l)lic tcdlOcontrech

heeded by $ tbe $1)30000 f or IIACA end total11118$2156000 - Utaken

in bulll2 bull43 1Ull bull44 tbe other liated tle prltapectE ct1ll 1n c1Jgtt

middotbull

t- lt17c cctMb-lt on o cxr-1-ic-C crd r (tt~ce in other n eiu 1ulwshy

i ng that ot geg co=rebull11ion~

CARRIER CORPORATION

SYRACUSE NEWYORK

OFFICE OF THE

CHAJRMAN OF THE BOARD March 3 1945

Mr S V Pnder son Carrier Corporation 12 South 12th Street Philadelphia 7 Penna

Dear Mr Anderson

For some time now the NACA Wind Tunnel Project ks been successfully concluded Before this notcble installashytion is wholly a matter of history and becomes forgotten I wish to teke this opportunity to express my special appreciashytion and commendation of the very fine work you did in connecshytion therewith Without the fine experiment2l set-up which you designed for testing the performance of the coil as well as the very thorough analysis of its performance it would bEve been imshypos sible for us to have designed and sold this job with any conshyfidence Your follow-up of the construction of the coil in the shop to insure proper inspection and test of turbulators conshytrolling the uniformity of refrigerant supply in the circuits and your general supervision of the whole manufacturing process so that the comJ leted installation met all of the specifications without having to make a single chcnge or replacement was a reshyIarrable achievement As you know personally from the test results the design and construction of this portion of the sysshytem wa s practically without flaw This reflects the greatest credit on your ability and thoroughness on an installation r hich had it been u~sa tisfactory or unsuccessful would h~ve caused terrific losses

I want to congratulate you on this successful and noteworthy accomplishment

VHCHW W H Carrier

l

~ (gt- If ( 2--

Xllllll

DURING World War II the nations production was greatly aided by the industry Willis Carrier fathered by the company he and Irvine Lyle created and by Carriers personal engineershy

ing talents The need for turning out more goods faster than at any time

in Americas history was translated not only into a call for air conditioning but also refrigerating equipment capable of proshyducing extremely low temperatures These were especially needed in the synthetic rubber and high octane gasoline proshygrams so vital to war machines At one point it was necessary to remove Carrier heavy-duty centrifugals from great stores such as Tiffanys Hudsons Lord amp Taylors and Macys for installashytion in war production plants Carrier air conditioning and reshyfrigerating equipment was required for warships and cargo vessels for munitions plants and for factories specializing in the production of such essential war material as bombsights and other precision instruments Thousands of walk-in coolers for food storage were ordered by the armed forces for use both at home and in war zones Special portable coolers were manufacshytured to permit the servicing of airplanes in hot climates Air conditioning units were produced for military-photographic and

bombsight-repair trailers The war work of Carrier Corporation was not confined to

products in its ow12 field The company turned out airplane

engine mounts sight hoods for guns tank adapters and other military and naval items However its principal assignment outshyside the air conditioning field involved the redesign and exclusive production of the Hedgehog a device for discharging 24 anti shysubmarine bombs simultaneously in a prearranged pattern

In recognition of its over-all contribution to the war effort Carrier Corporation was awarded the Army-Navy E six times an honor attained by only thirtetn other companies

Irvine Lyle died early in the war on June 7 1942 His age was sixty-eight years of which forty had been devoted to air condishytioning He was succeeded as president by Cloud Wampler forty-seven-year-old Midwestern businessman who had been a director of the company and executive committee member since 1935 chairman of the finance committee since 1938 and executive vice-president since September 1 1941

At the time of Lyles death Willis Carrier then sixty-six and past the so-called retirement age was engaged in what he later referred to as his greatest engineering achievement Shortly beshyfore his own death Carrier stated

Once I accomplished the impossible That is the task seemed impossible when I first tackled it And because of its success high officials in the Air Force told me that World War II was shortened by many months

Others familiar with his work agreed that there never was a more difficult more exacting or more vital air conditioning and refrigerating system than the one designed for the National Adshyvisory Committee for Aeronautics and installed in its wind tunshynel at Cleveland Ohio to simulate freezing high-altitude condishytions for the testing of prototype planes

When the NACA proposed this wind tunnel in 1940 nothshying comparable in size had ever been considered In it the comshyplete engine assembly and propellers would be tested under flying conditions Ten million cubic feet of air per minute had

96 97

to be cooled to a temperature of 6J degrees F below zero Carrier believed that his centrifugal refrigerating machines would be particularly advantageous He also believed he could be of some use in selecting the cooling equipment as his calculations indishycated that standard coils required to cool the air would not fit into the space After Congress approved the expenditure of $4900000 on the wind tunnel in July of 1941 government engishyneers drew up plans and specifications for an experimental coolshying coil using streamline tubes

Carrier believed they were on the wrong track So he and his engineers began building their own test apparatus to secure data that would prove the superiority of the coil he recommended and provide convincing arguments for the abandonment of the streamline tubes Meanwhile NACA was conducting experishyments on the streamline tubes at Langley Field Virginia Carrier went to Washington called on Dr Vannevar Bush Director of the Office of Scientific Research and Development and had him arrange a lunch with Dr Jerome Hunsaker chairman of NACA who brought with him Dr George W Lewis NACAs director of research Carrier later told of the luncheon

Dr Lewis asked me if I thought the tests on the streamshyline coils at Langley Field had value My answer was not polite and Im afraid I scared our representative by my outburst I told Dr Lewis that the boys conducting the tests did not know what it was all about and that too much money and of more importance too much time had been wasted already Heat transfer experts should be called in I told him and suggested among others Professor William H McAdams of Massachusetts Institute of Techshynology

Carrier came home convinced his recommendations for the cooling coil would be considered and therefore concentrated on its design for the wind tunnel

The research involved two inter-related problems-the cooling coil and the refrigerating system The amount of heat removed from the air blown over the coils depended upon the capacity of the refrigerant inside the tubes to absorb the heat As Freon-12 which was specified as the refrigerant had never been used in any sizable system to reach the low temperature of minus 6- degrees F the coil tests involved basic research on the refrigerant itself This in turn involved the design of the refrigerating sysshytem Of the two inter-related problems that posed by the cooling coils was the more difficult Carrier later said

Calculations indicated we would need a direct expansion coil with a face area of approximately 8000 square feet The wind tunnel 51 feet in diameter had only 2000 square feet of cross-sectional area Quite a feat to fit 8000 square feet into 2000 I Yet the solution was actually simple to accomshyplish We jackknifed the sections folding them down like a collapsed accordion until the coils fitted into the tunnel

There were many questions on which no data were available To answer them a miniature wind tunnel was built on the mezzanine floor of Carrier Corporations power plant As a reshysult of tests in this tunnel Carrier and his associates found a way to secure vaporization of the refrigerant throughout the full length of the cooling coil They did it by distributing the refrigshyerant in such quantities and at such pressures that there would be an excess of liquid for each tube

By January of 1942 Carrier engineers had redesigned their centrifugal compressor for Freon-12 The fourteen 1500-horseshypower refrigerating machines in addition to maintaining condishytions of air simulating altitudes up to 30000 feet had to cool fifty pounds of gasoline per minute for the engines cool the make-up air to the tunnel chill water and refrigerate the coils for an icing tunnel located nearby when the wind tunnel was shut down

Bids were opened on March 4 1942 and on March 16 Carrier

98 99

Corporation was awarded contracts for both the cooling coils and the refrigerating system Then began the exacting work of testshying many component parts Carrier said

Much was not standard nor could it be for such an unshyusual installation We planned on using many new devices any one of which could cause failure of the entire system To guard against such catastrophes we carefully checked everything before shipment For example we tested apshyproximately 12000 tubes each fitted with a turbulator

In developing new equipment for the wind tunnel from weighted valves in the refrigerant circuit to suction dampshyers for controlling capacity we followed a principle which I found from experience was a wise one We researched and built the valves ourselves We had to have them to make the job work later should a market develop for them we would turn our drawings and specifications over to a manufacturer of valves

More than a year passed before the entire tunnel was ready for operation After many shake-down difficulties and numerous

false starts the system was ready on April 24 1944 for a formal run-in test Carrier was there for the start up and every one of his engineers who had worked on the job was assigned a battle station In short order NACA knew it had what it needed to help win the war

After the war Willis Carrier announced that he was going to rest So he set out with Mrs Carrier-his third wife whom he had married in 1941-on a three-month trip to South America Everywhere they went in their tour which covered thirty cities people flocked to pay him homage Leading industrialists scien~ tists and educators honored him at banquets and receptions It was proof of the power of the idea he had fathered which in forty-five years had crossed all international boundaries

For the next three years Willis Carrier followed a routine that

revealed the inner courage of the man At doctors orders he stayed horizontal twenty hours a day because of a heart ailment But his enforced physical inactivity never quieted his restless mind In February 1948 he was made Chairman Emeritus of Carrier Corporation In 1949 he was still coming regularly though less often to the office and his home visiting list was long Carrier engineers were frequently in touch with him Mainly though he was on his back a pad of paper on his knees his slide rule close at hand figuring out ways to simplify complex calcushylations or to reduce vague concepts to concrete terms I

In September 1950 he said r

My routine is broken at intervals with trips to New York f Hospital for check ups I am due to go there later this tnonth but have advanced the time to coincide with a lecshy I ture at Columbia University Dr Richard Planck an intershy

l nationally famous refrigerating engineer is to be the

speaker

It was his last journey in quest of knowledge Willis Haviland Carrier died in New York on October 7 1950 shortly before his seventy-fourth birthday He had pioneered an industry helped create and build up an enterprise and measurably advanced scientific knowledge Father of Air Conditioning is a title that

fitted him well

1

J

101 IOO

l

Page 5: Carrier in WWII WInd Tunnel Air Conditioning...CARRIER CORPORATION SYRACUSE, NEWYORK OFFICE OF THE CHAJRMAN OF THE BOARD March 3, 1945 Mr. S. V:. P.nder son Carrier Corporation 12

middotbull

t- lt17c cctMb-lt on o cxr-1-ic-C crd r (tt~ce in other n eiu 1ulwshy

i ng that ot geg co=rebull11ion~

CARRIER CORPORATION

SYRACUSE NEWYORK

OFFICE OF THE

CHAJRMAN OF THE BOARD March 3 1945

Mr S V Pnder son Carrier Corporation 12 South 12th Street Philadelphia 7 Penna

Dear Mr Anderson

For some time now the NACA Wind Tunnel Project ks been successfully concluded Before this notcble installashytion is wholly a matter of history and becomes forgotten I wish to teke this opportunity to express my special appreciashytion and commendation of the very fine work you did in connecshytion therewith Without the fine experiment2l set-up which you designed for testing the performance of the coil as well as the very thorough analysis of its performance it would bEve been imshypos sible for us to have designed and sold this job with any conshyfidence Your follow-up of the construction of the coil in the shop to insure proper inspection and test of turbulators conshytrolling the uniformity of refrigerant supply in the circuits and your general supervision of the whole manufacturing process so that the comJ leted installation met all of the specifications without having to make a single chcnge or replacement was a reshyIarrable achievement As you know personally from the test results the design and construction of this portion of the sysshytem wa s practically without flaw This reflects the greatest credit on your ability and thoroughness on an installation r hich had it been u~sa tisfactory or unsuccessful would h~ve caused terrific losses

I want to congratulate you on this successful and noteworthy accomplishment

VHCHW W H Carrier

l

~ (gt- If ( 2--

Xllllll

DURING World War II the nations production was greatly aided by the industry Willis Carrier fathered by the company he and Irvine Lyle created and by Carriers personal engineershy

ing talents The need for turning out more goods faster than at any time

in Americas history was translated not only into a call for air conditioning but also refrigerating equipment capable of proshyducing extremely low temperatures These were especially needed in the synthetic rubber and high octane gasoline proshygrams so vital to war machines At one point it was necessary to remove Carrier heavy-duty centrifugals from great stores such as Tiffanys Hudsons Lord amp Taylors and Macys for installashytion in war production plants Carrier air conditioning and reshyfrigerating equipment was required for warships and cargo vessels for munitions plants and for factories specializing in the production of such essential war material as bombsights and other precision instruments Thousands of walk-in coolers for food storage were ordered by the armed forces for use both at home and in war zones Special portable coolers were manufacshytured to permit the servicing of airplanes in hot climates Air conditioning units were produced for military-photographic and

bombsight-repair trailers The war work of Carrier Corporation was not confined to

products in its ow12 field The company turned out airplane

engine mounts sight hoods for guns tank adapters and other military and naval items However its principal assignment outshyside the air conditioning field involved the redesign and exclusive production of the Hedgehog a device for discharging 24 anti shysubmarine bombs simultaneously in a prearranged pattern

In recognition of its over-all contribution to the war effort Carrier Corporation was awarded the Army-Navy E six times an honor attained by only thirtetn other companies

Irvine Lyle died early in the war on June 7 1942 His age was sixty-eight years of which forty had been devoted to air condishytioning He was succeeded as president by Cloud Wampler forty-seven-year-old Midwestern businessman who had been a director of the company and executive committee member since 1935 chairman of the finance committee since 1938 and executive vice-president since September 1 1941

At the time of Lyles death Willis Carrier then sixty-six and past the so-called retirement age was engaged in what he later referred to as his greatest engineering achievement Shortly beshyfore his own death Carrier stated

Once I accomplished the impossible That is the task seemed impossible when I first tackled it And because of its success high officials in the Air Force told me that World War II was shortened by many months

Others familiar with his work agreed that there never was a more difficult more exacting or more vital air conditioning and refrigerating system than the one designed for the National Adshyvisory Committee for Aeronautics and installed in its wind tunshynel at Cleveland Ohio to simulate freezing high-altitude condishytions for the testing of prototype planes

When the NACA proposed this wind tunnel in 1940 nothshying comparable in size had ever been considered In it the comshyplete engine assembly and propellers would be tested under flying conditions Ten million cubic feet of air per minute had

96 97

to be cooled to a temperature of 6J degrees F below zero Carrier believed that his centrifugal refrigerating machines would be particularly advantageous He also believed he could be of some use in selecting the cooling equipment as his calculations indishycated that standard coils required to cool the air would not fit into the space After Congress approved the expenditure of $4900000 on the wind tunnel in July of 1941 government engishyneers drew up plans and specifications for an experimental coolshying coil using streamline tubes

Carrier believed they were on the wrong track So he and his engineers began building their own test apparatus to secure data that would prove the superiority of the coil he recommended and provide convincing arguments for the abandonment of the streamline tubes Meanwhile NACA was conducting experishyments on the streamline tubes at Langley Field Virginia Carrier went to Washington called on Dr Vannevar Bush Director of the Office of Scientific Research and Development and had him arrange a lunch with Dr Jerome Hunsaker chairman of NACA who brought with him Dr George W Lewis NACAs director of research Carrier later told of the luncheon

Dr Lewis asked me if I thought the tests on the streamshyline coils at Langley Field had value My answer was not polite and Im afraid I scared our representative by my outburst I told Dr Lewis that the boys conducting the tests did not know what it was all about and that too much money and of more importance too much time had been wasted already Heat transfer experts should be called in I told him and suggested among others Professor William H McAdams of Massachusetts Institute of Techshynology

Carrier came home convinced his recommendations for the cooling coil would be considered and therefore concentrated on its design for the wind tunnel

The research involved two inter-related problems-the cooling coil and the refrigerating system The amount of heat removed from the air blown over the coils depended upon the capacity of the refrigerant inside the tubes to absorb the heat As Freon-12 which was specified as the refrigerant had never been used in any sizable system to reach the low temperature of minus 6- degrees F the coil tests involved basic research on the refrigerant itself This in turn involved the design of the refrigerating sysshytem Of the two inter-related problems that posed by the cooling coils was the more difficult Carrier later said

Calculations indicated we would need a direct expansion coil with a face area of approximately 8000 square feet The wind tunnel 51 feet in diameter had only 2000 square feet of cross-sectional area Quite a feat to fit 8000 square feet into 2000 I Yet the solution was actually simple to accomshyplish We jackknifed the sections folding them down like a collapsed accordion until the coils fitted into the tunnel

There were many questions on which no data were available To answer them a miniature wind tunnel was built on the mezzanine floor of Carrier Corporations power plant As a reshysult of tests in this tunnel Carrier and his associates found a way to secure vaporization of the refrigerant throughout the full length of the cooling coil They did it by distributing the refrigshyerant in such quantities and at such pressures that there would be an excess of liquid for each tube

By January of 1942 Carrier engineers had redesigned their centrifugal compressor for Freon-12 The fourteen 1500-horseshypower refrigerating machines in addition to maintaining condishytions of air simulating altitudes up to 30000 feet had to cool fifty pounds of gasoline per minute for the engines cool the make-up air to the tunnel chill water and refrigerate the coils for an icing tunnel located nearby when the wind tunnel was shut down

Bids were opened on March 4 1942 and on March 16 Carrier

98 99

Corporation was awarded contracts for both the cooling coils and the refrigerating system Then began the exacting work of testshying many component parts Carrier said

Much was not standard nor could it be for such an unshyusual installation We planned on using many new devices any one of which could cause failure of the entire system To guard against such catastrophes we carefully checked everything before shipment For example we tested apshyproximately 12000 tubes each fitted with a turbulator

In developing new equipment for the wind tunnel from weighted valves in the refrigerant circuit to suction dampshyers for controlling capacity we followed a principle which I found from experience was a wise one We researched and built the valves ourselves We had to have them to make the job work later should a market develop for them we would turn our drawings and specifications over to a manufacturer of valves

More than a year passed before the entire tunnel was ready for operation After many shake-down difficulties and numerous

false starts the system was ready on April 24 1944 for a formal run-in test Carrier was there for the start up and every one of his engineers who had worked on the job was assigned a battle station In short order NACA knew it had what it needed to help win the war

After the war Willis Carrier announced that he was going to rest So he set out with Mrs Carrier-his third wife whom he had married in 1941-on a three-month trip to South America Everywhere they went in their tour which covered thirty cities people flocked to pay him homage Leading industrialists scien~ tists and educators honored him at banquets and receptions It was proof of the power of the idea he had fathered which in forty-five years had crossed all international boundaries

For the next three years Willis Carrier followed a routine that

revealed the inner courage of the man At doctors orders he stayed horizontal twenty hours a day because of a heart ailment But his enforced physical inactivity never quieted his restless mind In February 1948 he was made Chairman Emeritus of Carrier Corporation In 1949 he was still coming regularly though less often to the office and his home visiting list was long Carrier engineers were frequently in touch with him Mainly though he was on his back a pad of paper on his knees his slide rule close at hand figuring out ways to simplify complex calcushylations or to reduce vague concepts to concrete terms I

In September 1950 he said r

My routine is broken at intervals with trips to New York f Hospital for check ups I am due to go there later this tnonth but have advanced the time to coincide with a lecshy I ture at Columbia University Dr Richard Planck an intershy

l nationally famous refrigerating engineer is to be the

speaker

It was his last journey in quest of knowledge Willis Haviland Carrier died in New York on October 7 1950 shortly before his seventy-fourth birthday He had pioneered an industry helped create and build up an enterprise and measurably advanced scientific knowledge Father of Air Conditioning is a title that

fitted him well

1

J

101 IOO

l

Page 6: Carrier in WWII WInd Tunnel Air Conditioning...CARRIER CORPORATION SYRACUSE, NEWYORK OFFICE OF THE CHAJRMAN OF THE BOARD March 3, 1945 Mr. S. V:. P.nder son Carrier Corporation 12

CARRIER CORPORATION

SYRACUSE NEWYORK

OFFICE OF THE

CHAJRMAN OF THE BOARD March 3 1945

Mr S V Pnder son Carrier Corporation 12 South 12th Street Philadelphia 7 Penna

Dear Mr Anderson

For some time now the NACA Wind Tunnel Project ks been successfully concluded Before this notcble installashytion is wholly a matter of history and becomes forgotten I wish to teke this opportunity to express my special appreciashytion and commendation of the very fine work you did in connecshytion therewith Without the fine experiment2l set-up which you designed for testing the performance of the coil as well as the very thorough analysis of its performance it would bEve been imshypos sible for us to have designed and sold this job with any conshyfidence Your follow-up of the construction of the coil in the shop to insure proper inspection and test of turbulators conshytrolling the uniformity of refrigerant supply in the circuits and your general supervision of the whole manufacturing process so that the comJ leted installation met all of the specifications without having to make a single chcnge or replacement was a reshyIarrable achievement As you know personally from the test results the design and construction of this portion of the sysshytem wa s practically without flaw This reflects the greatest credit on your ability and thoroughness on an installation r hich had it been u~sa tisfactory or unsuccessful would h~ve caused terrific losses

I want to congratulate you on this successful and noteworthy accomplishment

VHCHW W H Carrier

l

~ (gt- If ( 2--

Xllllll

DURING World War II the nations production was greatly aided by the industry Willis Carrier fathered by the company he and Irvine Lyle created and by Carriers personal engineershy

ing talents The need for turning out more goods faster than at any time

in Americas history was translated not only into a call for air conditioning but also refrigerating equipment capable of proshyducing extremely low temperatures These were especially needed in the synthetic rubber and high octane gasoline proshygrams so vital to war machines At one point it was necessary to remove Carrier heavy-duty centrifugals from great stores such as Tiffanys Hudsons Lord amp Taylors and Macys for installashytion in war production plants Carrier air conditioning and reshyfrigerating equipment was required for warships and cargo vessels for munitions plants and for factories specializing in the production of such essential war material as bombsights and other precision instruments Thousands of walk-in coolers for food storage were ordered by the armed forces for use both at home and in war zones Special portable coolers were manufacshytured to permit the servicing of airplanes in hot climates Air conditioning units were produced for military-photographic and

bombsight-repair trailers The war work of Carrier Corporation was not confined to

products in its ow12 field The company turned out airplane

engine mounts sight hoods for guns tank adapters and other military and naval items However its principal assignment outshyside the air conditioning field involved the redesign and exclusive production of the Hedgehog a device for discharging 24 anti shysubmarine bombs simultaneously in a prearranged pattern

In recognition of its over-all contribution to the war effort Carrier Corporation was awarded the Army-Navy E six times an honor attained by only thirtetn other companies

Irvine Lyle died early in the war on June 7 1942 His age was sixty-eight years of which forty had been devoted to air condishytioning He was succeeded as president by Cloud Wampler forty-seven-year-old Midwestern businessman who had been a director of the company and executive committee member since 1935 chairman of the finance committee since 1938 and executive vice-president since September 1 1941

At the time of Lyles death Willis Carrier then sixty-six and past the so-called retirement age was engaged in what he later referred to as his greatest engineering achievement Shortly beshyfore his own death Carrier stated

Once I accomplished the impossible That is the task seemed impossible when I first tackled it And because of its success high officials in the Air Force told me that World War II was shortened by many months

Others familiar with his work agreed that there never was a more difficult more exacting or more vital air conditioning and refrigerating system than the one designed for the National Adshyvisory Committee for Aeronautics and installed in its wind tunshynel at Cleveland Ohio to simulate freezing high-altitude condishytions for the testing of prototype planes

When the NACA proposed this wind tunnel in 1940 nothshying comparable in size had ever been considered In it the comshyplete engine assembly and propellers would be tested under flying conditions Ten million cubic feet of air per minute had

96 97

to be cooled to a temperature of 6J degrees F below zero Carrier believed that his centrifugal refrigerating machines would be particularly advantageous He also believed he could be of some use in selecting the cooling equipment as his calculations indishycated that standard coils required to cool the air would not fit into the space After Congress approved the expenditure of $4900000 on the wind tunnel in July of 1941 government engishyneers drew up plans and specifications for an experimental coolshying coil using streamline tubes

Carrier believed they were on the wrong track So he and his engineers began building their own test apparatus to secure data that would prove the superiority of the coil he recommended and provide convincing arguments for the abandonment of the streamline tubes Meanwhile NACA was conducting experishyments on the streamline tubes at Langley Field Virginia Carrier went to Washington called on Dr Vannevar Bush Director of the Office of Scientific Research and Development and had him arrange a lunch with Dr Jerome Hunsaker chairman of NACA who brought with him Dr George W Lewis NACAs director of research Carrier later told of the luncheon

Dr Lewis asked me if I thought the tests on the streamshyline coils at Langley Field had value My answer was not polite and Im afraid I scared our representative by my outburst I told Dr Lewis that the boys conducting the tests did not know what it was all about and that too much money and of more importance too much time had been wasted already Heat transfer experts should be called in I told him and suggested among others Professor William H McAdams of Massachusetts Institute of Techshynology

Carrier came home convinced his recommendations for the cooling coil would be considered and therefore concentrated on its design for the wind tunnel

The research involved two inter-related problems-the cooling coil and the refrigerating system The amount of heat removed from the air blown over the coils depended upon the capacity of the refrigerant inside the tubes to absorb the heat As Freon-12 which was specified as the refrigerant had never been used in any sizable system to reach the low temperature of minus 6- degrees F the coil tests involved basic research on the refrigerant itself This in turn involved the design of the refrigerating sysshytem Of the two inter-related problems that posed by the cooling coils was the more difficult Carrier later said

Calculations indicated we would need a direct expansion coil with a face area of approximately 8000 square feet The wind tunnel 51 feet in diameter had only 2000 square feet of cross-sectional area Quite a feat to fit 8000 square feet into 2000 I Yet the solution was actually simple to accomshyplish We jackknifed the sections folding them down like a collapsed accordion until the coils fitted into the tunnel

There were many questions on which no data were available To answer them a miniature wind tunnel was built on the mezzanine floor of Carrier Corporations power plant As a reshysult of tests in this tunnel Carrier and his associates found a way to secure vaporization of the refrigerant throughout the full length of the cooling coil They did it by distributing the refrigshyerant in such quantities and at such pressures that there would be an excess of liquid for each tube

By January of 1942 Carrier engineers had redesigned their centrifugal compressor for Freon-12 The fourteen 1500-horseshypower refrigerating machines in addition to maintaining condishytions of air simulating altitudes up to 30000 feet had to cool fifty pounds of gasoline per minute for the engines cool the make-up air to the tunnel chill water and refrigerate the coils for an icing tunnel located nearby when the wind tunnel was shut down

Bids were opened on March 4 1942 and on March 16 Carrier

98 99

Corporation was awarded contracts for both the cooling coils and the refrigerating system Then began the exacting work of testshying many component parts Carrier said

Much was not standard nor could it be for such an unshyusual installation We planned on using many new devices any one of which could cause failure of the entire system To guard against such catastrophes we carefully checked everything before shipment For example we tested apshyproximately 12000 tubes each fitted with a turbulator

In developing new equipment for the wind tunnel from weighted valves in the refrigerant circuit to suction dampshyers for controlling capacity we followed a principle which I found from experience was a wise one We researched and built the valves ourselves We had to have them to make the job work later should a market develop for them we would turn our drawings and specifications over to a manufacturer of valves

More than a year passed before the entire tunnel was ready for operation After many shake-down difficulties and numerous

false starts the system was ready on April 24 1944 for a formal run-in test Carrier was there for the start up and every one of his engineers who had worked on the job was assigned a battle station In short order NACA knew it had what it needed to help win the war

After the war Willis Carrier announced that he was going to rest So he set out with Mrs Carrier-his third wife whom he had married in 1941-on a three-month trip to South America Everywhere they went in their tour which covered thirty cities people flocked to pay him homage Leading industrialists scien~ tists and educators honored him at banquets and receptions It was proof of the power of the idea he had fathered which in forty-five years had crossed all international boundaries

For the next three years Willis Carrier followed a routine that

revealed the inner courage of the man At doctors orders he stayed horizontal twenty hours a day because of a heart ailment But his enforced physical inactivity never quieted his restless mind In February 1948 he was made Chairman Emeritus of Carrier Corporation In 1949 he was still coming regularly though less often to the office and his home visiting list was long Carrier engineers were frequently in touch with him Mainly though he was on his back a pad of paper on his knees his slide rule close at hand figuring out ways to simplify complex calcushylations or to reduce vague concepts to concrete terms I

In September 1950 he said r

My routine is broken at intervals with trips to New York f Hospital for check ups I am due to go there later this tnonth but have advanced the time to coincide with a lecshy I ture at Columbia University Dr Richard Planck an intershy

l nationally famous refrigerating engineer is to be the

speaker

It was his last journey in quest of knowledge Willis Haviland Carrier died in New York on October 7 1950 shortly before his seventy-fourth birthday He had pioneered an industry helped create and build up an enterprise and measurably advanced scientific knowledge Father of Air Conditioning is a title that

fitted him well

1

J

101 IOO

l

Page 7: Carrier in WWII WInd Tunnel Air Conditioning...CARRIER CORPORATION SYRACUSE, NEWYORK OFFICE OF THE CHAJRMAN OF THE BOARD March 3, 1945 Mr. S. V:. P.nder son Carrier Corporation 12

l

~ (gt- If ( 2--

Xllllll

DURING World War II the nations production was greatly aided by the industry Willis Carrier fathered by the company he and Irvine Lyle created and by Carriers personal engineershy

ing talents The need for turning out more goods faster than at any time

in Americas history was translated not only into a call for air conditioning but also refrigerating equipment capable of proshyducing extremely low temperatures These were especially needed in the synthetic rubber and high octane gasoline proshygrams so vital to war machines At one point it was necessary to remove Carrier heavy-duty centrifugals from great stores such as Tiffanys Hudsons Lord amp Taylors and Macys for installashytion in war production plants Carrier air conditioning and reshyfrigerating equipment was required for warships and cargo vessels for munitions plants and for factories specializing in the production of such essential war material as bombsights and other precision instruments Thousands of walk-in coolers for food storage were ordered by the armed forces for use both at home and in war zones Special portable coolers were manufacshytured to permit the servicing of airplanes in hot climates Air conditioning units were produced for military-photographic and

bombsight-repair trailers The war work of Carrier Corporation was not confined to

products in its ow12 field The company turned out airplane

engine mounts sight hoods for guns tank adapters and other military and naval items However its principal assignment outshyside the air conditioning field involved the redesign and exclusive production of the Hedgehog a device for discharging 24 anti shysubmarine bombs simultaneously in a prearranged pattern

In recognition of its over-all contribution to the war effort Carrier Corporation was awarded the Army-Navy E six times an honor attained by only thirtetn other companies

Irvine Lyle died early in the war on June 7 1942 His age was sixty-eight years of which forty had been devoted to air condishytioning He was succeeded as president by Cloud Wampler forty-seven-year-old Midwestern businessman who had been a director of the company and executive committee member since 1935 chairman of the finance committee since 1938 and executive vice-president since September 1 1941

At the time of Lyles death Willis Carrier then sixty-six and past the so-called retirement age was engaged in what he later referred to as his greatest engineering achievement Shortly beshyfore his own death Carrier stated

Once I accomplished the impossible That is the task seemed impossible when I first tackled it And because of its success high officials in the Air Force told me that World War II was shortened by many months

Others familiar with his work agreed that there never was a more difficult more exacting or more vital air conditioning and refrigerating system than the one designed for the National Adshyvisory Committee for Aeronautics and installed in its wind tunshynel at Cleveland Ohio to simulate freezing high-altitude condishytions for the testing of prototype planes

When the NACA proposed this wind tunnel in 1940 nothshying comparable in size had ever been considered In it the comshyplete engine assembly and propellers would be tested under flying conditions Ten million cubic feet of air per minute had

96 97

to be cooled to a temperature of 6J degrees F below zero Carrier believed that his centrifugal refrigerating machines would be particularly advantageous He also believed he could be of some use in selecting the cooling equipment as his calculations indishycated that standard coils required to cool the air would not fit into the space After Congress approved the expenditure of $4900000 on the wind tunnel in July of 1941 government engishyneers drew up plans and specifications for an experimental coolshying coil using streamline tubes

Carrier believed they were on the wrong track So he and his engineers began building their own test apparatus to secure data that would prove the superiority of the coil he recommended and provide convincing arguments for the abandonment of the streamline tubes Meanwhile NACA was conducting experishyments on the streamline tubes at Langley Field Virginia Carrier went to Washington called on Dr Vannevar Bush Director of the Office of Scientific Research and Development and had him arrange a lunch with Dr Jerome Hunsaker chairman of NACA who brought with him Dr George W Lewis NACAs director of research Carrier later told of the luncheon

Dr Lewis asked me if I thought the tests on the streamshyline coils at Langley Field had value My answer was not polite and Im afraid I scared our representative by my outburst I told Dr Lewis that the boys conducting the tests did not know what it was all about and that too much money and of more importance too much time had been wasted already Heat transfer experts should be called in I told him and suggested among others Professor William H McAdams of Massachusetts Institute of Techshynology

Carrier came home convinced his recommendations for the cooling coil would be considered and therefore concentrated on its design for the wind tunnel

The research involved two inter-related problems-the cooling coil and the refrigerating system The amount of heat removed from the air blown over the coils depended upon the capacity of the refrigerant inside the tubes to absorb the heat As Freon-12 which was specified as the refrigerant had never been used in any sizable system to reach the low temperature of minus 6- degrees F the coil tests involved basic research on the refrigerant itself This in turn involved the design of the refrigerating sysshytem Of the two inter-related problems that posed by the cooling coils was the more difficult Carrier later said

Calculations indicated we would need a direct expansion coil with a face area of approximately 8000 square feet The wind tunnel 51 feet in diameter had only 2000 square feet of cross-sectional area Quite a feat to fit 8000 square feet into 2000 I Yet the solution was actually simple to accomshyplish We jackknifed the sections folding them down like a collapsed accordion until the coils fitted into the tunnel

There were many questions on which no data were available To answer them a miniature wind tunnel was built on the mezzanine floor of Carrier Corporations power plant As a reshysult of tests in this tunnel Carrier and his associates found a way to secure vaporization of the refrigerant throughout the full length of the cooling coil They did it by distributing the refrigshyerant in such quantities and at such pressures that there would be an excess of liquid for each tube

By January of 1942 Carrier engineers had redesigned their centrifugal compressor for Freon-12 The fourteen 1500-horseshypower refrigerating machines in addition to maintaining condishytions of air simulating altitudes up to 30000 feet had to cool fifty pounds of gasoline per minute for the engines cool the make-up air to the tunnel chill water and refrigerate the coils for an icing tunnel located nearby when the wind tunnel was shut down

Bids were opened on March 4 1942 and on March 16 Carrier

98 99

Corporation was awarded contracts for both the cooling coils and the refrigerating system Then began the exacting work of testshying many component parts Carrier said

Much was not standard nor could it be for such an unshyusual installation We planned on using many new devices any one of which could cause failure of the entire system To guard against such catastrophes we carefully checked everything before shipment For example we tested apshyproximately 12000 tubes each fitted with a turbulator

In developing new equipment for the wind tunnel from weighted valves in the refrigerant circuit to suction dampshyers for controlling capacity we followed a principle which I found from experience was a wise one We researched and built the valves ourselves We had to have them to make the job work later should a market develop for them we would turn our drawings and specifications over to a manufacturer of valves

More than a year passed before the entire tunnel was ready for operation After many shake-down difficulties and numerous

false starts the system was ready on April 24 1944 for a formal run-in test Carrier was there for the start up and every one of his engineers who had worked on the job was assigned a battle station In short order NACA knew it had what it needed to help win the war

After the war Willis Carrier announced that he was going to rest So he set out with Mrs Carrier-his third wife whom he had married in 1941-on a three-month trip to South America Everywhere they went in their tour which covered thirty cities people flocked to pay him homage Leading industrialists scien~ tists and educators honored him at banquets and receptions It was proof of the power of the idea he had fathered which in forty-five years had crossed all international boundaries

For the next three years Willis Carrier followed a routine that

revealed the inner courage of the man At doctors orders he stayed horizontal twenty hours a day because of a heart ailment But his enforced physical inactivity never quieted his restless mind In February 1948 he was made Chairman Emeritus of Carrier Corporation In 1949 he was still coming regularly though less often to the office and his home visiting list was long Carrier engineers were frequently in touch with him Mainly though he was on his back a pad of paper on his knees his slide rule close at hand figuring out ways to simplify complex calcushylations or to reduce vague concepts to concrete terms I

In September 1950 he said r

My routine is broken at intervals with trips to New York f Hospital for check ups I am due to go there later this tnonth but have advanced the time to coincide with a lecshy I ture at Columbia University Dr Richard Planck an intershy

l nationally famous refrigerating engineer is to be the

speaker

It was his last journey in quest of knowledge Willis Haviland Carrier died in New York on October 7 1950 shortly before his seventy-fourth birthday He had pioneered an industry helped create and build up an enterprise and measurably advanced scientific knowledge Father of Air Conditioning is a title that

fitted him well

1

J

101 IOO

l

Page 8: Carrier in WWII WInd Tunnel Air Conditioning...CARRIER CORPORATION SYRACUSE, NEWYORK OFFICE OF THE CHAJRMAN OF THE BOARD March 3, 1945 Mr. S. V:. P.nder son Carrier Corporation 12

to be cooled to a temperature of 6J degrees F below zero Carrier believed that his centrifugal refrigerating machines would be particularly advantageous He also believed he could be of some use in selecting the cooling equipment as his calculations indishycated that standard coils required to cool the air would not fit into the space After Congress approved the expenditure of $4900000 on the wind tunnel in July of 1941 government engishyneers drew up plans and specifications for an experimental coolshying coil using streamline tubes

Carrier believed they were on the wrong track So he and his engineers began building their own test apparatus to secure data that would prove the superiority of the coil he recommended and provide convincing arguments for the abandonment of the streamline tubes Meanwhile NACA was conducting experishyments on the streamline tubes at Langley Field Virginia Carrier went to Washington called on Dr Vannevar Bush Director of the Office of Scientific Research and Development and had him arrange a lunch with Dr Jerome Hunsaker chairman of NACA who brought with him Dr George W Lewis NACAs director of research Carrier later told of the luncheon

Dr Lewis asked me if I thought the tests on the streamshyline coils at Langley Field had value My answer was not polite and Im afraid I scared our representative by my outburst I told Dr Lewis that the boys conducting the tests did not know what it was all about and that too much money and of more importance too much time had been wasted already Heat transfer experts should be called in I told him and suggested among others Professor William H McAdams of Massachusetts Institute of Techshynology

Carrier came home convinced his recommendations for the cooling coil would be considered and therefore concentrated on its design for the wind tunnel

The research involved two inter-related problems-the cooling coil and the refrigerating system The amount of heat removed from the air blown over the coils depended upon the capacity of the refrigerant inside the tubes to absorb the heat As Freon-12 which was specified as the refrigerant had never been used in any sizable system to reach the low temperature of minus 6- degrees F the coil tests involved basic research on the refrigerant itself This in turn involved the design of the refrigerating sysshytem Of the two inter-related problems that posed by the cooling coils was the more difficult Carrier later said

Calculations indicated we would need a direct expansion coil with a face area of approximately 8000 square feet The wind tunnel 51 feet in diameter had only 2000 square feet of cross-sectional area Quite a feat to fit 8000 square feet into 2000 I Yet the solution was actually simple to accomshyplish We jackknifed the sections folding them down like a collapsed accordion until the coils fitted into the tunnel

There were many questions on which no data were available To answer them a miniature wind tunnel was built on the mezzanine floor of Carrier Corporations power plant As a reshysult of tests in this tunnel Carrier and his associates found a way to secure vaporization of the refrigerant throughout the full length of the cooling coil They did it by distributing the refrigshyerant in such quantities and at such pressures that there would be an excess of liquid for each tube

By January of 1942 Carrier engineers had redesigned their centrifugal compressor for Freon-12 The fourteen 1500-horseshypower refrigerating machines in addition to maintaining condishytions of air simulating altitudes up to 30000 feet had to cool fifty pounds of gasoline per minute for the engines cool the make-up air to the tunnel chill water and refrigerate the coils for an icing tunnel located nearby when the wind tunnel was shut down

Bids were opened on March 4 1942 and on March 16 Carrier

98 99

Corporation was awarded contracts for both the cooling coils and the refrigerating system Then began the exacting work of testshying many component parts Carrier said

Much was not standard nor could it be for such an unshyusual installation We planned on using many new devices any one of which could cause failure of the entire system To guard against such catastrophes we carefully checked everything before shipment For example we tested apshyproximately 12000 tubes each fitted with a turbulator

In developing new equipment for the wind tunnel from weighted valves in the refrigerant circuit to suction dampshyers for controlling capacity we followed a principle which I found from experience was a wise one We researched and built the valves ourselves We had to have them to make the job work later should a market develop for them we would turn our drawings and specifications over to a manufacturer of valves

More than a year passed before the entire tunnel was ready for operation After many shake-down difficulties and numerous

false starts the system was ready on April 24 1944 for a formal run-in test Carrier was there for the start up and every one of his engineers who had worked on the job was assigned a battle station In short order NACA knew it had what it needed to help win the war

After the war Willis Carrier announced that he was going to rest So he set out with Mrs Carrier-his third wife whom he had married in 1941-on a three-month trip to South America Everywhere they went in their tour which covered thirty cities people flocked to pay him homage Leading industrialists scien~ tists and educators honored him at banquets and receptions It was proof of the power of the idea he had fathered which in forty-five years had crossed all international boundaries

For the next three years Willis Carrier followed a routine that

revealed the inner courage of the man At doctors orders he stayed horizontal twenty hours a day because of a heart ailment But his enforced physical inactivity never quieted his restless mind In February 1948 he was made Chairman Emeritus of Carrier Corporation In 1949 he was still coming regularly though less often to the office and his home visiting list was long Carrier engineers were frequently in touch with him Mainly though he was on his back a pad of paper on his knees his slide rule close at hand figuring out ways to simplify complex calcushylations or to reduce vague concepts to concrete terms I

In September 1950 he said r

My routine is broken at intervals with trips to New York f Hospital for check ups I am due to go there later this tnonth but have advanced the time to coincide with a lecshy I ture at Columbia University Dr Richard Planck an intershy

l nationally famous refrigerating engineer is to be the

speaker

It was his last journey in quest of knowledge Willis Haviland Carrier died in New York on October 7 1950 shortly before his seventy-fourth birthday He had pioneered an industry helped create and build up an enterprise and measurably advanced scientific knowledge Father of Air Conditioning is a title that

fitted him well

1

J

101 IOO

l

Page 9: Carrier in WWII WInd Tunnel Air Conditioning...CARRIER CORPORATION SYRACUSE, NEWYORK OFFICE OF THE CHAJRMAN OF THE BOARD March 3, 1945 Mr. S. V:. P.nder son Carrier Corporation 12

Corporation was awarded contracts for both the cooling coils and the refrigerating system Then began the exacting work of testshying many component parts Carrier said

Much was not standard nor could it be for such an unshyusual installation We planned on using many new devices any one of which could cause failure of the entire system To guard against such catastrophes we carefully checked everything before shipment For example we tested apshyproximately 12000 tubes each fitted with a turbulator

In developing new equipment for the wind tunnel from weighted valves in the refrigerant circuit to suction dampshyers for controlling capacity we followed a principle which I found from experience was a wise one We researched and built the valves ourselves We had to have them to make the job work later should a market develop for them we would turn our drawings and specifications over to a manufacturer of valves

More than a year passed before the entire tunnel was ready for operation After many shake-down difficulties and numerous

false starts the system was ready on April 24 1944 for a formal run-in test Carrier was there for the start up and every one of his engineers who had worked on the job was assigned a battle station In short order NACA knew it had what it needed to help win the war

After the war Willis Carrier announced that he was going to rest So he set out with Mrs Carrier-his third wife whom he had married in 1941-on a three-month trip to South America Everywhere they went in their tour which covered thirty cities people flocked to pay him homage Leading industrialists scien~ tists and educators honored him at banquets and receptions It was proof of the power of the idea he had fathered which in forty-five years had crossed all international boundaries

For the next three years Willis Carrier followed a routine that

revealed the inner courage of the man At doctors orders he stayed horizontal twenty hours a day because of a heart ailment But his enforced physical inactivity never quieted his restless mind In February 1948 he was made Chairman Emeritus of Carrier Corporation In 1949 he was still coming regularly though less often to the office and his home visiting list was long Carrier engineers were frequently in touch with him Mainly though he was on his back a pad of paper on his knees his slide rule close at hand figuring out ways to simplify complex calcushylations or to reduce vague concepts to concrete terms I

In September 1950 he said r

My routine is broken at intervals with trips to New York f Hospital for check ups I am due to go there later this tnonth but have advanced the time to coincide with a lecshy I ture at Columbia University Dr Richard Planck an intershy

l nationally famous refrigerating engineer is to be the

speaker

It was his last journey in quest of knowledge Willis Haviland Carrier died in New York on October 7 1950 shortly before his seventy-fourth birthday He had pioneered an industry helped create and build up an enterprise and measurably advanced scientific knowledge Father of Air Conditioning is a title that

fitted him well

1

J

101 IOO

l