carbon nanostructured for energy storage bingqing (b. q.) wei• compared with nanoporous carbon...

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Carbon Nanostructured for Energy Storage Bingqing (B. Q.) Wei Department of Mechanical Engineering University of Delaware Newark, DE 19716, USA Email: [email protected] http://www.me.udel.edu/Faculty/wei_group/index.html

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  • Carbon Nanostructured for Energy Storage

    Bingqing (B. Q.) Wei

    Department of Mechanical EngineeringUniversity of Delaware

    Newark, DE 19716, USAEmail: [email protected]

    http://www.me.udel.edu/Faculty/wei_group/index.html

  • NIST Workshop 2011BQWei 1

  • [1] S.Iijima, Nature, 1991, 354, 56.[2] S.Iijima et al., Nature, 1993, 363, 603.[3] D.S.Bethune et al., Nature, 1993, 363, 605.[4] A.Thess et al., Science, 1996, 273, 483.[5] C.Journet et al., Nature, 1997, 388, 756.[6] H.Zhu et al., Science, 2002, 296, 884.

    C60

    MWNT [1]SWNT [2,3]

    1985

    1991

    1993

    1996

    1997

    Arc [5]Laser [4]

    [7] Z. Wu et al., Science, 2004, 305, 1273.[8] K. Hata et al., Science, 2004, 306, 1362.[9] M. Zhang et al. Science, 2004, 306, 1358. [10] M. Zhang et al., Science, 2005, 309, 1217.

    20022004

    2004

    1-D Strands [6]2-D Film [7] 3-D Arrays [8]

    Yarns [9]

    2005Macro-sheet[10]

    2004

    NIST Workshop 2011BQWei 2

  • Assembly of nanoscale building blocks (CNTs)

    into controlled 2-D multifunctional macroscopic

    structures for various applications

    NIST Workshop 2011BQWei

    Properties:

    • Low resistivity

    Ballistic Electron Conduction

    • Small Dimensions

    • Mechanical Robustness

    • Chemical Stability

    • Structural Stability

    • High Thermal Conductivity

    Low Dissipation

    • High Current Densities (~109 A/cm2)

    • High Surface Areas

    3

    Why CNT Films for Supercapacitors?

  • Films are synthesized by utilizing

    a liquid free precursor system in

    which ferrocene/sulfur powders

    (atomic ratio Fe: S = 10: 1) are

    mixed uniformly and evaporated in

    a CVD reactor under argon

    atmosphere

    Synthesis

    • Si •Copper• Stainless steel• Aluminum• Nickel mesh• Polymer• …

    Zhu and WeiChem. Comm., 2007

    Synthesis of Flexible CNT Macro-Films

    NIST Workshop 2011BQWei 4

    movie1.avi

  • NIST Workshop 2011BQWei

    • Characteristic of SWNT film: demonstrates structural combination of

    mesoporous and macroporous materials.

    • Compared with nanoporous carbon materials, counterions are

    expected to easily and quickly reside at the SWNT electrode/electrolyte

    interface without having to enter the pores, leading to an exohedral

    supercapacitor with a higher power density feature.

    2 4 6 8 10 12 140.00

    0.08

    0.16

    0.24

    0.32

    Po

    re V

    olu

    me

    (c

    m3/g

    )

    Pore Width (Ao)

    Surface area of SWNT film: 700 m2/g

    Structural Features of SWNT Films

    5

  • SWNT bundles

    Flexible, Machinable, Freestanding SWNT films

    NIST Workshop 2011BQWei 6

  • α=148o α=85o α=121o

    H2O

    H2O

    H2O

    H2O

    C2H5OH

    C2H5OH

    C2H5OHDWNT-1 DWNT-2 DWNT-3

    α=70o

    Hydrophilicity Tuning

    Hydrophobic

    Hydrophilic

    Wei, et al.,Adv. Mater., 18, 1695 (2006).

    Heat treatment in air at 450 0C for

    half hour to remove amorphous

    carbon

    Treatment in 100% hydrochloric

    acid at room temperature for half

    hour to remove catalyst particles

    Purification

    Hydrophilicity

    NIST Workshop 2011BQWei 7

  • Schematic Representation of Electrical

    Double Layer Capacitor

    Separator

    Current collector

    (+) (-)

    Porous electrode

    (SWNT film)

    Electrolyte

    (TEABF4/PC)

    Positive charge

    Negative charge

    Anions

    Cations

    Electrical double

    layer

    Electrolyte: Tetraethylammonium tetrafluoroborate/Polypropylene carbonate

    Charge-Discharge cycles: Diffusion and charge accumulation near the electrodes

    8NIST Workshop 2011BQWei

  • Comparison of Li Ion Battery and

    Supercapacitor

    Rechargeable Li battery

    • Involves chemical reactions

    • Long duration charge discharge

    cycles (several hours)

    • High energy density low power

    density device

    • Low self discharge

    • Life time: 1000 - 2000 cycles

    • Typical energy density: 10 – 300

    Wh/kg

    • Typical power density: 100 – 1000

    W/kg

    Supercapacitor

    • No major chemical reactions

    involved

    • Short duration charge discharge

    cycles (few seconds to minutes)

    • High power density-low energy

    density device

    • High self discharge

    • Life time: hundreds of thousands

    of cycles

    • Typical energy density: 0.1 – 5

    Wh/kg

    • Typical power density: 1000 –

    1000,000 W/kg

    9NIST Workshop 2011BQWei

  • Punching Nanotube Electrodes

    Purified SWNT films are dispersed

    in water and are deposited on a

    wire mesh to get a free standing

    film

    SWNT electrodes are directly

    obtained by punching using an arc

    punch with required diameter

    Flexible, Machinable, Freestanding SWNT films

    NIST Workshop 2011BQWei 10

  • Motivation

    NIST Workshop 2011BQWei 11

    New Sony Technology %5bwww.keepvid.com%5d.mp4Nokia.wmv

  • Wavy Silicon StructuresKhang, Jiang, Huang, Rogers, Science, 2006

    • Flat Si ribbon becomes buckled due to pre-strained PDMS

    Fabricate thin ribbon

    Si device elements

    Si

    Bond elements to prestrained

    elastomeric substrate PDMS

    PDMS

    Peel back PDMS;

    flip over

    LdLpre

    pre

    PDMS

    mother wafer

    NIST Workshop 2011BQWei 12

  • Buckled CNT-Macro-films on PDMS

    4 m

    NIST Workshop 2011BQWei

    Adv. Mater., 2009.

    13

  • Interface Bonding

    • Surface treatment on PDMS substrate

    Ultraviolet/ozone (UVO) treatment to

    oxide PDMS surface and generate active

    OH- group

    • Functional group in CNT macro-films

    contact condensation reaction

    PDMS CNT macro-films

    interfacePDMS

    CNT macro-film

    hole

    FIB/SEM image

    3 m

    NIST Workshop 2011BQWei

    4 m

    14

  • NIST Workshop 2011BQWei

    -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5

    -0.0016

    -0.0008

    0.0000

    0.0008

    0.0016

    0.0024 Stretchable supercapacitor

    Stretchable supercapacitor

    subjected to 30% applied strain

    Scan rate: 1000 mV/s

    Cu

    rren

    t (A

    )

    Voltage (V) 0 200 400 600 800 10000

    15

    30

    45

    0

    15

    30

    45

    Stretchable supercapacitor

    Supercapacitor

    Sp

    ec

    ific

    cap

    ac

    ita

    nc

    e (

    F/g

    )

    0

    15

    30

    45

    Stretchable supercapacitor

    subjected to 30% applied strain

    I = 1 A/g

    I = 1 A/g

    Cycle number

    I = 1 A/g

    100 1000 10000

    10

    8

    6

    4

    2

    Stretchable supercapacitor

    Stretchable supercapacitor

    subjected to 30% applied strain

    Supercapacitor

    En

    ergy d

    ensi

    ty (

    Wh

    /Kg)

    Power density (W/Kg)

    Reversibly Stretchable Supercapacitor

    15

  • NIST Workshop 2011BQWei

    Wettability and Ion-size Effect of

    Different Aqueous Electrolytes

    ACS Nano, 2010

    16

    Electrochemical Behavior of SWNT Supercapacitors

    under Compressive Stress

  • NIST Workshop 2011BQWei

    Pressure (psi) Knee frequency (Hz)

    LiOH NaOH KOH LiCl NaCl KCl KNO3

    0.37 0.16 0.16 0.16 4 4 13 4

    1.12 0.85 0.85 0.85 13 13 34 13

    6.58 41 41 41 72 72 72 72

    19.74 126 126 126 385 385 385 385

    118.44 672 672 672 672 672 672 672

    250.04 1172 1172 1172 1172 1172 1172 1172

    Knee frequency (experiment data) vs. Pressure

    An Excellent High-power Capability under Pressure

    17

  • -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5

    -0.0010

    -0.0005

    0.0000

    0.0005

    0.0010

    25 0C

    50 0C

    75 0C

    100 0C

    Cu

    rre

    nt

    (A)

    Voltage (V)

    Scan rate: 50 mV/s

    -1.5 -1.0 -0.5 0.0 0.5 1.0 1.5-0.015

    -0.010

    -0.005

    0.000

    0.005

    0.010

    0.015

    25 0C

    50 0C

    75 0C

    100 0C

    Cu

    rre

    nt

    (A)

    Voltage (V)

    Scan rate: 1000 mV/s

    Capacitance obtained from CV at Different

    Temperatures with Different Scan Rates

    NIST Workshop 2011BQWei

    Masarapu, et al., ACS Nano, 2009

    18

  • 0 2500 5000 7500 100000

    5

    10

    15

    20

    25

    30

    25 0C

    100 0C

    Ca

    pa

    cit

    an

    ce

    (F

    /g)

    50 A/g

    100 A/g

    Cycle Number

    20 A/g

    0

    6

    12

    18

    24

    30

    25 0C

    100 0C

    0

    7

    14

    21

    28

    35

    25 0C

    100 0C

    c

    0 2 4 6 8 10 12 14-2.0

    -1.5

    -1.0

    -0.5

    0.0

    0.5

    1.0

    1.5

    2.0

    Over Shoot

    Vo

    lta

    ge

    (V

    )

    Time (sec)

    Over Shoot

    20 A/g

    100 oC

    a

    0 1 2 3 4 5

    -2.0

    -1.5

    -1.0

    -0.5

    0.0

    0.5

    1.0

    1.5

    2.0

    Vo

    lta

    ge

    (V

    )

    Time (sec)

    100 oC

    100 A/g

    b

    NIST Workshop 2011BQWei 19

    Super-high Power Density

  • Long Lifetime Supercapacitors at a High Temperature

    NIST Workshop 2011BQWei

    0 80000 160000 2400000

    8

    16

    240

    8

    16

    24

    20 A/g

    25 oC

    Efficiency: 82%

    Ca

    pa

    cit

    an

    ce

    (F

    /g)

    Cycle number

    20 A/g

    100 oC

    Efficiency: 84%

    20

    Masarapu, et al., ACS Nano, 2009

  • SWNT Supercapacitor

    0.1 1 10 100 1000

    0.1

    1

    10

    100

    1000

    DOE

    target

    SWNT

    capacitor

    from this

    experiment

    Batteries

    Carbon

    capacitors

    Metal oxide

    capacitors

    En

    erg

    y d

    en

    sit

    y (

    Wh

    /kg

    )

    Power density (kW/kg)

    Flywheels

    Department of Energy

    (DOE) Target

    Ragone Chart

    NIST Workshop 2011BQWei

    100 1000 10000

    0.01

    0.1

    1

    10

    En

    erg

    y d

    en

    sit

    y (

    Wh

    /Kg

    )

    Power density (W/Kg)

    25 oC

    100 oC

    21

  • The best energy retention capability of SCs

    NIST Workshop 2011BQWei

    We have studied and understood that there

    are different mechanisms over self-

    discharge of capacitors, indicating

    combination of electrode/electrolyte

    governs the self-discharge mechanism. By

    selecting the right combination of

    electrode/electrolyte, more than 70%

    charged energy retained after self-

    discharge for 36 hrs

    22

  • Si subtrate

    MOSFET

    Gate

    CMOS via

    CMOS wiring

    SiO2 Insulation

    CMOS to

    CNT Via

    SWNT film

    Polymer electrolyte film

    SWNT film

    Drain Source

    The CNT SCs will be attached to the

    top of CMOS chip with

    interconnection between them, using

    one extra post-CMOS process.

    Therefore, it will provide a new low-

    cost manufacturing method for

    highly functional and compact

    systems.

    Fully on-chip capacitive devices for SoC design

    Besides acting as the energy sources, CNT SCs can also be used to meet the

    requirements on large capacitor design for signal processing, sample and hold,

    frequency compensation, noise decoupling, tuned resonator, memory design and so on,

    enabling fully on-chip capacitive devices.

    NIST Workshop 2011BQWei 23

    Heterogeneous Integration of CNT

    supercapacitors on CMOS process

  • New Energy Storage and Management Structure

    Power

    Converter 1

    Power

    Converter 2

    Power

    Converter 3

    Power

    Converter 4

    Module 1

    Module 2

    Module 3

    Module 4

    Main

    Storage SC0

    SC1

    SC2

    SC3

    SC4 Point-of-Load

    (POL) Sources

    Energy

    Harvester

    Energy Storage and Management System

    Power Management Unit

    Energy Storage and Sources: a main storage SC0 and four point-of-load (POL) sources, SC1~SC4.

    PMU: hardware-based executing platform for power management, mainly composed of power converters, i.e., DC-DC converters. (four modules are shown as an example)

    Features:

    Multi-energy-source structure: SC0~SC4 are all energy sources for the MSN, which provides the system with

    flexibility to assign appropriate voltages to different functional modules. .

    Global power management capability: a global energy management strategy can be introduced to deliver energy among energy storage and sources.

    NIST Workshop 2011BQWei 24

    IEEE TRANSACTIONS ON POWER ELECTRONICS, 2010.

  • NIST Workshop 2011BQWei

    •Si makes it an excellent candidate for electrode materials

    in Li-ion batteries. However, volumetric change (400%)

    upon insertion and extraction of Li (Li22Si5 alloy), resulting

    in pulverization and early capacity fading.

    Si: An Excellent Material for Li-ion Batteries

    0 10 20 30 400

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    2200

    2400

    2600

    2800

    Sp

    ec

    ific

    Ca

    pa

    cit

    y (

    mA

    h/g

    )

    Cycle Number

    Si anode

    0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    4000

    4500

    Specific Capacity (mAh/g)

    Graphite

    Silicon

    25

  • NIST Workshop 2011BQWei 26

    Si thin film

    CNT film

    Current collector

    Tandem Structure Formation

  • Electrode Preparation

    High-Vacuum

    Electron-Beam

    Evaporation

    Tandem Structure

    Si-SWNT-Cu

    Si-Cu

    Substrates

    Vapor

    Si target

    Electron Source

    NIST Workshop 2011BQWei

    ACS Nano, 2010

    27

  • NIST Workshop 2011BQWei

    Preliminary Results

    Si film thickness easily controlled within 1

    nm, with ultimate thickness up to 1-2 µm

    achievable

    Increased Energy Density

    by 3.6 times

    Improved Cycle Life

    28

  • Preliminary Results

    Si Structure Evolution

    LithiationLithiation

    SWNT

    Si

    Cu

    Delithiation Delithiation

    Si

    Cu

    Si

    Cu

    Si

    Cu

    SWNT

    29NIST Workshop 2011BQWei

  • Conclusions

    • Different supercapacitors can be assembled that

    demonstrated different functions for promising

    applications in electronics:

    High Flexibility/stretchability

    High operation temperature

    Long lifetime

    Super-high power density

    Mechanical robust under compression

    High energy retention with small leakage

    NIST Workshop 2011BQWei 30

    CNT Power Sources for: