capability statement - universalenergy.com.au australia... · protection pgcil – seoni, india...

UEA

Document No: UEA-1.7.2-CS-01

Rev 6

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CAPABILITY STATEMENT

Document No. UEA-1.7.2-CS-01 Rev 6 of 24

Table of Contents Section 1 ..................................................................................................................................................... 4

COMPANY PROFILE .................................................................................................................................. 4

Company Details ..................................................................................................................................... 4

Company Overview ................................................................................................................................. 5

Key Capabilities ....................................................................................................................................... 5

Expertise.................................................................................................................................................. 5

Test Equipment Hire ............................................................................................................................... 7

Past Projects ............................................................................................................................................ 8

Universal Energy Australia Pty Ltd Services .......................................................................................... 10

Sustainability ......................................................................................................................................... 10

Section 2 ................................................................................................................................................... 11

SAFETY, ENVIRONMANTAL & QUALITY MANAGEMENT SYSTEMS ............................................... 11

OHS Management Systems ................................................................................................................... 11

Environmental Management Systems ................................................................................................. 11

Quality Management Systems ............................................................................................................. 11

Management Systems Overview .......................................................................................................... 11

Maintenance Sheets ............................................................................................................................. 13

Section 3 ................................................................................................................................................... 14

DIRECTORS PROFILES ............................................................................................................................ 14

James Kavanagh .................................................................................................................................... 14

Paul Ledger ............................................................................................................................................ 14

Simon Williams ...................................................................................................................................... 14

Daryl Wade............................................................................................................................................ 14

Section 4 ................................................................................................................................................... 15

RESOURSES.............................................................................................................................................. 15

General .................................................................................................................................................. 15

Service and Maintenance...................................................................................................................... 15

Project Management & Supervision ..................................................................................................... 16

Commissioning ...................................................................................................................................... 17

Critical After-Hours Callouts ................................................................................................................. 18


Administration ...................................................................................................................................... 18

Information Technology ........................................................................................................................ 18

Section 5 ................................................................................................................................................... 19

PARTNERSHIPS AND ALLIANCES .......................................................................................................... 19

Qtic ....................................................................................................................................................... 19

Veski Oceania ........................................................................................................................................ 22

Section 6 ................................................................................................................................................... 23

TRAINING ................................................................................................................................................. 23

Training Philosophy ............................................................................................................................... 23


SECTION ONE

COMPANY PROFILE:

Company details:

Head Office

Company name: Universal Energy Australia Pty Ltd ABN: 60 169 556 110 EC Number: EC012794 Telephone: (+61) 8 9256 3650 Email address: [email protected] Website: www.universalenergy.com.au Address: 16/8 Hurley Street, Canning Vale WA 6155 Postal address: 16/8 Hurley Street, Canning Vale WA 6155 Location:

http://www.universalenergy.com.au/


Company Overview:

Universal Energy Australia Pty Ltd was established in 2014.

The company directors came together from two already established companies, Universal Commissioning Services and Energy Dynamix Australia, the merger has given Universal Energy the ability to provide a more diverse service to a wider range of clients. UEA holds long term agreements and shared resources with partners in both the sub-continent and Europe.

It is our mission to perform a wide variety of work related to many areas of the electrical industry with our main focus being in the area of HV/LV testing, commissioning, and maintenance work to the highest standard whilst at all times working to the most stringent of safety standards.

We pride ourselves on our ability to provide a service for large clients, whilst also being able to deliver the same quality to smaller clients in a wide range of industries.

The directors have over 70 years combined experience in the industry, and with a network of the very best electrical engineers, protection technicians, and various other roles we can provide a complete solution for any HV/LV project large or small.

Key Capabilities:

UEA is dedicated to providing a complete, competent and professional team that can undertake the full spectrum of works from design engineering and protection studies through to the actual installation and safe energisation of equipment. We can also follow this up with a planned maintenance program that will ensure the maximum safe and reliable life of both new and existing equipment.

As a company UEA has taken on many challenges and continues to deliver a first-class end product on time and on budget. We specialise in high energy protection testing, commissioning, maintenance and installation of power systems and associated equipment.

Expertise:

Testing & Commissioning:

• Protection relay programming and testing.

• Generator testing and commissioning.

• Protection studies and grading.

• Switchboard testing and commissioning including GIS.

• Protection scheme testing, primary and secondary including differential and distance.

• Transformer testing, oil sampling, oil filtering.

• HV cable testing including VLF.

• Partial discharge testing.

• Thermal imaging.


• Full functional scheme testing of any high or low voltage installation.

• Transmission systems and substation commissioning.

• CT and VT testing.

• Earthing system testing.

• Step and touch potential testing.

• Test equipment hire long or short term.

• Circuit breaker maintenance and repairs.

• Transformer maintenance and repairs.

• Switchgear maintenance and repairs.

• Transformer tan delta testing.

• SF6 Gas filling and analysis.

• Remote end-to-end secondary injection testing.

• Automatic transfer scheme testing.

• TX diff and REF primary injection testing.

• Remote job specific test plan / file design, HV procedures, testing procedures,

switching procedures, work method statements and CTP’s.

Installation:

• HV and LV switchboard installation.

• Transformer installation.

• Retro-fitting of a wide range of HV/LV switchgear.

• Protection relay upgrade and replacement.

• Custom designed control and protection wiring scheme modifications.

• HV cable installation.

• HV cable termination and jointing.

We also have the ability to provide experienced and skilled personnel to both the client and EPCM to fill a number of key project positions a sample of which are shown below:

Project specific roles and competences:

• Commissioning Supervisors for EPCM and clients.

• Control Systems Engineer

• Permit to Work Officer

• Instrument Supervisor QA/QC

• E & I Supervisors

• Electrical QC/QA HA Inspector


Test Equipment Hire:

Universal Energy Australia is constantly re-investing into our equipment inventory. We believe in growth through company assets. We are very proud of our wide range of equipment, which is from industry leading manufacturers and distributers. The following is a list of some of our assets, numerous other items of test equipment are available upon request.

• Omicron CMC356 Secondary Injection Set.

• Omicron CPC100 Primary Injection Set.

• Megger SMRT Secondary Injection Set.

• Megger TR20 Transformer Tester.

• Megger MCT CT Tester.

• Megger Ingvar Primary Injection Set

• Primary Differential Tester.

• 10kV Megger IR Tester.

• 5kV Megger IR Tester.

• 60kV VLF Cable Tester.

• 50kV Hi-Pot Tester.

• Omicron Tan Delta Test Set.

• ATS Test Set.

• SF6 Gas Analysis Test Set.

• 200A Ductor.

• Megger Handheld TTR.

• SF6 Gas Filling and Vacuum.

• Circuit Breaker Timing Test Set.

•


Past Projects:

UEA are fast becoming a preferred contractor in the industry for some of the largest companies in Australia. We are very proud of our industry reputation and our nil incident and injury record. We have safely taken part and completed many projects, some of the many ongoing and previous projects undertaken by UEA and our alliance business partners are shown below.

Clough Ichthys CPF & FPSO Hook Up Project:

HV Cable splicing, terminations, VLF testing plus HV commissioning assistance as requested by the client.

Chevron Wheatstone LNG Project: Responsible for the pre-commissioning of the HV and LV distribution network.

BHP Jimblebar:

Factory acceptance testing of high voltage switch-rooms.

Woodside Pluto Train 5: Full site acceptance testing of new HV switchgear and associated protection systems.

Rio Tinto / UGL Yandi:

Protection testing and full commissioning of 220kV switch-yard upgrade.

Rio Tinto Alma Canada 132kV GIS Expansion Project:

Installation testing and commissioning of new ABB 132kV GIS switchgear panels and associated protection relays.

BHP Worsley Expansion Project Full site acceptance testing of new HV switchgear and associated protection systems.

Esso Refinery Laem Chabang Thailand

Testing of ABB protection relays.

Kahramma Phase 4,5,6,7,8,9, & West Bay Qatar

Testing & Commissioning of Cable Differential Protection

Kahramma Phase 4 Qatar Testing & Commissioning OF DCS system (Horizontal Communication with protection Devices.

PHCN in Abuja Nigeria. Testing & commissioning of 132/33kV Switch Yard Equipment & all Protection Relays

PHCN in Yola Nigeria Testing & Commissioning of 330/132kV Switch Yard Equipment & all Protection Relays

EEPCO, Ethiopia Retrofitting of Feeder Protection & Transformer Protection Systems.


ABB 132KV GIS Double Bus Switchboard.

MSETCL, (Beed Dt) Parli, India Testing & Commissioning of 220 kV new Parli Switchyard unit - 8

KPTCL – Devarapalli, India Testing & Commissioning of 445MW Generator Protection

PGCIL – Seoni, India Testing & Commissioning of 765 kV Distance Protection

PGCIL – Salem, India Testing & Commissioning of 400 kV S/s - Retrofitting Line Protection System

NTPC – Kahalgoan, India Testing & Commissioning of 400 kV S/s - Distance, Transformer, and Generator Protection.


Universal Energy Australia Pty Ltd Services:

UEA’s primary objective is to provide an unrivalled service to our clients in a safe and

professional manner.

The skills obtained and quality of work performed has gained UEA a well-respected

reputation for delivery and performance within the electrical industry, which has led to the

company being one of the fastest growing electrical testing and commissioning providers in

the region.

We service the complete spectrum of electrical services equipment including but not limited

to:

• MCC’s

• Transformers

• Switchboards / Switchyards / Substations

• Motors

• SCADA Systems

• Power Quality Analysis

• Controls

• Protection Systems

• Cable and TX Fault Location

We have a 24hr 7days per week total commitment to the servicing of our clients.

Universal Energy Australia has the experience, ability and resources to provide total electrical

maintenance and service solutions for all systems.

UEA provides total technical service maintenance and commissioning tailored to suit each

individual client. It is our policy to engage closely with each client to accurately determine the

maintenance and testing requirements for each site to ensure cost effective continuous

operation of all electrical systems.

From this initial process, we develop a maintenance regime to fulfil the objectives of the client.

Inclusive in this process is the development of maintenance checklists to client specific

requirements.

Sustainability:

Universal Energy Australia has recognised that electrical services are crucial to plant and

equipment running efficiently. With the ever-increasing cost of energy and the pressure to

reduce emissions a key focus of our business is to identify strategies, plant improvements

and best maintenance practices to consistently ensure maximum plant efficiency.

We are investing in our people and systems to ensure we are up to date with all new products

and practices the market place has to offer.


SECTION TWO:

SAFETY, ENVIRONMENTAL & QUALITY MANAGEMENT SYSTEMS

OHS Management System:

Universal Energy Australia subscribes to a zero harm at work policy. We see value in having effective management systems in place to ensure our employees and sub-contractors return home each day injury free, that workplace injuries are managed to minimise lost time and return employees to work as soon as possible.

Our occupational, health, safety Management System has been designed and implemented in line with the requirements of:

• Occupational Health and Safety Management Systems AS/NZ 4801:2001

Environmental Management System:

Our Environmental Management System has been designed and implemented in line with the requirements of:

• Environmental Management Systems ISO 14001:2004

Quality Management System:

UEA currently adopts a quality management system to assist with the streamlining of the management of maintenance requests. This has led to a greater client satisfaction and efficiency by eliminating time-consuming and ineffective methods. In addition, the quality information stored within our system allows managers to recognise and address recurring problems; identifying potential service issues and helping them make informed decisions about long-term maintenance or capital improvements.

Our Quality Management System has been designed and implemented in line with the requirements of:

• Quality Management Systems ISO 9001:2008.

Management System Overview:

We recognise that the client has specific expectations which must be delivered through an

efficient, effective and proven process. Our project reporting system is designed to monitor

and report progress to ensure the most rigorous building program is met.

Our systems ensure that the client is involved in the logistics of project delivery and the

decisions that are made during the process. Our systems are transparent and take into

consideration parameters such as:

• life cycle costing

• equipment delivery


• initial project start up

• capital cost

• maintenance cost

• equipment resilience to site conditions

• ease of equipment operation.

Our systems rely on continual review procedures, client liaison during the life of the project,

and effective and prompt communication of any issues that may arise. We set out to minimise

disruption to any area of site construction. This is accomplished through liaison with

operations staff and taking on board their requirements and the need to make the

construction phase of the project as risk free as possible.

Our commitment is to deliver a product that is:

• of sound quality

• cost effective

• safe

• delivered in a timely manner

As part of our management systems the following is carried out:

• Site inductions if required Client/Site specific requirements

• JSEA and associated documents if required Client/Site specific requirements

• Details of insurances provided

• Take 5’s carried out prior to commencement of works

• Calibration of measurement equipment maintained current

• ITP’s if required Client/Site specific requirements

GIS Switchgear Protection Testing with Omicron CMC 356


Maintenance Sheets:

Specific equipment related sheets determining the correct scope of work and service

required are utilised for each and every maintenance visit. Each sheet is completed during

the maintenance visit and the scope of work followed to ensure a consistent outcome.

Existing Switchboard Upgrade Project

Transformer Testing


SECTION THREE:

DIRECTOR PROFILES: James Kavanagh

James has been involved in the high-energy testing industry for 33 years. After immigrating

to Australia, James was employed by some of the largest electrical contractors in the state,

where he has held senior positions in engineering and services. Since joining the UEA team

in 2014, James has assumed site managerial positions and has become a key member in

project delivery.

Paul Ledger

Paul has been part of the testing and commissioning industry in Australia and overseas now

for 25 years, Paul has worked on many of the largest mining and Oil and Gas projects in

Western Australia in senior roles of supervision. Paul is now an integral part of the UEA

management team, Paul’s skills and industry experience are instrumental in his ability to

manage some of our largest projects.

Simon Williams

Simon moved to Perth from Tasmania in 1998 after working for the Hydro Electrical

Commission, and has 23 years ‘experience in the industry. Simon’s skills and sound

technical knowledge of High Voltage and protection systems has seen him rise to some

senior positions on some of the largest Mining, and Oil/Gas, project’s in Western Australia

and overseas.

Daryl Wade

Daryl immigrated to Australia in 2005 from Ireland; he has over 16 year’s industry experience.

He began his UEA career in 2014 and has gone on to hold project manager positions on site.

He has worked on some of the largest projects in Australia, his technical approach and

management skills have seen him become a key member at UEA. Daryl has begun the

process of obtaining a bachelor’s degree in project management from Curtin University.


SECTION FOUR

Resources:

General:

Universal Energy Australia Pty Ltd employs skilled professionals. All of our staff are fully

trained and competent to carry out their individual job roles.

Our in-house employees are able to offer the following services:

• Service both emergency and programmed

• Preventative maintenance

• Commissioning

• Central plant expertise

• Installation

• Project management

• Project supervision

• Project administration

• Estimating and quoting

• Sustainability performance

• Legislative compliance in safety, health, environment & quality assurance.

• Engineering

• Drafting

• Asset management

Service & Maintenance:

UEA technicians offer 24-hour service and maintenance with expertise across a wide

spectrum of the electrical services industry.

Our highly-trained team can offer fast and effective solutions to the majority of situations that

arise whilst our account manager and supervisors keep our Clients informed of what is

happening on site.

Seamless scheduling by our co-ordinators ensures all our Clients routine servicing and

compliance needs are attended to as and when required. Custom reporting can be tailored

to suit individual Client’s needs.

All works carried out are performed using our SH&E and QA guidelines and procedures,

ensuring a safe work environment and delivery of quality product and service.


Primary injection on an overhead 132kV line using 3 Omicron CPS controlled by an Omicron CMC.

Project Management and Supervision:

UEA employs full time project managers and site supervisors. Our project management team

have undergone extensive training and are experienced across the full spectrum of electrical

services and installations. They are entrusted with total project control from conception to

completion.

The project management team is responsible for:

• overseeing the engineering review and equipment approval

• managing the drafting process

• equipment procurement

• sub- contractor engagement

• SHE & QA requirements

• project finances

• liaising with onsite supervision and labour

• coordinating the electrical installation with the client and services sub-trades

• communicating and co-operating with the design team

• managing the commissioning process in conjunction with our specialist team

• supervising the transition from project completion to service and

maintenance.


Our single point of contact approach results in clear and concise project communication and

efficient dissemination of project information. The project management team is supported by

our internal project administration department responsible for project document control and

SHE & QA documentation. Our stringent quality assurance system results in high quality,

consistent outcomes for all projects undertaken by the firm regardless of size, location or

complexity.

UEA Technician Secondary Injection Testing GE Multilin Relays.

Commissioning:

UEA has developed a dedicated internal commissioning and project completion department

staffed with highly skilled project services professionals. The commissioning team test and

inspect the electrical installation to the highest standard.

The commissioning process begins upon finalisation of equipment selections. A

comprehensive commissioning plan that includes quality checks, test plans and performance

records is assembled well in advance of project completion.

Our team of skilled commissioning staff have a broad knowledge of high voltage equipment,

substations, switchboards and protection systems, we are able to assist with input on

complex protection system designs and purchasing requirements.


Critical and After-Hours Callouts:

UEA has a track record in meeting callout deadlines. We understand that emergency calls are

critical and in many cases, can cost our clients time and money, so it’s imperative to us to meet

your needs in this area. As part of our critical callout service we provide accurate reporting of

the fault, the location, the implications and the costs of rectification. All our technicians are

trained in basic cost estimation. For call outs falling outside normal working hours, the customer

would dial our dedicated after hours’ number and register an emergency call out.

Administration:

Our sophisticated accounting and administration process allows us to report on any particular

item or sequence within a project, at any stage of the project life cycle. Comprehensive

administrative procedures have been developed to ensure that all administrative duties

including document control are maintained to meet industry leading standards. This also

includes maintaining consistency in project delivery.

Information Technology:

• UEA has a dedicated IT team who keep the company up to date with latest

technology and software.

• All UEA employees are trained in the use of the latest equipment and

software.

ABB 132kV GIS


SECTION FIVE

PARTNERSHIPS & ALLIANCES

UEA have recently become part of the Qtic Alliance

Qtic Alliance:

Company Brief:

The Qtic Alliance team can provide a wide range of solution services to various market industry

sectors including:

• Oil & Gas onshore or offshore platforms and refineries

• Power Generation

• Chemical

• Process

• Utilities

• Defence

Qtic Alliance is committed at all levels to safely providing customers with integrity and

inspection services incorporating continuous improvement in compliance which meets the

requirements of ISO 17025. And the principles of ISO 17020, ISO 9001, ISO 1400< ISO 4801.

What sets Qtic Alliance apart from others:

What differentiates Qtic Alliance from others is defined by the company business model

platform. To be recognised by our client’s, our people and our peers as a world class Integrity

& Inspection Services Specialists in our chosen fields of expertise,

Qtic – Alliance has formed strong relationships with industry product & services suppliers that

are equally committed to the customer to ensure each job is completed safely and at the highest

level of standards.


The Qtic Alliance approach: “is what Separates Us from Others”

Qtic Alliance approach each project by fully understanding the customer’s business priorities,

needs and requirements. Then applying the best technical solution and methodologies

delivered by experienced certified personnel dedicated to reducing risk, assure safety and

improve performance outcomes. These components coupled with a seamless integration of

our procedures and services supported by a 24/7 one direct point of contact, ensure all

requirements are addressed in a responsive and timely manner.

Our goal is to be recognised as a company that strives to deliver performance excellence, relied

upon and trusted to provide innovative solutions that are the most cost

effective to the customer, forging long standing relationships and partnering with customers

that provide service efficiency and the most cost-effective solutions that we trust will exceed

customer expectations.


Qtic Non-Destructive Testing (NDT)

Our team can provide NDT and Inspections services to industry. Our clients trust in us to partner with them on supply of integrity & inspection solution services, that have earned us an outstanding reputation for professionalism and reliability of service.

ADVANCED

• AUTOMATED PHASED ARRAY ULTRASONIC TESTING

• TIME of FLIGHT DIFFRACTION

• EDDY CURRENT TUBE INSPECTION

• INTERNAL ROTARY INSPECTION SYSTEM (IRIS)

• CLOSE PROXIMITY RADIOGRAPHY SYSTEM

• THERMOLGRAFIC IMAGING

• VIBRATION ANALYSIS

• RME 600 CORROSION MAPPING

CONVENTIONAL METHODS

• MANUAL ULTRASONIC (WELD) TESTING

• MANUAL ULTRASONIC THICKNESS TESTING

• MATERIAL, FORGING, PLATE & CASTINGS

• EDDY CURRENT (WELD) INSPECTION

• INDUSTRIAL RADIOGRAPHY (X-RAY & GAMMA)

• VISUAL INSPECTION

• MAGNETIC PRATICLE & DYE PENETRANT INSPECTION

INTEGRITY INSPECTIONSERVICES

• PRE-AND POST WELD ELECTRICAL HEAT TREATMENT SERVICE

• PLANT (CLASSIFIED & PRESSURE VESSEL) INSPECTION

• 3RD PARTY VENDOR AUDITING—WITNESSING

• COATING INSPECTION

• REMOTE VISUAL INSPECTION

• QA/QC CONSULTANCY

• STARAGE TANK SURVEYING 7 INSPECTION

• SPARK TESTING

• HARDNESS TESTING

• VACUUM BOX TESTING


The Qtic Alliance have entered into a JV with Veski Oceania. As part of this JV Alliance, UEA

will undertake the role of a Systems Implementer for all Veski Monitoring Systems throughout

the Oceanic region.

Veski Oceania Service’s

• CONDITION MONITORING SOLUTIONS

• MACHINE CONDITIONING MONITORING

• VIBRATION ANALYSIS AND STRAIN MEASUREMENTS

• RESEARCH AND DEVELOPMENT

• VIBRATION PROBLEM SOLVING

• CONSTRUCTION DESIGN SOLUTIONS

• DYNAMICS AND STRENGTH CALCULATIONS

• MATHMATICAL SIMULATIONS AND MODELING

• CONSULTING SERVICES

• PORTABLE MEASUREMENT SYSTEM DELIVERY

• CUSTOM TAILORED TEST AND MEASUREMENT STANDS

• TEST AND MEASUREMENT SOFTWARE DESIGN


SECTION SIX

TRAINING

Training Philosophy:

UEA has a strong commitment to ongoing employee training.

Each year we conduct a training needs analysis in consultation with our employees, from which

a training plan is developed. Our employees are educated and updated in safe work procedures

on a monthly basis and are given the opportunity to contribute to the creation of procedures and

solutions. Individual training and licensing records are kept for all employees and are kept current

as part of our quality management system.

The scope of training courses attended by employees at UEA is extensive. It encompasses the

breadth of skills required in order to complete work to the highest of industry standards.

All of our employees are trained in the latest technology and are proficient in the use of Omicron, Doble and Megger equipment. Universal Energy Australia can also provide and develop inspection and test plans for any application. We have highly trained high voltage switching personnel and lock out tag out officers for all projects large or small.

Head Office:

Company name: Universal Energy Australia Pty Ltd ABN: 60 169 556 110 EC Number: EC012794 Telephone: T(+61) 8 9256 3650 Email address: [email protected] Website: www.universalenergy.com.au Address: 16/8 Hurley Street, Canning Vale WA 6155 Postal address: 16/8 Hurley Street, Canning Vale WA 6155

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http://www.universalenergy.com.au/

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