MODEL ESC12-165E

• Light weight

• Double insulated construction

• Cast aluminium base

• Cast aluminium lower guard

• 40 tooth TCT blade

• Precise adjustment of base alignment

INDUSTRIAL POWER TOOLS

165mm (61/2") Circular Saw

OPERATOR'S MANUALPlease retain this information for future reference

WARNING: THE SAFETY INFORMATIONGIVEN INSIDE MUST BE READ AND

UNDERSTOOD BY ANY PERSONUSING, INSTALLING, REPAIRING

OR MAINTAINING THESETOOLS.

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GENERAL POWER TOOL SAFETY WARNINGS

WARNINGRead all safety warnings and all instructions.Failure to follow the warnings and instructions may result inelectric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless)power tool.1) Work area safety

a) Keep work area clean and well lit.Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres,such as in the presence of flammable liquids, gasesor dust.Power tools create sparks which may ignite the dustor fumes.

c) Keep children and bystanders away while operatinga power tool.Distractions can cause you to lose control.

2) Electrical safetya) Power tool plugs must match the outlet.

Never modify the plug in any way.Do not use any adapter plugs with earthed (grounded)power tools.Unmodified plugs and matching outlets will reducerisk of electric shock.

b) Avoid body contact with earthed or grounded surfaces,such as pipes, radiators, ranges and refrigerators.There is an increased risk of electric shock if yourbody is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.Water entering a power tool will increase the risk ofelectric shock.

d) Do not abuse the cord. Never use the cord for carrying,pulling or unplugging the power tool.Keep cord away from heat, oil, sharp edges or movingparts.Damaged or entangled cords increase the risk ofelectric shock.

e) When operating a power tool outdoors, use anextension cord suitable for outdoor use.Use of a cord suitable for outdoor use reduces therisk of electric shock.

f) If operating a power tool in a damp location isunavoidable, use a residual current device (RCD)protected supply.Use of an RCD reduces the risk of electric shock.

3) Personal safetya) Stay alert, watch what you are doing and use common

sense when operating a power tool.Do not use a power tool while you are tired or underthe influence of drugs, alcohol or medication.A moment of inattention while operating power toolsmay result in serious personal injury.

b) Use personal protective equipment. Always wear eyeprotection.Protective equipment such as dust mask, non-skidsafety shoes, hard hat, or hearing protection used forappropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch isin the off-position before connecting to power sourceand/or battery pack, picking up or carrying the tool.Carrying power tools with your finger on the switchor energising power tools that have the switch oninvites accidents.

d) Remove any adjusting key or wrench before turningthe power tool on.A wrench or a key left attached to a rotating part ofthe power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balanceat all times.This enables better control of the power tool inunexpected situations.

f) Dress properly. Do not wear loose clothing orjewellery. Keep your hair, clothing and gloves awayfrom moving parts.Loose clothes, jewellery or long hair can be caughtin moving parts.

g) If devices are provided for the connection of dustextraction and collection facilities, ensure these areconnected and properly used.Use of dust collection can reduce dust related hazards.

4) Power tool use and carea) Do not force the power tool. Use the correct power

tool for your application.The correct power tool will do the job better and saferat the rate for which it was designed.

b) Do not use the power tool if the switch does notturn it on and off.Any power tool that cannot be controlled with theswitch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/orthe battery pack from the power tool before makingany adjustments, changing accessories, or storingpower tools.

Symbols WARNING

The following show symbols used for themachine. Be sure that you understand theirmeaning before use.

Read all safety warnings and allinstructions.Failure to follow the warnings andinstructions may result in electric shock, fireand/or serious injury.

Always wear eye protection.

Only for EU countriesDo not dispose of electric tools togetherwith household waste material!In observance of European Directive 2002/96/EC on waste electrical and electronicequipment and its implementation inaccordance with national law, electric toolsthat have reached the end of their life mustbe collected separately and returned to anenvironmentally compatible recyclingfacility.

Always wear hearing protection.

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Such preventive safety measures reduce the risk ofstarting the power tool accidentally.

d) Store idle power tools out of the reach of childrenand do not allow persons unfamiliar with the powertool or these instructions to operate the power tool.Power tools are dangerous in the hands of untrainedusers.

e) Maintain power tools. Check for misalignment orbinding of moving parts, breakage of parts and anyother condition that may affect the power tool'soperation.If damaged, have the power tool repaired before use.Many accidents are caused by poorly maintainedpower tools.

f) Keep cutting tools sharp and clean.Properly maintained cutting tools with sharp cuttingedges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. inaccordance with these instructions, taking intoaccount the working conditions and the work to beperformed.Use of the power tool for operations different fromthose intended could result in a hazardous situation.

5) Servicea) Have your power tool serviced by a qualified repair

person using only identical replacement parts.This will ensure that the safety of the power tool ismaintained.

PRECAUTIONKeep children and infirm persons away.When not in use, tools should be stored out of reach of children andinfirm persons.

SAFETY INSTRUCTIONS FOR ALL SAWS

a) DANGER: Keep hands away from cutting area andthe blade. Keep your second hand on auxiliary handle,or motor housing.If both hands are holding the saw, they cannot becut by the blade.

b) Do not reach underneath the workpiece.The guard cannot protect you from the blade belowthe workpiece.

c) Adjust the cutting depth to the thickness of theworkpiece.Less than a full tooth of the blade teeth should bevisible below the workpiece.

d) Never hold piece being cut in your hands or acrossyour leg. Secure the workpiece to a stable platform.It is important to support the work properly to minimizebody exposure, blade binding, or loss of control.

e) Hold power tool by insulated gripping surfaces whenperforming an operation where the cutting tool maycontact hidden wiring or its own cord.Contact with a “live” wire will also make exposedmetal parts of the power tool “live” and shock theoperator.

f) When ripping always use a rip fence or straight edgeguide.This improves the accuracy of cut and reduces thechance of blade binding.

g) Always use blades with correct size and shape(diamond versus round) of arbour holes.Blades that do not match the mounting hardware ofthe saw will run eccentrically, causing loss of control.

h) Never use damaged or incorrect blade washers or bolt.The blade washers and bolt were specially designedfor your saw, for optimum performance and safetyof operation.

FURTHER SAFETY INSTRUCTIONS FOR ALLSAWS

Causes and operator prevention of kickback:

– kickback is a sudden reaction to a pinched, boundor misaligned saw blade, causing an uncontrolled sawto lift up and out of the workpiece toward the operator;

– when the blade is pinched or bound tightly by the kerfclosing down, the blade stalls and the motor reactiondrives the unit rapidly back toward the operator;

– if the blade becomes twisted or misaligned in the cut,the teeth at the back edge of the blade can dig intothe top surface of the wood causing the blade to climbout of the kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrectoperating procedures or conditions and can be avoidedby taking proper precautions as given below.

a) Maintain a firm grip with both hands on the saw andposition your arms to resist kickback forces.Position your body to either side of the blade, butnot in line with the blade.Kickback could cause the saw to jump backwards,but kickback forces can be controlled by the operator,if proper precautions are taken.

b) When blade is binding, or when interrupting a cutfor any reason, release the trigger and hold the sawmotionless in the material until the blade comes to acomplete stop.Never attempt to remove the saw from the work orpull the saw backward while the blade is in motionor kickback may occur.Investigate and take corrective actions to eliminatethe cause of blade binding.

c) When restarting a saw in the workpiece, centre thesaw blade in the kerf and check that saw teeth arenot engaged into the material.If saw blade is binding, it may walk up or kickbackfrom the workpiece as the saw is restarted.

d) Support large panels to minimise the risk of bladepinching and kickback.Large panels tend to sag under their own weight.Supports must be placed under the panel on bothsides, near the line of cut and near the edge of thepanel.

e) Do not use dull or damaged blades.Unsharpened or improperly set blades producenarrow kerf causing excessive friction, blade bindingand kickback.

f) Blade depth and bevel adjusting locking levers mustbe tight and secure before making cut.If blade adjustment shifts while cutting, it maycause binding and kickback.

g) Use extra caution when making a “plunge cut” intoexisting walls or other blind areas.The protruding blade may cut objects that can causekickback.

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SAFETY INSTRUCTIONS FOR SAWS WITHPENDULUM GUARD OR TOW GUARD

a) Check lower guard for proper closing before each use.Do not operate the saw if lower guard does not movefreely and close instantly. Never clamp or tie the lowerguard into the open position.If saw is accidentally dropped, lower guard may bebent.Raise the lower guard with the retracting handleand make sure it moves freely and does not touchthe blade or any other part, in all angles and depthsof cut.

b) Check the operation of the lower guard spring. If theguard and the spring are not operating properly, theymust be serviced before use.Lower guard may operate sluggishly due to damagedparts, gummy deposits, or a build-up of debris.

c) Lower guard should be retracted manually only forspecial cuts such as “plunge cuts” and “compoundcuts”. Raise lower guard by retracting handle and assoon as blade enters the material, the lower guardmust be released.For all other sawing, the lower guard should operateautomatically.

d) Always observe that the lower guard is covering theblade before placing saw down on bench or floor.An unprotected, coasting blade will cause the sawto walk backwards, cutting whatever is in its path.Be aware of the time it takes for the blade to stopafter switch is released.

PRECAUTIONS ON USING CIRCULAR SAW

1. Do not use saw blades which are deformed orcracked.

2. Do not use saw blades made of high speed steel. 3. Do not use saw blades which do not comply with

the characteristics specified in these instructions. 4. Do not stop the saw blades by lateral pressure

on the disc. 5. Always keep the saw blades sharp. 6. Ensure that the lower guard moves smoothly and

freely. 7. Never use the circular saw with its lower guard

fixed in the open position. 8. Ensure that the retraction mechanism of the guard

system operates correctly. 9. Never operate the circular saw with the saw blade

turned upward or to the side.10. Ensure that the material is free of foreign matters

such as nails.11. For model ESC12–165E, the saw blades range

should be from 165 mm to 160 mm.12. Disconnect the plug from the receptacle before

carrying out any adjustment, servicing ormaintenance.

STANDARD ACCESSORIES

(1) Saw Blade (Dia. 165 mm) (mounted on tool ) ..... 1(2) Box Wrench ............................................................... 1(3) Guide .......................................................................... 1(4) Wing-bolt ................................................................... 1(5) Hex. Bar wrench ....................................................... 1

Standard accessories are subject to change without notice.

OPTIONAL ACCESSORIES (sold separately)

(1) Dust Collector Set (D)Connect the suction hose to collect saw dust withthe vacuum cleaner.

Voltage (by areas)* (110 V, 230 V)

Cutting Depth90° 57 mm

45° 38 mm

Power Input 1010 W

No-Load Speed 5500 min–1

Weight (without cord) 3.4 kg

* Be sure to check the nameplate on product as it is subject to change by areas.

SPECIFICATIONS

Dust collector

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(2) Washer (A)............... for 20 mm (Hole dia. of saw blade)............... for 30 mm (Hole dia. of saw blade)

(3) Guide Rail Adapter

Optional accessories are subject to change without notice.

APPLICATION

Cutting various types of wood.

PRIOR TO OPERATION

1. Power sourceEnsure that the power source to be utilized con-forms to the power requirements specified on theproduct nameplate.

2. Power switchEnsure that the power switch is in the OFF position.If the plug is connected to a receptacle while thepower switch is in the ON position, the power toolwill start operating immediately, which could causea serious accident.

3. Extension cordWhen the work area is removed from the powersource, use an extension cord of sufficient thicknessand rated capacity. The extension cord should bekept as short as practicable.

4. Prepare a wooden workbench (Fig. 1)Since the saw blade will extend beyond the lowersurface of the lumber, place the lumber on aworkbench when cutting. If a square block is utilizedas a workbench, select level ground to ensure itis properly stabilized. An unstable workbench willresult in hazardous operation.

Fig. 1

CAUTIONTo avoid possible accident, always ensure that theportion of lumber remaining after cutting is se-curely anchored or held in position.

ADJUSTING THE POWER TOOL PRIOR TO USE

1. Adjusting the cutting depthThe cutting depth can be adjusted by moving thebase after loosening its lever (A) (Fig. 2).

Fig. 2

CAUTIONShould this lever (A) remain loosened, it will createa very hazardous situation. Always thoroughly clampit.

2. Adjusting the angle of inclinationBy loosening the wing bolt at the scale, the sawblade can be titled up to maximum angle of 45°against the base (Fig. 3).The angle of inclination can also be regulated byloosening the wing bolt at the scale (Fig. 3).

Fig. 3

CAUTIONIt is very hazardous to allow this wing bolt toremain loosened. Always thoroughly clamp it.

3. Regulating the guideThe cutting position can be regulated by movingthe guide to the left or right after loosening its wingbolt.The guide can be mounted on either the left or theright side.

4. Fine tuning of parallelismIt is possible to fine-tune the parallelism of the sawblade to the base using the parallelism adjustmentscrew.Adjustment has already been made at the time ofshipment from the factory. However, in the unlikelyevent of parallelism being faulty, adjust as follows.

Saw blade

LumberBase

Workbench

Base

Lever (A)

Guide

Cutting position at 45°Wing-bolt

Scale

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(1) Unfasten only the mounting screws of the sawcover hinge portion (Fig. 4).

Fig. 4

(2) Retract the protective cover into the saw cover.(3) Insert wood chip in the rear side of the saw

blade base, and mark the position on the base(Fig. 5).

Fig. 5

(4) Move the marked wood chip to the front of thebase, and turn the parallelism adjustment screwso that the marking corresponds to the base side(Fig. 6).

Fig. 6

(5) After adjustment, fasten the mounting screwstightly in place.

NOTE� Parallelism may be slightly faulty if the cutting

depth is adjusted after parallelism adjustment.

CUTTING PROCEDURES

1. Place the saw body (base) on the lumber, and alignthe cutting line with the saw blade at the front scale(Fig. 7).

Fig. 7

2. Turn ON the switch before the saw blade contactsthe lumber. The switch is turned ON when the triggeris squeezed, and turned OFF when the trigger isreleased.

CAUTIONSPrior to cutting operation, make sure the material youare going to cut. If the material to be cut is expected togenerate harmful / toxic dusts, make sure the dust bag orappropriate dust extraction system is connected withdust outlet tightly.Wear the dust mask additionally, if available.� Before starting to saw, confirm that the saw blade

has attained full-speed revolution.� Should the saw blade stop or make an abnormal

noise while operating, promptly turn OFF the switch.� Always take care in preventing the power cord from

coming near to the revolving saw blade.� Using the circular saw with the saw blade facing

upwards or sideways is very hazardous. Suchuncommon applications should be avoided.

� When cutting materials, always wear protectiveglasses.

� When finished with a job, pull out the plug fromthe receptacle.

MOUNTING AND DISMOUNTING THE SAWBLADE

CAUTIONTo avoid serious accident, ensure the switch is in theOFF position, and the power source is disconnected.1. Dismounting the saw blade

Set screwHinge part

Marking

Lower guard

Saw cover

Parallel adjustmentscrew

Marking

Lumber

Front scale whennot inclined

Marking-off-line

Front scaleat 45˚ incline

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Box wrench

Hexagonal-head bolt

Depress the lock lever

Washer (B)

Washer (A)

Spindle

Saw blade

Hexagonal-head bolt

CAUTIONAfter having attached the saw blade, reconfirm that thelock lever is firmly secured in the prescribed position.

MAINTENANCE AND INSPECTION

1. Inspecting the saw bladeSince use of a dull saw blade will degrade efficiencyand cause possible motor malfunction, sharpen orreplace the saw blade as soon as abrasion is noted.

2. Inspecting the mounting screwsRegularly inspect all mounting screws and ensurethat they are properly tightened. Should any of thescrews be loose, retighten them immediately. Fail-ure to do so could result in serious hazard.

3. Maintenance of the motorThe motor unit winding is the very “heart” of thepower tool.Exercise due care to ensure the winding does notbecome damaged and/or wet with oil or water.

4. Inspecting the carbon brushesFor your continued safety and electrical shockprotection, carbon brush inspection and replacementon this tool should ONLY be performed by aK–EIKO Authorized Service Center.

5. Replacing supply cordIf the supply cord of Tool is damaged, the Toolmust be returned to K–EIKO Authorized ServiceCenter for the cord to be replaced.

6. Service parts listCAUTION

Repair, modification and inspection of K–EIKO PowerTools must be carried out by a K–EIKO AuthorizedService Center.This Parts List will be helpful if presented with thetool to the K–EIKO Authorized Service Center whenrequesting repair or other maintenance.In the operation and maintenance of power tools,the safety regulations and standards prescribed ineach country must be observed.

MODIFICATIONSK–EIKO Power Tools are constantly being improvedand modified to incorporate the latest technologicaladvancements.Accordingly, some parts may be changed withoutprior notice.

NOTEDue to K–EIKO’s continuing program of research anddevelopment, the specifications herein are subject tochange without prior notice.

Loosen

(1) Set the cutting volume at maximum, and place theCircular Saw as shown in Fig. 8.

Fig. 8

(2) Depress the lock lever, lock the spindle, and removethe hexagonal-head bolt with the box wrench.

(3) While holding the lower guard lever to keep thelower guard fully retracted into the saw cover,remove the saw blade.

2. Mounting the Saw Blade(1) Thoroughly remove any sawdust which has accu-

mulated on the spindle, bolt and washers.(2) As shown in Fig. 9, the side of Washer (A) with

a projected center the same diameter as the innerdiameter of the saw blade and the concave sideof Washer (B) must be fitted to the saw blade sides.* Washer (A) is supplied for 2 types of saw blades

with the hole diameters of 20 mm and 30 mm.(When buying the Circular Saw, one type ofwasher (A) is supplied.)In case the hole diameter of your saw bladedoes not correspond to that of washer (A), pleasecontact the shop where you purchased the Cir-cular Saw.

Fig. 9

(3) To assure proper rotation direction of the saw blade,the arrow direction on the saw blade must coincidewith the arrow direction on the saw cover.

(4) Using the fingers, tighten the hexagonal-head boltretaining the saw blade as much as possible. Thendepress the lock lever, lock the spindle, and thor-oughly tighten the bolt.

Tighten

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IMPORTANT:Correct connection of the plugThe wires of the main lead are coloured in accordancewith the following code:

Blue: — NeutralBrown: — Live

As the colours of the wires in the main lead of this toolmay not correspond with the coloured markingsidentifying the terminals in your plug proceed as follows:The wire coloured blue must be connected to the terminalmarked with the letter N or coloured black. The wirecoloured brown must be connected to the terminalmarked with the letter L or coloured red. Neither coremust be connected to the each terminal.NOTE:This requirement is provided according to BRITISHSTANDARD 2769: 1984.Therefore, the letter code and colour code may not beapplicable to other markets except The United Kingdom.

Information concerning airborne noise and vibrationThe measured values were determined according toEN 60745 and declared in accordance with ISO 4871.

Measured A-weighted sound power level: 104 dB(A)Measured A-weighted sound pressure level: 93 dB(A)Uncertainty KpA: 3 dB(A)

Wear ear protection.

The typical weighted root mean square acceleration valuedoes not exceed 2.5 m/s2.

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02Back_ESC12-165E_Eng 09/2/27, 20:1910

904Code No. C99155512 FPrinted in China

EC DECLARATION OF CONFORMITY

We declare under our sole responsibility that thisproduct is in conformity with standards orstandardized documents EN60745, EN55014 andEN61000 in accordance with Council Directives 2004/108/EC and 98/37/EC. This product also complies withthe essential requirements of 2006/42/EC to beapplied from 29 December 2009.

This declaration is applicable to the product affixedCE marking.

Manufactured for

KENNEDY TOOLSWigston Works, Leicester, England.

ISO 9002 REGISTERED COMPANY

Signed:

Date: 30 April 2009

Name: Martin Cooke

Position: Director, The Kennedy Group Ltd.

QUALITY GUARANTEE & WARRANTYK–EIKO INDUSTRIAL POWER TOOLS carry one years manufacturers warranty.

K–EIKO INDUSTRIAL POWER TOOLS are designed & manufactured

to the highest standards & specifications

Assuring the quality and performance required by all sectors of industry.

K–EIKO INDUSTRIAL POWER TOOLS are fully guaranteed against

faulty materials & workmanship

Should they be found to be defective, they will either be repaired or replaced free of charge(fair wear and tear and/or misuse excepted).

Please retain supplier invoice as proof of purchase.

Manufactured For:

KENNEDY TOOLSWigston Works, Leicester, England.

ISO 9001 REGISTERED COMPANY

AVAILABLE FROM YOUR DISTRIBUTOR

02Back_ESC12-165E_Eng 09/2/27, 20:1911