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DURABLE STRUCTURES LNEC Lisbon 31 May - 1June 2012 For Your LOGO DURABLE MORTARS OF A PORTUGUESE MILITARY STRUCTURE FROM THE XVI TH CENTURY Maria do Rosário Veiga - [email protected] António Santos Silva - [email protected] Martha Tavares - [email protected] Ana Rita Santos - [email protected] Nádia Lampreia - [email protected] DURABLE STRUCTURES LNEC Lisbon 31 May - 1June 2012 Case Study The Fortress of N. Sra. da Luz, located in Cascais coast. This Portuguese military structure, probably originally of the XV th century, has a trace witch is considered unusual in the Portuguese military architecture and was constructed within the program of construction of the defensive line of the coast. in: http://www.allposters.com from Civitates Orbis Terrarum, of Georgius Braun It is one of the oldest monuments in the municipality of Cascais. ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC • Lisbon • Portugal • 31 May - 1 June 2012

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  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    For YourLOGODURABLE MORTARS OF A PORTUGUESE MILITARY

    STRUCTURE FROM THE XVITH CENTURY

    Maria do Rosrio Veiga - [email protected]

    Antnio Santos Silva - [email protected]

    Martha Tavares - [email protected]

    Ana Rita Santos - [email protected]

    Ndia Lampreia - [email protected]

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Case Study

    The Fortress of N. Sra. da Luz, located in Cascais coast.This Portuguese military structure, probably originally of the XVth century, has atrace witch is considered unusual in the Portuguese military architecture and wasconstructed within the program of construction of the defensive line of the coast.

    in: http://www.allposters.com from Civitates Orbis Terrarum, of Georgius Braun

    It is one of the oldest monuments in the

    municipality of Cascais.

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Case Study

    - In 1488 the old Tower of St. Antnio (Joanina Tower) was built by D. Joo II.

    - In 1580, this tower was transformed into a fortress with three Bastions.

    - With the 1755 earthquake of Lisbon, part of the structure of the fortress wasdamaged, including the Joanina Tower.The structure suffered major architectural transformations being surrounded bywalls.

    Today, the fortress belongs to the Municipality of Cascais, who made a project ofrecovery and revitalization of the monument, with the objective to implement amuseum.

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Characterisation of Samples

    Physical and Mechanical analysis

    Ultrasonic test

    Compressive strength test

    Water absorption test

    X-ray diffraction analysisXRD

    Thermogravimetric and Differential thermal analysis

    TGA - DTA

    Microstructural analysis using the scanning electron microscope with energy dispersive X-

    ray spectroscopySEM-EDS

    Wet chemical analysis

    In Situ analysis

    Humidimeter

    Durometer hardness(Shore A)

    Experimental WorkMETHODOLOGY

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Characterisation of Samples

    Physical and Mechanical analysis

    ultrasonic test

    compressive strength test

    Water absorption test

    In Situ analysis

    Humidimeter

    Durometer hardness(Shore A)

    Experimental WorkMETHODOLOGY

    These tests main aim is to contribute to assessing the conservation status of renders and their functional capacity.

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Characterisation of Samples

    X-ray diffraction analysisXRD

    Thermogravimetric and Differential thermal analysisTGA - DTA

    Microstructural analysis using the scanning electron microscope with energy dispersive X-ray spectroscopy

    SEM-EDS

    Wet chemical analysis

    Experimental WorkMETHODOLOGY

    These tests main aims are to determine the current composition of the mortars, in order to define the initial composition and their chronology, and evaluate the compounds of degradation in order to provide information about the mortars conservation state.

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLESThe selection of samples was madeaccording to LNEC methodology forcharacterization of mortars in ancientbuildings.The importance of the different zones interms of techniques and materials was takeninto account.

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLESJoanina Tower (XV-XVI century)

    Localization Samplesidentification Constitution

    Interior wall1st coating systems

    NSL TJ1 I

    Render mortar composed by four layers.The 1st layer (interior to exterior) has

    brown colour and the 2nd and 3rd layers are white coloured (the 3rd is stucco 1 mm thick). The last layer is a painting

    layer with ochre colour.

    Interior wall2nd coating systems

    NSL TJ1 E

    Render mortar composed by three layers. The 1st and 2nd layers (interior to exterior) have white colour (the 2nd is stucco). The last layer is

    a painting layer with ochre colour.

    NSL TJ1 I

    NSL TJ1 E

    1st layer mortar NSL TJ1 -I

    External surfaceNSL TJ1 -I

    painting layer

    stucco

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLESJoanina Tower (XV-XVI century)

    Localization Samplesidentification Constitution

    Interior wall1st coating systems

    NSL TJ1 I

    Render mortar composed by four layers.The 1st layer (interior to exterior) has brown colour and

    the 2nd and 3rd layers are white coloured (the 3rd is stucco 1 mm thick). The last layer is a painting layer

    with ochre colour.

    Interior wall2nd coating systems

    NSL TJ1 E

    Render mortar composed by three layers. The 1st and 2nd layers (interior to exterior) have white colour (the 2nd is stucco). The last layer

    is a painting layer with ochre colour.

    NSL TJ1 INSL TJ1 E

    Internal surface NSL TJ1 -E

    External surfaceNSL TJ1 -E

    painting layer

    stucco

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLESJoanina Tower (XV-XVI century)

    Localization Samplesidentification Constitution

    Interior wall1st coating systems

    NSL TJ1 I

    Render mortar composed by four layers.The 1st layer (interior to exterior) has brown colour and the 2nd and 3rd layers are white

    coloured (the 3rd is stucco 1 mm thick). The last layer is a painting layer with ochre

    colour.

    Interior wall2nd coating systems

    NSL TJ1 E

    Render mortar composed by three layers. The 1st and 2nd layers (interior to exterior) have white colour (the 2nd is stucco). The

    last layer is a painting layer with ochre colour.

    The wall region with a hole NSL TJ2

    Render mortar composed by a single and uniform layer whit white colour

    NSL TJ2

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLES

    Localization Samplesidentification Constitution

    Entrance zone wall(old door) NSL TJ3

    Render mortar composed by three layers whit different colours: brown,

    yellow/ochre and white.

    Entrance zone wall(previously buried) NSL TJ4

    Render mortar composed by two layers. The 1st layer (interior to exterior) has

    brown colour and appears to be clay. The 2nd layer has white colour and is rich in

    ceramic materials.

    NSL TJ3

    Joanina Tower (XV-XVI century)

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    2nd layer

    1st layer

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLES

    Localization Samplesidentification Constitution

    Entrance zone wall(old door) NSL TJ3

    Render mortar composed by three layers whit different colours: brown, yellow/ochre

    and white.

    Entrance zone wall(previously buried) NSL TJ4

    Render mortar composed by two layers. The 1st layer (interior to exterior) has brown colour and

    appears to be clay. The 2nd layer has white colour and is rich in ceramic

    materials.

    Joanina Tower (XV-XVI century)

    NSL TJ4

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLES

    Localization Samplesidentification Constitution

    Interior wall(with high humidity

    levels)NSL BS5

    Render mortar composed by a single and uniform layer with

    white colour.

    South Bastions (XVIII-XIX century)

    NSL BS5

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLES

    Localization Samplesidentification Constitution

    Interior wall(small room)

    NSL BN6XVIII-XIX century

    Render mortar composed by a single and uniform layer with white colour.

    NSL BN7XX century

    Render mortar composed by a single layer applied in three sublayers with

    white colour.

    North Bastions

    NSL BN6

    NSL BN7

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLES

    Localization Samplesidentification Constitution

    South Wall

    NSL MS8 Render mortar composed by a single layer whit white colour and painting

    NSL MS9

    Coating systems composed by four layers. Interior to exterior: light colour mortar (5mm), painting

    white ochre colour, light colour mortar and painting white ochre colour.

    Wall (XVII-XVIII century)

    NSL MS8

    painting layer

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLES

    Localization Samplesidentification Constitution

    South Wall

    NSL MS8 Render mortar composed by a single layer whit white colour and painting

    NSL MS9

    Coating systems composed by four layers(two system). Interior to exterior: light

    colour mortar (5mm), painting white ochre colour, light colour mortar and painting

    white ochre colour.

    Wall (XVII-XVIII century)

    NSL MS9

    1st system

    2nd system

    painting layer

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Experimental Work

    CHARACTERIZATION OF RENDER SAMPLES

    Localization Samplesidentification Constitution

    West Wall NSL MP10Render mortar composed by a single layer with white colour and lime painting white

    ochre colour.

    Wall (XVII-XVIII century)

    painting layer

    NSL MP10

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Results and Discussion

    From the analysis of test results performed it can be concluded that:CHEMICAL, MINERALOGICAL AND MICROSTRUCTURAL ANALYSIS

    The existing layers of paint and stucco (NSL TJ1-I, NSL TJ1-E, NSL MS8, NSL MS9, NSL MP10) are based on calcitic air lime. The pigment used in coloured layers is of mineral origin;

    With the exception of NSL BS5 sample, that is of dolomitic air lime, all mortars have calcitic air lime as a binder;

    With the exception of NSL BN7 mortar sample, in all other samples the occurrence of pozzolanic reactions between lime and aggregates was detected, forming hydraulic compounds of calcium silicates. The use of fragmented siliceous sands, in particular quartz, feldspar and basalt, as well as the aggressiveness of the environment, and long reaction times were the main factors contributing to these occurrences;

    painting layer

    stucco

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Results and Discussion

    From the analysis of test results performed it can be concluded that:CHEMICAL, MINERALOGICAL AND MICROSTRUCTURAL ANALYSIS

    The existing layers of paint and stucco (NSL TJ1-I, NSL TJ1-E, NSL MS8, NSL MS9, NSL MP10) are based on calcitic air lime. The pigment used in coloured layers is of mineral origin;

    With the exception of NSL BS5 sample, that is of dolomitic air lime, all mortars have calcitic air lime as a binder;

    With the exception of NSL BN7 mortar sample, in all other samples the occurrence of pozzolanic reactions between lime and aggregates was detected, forming hydraulic compounds of calcium silicates. The use of fragmented siliceous sands, in particular quartz, feldspar and basalt, as well as the aggressiveness of the environment, and long reaction times were the main factors contributing to these occurrences;

    Air Lime

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Results and Discussion

    From the analysis of test results performed it can be concluded that:CHEMICAL, MINERALOGICAL AND MICROSTRUCTURAL ANALYSIS

    The existing layers of paint and stucco (NSL TJ1-I, NSL TJ1-E, NSL MS8, NSL MS9, NSL MP10) are based on calcitic air lime. The pigment used in coloured layers is of mineral origin;

    With the exception of NSL BS5 sample, that is of dolomitic air lime, all mortars have calcitic air lime as a binder;

    With the exception of NSL BN7 mortar sample, in all other samples the occurrence of pozzolanic reactions between lime and aggregates was detected, forming hydraulic compounds of calcium silicates. The use of fragmented siliceous sands, in particular quartz, feldspar and basalt, as well as the aggressiveness of the environment, and long reaction times were the main factors contributing to these occurrences;

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Results and Discussion

    From the analysis of test results performed it can be concluded that:CHEMICAL, MINERALOGICAL AND MICROSTRUCTURAL ANALYSIS

    Siliceous sands from maritime origin, probably from the site, were used in all the mortars. Among the siliceous aggregates (predominantly quartz and feldspar), with exception of sample NSL TJ4 (2nd layer), the use of basaltic aggregates was identified. The use of ceramic fragments in samples (NSL TJ1-E, NSL TJ4 -1st layer and NSL BN7) is also to be noticed;

    Some of the mortars show high levels of soluble salts, including chloride and sulphate ions. However, there was no evidence pointing out to microstructural phenomena of chemical degradation.

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Results and Discussion

    From the analysis of test results performed it can be concluded that:CHEMICAL, MINERALOGICAL AND MICROSTRUCTURAL ANALYSIS

    Siliceous sands from maritime origin, probably from the site, were used in all the mortars. Among the siliceous aggregates (predominantly quartz and feldspar), with exception of sample NSL TJ4 (2nd layer), the use of basaltic aggregates was identified. The use of ceramic fragments in samples (NSL TJ1-E, NSL TJ4 -1st layer and NSL BN7) is also to be noticed;

    Some mortars showed high levels of soluble salts, including chloride and sulphate ions. However, there was no evidence pointing out to microstructural phenomena of chemical degradation.

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Results and Discussion

    NSL TJ2 (a), NSL TJ2(b) and NSL BN6 samples have the highest absorption capillarity coefficients (> 5.5 kg/m2.min1/2) and NSL TJ1-E and NSL BN7 the lowest values (< 1.0 kg/m2.min1/2).

    CHARACTERIZATION OF MECHANICAL STRENGTH AND WATER BEHAVIOUR6.2 kg/m2.min1/2

    5.5 kg/m2.min1/2 6.5 kg/m2.min1/2

    0.4

    kg/m

    2 .min

    1/2

    0.5

    kg/m

    2 .min

    1/2

    1.0

    kg/m

    2 .min

    1/2

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Results and Discussion

    The compressive strength of NSL TJ2 (a), NSL TJ2 (b), NSL BS 5 and NSL BN6 samples are reduced (< 1.7 N/mm2);

    The modulus of elasticity shows a high deformability (E 1500 N/mm2).

    CHARACTERIZATION OF MECHANICAL STRENGTH AND WATER BEHAVIOUR

    1.7

    N/m

    m2

    0.8

    N/m

    m2

    1.3

    N/m

    m2

    1.4

    N/m

    m2

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Results and Discussion

    These results indicate that Joanina Tower, Walls and partly of North Bastions mortars are cohesive and are in good state of conservation.

    CHARACTERIZATION OF MECHANICAL STRENGTH AND WATER BEHAVIOUR

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Conclusions

    -The N. Sra. da Luz fortress, built around 1580, was subjected to numerousinterventions over the centuries.

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Conclusions

    -The N. Sra. da Luz fortress, built around 1580, was subjected to numerousinterventions over the centuries.

    -The experimental analysis identified three groups of mortars, from different periods:

    Joanina Tower

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Conclusions

    -The N. Sra. da Luz fortress, built around 1580, was subjected to numerousinterventions over the centuries.

    -The experimental analysis identified three groups of mortars, from different periods:Joanina Tower

    Wall

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Conclusions

    -The N. Sra. da Luz fortress, built around 1580, was subjected to numerousinterventions over the centuries.

    -The experimental analysis identified three groups of mortars, from different periods:Joanina TowerWall

    Bastions

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Conclusions

    The Joanina Tower mortars are constituted by:- Calcitic air lime and siliceous aggregates,mainly quartz with some altered basaltic grains.

    - Pozzolanic reactions between lime andaggregates were found in these samples, whichshowed good mechanical characteristics.

    These mortars are probably from XVth-XVIth century

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Conclusions

    The Bastions mortars were dated as the most recent in the Fortress.

    - The South Bastion mortar is constituted by dolomitic air lime.

    These mortars are probably from XVIIIth-XIXth century

    aggregate-binder interface

    filled with hydromagnesite

    - The North Bastion mortar is constituted by calcitic air lime and siliceous sand(without basaltic grains) and it doesn t show any pozzolanic reactions.

    Probably from the XXth century

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Conclusions

    The Walls mortars are composed by calcitic air lime and aggregates with welldistributed grain dimensions, mostly quartzitic but also incorporating alteredbasaltic grains.

    Pozzolanic reactions were detected but in a lower level compared with those fromJoanina Tower.

    These mortars could date from XVIIth or XVIIIth century

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    Conclusions

    The antiquity, durability and diversity of these mortars

    evidence their historical and technical importance.

    These facts, along with their general good condition, are the

    main reasons to recommend the preservation and

    conservation of these mortars.

    DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    The authors wish to thank

    The Cmara Municipal de Cascais (Cascais Town Council) forcollaboration in this study, especially for all the informationprovided.

    The Fundao para a Cincia e Tecnologia (PortugueseFoundation for Science and Technology) for the financialcontribution to this work, within the scope of Research ProjectsLIMECONTECH Conservation and durability of historicalrenders: compatible techniques and materials -PTDC/ECM/100234/2008.

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12

  • DURABLE STRUCTURESLNEC Lisbon 31 May - 1June 2012

    For YourLOGODURABLE MORTARS OF A PORTUGUESE MILITARY

    STRUCTURE FROM THE XVITH CENTURY

    Maria do Rosrio Veiga - [email protected]

    Antnio Santos Silva - [email protected]

    Martha Tavares - [email protected]

    Ana Rita Santos - [email protected]

    Ndia Lampreia - [email protected]

    THANK YOUfor your attention

    ICDS12 International Conference DURABLE STRUCTURES: from construction to rehabilitation LNEC Lisbon Portugal 31 May - 1 June 2012

    LNEC

    ICD

    S12