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Contents 6 - Ultrasonic sensorsOsiSense XX

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/2

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/4

Sensors with solid-state digital output

Cylindrical type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/10Flat form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/16

Sensors with analogue output

Cylindrical type and fl at form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/20

Sensors for monitoring 2 levels

Cylindrical type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/24

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ApplicationsDetection of any object without physical contact, irrespective of: material (metal, plastic, wood, cardboard, etc.), nature (solid, liquid, powder, etc.), colour, degree of transparency, etc.

Sensors with solid-state digital outputCylindrical type

Dimensions (mm) Ø 12 Ø 18

Sensing distance Sn 5 cm 10 cm 15 cm 50 cm(adjustable)

Assured operating distance (mm)

6.4...51 fi xed 6.4...102 fi xed 25...152 fi xed Adjustable using teach mode

Type of output PNP/NPN NPN or PNP

PNP/NPN NPN or PNP

Degree of protection IP 67 IP 67 IP 67 IP 67

Function NO NO NO NO

Connection M8 connector M8 connector M12 connector M12 connector or pre-cabled

Power supply c 12...24 V with protection against reverse polaritySensor type XX5 12A1p XX5 12A2p XX5 18A1p XX5 18A3p

XX5 18A3ppL2Pages 6/10

Sensors with analogue outputCylindrical type

Dimensions (mm) Ø 18 Ø 30

Sensing distance Sn 50 cm (adjustable) 1 m (adjustable)Assured operating distance (mm)

Adjustable using teach mode Adjustable using teach mode

Type of output 4-20 mA/0-10 V 4-20 mA/0-10 VDegree of protection IP 67 IP 65Connection M12 connector M12 connectorPower supply c 12...24 V with protection against reverse polaritySensor type XX9 18A3p XX9 30A1p

XX9 30S1pPages 6/20

Selection guide Ultrasonic sensorsOsiSense XX

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Cylindrical type Flat formatApplication, monitoring 2 levels

Ø 30 Ø 18 Ø 30 7.6 x 19 x 33 16 x 30 x 74 18 x 33 x 60 + Ø 18

1 m(adjustable)

8 m(adjustable)

50 cm 1 m 2 m 10 cm 25 cm 50 cm (adjustable)

Adjustable using teach mode Adjustable using teach mode 6.4...102 fi xed

51...254 fi xed Adjustable using teach mode

PNP/NPNor NPN or PNP

PNP/NPN

NPN or PNP

PNP/NPN PNP/NPN PNP/NPN NPN or PNP NPN or PNP NPN or PNP

IP 65 IP 67 IP 65 IP 67 IP 67 IP 67 IP 67 IP 67 IP 67

NO or NO + NC

NO or NO + NC

NO + NC NO 2 NO 2 NO NO NO NO

M12 connector

M12 connector

M12 connector

M12 connector

M12 connector

M12 connector

Connector on fl ying lead

M12 connector M12 connector

c 12...24 V with protection against reverse polarityXX6 30Ap1XX6 30Sp1

XX6 V3A1 XX6 30A3 XX2 18A3p XX2 30A1p XX2 30A2p XX7 F1A2 XX7 K1A2 XX7 V1A1

6/10 6/24 6/16

Flat format18 x 33 x 60 + Ø 18

1 m (adjustable) 8 m (adjustable) 50 cm (adjustable)Adjustable using teach mode Adjustable using teach mode

4-20 mA 0-10 V 4-20 mA 0-10 V 4-20 mA 0-10 VIP 67 IP 65 IP 67M12 connector M12 connector M12 connectorc 12...24 V with protection against reverse polarityXX9 V3A1p XX9 30A3p XX9 V1A1p

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Ultrasonic sensors 2 OsiSense XX

Quality, standards and certifi cations Quality controlThe OsiSense XX ultrasonic sensors are subjected to special precautions in order to guarantee their reliability in the most arduous industrial environments.

Qualifi cation A qualifi cation procedure on the characteristics of OsiSense XX ultrasonic sensors is carried out in our laboratories.

ProductionThe electrical characteristics, sensing distances at the ambient temperature and operating temperatures are 100% verifi ed.Sensors are randomly selected during the course of production and subjected to monitoring tests on all qualifi ed characteristics.

Customer returnsDefective ultrasonic sensors are subjected to systematic analysis and corrective actions are implemented to eliminate recurrence of the fault.

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Conformity to standardsThe OsiSense XX ultrasonic sensors conform to the standards IEC 60947-5-2.Standards and characteristics: refer to pages 6/11, 6/17, 6/21 and 6/25.

Resistance to chemicals in the environmentTo ensure lasting effi cient operation, it is essential that any chemicals coming into contact with the ultrasonic sensors will not affect their casing and, in doing so, prevent their reliable operation.

Due to the materials used, OsiSense XX ultrasonic sensors are very resistant to:

chemical agents:salts, aliphatic and aromatic oils, petroleum, diluted bases and acids.Depending on their nature and concentration, tests should be carried out beforehand for the following chemical agents:alcohols, ketones and phenols.

food industry products:vegetable oils, animal fats, fruit juices, milk proteins, etc.

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Resistance to the environmentIP 65: protection against water jets. Tested in accordance with IEC 60529: the device is subjected to water sprayed from a Ø 6.3 mm nozzle, at a fl ow rate of 12.5 litres/min for 3 min at a distance of 3 m.No deterioration in either operating or insulation characteristics is permitted.

IP 67: protection against the effects of immersion. Tested in accordance with IEC 60529: the sensor is immersed for 30 minutes in 1 m of water.No deterioration in either operating or insulation characteristics is permitted.

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General

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Ultrasonic sensors 2 OsiSense XX

RecommendationsThe ultrasonic sensors are designed for use in standard industrial applications involving presence detection.Since these sensors do not incorporate a redundant electrical circuit, they are not suitable for use in safety applications.For safety applications, please refer to our “Safety solutions using Preventa” catalogue.

Principle of ultrasonic detection PresentationUltrasonic sensors enable detection, without contact, of any object irrespective of its:

material (metal, plastic, wood, cardboard, etc.),nature (solid, liquid, powder, etc.),colour,degree of transparency.

They are used in industrial applications for detecting, for example: the position of machine parts,the presence of the windscreen during automobile assembly,the fl ow of objects on a conveyor system: glass bottles, cardboard packages, cakes, etc.,the level

of different colour paints in pots,of plastic pellets in injection moulding machine feeders.

The ultrasonic sensors are simple to install due to their integral connector and availability of cabling and fi xing accessories.

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bbbb

--

Operating principle The principle of ultrasonic detection is based on measuring the time taken between transmission

of an ultrasonic wave (pressure wave) and reception of its echo (return of transmitted wave).

OsiSense XX ultrasonic sensors comprise:1 high voltage generator2 piezoelectric transducer (transmitter and receiver)3 signal processing stage4 output stage

Excited by the high voltage generator 1, the transducer (transmitter-receiver) 2 generates a pulsed ultrasonic wave (200 to 500 kHz depending on the product) which travels through the ambient air at the speed of sound. When the wave strikes an object, it refl ects (echo) and travels back towards the transducer. A micro controller 3 analyses the signal received and measures the time interval between the transmitted signal and the echo. By comparison with the preset or taught times, it determines and controls the output states 4.The output stage 4 controls a solid-state switch (PNP or NPN transistor) corresponding to a NO contact (detection of object).

Advantages of ultrasonic detectionNo physical contact with the object to be detected, therefore, no wear and detection possible of fragile or freshly painted objects, etc.Detection of any material, irrespective of colour, at the same distance, without adjustment or correction factor.Teach mode function, by simply pressing a button, for defi ning the effective detection zone. Teaching of the minimum and maximum sensing distances (very precise foreground and background suppression, ± 6 mm).Very good resistance to industrial environments (robust products entirely encapsulated in resin).Solid-state units: no moving parts in the sensor, therefore, service life independent of the number of operating cycles.Various types of outputs to suit requirements:- digital output for level control or detection of any type of object- analogue output for controlling systems that require a signal that is proportional to the distance at which the object is detected.

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TargetTarget

General (continued)

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Ultrasonic sensors 2 OsiSense XX

Terminology Defi nitionsThe terms listed below are defi ned by the standard IEC 60947-5-2:

Nominal sensing distance (Sn) Conventional value for indicating the sensing distance. It does not take into account manufacturing tolerances nor variations caused by external conditions such as voltage and temperature.

Detection zone (Sd)Zone in which the sensor is sensitive to objects.

Minimum sensing distanceLower limit of the specifi ed detection zone.

Maximum sensing distanceUpper limit of the specifi ed detection zone.

Assured operating distance (Sa)This corresponds to the operating zone of the sensor (activation of outputs), and is included in the detection zone. Its limits are fi xed:

at the factory for fi xed sensing distance sensors,when setting-up within the application for sensors with teach mode.

Blind zoneZone between the sensing face of the sensor and the minimum sensing distance in which no object can be reliably detected.Avoid any passing of objects in this blind zone during operation of the sensor. This could lead to instability of the output states.

Differential travel The differential travel (H) or hysteresis is the distance between the pick-up point as the standard metal target moves towards the sensor and the drop-out point as it moves away from the sensor.

Repeat accuracyThe repeat accuracy (R) is the precision of reproduction between two successive measurements of the sensing distance, made in identical conditions.

Overall beam angleFixed angle around the reference axis of an ultrasonic proximity sensor.

Standard metal targetThe standard IEC 60947-5-2 defi nes the standard target as a square metal plate, 1 mm thick with rolled fi nish, placed perpendicularly to the reference axis.Its side dimension depends on the detection zone:

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b

b

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Detection zone (mm) Size of target (mm)

< 300 10 x 10

300 < d < 800 20 x 20

> 800 100 x 100

Voltage drop (Ud)The voltage drop (Ud) corresponds to the voltage at the terminals of the sensor when in the closed state (value measured at the nominal current of the sensor).

b

First-up delayTime required to ensure operation of the sensor’s output signal following power-up.1 Power-up2 Output signal state (0 or 1)

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Response timeResponse time (Ra): time taken between the instant the object to be detected enters the active zone and the changing of the output signal state. This time limits the passing speed of the target in relation to its dimensions.Recovery time (Rr): time taken between the object being detected leaving the active zone and the changing of the output signal state. This time limits the interval between 2 objects.

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Sn

Blind zone Detection zone (Sd)

Overall beam angle

Standard metal target

Minimumsensing distance

Assured operating distance (Sa)

Maximumsensing distance

Reference axis

Sn

Blind zone Detection zone (Sd)

Overall beam angle

Standard metal target

Minimumsensing distance

Assured operating distance (Sa)

Maximumsensing distance

Reference axis

UdV

UdV

t

1

2

1 2

Sensor output

Powersupply

t

1

2

1 2

Sensor output

Powersupply

Ra Rr

Object to be detected

Sensor output

Ra Rr

Object to be detected

Sensor output

General (continued)

H

PR PE

Frontal approachSensing distance

PR PE

PR = drop-out pointPE = pick-up point

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Ultrasonic sensors 2 OsiSense XX

Digital outputs LED indicatorsThe majority of OsiSense XX ultrasonic sensors incorporate light-emitting diode output state indicators.

Ø 12 sensor, sensitivity 50 mm and 100 mmv Green LED (power on) v Yellow LED (object present).

Ø 18 sensor, sensitivity 500 mmv Yellow LED (object present) and green LED (power on) + user assistance when adjusting the detection zone.

Ø 30 sensor, sensitivity 1 to 8 mv Multicolour LED for assisting the user when adjusting the detection zonev Yellow LED (object present).

Ø 30 sensor, sensitivity 1 to 8 m with analogue outputv Multicolour LED for assisting the user when adjusting the detection distancev Yellow LED (object present, with luminosity increasing as output signal increases).

Parallelepiped format sensorv XXpF: Dual colour yellow (object present) or green (power on) LEDv XXpV: Dual colour yellow (object present) or green (power on) LED + user assistance when adjusting the detection zone.v XXpK: Yellow LED (object present); green LED (power on)

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Sensors with digital switching Contact logic output

Normally open (NO)Corresponds to a sensor whose output changes to the closed state when an object is present in the operating zone.

Normally closed (NC)Corresponds to a sensor whose output changes to the closed state when an object is present in the operating zone.

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4-wire technique cNO output/PNP and NPN NO + NC output/NPN NO + NC output/PNP

These sensors comprise 2 wires for the supply and 1 wire for each output signal3-wire technique cNO output/NPN NO output/PNP

These sensors comprise 2 wires for the supply and 1 wire for the output signalPNP type: switching the positive side to the loadNPN type: switching the negative side to the load

Sensors with analogue output Operation

The characteristic feature of these sensors is the output which delivers a signal (either current or voltage) that is proportional to the distance of the object being detected. Within the detection limits, which are adjustable using teach mode, the value of the output signal increases as the object moves away.When an object is detected, an LED indicator (D) illuminates and its luminosity increases in relation to the value of the output signal. The slope of the signal can simply be changed using button.

AdvantagesVisual information available relating to the sensor/object distance.Protection against reverse polarity.Protection against overloads and short-circuits.No residual current, low voltage drop.

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LED

Output state

LED

Output state

Object present

NO output

Object present

NC output

LED

Output state

LED

Output state

Object present

NO output

Object present

NC output

NC contactNO contact NC contactNO contact

+

NPN

PNP

NO

NO

+

NPN

PNP

NO

NO

+

NPN NC

NO

+

NPN NC

NO

+

PNP NC

NO

+

PNP NC

NO

+

NPN

+

NPN

+

PNP

+

PNP

10 V / 20 mA

0 V / 4 mA

D

Blind zone

Output

Detection limits (adjustable)

Object

10 V / 20 mA

0 V / 4 mA

D

Blind zone

Output

Detection limits (adjustable)

Object

General (continued)

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Ultrasonic sensors 2 OsiSense XX

Power supply DC sourceCheck that the voltage limits of the sensor and the acceptable level of ripple, are compatible with the supply used.

AC source (comprising transformer, rectifi er, smoothing capacitor)The supply voltage must be within the operating limits specifi ed for the sensor.

Where the voltage is derived from a single phase AC supply, the voltage must be rectifi ed and smoothed to ensure that:

the peak voltage of the DC supply is lower than the maximum voltage rating of the sensor.Peak voltage = nominal voltage x 2the minimum voltage of the DC supply is greater than the minimum voltage rating of the sensor, given that:ΔV = (I x t) / CΔV = maximum ripple: 10% (V), I = anticipated load current (mA), t = period of 1 cycle (10 ms full-wave rectifi ed for a 50 Hz supply frequency), C = capacitance (μF).As a general rule, use a transformer with a lower secondary voltage (Ue) than the required DC voltage (U).

Example: a 18 V to obtain c 24 V.

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Setting-up precautions MountingMounting distance between ultrasonic sensors

If 2 standard sensors are mounted too close to each other, the wave transmitted by one sensor is likely to interfere with the other and result in erratic operation.In order to avoid this, it is necessary to adhere to the minimum distances between sensors.

Maximum tightening torque Cylindrical sensors

Diametermm

Tightening torque

Flat sensors Screw Tightening torque

XXp12p Ø 12 0.7 N.m XXpFp M3 0.7 N.mXXp8p Ø 18 1 N.m XXpKp M4 1 N.mXXp0p Ø 30 1.35 N.m XXpVp M3 0.7 N.mXXpV3p – 1.35 N.m Ø 18 1 N.m

InterchangeabilityUsing the indexed fi xing clamp, the assembly is similar to a block type sensor.

CablingElectrical connection

Connect the sensor before switching on the supply

Length of cableNo limitation up to 200 m or up to a line capacitance of < 0.1 μF.It is, however, advisable to take into account the voltage drop on the line.

Separation of control and power cablesThe sensors are immune to electrical interference encountered in normal industrial conditions.Where extreme conditions of electrical “noise” could occur (large motors, spot welders, etc.), it is advisable to protect against transients in the normal way:

suppress interference at source,separate power and control wiring from each other,smooth the supply,limit the length of cable.

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e

e

Mounting side by sidee u Sn

Mounting face to facee u 4 Sn max.

e

e

Mounting side by sidee u Sn

Mounting face to facee u 4 Sn max.

General (continued)

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Ultrasonic sensors 2 OsiSense XX

Setting-up precautions (continued) Connection in seriesThis connection method is not recommended.

Correct operation of the sensors cannot be assured and, if this method is used, tests must be made before installation. The following points should be taken into account:

Sensor 1 carries the load current in addition to the no-load current consumption values of the other sensors connected in series. For certain models, this connection method is not possible unless a current limiting resistor is used.When in the closed state, each sensor will produce a voltage drop and, therefore, the load voltage should be selected accordingly.As sensor 1 closes, sensor 2 will not operate until a certain time “T” has elapsed (corresponding to the fi rst-up delay) and likewise for the following sensors in the sequence.“Flywheel” diodes should be used when the load being switched is inductive.

b

Sensors and units in series with an external mechanical contactThe following points should be taken into account:

When the mechanical contact is open, the sensor is not supplied.When the contact closes, the sensor will not operate until a certain time “T” has elapsed (corresponding to the fi rst-up delay).

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Connection in parallelNo specifi c restrictions. The use of “fl ywheel” diodes is recommended when an inductive load (relay) is being switched.

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Capacitive load (C > 0.1 mF)At switch-on, it is necessary to limit (by resistor) the charging current of the capacitive load C.

The voltage drop in the sensor can also be taken into account by subtracting it from the supply voltage for calculation of R.

R =

b

Load comprising an incandescent lampIf the load comprises an incandescent lamp, the cold state resistance can be 10 times lower than the hot state resistance. This can cause very high current levels on switching. Fit a pre-heat resistance in parallel with the sensor.

R = U2

Px 10 where U = supply voltage and P = lamp power

b

Detection Infl uencing factors

The ultrasonic sensors are particularly suited to the detection of a hard object with a fl at surface perpendicular to the detection axis.

However, the correct operation of the ultrasonic sensor can be disrupted by:air currents, which can accelerate or divert the acoustic wave transmitted by the sensor (ejection of part by air jet),high temperature gradients within the detection zone: an object emitting considerable heat can create zones of varying temperature that will modify the propagation time of the wave and thus prevent reliable operation,sound insulators: sound absorbing materials (cotton, fabrics, rubber, etc.),the angle between the face of the object to be detected and the reference axis of the sensor:when the angle is offset from 90°, the wave is no longer refl ected back along the sensor axis and the operating distance is reduced. The greater the distance between the sensor and the target, the greater the effect. Detection is not possible when the angle exceeds ± 10°. the shape of the object to be detected: similar to the example above, an excessively angular object can be diffi cult to detect 1.

Detection systemDirect refl ection mode

In this mode, it is the object itself that refl ects the ultrasonic wave back to the sensor which, in turn, switches its output. It is the most widely used and the most simple mode.

Refl ex or beam break modeThe sensor is in a permanently detecting state on a fi xed background of the machine and when the object to be detected breaks the acoustic beam the output switches state 2.This mode is particularly recommended in cases where the shape of the object changes (irregular, angular, non perpendicular) and also for objects that absorb sound (see above).Caution: in refl ex mode, the NO function opens when an object is present and the NC function closes when an object is present.In cases where space is restricted, a refl ector 3 and 4, angled at 45°, can be used. This system can be used for both the direct refl ection and refl ex modes. This refl ector can be a fl at part of the machine or a separate element.

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bv

v

Sensor 1

Sensor 2

Sensor 3

Sensor 1

Sensor 2

Sensor 3

– R

– C

– R

– CU (supply)I max. (sensor)U (supply)I max. (sensor)

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Refl ector

2

Refl ector

3

4

Target

Refl ector

3

4

Target

Refl ector

General (continued)

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References

Fixed sensing distance sensorsSensors Sensing

distance (Sn)

Function Connection Output Reference Weight

m kgØ 12 0.05 NO + NO M8 connector PNP/NPN XX5 12A1KAM8 0.011

0.10 NO M8 connector NPN XX5 12A2NAM8 0.011PNP XX5 12A2PAM8 0.011

Ø 18 0.15 NO + NO M12 connector PNP/NPN XX5 18A1KAM12 0.033

Adjustable sensing distance sensorsØ 18 0.50

(adjustable)NO Pre-cabled

(L = 2 m)NPN XX5 18A3NAL2 0.080PNP XX5 18A3PAL2 0.080

M12 connector NPN XX5 18A3NAM12 0.033PNP XX5 18A3PAM12 0.033

Ø 30 1 (adjustable)

NO + NO M12 connector PNP/NPN XX6 30A1KAM12 0.090NO M12 connector NPN XX6 V3A1NAM12 0.090

PNP XX6 V3A1PAM12 0.090NO + NC M12 connector NPN XX6 30A1NCM12 0.090

XX6 30S1NCM12 (1) 0.090PNP XX6 30A1PCM12 0.090

XX6 30S1PCM12 (1) 0.0908 (adjustable)

NO + NC M12 connector NPN XX6 30A3NCM12 0.110PNP XX6 30A3PCM12 0.110

(1) Stainless steel 303 case.

AccessoriesTeach pushbuttonTeach pushbutton For use with

sensorsReference Weight

kgSelection of detection windowInput: M12 female connectorOutput: M12 male connector

XX5 18A3pAM12and XX6 V3ApAM12

XXZ PB100 0.035

Cabling accessories (4-wire output) (2)Connectors

For use with sensor

Type ofconnection

Reference Weightkg

M8, 3-pin Ø 12 IDC Straight XZ CC8FDM30V 0.010Elbowed XZ CC8FCM30V 0.010

M8, 4-pin Ø 12 Solder terminals Straight XZ CC8FDM40S 0.010Elbowed XZ CC8FCM40S 0.010

M12 Ø 18, Ø 30 Screw terminals, metal clamping ring

Straight XZ CC12FDM40B 0.020Elbowed XZ CC12FCM40B 0.020

Screw terminals, plastic clamping ring

Straight XZ CC12FDP40B 0.020

Elbowed XZ CC12FCP40B 0.020

Pre-wired connectors

For use with sensor

Type Lengthm

Reference Weightkg

M8, 3-pin Ø 12 Straight 2 XZ CP0166L2 (3) 0.080Elbowed 2 XZ CP0266L2 (3) 0.080

M12 Ø 18, Ø 30 Straight 2 XZ CP1141L2 (3) 0.090Elbowed 2 XZ CP1241L2 (3) 0.090

Fixing accessories Description For use with

sensorReference Weight

kgFixing clamps Ø 12 XSZ B112 0.006

Ø 18 XSZ B118 0.01090° fi xing bracket Ø 12 XXZ 12 0.025

Ø 18 XUZ A118 0.038Ø 30 XXZ 30 0.115

3D fi xing kit (4) M12 rod Ø 12, Ø 18 and Ø 30 XUZ 2001 0.050Support for M12 rod

Ø 12, Ø 18 and Ø 30 XUZ 2003 0.160

Ball-joint mounted fi xing bracket

Ø 12 XUZ B2012 0.175Ø 18 XUZ B2003 0.175Ø 30 XUZ B2030 0.160

(2) For 3-wire cabling accessories, refer to the Global Detection catalogue.(3) For a 5 m long cable replace L2 by L5; for a 10 m long cable replace L2 by L10.(4) To obtain a 3D fi xing kit, order:

rod support XUZ 2003, M12 rod XUZ 2001 and ball-joint mounted fi xing bracket XUZ B20pp

XX5 12A1KAM8

XZ CC12FDp40B

XZ CP1041Lp

5645

46

XXZ PB100

5645

30

5645

47

XX5 18A1KAM12

XX5 18A3ppL2

5376

88

XX5 18A3pAM12

5327

13

5322

43

XX6 30A1KAM12

5645

31

XX6 30A3pCM12

5645

33

5645

34

5645

35

5645

32

XSZ B11p XUZ A118

5324

17

3D fi xing kit example

5377

27

XX6 V3A1pCM12

XUZ 2003

XUZ 2001 B20XUZ

XX5 12A1KAM8

XZ CC12FDp40B

XZ CP1041Lp

5645

46

XXZ PB100

5645

30

5645

47

XX5 18A1KAM12

XX5 18A3ppL2

5376

88

XX5 18A3pAM12

5327

13

5322

43

XX6 30A1KAM12

5645

31

XX6 30A3pCM12

5645

33

5645

34

5645

35

5645

32

XSZ B11p XUZ A118

5324

17

3D fi xing kit example

5377

27

XX6 V3A1pCM12

XUZ 2003

XUZ 2001 B20XUZ

Ultrasonic sensorsOsiSense XXCylindrical plastic case, M12 x 1, M18 x 1, M30 x 1.5DC supply, solid-state output

General:page 6/4

Characteristics:page 6/10

Dimensions:pages 6/12 and 6/13

Schemes:page 6/15

6/11

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Characteristics, setting-up

Sensor type XX5 12A1pppp

XX5 12A2pppp

XX5 18A1pppp

XX5 18A3pM12

XX5 18A3ppL2

XX6 V3A1pppp

XX6 30A1pppp30S1pppp

XX6 30A3pppp

CharacteristicsProduct certifi cations e, UL e, UL,

CSAe, UL e, UL, CSA

Conformity to standards IEC 60947-5-2, UL508 pending and CSA C22-2 n° 14 pendingConnection Connector M8, 4-pin M8, 3-pin M12, 4-pin M12, 4-pin – M12, 4-pin M12, 4-pin M12, 4-pin

Pre-cabled – – – – Length = 2 m4 x 0.008 mm2

– – –

Sensing range mm 6.4…51 6.4…102 19…152 51…508 51…508 100...1000 51…991 203…8000Nominal sensing distance (Sn)

m 0.05 0.1 0.15 0.50 0.50 1 1 8

Detection distance mm Fixed Remotely adjustable using external teach button

Adjustable using teach button on sensor

Blind zone (no object must pass through this zone whilst the sensor is operating)

mm 0…6.4 0…6.4 0…19 0…51 0…51 0...100 0…51 0…203

Differential travel mm < 0.7 < 0.7 < 0.35 < 2.5 < 2.5 < 2.5 < 2.5 < 12.7Transmission frequency kHz 500 300 300 180 200 75Repeat accuracy mm ± 0.7 ± 1.27 ± 1.27 ± 1.6 ± 0.9 ± 2.54Overall beam angle (see detection lobe) 11° 10° 8° 6° 6° 7° 10° 16°Minimum size of object to be detected Cylinder Ø 2.5 mm or

fl at bar 1 mm wideCylinder Ø 1.6 mm

Cylinder Ø 2.5 mm up to a sensing distance of 150 mm

Cylinder Ø 2.5 mm up to a sensing distance of 150 mm

Cylinder Ø 50 mm up to a sensing distance of 1000 mm

Cylinder Ø 1.6 mm up to a sensing distance of 635 mm

Cylinder Ø 50.8 mm up to a sensing distance of 4732 mm

Degree of protection Conforming to IEC 60529 and IEC 60947-5-2

IP 67 IP 67 IP 65 IP 67

Storage temperature °C - 40…+ 80Operating temperature °C - 20…+ 65 0…+ 50 - 20…+ 65 - 20…+ 65 0…+ 70 0…+ 60 - 20…+ 60Materials Case ULTEM® Valox® Valox® Valox® ULTEM® ULTEM®

Stainless steel 303 for XX6 30AS1pppp

Sensing face Epoxy Silicone Epoxy Epoxy Epoxy Silicone EpoxyVibration resistance Conforming to IEC 60068-2-6 Amplitude ± 1 mm (f = 10…55 Hz)Mechanical shock resistance

Conforming to IEC 60068-2-27 30 gn, duration 11 ms, in all 3 axes

Resistance to electromagnetic interferenceElectrostatic discharges Conforming to IEC 61000-4-2 kV 8, level 4Radiated electromagnetic fi elds

Conforming to IEC 61000-4-3 V/m 10, level 3

Fast transients Conforming to IEC 61000-4-4 kV 1, level 3LED indicators Output state Yellow

LEDYellow LED

– Yellow LED

Power on Green LED

Green LED

– Green LED –

Setting-up assistance – – – Dual colour LED Multicolour LEDRated supply voltage V c 12…24 V with protection against reverse polarityVoltage limits (including ripple) V c 10…28 VCurrent consumption, no-load mA 25 60 40 40 60 50 50Switching capacity mA < 100 (PNP and NPN) with overload and short-circuit protectionVoltage drop V < 1 (NPN); < 1.5 (PNP)Maximum switching frequency Hz 125 125 80 40 40 70 10 2Delays First-up ms 20 20 350 100 100 75 720 800

Response ms 2 3 3 10 10 15 20 200Recovery ms 2 3 3 10 10 75 20 200

Deviation angle from 90° of he object to be detected

± 10° ± 10° ± 10° ± 7° ± 7° ± 5° ± 7° ± 5°

Setting-upMinimum mounting distances Side by side Face to face

e: respect the distances indicated on the detection curves shown on page 6/14.

e = 4 x Sn max.

ee

Ultrasonic sensorsOsiSense XXCylindrical plastic case, M12 x 1, M18 x 1, M30 x 1.5DC supply, solid-state output

General:page 6/4

References:page 6/10

Dimensions:pages 6/12 and 6/13

Schemes:page 6/15

6/12

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8

9

10

Dimensions

DimensionsXX5 12AppAM8

M12x1

5038

58

XX5 18A1KAM12 XX5 18A3ppL2 XX5 18A3pAM12

65

51

M18x1

74

M18x1

63,7

49,5

43,3

4,7

M18x1

77,6

43,28,9 4,8

M12x1

XX6 30A1ppM12/ XX6 30S1ppM12 XX6 V3A1pAM12 XX6 30A3ppM12

8595

45 20

M30x1,5 M30x1

95,2378,9 3,2

M12x1

Ø27

,2

117,35

42,164,3

M30x1,5

Ø43

,2

XXZ PB100

63

1614,5

(1) M12x1

20

(1) Cable, length: 152.4 mm.

Ultrasonic sensorsOsiSense XXCylindrical plastic case, M12 x 1, M18 x 1, M30 x 1.5DC supply, solid-state output

General:page 6/4

References:page 6/10

Characteristics:page 6/11

Schemes:page 6/15

6/13

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Dimensions (continued)

DimensionsAccessoriesXUZ A118 XXZ 12, XXZ 30

90° fi xing bracket (Ø 18) 90° fi xing bracket (Ø 12 and Ø 30)

XXZ a b c c1 e H G G1 Ø Ø112 35 40 33 18 2 31 18 18 25 1330 67 65 52 25 3 51 35 33 50 31

XSZ B112, XSZ B118 XUZ 2001 XUZ 2003Fixing clamps (Ø 12 and Ø 18) M12 rod Support for M12 rod

XSZ a a1 b b1 b2 ØB112 21.9 14.5 16 15.5 8.5 12B118 26 15.7 22.3 20.1 11.5 18(1) 2 elongated holes Ø 4 x 8.

XUZ B2012 XUZ B2003 XUZ 2030Ball-joint mounted fi xing bracket (Ø 12) Ball-joint mounted fi xing bracket (Ø 18) Ball-joint mounted fi xing bracket (Ø 30)

2,5 Ø18,2

35

28

1

15

206,5

6,5

=

10

=

16,5

= =

502,5 Ø18,2

35

28

1

15

206,5

6,5

=

10

=

16,5

= =

50

a

10Ø5Ø1

G1 Ø

G

H

c1

c

e

b

a

10Ø5Ø1

G1 Ø

G

H

c1

c

e

b

4 822,3

(1)

38,3

b

b2

a

3,5

b1

a1

4 822,3

(1)

38,3

b

b2

a

3,5

b1

a1

126

5055

132

40

126

5055

132

40 23

40

M12

1,9

12

19

53

36

1919

23

40

M12

1,9

12

19

53

36

1919

5,7

22,9

40

33

36

76,5

M4

Ø12,4

67

5,7

22,9

40

33

36

76,5

M4

Ø12,4

67

5,7

22,9

40

33

36

76,5

M4

Ø18,5

67

5,7

22,9

40

33

36

76,5

M4

Ø18,5

67

6

22,9

46,324

,1

42,2

90,5

M3

81,7

13

Ø30,56

22,9

46,324

,1

42,2

90,5

M3

81,7

13

Ø30,5

Ultrasonic sensorsOsiSense XXCylindrical plastic case, M12 x 1, M18 x 1, M30 x 1.5DC supply, solid-state output

General:page 6/4

References:page 6/10

Characteristics:page 6/13

Schemes:page 6/15

6/14

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Curves

Detection curvesXX5 12A1KAM8 XX5 12A2pNAM8 XX5 18A1KAM12

0 10 20 30 40 50 60-20

-10

10

20mm

mm cm2 4 6 8 100

10

-10

20

-20

mm

100 150 200500mm

40

-40

80

-80

mm

XX5 18A3ppL2/XX5 18A3pAM12 XX6 30A1pCM12 XX6 30A3pCM12

65 190 320 445 570mm

0

mm

100

-100

200

-20020 40 60 80 100

cm0

100

200

-100

-200

mm

2 4 6 8 m0

200

-200

400

-400

cm

-100

100

300

-300

XX6 V3A1

20 40 60 80 100cm

0

100

200

-100

-200

mm

Blind zone

Ultrasonic sensorsOsiSense XXCylindrical plastic case, M12 x 1, M18 x 1, M30 x 1.5DC supply, solid-state output

General:page 6/4

References:page 6/10

Characteristics:page 6/11

Dimensions:pages 6/12 and 6/13

Schemes:page 6/15

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Schemes

Wiring schemesM8 connectorXX5 12A1KAM8 XX5 12A2p

4-wire type NO outputs, PNP and NPN 3-wire type NO outputs, NPN NO outputs, PNP

1 (+) 2 PNP output3 (-) 4 NPN output

(-) BU (Blue) (+) BN (Brown)WH (White) BK (Black)

1 (+) 3 (-)4 NPN or PNP output

(-) BU (Blue) (+) BN (Brown)BK (Black)

M12 connectorXX5 18A1KAM12 XX5 18A3p, XX6 V3p

4-wire type NO outputs, PNP and NPN 3-wire type NO outputs, NPN NO outputs, PNP

1 (+) 2 PNP output3 (-) 4 NPN output

(-) BU (Blue) (+) BN (Brown)WH (White) BK (Black)

1 (+) 2 Teach input3 (-) 4 NPN or PNP output

(-) BU (Blue) (+) BN (Brown)BK (Black)WH (White)

Pre-cabledXX5 18A3ppL2PNP output NPN output

+

BN

BK

BUWH

XX6 30A1KAM12 XX6 30AppCM124-wire type NO outputs, PNP and NPN NO + NC outputs, NPN NO + NC outputs, PNP

1 (+) 2 PNP output3 (-) 4 NPN output

(-) BU (Blue) (+) BN (Brown)WH (White) BK (Black)

(-) BU (Blue) (+) BN (Brown)WH (White) BK (Black)

Wiring for teaching of detection windowUsing external contact XX5 18A3p/XX6 V3p

Using XXZ PB100

3/BU

1/BN2/WH

4

41

13

3

4

1

32

24

1

3

Sensor side

M12 male connector

M12 female connector

Output XXZ PB1003/BU

1/BN 1/BN

NO2/WH

4/BK

3/BU

4/BK

XX5 18A3p/XX6V3p XXZ PB100

4

3

2

1

4

3

2

12/WH

3/BU

4/BK

1/BN

NPNPNP 2/WH

3/BU

4/BK

1/BN

NPNPNP

4

1 3

4

1 3 3/BU

4/BK

1/BN

NPN

3/BU

4/BK

1/BN

NPN4/BK

3/BU

1/BN

PNP 4/BK

3/BU

1/BN

PNP

3

2

4

1

3

2

4

12/WH

3/BU

4/BK

1/BN

NPNPNP 2/WH

3/BU

4/BK

1/BN

NPNPNP

3

2

4

1

3

2

4

12/WH

3/BU

4/BK

1/BN

NPN

2/WH

3/BU

4/BK

1/BN

NPN

2/WH3/BU

4/BK

1/BN

PNP

2/WH3/BU

4/BK

1/BN

PNP

3

2

4

1

3

2

4

12/WH

3/BU

4/BK

1/BN

NPNPNP 2/WH

3/BU

4/BK

1/BN

NPNPNP

3/BU

2/WH 4/BK

1/BN

NPN NC

NO

3/BU

2/WH 4/BK

1/BN

NPN NC

NO3/BU

2/WH4/BK

1/BNPNP NC

NO

3/BU

2/WH4/BK

1/BNPNP NC

NO

Ultrasonic sensorsOsiSense XXCylindrical plastic case, M12 x 1, M18 x 1, M30 x 1.5DC supply, solid-state output

General:pages 6/4

References:page 6/10

Characteristics:page 6/11

Dimensions:pages 6/12 and 6/13

Schemes:page 6/15

Load

+

BN

BK

BUWH

Load

TeachTeach

6/16

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9

10

Ultrasonic sensors 2 OsiSense XXPlastic case, fl at formatDC supply, solid-state output

Fixed sensing distance sensorsSensors

mm

Sensing distance (Sn)m

Function Output Reference Weight

kg7.6 x 19 x 33 0.10 NO NPN XX7 F1A2NAL01M12 0.040

PNP XX7 F1A2PAL01M12 0.040

16 x 30 x 74 0.25 NO NPN XX7 K1A2NAM12 0.050

PNP XX7 K1A2PAM12 0.050

Adjustable sensing distance sensorsSensors

mm

Sensing distance (Sn)m

Function Output Reference Weight

kg18 x 33 x 60+ Ø 18

0.50 (adjustable)

NO NPN XX7 V1A1NAM12 0.060

PNP XX7 V1A1PAM12 0.060

AccessoriesDescription For use with

sensorReference Weight

kgTeach pushbuttonSelection of detection windowInput: M12 female connectorOutput: M12 male connector

XX7 V1A1pAM12 XXZ PB100 0.035

Cabling accessories Connectors

Type Reference Weightkg

M12 Screw terminals, metal clamping ring

Straight XZ CC12FDM40B 0.020

Elbowed XZ CC12FCM40B 0.020

Screw terminals, plastic clamping ring

Straight XZ CC12FDP40B 0.020

Elbowed XZ CC12FCP40B 0.020

Pre-wired connectors

Type Cable lengthm

Reference Weight

kgM12 Straight 2 XZ CP1141L2 0.090

5 XZ CP1141L5 0.19010 XZ CP1141L10 0.370

Elbowed 2 XZ CP1241L2 0.0905 XZ CP1241L5 0.19010 XZ CP1241L10 0.370

Fixing accessories Description For use with

sensorReference Weight

kg90° fi xing bracket XX7 F XXZ 1933 0.025

XX7 V XUZ A118 0.038Flat mounting plate XX7 K XXZ 3074F 0.025Cranked mounting plate XX7 K XXZ 3074S 0.075

5645

42

XXZ 1933

5645

42

XXZ 1933

XX7 F1A2pAL01M12

XX7 K1A2pAM12XX7 V1A1pAM12

XZ CC12FDp40B

XXZ PB100

XZ CP1141Lp

References

General:page 6/4

Characteristics:page 6/17

Dimensions:page 6/18

Schemes:page 6/19

5322

49

XXZ 3074F

5322

50

XXZ 3074S

6/17

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2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

Ultrasonic sensors 2 OsiSense XXPlastic case, fl at formatDC supply, solid-state output

Sensor type XX7 F1A2pAL01M12 XX7 K1A2pAM12 XX7 V1A1pAM12

CharacteristicsProduct certifi cations e, UL, CSAConformity to standards IEC 60947-5-2, UL508 pending and CSA C22-2 n° 14 pendingConnection Connector M12, 4-pin, on 152 mm

fl ying leadM12, 4-pin M12, 4-pin

Sensing range mm 6.2…102 51…254 51…508Nominal sensing distance (Sn) m 0.1 0.25 0.5 Operating distance mm 6.4…102 Fixed 51…254 Fixed Adjustable using teach

modeBlind zone (no object must pass through this zone whilst the sensor is operating)

mm 0…6.4 0…51 0…51

Differential travel mm < 0.7 < 0.35 < 2.5Transmission frequency kHz 500 500 300Repeat accuracy mm ± 0.7 ± 0.7 ± 1.27Overall beam angle (see detection lobe) 14° 14° 12°Minimum size of object to be detected Cylinder Ø 2.5 mm or fl at

bar 1 mm wideCylinder Ø 1.6 mm Cylinder Ø 2.5 mm or fl at

bar 1 mm wide for a sensing distance of 150 mm

Degree of protection Conforming to IEC 60529 and IEC 60947-5-2

IP 67

Storage temperature °C - 40…+ 80Operating temperature °C - 20…+ 65 0…+ 50 - 20…+ 65Materials Case ULTEM® ULTEM® Valox®

Sensing face Epoxy Silicone EpoxyVibration resistance Conforming to

IEC 60068-2-6Amplitude ± 1 mm (f = 10…55 Hz)

Mechanical shock resistance Conforming to IEC 60068-2-27

30 gn, duration 11 ms, in all 3 axes

Resistance to electromagnetic interferenceElectrostatic discharges Conforming to

IEC 61000-4-2kV 8, level 4

Radiated electromagnetic fi elds Conforming to IEC 61000-4-3

V/m 10, level 3

Fast transients Conforming to IEC 61000-4-4

kV 1, level 3

LED indicators Output state Yellow LEDPower on Green LEDSetting-up assistance – – LED

Rated supply voltage V c 12…24 V with protection against reverse polarityVoltage limits (including ripple) V c 10…28 VCurrent consumption, no-load mA 25 60 40Switching capacity mA < 100 (PNP and NPN) Voltage drop V < 1 (PNP and NPN)Maximum switching frequency Hz 100 80 40Delays First-up ms 20 350 100

Response ms 4 5 10Recovery ms 4 5 10

Setting-upMinimum mounting distancesSide by side Face to face

e: respect the distances indicated on the detection curves shown on page 6/19.

e u 4 x Sn max.

ee ee

Characteristics,setting-up

General:pages 6/4

References:page 6/16

Dimensions:page 6/18

Schemes:page 6/19

6/18

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10

Ultrasonic sensors 2 OsiSense XXPlastic case, fl at formatDC supply, solid-state output

DimensionsXX7 F1A2pAL01M12 XX7 K1A2pAM12

(1) Cable, length: 152 mm.

XX7 V1A1pAM12

Teach pushbutton Fixing accessoriesXXZ PB100 XXZ 1933

90° fi xing bracket

(1) Cable, length: 152.4 mm.

XXZ 3074F XXZ 3074SFlat mounting plate Cranked mounting plate

1319 17

7,6

203

33

40

(1) 2x 3,5M12x1

1319 17

7,6

203

33

40

(1) 2x 3,5M12x116,3

84,4

74

4024

30 214,

5

2x 4,2

16,384,4

74

4024

30 214,

5

2x 4,2

18

8,9 M12x16g

M18x16g

31

16,5

33

43,8

60

24,1

4,5

37,5

2x 3,2

18

8,9 M12x16g

M18x16g

31

16,5

33

43,8

60

24,1

4,5

37,5

2x 3,2

63

1614,5

(1) M12x1

20

63

1614,5

(1) M12x1

20

28,6

28,6

12,8 3

19

4,5

13

133

13 3

3,5

28,6

28,6

12,8 3

19

4,5

13

133

13 3

3,5

7,14

40

215,

5

23,4

7,4

5,6

36,6 9,9

562,75

79 4x 4,2

7,14

40

215,

5

23,4

7,4

5,6

36,6 9,9

562,75

79 4x 4,2

44,525,4

38,1

2,75

215,

5

23,4

7,436,6 9,9

40 5,656

79

7,14

4x 4,2

44,525,4

38,1

2,75

215,

5

23,4

7,436,6 9,9

40 5,656

79

7,14

4x 4,2

Dimensions

General:page 6/4

References:page 6/16

Characteristics:page 6/17

Schemes:page 6/19

6/19

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2

3

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6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

Ultrasonic sensors 2 OsiSense XXPlastic case, fl at formatDC supply, solid-state output

Detection curvesXX7 F1A2pAL01M12 XX7 K1A2pAM12 XX7 V1A1pAM12

Blind zone

Wiring schemesM12 connector XX7 F1A2NAL01M12 (1),

XX7 K1A2NAM12, XX7 V1A1NAM12XX7 F1A2PAL01M12 (1), XX7 K1A2PAM12, XX7 V1A1PAM12

3-wire type

1 (+)2 On sensors XX7 V1A1pAM12, terminal 2 is reserved for the teach pushbutton.3 (-)4 NPN or PNP output

NO outputs, NPN NO outputs, PNP

(-) BU (Blue) (+) BN (Brown)BK (Black)WH (White)

(1) Remote connector on fl ying lead approximately 15 cm long.

XXZ PB100 (teach mode pushbutton for XX7 V1A1pAM12)

1 (+) BN (Brown)2 WH (White)3 (-) BU (Blue) 4 BK (Black)

cm2 4 6 8 100

10

-10

20

30

-20

-30

mm

cm2 4 6 8 100

10

-10

20

30

-20

-30

mm

10 15 20 25 30 3550cm

40

-40

80

-80

mm

10 15 20 25 30 3550cm

40

-40

80

-80

mm

65 190 320 445 570mm

0

mm

100

-100

200

-20065 190 320 445 570

mm0

mm

100

-100

200

-200

3

2

4

1

3

2

4

1

2/WH

3/BU

4/BK

1/BN

NPN

2/WH

3/BU

4/BK

1/BN

NPN

2/WH3/BU

4/BK

1/BN

PNP

2/WH3/BU

4/BK

1/BN

PNP

4

41

13

3

4

1

32

24

1

3

Sensor side

M12 male connector

M12 female connector

Output XXZ PB100

4

41

13

3

4

1

32

24

1

3

Sensor side

M12 male connector

M12 female connector

Output XXZ PB100

3/BU

1/BN 1/BN

NO2/WH

4/BK

3/BU

4/BK

XX7 V1A1p XXZ PB100

3/BU

1/BN 1/BN

NO2/WH

4/BK

3/BU

4/BK

XX7 V1A1p XXZ PB100

Curves, schemes

General:page 6/4

References:page 6/16

Characteristics:page 6/17

Dimensions:page 6/18

6/20

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2

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8

9

10

1

2

3

4

5

6

7

8

9

10

Ultrasonic sensors 2 OsiSense XXPlastic case, cylindrical type and fl at formatSensors with analogue output signal 0…10 V or 4-20 mA

Cylindrical sensorsSensors Sensing

distance (Sn)m

Analogue output(Slope selection using teach button)

Reference Weight

kgØ 18 0.5 4-20 mA XX9 18A3C2M12 0.033

0-10 V XX9 18A3F1M12 0.033

Ø 30 1 (adjustable) 4-20 mA XX9 30A1A2M12 0.095XX9 30S1A2M12 (1) 0.095

0-10 V XX9 30A1A1M12 0.095XX9 30S1A1M12 (1) 0.095

4-20mA XX9 V3A1C2M12 0.0900-10 V XX9 V3A1F1M12 0.090

8 (adjustable) 4-20 mA XX9 30A3A2M12 0.1150-10 V XX9 30A3A1M12 0.115

(1) Stainless steel 303 case.

Flat format sensorsSensors Sensing

distance (Sn)m

Analogue output(Slope selection using teach button)

Reference Weight

kg18 x 33 x 60 + Ø 18

0.5 (adjustable) 4-20 mA XX9 V1A1C2M12 0.0900-10 V XX9 V1A1F1M12 0.060

AccessoriesTeach pushbuttonsTeach pushbuttons For use with

sensorsReference Weight

kgSelection of detection windowInput: M12 female connectorOutput: M12 male connector

XX9 18Ap, XX9 V3Ap XXZ PB100 0.035

Cabling accessories Connectors

Type Reference Weightkg

M12 Metal clamping ring

Straight XZ CC12FDM40B 0.020Elbowed XZ CC12FCM40B 0.020

Plastic clamping ring

Straight XZ CC12FDP40B 0.020Elbowed XZ CC12FCP40B 0.020

Pre-wired connectors

Type Cable lengthm

Reference Weightkg

M12 Straight 2 XZ CP1141L2 0.0905 XZ CP1141L5 0.19010 XZ CP1141L10 0.370

Elbowed 2 XZ CP1241L2 0.0905 XZ CP1241L5 0.19010 XZ CP1241L10 0.370

Fixing accessories Description For use with

sensorReference Weight

kg90° fi xing bracket Ø 18 XUZ A118 0.038

Ø 30 XXZ 30 0.115Fixing clamp Ø 80 XSZ BD10 0.0653D fi xing kit (2) M12 rod XUZ 2001 0.050

Support for M12 rod XUZ 2003 0.160Ball-joint mounted fi xing bracket XUZ B2030 0.160

(2) To obtain a 3D fi xing kit, order: rod support XUZ 2003, M12 rod XUZ 2001 and ball-joint mounted fi xing bracket XUZ B2030

XX9 V3A1ppM12

5377

27

XX9 V3A1ppM12

5377

2756

4548

5645

48

5645

3156

4531

XX9 V1A1ppM12

5645

41

XX9 V1A1ppM12

5645

41

XUZ 2003

XUZ 2001 B2030XUZ

3D fi xing kit example

XUZ 2003

XUZ 2001 B2030XUZ

3D fi xing kit example

XX9 30A1ApM12

XZ CC12FDp40B

XZ CP1041Lp

References

XX9 30A3ApM12

XX9 18A3ppM12

5327

13

XXZ PB100

5645

33

General:page 6/4

Characteristics:page 6/21

Dimensions:page 6/22

Schemes:page 6/23

6/21

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

Ultrasonic sensors 2 OsiSense XXPlastic case, cylindrical type and fl at formatSensors with analogue output signal 0…10 V or 4-20 mA

Sensor type XX9 18A3 XX9 V1A1 XX9 30A1 XX9 V3A1 XX9 30A3

CharacteristicsProduct certifi cations e, UL e, UL, CSAConformity to standards IEC 60947-5-2, UL508 pending and CSA C22-2 n° 14 pendingConnection Connector M12, 4-pinSensing range mm 51…508 51…508 51…991 100…1000 203…8000

Adjustable using teach modeNominal sensing distance (Sn) m 0.5 0.5 1 1 8Operating distance mm Adjustable using teach modeBlind zone (no object must pass through this zone whilst the sensor is operating)

mm 0…51 0…100 0…203

Transmission frequency kHz 300 200 180 75Repeat accuracy mm 1.27 ± 0.9 ± 0.9 ± 2.54Overall beam angle (see detection lobe) 6° 10° 7° 16°Minimum size of object to be detected Cylinder

Ø 1.6 mm Cylinder Ø 2.5 mm or fl at bar 1 mm wide for a sensing distance of 150 mm

Cylinder Ø 1.6 mm up to a sensing distance of 635 mm

Cylinder Ø 50 mm up to a sensing distance of 1000 mm

Cylinder Ø 50.68 mm up to a sensing distance of 4732 mm

Degree of protection Conforming to IEC 60529 and IEC 60947-5-2

IP 67 IP 67 IP 65

Storage temperature °C - 40…+ 80Operating temperature °C - 20…+ 65 0…+ 50 0…+ 70 - 20…+ 60Materials Case Valox® ULTEM® Valox® ULTEM®

Sensing face Epoxy Silicone EpoxyVibration resistance Conforming to

IEC 60068-2-6Amplitude ± 1 mm (f = 10…55 Hz)

Mechanical shock resistance Conforming to IEC 60068-2-27

30 gn, duration 11 ms, in all 3 axes

Resistance to electromagnetic interference8, level 4Electrostatic discharges Conforming to

IEC 61000-4-2kV

Radiated electromagnetic fi elds Conforming to IEC 61000-4-3

V/m 10, level 3

Fast transients Conforming to IEC 61000-4-4

kV 1, level 3

LED indicators Output state Yellow LEDPower on Green LEDSetting-up assistance Dual colour LED

Rated supply voltage(With protection against reverse polarity)

V c 12…24 V c 15…24 V c 15…24 V c 15…24 V

Voltage limits (including ripple) V c 10…28 VCurrent consumption, no-load mA 40 40 60 60 60Switching capacity Analogue output 4-20 mA: resistive load from 10 to 500 Ω max. (except for

XX9 V3A1p and XX9 D1A1p: 350 Ω) Analogue output 0-10 V: resistive load from 1 kΩ to unlimited (except for XX9 V3A1p and XX9 D1A1p: 2 kΩ)Overload and short-circuit protectionSlope selection using teach button

Delays First-up ms 100 720 75 1200Response ms 15 25 30 250Recovery ms 10 25 30 250

Deviation angle from 90° of the object to be detected

± 7° ± 8° ± 5° ± 5°

Setting-upMinimum mounting distances Side by side Face to face

e: respect the distances indicated on the detection curves shown on page 6/23.

e = 4 x Sn max.

eeee

Characteristics, setting-up

General:page 6/4

References:page 6/20

Dimensions:page 6/22

Schemes:page 6/23

6/22

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

Ultrasonic sensors 2 OsiSense XXPlastic case, cylindrical type and fl at formatSensors with analogue output signal 0…10 V or 4-20 mA

DimensionsXX9 18A3pppM12 XX9 30A1ApM12 XX9 30A3ApM12

M18x1

77,6

43,28,9 4,8

M12x1

8595

45 20

M30x1,5

117,35

42,164,3

M30x1,5

Ø43

,2

XX9 V3A1ppM12 XX9 V1A1ppM12

M30x1

95,2378,9 3,2

M12x1

Ø27

,2 18

8,9 M12x16g

M18x16g

31

16,5

3343

,8

60

24,1

4,5

37,5

65

2x 3,2

AccessoriesXXZ 30 XUZ A118

90° fi xing bracket 2,5 Ø18,2

35

28

115

206,5

6,5

=10

=

16,5

= =

50

67

10Ø531

33 50

35

51

25

52

2

65

XXZ PB10063

1614,5

(1) M12x1

20

(1) Cable, length: 152.4 mm.

Dimensions

General:page 6/4

References:page 6/20

Characteristics:page 6/21

Schemes:page 6/23

6/23

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

Ultrasonic sensors 2 OsiSense XXPlastic case, cylindrical type and fl at formatSensors with analogue output signal 0…10 V or 4-20 mA

CurvesDetection curvesXX9 18A3ppM12, XX9V3A1ppM12 XX9 30A1ppM12 XX9 30A3ppM12 XX9 V3A1ppM12

Blind zone

Output signal curves

The direction of the slope of the signal is obtained by teaching the fi rst limit:- D1 for rising ramp- D2 for falling ramp

Maximum deviation < 0.5%

Wiring schemesM12 connector XX9 30Ap/XX9 30Sp XX9 18Ap/XX9 V1Ap/XX9 V3Ap

4-wire type

1 (+)2 Signal return3 (-)4 Output signal

(-) BU (Blue) (+) BN (Brown)WH (White)BK (Black)

(-) BU (Blue) (+) BN (Brown)WH (White)BK (Black)

(-) BU (Blue) (+) BN (Brown)WH (White)BK (Black)

(-) BU (Blue) (+) BN (Brown)WH (White)BK (Black)

Wiring for teaching of detection windowUsing external contact XX9 18Ap/XX9 V3Ap

Using XXZ PB100

4

41

13

3

4

1

32

24

1

3

Sensor side

M12 male connector

M12 female connector

Output XXZ PB100

3/BU

1/BN2/WH

3/BU

1/BN 1/BN

NO2/WH

4/BK

3/BU

4/BK

XX5 18A3p/XX6V3p XXZ PB100

65 190 320 445 570mm

0

mm

100

-100

200

-20065 190 320 445 570

mm0

mm

100

-100

200

-200

10 20 30 40 50 60 70 80 90 100 1100

-100

-200

-300

-400

400

300

200

100

mm

cm10 20 30 40 50 60 70 80 90 100 1100

-100

-200

-300

-400

400

300

200

100

mm

cm2 4 6 8 m0

200

-200

400

-400

cm

-100

100

300

-300

2 4 6 8 m0

200

-200

400

-400

cm

-100

100

300

-300

20 40 60 80 100cm

0

100

200

-100

-200

mm

20 40 60 80 100cm

0

100

200

-100

-200

mm

3

2

4

1

3

2

4

1 2/WH3/BU

4/BK0...10 V1/BN

V 2/WH3/BU

4/BK0...10 V1/BN

V 2/WH3/BU

4/BK4...20 mA1/BN

mA 2/WH3/BU

4/BK4...20 mA1/BN

mA

4/BK

2/WH

0…10V

3/BU

1/BN

V

0...10 mA4/BK

2/WH

0…10V

3/BU

1/BN

V

0...10 mA 4/BK

2/WH

3/BU

1/BN

mA

4...20 mA4/BK

2/WH

3/BU

1/BN

mA

4...20 mA

Curves, schemes

1st teach on D2

D1 D2

D20

D1

D1 D2

0 V/4 mA

10 V/20 mA

Sensing range: D

Sensing range: adjustableBlind zone

Rising ramp output signal

Falling ramp output signal

1st teach on D1

2nd teach on D1

(2nd teach) (1st teach)

(1st teach) (2nd teach)

2nd teach on D2

General:page 6/4

References:page 6/20

Characteristics:page 6/21

Dimensions:page 6/22

6/24

4

References Ultrasonic sensorsOsiSense XX Sensors for monitoring 2 levelsCylindrical plastic case, M18 x 1 and M30 x 1.5DC supply, solid-state output

Sensors for monitoring levelsSensors Sensing distance

(Sn) mFunction Output Reference Weight

kgØ 18, threaded M18 x 1

2 emptying levels

0.5 (adjustable) NO NPN XX2 18A3NHM12 0.035PNP XX2 18A3PHM12 0.035

2 fi lling levels 0.5 (adjustable) NO NPN XX2 18A3NFM12 0.035PNP XX2 18A3PFM12 0.035

Ø 30, threaded M30 x 1.52 levels 2 independent outputs

1 (adjustable) NO NPN XX2 30A12NA00M12 0.090PNP XX2 30A12PA00M12 0.090

2 (adjustable) NO NPN XX2 30A22NA00M12 0.090PNP XX2 30A22PA00M12 0.090

2 emptying levels

1 (adjustable) NO + NC PNP XX2 30A10PA00M12 0.0902 (adjustable) NO + NC PNP XX2 30A20PA00M12 0.090

2 fi lling levels

1 (adjustable) NO + NC PNP XX2 30A11PA00M12 0.0902 (adjustable) NO + NC PNP XX2 30A21PA00M12 0.090

AccessoriesTeach pushbuttonTeach pushbutton For use with

sensorsReference Weight

kgSelection of detection windowInput: M12 female connectorOutput: M12 male connector

XX2 18A3p XXZ PB100 0.035

Cabling accessories (4-wire output) (1)Connectors

For use with sensor

Type Reference Weightkg

M12 Ø 18, Ø 30 Screw terminals, metal clamping ring

Straight XZ CC12FDM40B 0.020Elbowed XZ CC12FCM40B 0.020

Screw terminals, plastic clamping ring

Straight XZ CC12FDP40B 0.020Elbowed XZ CC12FCP40B 0.020

Pre-wired connectors

For use with sensor

Type Cable lengthm

Reference Weight

kgM12 Ø 18, Ø 30 Straight 2 XZ CP1141L2 0.090

5 XZ CP1141L5 0.19010 XZ CP1141L10 0.370

Elbowed 2 XZ CP1241L2 0.0905 XZ CP1241L5 0.19010 XZ CP1241L10 0.370

Fixing accessories Description For use with

sensorReference Weight

kgFixing clamps Ø 18 XSZ B118 0.01090° fi xing bracket Ø 18 XUZ A118 0.038

Ø 30 XXZ 30 0.1153D fi xing kit (2) M12 rod Ø 18 and Ø 30 XUZ 2001 0.050

Support for M12 rod

Ø 18 and Ø 30 XUZ 2003 0.160

Ball-joint mounted fi xing bracket

Ø 18 XUZ B2003 0.175Ø 30 XUZ B2030 0.160

(1) For 3-wire cabling accessories, refer to the Global Detection catalogue.(2) To obtain a 3D fi xing kit, order:

rod support XUZ 2003, M12 rod XUZ 2001 and ball-joint mounted fi xing bracket XUZ B20pp

XX2 18A3ppM12

5327

13

XX2 18A3ppM12

5327

13

XX2 30Ap1/p2ppp00M12

5376

74

XX2 30Ap1/p2ppp00M12

5376

74

XXZ PB100

5645

30

XXZ PB100

5645

3056

4533

XZ CC12FDp40B

5645

33

XZ CC12FDp40B

5645

34

XZ CP1141Lp

5645

34

XZ CP1141Lp

5645

32

XUZ A118

5645

32

XUZ A118

5324

17

3D fi xing kit example

XUZ 2003

XUZ 2001 B20XUZ

5324

17

3D fi xing kit example

XUZ 2003

XUZ 2001 B20XUZ

General:page 6/4

Characteristics:page 6/25

Dimensions:page 6/26

Schemes:page 6/27

1

2

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4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

6/25

4

Characteristics,setting-up

Ultrasonic sensorsOsiSense XX Sensors for monitoring 2 levelsCylindrical plastic case, M18 x 1 and M30 x 1.5DC supply, solid-state output

Sensor type XX2 18A3pppp XX2 30A1pppp XX2 30A2pppp

CharacteristicsProduct certifi cations e e, UL, CSAConformity to standards IEC 60947-5-2, UL508 pending and CSA C22-2 n° 14 pendingConnection Connector M12, 4-pinSensing range mm 51…508, adjustable 51…991, adjustable 120…2000, adjustableNominal sensing distance (Sn) m 0.50 1 2Differential travel mm < 2.5 < 2.5 < 2.5Blind zone (no object must pass through this zone whilst the sensor is operating)

mm 0…51 0…51 0…120

Transmission frequency kHz 300 200Repeat accuracy mm ± 1.27 ± 0.9Overall beam angle (see detection lobe) 6° 10° 10°Minimum size of object to be detected Cylinder Ø 2.5 mm up to a

sensing distance of 150 mm

Cylinder Ø 1.6 mm up to a sensing distance of 305 mm

Degree of protection Conforming to IEC 60529 and IEC 60947-5-2

IP 67 IP 65

Storage temperature °C - 40…+ 80 - 10…+ 80Operating temperature °C - 20…+ 65 0…+ 50Materials Case Valox® ULTEM®

Sensing face Epoxy SiliconeVibration resistance Conforming to

IEC 60068-2-6Amplitude ± 1 mm (f = 10…55 Hz)

Mechanical shock resistance Conforming to IEC 60068-2-27

30 gn, duration 11 ms, in all 3 axes

Resistance to electromagnetic interferenceElectrostatic discharges Conforming to

IEC 61000-4-2kV 8, level 4

Radiated electromagnetic fi elds Conforming to IEC 61000-4-3

V/m 10, level 3

Fast transients Conforming to IEC 61000-4-4

kV 1, level 3

LED indicators Output state Yellow LED Multicolour LEDPower on Green LED –Setting-up assistance Dual colour LED Multicolour LEDDistance indication – Yellow LED

Rated supply voltage V c 12…24 V with protection against reverse polarityVoltage limits (including ripple) V c 10…28 VCurrent consumption, no-load mA 40 100Switching capacity mA < 100 (PNP and NPN) with overload and short-circuit protectionVoltage drop V < 1 (PNP and NPN)Delays First-up ms 100 1000 1000

Response ms 15 150 150Recovery ms 1000 1000 1000

Deviation angle from 90° of the object to be detected ± 7° ± 10° on 305 x 305 mm

Setting-upMinimum mounting distances Side by side Face to face

e: respect the distances indicated on the detection curves shown on page 6/27.

e = 4 x Sn max.

eeee

General:page 6/4

References:page 6/24

Dimensions:page 6/26

Schemes:page 6/27

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

6/26

4

Dimensions Ultrasonic sensorsOsiSense XX Sensors for monitoring 2 levelsCylindrical plastic case, M18 x 1 and M30 x 1.5DC supply, solid-state output

DimensionsXX2 18A3ppM12 XX2 30A

M18x1

77,7

43 4,7

85

95

45 20

M30x1,5

AccessoriesXXZ PB100 XUZ A118 XXZ 30

90° fi xing bracket (Ø 18) for XX2 18 90° fi xing bracket (Ø 30) for XX2 30

63

1614,5

(1) M12x1

20

2,5 Ø18,235

28

115

206,5

6,5

=10

=

16,5

= =

50

67

10Ø5Ø31

33 Ø50

35

51

25

52

3

65

(1) Cable, length: 152.4 mm.

XSZ B118 XUZ 2001 XUZ 2003Fixing clamps (Ø 12 and Ø 18) M12 rod Support for M12 rod

4 822,3

(1)

38,3

22,3

11,5

26

3,5

20,1

15,7

Ø18

126

5055

132

40

23

40

M121,

9

12

19

53

36

1919

(1) 2 elongated holes Ø 4 x 8.

XUZ B2003 XUZ 2030Ball-joint mounted fi xing bracket (Ø 18) Ball-joint mounted fi xing bracket (Ø 30)

5,7

22,9

40

33

36

76,5

M4

Ø18,5

67

6

22,9

46,324

,1

42,2

90,5

M3

81,7

13

Ø30,5

General:page 6/4

References:page 6/24

Characteristics:page 6/25

Schemes:page 6/27

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10

6/27

4

Curves, schemes

Ultrasonic sensors OsiSense XX Sensors for monitoring 2 levelsCylindrical plastic case, M18 x 1 and M30 x 1.5DC supply, solid-state output

CurvesOperating curvesXX2 18A3pHp/XX2 30Ap0p XX2 18A3pFp/XX2 30Ap1p XX2 30Ap2p

Emptying (stored in high threshold memory) Filling (stored in low threshold memory) 2 levels, 2 independent outputsAdjustable detection

zone

Red YellowGreen

Output activated

Output deactivated

NO outputNC output

Adjustable detection

zone

Red YellowGreen

Output deactivated

Output activated

Red Green Yellow

Adjustable detection

zone

Output pin 4 BK

Output pin 2 WH

Reminder: One output is available on the Ø 18 (XX218p)Two outputs are available on the Ø 30 (XX230p)

Detection curvesXX2 18A3 XX2 30A1 XX2 30A2

65 190 320 445 570mm

0

mm

100

-100

200

-20010 20 30 40 50 60 70 80 90 100 1100

-100

-200

-300

-400

400

300

200

100

mm

cm20 40 60 80 100 120 140 160 180 200 2200

-200

-400

-600

-800

800

600

400

200

mm

cm

Blind zone

Wiring schemesM12 connectorXX2 18A3ppM12

NO output, NPN NO output, PNP

3

2

4

1

NO output (BK)

+ (BN)Teachinput

– (BU)

2/WH

3/BU

4/BK

1/BN

NPN

2/WH3/BU

4/BK

1/BN

PNP

XX2 30Ap0p/XX2 30Ap1p XX2 30Ap2pNO + NC outputs, PNP NO + NO outputs, NPN NO + NO outputs, PNP

3

2

4

1

NO output (BK)

+ (BN)NC output (WH)

– (BU)

3/BU

2/WH

4/BK

1/BN

PNP NC

NO

3

2

4

1

NO output (BK)

+ (BN)NO output (WH)

– (BU)

3/BU

2/WH 4/BK

1/BN

NPN NO

NO

BN (Brown) WH (White) BU (Blue) BK (Black)

XXZ PB100 (teach pushbutton for XX2 18A3pAM12)

M12 female connector

4

41

13

3

4

1

32

24

1

3

M12 male connector

Sensor side Output XXZ PB1003/BU

1/BN 1/BN

NO2/WH

4/BK

3/BU

4/BK

XX2 18A3 XXZ PB100

NO outputNC output

“Far limit”

“Near limit”

General:page 6/4

References:page 6/24

Characteristics:page 6/25

Dimensions:page 6/26

1

2

3

4

5

6

7

8

9

10

1

2

3

4

5

6

7

8

9

10