c option control panel operator's manual generac

28
POWER SYSTEMS, INC. ® 50 0 100 OI L 300 200 100 V NOT IN AUTOMATIC START MODE OVER CRANK OVER SPEED TEST RESET HIGH COOL TEMP. LOW OIL PRESS. RPM SENSOR LOSS 200 150 100 A 50 PRE ALARM LOW OFF PRESS PRE ALARM HIGH COOL TEMP LOW COOL TEMP ALARM HORN ON - OFF HIGH BATT VOLTAGE LOW BATT VOLTAGE RUPTURE BASIN FILLING LOW FUEL HIGH FUEL 150 100 200 25 TEMP 0 40 40 AMPS 0000 1 TOTAL HOURS PREHEAT 30 SEC MAX START STOP AUTO OFF MANUAL FUSE 15-A AG C 0 3 1 INCREASE VOLTAGE ADJUS T 65 60 Hz Operator’s Manual “C” Option Control Panel

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Page 1: C option control panel   operator's manual   Generac

POWER SYSTEMS, INC.

®

50

0 100OIL

300200

100

V

NOT IN AUTOMATICSTART MODE

OVERCRANK

OVERSPEED

TESTRESET

HIGHCOOLTEMP.

LOWOIL

PRESS.

RPMSENSOR

LOSS

200150

100

A

50

PRE ALARMLOWOFF

PRESS

PRE ALARMHIGHCOOLTEMP

LOWCOOLTEMP

ALARMHORN

ON - OFF

HIGHBATT

VOLTAGE

LOWBATT

VOLTAGE

RUPTUREBASIN

FILLING

LOWFUEL

HIGHFUEL

150

100

200

25TEMP

0

40 40AMPS

0000 1TOTAL HOURS

PREHEAT30 SEC

MAX START

STOP

AUTO

OFF

MANUAL

FUSE15-AAGC 0

3 1

INCREASE

VOLTAGEADJUST

65

60

Hz

Operator’s Manual“C” Option Control Panel

Page 2: C option control panel   operator's manual   Generac

Generac® Power Systems, Inc.

Important Safety Instructions“C” Option Control Panel

SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to alloperators and potential operators of this equipment.

Study these SAFETY RULES carefully beforeinstalling, operating, or servicing this equipment.Become familiar with this manual and all literaturepertaining to your generator set and related equip-ment. This equipment can operate safely, efficiently,and reliably only if it is properly installed, operated,and maintained. Many accidents are caused by failingto follow simple and fundamental rules or precau-tions.

Generac cannot possibly anticipate every possible cir-cumstance that might involve a hazard. The warn-ings in this manual, and on tags and decalsaffixed to your equipment, are, therefore, not all-inclu-sive. If you use a procedure, work method, or operatingtechnique Generac does not specifically recommend,you must satisfy yourself that it is safe for you and oth-ers. You also must make sure the procedure, workmethod, or operating technique that you choose doesnot render the equipment unsafe.

GENERAL HAZARDS• For safety reasons, Generac recommends that this

equipment be installed and serviced by a GeneracAuthorized Service Dealer or other qualified electri-cian or installation technician who is familiar withapplicable codes, standards, and regulations. Theoperator also must comply with all such codes, stan-dards, and regulations.

• When working on this equipment, remain alert at alltimes. Never work on the equipment when you arephysically or mentally fatigued.

• Inspect the equipment regularly, and promptly repairor replace all worn, damaged or defective parts,using only factory-approved parts.

• Before performing any maintenance on the generatoror any related equipment, disconnect the generator’sbattery cables to prevent accidental startup.Disconnect the cable from the battery post, indicatedby a NEGATIVE, NEG, or (–) first. Reconnect thatcable last.

ELECTRICAL HAZARDS• Generators produce dangerous electrical voltages

and can cause fatal electrical shock. Avoid contactwith bare wires, terminals, connections, etc., whilethe generator and related equipment are running.Ensure all appropriate covers, guards, and barri-ers are in place before operating the equipment. Ifyou must work around an operating unit, stand onan insulated, dry surface to reduce shock hazard.

• Do not handle any kind of electrical device whilestanding in water, while barefoot, or while hands orfeet are wet. DANGEROUS ELECTRICAL SHOCKMAY RESULT.

• If people must stand on metal or concrete whileinstalling, operating, servicing, adjusting, or repair-ing this equipment, place insulative mats over a drywooden platform. Work on the equipment only whilestanding on such insulative mats.

• Wire gauge sizes of electrical wiring, cables, and cordsets must be adequate to handle the maximum elec-trical current (amperage) to which they will be sub-jected.

• Before installing or servicing this equipment, makesure that all power voltage supplies are positivelyTURNED OFF at their source. Failure to do so willresult in hazardous and possibly fatal electricalshock.

• When installed with an automatic transfer switch, thegenerator may crank and start anytime, withoutwarning. To prevent injuries caused by sudden start-up, disable the generator’s automatic start circuitbefore working on, or around, the unit. Then, placea “Do Not Operate” tag on the generator controlpanel and on the transfer switch.

• In case of an accident caused by electric shock,immediately shut down the source of electricalpower. If this is not possible, attempt to free the vic-tim from the live conductor. AVOID DIRECT CON-TACT WITH THE VICTIM. Use a nonconductingimplement, such as, a rope or board, to free the vic-tim from the live conductor. If the victim is uncon-scious, apply first aid and get immediate medicalhelp.

• Never wear jewelry when working on this equipment.Jewelry can conduct electricity, resulting in electricshock, or may get caught in moving components,causing injury.

FIRE HAZARDS• For fire safety, the generator and related equipment

must be installed and maintained properly.Installation always must comply with applicablecodes, standards, laws, and regulations. Adherestrictly to local, state, and national electrical andbuilding codes. Comply with regulations theOccupational Safety and Health Administration(OSHA) has established. Also, ensure that theequipment is installed in accordance with the man-ufacturer’s instructions and recommendations.Following proper installation, do nothing thatmight alter a safe installation and render the unitin noncompliance with the aforementioned codes,standards, laws, and regulations.

Page 3: C option control panel   operator's manual   Generac

Table of Contents“C” Option Control Panel

Generac® Power Systems, Inc. 1

Safety Rules ....................................Inside Front Cover

Section 1 — General Information ................................21.1 Overview ..............................................................21.2 Control Panel Components ..................................21.3 Optional Equipment ............................................2

1.3.1 Remote Annunciator Panel......................21.3.2 Remote Relay Panel ................................21.3.3 Additional Options..................................2

1.4 Panel Face Components ......................................21.4.1 AC Voltmeter ..........................................21.4.2 AC Ammeter ..........................................21.4.3 Frequency Meter ....................................21.4.4 Line-Phase Selector Switch ....................31.4.5 Voltage Adjust Potentiometer ..................31.4.6 Coolant Temperature Gauge ..................31.4.7 Oil Pressure Gauge ................................31.4.8 DC Voltmeter ..........................................31.4.9 Hourmeter ..............................................31.4.10 Start/Stop Switch....................................41.4.11 Auto/Off/Manual Switch ..........................41.4.12 Panel Fuse ..............................................4

1.5 Engine Monitor Panel ..........................................41.5.1 Not in Automatic Start Mode Lamp ........41.5.2 Overcrank Lamp ....................................41.5.3 High Coolant Temperature Lamp............41.5.4 Overspeed Lamp ....................................41.5.5 Low Oil Pressure Lamp ..........................51.5.6 RPM Sensor Loss Lamp..........................51.5.7 Test/Reset Switch ....................................5

1.6 Optional Annunciator Panel ................................51.7 Optional Remote Annunciator..............................61.8 Optional Alarm Relay ..........................................61.9 Preparation Before Startup ..................................6

1.9.1 Prior to Initial Startup ............................61.9.2 Startup Inspection ..................................7

Section 2 — Operation ....................................................7

2.1 Operating Unit with Manually-OperatedTransfer Switch ..................................................7

2.2 Operating Unit with Automatic Transfer Switch ..72.2.1 Manual Startup and Transfer ................72.2.2 Manual Retransfer and Engine

Shutdown ..............................................72.2.3 Preventing Automatic Startup ................8

Appendix 1 – Electrical Data ........................................9

Appendix 2 – Exploded Views and Parts Lists ......16

Appendix 3 – Notes ......................................................24

AUTHORIZED SERVICEDEALER LOCATION

To locate the GENERAC AUTHORIZED SERVICEDEALER nearest you, please call this number:

1-800-333-1322DEALER LOCATION INFORMATION

CAN BE OBTAINED AT THIS NUMBER.

Page 4: C option control panel   operator's manual   Generac

1.1 OVERVIEWThe “C” option control panel is an analog generatorset control panel designed for Generac’s range ofstandby generators. It allows for either manual (elec-tric) or automatic startup and shutdown.

The panel is housed in a steel sheet metal enclosurethat meets NEMA 1 specifications. The front face ofthe panel includes a number of analog meters andgauges that indicate generator operating conditions,several indicator lamps for annunciation of enginefault shutdowns, and various other generator set con-trols.

1.2 CONTROL PANEL COMPONENTSThe control panel contains one main printed-circuitboard (PCB), the automatic voltage regulator (AVR),various discrete components, and terminal blocks forexternal connections.

To find locations of the circuit board, refer toAppendix 2 for the control panel exploded view. ThePCB has the following defined functions.

Remove the 15-amp fuse from the front of thepanel during all engine maintenance to guardagainst accidental or remote startup.

1.3 OPTIONAL EQUIPMENT1.3.1 REMOTE ANNUNCIATOR PANEL

When connected to the generator via a 19 wire connec-tion link, this multi-light remote indicator panel willdisplay the generator’s status.

1.3.2 REMOTE RELAY PANELThis panel is similar to the remote annunciator, but, inaddition to indicator lights, it provides relay contactclosures for status (e.g., alarms).

1.3.3 ADDITIONAL OPTIONSThe following are some of the more frequently request-ed optional accessories for the “C” option control panel:

• Emergency stop button• Oil temperature gauge• Engine run relay• 100 dBa alarm horn• Over/Under voltage relay• Voltage adjust potentiometer (Standard on all units

that does not use the Marathon alternator.)

1.4 PANEL FACE COMPONENTS(FIGURE 1.1, PAGE 3)

1.4.1 AC VOLTMETERThis meter indicates the generator AC output voltage.(Also see “Line-phase Selector Switch” and “VoltageAdjust Potentiometer” in this section.) To determinethe nominal rated AC voltage of your unit, refer toyour unit’s data plate.

NOTE:Some generators are reconnectable to a varietyof voltages. Some units may be equipped with arotary “Voltage Selector Switch.” Be sure toread the “Generator AC Lead Connections” sec-tion in your Owner’s Manual.

1.4.2 AC AMMETERThis meter indicates the current draw of connectedelectrical loads, in amps. Also, see “Line-phaseSelector Switch.” For continuous operation, neverexceed the rated maximum continuous currentcapacity of your generator.

1.4.3 FREQUENCY METERThis meter indicates the generator’s AC output fre-quency in “Hertz” (cycles per second).

Section 1 — General Information“C” Option Control Panel

2 Generac® Power Systems, Inc.

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Generac® Power Systems, Inc. 3

1.4.4 LINE-PHASE SELECTOR SWITCHThis four-position switch permits you to select eitherline-to-line or line-to-neutral readings on the panelvoltmeter and ammeter. Switch positions are as fol-lows:

1.4.5 VOLTAGE ADJUST POTENTIOMETERThis potentiometer permits the operator to “fine-adjust” the generator’s AC output voltage. Adjustmentrange is plus or minus 5 percent from the midpoint.Turn the knob clockwise to increase voltage, counter-clockwise to decrease voltage.

1.4.6 COOLANT TEMPERATURE GAUGEThis gauge indicates the engine coolant temperature.Normal operating temperature should read between185° to 215°F (85° to 102°C). If coolant temperatureexceeds a safe level, the engine shuts down automat-ically.

NOTE:

Actual coolant temperature reading may vary dueto variables, such as, ambient temperature,applied load, or cooling system condition.

1.4.7 OIL PRESSURE GAUGEThis gauge indicates oil pressure during operation.After warm-up, oil pressure should be about 25-90psi. Generac recommends that the operator recordthe normal oil pressure during initial startup.Sudden changes in oil pressure after first startingindicate a possible engine problem.

NOTE:

Engine oil pressure may vary, depending on oilviscosity, oil temperature, engine speed, ambienttemperature, etc. The engine automatically shutsdown if oil pressure drops below a safe level. (10 psi.)

1.4.8 DC AMMETERThe engine is equipped with a belt-driven DC alter-nator, which charges the battery while the unit is run-ning. This ammeter indicates the rate of charge to thebattery during operation. If the needle drops to theleft of zero, battery is discharging. Investigate andcorrect this problem immediately. Erratic movementof the needle should also be corrected immediately.

1.4.9 HOURMETERThe hourmeter provides a continuous indication ofengine/generator operating time, in hours and tenthsof hours. Use the hourmeter with the periodic main-tenance schedule (See “Maintenance” section).

Section 1 — General Information“C” Option Control Panel

0

1

2

Figure 1.1 – “C” Option Panel Components

Switch Single-phase Units Three-phase units1 Line E1 to Neutral Line E1 to E2

2 Line E3 to Neutral Line E2 to E3

3 Line E1 to E3 Line E3 to E1

O No Reading No Reading

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4 Generac® Power Systems, Inc.

1.4.10 START/STOP SWITCHUse this switch to crank and start the engine manu-ally, or to shut down an operating engine.

• To crank and start engine, first set theAuto/Off/Manual switch to its “Manual” position.

• Hold the Start/Stop switch at “Start.” When theengine starts, release the switch to its center (run)position.

• To shut engine down, set the switch to its “Stop”position.

1.4.11 AUTO/OFF/MANUAL SWITCHThis safety switch should be used to prevent auto-matic startup of the engine when working on theengine/generator. Use the switch as follows:

Auto PositionAlways set switch to AUTO for automatic systemoperation. This means that, when this generator isinstalled with a GTS-type automatic transfer switch,the generator automatically cranks and starts whenthe utility source voltage drops below a preset level,or the unit exercises if programmed to do so.

Off PositionThe engine cannot be started either automatically ormanually. Always set switch to OFF before workingon, or around, the engine-generator.

Manual PositionThe engine can be cranked and started manuallyusing the panel Start/Stop switch. The engine will notstart automatically.

NOTE:

Also see “Engine Monitor Panel.” With switch setto either OFF or MANUAL, a “Not in AutomaticStart Mode” lamp lights up on the panel.

1.4.12 PANEL FUSEThis fuse protects the control console’s DC circuitsagainst overload. If the fuse element melts open dueto an overload, engine cranking and startup will notbe possible. Should fuse replacement become neces-sary, use only an identical fuse.

1.5 ENGINE MONITOR PANELThis panel has five advisory shutdown lamps for sep-arate engine fault conditions, plus a “Not inAutomatic Start Mode” lamp. Cranking and startingwill not be possible while any one, or more, of enginefault conditions lamps is lit, with the exception of“Not in Auto” illuminated in the manual mode. Thefollowing apply:

• A “lamp ON” condition indicates that fault condi-tion has been “latched” by DC control/latch-crankcircuit board.

• If any one of the lamps is ON (fault conditionlatched), the engine cannot be cranked either man-ually or automatically.

• To unlatch a fault (that is, to turn a lamp OFF) andpermit cranking, push the Test/Reset switch in.Lamp goes OFF, allowing for additional cranking.

1.5.1 NOT IN AUTOMATIC START MODE LAMPThis lamp comes ON to indicate that automatic start-up of the engine is not possible. The lamp lights upwhenever the Auto/Off/Manual switch is set to OFF orMANUAL.

1.5.2 OVERCRANK LAMPThe control console houses a DC control/latch-crankcircuit board that controls engine startup and shut-down. During automatic startup, the engine cranksfor about five seconds, rests for about five seconds,and so on, until eight of the crank-rest cycles haveoccurred. At the end of eight attempts, crankingstops, and the overcrank lamp goes ON.

1.5.3 HIGH COOLANT TEMPERATURE LAMPThis lamp comes ON if coolant temperature is toohigh or coolant level is too low. The engine shutsdown automatically when such unsafe conditionsoccur. The following apply:

• If the engine is started with an existing high coolanttemperature or low coolant level condition, theengine shuts down, and lamp comes ON whenengine speed reaches about 1000 rpm.

• If the engine starts normally but high tempera-ture/low coolant level develops later, the engineshuts down, and light comes ON immediately.

1.5.4 OVERSPEED LAMPAn engine overspeed above a safe limit causes theengine to automatically shut down, which turns ONthe indicator lamp. The overspeed lamp comes onwhen the unit is run at a 15% faster rpm than rated.

��

Section 1 — General Information“C” Option Control Panel

Page 7: C option control panel   operator's manual   Generac

Generac® Power Systems, Inc. 5

1.5.5 LOW OIL PRESSURE LAMPThis lamp lights up (latches) to indicate low oil pres-sure in the engine as follows:

• During cranking, after engine has reached 800 to1000 rpm, the circuit allows four seconds for oilpressure to build.

• In auto mode, if the unit runs above 800-1000 rpmfor more than four seconds, and oil pressure isbelow a safe level, the engine shuts down, but thelamp does NOT go ON. The system then actuateseight restart attempts; the engine shuts down, andthe lamp goes ON.

• If the engine starts normally with good oil pres-sure, but oil pressure drops later, the system waitsfive seconds for oil pressure to be restored. If pres-sure is still low after a five-second delay, the engineshuts down, and the lamp goes ON immediately.

1.5.6 RPM SENSOR LOSS LAMPUnits with the “C” Option console are equipped withan rpm sensor, which is mounted directly over theengine flywheel gear teeth. This sensor is a magneticpickup that emits an electrical pulse at the passage ofeach flywheel gear tooth. Sensor electrical signals areused by the DC control/latch-crank circuit board asengine speed (rpm) signals. The circuit board usesthese rpm signals (a) to establish a starter lockoutspeed, and (b) to shut down the engine if the engineruns too fast (overspeed). If the rpm signals to thecircuit board are lost, engine shutdown occurs, butthe lamp will not light, (i.e., the condition will notlatch), then, depending on whether the sensor signalloss occurred during a manual or an automatic startattempt, the following events occur:

Manual StartupIf the engine starts within two seconds after crankingbegins, shutdown occurs as soon as the Start/Stopswitch is released, but without a lamp ON condition(latching does not occur). If engine does not startwithin two seconds after cranking begins, which dis-ables starting, the rpm sensor loss light goes ON.

Automatic StartupThe engine recranks within about one second after ithas stopped. If sensor loss persists, engine shutsdown, and lamp lights about two seconds aftercranking has restarted.

If engine starts within two seconds after recrank hasbegun, the starter remains engaged until the two-sec-ond delay is over.

1.5.7 TEST/RESET SWITCHTo test all lamps, push this switch in. Following anyfault shutdown with any monitor panel lamp illu-mintaed, engine cranking is inhibited. To reset thesystem (unlatch a fault) and crank the engine again,push the switch in (lamp must go out). If the switchis actuated with the engine running, only the lampswill be tested. The engine will not shut down.

NOTE:

If engine shuts down due to some unmonitoredproblem (such as, out of fuel or failed ignition sys-tem), none of the lamps will come ON. If such anunmonitored shutdown occurs with theAuto/Off/Manual switch set to AUTO, enginerecranks and attempts to start for any of the cyclesremaining in the eight-crank limit. After all eightcrank cycles have been used, the engine shutsdown, and the OVERCRANK lamp goes ON.

1.6 OPTIONAL ANNUNCIATOR PANELSome units may come equipped with a factory-installed annunciator panel having up to nine annun-ciated fault conditions displayed. This optional panelis often called a “prealarm” panel, since it warns ofimpending problems before an actual fault shutdownoccurs.

The panel is designed to monitor various engine con-dition-sensing devices having normally-open (N.O.) ornormally-closed (N.C.) contacts.

Figure 1.2 — Optional Annunciator (Prealarm)Panel

ALARM HORNON/OFF

LOWFUEL

LOW COOLTEMP

HIGHBATTERYVOLTAGE

LOWBATTERYVOLTAGE

HIGHOIL TEMP

SHUTDOWN

HIGHOIL TEMP

PRE-ALARM

PRE-ALARMLOW OIL

PRESSURE

PRE-ALARMHIGH COOL

TEMP

��

Section 1 — General Information“C” Option Control Panel

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6 Generac® Power Systems, Inc.

1.7 OPTIONAL REMOTEANNUNCIATOR

An optional 18-light REMOTE annunciator panel youcan mount on a wall (Figure 1.3) is also available. Forinformation on the remote annunciator panels, askyour dealer/distributor or consult the factory. Ask forinformation on the Models 9555 and 9556 remoteannunciator panels. The following apply to theremote annunciator panels:

• It is designed for use with installation having aGenerac Power Systems GTS-type transfer switchand a “C” Option control panel.

• The panel is available in both flush-mounted(Model 9556) and surface-mounted (Model 9555)configurations.

• The panel has a built-in audible alarm horn, with areset switch to turn off the horn without disturbingthe lighted indication.

• Remote monitoring of the standby generator setprovides enough information to avoid unnecessarymaintenance trips to the generator site.

Figure 1.3 — Optional 18-Light RemoteAnnunciator

1.8 STANDARD ALARM RELAYThe generator’s DC control/latch-crank circuit boardis equipped with an alarm relay “driver”. All unitswith “C” Option control panels are equipped with analarm relay that is connected to the circuit boarddriver (Figure 1.4). If any one or more of the fiveannunciated shutdown faults occur, the circuit boarddriver energizes the optional alarm relay.

A remote-mounted alarm or annunciator device maybe connected across the relay contacts so that a fail-ure will turn on the remote alarm or device. The con-nected alarm device may range from an alarm hornto a warning light to a telephone dialer with a pre-recorded message. The alarm relay normally-open,normally-closed, and common contacts are shown inFigure 1.4.

Figure 1.4 — Standard Alarm Relay

1.9 PREPARATION BEFORE STARTUPThe instructions in this section assume that thestandby generator has been properly installed, serv-iced, tested, adjusted, and otherwise prepared foruse by a competent, qualified installation contractor.Be sure to read RULES FOR SAFE OPERATION onthe inside of the front cover carefully, before attempt-ing to operate this (and related) equipment.

1.9.1 PRIOR TO INITIAL STARTUPBefore starting the generator for the first time, theinstaller must complete the following:

• Properly locate and properly mount the generator,transfer switch, and other standby system compo-nents, in strict compliance with applicable codes,standards, and regulations.

• Make sure the fuel supply system to the generator(a) delivers the correct fuel at the correct pressure,and (b) is properly purged and leak-tested accord-ing to code. No fuel leakage is permitted.

• Have the engine crankcase properly filled to thecorrect level with the recommended oil.

• Have engine cooling system properly filled with rec-ommended coolant mixture. Check the system forleaks and other problems.

• If engine is equipped with a mechanical governor,make sure the governor is properly filled with oil.Use crankcase oil to fill.

• Check engine v-belt tension and belt condition.• Make sure the generator is properly connected to

an approved earth ground.• The generator battery must be fully charged, prop-

erly installed and interconnected, and ready foruse.

Section 1 — General Information“C” Option Control Panel

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Generac® Power Systems, Inc. 7

1.9.2 STARTUP INSPECTIONA standard, three-part form entitled “StartupInspection for Standby Power Systems” (Part No.67377) should be completed by the installation tech-nician or engineer. As stated on the form, inspectionsare to be performed only by factory-trained person-nel. The installer should complete the form and dis-tribute copies as follows:

• White copy: Mail to Generac Service Department,P.O. Box 310, Eagle, WI 53119.

• Pink copy: For service file of installing dealer.• Yellow copy: For the customer’s records.

2.1 OPERATING UNIT WITH MANUALLYOPERATED TRANSFER SWITCH

If your generator was installed with a transfer switchcapable of manual operation only, the followingapplies. A manually-operated transfer switch is onethat will not provide automatic startup and does notinclude the intelligence circuit.

2.2 OPERATING UNIT WITHAUTOMATIC TRANSFER SWITCH

If your generator has been installed with a Generac“GTS”-type automatic transfer switch, the engine maybe started and stopped either automatically or man-ually.

IMPORTANT: BE SURE TO READ THE APPLICA-BLE AUTOMATIC TRANSFER SWITCH MANUALCAREFULLY. DIFFERENCES EXIST BETWEENTRANSFER SWITCHES.

2.2.1 MANUAL STARTUP AND TRANSFERTo crank and start the engine and to transfer electri-cal loads to the STANDBY power source, proceed asfollows:

• See applicable transfer switch instructions. If soequipped, set the Safety Disconnect Switch toMANUAL.

• On the generator’s Meter and Control Panel, set theAuto/Off/Manual switch to MANUAL.

The safety disconnect switch and theAuto/Off/Manual switches must be set asinstructed above, or the generator will crankand start as soon as the utility power to thetransfer switch is turned OFF.

• Turn OFF both the NORMAL (utility) and EMER-GENCY (standby) power supplies to the transferswitch, using whatever means is provided (suchas, the main-line circuit breakers).

DO NOT attempt manual operation until allpower voltage supplies to the transfer switchhave been positively turned OFF; otherwise,extremely dangerous---possibly lethal--- elec-trical shock will result.

• Refer to the instructions that correspond to theinstalled transfer switch. Manually actuate theswitch main contacts to their STANDBY (emer-gency) position, as outlined in the correspondingmanual. LOAD circuit must be connected to theSTANDBY power supply before proceeding.

• On the generator console, hold the Start/Stopswitch START to crank the engine. Hold it until itbegins running, then release the switch to its cen-tered (RUN) position.

• Let the engine warm up and stabilize at no-load.• Turn ON the STANDBY power supply to the trans-

fer switch, using whatever means provided (suchas, STANDBY source main-line circuit breaker).

• The generator now powers the load circuits.

2.2.2 MANUAL RETRANSFER AND ENGINE SHUTDOWN

To retransfer LOAD circuits back to the NORMAL(utility) power source and to stop the engine, proceedas follows:

• Turn OFF both the UTILITY and STANDBY powersupplies to the transfer switch, using whatevermeans provided, i.e., the power source main-linecircuit breakers.

DO NOT attempt manual operation until allpower voltage supplies to the transfer switchhave been positively turned OFF; otherwise,extremely dangerous---possibly lethal---elec-trical shock will result.

• Refer to the applicable transfer switch instruc-tions. Manually actuate the transfer switch maincontacts to their utility position (LOAD connectedto UTILITY power supply).

• Turn ON the UTILITY power supply to the transferswitch, using whatever means are provided (suchas, the UTILITY main-line circuit breakers).

• Check that the UTILITY voltage is available to thetransfer switch (see appropriate transfer switchinstructions).

• Let the generator engine run at no-load for a fewminutes. Then, set the generator Start/Stop switchto STOP. Wait for the engine to come to a completestop.

• Reset the system for fully automatic operation.

Section 2 — Operation“C” Option Control Panel

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8 Generac® Power Systems, Inc.

2.2.3 PREVENTING AUTOMATIC STARTUP

When installed with an automatic transferswitch, Generac standby generators can crankand start suddenly, without warning, whenUTILITY source voltage drops below a presetvalue. To prevent possible injuries caused bysuch sudden starts, disable the automatictransfer switch before working on, or around,the generator. Use any one, or more, of the fol-lowing methods to disable the automatic startfunction:

• Set the generator’s Auto/Off/Manual switch to OFF.Neither a manual nor an automatic start can beaccomplished with this switch set to OFF.

• Remove the fuse from the generator control panel.To remove the fuse, push fuse holder cap in andturn cap counterclockwise. Remove cap and fuseelement.

• Refer to the automatic transfer switch instructions.If the transfer switch is so equipped, set its SafetyDisconnect switch to MANUAL position to preventautomatic startup and transfer.

• Disconnect battery cable from generator batterypost, indicated by a negative, NEG, or (-).

Section 2 — Operation“C” Option Control Panel

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Generac® Power Systems, Inc. 9

Appendix 1 — Electrical Data“C” Option Control Panel 24 Volt, 400 kW and Larger

Interconnection Diagram — Drawing No. A7296-B

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10 Generac® Power Systems, Inc.

Appendix 1 — Electrical Data“C” Option Control Panel 24 Volt, 400kW and LargerElectrical Schematic — Drawing No. A4722-A

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Generac® Power Systems, Inc. 11

Appendix 1 — Electrical Data“C” Option Control Panel 24 Volt, 400 kW and Larger

Wiring Diagram – Drawing No. A4723-B

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12 Generac® Power Systems, Inc.

Appendix 1 — Electrical Data“C” Option Control Panel 24 Volt Diesel, Less than 400 kWControl Panel Electrical Schematic – Drawing No. 84850-C

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Generac® Power Systems, Inc. 13

Appendix 1 — Electrical Data“C” Option Control Panel 24 Volt Diesel, Less than 400 kW

Control Panel Wiring Diagram – Drawing No. 84849-C

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14 Generac® Power Systems, Inc.

Appendix 1 — Electrical Data“C” Option Control Panel 12 Volt GasControl Panel Electrical Schematic – Drawing No. 85023-A

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Generac® Power Systems, Inc. 15

Appendix 1 — Electrical Data“C” Option Control Panel 12 Volt Gas

Control Panel Wiring Diagram – Drawing No. 85024-A

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16 Generac® Power Systems, Inc.

Appendix 2 — Exploded Views“C” Option Control Panel 24 Volt DieselControl Panel – Drawing No. 84852-H

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Generac® Power Systems, Inc. 17

ITEM PART NO. QTY. DESCRIPTION

1 070023 1 PANEL CONTROL BOTTOM2 070026 1 PANEL CONTROL FRONT3 070028 1 PANEL CONTROL SIDE4 067680 1 REGULATOR ASSEMBLY VOLTAGE

092952 1 REGULATOR VOLTAGE -50HZ5 039271 1 FITTING 90DEGREE 3/46 034616 1 FITTING STRAIGHT 3/47 057159 1 CIRCT BRK 2 X 1 ETA 46-500-P

053623 1 CIRCT BRK 2.5 X 1 ETA 46-500-P054502 1 CIRCT BRK 3 X 1 ETA 46-500-P056247 1 CIRCT BRK 3.5 X 1 ETA 46-500-P049350 1 CIRCT BRK 4 X 1 ETA 46-500-P048476 1 CIRCT BRK 4.5 X 1

AUT30KW CNT45K048512 1 CIRCT BRK 5 X 1 ETA 46-500-P054450 1 CIRCT BRK 5.5 X 1 ETA 46-500-P048505 1 CIRCT BRK 6 X 1 ETA 46-500-P048467 1 CIRCT BRK 7 X 1 ETA 46-500-P048468 1 CIRCT BRK 8 X 1 ETA 46-500-P048470 1 CIRCT BRK 9 X 1 ETA 46-500-P

8 082985 1 RESISTOR 68R 5% 5W ASSY=554059 082984 1 RESISTOR 120R 10% 2W ASSY=55406

10 086266 1 RESISTOR WW LUG 75R 5% 25W11 055444 1 HEAT SINK 13.3L12 030468 1 WASHER STEP NYLON .2013 049939 1 RECTIFIER MSC 12A 600V 1N1206R14 083089 1 ASSY PCB "C" CONTROL 12/24V16 024469 2 SCREW TAPTITE #10-32X3/8 BP17 084853 1 HARNESS, CONTROL PANEL18 029333 6 TIE WRAP 7" WHITE19 084875 1 DECAL, TERMINAL STRIP20 055920 1 SWITCH 1PST SPADE PNL MNT21 055867 1 SWITCH SPDT 15A SPD TGGL MOM22 067625 1 SWITCH 3P TRIP THR 15/10A TGGL23 032300 1 FUSE HOLDER24 022676 1 FUSE 15A X AGC1525 040213 4 PCB SUPPORT SNAP-IN 1/426 0C2428 8 SCREW TAPTITE PH #6-32X1/2 ZYC27 061945 1 SWITCH 6A AMP/V SELECTOR28 071361 1 POTENTIO PNL 5K +/-10% 2.25W29 050123 1 KNOB PLASTIC .25 SHAFT30 055349 1 INSULATOR31 070030 1 COVER GENERAC SILKSCREEN33 070042 1 METER FREQUENCY 55-65HZ

070042A 1 METER FREQUENCY 240V 45-55HZ34 070054 1 AC AMMETER-0 TO 50

070055 1 AC AMMETER-0 TO 100070056 1 AC AMMETER-0 TO 150070045 1 AC AMMETER-0 TO 200070057 1 AC AMMETER-0 TO 300070058 1 AC AMMETER-0 TO 400070059 1 AC AMMETER-0 TO 600070060 1 AC AMMETER-0 TO 800

ITEM PART NO. QTY. DESCRIPTION

35 070043 1 AC VOLTMETER-0 TO 300070044 1 AC VOLTMETER-0 TO 600

36 083287 1 LIGHT HLDR CLR LNS W/O BULB37 070081 1 METER HOURS38 062304 1 AMMETER 40-0-40 DC39 055405 1 GAUGE OIL PRESSURE40 055406 1 GAUGE COOLANT TEMPERATURE41 070083 1 ASSY PCB ENGINE MONITOR42 055089 1 CONN ELEC AMP M-N-L 15PLUG PNL43 070082 1 LIGHT BLOCKER44 053247 1 LUG RNGTNG INS 22-18X10X.32245 029187 2 SPACER .19X.31X.50 ST/ZNC46 077043B 16" FLEX CONDUIT .50 ID48 0C2323 10 SCREW PHM SWAGE

M4-0.7 X 16 Z/YC50 036904 4 SCREW PPHM #6-32 X 3/4

(NOT SHOWN)51 036908 2 SCREW PPHM #6-32 X 1-1/452 022155 2 WASHER LOCK #653 022985 5 WASHER FLAT #654 022188 2 NUT HEX #6-32 STEEL55 036918 4 SCREW PPHM #8-32 X 1/256 022264 10 WASHER LOCK M457 033121 14 SCREW HHM 10-32 X 1/258 022152 24 WASHER LOCK #1059 023897 15 WASHER FLAT #10 ZINC60 022158 12 NUT HEX #10-32 STEEL61 038150 4 WASHER FLAT #8 ZINC62 022471 4 NUT HEX #8-32 STEEL63 084787 1 RIBBON CABLE 16 IN.64 070370 2 WASHER MICA .20365 083288 1 LIGHT 28VDC .17A MIN BAYNT MNT66 023762 3 WASHER SHAKEPROOF

EXT #10 STL67 057335 1 BLOCK TERM 20A 20 X 6 X 1100V68 081767 1 RELAY PNL 24VDC DPDT 10A69 046669 7 BLOCK TERM JUMPER FOR S14170 064000 1 PANEL CONTROL SIDE71 064008 1 PANEL CONTROL TOP (NOT SHOWN)72 098940 1 ASSY HARNESS CONTROL PNL

C-OPT.73 066040 1 DECAL, TERMINAL STRIP74 022507 4 SCREW HHC 1/4-20 X 1/2 G5

(NOT SHOWN)75 022097 8 WASHER LOCK M6-1/4

(NOT SHOWN)76 040479 4 MOUNT VIBR 1.00X1.00X1/4-20

(NOT SHOWN)77 0441140156 1 ASSY WIRE 18AWG #15

(NOT SHOWN)78 033147 1 SCREW HHM #10-32 X 1

(NOT SHOWN)

Appendix 2 — Exploded Views“C” Option Control Panel 24 Volt Diesel

Control Panel – Drawing No. 84852-H

Page 20: C option control panel   operator's manual   Generac

18 Generac® Power Systems, Inc.

Appendix 2 — Exploded Views“C” Option Control Panel 24 Volt GasControl Panel – Drawing No. 84711-L

Page 21: C option control panel   operator's manual   Generac

Generac® Power Systems, Inc. 19

ITEM PART NO. QTY. DESCRIPTION

1 070023 1 CONTROL PANEL BOTTOM2 070026 1 CONTROL PANEL FRONT3 070028 1 CONTROL PANEL SIDE4 067680 1 REGULATOR ASSEMBLY VOLTAGE B&D5 039271 1 FITTING 90 DEGREE 3/46 034616 1 FITTING STRAIGHT 3/47 057159 1 CIRCT BRK 2 X 1 ETA 46-500-P

053623 1 CIRCT BRK 2.5 X 1 ETA 46-500-P054502 1 CIRCT BRK 3 X 1 ETA 46-500-P056247 1 CIRCT BRK 3.5 X 1 ETA 46-500-P049350 1 CIRCT BRK 4 X 1 ETA 46-500-P048476 1 CIRCT BRK 4.5 X 1 AUT30KW CNT45K048512 1 CIRCT BRK 5 X 1 ETA 46-500-P504450 1 CIRCT BRK 5.5 X 1 ETA 46-500-P048505 1 CIRCT BRK 6 X 1 ETA 46-500-P048467 1 CIRCT BRK 7 X 1 ETA 46-500-P048468 1 CIRCT BRK 8 X 1 ETA 46-500-P048470 1 CIRCT BRK 9 X 1 ETA 46-500-P

8 057335 1 BLOCK TERM 20A 20 X 6 X 1100V9 046669 7 BLOCK TERM JUMPER FOR S141

11 070042 1 METER FREQUENCY 55-65HZ070042A 1 METER FREQUENCY 240V 45-55HZ

12 070054 1 AMMETER AC 0 TO 50070055 1 AMMETER AC 0 TO 100070056 1 AMMETER AC 0 TO 150070045 1 AMMETER AC 0 TO 200070057 1 AMMETER AC 0 TO 300070058 1 AMMETER AC 0 TO 400070059 1 AMMETER AC 0 TO 600070060 1 AMMETER AC 0 TO 800

13 070043 1 METER VOLT AC 0-300070044 1 METER VOLT AC 0-600

14 083089 1 ASSY BOARD "C" CONTROL 12/24V15 0C2428 8 SCREW TAPTITE PH #6-32 X 1/2 ZYC17 064000 1 CONTROL PANEL SIDE18 064008 1 COVER CONTROL PANEL TOP

(NOT SHOWN)19 084736 1 DECAL TERMINAL STRIP20 026536 1 PLUG STEEL 0.521 055867 1 SWITCH SPDT 15A SPD TGGL MOM22 067625 1 SWITCH 3P TRIP THR 15/10A TGGL23 032300 1 HOLDER FUSE24 022676 1 FUSE 15A X AGC1525 040213 4 PCB SUPPORT SNAP-IN 1/4 26 024469 2 SCREW TAPTITE #10-32 X 3/8 BP27 061945 1 SWITCH 6A AMP/V SELECTOR28 071361 1 POTENTIOMETER 5K +/-10% 2.25W PNL29 050123 1 KNOB PLASTIC .25 SHAFT30 055349 1 INSULATOR

ITEM PART NO. QTY. DESCRIPTION

31 070030 1 COVER GENERAC SILKSCREEN32 *084717 1 ASSEMBLY TIME RELAY33 084733 1 HARNESS CONTROL PANEL C34 083287 1 LIGHT HLDR CLR LNS W/O BULB35 083288 1 LIGHT 28V DC .17A MIN BAYNT MNT37 070081 1 METER HOURS38 062304 1 AMMETER 40-0-40 DC39 055405 1 GAUGE OIL PRESSURE40 055406 1 GAUGE COOLANT TEMPERATURE41 066040 1 DECAL TERMINAL STRIP42 055089 1 CONN ELEC AMP M-N-L 15 PLUG PNL43 070082 1 BLOCKER LIGHT44 053247 1 LUG RNGTNG INS 22-18 X 10 X .32245 029187 2 SPACER .19 X .31 X .50 ST/ZNC46 077043B 16" FLEX CONDUIT .50 ID47 029333 6 TIE WRAP 7" WHITE49 0C2323 10 SCREW PHM SWAGE 6-32 X 5/8 Z/YC50 036904 2 SCREW PPHM #6-32 X 3/4

(NOT SHOWN)51 036908 2 SCREW PPHM #6-32 X 1-1/452 022155 2 WASHER LOCK #653 022985 6 WASHER FLAT #6-M454 022188 2 NUT HEX #6-32 STEEL55 036918 4 SCREW PPHM #8-32 X 1/256 022264 11 WASHER LOCK M457 033121 14 SCREW HHM 10-32 X 1/258 022152 22 WASHER LOCK #1059 023897 15 WASHER FLAT #10 ZINC60 022158 11 NUT HEX #10-32 STEEL61 038150 8 WASHER FLAT #8 ZINC62 022471 4 NUT HEX #8-32 STEEL63 084787 1 CABLE RIBBON 16"64 070083 1 ASSEMBLY ENGINE MONITOR65 082985 1 ASSEMBLY RESISTER 68 OHM 5W66 082984 1 ASSEMBLY RESISTER 120 OHM 2W67 098940 1 HARNESS C-OPT CTRL PNL69 023762 3 WASHER SHAKEPROOF EXT #10 STL70 055444 1 SINK HEAT71 030468 1 WASHER STEP NYLON .2072 049939 1 RECTIFIER MSC 12A 600V 1N1206R73 070370 2 WASHER MICA .20375 086266 1 RESISTOR WW LUG 75R 5% 25W76 022507 4 SCREW HHC 1/4-20 X 1/2 G5

(NOT SHOWN)77 022097 8 WASHER LOCK M6-1/4 (NOT SHOWN)78 040479 4 MOUNT VIBR 1.0 X 1.0 X 1/4-20

(NOT SHOWN)79 0441140156 1 WIRE ASSY 18AWG #15 (NOT SHOWN)80 033147 1 SCREW HHM #10-32 X 1 (NOT SHOWN)

Appendix 2 — Exploded Views“C” Option Control Panel 24 Volt GasControl Panel – Drawing No. 84711-L

Page 22: C option control panel   operator's manual   Generac

20 Generac® Power Systems, Inc.

Appendix 2 — Exploded Views“C” Option Control Panel 12 Volt DieselControl Panel – Drawing No. 85027-H

Page 23: C option control panel   operator's manual   Generac

Generac® Power Systems, Inc. 21

ITEM PART NO. QTY. DESCRIPTION

1 070023 1 CONTROL PANEL BOTTOM2 070026 1 CONTROL PANEL FRONT3 070028 1 CONTROL PANEL SIDE4 067680 1 REGULATOR VOLT 60HZ

092952 1 REGULATOR VOLT 50HZ5 039271 1 FITTING 90 DEGREE 3/46 034616 1 FITTING STRAIGHT 3/47 057159 1 CIRCT BRK 2 X 1 ETA 46-500-P

053623 1 CIRCT BRK 2.5 X 1 ETA 46-500-P054502 1 CIRCT BRK 3 X 1 ETA 46-500-P056247 1 CIRCT BRK 3.5 X 1 ETA 46-500-P049350 1 CIRCT BRK 4 X 1 ETA 46-500-P048476 1 CIRCT BRK 4.5 X 1 AUT 30KW CNT45K048512 1 CIRCT BRK 5 X 1 ETA 46-500-P054450 1 CIRCT BRK 5.5 X 1 ETA 46-500-P048505 1 CIRCT BRK 6 X 1 ETA 46-500-P048467 1 CIRCT BRK 7 X 1 ETA 46-500-P048468 1 CIRCT BRK 8 X 1 ETA 46-500-P048470 1 CIRCT BRK 9 X 1 ETA 46-500-P

8 044213 1 RESIST MISC 10R X 12W9 025192 1 RECTIFIER MSC 2A 600V 1N5062

10 048352 1 RESIST MISC 5R X 25W057907 1 RESISTOR WW LUG 10R 10% 25W057405 1 RESIST MISC 25R X 25W

11 055444 1 HEAT SINK 13.3L12 030468 1 WASHER STEP NYLON .2013 049939 1 RECTIFIER MSC 12A 600V 1N1206R14 083089 1 BOARD "C" CONTROL 12/24V15 024469 2 SCREW TAPTITE #10-32X3/8 BP17 085058 1 HARNESS 12 VOLT DIESEL 18 029333 6 TIE WRAP 7" WHITE19 070097 1 DECAL TERMINAL STRIP20 055920 1 SWITCH 1PST PSADE PNL MNT21 055867 1 SWITCH SPDT 15A SPD TGGL MOM22 067625 1 SWITCH 3P TRIP THR 15/10A TGGL23 032300 1 HOLDER FUSE24 022676 1 FUSE 15A X AGC1525 040213 4 CONN PCB SUP SNAP-IN26 0C2428 8 SCREW TAPTITE PH #6-32 X 1/2 ZYC27 061945 1 SWITCH 6A AMP/V SELECTOR28 071361 1 POTENTIO PNL 5K +/-10% 2.25W29 050123 1 KNOB PLASTIC .25 SHAFT30 055349 1 INSULATOR31 070030 1 COVER SILKSCREEN32 070080 2 INSULATOR33 070042 1 METER FREQUENCY 55-65HZ

070042A 1 METER FREQUENCY 240V 45-55HZ34 070054 1 AMMETER AC 0 TO 50

070055 1 AMMETER AC 0 TO 100070056 1 AMMETER AC 0 TO 150070045 1 AMMETER AC 0 TO 200

ITEM PART NO. QTY. DESCRIPTION

070057 1 AMMETER AC 0 TO 300070058 1 AMMETER AC 0 TO 400070059 1 AMMETER AC 0 TO 600070060 1 AMMETER AC 0 TO 800

35 070043 1 METER VOLT AC 0 TO 300070044 1 METER VOLT AC 0 TO 600

36 070202 1 LIGHT PANEL37 070081 1 METER HOURS38 062304 1 AMMETER 40-0-40 DC39 055405 1 GAUGE OIL PRESSURE40 055406 1 GAUGE COOLANT TEMPERATURE41 070083 1 ASSY ENGINE MONITOR42 055089 1 CONN ELEC AMP M-N-L 15PLUG PNL43 070082 1 BLOCKER LIGHT44 053247 1 LUG RNGTNG INS 22-18 X 10 X .32245 029187 2 SPACER .19 X .31 X .50 ST/ZNC46 077043B 16" FLEX CONDUIT .50 ID49 0C2323 12 SCREW PHM SWAGE 6-32X5/8 Z/YC51 036908 2 SCREW PPHM #6-32 X 1-1/452 022155 2 WASHER LOCK #653 022985 2 WASHER FLAT #654 022188 2 NUT HEX #6-32 STEEL55 036918 4 SCREW HHM #8-32 X 1/256 022264 6 WASHER LOCK M457 033121 14 SCREW HHM 10-32 X 1/258 022152 20 WASHER LOCK #1059 023897 12 WASHER FLAT #1060 022158 9 NUT HEX #10-32 STEEL61 038150 4 WASHER FLAT #8 ZINC62 022471 4 NUT HEX #8-32 STEEL63 084787 1 CABLE RIBBON 16"64 070370 2 WASHER MICA .20365 063617 1 RELAY PNL 12VDC DPDT 10A @ 240VA66 023762 1 WASHER SHAKEPROOF EXT #10 STL67 057335 1 BLOCK TERM 20A 20 X 6 X 1100V68 046669 5 JUMPER TERMINAL BLOCK69 098940 1 HARNESS C-OPTION CONTROL PANEL70 064000 1 SIDE CONTROL PANEL71 064008 1 COVER CONTROL PANEL TOP

(NOT SHOWN)72 066040 1 DECAL TERMINAL STRIP73 022507 4 SCREW HHC 1/4-20 X 1/2 G5

(NOT SHOWN)74 022097 8 WASHER LOCK M6-1/4 (NOT SHOWN)75 040479 4 MOUNT VIBR 1.00X1.00X1/4-20

(NOT SHOWN)76 036904 2 SCREW PPHM #6-32 X 3/4

(NOT SHOWN)77 0441140156 1 ASSY WIRE 18AWG #15 (NOT SHOWN)78 033147 1 SCREW HHM #10-32 X 1 (NOT SHOWN)

Appendix 2 — Exploded Views“C” Option Control Panel 12 Volt Diesel

Control Panel – Drawing No. 85027-H

Page 24: C option control panel   operator's manual   Generac

22 Generac® Power Systems, Inc.

Appendix 2 — Exploded Views“C” Option Control Panel 12 Volt GasControl Panel – Drawing No. 85026-H

Page 25: C option control panel   operator's manual   Generac

Generac® Power Systems, Inc. 23

ITEM PART NO. QTY. DESCRIPTION

1 070023 1 PANEL BOTTOM CONTROL2 070026 1 PANEL FRONT CONTROL3 070028 1 PANEL SIDE CONTROL4 067680 1 REGULATOR ASSY. VOLTAGE 60HZ

092952 1 REGULATOR ASSY. VOLTAGE 50HZ5 039271 1 FITTING 90DEGREE ¾6 034616 1 FITTING STRAIGHT ¾7 057159 1 CIRCT BRK 2 X 1 ETA 46-500-P

053623 1 CIRCT BRK 2.5 X 1 ETA 46-500-P054502 1 CIRCT BRK 3 X 1 ETA 46-500-P056247 1 CIRCT BRK 3.5 X 1 ETA 46-500-P049350 1 CIRCT BRK 4 X 1 ETA 46-500-P048476 1 CIRCT BRK 4.5 X 1 AUT30KW

CNT45K048512 1 CIRCT BRK 5 X 1 ETA 46-500-P054450 1 CIRCT BRK 5.5 X 1 ETA 46-500-P048505 1 CIRCT BRK 6 X 1 ETA 46-500-P048467 1 CIRCT BRK 7 X 1 ETA 46-500-P048468 1 CIRCT BRK 8 X 1 ETA 46-500-P048470 1 CIRCT BRK 9 X 1 ETA 46-500-P

8 044213 1 RESIST MISC 5R 5% 12W9 025192 1 RECTIFIER MSC 2A 600V 1N5062

10 048352 1 RESIST MISC 5R 5% 25W11 055444 1 HEAT SINK 13.3L12 030468 1 WASHER STEP NYLON .2013 049939 1 RECTIFIER MSC 12A 600V

1N1206R14 083089 1 ASSY PCB "C" CONTROL 12/24V15 024469 2 SCREW TAPTITE #10-32X3/8 BP17 085025 1 HARNESS 12-V. GAS 18 029333 6 TIE WRAP 7" WHITE19 070097 1 DECAL TERMINAL STRIP20 026536 1 PLUG STEEL 0.521 055867 1 SWITCH SPDT 15A SPD TGGL

MOM22 067625 1 SWITCH 3P TRIP THR 15/10A

TGGL23 032300 1 FUSE HOLDER24 022676 1 FUSE 15A X AGC1525 040213 4 PCB SUPPORT SNAP-IN 1/426 0C2428 8 SCREW TAPTITE

PH #6-32X1/2 ZYC27 061945 1 SWITCH 6A AMP/V SELECTOR28 071361 1 POTENTIO PNL 5K +/-10% 2.25W29 050123 1 KNOB PLASTIC .25 SHAFT30 055349 1 INSULATOR31 070030 1 COVER GENERAC SILKSCREEN32 070080 2 INSULATOR33 070042 1 METER FREQUENCY 60HZ

070042A 1 METER FREQUENCY 50HZ34 070054 1 AC AMMETER-0 TO 50

070055 1 AC AMMETER-0 TO 100070056 1 AC AMMETER-0 TO 150070045 1 AC AMMETER-0 TO 200

ITEM PART NO. QTY. DESCRIPTION

070057 1 AC AMMETER-0 TO 300070058 1 AC AMMETER-0 TO 400070059 1 AC AMMETER-0 TO 600070060 1 AC AMMETER-0 TO 800

35 070043 1 AC VOLTMETER-0 TO 300070044 1 AC VOLTMETER-0 TO 600

36 070202 1 LIGHT PANEL #26306C37 070081 1 METER HOURS38 062304 1 AMMETER 40-0-40 DC39 055405 1 GAUGE OIL PRESSURE40 055406 1 GAUGE COOLANT TEMPERATURE41 070083 1 ASSY ENGINE MONITOR42 055089 1 CONN ELEC AMP M-N-L 15PLUG

PNL43 070082 1 LIGHT BLOCKER44 053247 1 LUG RNGTNG INS 22-18X10X.32245 029187 2 SPACER .19X.31X.50 ST/ZNC46 077043B 16" FLEX CONDUIT .50 ID49 0C2323 12 SCREW PHM SWAGE 6-32X5/8

Z/YC51 036908 1 SCREW PPHM #6-32 X 1-1/452 022155 2 WASHER LOCK #653 022985 2 WASHER FLAT #654 022188 2 NUT HEX #6-32 STEEL55 036918 4 SCREW PPHM #8-32 X ½56 022264 6 WASHER LOCK M457 033121 14 SCREW HHM 10-32 X ½58 022152 22 WASHER LOCK #1059 023897 14 WASHER FLAT #10 ZINC60 022158 9 NUT HEX #10-32 STEEL61 038150 4 WASHER FLAT #8 ZINC62 022471 4 NUT HEX #8-32 STEEL63 084787 1 CABLE RIBBON 16"64 070370 2 WASHER MICA .20366 023762 1 WASHER SHAKEPROOF0

EXT #10 STL67 057335 1 BLOCK TERM 20A 20 X 6 X 1100V68 046669 5 BLOCK TERM JUMPER 69 098940 1 HARNESS "C" OPTION70 064000 1 PANEL SIDE CONTROL71 064008 1 PANEL TOP CONTROL

(NOT SHOWN)72 066040 1 DECAL TERMINAL STRIP73 036904 2 SCREW PPHM #6-32 X 3/4

(NOT SHOWN)74 022507 4 SCREW HHC 1/4-20 X 1/2 G575 040479 4 MOUNT VIBR 1.00X1.00X1/4-2076 022097 8 WASHER LOCK M6-1/477 0441140156 1 ASSY WIRE 18AWG #15

(NOT SHOWN)78 033147 1 SCREW HHM #10-32 X 1

(NOT SHOWN)

Appendix 2 — Exploded Views“C” Option Control Panel 12 Volt Gas

Control Panel – Drawing No. 85026-H

Page 26: C option control panel   operator's manual   Generac

24 Generac® Power Systems, Inc.

Appendix 3 - Notes“C” Option Control Panel

Page 27: C option control panel   operator's manual   Generac

Generac® Power Systems, Inc. 25

Appendix 3 - Notes“C” Option Control Panel

Page 28: C option control panel   operator's manual   Generac

Part No. 0C4205

GENERAC® POWER SYSTEMS, INC.P.O. BOX 8

WAUKESHA, WI 53187

Revision 0 (03/13/01) Printed in U.S.A.