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SECTION: Mobile Aisle Specifications page 1

PRO®by DIRECT LINE

10/01/03

Mobile Systems Quik-Spec SpecificationsManual Mobile Aisle Series

3" — 1,000 LB. SERIESFor systems up to 1000 lbs. per linear ft.

TRACKS1.0 System designed to utilize C, Low Pro,T or Anti-tip tracks based on wheel selection.

1.1 Shims are provided, as appropriate, forproper leveling to ensure smooth operation.

1.2 Tracks may be secured to the floor withrawl type anchors or double-sided tape.

1.3 All track sections are designed with atongue and groove lap connection betweeneach rail joint. This provides a superiorconnection and proper alignment for smoothcarriage movement.

RAISED FLOOR DECKING(WHEN APPLICABLE)2.0 Decking to be constructed of 3/4" highdensity cabinet grade plywood. Flameretardant decking is an option.

2.1 Decking shall support a minimum of 250lbs. per sq. ft.

2.2 Decking to be installed flush and tight tothe track.

2.3 Decking to be installed in a manner thatwill prevent warping, deformation andmovement during normal use and operation.

2.4 Decking may be finished with floorcovering as specified by end user.

RAMPS3.0 Beveled ramp grade shall be ADAcompliant.

3.1 Ramps constructed of 3/4" plywood in14", 18", or 24" width as determined bycarriage length.

CARRIAGES4.0 All carriages are of 3" high welded steelconstruction; carriage side members consist of12 gauge welded steel and are capable ofsupporting 1000 lbs. per lineal carriage foot.

4.1 Carriage cross members are 12 gauge11/2" x 3" welded “U” shaped steel channels.

4.2 Optional fixed carriages shall be of thesame construction and height as movablecarriages and shall be anchored to the floorfor a complete, homogeneous system.

4.3 Carriage design allows shelving to besecurely anchored to the top surface of allcarriages.

WHEELS5.0 All wheels to be a minimum of 31/4" indiameter, double flanged, precision ground,balanced and constructed from solid steel forsmooth operation.

5.1 A minimum of four wheels is requiredper movable carriage.

END PANELS6.0 All optional end panels are to be the fullheight and depth of the shelving ends.

6.1 Melamine or high pressure laminatecovered end panels to be 3/4" in thickness.

6.2 Optional laminates are available uponcustomer request.

6.3 Shelving closed end panels may be usedas finished product.

ATTACHMENT OF SHELVING7.0 Carriage construction shall be designedto allow numerous shelving designs to besecurely anchored to the carriages. Shelvingshall be secured to the carriages with specialtek screws provided.

QUALITY CONTROL8.0 Systems are checked at the factory toensure high quality and uninterrupted fieldinstallation.

INSTALLATION STANDARDS9.0 All parts and fasteners are provided toensure proper and safe installation.

9.1 All mobile systems are to be installed bytrained technicians.

CLEAN UP & DOCUMENTATION10.0 All debris and excess materials resultingfrom installation shall be removed and theconstruction area left in a broom cleancondition.

10.1 Additional Operators Manuals areavailable upon request.

DATE: OCTOBER 1, 2003SPECIFICATIONS ARE SUBJECT TO CHANGE.


PRO®by DIRECT LINE

10/01/03

Mobile Systems Quik-Spec Specifications1000 lb. LP3 Mechanical Assist Carriage

T TRACK1.0 Rail to be 1/2" wide x 3/4" high # 1018cold rolled steel rail positioned in 6063T56“T” aluminum extrusion. Rail to be machinedon all sides.

1.1 Each track to have a minimum basewidth of 3".

1.2 Leveling screws provided to ensureproper leveling for smooth operation.

1.3 Track is secured to the floor with rawltype anchors (supplied) and grouted in place.

1.4 Track sections designed with tongue andgroove lap connection between each rail jointproviding a smooth rail surface for ease ofcarriage operation.

1.5 Rail and trough drawings are availablefor optional recessed rail installation to makesystem level with the existing floor ifrequired.

1.6 The space between the rail and thealuminum housing will be filled with aneoprene material to prevent debris fromaffecting carriage movement.

1.7 C and Low Pro tracks also available.Contact Customer Support for specifications.

RAISED FLOOR DECK2.0 Standard elevated deck constructed of3/4" plywood. Flame retardant decking is anoption.

2.1 Decking shall support a minimum of250 lbs. per square foot.

2.2 Decking to be installed flush and tightto the track.

2.3 Deck to be installed in a manner thatwill prevent warping, deformation andmovement during normal use and operation.

2.4 Deck may be covered with floorcovering as specified by the end user.



CARRIAGE4.0 Welded steel construction; carriage sidemembers consist of 12 gauge welded steelcapable of supporting 1,000 lbs per linearcarriage foot.

4.1 Fixed carriages shall be of sameconstruction and height as movable carriagesand anchored to the rails for a complete,homogeneous system.

4.2 Necessary carriage splices shall be boltedtype to maintain proper unit alignment.

4.3 Carriage cross members are 12 gaugewelded U-shaped steel channels.

4.4 Carriage construction to allow shelvingto be securely anchored to the carriages.

WHEELS5.0 All wheels to be a minimum of 31/4" indiameter, double flanged, precision ground,balanced and constructed from solid steel forsmooth operation.

5.1 Each drive wheel will be fitted with twopermanently sealed and shielded bearingshoused in a self-aligning flanged pillow blockhaving a dynamic load rating of 2,200 lbs. perbearing.

5.2 A minimum of four guide wheels isrequired per movable carriage.

DRIVE SYSTEM6.0 All mobile carriages shall be fitted withfull length drive shafts.

6.1 All drive shafts shall be a minimum of11/8" hollow steel and connect all wheels ondrive side of carriage. All axles shall be solidsteel and support the full load of the carriage.

6.2 Complete drive shaft/axle and wheelassemblies shall be secured by means of amechanically retained coupling methodeliminating any loose connections betweenshafts and axles and shall exhibit no play orlooseness through the length of carriage.

6.3 The mechanical assist handle shall be ofergonomic design. The transfer of powerfrom the handle to the drive shaft shall bedirect drive and chain driven.

6.4 All mechanical assist systems are to bemoved by means of a chain and sprocketreduction drive system.

6.5 Mechanical assist tower attaching pointsshall be created using a CAM/CNC methodto provide precise alignment for attachmentto the carriage.

6.6 Dual control options are available foroperation of mobile carriages from either orboth ends.

6.7 All mechanical assist systems areequipped with a push-pull safety parkingbrake as a standard feature.

DRIVE EFFORT7.0 Gear ratio to be determined by carriagelength and weight; factory calculates correctdrive effort for each system consideringlength, weight loads and number of carriagesto be moved.

7.1 There is no "play" in the drive handleand the carriage will stop without driftingwhen operation of the actuator is terminatedon all leveled systems.

END PANELS8.0 All optional end panels are to be fullheight and depth of the shelving ends pluscarriage height.

8.1 Melamine or high-pressure laminatecovered end panels to be 3/4" in thickness.


8.3 Steel chain covers or end panels may besupplied as specified. They shall cover onlythe exposed chain drive mechanism andmechanical assist tower or be the full heightand depth of upright.

SAFETY FEATURES9.0 All carriages can be equipped with asafety parking brake.

9.1 Carriage end stops will be provided forsystems without stationary units.

9.2 A safety spacing is provided between endpanels through the use of 1" carriagebumpers; protects fingers of those using thesystem and provides a positive stop for allcarriages.

ATTACHMENT OF SHELVING10.0 Carriage construction shall be designedto allow all shelving types to be securelyanchored to the carriages. Shelving to besecured to the carriage with tek screwsprovided.

SYSTEM ACCESSORIES / OPTIONS11.0 Optional security key lock systems tosecure one carriage or entire system.

11.1 Back panels (for stationary units), endcaps and misc. finishing pieces are available.

QUALITY CONTROL12.0 Systems are checked at the factory toensure high quality and uninterrupted fieldinstallation.

12.1 All parts and fasteners are provided toensure proper and safe installation.

12.2 All mobile systems are to be installedby trained technicians.

INSTALLATION STANDARDS13.0 Install, level and grout tracks directly toa properly prepared floor.

13.1 Install carriages, end panels (ifapplicable) and shelving as shown on thedrawings, complete and ready for owner use.

CLEAN UP & DOCUMENTATION14.0 All debris and excess materialsresulting from installation shall be removedand the construction area left in a broomclean condition.

Additional Operators Manuals are availableupon request.

DATE: OCTOBER 1, 2003SPECIFICATIONS ARE SUBJECT TO CHANGE


PRO®by DIRECT LINE

10/01/03

Mobile Systems Quik-Spec Specifications1000 lb. HP5 Mechanical Assist Carriage

T TRACK1.0 Rail to be 1/2" wide x 3/4" high # 1018cold rolled steel rail positioned in 6063T56“T” aluminum extrusion. Rail to be machinedon all sides.

1.1 Each track to have a minimum basewidth of 3".

1.2 Leveling screws provided to ensureproper leveling for smooth operation.

1.3 Track is secured to the floor with rawltype anchors (supplied) and grouted in place

1.4 Track sections designed with tongue andgroove lap connections between each rail jointproviding a smooth rail surface for ease ofcarriage operation.

1.5 Rail and trough drawings are availablefor optional recessed rail installation to makesystem level with the existing floor ifrequired.

1.6 The space between the rail and thealuminum housing will be filled with aneoprene material to prevent debris fromaffecting carriage movement.

1.7 C and Low Pro tracks also available.Contact Customer Support for specifications.

RAISED FLOOR DECK2.0 Standard elevated deck constructed of3/4" plywood. Flame retardant decking is anoption.

2.1 Decking shall support a minimum of250 lbs. per square foot.

2.2 Decking to be installed flush and tightto the track.

2.3 Deck to be installed in a manner thatwill prevent warping, deformation andmovement during normal use and operation.

2.4 Deck may be covered with floorcovering as specified by the end user.



CARRIAGE4.0 Welded steel construction; carriage sidemembers consist of a 5", 12 gauge C-channeldesign, capable of supporting minimum 1,000lbs. per linear carriage foot.

4.1 Fixed carriages shall be of sameconstruction and height as movable carriagesand anchored to the rails for a complete,homogeneous system.

4.2 Necessary carriage splices shall be abolted type to maintain proper unit alignment

4.3 Carriage cross members are 12 gauge,welded U-shaped steel channels with extrareinforcement when specified for X-Rayshelving.

4.4 Carriage construction to allow shelvingto be securely anchored to the carriages.

WHEELS5.0 All wheels to be a minimum of 5" indiameter, double flanged, precision ground,balanced and constructed from solid steel forsmooth operation.

5.1 Each drive wheel will be fitted with twopermanently sealed and shielded bearingshoused in a self-aligning flanged pillow blockhaving a dynamic load rating of 2,200 lbs. perbearing.

5.2 A minimum of four guide wheels isrequired per movable carriage.

DRIVE SYSTEM6.0 All mobile carriages shall be fitted withfull length drive shafts.

6.1 All drive shafts shall be a minimum of11/8" hollow steel tubing and connect allwheels on drive side of carriage. All axles shallbe solid steel and support the full load ofbearings.

6.2 Complete drive shaft /axle and wheelassemblies shall be secured by means of amechanically retained coupling methodeliminating any loose connections betweenshafts and axles and shall exhibit no play orlooseness through the length of carriage.

6.3 The mechanical assist handle shall be ofergonomic design. The transfer of powerfrom the handle to the drive shaft shall bedirect drive and chain driven.

6.4 All mechanical assist systems are to bemoved by means of a chain and sprocketreduction drive system.

6.5 Mechanical assist tower attaching pointsshall be created using a CAM/CNC methodto provide precise alignment for attachmentto the carriage.

6.6 Dual control options are available foroperation of mobile carriages from either orboth ends.

6.7 All mechanical assist systems areequipped with a push-pull safety parkingbrake as a standard feature.

DRIVE EFFORT7.0 Gear ratio to be determined by carriagelength and weight; factory calculates correctdrive effort for each system consideringlength, weight loads and number of carriagesto be moved.

7.1 There shall be no “play” in the drivehandle and the carriage shall stop withoutdrifting when operation of the actuator isterminated on all leveled systems.

END PANELS8.0 All optional end panels are to be the fullheight and depth of the shelving ends pluscarriage height.

8.1 Melamine or high pressure laminatecovered end panels to be 3/4" in thickness.


8.3 Steel chain covers or end panels may besupplied as specified. They shall cover onlythe exposed chain drive mechanism andmechanical assist tower or be the full heightand depth of upright.

SAFETY FEATURES9.0 All carriages are equipped with a safetyparking brake

9.1 Carriage end stops will be provided forsystems without stationary units.

9.2 A safety spacing is provided betweenend panels through the use of 1" carriagebumpers; protects fingers of those using thesystem and provides a positive stop for allcarriages.

ATTACHMENT OF SHELVING10.0 Carriage construction shall be designedto allow all shelving types to be securelyanchored to the carriages. Shelving to besecured to the carriage with (enclosed) specialtek screws

SYSTEM ACCESSORIES / OPTIONS11.0 Optional security key lock to secure onecarriage or entire system.

11.1 Back panels (for stationary units), endcaps and misc. finishing pieces are available.

11.2 Optional label holders show aislecontents.

QUALITY CONTROL12.0 Systems are checked at the factory toensure high quality and an uninterrupted fieldinstallation.

12.1 All parts and fasteners are provided toensure proper and safe installation.

12.2 All mobile systems are to be installedby trained technicians.

INSTALLATION STANDARDS13.0 Install, level and grout tracks directlyto a properly prepared floor.

13.1 Install carriages, end panels (ifapplicable) and shelving as shown on thedrawings, complete and ready for owner use.

CLEAN UP & DOCUMENTATION14.0 All debris and excess materialsresulting from installation shall be removedand the construction area left in a broomclean condition.

Additional Operator Manuals are availableupon request.

DATE: OCTOBER 1, 2003SPECIFICATIONS ARESUBJECT TO CHANGE

10/01/03R


PRO®by DIRECT LINE

10/01/03

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PRO®by DIRECT LINE

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PRO®by DIRECT LINE

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KN

ESS

11 4"

TIT

LE

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LL

DE

SIG

NS

RE

PRE

SEN

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HIS

D

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WIN

G A

RE

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NFI

DE

NT

IAL

AN

D

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DIS

CL

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EC

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TE

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VIS

ION

:00

FIL

E:

6012

DL

.DW

G

SCA

LE

:

04/0

9/20

01D

AT

E:

DR

AW

N B

Y:

NO

NE

ME

D

FLO

OR

CO

VE

RIN

G T

HIC

KN

ESS

T-T

RA

CK

1 1/

4" +

GR

OU

TN

ON

E

1" +

GR

OU

T1/

4"

7/8"

+ G

RO

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3/8"

3/4"

+ G

RO

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1/2"

AN

TI-

TIP

TR

AC

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0" M

INIM

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TR

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GH

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IMU

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AN

TI-

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TR

AC

K

1 1/

2" +

GR

OU

T

1 1/

4" +

GR

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1 1/

8" +

GR

OU

T

1" +

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7/1/04R


PRO®by DIRECT LINE

10/01/03

WH

EE

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HA

NN

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SIG

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PRE

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TE

D B

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CO

NFI

DE

NT

IAL

AN

D

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UL

D N

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BE

DIS

CL

OSE

D

WIT

HO

UT

WR

ITT

EN

PE

RM

ISSI

ON

FR

OM

DIR

EC

T L

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LP3

CA

RR

IAG

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VIS

ION

:00

FIL

E:

7004

DL

.DW

G

SCA

LE

:

04/0

8/20

01D

AT

E:

DR

AW

N B

Y:

NO

NE

ME

D


PRO®by DIRECT LINE

10/01/03

CH

AIN

DR

IVE

ASS

EM

BL

Y

DR

IVE

SH

AFT

WH

EE

LC

HA

NN

EL

PIL

LO

W B

LO

CK

BE

AR

ING

S

TIT

LE

:A

LL

DE

SIG

NS

RE

PRE

SEN

TE

D B

Y T

HIS

D

RA

WIN

G A

RE

CO

NFI

DE

NT

IAL

AN

D

SHO

UL

D N

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BE

DIS

CL

OSE

D

WIT

HO

UT

WR

ITT

EN

PE

RM

ISSI

ON

FR

OM

DIR

EC

T L

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HP5

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RR

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VIS

ION

:00

FIL

E:

7005

DL

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G

SCA

LE

:

04/0

8/20

01D

AT

E:

DR

AW

N B

Y:

NO

NE

ME

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PRO®by DIRECT LINE

10/01/03

CH

AIN

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PRE

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TE

D B

Y T

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D

RA

WIN

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RE

CO

NFI

DE

NT

IAL

AN

D

SHO

UL

D N

OT

BE

DIS

CL

OSE

D

WIT

HO

UT

WR

ITT

EN

PE

RM

ISSI

ON

FR

OM

DIR

EC

T L

INE

EN

D P

AN

EL

ASS

EM

BL

Y P

RO

FIL

E

RE

VIS

ION

:00

FIL

E:

7001

DL

.DW

G

SCA

LE

:

04/0

8/20

01D

AT

E:

DR

AW

N B

Y:

NO

NE

ME

D

by direct line - filingimages.com · tongue and groove lap connection between ... drive system 6.0...

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