BULKPACK EXPORTS LTD.2,A.B. Road, Geeta Bhawan Square, Indore - 452001 (M.P ), India

Ph : 91 731 4077277/278 Email : info@ppplonline.comwww.bulkpackexports.com

Needle Loom Printing process

4 Loop FIBC Single Loop FIBC Two Loop FIBC Baffle /Q-Bags PP woven Sacks PP woven Fabric

WELCOME TO

BULKPACK EXPORTS LTD.2,A.B. Road, Geeta Bhawan Square, Indore - 452001 (M.P ), India

Ph : 91 731 4077277/278 Email : info@ppplonline.com

www.bulkpackexports.com

Bulkpack Exports Ltd. is one of the largest manufacturer-exporter of PP wovenfabric, woven sacks and FIBCs/Bulk Bags from India.

We are an ISO 9001:2000 certified company with turnover of Rs.250 Million & workforce of 400 people. We produce Bulk bags with all facilities i.e. tape plants, loom,finishing, printing, packing & dispatch present under one roof to have the best qualityfinishing, printing, packing & dispatch present under one roof to have the best qualitygoods at lowest possible price.

We manufacture all our products with high quality standards with in-house qualitytesting & we have certifications to cater our various customers globally.

Our products are well accepted and appreciated around the globe. We produce over1.8 million FIBCs monthly and export to various countries in the world.

Bulkpack Exports Ltd. is the first company to sign the contract with

Hydro Packaging for sole Portabulk® Licensee in the Indian Subcontinent.

Our Key Features

�Leading manufacturer & exporter of all type of world class FIBC bags, PP woven sake, PP bags & PP woven fabric from India

� First Portabulk licensee in India for making single loop & two loop bags

�All FIBC duly certified by Labordata Germany

�Certifications to cater our customers on global level�Certifications to cater our customers on global level

�ISO 9001:2000 certified company since last 10 years

�Specialized products as per specific requirements of buyers such as woven container liners

�Customer base in various countries in Europe, USA, UK Australia & worldwide since the year 1998

Product Range

� Flexible Intermediate Bulk Containers (FIBCs), also known as Bulk Bags or Jumbo

bags or big bags

� PP Woven Sacks

� Small PP bags

� PP woven fabric

� Container bags / liners

Flexible Intermediate Bulk Containers (FIBCs)

F.I.B.C.'s are a cost effective means of storing and transporting many differentproducts such as fertilizers, chemicals, sand, gravel, stock feed, grains and foodproducts. We offer different type of FIBC / big bags as :-

� Single Loop, 2 Loop & 4 Loop FIBC

� Open top, filling spout or skirt top

� Flat base, Bottom spout with draw cord closer or petal closer, conical base

� Bags are suitable for food contacts � Bags are suitable for food contacts

� Bags with or without liners, coated or un-coated

� Baffle Bag (Q bag)

� Ventilated Bags

� UN Bags� Conductive bags (only B type)

These bags are available in following range of making -

� SWL range from 1100 Lbs – 4400 lbs

� safety factor range from 5:1 – 10:1

� Fabric thickness range from 2 oz to 8 oz

Use of FIBCs & PP Bags

The popularity and the use of PP big bags is increasing day by day due to the labor

cost savings for handling and manipulation, reduction of waste ingredient and the

ability of being conducive for road, rail or container shipment.

These are being used almost in all industries & there is a large range of application

of FIBC and PP Bags such as : -of FIBC and PP Bags such as : -

�Agriculture (seeds, cereals, animal feed)

�Food industry (powder and granular products – salt, sugar, rice, milk powder, etc)

�Chemical industry (soda, urea, ammonium nitrate, fertilizers, etc.)

�Construction materials (sand, lime, cement, gravel, rubble, etc.)

�The wood processing industry (waste wood, sawdust, pellets, lighters)

�Collection, recovery and recycling (ferrous, non ferrous, wood, plastic, PVC, PET,

PE, PP, etc.).

Single Loop FIBC

• The Portabulk® Single loop FIBC is an alternative to the conventional 4 loop FIBC and

is comparatively very cost effective. It can be used to handle a wide range of powdered

Two Loop FIBC

is comparatively very cost effective. It can be used to handle a wide range of powdered

and granulated bulk material. These are normally with 1 or 2 loops and have the low

cost advantage for the end users in terms of handling, storage and transportation.

• The end users have to their advantage of handling up to six Single loop FIBCs by a

forklift as compared to normally one 4 loop FIBC. As compared to a conventional 4

loop FIBC, a Single or a two loop FIBC can be stacked up to several levels, depending

on the handling equipment, storage and transport conditions. This not only enables a

better utilization of space but also allows a higher storage capacity in less cost. Like

the other FIBCs these single and two loop FIBCs are also suitable to be transported in

rail, road and trucks.

Standard 4 Loop FIBC

Standard FIBCs are the bulk bags used for fulfilling the very basicrequirement of the end users. They normally range from 500KG to2000KG SWL and are manufactured with a safety factor of 5:1 (Singletrip) or 6:1 (Multi trip) usage. They can be manufactured in two types ofLifting designs:

Corner Loop lifting

U+2 Panel design – a very basic design where the belt of the FIBC isstitched along the seams on both sides. These bags are also known asU+2 Panel design – a very basic design where the belt of the FIBC isstitched along the seams on both sides. These bags are also known asthe Corner loop bags since the belt only goes along the corners of thebag.

Cross Corner Loop lifting

Circular woven design – a bag which is specifically designed to hold theloop up for their easy access by the fork lift. The belt is stitched on thefabric and a special reinforcement of fabric is done on the area wherethe belts are stitched. A bag with such a design is popularly known asCross corner loop bag as the loops are crossing the corners of the Bulkbag.

Baffle Bags/Q-Bags

The Baffle bag very popularly known as the Q-Bag also is a wonder

in the FIBC industry. The bag is made in a manner to provide most

cost effective solution for ulk Packaging. The making of the bag is

such that it gives a considerable benefit to the user while

transporting and storing the Bulk material.

General benefits of a Baffle/Q-bags:-General benefits of a Baffle/Q-bags:-

� Prevent the sides of the Bulk bag from bulging

� Bag remains a square instead of having a circular foot print

� Cost effective in transportation and storage

� Less packaging, transport, storage, handling & administration

� Improved stability of the packaging, enabling more safety stacking

� Better overall visual effect

FIBCs Top / Filling options

FIBCs are made with various ways of filling the bulk material depending on the kind of

industry. FIBC top options are as under –

• Open top

• Duffle top

• Filling spout top• Filling spout top

• Tie down flap top

Open Top Skirt Top / Duffel Top Filling Spout Tie Down Flap Top

FIBCs Bottom / Discharge Options

The material may be discharged from the FIBC through a spout at the bottom, which

may have a “Star closure”, “Swan neck” or “Pyjama closure”.

• Flat / Closed bottom (without discharge)

• Quick discharge spout

• Discharge spout with petal closure

• Conical bottom / discharge • Conical bottom / discharge

Flat / closed

BottomQuick Discharge Spout Discharge Spout with

Petal ClosureConical Bottom /

Discharge

Locking system in filling & discharge spouts

Discharge spout with B-lock Filling and discharge with a Velcro tie

Spout discharge may also be with a B-

lock, a special locking system that

enables the spout to stay intact and

bear the extra load of the bulk material

in the FIBC.

FIBCs for certain unique/special purpose

may have a filling and discharge with a

Velcro tie. This gives extra strength to the

spout to hold the material inside the FIBC

and avoid any kind of a leakage or

contamination inside the FIBC.

Extra safety options in FIBC

A special band is put along the topseam of the Bulk bag known as a

Parameter Band

Any Bulk bag, may be laminated or unlaminatedcannot guarantee a 100% contamination free

Bags with Sift proof Seams

seam of the Bulk bag known as aparameter band to strengthen theloops of the bag and give morestrength to the whole bag.

This band allows the loops to hold onto the fabric and bear the pressure onthe very top part where the seambetween the belt and the fabric is overand the loop of the Bulk bag justbegins.

cannot guarantee a 100% contamination freehandling unless it is safe guarded with the Siftproof Seams. It is very popularly known as theDust proof Seams also.

These Sift proof seams may broadly be of threetypes, depending on the application of the FIBCs:-

• Single sift proof seams• Double sift proof seams• Triple sift proof seams

Container Bags

This is a single bag for a container, where customers can fill the material directly in to thebag. The container liners has air vent, fill spout and discharge spout facilities. There is anadvantage of using this liner as we can save on handling and labour cost. The containercan be tilted and discharge the material by gravitation. The entire container liner area canbe cleaned using vacuum cleaner and make contamination free container liner.

Uses:- Container liner bag used for transporting the bulk quantity of material it means10MT in 1 x 20' or 20MT in 1 x 40'container. By using this container bag we can save thecost of packaging or in other words where we are using 40 No. of bulk bag fortransporting the material we can use only one container liner bag, so we can save thepackaging cost as well as handling cost of material. This bag are use mainly fortransporting the granulated/powdered material.

Design:- The container liner bag is design as per the container size(1 x 20' or 1 x 40').Container liner bag has inlet and outlet spout. The fabric used for this bag is coatedpolypropylene for body and double layer fabric for front and back of bag. It has No. ofloops on the top by which we can fix this bag inside the container.

Small Woven PP Bags

They are totally custom designed and may be with valves forautomatic filling and with a polyethylene liner stitched inside formoisture and spillage protection. The liners may be loosely insertedor stitched at the bottom of the bag. There is always an optionavailable to laminate these bags inside/outside, depending uponthe customer’s requirement and the application for which they arebeing used.

They can vary from 700 Denier to 1000 Denier fabric, dependingupon the weight they are intended to be used for. The mesh of thefabric can be anywhere from 9*9 to 11*11, depending upon the kindof material customer wants to fill in these bags. It’s features are :-

• Strong and lightweight• Water resistant• More tear resistant than paper• Ideal for resisting rough handling conditions• Keeps its strength when in contact with water

PP Woven Sacks

These are the basic polypropylene bags with a loading capacity of up to

50 KG material. They are offered with PP/LDPE Lamination inside or

outside and are used for cement/fertilizer packing in India and other

developing nations. These sacks can be with printing of a logo or packed

product’s specifications. They are normally not UV Stabilized, for outdoor

protection, but may be done as per the customer requirements.

PP Woven Fabric

We also export Circular or Flat Woven Fabrics to convert them to

Sacks or Bags at customer's end or to use them as cover for

textile packing, upholstery and carpet packing. Sacks, bags and

fabrics can be supplied in any colour and are made as per the

specific requirement of the customer.

We can produce these fabrics up to a maximum width of 1.25

meters tube and 2.50 meters lay flat, a minimum of 40cm tube

and 80cm lay flat. Our fabric may be produced in different colours

as per the choice of the customer and may be given in form of

cut sheets, which may have a further option of being printed. The

fabric can be laminated inside or outside, depending upon the

application of the end users and can be cut with a zigzag style.

Work Location & Facilities

Head office : 2,A.B. Road, Geeta Bhawan Square, Indore - 452001 (M.P ), India

Our headoffice is in Indore, a leading industrial city in the Madhya Pradesh, which iswell connected by Air, Rail and Roads to Mumbai and New Delhi both.

Manufacturing Plant : Sector III, 114 Pithampur Industrial Area Madhya Pradesh, IndiaIndia

Manufacturing facility is located in Pithampur Industrial area near Indore, which is inthe central part of India, very well connected with Nhavasheva port in Mumbai.

We produce Bulk bags with all facilities i.e. tape plants, loom, finishing, printing,packing & dispatch present under one roof. Which enables us to produce the goods ateconomical cost with better quality & fast production.

We manufacture all our products with high quality standards with in-house qualitytesting.

Tape Plant

We have two extrusion lines, one from

In fact, it is very much to the advantage of thecompany that we are the only Bulk bagmanufacturers who can produce tape withsuch a high strength. This state of the art planthas been specially designed and developedfor us by Lohia Starlinger to manufacture Bulkbags up to 3000 KG Safe Working Load or 8:1Safety Factor.

We have two extrusion lines, one fromJP Industries and the new one fromLohia Starlinger, who are incollaboration with the Starlinger ofAustria.

Our latest extrusion line is one of itskinds in the Country, which canproduce tape up to 6.5 GPD (Gramsper Denier) giving us an averagestrength of 5,700KG in our “1000KGSafe Working Load, 5:1 Safety Factor”Bulk bag.

A quality report is prepared for each lot comingout of the extrusion line every 20 minutes(approximately 200 bobbins/cones) in whichwe check the denier and GPD for at least 20cones in the lot and the denier variationbetween each of these cones. We even havea special trolley system to handle anddistribute these cones in order to avoid anyloss of strength in our tapes due to the frictionthat may happen while handling anddistributing them.

Circular Loom

We have 10 Six Shuttle circular woven

looms, also specially designed and

We can produce a maximum fabric width

of 1.25 meters tube (2.50 meters lay flat)

in 10*10 mesh (10 tapes horizontally and

10 tapes vertically in one square inch).

We also have a battery of 32 four shuttle

looms, out of which 28 looms are from

GCL India Ltd. and the rest four looms arelooms, also specially designed and

developed by Lohia Starlinger for

manufacturing the heavy-GSM fabric for

Bulk bags.This design ensures less friction

of tapes while the loom is running, thereby

providing us maximum tape & fabric

strength in the final fabric. They have

special photo-cell sensors to detect and

avoid any kind of weaving fault in the

fabric, which gives us perfect quality fabric

for our FIBCs.

GCL India Ltd. and the rest four looms are

from Lohia Starlinger. We can produce a

maximum fabric width of 80cm tube (1.60

meters lay flat) and 65cm tube (1.30

meters lay flat) fabric respectively in these

looms. These looms facilitate us to

produce the small woven sacks and other

accessories of the Bulk bags, while our 6

shuttle looms are engaged in the Bulk

bags.

Needle Loom

We have an in-house facility to make our own webbing for all kinds of Bulkbags. The maximum width that we can produce is up to 50mm, which isnormally used in our cross corner loop design to give the maximumpossible coverage of the fabric to the loop.

The webbing when comes out of the needle loom is winded in rolls to avoidany kind of damage or loss of strength due to ill handling. Necessaryprecautions are taken to keep the webbing absolutely clean since it gives asense of cleanliness to the final Bulk bag.

Finishing

as Armstrong, Union special and Jukki to takecare of various stitching requirements for sidestitch seams, cross corner loops and even heavyfabric with parameter band and sift proof seams.

We are one of the very few Bulk bagmanufacturers who stitch the bags with bothHeracle and safety stitch to give extra strength toour Bulk bags.

It is the technical expertise of our

company to finish the Bulk bag in such

a way that we achieve maximum

strength possible. The combination of

fabric and the webbing is stitched in

such a way that the final Bulk bag

performs with the required capabilities

to carry the load. We have all kinds of

stitching machines such

our Bulk bags.

The fabric spouts and baffles are cut in a differentsection with an automatic cutting machine andcertain special equipments are used (developedby our team of engineers) to have a perfectcutting of the spouts and baffles. The fabric ischecked thoroughly at this stage in order to avoidany kind of loom faults or fabric defect in the finalproduct.

Printing

To cater to the printing requirement of our

We also have a printing facility for the small

woven sacks and even there we can print

up to three colours at a time. The ink used

while printing is as per the specific

requirement of our clients and are normally

pantone shade.

One of the special printing works that weTo cater to the printing requirement of our

clients, we have a three colour printing

machine specially developed to print on

the Bulk bag fabric. It can print up to a

maximum width of 1.20 meters and a

maximum length of 2.00 meters. The

rollers of this machine are specifically

designed to print on the heavy GSM

fabric with a good speed to have

maximum possible prints in shortest

duration.

One of the special printing works that we

have done for one of our clients in the USA

is “CAMOFLAGE” print on a Baffle bag,

which is one of its kinds in the FIBC

industry. Such achievements not only give a

confidence to our clients on us but also

make them believe that they can relay on

our company for all their Bulk bag

requirements.

Quality testing

Bulkpack Exports Ltd. has therefore spent a

fortune for buying its Bulk bag Testing

Machine, to facilitate its customers, which is

one of its kinds in the whole industry. The

machine is specially designed and

developed to test Bulk bags up to 3000KG

Safe Working Load or 8:1 Safety Factor.

We check at least 1 bag out of every 500

It is definitely just not enough to

check the Bulk bags with a look at

them and send them to the packing

and dispatch section without

actually knowing their capabilities

and performance.

We check at least 1 bag out of every 500

Bulk bags on our testing machine to make

sure that we give the right kind of quality to

our clients round the Globe. We also provide

certification to our clients for each and every

bag that we test from the production of their

orders. It is therefore others envy and our

pride to have equipment like this that makes

sure that all our Bulk bags are World Class.

UV Resistance Test

Thereby protecting it from degrading andbecoming unstable and unsafe.

UV weathering test simulates the effects ofsunlight using special fluorescent UV lamps &dew and rain with condensing humidity and/orwater spray.

The specimens are alternately exposed to UVlight alone and to condensation alone in arepetitive cycle for at least 200 h using a test

Storing bulk bags outside is not

recommended but we do realize that it

happens & because of UV light, almost

all photodegradation of durable

materials exposed outdoors.

For protect the FIBCs & PP bags from

all these harmful effects of UV rays,

Ultra Violet Inhibitor (UVI) are added to

the resin during the process of making.

repetitive cycle for at least 200 h using a testcycle of 8 h at 60 C with UV radiationalternating with 4 h at 50 C with condensation.

Thus in a few days or weeks, the UV testerreproduce the results about the damage thatoccurs over months or years outdoors.

For this test we have imported UV testmachines from “Q-Lab” USA, which is a veryrenowned company for lab testing equipments& we conduct UV test according to internationalmaterials testing norms.

Packaging & Dispatch

All our bags are packed in the bale form with help of our Heavy duty Baling

machine of 100MT, which is specially developed for packing of Bulk bags with

heavy GSM fabric. We can put 25 to 250 Bulk bags in a bale with this baling

machine due to its heavy duty cylinders and use our own tie tapes to strap these

bales. We always take an extra effort to make these bales as compact as possiblebales. We always take an extra effort to make these bales as compact as possible

to save cost for us and our customers both.

We therefore pack our Bulk bags as per the customer’s requirements to ensure

that it looks presentable and is as economical as possible.

For dispatch we use 20 feet, 40 feet or 40 feet High cube containers for shipment

of our goods to all our clients in various parts of the World. We always use a

premium shipping line to ship our products to avoid any kind of problems at the

customer’s end and to facilitate them.

We are setting up one more plant as the demand of FIBC is

increasing day by day & with the enhanced capacity of

production we are increasing our customer base also. The

new plant is intent to cater to clean room facility and will

have advanced technology with HACCP Certification.

For any requirement please contact us at :

BULKPACK EXPORTS LTD.2,A.B. Road, Geeta Bhawan Square,

Indore - 452001 (M.P ), IndiaPh : 91 731 4077277/278 Email : info@ppplonline.com

www.bulkpackexports.com