bulk bag handling optimization brochure

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1815 Meyerside Drive, Units 1-3 Mississauga, ON L4S 1R5 905.795.9696 ph 800.736.5739 toll free 905.795.9654 fax www.controlandmetering.com Bulk Bag Handling Optimization Optimize your bulk bag operation: solve problems, improve safety, boost profit. OPTIMIZED BULK BAG HANDLING SOLUTIONS Control and Metering’s mission is to optimize every bulk bag handling system on earth. That’s a lofty goal to be sure, but it proves that we’re passionate about solving bulk bag handling problems and maximizing production profitability while we're at it. Founded in Toronto in 1937, Control and Metering has provided its customers with bulk solid handling systems for over seven decades. Beginning some 20 years ago, Control and Metering was one of the first companies in North America to manufacture bulk bag handling equipment. Right from the start our equipment was unique and offered remarkable performance and value – attributes that still hold true today. Control and Metering has the experience and expertise to transform your bulk bag operation into an optimized system – that maximizes profitability and makes your life easier.

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Describes Control and Metering Limited's Optimization Process that is designed to make bulk bag handling operations as safe, user friendly, problem free and profitable as possible.

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Page 1: Bulk Bag Handling Optimization Brochure

1815 Meyerside Drive, Units 1-3

Mississauga, ON L4S 1R5

905.795.9696 ph

800.736.5739 toll free

905.795.9654 fax

www.controlandmetering.com

Bulk Bag Handling Optimization Optimize your

bulk bag

operation:

solve problems,

improve safety,

boost profit.

OP TIM I ZE D

B UL K B A G

HA N DL I N G

S OL U TIO N S

Control and Metering’s mission is to

optimize every bulk bag handling

system on earth.

That’s a lofty goal to be sure, but it

proves that we’re passionate about

solving bulk bag handling problems

and maximizing production profitability

while we're at it.

Founded in Toronto in 1937, Control

and Metering has provided its

customers with bulk solid handling

systems for over seven decades.

Beginning some 20 years ago, Control

and Metering was one of the first

companies in North America to

manufacture bulk bag handling

equipment.

Right from the start our equipment

was unique and offered remarkable

performance and value – attributes

that still hold true today.

Control and Metering has the

experience and expertise to transform

your bulk bag operation into an

optimized system – that maximizes

profitability and makes your life easier.

Page 2: Bulk Bag Handling Optimization Brochure

OPTIMIZATION IMPROVEMENTS

• AUTOMATED SYSTEMS

• REDESIGNED PACKAGING

• DE-BOTTLENECKING.

• ENHANCED SOPs.

• DUST CONTAINMENT.

• HIGH RESOLUTION WEIG

• EFFECTIVE OPERATOR T

• INCREASED WAREHOUSE

• MAXIMIZED SHIPPING PAYLOAD

• REDUCE, REUSE, AND RECYCLE

IMPROVEMENTS

AUTOMATED SYSTEMS.

REDESIGNED PACKAGING.

HIGH RESOLUTION WEIGHING.

EFFECTIVE OPERATOR TRAINING.

INCREASED WAREHOUSE DENSITY.

SHIPPING PAYLOAD.

AND RECYCLE PROGRAMS.

Optimize TO M A K E A S E FFE C TIV E , P E RF E CT A N D US E F UL

Control and Metering’s optimization process

make your bulk bag handling operation

discharging – as safe, user friendly, problem free

and profitable as possible.

Comprehensive solutions increase productivity,

reduce packaging expenses, recover lost revenue,

minimize shipping costs, solve nagging problems,

increase profitability and improve safety

optimizationsolve problems

OPTMIZATION ANALYSIS

FREE 3 STEP PROCESS

1. Preliminary analysis: opportunities, budget cost,

2. On-site, detailed discovery.

3. Final solution development, project cost and ROI

1. PRELIMINARY ANALYSIS

45 minutes.

A Control and Metering application specialist will

a discovery session with you via telephone

business objectives and uncover

optimization improvement.

We’ll then analyze the data and

opportunities, their potential for reducing operati

expenses, budgetary implementation costs

estimated ROI – all of which

Preliminary Optimization Analysis report

, P E RF E CT A N D US E F UL A S P OS S I B L E

ptimization process can

your bulk bag handling operation – filling or

as safe, user friendly, problem free

increase productivity,

, recover lost revenue,

g costs, solve nagging problems,

improve safety.

The FREE Optimization Analysis

improvement opportunities, defines implementation

costs and reveals the Return on

of your optimization project.

Unmatched application expertise

bulk bag handling experience

transform your bulk bag operation into

system that is problem free and more

optimization solutions solve problems, improve safety, boost profit

CUSTOMIZED, COMPREHE

ANSWERS TO COMPLEX P

OPTMIZATION ANALYSIS - FREE

opportunities, budget cost, ROI.

Final solution development, project cost and ROI.

PRELIMINARY ANALYSIS

A Control and Metering application specialist will conduct

via telephone to learn your

uncover opportunities for

and identify improvement

their potential for reducing operating

budgetary implementation costs and an

of which are included in a

Preliminary Optimization Analysis report.

2. DETAILED DISCOVERY

1 day.

If the Preliminary Optimization Analysis meets your

objectives and ROI expectations

conduct a detailed dis

3. FINAL SOLUTION

The Final Opt

• Detailed optimization

• Firm project implementation cost

• Final

Preliminary

Improvement

Based on the discovery session conducted on

September

to determine if improvements could be made:

1. Productivity

reduce one operator at filler.

2. Packaging

eliminate wood pa

3. Shipping

4. Recovered revenue

bulk bag to 2 lb.

5. Safety

walk into filler to rig bag.

Optimization Analysis uncovers

defines implementation

on Investment (ROI)

nmatched application expertise and 20+ years of

experience enables us to

operation into an optimized

free and more profitable.

CUSTOMIZED, COMPREHENSIVE

ANSWERS TO COMPLEX PROBLEMS.

DETAILED DISCOVERY

1 day.

If the Preliminary Optimization Analysis meets your

objectives and ROI expectations, we’ll visit your plant to

conduct a detailed discovery investigation.

FINAL SOLUTION

he Final Optimization Analysis report includes:

Detailed optimization improvements.

irm project implementation cost.

Final ROI.

During this intense

process (typically one full

day), your application

specialist will confirm the

preliminary findings, look

for more opportunities and

gather data to refine costs

and ROI.

Final Optimization Report Customer Company September 28, 2009

Page 1 of 1

Preliminary Optimization Analysis

Improvement Opportunities

Based on the discovery session conducted on

September 25, 2009, the following areas were analyzed

to determine if improvements could be made:

Productivity: Increase bagging rate to 30 bph,

reduce one operator at filler.

Packaging cost: Decrease bulk bag height by 10%,

eliminate wood pallets.

Shipping cost: Increase payload by 10% to 1,850 lb.

Recovered revenue: Reduce overfill from 10 lb per

bulk bag to 2 lb.

Safety: New equipment will not require operators to

walk into filler to rig bag.

SUSTAINABILITY

Sustainable plant operations are an

increasingly important imperative.

We’ll minimize your dust emissions

and determine how reusing,

recycling and reducing bulk bag

related packaging can help achieve

your sustainability goals.

RECOVERED REVENUE

Do you sell your product by the

weight in each bulk bag? If so, you

are likely overfilling each package to

avoid short-shipping your customer.

You’re also giving away free product.

The solution?

We’ll apply our systems expertise to

cut overfill and recover lost revenue.

INCREASED PRODUCTIVITY

Increased throughput, fewer

operators, automated systems, less

clean up. All of these factors and

more reduce the per pound labor cost

of your product and boost productivity.