building a premier, low-cost gold producer• technology: ausmelt • 2013 concentrate smelted:...
TRANSCRIPT
BUILDING A PREMIER, LOW-COST GOLD PRODUCER
CASE STUDY – REAL TIME PRODUCTION INFORMATION IN MINING 3D Experience Forum – November 12-13, 2014 – Las Vegas, NV
TSX:DPM 2
DPM’S GLOBAL PORTFOLIO OF ASSETS
Krumovgrad 100%
Chelopech 100%
Kapan 100%Sabina 12%
Avala 50%
Tsumeb Smelter 100%
Operating assets
Development assets
Exploration assets
Chelopech Mine, Bulgaria
• Ownership: 100%• Stage: Producing• Mine Life: 12 + years• 2013 Production: 137 koz Au;
46 Mlbs Cu
Kapan Mine, Armenia
• Ownership: 100%• Stage: Producing• Mine Life: 10 + years• 2013 Production: 24 koz Au; 2.3 Mlbs Cu
Tsumeb Smelter, Namibia
• Ownership: 100%• Technology: Ausmelt• 2013 Concentrate Smelted:
152,457 tonnes
Krumovgrad Project, Bulgaria
• Ownership: 100%• Stage: Feasibility• Mine Life: 8 years• Production: H2 2017• Avg. Production: 85.7 koz Au/yr
TSX:DPM 3
“TAKING THE LID OFF”
Old way
Paper reporting at end of shift
Supervisor interaction 1-2 /shift
Limited knowledge of shift delays
Slow response time to process interruptions
Reactive Maintenance
Small picture view
Poor coordination
Poor use of resources
Lost time locating equipment/materials etc. from shift to shift
New Way
Real time display of information
Supervisor dispatched to critical shift problems
Delays identified in real time
Problems identified immediately
Real time equipment health monitoring
See activities in whole mine in real time
Coordination through CCR with big picture
Resources utilized to optimize shift results
Real time equipment and materials tracking
TSX:DPM 4
EXAMPLE FOR THE MINE “CLOSING THE LOOP”
MiningPlanning & Scheduling
MaintenancePlanning & Scheduling
Supply chain / LogisticsPlanning & Scheduling
Feedback InformationP
lann
ing
Info
rmat
ion
Mining Execution Business ProcessesDrilling Loading Transportation Crushing Conveying
Support & Maintenance Processes
Real time Process Monitoring and Control
Mining Operations Management System
Feedback against the plan in real time
TSX:DPM 5
APPLICATION LAYERS
Mobile EquipmentGateway
UG Crusher&ConveyorsOther UG Fixed Plant Process Control
Mining Execution Management(CMCS)
Technical Services(Design Planning, Survey, MRM, etc.)
Maintenance Management(CMMS)
Materials Mgt /Inbound Logistics
Collision avoidance
Access Control/ Time & Attendance
Operations Information Management(Reporting, Performance Management, Analysis)
Central Blasting
Mobile Equipment(Unit Automation)
Personnel Tracking
Asset Tracking
Fuel & Lubricant Dispensing
BusinessIntelligence
Operations Control / Asset Management
ProductionControl
EquipmentIntelligence
Business Planning Systems (ERP)
Min
ing
Ope
ratio
nsM
anag
emen
t
TelecommunicationInfrastructure
Enterprise Resource Planning (ERP)
Wireless Communication Network
Mobile Personal Communication Devices
Wired Communication Devices
Mobile Personal Communication Devices
In place Partially in place Not in place
TSX:DPM 6
THE CONCEPT OF SHORT INTERVAL CONTROL
• The concept of Short Interval Control (SIC):• Real-time production information to provide a Central Monitoring and Control Room with the real-time status of
all tasks in the mine• Supports the key front-line management to achieve the maximum results for the shift
• Applied in the manufacturing industry for a long time now• Providing a feedback loop against the expected production at short-term intervals – decisions can be taken to minimize
deviation from the expected outcome
• Updating interval:• Depends on: method of updating,
information availability • With real time information: can be
updated as it happens • Set at a minimum of every two to
four hours in the shift or when an event interrupting the process occurs (the personnel provides updated information either over phone, radio or tablet)
MiningPlanning & Scheduling
MaintenancePlanning & Scheduling
Supply chain / LogisticsPlanning & Scheduling
Feedback InformationP
lann
ing
Info
rmat
ion
Mining Execution Business ProcessesDrilling Loading Transportation Crushing Conveying
Support & Maintenance Processes
Real time Process Monitoring and Control
Mining Operations Management System
TSX:DPM 7
THE MANAGEMENT OPERATING MODEL
Analyze and improve
Work Management
Plan Work Schedule Work Execute Work Asset
Performance
Measure Work
Performance
Measure Asset
Performance
Measure Costs
Analyse and Improve
Measure Social
Process Performance
Central monitoring and control
Integrated Planning
Labour, Materials & Equipment
Set Asset Performance
Targets
Set Production
Plan
Set Service Strategy
Set Budget
Approve Work/Cost
CommitmentsAcquire/Replace/
Modify/RemoveAsset
Set Sustainability Expectations
Set Operating Master
Schedule
Set sustainability expectations
Integrated planning
Work Management
TSX:DPM 8
PLANNING CYCLE
• Front Line Execution Driven by Fully Integrated Mine PlansFe
edba
ck lo
opLife of Mine Plan (LOM Plan)
5 Year Business Plan (24 Months Detailed)
1 Year Detailplan (exec. Plan)
18 Month Forecast
3 Month schedule
Yearly Refresh
Monthly Refresh
Weekly Refresh 7+21 daysschedule
Front Line Planning and Scheduling
TSX:DPM 9
WORK MANAGEMENT
UG
ope
ratio
nsC
ontr
ol ro
om7+
21 S
ched
ule
TSX:DPM 10
CHELOPECH MINE: WORLD CLASS ASSET
Creating Competitive Advantage Through Innovation• “Taking the lid off the mine” - Real time data
available from Chelopech underground operations
TSX:DPM 11
ENABLING TECHNOLOGIES
Mobile Equipment
Industrial Controller
s
VoIP Clients
Cameras
Tablet
Wireless tags
Access Point
Access Point
Site LAN Network
TSX:DPM 12
COMMUNICATIONS – WIRELESS ETHERNET
Access point
Wi-Fi phone
TSX:DPM 13
Ethernet switch
WLAN Client Antenna
Onboard PC
Dashboard
Display
Chair
Middle
Front Rear
ECM
PRODUCTION EQUIPMENT: ONBOARD TECHNOLOGY
VCM module
CAN bus
J1939
• The technology is built into the equipment• Reliable components • Connecting devices is easy• Can be retrofitted
TSX:DPM 14
MAKING THE CHANGE
• “Big Brother is Watching”.
• Creating the win-win.– What’s in it for me?– What is my future?
• Keeping the technology working.
• Redefining roles and accountabilities.
• Redefining the way work is planned scheduled and executed.
Strategy, Goals, Plans, Structures, Systems
TraditionsHabitsAttitudeCulture
WINDS
CURRENTS
It comes down to Leadership
TSX:DPM 15
A NEW WAY OF WORKING ROLES AND ACCOUNTABILITIES
Operation
Departments
Processes
Activities
Tasks
“Integration”- Assigns work to Departments- Monitors Progress
“Problem Solving”- Department Manager- Monitors Progress- Provides Coaching
“Hands On”- Manager on the Shift- Setting limits of discretion
Crew inputs the “How”- Must collect and
schedule many details
Superintendent
Captain
Supervisor
Worker (Operator, Fitter)
Incr
easi
ng le
vel o
f Det
ail
TSX:DPM 16
BENEFITS
• Central Control Room – integrated infrastructure provides• A single point of access into a wide variety of systems• Serves as a platform for status checks and intervention if required
• Enables short interval control• Schedule, assign, monitor tasks allocated to a piece
of equipment and crew to be completed in a shift
• Improve access to information• Enabling remote management of business processes• Simplified access to information in the event of a problem
• Exception management• Know of and solve impending problems before they affect production• Delays can be identified and corrected at an early stage, thus reducing the potential
for lost production
TSX:DPM 17
BENEFITS
• Improve efficiency – productive utilization of resources, being personnel, equipment, workplaces
• Data and information integrity• Provides one version of the truth• Rather discuss solution to problem than arguing about the accuracy of the data
• Performance management• Enables root cause analysis and• Cross-functional KPI reporting on business processes (cost, quality, dependability and reliability)
• Quantifiable benefits: Estimated to be 10-30% improvement
TSX:DPM 18
BENEFITS
500,000
1,000,000
1,500,000
2,000,000
2009 2010 2011 2012 2013
Ore mined (tons)
30
40
50
60
2009 2010 2011 2012 2013
Cash cost per ton of ore processed (USD)
75
80
85
2010 2011 2012 2013
Availability (%)
LoadersDevelopment drillsProduction drills
05
10152025303540455055
2010 2011 2012 2013
Utilization (%)
LoadersDevelopment drillsProduction drills
TSX:DPM 19
TOGETHER WITH OUR PARTNERS
• Geovia/Dessault systems
• Sandvik Mining
• AeroScout
• Cisco
• MicroSense
• KPMG
TSX:DPM
Corporate Head Office:One Adelaide Street East, Suite 500
Toronto, Ontario M5C 2V9T: 416 365-5191
Investor RelationsT: 416 365-2549
TSX:DPM – Common Shares
DPM.WT.A – 2015 Warrants
www.dundeeprecious.com
Thank You