broyeur pendulaire roller mill - europages

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Broyeur PENDULAIRE ROLLER MILL

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Page 1: Broyeur PENDULAIRE ROLLER MILL - Europages

Broyeur PENDULAIRE

ROLLER MILL

Page 2: Broyeur PENDULAIRE ROLLER MILL - Europages

OPERATING PRINCIPLE

GRINDING PROCESS centrifugal force applied by rollers to an inner static ring

• Low product residence time in the crushing section.

• Internal ventilation greater than with other types of crusher.

• Controlled crushing, making it possible to reach the required fineness with minimum extra-fine production, protecting

the units from product coating which results in diminished grinding.

• Lower energy consumption.

• Easier, more effective adjusting and maintenance.

KEY ADVANTAGES

1.

2.

3.

4.

5.

Vertical shaft

Star wheel

Pendulums Grinding rollers

Conical gearset

Horizontal drive shaft (V-belt transmission)

PRODUCT INLET

PRO

DU

CT O

UTL

ET

AIR

From PM30 upwards the motor is positionned directly underneath the mill.

Gear motor with hydraulic coupling

Two to six pendulums can be fitted depending on:

• The output (T/h)

• Product hardness

• Shape of the required mesh size distribution

GENERAL CONFIGURATION - Types PM00 - PM26

Types PM30 +

Page 3: Broyeur PENDULAIRE ROLLER MILL - Europages

CLASSIFYING

For any type of grinding process, it is necessary to separate the coarse particles from those that have reached the required fineness. This process is known as CLASSIFYING.

For particles from 0.3mm to 5mm, CLASSIFYING can be carried out by screening or sieving.For smaller particle sizes, an AIR-CLASSIFYING DEVICE is necessary, from the following;

Double-cone type static air classifier

Suitable for 600 to 40 microns. Based on air expansion and centrifugation.

• Single-cone type static air classifier

• Double-cone type static air classifier

• Dynamic Dynair air classifier

• High efficiency (third generation) classifier

Suitable for 600 to 30 microns.Based on air expansion and centrifugation.

Dynamic Dynair air classifier

Dynair on PM23

High-efficiency classifier (Third Generation)

Suitable for 800 to 20 microns. Based on air-centrifugation and density expansion with a classifying yield of up to 95%. Possibility of pulling oversized particles out of the grinding chamber and enriching the ground product by eliminating the unground or ungrindable particles.

High efficiency classifier on PM30

Single-cone type static air classifier

Suitable for 800 to 120 microns.Based on air expansion and powered by main fan.

Single cone classifier on PM30 Double-cone classifier on PM8

Page 4: Broyeur PENDULAIRE ROLLER MILL - Europages

SIMULTANEOUS GRINDING AND DRYING

Air-classifying enables the grinding of raw materials with a relatively low humidity content without the need for preliminary drying.The ventilation circuit installed with the roller mill creates ideal conditions for fast moisture removal by :

MAXIMIZED MOIST SURFACE EXPOSURE through material dispersion

DUAL GRINDING/DRYING PROCESS dries smaller particles faster

AGITATION Vapour film swept from moist particles by volume of air & high gas velocities

Echelles / Scale

Dessiné le: par:

Vérifié le: par: N°

POITTEMILL / FORPLEXTechnoparc Futura 62403 BETHUNE

CE PLAN EST NOTRE PROPRIETE ET NE PEUT ETRE REPRODUIT OU COMMUNIQUE A DES TIERS SANS NOTRE AUTORISATION ECRITE.This design is the property of POITTEMILL / FORPLEX and is allowed to be used by express permission and license from POITTEMILL / FORPLEX.

A2

1/50

10/01/13

Accord le: par:

IF NOT SPECIFIED, USE GENERAL TOLERANCES IN ACCORDANCE WITH ISO 2768-mK ; ISO 13920-BF ; ISO 8062-CT12-RMA 6 (H)SAUF INDICATIONS SPECIFIQUES ; SE REFERER A LA NORME ISO-2768-mK ; ISO 13920-BF ; ISO 8062-CT12-RMA 6 (H) POUR TOLERENCEMENT GENERAL ET DIMENSIONNEL

Roller mill Feeding systemRotary valves

Outlet fine productMain fan

Hot gas generator

Cyclone

Dynamic separator Exhaust fan

Inlet raw productExhaustfilter

Echelles / Scale

Dessiné le: par:

Vérifié le: par: N°

POITTEMILL / FORPLEXTechnoparc Futura 62403 BETHUNE

CE PLAN EST NOTRE PROPRIETE ET NE PEUT ETRE REPRODUIT OU COMMUNIQUE A DES TIERS SANS NOTRE AUTORISATION ECRITE.This design is the property of POITTEMILL / FORPLEX and is allowed to be used by express permission and license from POITTEMILL / FORPLEX.

A2

1 : 75

10/01/2013

10/01/2013

Accord le: par: 10/01/2013 PB

IF NOT SPECIFIED, USE GENERAL TOLERANCES IN ACCORDANCE WITH ISO 2768-mK ; ISO 13920-BF ; ISO 8062-CT12-RMA 6 (H)SAUF INDICATIONS SPECIFIQUES ; SE REFERER A LA NORME ISO-2768-mK ; ISO 13920-BF ; ISO 8062-CT12-RMA 6 (H) POUR TOLERENCEMENT GENERAL ET DIMENSIONNEL

Rotary valve

Roller mill

Extractor

Hot gas generator

Exhaust chimney

Main fan

Product inlet

Product outlet

Dynamic separator

Standard Open loop circuit

Standard Closed loop circuit For combined drying / grinding, the following elements are necessary :

• a secondary cyclone for the evacuation of the resulting water vapour

• a filter for dust recovery

Page 5: Broyeur PENDULAIRE ROLLER MILL - Europages

Mill type No. of Roller heads

Installed power Kw required

Hourly capacity in h/t (approx.) Hardgrove fiability 70-90 to 95%

passing on sieve

Mill 160 µ 80 µ 50 µ 40 µ PM.00 1 7.5 0.45 0.275 0.175 0.15

PM.1 2 15 1 0.55 0.4 0.3

PM.2 2 18.5 2 1.2 0.8 0.65

PM.3 3 37 3 1.8 1.2 1

PM.5 3 55 5 3 2 1.6

PM.8 3 75 8 5 3.5 2.7

PM.12 3 110 12 7.2 4.8 4

PM.16 3 132 16 9.5 6.5 5.3

PM.20 3 160 20 12 8 6.6

PM.23 3 180 23 14 9.3 7.6

PM.26 3 - 4 250 26 15.8 10.5 8.6

PM.30 3 - 5 315 30 18.75 15.13 10

PM.40 3 - 5 400 40 24 17 13

PM.60 3 - 5 450 60 37.5 26.4 20

PM.80 3 - 5 560 80 48 33 26

PM.100 3 - 5 700 100 60 42.2 33

PM.125 4 - 5 875 125 75 53 42

PM.150 4 - 5 1000 150 90 64 50

PM.175 4 - 6 1200 175 105 75 58

PM.200 4 - 6 1350 200 120 85 66

TECHNICAL SPECIFICATIONS

Clay

Asbestos

Anthracite

Slate

Asphalt

Baryta

Bauxite

Barium oxide

Bentonites

Bicarbonate of soda

Borax

White lead

Calcite

Calcium

Carbon

Ash

Cement

Slake Lime

Quick lime

Carbonates

Coal

Coke

Cobalt

Chromite

Colours

Fertilizers

Enamel

Feldspar

Marble

Marl

Graphite

Gypsum

Kaolins

Lignite

Magnesia

Magnesium

Magnetite

Manganese

Ores

Manganese ores

Iron ore

Lead ore

Ochre

Calcium oxides

Copper oxides

Iron oxides

Manganese oxides

Lead oxides

Zinc oxides

Limestone

Phosphates

Calcium phosphate

Lead Titanium oxide

Slags

Salt

Calcium sulphate

Aluminium silicate

Silica

Sodium nitrate

Sulphur

Talcumn

Earth

Zinc

Zircon etc.

etc.......

The POITTEMILL Roller mill is able to grind a wide variety of raw materials. The hourly capacity can vary greatly according to the properties of the raw material.

PRODUCTION GRID FOR RAW MATERIAL HG 70-90 ROLLER MILLS GRIND...

KEY F IGURES

• Over 60 Roller mill installations worldwide• Strong international presence : two-thirds of installations outside France• 80 years experience in fine-grinding technologies• Agents across the world

Head offices / Pilot Plant

Subsidiary

Agents :

Russia, China, Benelux,

Morocco, Egypt, Turkey,

South Korea, Finland, Peru

ASIA TM

We can test grind your products in our pilot plant.

Page 6: Broyeur PENDULAIRE ROLLER MILL - Europages

PM30 - Turn key plant - Coal

PM40 - Clay

PM50

PM23 - Pet coke

PM30 - Phosphate

Complete PM40 installation

Technoparc Futura Rue de l’Université - BP 145

62403 BETHUNE CEDEX - FRANCETEL : + 33(0)3 21 57 29 87 - FAX : + 33 (0)3 21 57 28 20

E-mail : [email protected]

www.poittemill.com

PM30

PM30