broyeur pendulaire roller mill - europages
TRANSCRIPT
Broyeur PENDULAIRE
ROLLER MILL
OPERATING PRINCIPLE
GRINDING PROCESS centrifugal force applied by rollers to an inner static ring
• Low product residence time in the crushing section.
• Internal ventilation greater than with other types of crusher.
• Controlled crushing, making it possible to reach the required fineness with minimum extra-fine production, protecting
the units from product coating which results in diminished grinding.
• Lower energy consumption.
• Easier, more effective adjusting and maintenance.
KEY ADVANTAGES
1.
2.
3.
4.
5.
Vertical shaft
Star wheel
Pendulums Grinding rollers
Conical gearset
Horizontal drive shaft (V-belt transmission)
PRODUCT INLET
PRO
DU
CT O
UTL
ET
AIR
From PM30 upwards the motor is positionned directly underneath the mill.
Gear motor with hydraulic coupling
Two to six pendulums can be fitted depending on:
• The output (T/h)
• Product hardness
• Shape of the required mesh size distribution
GENERAL CONFIGURATION - Types PM00 - PM26
Types PM30 +
CLASSIFYING
For any type of grinding process, it is necessary to separate the coarse particles from those that have reached the required fineness. This process is known as CLASSIFYING.
For particles from 0.3mm to 5mm, CLASSIFYING can be carried out by screening or sieving.For smaller particle sizes, an AIR-CLASSIFYING DEVICE is necessary, from the following;
Double-cone type static air classifier
Suitable for 600 to 40 microns. Based on air expansion and centrifugation.
• Single-cone type static air classifier
• Double-cone type static air classifier
• Dynamic Dynair air classifier
• High efficiency (third generation) classifier
Suitable for 600 to 30 microns.Based on air expansion and centrifugation.
Dynamic Dynair air classifier
Dynair on PM23
High-efficiency classifier (Third Generation)
Suitable for 800 to 20 microns. Based on air-centrifugation and density expansion with a classifying yield of up to 95%. Possibility of pulling oversized particles out of the grinding chamber and enriching the ground product by eliminating the unground or ungrindable particles.
High efficiency classifier on PM30
Single-cone type static air classifier
Suitable for 800 to 120 microns.Based on air expansion and powered by main fan.
Single cone classifier on PM30 Double-cone classifier on PM8
SIMULTANEOUS GRINDING AND DRYING
Air-classifying enables the grinding of raw materials with a relatively low humidity content without the need for preliminary drying.The ventilation circuit installed with the roller mill creates ideal conditions for fast moisture removal by :
MAXIMIZED MOIST SURFACE EXPOSURE through material dispersion
DUAL GRINDING/DRYING PROCESS dries smaller particles faster
AGITATION Vapour film swept from moist particles by volume of air & high gas velocities
Echelles / Scale
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POITTEMILL / FORPLEXTechnoparc Futura 62403 BETHUNE
CE PLAN EST NOTRE PROPRIETE ET NE PEUT ETRE REPRODUIT OU COMMUNIQUE A DES TIERS SANS NOTRE AUTORISATION ECRITE.This design is the property of POITTEMILL / FORPLEX and is allowed to be used by express permission and license from POITTEMILL / FORPLEX.
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IF NOT SPECIFIED, USE GENERAL TOLERANCES IN ACCORDANCE WITH ISO 2768-mK ; ISO 13920-BF ; ISO 8062-CT12-RMA 6 (H)SAUF INDICATIONS SPECIFIQUES ; SE REFERER A LA NORME ISO-2768-mK ; ISO 13920-BF ; ISO 8062-CT12-RMA 6 (H) POUR TOLERENCEMENT GENERAL ET DIMENSIONNEL
Roller mill Feeding systemRotary valves
Outlet fine productMain fan
Hot gas generator
Cyclone
Dynamic separator Exhaust fan
Inlet raw productExhaustfilter
Echelles / Scale
Dessiné le: par:
Vérifié le: par: N°
POITTEMILL / FORPLEXTechnoparc Futura 62403 BETHUNE
CE PLAN EST NOTRE PROPRIETE ET NE PEUT ETRE REPRODUIT OU COMMUNIQUE A DES TIERS SANS NOTRE AUTORISATION ECRITE.This design is the property of POITTEMILL / FORPLEX and is allowed to be used by express permission and license from POITTEMILL / FORPLEX.
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10/01/2013
Accord le: par: 10/01/2013 PB
IF NOT SPECIFIED, USE GENERAL TOLERANCES IN ACCORDANCE WITH ISO 2768-mK ; ISO 13920-BF ; ISO 8062-CT12-RMA 6 (H)SAUF INDICATIONS SPECIFIQUES ; SE REFERER A LA NORME ISO-2768-mK ; ISO 13920-BF ; ISO 8062-CT12-RMA 6 (H) POUR TOLERENCEMENT GENERAL ET DIMENSIONNEL
Rotary valve
Roller mill
Extractor
Hot gas generator
Exhaust chimney
Main fan
Product inlet
Product outlet
Dynamic separator
Standard Open loop circuit
Standard Closed loop circuit For combined drying / grinding, the following elements are necessary :
• a secondary cyclone for the evacuation of the resulting water vapour
• a filter for dust recovery
Mill type No. of Roller heads
Installed power Kw required
Hourly capacity in h/t (approx.) Hardgrove fiability 70-90 to 95%
passing on sieve
Mill 160 µ 80 µ 50 µ 40 µ PM.00 1 7.5 0.45 0.275 0.175 0.15
PM.1 2 15 1 0.55 0.4 0.3
PM.2 2 18.5 2 1.2 0.8 0.65
PM.3 3 37 3 1.8 1.2 1
PM.5 3 55 5 3 2 1.6
PM.8 3 75 8 5 3.5 2.7
PM.12 3 110 12 7.2 4.8 4
PM.16 3 132 16 9.5 6.5 5.3
PM.20 3 160 20 12 8 6.6
PM.23 3 180 23 14 9.3 7.6
PM.26 3 - 4 250 26 15.8 10.5 8.6
PM.30 3 - 5 315 30 18.75 15.13 10
PM.40 3 - 5 400 40 24 17 13
PM.60 3 - 5 450 60 37.5 26.4 20
PM.80 3 - 5 560 80 48 33 26
PM.100 3 - 5 700 100 60 42.2 33
PM.125 4 - 5 875 125 75 53 42
PM.150 4 - 5 1000 150 90 64 50
PM.175 4 - 6 1200 175 105 75 58
PM.200 4 - 6 1350 200 120 85 66
TECHNICAL SPECIFICATIONS
Clay
Asbestos
Anthracite
Slate
Asphalt
Baryta
Bauxite
Barium oxide
Bentonites
Bicarbonate of soda
Borax
White lead
Calcite
Calcium
Carbon
Ash
Cement
Slake Lime
Quick lime
Carbonates
Coal
Coke
Cobalt
Chromite
Colours
Fertilizers
Enamel
Feldspar
Marble
Marl
Graphite
Gypsum
Kaolins
Lignite
Magnesia
Magnesium
Magnetite
Manganese
Ores
Manganese ores
Iron ore
Lead ore
Ochre
Calcium oxides
Copper oxides
Iron oxides
Manganese oxides
Lead oxides
Zinc oxides
Limestone
Phosphates
Calcium phosphate
Lead Titanium oxide
Slags
Salt
Calcium sulphate
Aluminium silicate
Silica
Sodium nitrate
Sulphur
Talcumn
Earth
Zinc
Zircon etc.
etc.......
The POITTEMILL Roller mill is able to grind a wide variety of raw materials. The hourly capacity can vary greatly according to the properties of the raw material.
PRODUCTION GRID FOR RAW MATERIAL HG 70-90 ROLLER MILLS GRIND...
KEY F IGURES
• Over 60 Roller mill installations worldwide• Strong international presence : two-thirds of installations outside France• 80 years experience in fine-grinding technologies• Agents across the world
Head offices / Pilot Plant
Subsidiary
Agents :
Russia, China, Benelux,
Morocco, Egypt, Turkey,
South Korea, Finland, Peru
ASIA TM
We can test grind your products in our pilot plant.
PM30 - Turn key plant - Coal
PM40 - Clay
PM50
PM23 - Pet coke
PM30 - Phosphate
Complete PM40 installation
Technoparc Futura Rue de l’Université - BP 145
62403 BETHUNE CEDEX - FRANCETEL : + 33(0)3 21 57 29 87 - FAX : + 33 (0)3 21 57 28 20
E-mail : [email protected]
www.poittemill.com
PM30
PM30