brochure steiner

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Solutions for Petroleum & Gas www.spg-steiner.com

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Page 1: Brochure Steiner

Solutions for Petroleum & Gas

www.spg-steiner.com

Page 2: Brochure Steiner

2

You can trust our tradit ion.

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Content

Philosophy

Gas Oil

Coke oven gas treatment

Storage & loadingEnvironment protection

Scope of supplyQuality standards

Page 3: Brochure Steiner

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Competence based on a tradition of al-

most 300 years. A comprehensive range

of innovative products. And a high-per-

formance team. Welcome to SPG Steiner-

Prematechnik-Gastec GmbH.

In 1701 the blacksmith Philipp Steiner

founded a forge for the fabrication of

goods employed in the agricultural, steel making and booming mining

industries in the Siegerland. In the 20th century it developed into a fac-

tory for steel construction works and became one of the most recognized

fabricators for heat exchangers, high pressure vessels and skid mounted

units in Western Germany.

Since 1984 the company is run under the leadership of Bernd Philipp

Steiner and has been restructured from a specialised manufacturing

company to an EPC company. By merging with well established German

engineering companies such as Prematechnik GmbH and Gastec GmbH

we have become a provider of specialised plants and equipment for the

petrochemical and related industries.

Nowadays we present ourselves as EPC contractor with an international

network and established companies in Germany, Qatar, Saudi Arabia,

Iran, Russia, China and Ivory Coast. With Philippe and Oliver Steiner the

8th generation is operating in the company and continues to develop our

vision “Engineering for limited resources”.

Bernd, Philippe and Oliver Steiner

Page 4: Brochure Steiner

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SPG ist one of the few EPC contractors that can perform all aspects

from concept to commissioning – for a fixed price. We focus on

results, not billable hours. This lump-sum, turnkey approach is

possible because our group of companies employs specialists from

around the world for design, testing, fabrication, construction and

project management.

By centralizing all EPC services we minimize costs, shorten project

schedules and reduce the risk for the customer. Redundant effort

and incompatible design which may occur with multiple contrac-

tors is avoided. Quality control procedures during every phase of the

project allow us to deliver superior “Solutions for Petroleum & Gas”.

Solut ions for Petroleum & Gas.

Philosophy

Key benefits

- One source for all services

- International project management and expediting

- Process engineering (basic and detail)

- Process guarantee and total system responsibility

- Plant erection studies, planning and execution

- Site supervision and maintenance

- Defect and failure analysis

- Repair and replacement studies

Consulting Basic Engineering Detailed Engineering Procurement

Controlling Support Processing Start-up Construction

Page 5: Brochure Steiner

5www.spg-steiner.com

Launcher receiver station, NIGC Iran

Page 6: Brochure Steiner

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Gas

Designers of modern gas plants .

Page 7: Brochure Steiner

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Improving the quality of gas

To meet the required specifications for further processing or distri-

bution natural or associated gas requires treatment. Main criteria

for the desired gas quality are the dew point of water or hydrocar-

bon as well as the content of sulphur and carbon dioxide.

SPG provides front-end engineering, detailed design, procure-

ment, fabrication and construction services for a wide range of gas

projects. From wellhead to pipeline distribution we deliver lump-

sum turnkey solutions for the refining, offshore, LNG/LPG, storage

and pipeline sectors. Integrated solutions for the treatment of gas

are tailored to customers needs.

Natural Gas

Liquid free Gas

Sweet Gas

Fractio- nator

Reinjection

Tail Gas

Condensate & free water

Acid Gas

Water

C2C3C4 C3

Product C3

Product C4

HC- Gases

Sulfur

Incineration

Flares

Crude

Oil

to Refinery

Water

C1

C2

C4

Product C2

Conden- sate

Condensate

N2 rich

Mercury

Conden- sate & water

removal

Acid gas removal

Dehydra-tion

Nitrogen removal

De- Metha-

nizer

Sulfur recovery

Tail gas treat-ment

Sweet- ening

Sweet- ening

Sweet- ening

GtL

LNG

Gas/Oil- sepa- ration

Water treat- ment

Sepa- ration

Con- densate sweet- ening

Con- densate dehydra-

tion

Mercury removal

Stabili- sation

LNG

Elevated flare system, 120 m high,TPC Thailand

Page 8: Brochure Steiner

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Oil

Solut ions for on- and offshore .

Expertise in oil treatment

Liquid hydrocarbons produced from wells require treatment prior to

storage, transportation or petrochemical processing. The produced

crude oil needs to be supplied at specified conditions and within

a specific range of characteristics including: vapour pressure, tem-

perature, density and composition.

SPG supplies technologies and services for the oil industry including

wellhead design and sweetening units, floating production storage

and offloading facilities as well as offshore platforms. We also pro-

vide modularized and conventional process units, gas liquefaction

facilities, peak shavers, plant turnarounds, import/export terminals

for LNG and LPG, storage tanks, pressure vessels and pipelines.

Crude Oil

Gases

Gas processing

Water

Free water separation

Gas processing

Expansion gases from the plants

Gases

Atmos-pheric

Distilla-tion

HydrotreaterIsomerization

Plant

Light Naphtha Isomerate

Reformate

Hydrocracked Gasoline

HydrotreaterCatalytic Reformer

Heavy Naphtha

Merox treater KeroseneKerosene

DieselMerox treaterDiesel Oil

Gas Oil

FCC Feed Hydrotreater

FCC Feed Hydrotreater

Hydrotreater

Vacuum Distilla-

tion

Diesel

Asphalt BlowingAir

Asphalt

Bottom product

i-Butane

Butenes

Pentenes

Gaso- line

Blending Pool/Tank

Farm

Naphtha

Alky-lation

Hydro- treater

Fluid Catalytic CrackerGas Oil

Fuel OilHeavy Vacuum

Gas Oil

Vacuum

Residuum

Light Vacuum Gas Oil

Flares

Page 9: Brochure Steiner

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FPSO module, White Rose, Husky Oil

www.spg-steiner.com

Page 10: Brochure Steiner

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Coke oven gas treatmanet

Competence for coking plants .

Page 11: Brochure Steiner

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BTX distillation plant, Cokery Plant Prosper, Ruhrkohle AG

A wealth of experience

SPG offers a wide range of solutions in the coking plant sector

– from individual construction to the design and completion of

turnkey systems. Our expertise includes the whole process from for

the treatment of coke oven gas from primary gas coolers down to

H2S/NH3 scrubbing, BTX distillation, ammonia cracking and Claus

plants. SPG is distinguished by grown know-how and longtime

experience with regard to all products and services for modern

coking plants.

H2S/NH

3

scrubbing

Crude tar

Coal feed

Coal blending

Primary gas cooler

Elektrostatic tar precipitator

BTX scrubbing

Gas exhaus-

ter

Gas com-

pression

Gas holder

Stripping/ De-

acidification

BTX Destillation

Water

Crude benzene

Sulfur

BF gas from steel

works

Gas pipeline

LP coke oven

gas to steel work

Biological waste water

treatment

Ammonia cracking

Claus plant

Coke

Coke screening

CDQ

Coke oven

batteries

Condensate treatment Com-

pression

Flares

Page 12: Brochure Steiner

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For every safety requirement

SPG provides modularized and conventional process plants

for typical chemical industry projects. One area of expertise is

turnkey facilities for liquid natural gas (LNG). Our ambient, low

temperature and cryogenic storage tanks fulfil highest safety

requirements. As an EPC contractor we also offer pipelines,

pressure vessels, hydrogen and synthesis gas plants, methanol

and ammonia plants as well as burners. In addition we design

and deliver import/export terminals, process piping, pumping

stations and ship/truck loading and unloading stations.

Gas

Gas Gas

Metering Station

Flow

Con-troller

Gas

Compressor Contactor

Pump

Protecting the environment

Engineering for limited resources is the vision of SPG.

We strongly believe that the environment deserves to be

protected for future generations. Polluting emissions to

surface water, soil and atmosphere have to be controlled,

minimised or completely avoided. Therefore SPG assumes a

leading role in the reduction of emissions by implementing

the most advanced technologies.

Storage and loading,Environment protection

Quality solut ions for storage and loading .

Page 13: Brochure Steiner

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LNG tank, Enagas, Cartagena, Spain

www.spg-steiner.com

Page 14: Brochure Steiner

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Scope of supply,Quality standards

Services provided

Quality assurance

Health, safety and environment

Preliminary/conceptual design

Construction management

Detailed design and engineering

Proposals and cost estimating

Scheduling

Procurement and expediting

Fabrication

Field construction and installation

Construction, administration and control

Commissioning

Facilities management

Operations and maintenanceGeographic information

Industries

Chemical & petrochemicals

Commercial & institutional

Oil & Gas production & refining

Power & desalination

Water & sewage

Transportation

Aviation (airports)

Offshore works

Forms of contract

Turnkey EPC packages

(Engineering, procurement & construction)

Build/ Own/ Operate/ Transfer(BOO/ BOT/ BOOT)

Design/ Build with guaranteedmax. price

Cost reimbursable

High quality standards

Due to considerable in-house construction capabilities SPG can of-

fer proven procedures and products of highest quality, continuous

improvements in technology and a vast database of construction

methodologies. SPG fulfils current international standards such as

ASME S, U and U2 stamps, ISO 9001. The quality of our products

and services is controlled regularly by TÜV, Lloyd’s, Germanischer

Lloyd and other international inspection agencies.

Page 15: Brochure Steiner

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Storage

Oil & Gas- LNG Import Terminals- Export Terminals for LNG- Offshore LNG Import Terminals- LPG Terminals- Import/Export Terminals for Crude

and Refi ned Products- Pumping Stations- Flat-Bottom Tanks for Low

Temperature and Cryogenic Storage- Flat-Bottom Tanks for Ambient

Temperature Storage- Tank Mixers- Refractory Lined Tanks- Gas Flares

Petrochemical & Chemical- Import/Export Terminals- Pumping Stations- Flat-Bottom Tanks for Low-

Temperature and Cryogenic Storage- Flat-Bottom Tanks for

Ambient-Temperature Storage

Power- Fuel Oil Treatment and Storage

Systems- LNG Storage

Combustion Technology- Self Supporting Flares- Guided Flares- Derrick Structure Flares- Ground Flares- Incinerators- Industrial Burners- Low NOx Burners

Processing

Oil & Gas- Process Plant Modularization- Crude Stabilization- Atmospheric/Vacuum Distillation- Hydro Treating and

Hydrodesulphurization- Filters/Coalescers- EG/DEG Injection Systems- Hydro Carbons Liquid Recovery Units- Scrubbers- Reactors- Separators- MEA/DEA/MDEA Units- Molecular Sieve Units- Glycol Dehydration Units- Merox™ Units-Caustic Treaters- Micro Scrubbers- Heaters- Amine Plants- Pressure Reducing Stations- Gas-To-Liquids Plants- Liquids Stabilization Plants- Gas Sweetening Units/Acid Gas Removal- Sour Water Stripping Units- Resulf™ Tail Gas Treating Units- Oxygen Enhanced Claus Plants- Asphalt Plants- Coke Drums- Field-Erected Pressure Vessels

Petrochemical & Chemical- Process Plant Modularization- Synthesis Gas Generation Plants

Distribution

Oil & Gas- LNG Import Terminals- Export Terminals LNG/LPG- Offshore LNG Terminals- LPG Terminals- Gas and Oil Metering Stations- Loading and Unloading Facilities- Import/Export for Crude and

Refi ned Products- Vapor Recovery Units VRU´s- Pumping Stations- Compressor Stations- Marine Jetties,

Offshore Loading Systems- Pipelines

Petrochemical & Chemical- Import and Export Terminals- Pipelines- Pumping Stations- Ship/Truck Loading and

Unloading Facilities

Pipeline Systems- Launcher Traps- Receiver Traps- Instruments

Services- International Project

Management- International Expediting- Process Engineering- Detail Engineering- Plant Erection Studies,-Planning

and -Execution- Site Supervision- Maintenance- Defect- and Failure Analysis- Repair- and Replacement Studies

Production

Oil & Gas- Platform Topsides- Floating Production- Storage and Offl oading- Slug Catchers- Injection Systems- Free Water Liquid Knockouts- Manifolds- LPG Recovery Plants- Nitrogen Rejection

Petrochemical & Chemical- Synthesis Gas Generation

Plants

Power- LNG Import Terminals- Bulk Fuel Import Terminals- Flue Gas Desulphurization- Absorber Vessels- Stacks/Chimney Liners- Fuel Oil Treatment Plants

Cokery By Production Plants- Primary Gas Coolers- H2S Scrubbers- NH3 Scrubbers- BTX Scrubbers- Combined H2S/NH3 Scrubbers- Deacidfi cation Strippers- Ammonia Cracking Units- Claus Plants- Tar Separation Plants- BTX Distillation Plants- Biological Waste Water

Treatment- Coke Oven Gas Flares

Page 16: Brochure Steiner

SPG Steiner-Prematechnik-Gastec GmbH

Wittgensteiner Straße 14

57072 Siegen

Germany

Fon: +49 271 313747-0

Fax: +49 271 313747-13

[email protected]

www.spg-steiner.com

SPG Arabia WLL

Engineering & Fabrication

Dammam/Saudi Arabia

SPG Russia

Sales Offi ce

Moscow/Russia

SPGSteiner-Prematechnik-Gastec GmbH

Siegen/Germany

SPG China Ltd.

Engineering

Shenyang/China

TipoSteiner Ltd.

Fabrication

Tieling/China

SPG Steiner GmbH

Storage & Loading Facilities

Wilnsdorf/Germany

SPG Prematechnik GmbH

Flare & Pipeline Systems

Frankfurt a.M./Germany

SPG Gastec GmbH

Gas & Oil Production

and Treatment Plants

Frankfurt a.M./Germany

SPG Gulf LLC.

Engineering

Doha/Qatar

SalamSteiner LLC.

Fabrication

Doha/Qatar

SPG West Africa

Sales Offi ce

Abidjan/Ivory Coast

SPG Persia

Sales Offi ce

Tehran/Iran

Global network in emerging markets