bring the market a high quality pipe, improve your...
TRANSCRIPT
Molecor, since its establishment, had the vision to extend the use of PVC-O pipes by overcoming their technical limitations. Today it is the global reference in molecular orientation.
As a result of its continuous innovations, Molecor has presented during the last years the largest range of PVC-O pipe diameters, higher pressures and new pipe union solutions for PVC-O pipes, the integrated socket system and the latest ISS+ (Integrated Seal System).
Process developments: M-OR-P 3180
PVC-O product developments:
ISS+
New products:PVC-O pipe
DN 800 mm/30”
PVC-O pipes International PVC-O standards
Continuous innovation for the market demands
ISO16422:2006
UNE-ISO16422:2008
PROY-NMX E-258-
CNCP-2012
AS/NZS4441:2008
NF T54-948:2010
NTP-ISO16422:2012
AWWAC909-09
SASO-ISO16422:2009
NBT5425:2006
SANS16422:2007
CSA B137.3.1-09
ABTN NBR15750:2009
ASTMF 1483-05
BS-ISO16422:2006
Bring the market a high quality pipe, improve your manufacturing efficiency
www.revolutioninpipes.com www.molecor.com
Flexible. Efficient. ReliableMolecor tecnología S.L.
C/ Cistierna,528947 FuenlabradaMADRID - SpainPhone: +34 902 566 577Fax: +34 902 566 578
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2013
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High installation rates
Light weight
Easy pipe connection
Impact resistant Fittings compatibility
Flexibility Resistance to external loads
Reliable Energy efficient
Cost effective Sustainable solutions
Long service life
No chemical degradation No leakages The best response against water hammer
Fluid speed
Load loss
DUCTULE IRON
kWh
Higher hydraulic capacity Pumping energy savings
• Thinner wall thickness • Less PVC-O roughness
ENERGY CONSUMED BY PUMPING
kWh
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M-OR-P 3180 lay-out
M-OR-P 1640 M-OR-P 3163
Molecular orientation principles Molecor air based system Socket system
Molecular orientation is a physical process that modifies the amorphous molecular structure of PVC-U to a layered one, greatly enhancing its mechanical performance, keeping unaltered its chemical properties.
• Complete automatic system.• Reinforced rubber gasket. • Excellent mechanical
properties in the socket.ORIENTATION EFFECT ON THE POLYMERIC STRUCTURE PVC-
PVC-U
Degree of orientation: class 500 Socket: integrated socket or ISS+ Pressure ratio: up to PN 25 bars/305 psi DN: 90 mm to 400 mm / 4’’ to 14’’ Recommended extrusion line: 700 kg/h Output: 3.000 Ton/year
*Range of products highlighted in blue are special adaptations processed under request.*The diameters in blue are not included in the standards.
Degree of orientation: class 500 Socket: integrated socket or ISS+ Pressure ratio: up to PN 25 bars/305 psi DN: 250 mm to 630 mm / 10’’ to 24’’
Degree of orientation: class 500 Socket: integrated socket or ISS+ Pressure ratio: up to PN 25 bars/305 psi DN: 315 mm to 800 mm / 12’’ to 30’’ Recommended extrusion line: 1.200 kg/h Output: 6.000 Ton/year
M-OR-P 1640 lay-out
M-OR-P 3180
Recommended extrusion line: 1.000 kg/h Output: 5.000 Ton/year
Stable, enable to reprocessself-material
The highest range of products
Discontinuous process that works continuously with the extrusion line
Automated and monitored system
The highest degree of orientation: Class 500
Cost effective, energy applied to the pipe
Integrated Seal System
• Pipe orientation and socket conformation in a single process.
• Extra axial orientation to withstand specific socket stress.
• Hoop orientation ensured in the full length of the pipe.
• Large lip: easy and fast engagement.• No extra maintenance, time for changing, etc. “
80100
150
200225250300
4”
6”
8”
10”
12”14”
4”
6”
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12”14”
4”
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8”
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4”
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12”14”
100
150
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300
350
4”
6”
8”
10”
12”14”
4”
6”
8”
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12”14”
M-OR-P 3163 - PVC-O pipe dimension range
ISO AS/NZS NBT ASTM AWWA CSA
16422 4441 15750 1483-05 909-09 B137.3.1
DN mm DN mm DN mm DN inch DN inch DN inch
CIOD IPS CIOD CIOD IPS
250
280
315
355
400
450
500
560
630
250
300
375
450
500
600
250
300
350
400
450
500
600
10”
12”
14”
16”
18”
20”
24”
10”
12”
14”
16”
18”
20”
24”
10”
12”
14”
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10”
12”
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20”
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10”
12”
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16”
18”
20”
24”
80100
150
200225250300
4”
6”
8”
10”
12”14”
4”
6”
8”
10”
12”14”
4”
6”
8”
10”
12”14”
4”
6”
8”
10”
12”14”
100
150
200
250
300
350
4”
6”
8”
10”
12”14”
4”
6”
8”
10”
12”14”
M-OR-P 3180 - PVC-O pipe dimension range
ISO AS/NZS NBT ASTM AWWA CSA
16422 4441 15750 1483-05 909-09 B137.3.1
DN mm DN mm DN mm DN inch DN inch DN inch
CIOD IPS CIOD CIOD IPS
315
355
400
450
500
560
630
710
800
300
375
450
500
600
750
300
350
400
450
500
600
700
800
12”
14”
16”
18”
20”
24”
30”
12”
14”
16”
18”
20”
24”
30”
12”
14”
16”
18”
20”
24”
30”
12”
14”
16”
18”
20”
24”
30”
12”
14”
16”
18”
20”
24”
30”
80100
150
200225250300
4”
6”
8”
10”
12”14”
4”
6”
8”
10”
12”14”
4”
6”
8”
10”
12”14”
4”
6”
8”
10”
12”14”
100
150
200
250
300
350
4”
6”
8”
10”
12”14”
4”
6”
8”
10”
12”14”
M-OR-P 1640 - PVC-O pipe dimension range
ISO AS/NZS NBT ASTM AWWA CSA
16422 4441 15750 1483-05 909-09 B137.3.1
DN mm DN mm DN mm DN inch DN inch DN inch
CIOD IPS CIOD CIOD IPS
90110125140160180200
225
250
280
315
355
400
80
100
150
200
225
250
300
100
150
200
250
300
350
4”
6”
8”
10”
12”
14”
4”
6”
8”
10”
12”
14”
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12”
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4”
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10”
12”
14”
M-OR-P 3163 lay-out
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