Your Value Added Partner In Manufacturing

1989 1st started making select private label holders for other tool holder companies 1992 1st printed catalog and attended 1st IMTS show 1994 Build 1st ANSI shrink fit holder for Tooling Innovations 1994 Awarded Fadal contract for private label holders 1996 1st licensed shrink fit manufacturers and started manufacturing them under the

Tooling Innovations name 1997 One of the 1st companies to manufacturer HSK holders domestically, and became

Boeings largest supplier of Shrink-Fit and conventional holders

2000 Our shrink fit adapter were on the 1st automotive program (Kenosha 2.7 engine program) to be primarily dedicated to using shrink fit tool holders

2003 Dropped Tooling Innovations name (still making private label holders for TI today) 2004 Launched eccentric end mill adapters 2007 Started manufacturing Din Shrinkers, as well to compete with the European

manufacturers 2010 Released Thermax II, first induction unit dedicated to working with both ANSI-

USA design and DIN-European design Shrink-Fit adapters

A tool holder is any device that acts as an interchangeable interface between the machining center spindle and a cutting tool so that the efficiency of either is optimized.

In the spindle + holder + cutting tool

equation the tool holder is the link that has the most effect on overall concentricity, rigidity, and balance all of which have direct impact on the cost of the machining operation.

Certified steels Specialized heat treat practices Innovative and proven manufacturing methods QUALITY TOOL HOLDERS

Briney only uses certified materials

8620 carbon alloy for all standard tool holders (non-HSK and non-shrink fit tool holders)

H13 tool steel for all HSK and Shrink Fit products

Briney manufactures all holders from one solid billet known as Monobloc construction (Many competitors make their holders from a 2pc friction welding process)

Standard tooling (non-HSK & shrink fit) tooling is made from certified 8620 alloy, and are carbon hardened to Rc 58-62 with .06 case depth (twice the competition).

HSK & Shrink fit tooling are made from certified H13 tool steel, which is hardened using our proprietary method which imparts greater molecular stability and material memory to our holders giving our tooling extremely long life.

Tapers

Feature Ends

Tapping

Shrink-Fit

ISO = International Standard Organization (worldwide)

HSK = ISO std. hollow Taper & Face connection (worldwide)

DIN = Deutsche Industry Norm (Germany)

ANSI = American National Standard Institute (USA)

JIS = Japanese Institution for Standardization (Japan)

CAT = Caterpillar now ANSI Std. and basis for SK (USA)

SK = European abbreviation for CAT steep taper (France)

Cat V- Flange

BT Flange

NMTB

HSK

QS (100,200,300 & 400)

Kerney & Trecker Monarch Flash Change Din 2080 ISO/ISA Briney Plus/Dual

Contact

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Briney has an extensive amount of experience and information on special engineered and manufactured tool holders. Quotes on special made items are turned around in 72hrs or less. Special engineered prints are generated and submitted for approval within 24hrs of PO receipt. Specials are manufactured with the same high quality materials and processes as our standard tooling. Manufacture after print approval takes 6 weeks to complete. Deliveries will range 6-8wks including transit time.

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Oscillate/Traverse ground AT-3 or better (85% AT2 or better) Measured by Etamic Air Gage 8 RMS Finish after Black Oxide Hardened to 58-62 R/C .050 to .060 case depth after grind

Oscillate/Traverse ground tapers Oscillation

Oscillation

Traverse

Flanges All V- grooves are ground Head diameters are ground Cat Flanges have offsetting

balance hole for ease of balancing

Feature Ends All Feature/Business Ends

Ground in simulated spindle

Feature Ends End Mill adapters

Tru Position Eccentric ground IDs Forged Weldon fine threaded set screws Thicker case depth Balancing available to 20k or 30k RPMs @

G2.5 (additional net charge will apply)

The problem with concentrically ground holders

In all side lock end mill adapters the internal bore of the tool holder must be larger than the

external diameter of the cutting tool

Internal bore tolerance .7503-.7500

External diameter tolerance .7499-.7496

The problem with concentrically ground holders

With standard concentrically ground holders once the set screw has been tightened down the cutting tool is pushed away from the centerline of the tool holder, automatically creating excessive TIR based on design alone. If our tool holder internal bore is at the mean of the limit .75015 and our cutting tool external shank is at the mean as well .74975 we would have .0004 mismatch between centerlines. Now rotate the assembly 360 degrees and you will show .0008 TIR.

Cutting tool centerline

Tool holder centerline

The problem with concentrically ground holders

In Brineys Tru Position end mill adapters we actually grind the internal bore offset towards the locking screw by .0003 now when you clamp the screw down this actually pulls the cutting tool within .0001. If you rotate this assembly 360 degrees the max TIR is .0002 (at 4xs dia. to length ratio)

Cutting tool centerline

Tool holder centerline

Tru Position eccentrically ground end mill bores

It has been written that for every .0001 of TIR your cutter life is decreased by as much as 10%. A standard side lock adapter has .0008 of TIR in the best of cases and Brineys Tru Position eccentric bore has .0002 TIR then tool life would be improved by up to 60% simply by switching your side lock adapters to Briney.

Total Tooling of Sabina, OH was interested in improving tool life on a standard profile milling operation, tools were having to be changed out every four hours. By only changing out their tool holder to Brineys eccentric bore end mill adapter tool life was increased to 6hrs before the tool had to be changed out, thats a 50% increase in tool life by simply changing out the end mill adapter to a Briney. Lets look at that in a mathematical context

So the price difference between the holders was $15 (calculates to Briney costing 23% more upfront) However the savings in tooling costs equaled $13.33 per day (33% decrease in daily cost) over a 30 day period this would equate to $399.90 or $4798.80 annually. So which holder really costs you less? Bottom line for $15 more you save $4k plus per year not a bad trade off.

FOCUS ON QUALITY

Shell Mill Adapters Pressed in keys Wide array of extensions and sizes Allows for coolant thru the retention

knob

Collet Chucks External threads are thread ground Top quality nuts Wide array of availability

General Spring Collet Specifications A spring collet is a device which is basically a modified length of pipe with the

capacity to expand and contract its end diameter depending upon the presence or absence of force applied by the outer collar. The general function and specifications are quite similar to the regular collet; however, the built-in spring mechanism between each third of the collets' end more readily resets the collet to its open position, preparing to receive the next tool end or cylindrical object. Given the added convenience of such a feature, it is easy to see why spring collets are more commonly found on premium tools.

Spring Collet Material and Usage Specifications Spring collets are used in low-diameter tool head gripping, milling and lathe turning

applications as quick change fittings for convenience when changing between tool bits. Spring collets are best suited to holding cylindrical objects. Spring collets are constructed of high durability hardened tool-grade steel. The metal of the collet spring is specifically engineered to withstand repeated use and maintain force resistance over extended use.

The Role of the Spring in a Spring Collet The spring in a spring collet is an ingenious improvement on the simpler design of a

standard collet. A spring collet fluidly opens as if of its own accord when the collar is unscrewed. The spring provides an outward opening force causing the diameter to expand, awaiting the next inserted cylinder.

Collet chucks DA (double angle) series collet

One of the first collet systems introduced

Has 2 angles to collapse collet Typical accuracy .001-.005 TIR 1/64 (.016) collapsibility

DA COLLETS...... A POPULAR SYSTEM DA Collets are recommended for drilling. DA Collets were originally designed to

clamp well on slightly uneven surfaces such as jobbers or taper length type drills. DA Collets are available in 1/64 increments and in .5mm increments for metric sizes. DA collets are also known in the industry as DA and VDA collets.

Recommended uses: DA collets are recommended for drilling only.

Accuracy: DA Collets are manufactured to within .0005 T.I.R. outer diameter to inner diameter. The length of parallelism between the two female contacting angles in the chuck controls the accuracy of the system and is held to within plus or minus .0002. The clamping nut floats slightly to allow the chuck to center the collet. Normal accuracy is approximately .001 T.I.R at the face of the collet chuck.

Care and use of DA Collets: The chuck, collet and nut must be thoroughly cleaned before assembling to maintain accuracy. A bench top ultrasonic cleaner will dislodge fine chips and debris or, a bottle type brush can be used for cleaning the inner diameter of the collet and a toothbrush style can be used to clean the exterior. Once assembled a normal machining environment will not affect the tool holding assembly.

Collet chucks TG (tremendous grip) series

First single angle collet system introduced

Typical accuracy .001-.002 TIR 1/64 (.016) collapsibility

TG COLLETS A QUALITY TOOLHOLDING SYSTEM TG achieves higher accuracy and greater gripping strength than DA and some other popular collet

systems. This system will perform well in applications up to 10,000 RPM. TG collets are also known in the industry as DF, BG, VDF, and PG collets.

Recommended uses: TG Collets are used for Milling, Drilling and Rigid Tapping. TG are available sealed for coolant through applications. TG collets. TG in 1/64 Increments or .5mm increments for metric sized tools.

Accuracy: TG Collets are within .0005 T.I.R.. The collet chucks are within .0002 T.I.R. from the cone to the collet seat bore. The nuts are designed to float to allow for centering of the collet. TG systems when properly cleaned and assembled can achieve approximately .001 T.I.R. on a cutting tool shank in the assembly at a checking point length of about 2-3 times the diameter of the cutting tool. The collapse range of the TG Collets is 1/64. As with all Collets it is recommended that the collet be used at the nominal or largest diameter. Sealed Collets do not have a collapse range and must be used at the exact size.

Care and use of TG: The chuck, collet and nut must be thoroughly cleaned before assembling to maintain accuracy. A bench top ultrasonic cleaner will dislodge fine chips and debris or, a bottle type brush can be used for cleaning the inner diameter of the collet and a toothbrush style can be used to clean the exterior. Once assembled a normal machining environment will not affect the tool holding assembly.

The TG Collets must be snapped into the Clamping Nut prior to installing onto the Collet Chuck. Collets can be removed from the clamping nut by holding the small end of the collet and tilting the collet angularly until it is removed from the nut. Do not attempt to remove the collet from the clamping nut by forcing the collet out from the front of the collet nut using a punch or screwdriver as this will damage the collet and clamping nut. For maximum accuracy and holding strength TG Collets must be tightened correctly.

Collet chucks BF (Brineyflex) series collet (same as Acraflex)

Uses 2 angles long angled surface collapses collet, short front angle helps keep collet nut forces centralized

Typical accuracy .001-.002 TIR 1/64 (.016) collapsibility

BF/AF COLLETS This highly accurate collet system was originated by Universal Engineering. Recommended uses: BF/AF Collets are recommended for drilling, milling and boring applications. BF/AF collets are also known in the industry as AF or RDF collets. Accuracy: BF/AF collets are available in 1/64 increments and limited metrics sizes. Collets are guaranteed to .0005 T.I.R. at 2 times the tool diameter, or a maximum one-inch from the face of the collet. Sizes .062 thru .172 are guaranteed .0010 at the nose Care and use of BF/AF: The chuck, collet and nut must be thoroughly cleaned before assembling to maintain accuracy. A bench top ultrasonic cleaner will dislodge fine chips and debris or, a bottle type brush can be used for cleaning the inner diameter of the collet and a toothbrush style can be used to clean the exterior. Once assembled a normal machining environment will not affect the toolholding assembly.

Collet chucks BR series (same as ER)

Uses single angle to collapse Typical accuracy .0008 or better

TIR .02 [0.5mm] collapsibility

BR/ER COLLETSTHE BEST TOOLHOLDING COLLET SYSTEM The BR/ER System is the most versatile Toolholding System for any operation utilizing a round shank cutting tool in a machining or turning center. RD/ER

Collets are commonly known in the industry as ER, ESX, DR, BR, and VSAC Collets

Recommended uses: BR/ER collets can be used for drilling, milling, tapping, reaming and boring.

Accuracy: The BR/ER system is the only popular Toolholding systems in which all components (chuck, collets and clamping nut) are standardized by DIN 6499. The

accuracy of the BR/ER assembly is guaranteed to conform to the DIN 6499 Table. Most Toolholding Collet systems state the collet is .0005 or .001 T.I.R. but, that does not mean that this is the accuracy one will achieve on the cutting tool when mounted into the chuck. BR/ER systems are truly interchangeable. All manufacturers of this system should conform to the DIN6499 standard. This becomes important to users that may have toolholding systems from different

Toolholding System Manufacturers. As tools are taken out of the tool crib and reassembled for different jobs, if all the BR/ER system components are in good condition, and are from Quality Toolholding System Manufacturers, the collet and tool should achieve the DIN 6499 accuracy. While other Toolholding

systems may be interchangeable, none of the Toolholding Systems Manufacturers know the tolerances and specifications others are using for all of the components. Mixing components of Toolholding Systems other than BR/ER can have varying results.

Care and use of BR/ER:

The chuck, collet and nut must be thoroughly cleaned before assembling to maintain accuracy. A bench top ultrasonic cleaner will dislodge fine chips and debris or, a bottle type brush can be used for cleaning the inner diameter of the collet and a toothbrush style can be used to clean the exterior. Once

assembled a normal machining environment will not affect the toolholding assembly. The collet must be installed into the nut (see assembly instructions) before engagement with the collet chuck to ensure the collet is seated into the 30 degree concave angle of the nut. Putting the collet into the chuck and

then installing the nut will result in a condition that the eccentric ring of nut will engage only one side of the collet and produce poor results such as runout and drastically reduced holding strength.

Most BR/ER Collets are designed to collapse 1mm or .039. Never try to install a cutting tool with a larger shank than the maximum or nominal diameter of

the collet to expand the collet. For example: If the cutting tool shank is 4.2mm a 4-3mm is not suitable. A 4.5-3.5mm collet would be required. Sealed Collets for coolant through applications do not have a collapse range, and must be used at exact size. The radius of the collet must exactly match the radius

of the cutting tool shank in order to maintain a complete seal. If companies claim that they have sealed collets with a collapse range please keep in mind that if the radius does not match exactly coolant canals will be created by the mismatched radius of an improperly sized collet.

Morse Taper

Jacobs Taper

Boring Head Adapters Bridgeport Erickson Criterion Flynn

Blank Bars PHT material

Test Bars Shipped in Wood Case Certified & Serialized

Stub Arbors Nut & screw

The Ins and Outs of the HSK Design (Hollow, Shallow, Kegel)

One of the first Domestic Producer Available Stock

HSK63A HSK100A

All others made to order

Holder shown is custom manufactured

Internal Draw Fingers Simultaneous Face Contact Tight tolerance on taper for

simultaneous contact Must be kept clean

Machine Spindle

Machine Spindle

HSK Holder

Unclamped Position Coolant Tube

Coolant Tube

HSK Holder

Clamped Position

Simultaneous Fit

HSKs secret to high speed success is due to the way the clamping force is applied from inside to outside, so excessive centrifugal forces that occur during extreme high speed machining will not cause the clamping mechanism to fail.

Shank Sizes HSK 25 HSK 32 HSK 40 HSK 50 HSK 63 HSK 80 HSK 100 HSK 125 HSK 160

Styles A B C D E F

Higher Speeds Primarily over 15,000 RPM Biggest Users

Aerospace Transfer Lines Mold Makers

Additional Users Production

Lines Extreme high

speed applications

Quick change tooling for CNC lathes

Spindle interface repeats within .00004

30-50% more rigid than V or BT 30-50% less weight Finger Draw Bar Greater Draw Bar force

Not compatible with existing systems

3-5 times more expensive Increased overhang

Bilz Brand Rigid Tension compression Torque control Positive Drive Tension only

Flange Size and Style Correct tapping mount Mismatched components

Rigid or Tension / Compression Completely different systems Torque Control cannot be used

with Rigid Tapping Systems

What size Adapter Chuck Tap sizes usually determine size

Special requirements Coolant thru Current system in use Torque Control or Positive Drive

Adapter and chuck match Large adapters in small chucks Adaptability between

manufacturers Overlap between cartridges Percentage of thread being tapped

How it works Thermal contraction Interference fit

Force applied to shanks 1 shank = 10,000 lbs Law of thermal Coefficients states Steel expands/contracts at the rate

of .000006 per inch per degree

Advantage Even chip load More accurate

Benefit Extended tool life Increased feed rates Fewer tool passes

Advantage Mechanically stiffer

Benefit Less chatter & better finish Less taper on cut

Advantages Z axis stability

Benefits Faster drill speeds Ensured drill depths

Advantage All SF holders balanced to 20,000

RPM @ G2.5

Benefit Better performance at any speed Reduced spindle wear Increased tool life

Advantage No set screws, wrenches or

collets (ANSI design)

Benefit No loose parts to lose or to

replace (ANSI design)

ANSI Standard 3 Nose Angle Shorter bearing surface No Back-up screw More interference in bore Bore relief is longer Consistent wall thickness

HSK63A, V40 & V50 Flange, In Imperial and Metric sizes

DIN Standard 4.5 Nose Angle Longer bearing surface Back-up screw Less interference in bore Bore relief is shorter Inconsistent wall thickness

Accessories included with purchase of unit:

4-Quick change heating coils 1-Base pot 1-Down size ring for base pot to

hold other than 50 taper tool holders

5 heat sinks, which are used for the cooling process

1 Cooling Sleeve

Reverses polarity causing resistance

Opens bore with heat Cooling clamps entirely around

shank

Heat expands the inside diameter.

Cooling contracts the inside diameter.

4 - quick change heating coils ( range .188" - 1.00" ) 1 - base pot (fits CAT50 taper) 1 - adapter for base pot to size up taper of holders being used (customers choice) 5 heat sinks (any size of your choice) 1 - cooling sleeve 4 - integrated cooling fans 7.5 Kw output, 20 kHz, nominal operating frequency, 30% duty cycle, air cooled induction machine 220 volt , 3 phase, 50-60 Hz input with 30A / 3P / 250V / 3P-4W input connection plug: Nema L15-

30P PLC controlled with pre-programmed timed temperature control and cooling fan cycles Will do both Ansi (3 degree business nose) and Din (4-1/2 degree business nose) designed shrink

fit adapters Multiple program capabilities and easy select between programs Large visual LCD display Silent operation Coils wound in high temperature G10 bobbin for long life "Easy" travel locking vertical slide Over current , over voltage and over temperature protection No warm up / instant on Fast input circuit breaker Load sensor circuit Solid state electronics Foot print dimensions: Power unit is 23-1/2" wide x 15" deep x 10" tall Coil Tower is 26" tall Overall length with the 2 components : 36" tall Total machine weight without accessories: 75 lbs. Extra coils available for 1-1/8 through 1-1/2 shank tools at a extra charge, as well as shanks

.094 1/8 One year warranty on parts & labor (Freight Not Included)

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