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FORGED STEEL FITTINGS & UNIONS

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Catalogue Bonney Forge

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FORGED STEELFITTINGS& UNIONS

SALES CENTER/WAREHOUSE14496 CROGHAN PIKE

P.O. BOX 330MT. UNION, PA 17066

(814) 542-2545 • (800) 231-0655(800) 345-7546 • FAX (814) 542-9977

www.bonneyforge.come-mail: [email protected]

TABLE OF CONTENTS

Corporate Overview................................................................................ 2, 3

Condensed Description .......................................................................... 4, 5

Socket Weld Fittings- Class 3000 & 6000 .................................................. 6

Socket Weld Fittings- Class 9000 .............................................................. 7

Threaded Fittings- Class 2000, 3000 & 6000 ............................................. 8

QuikLeg90TM ............................................................................................... 9

Socket Weld Couplings, Reducers & Caps- Class 3000 & 6000 .............. 10

Threaded Couplings, Reducers & Caps- Class 3000 & 6000 ................... 11

Socket Weld Reducer Inserts- Class 3000, 6000 & 9000 ........................ 12

Threaded Plugs & Bushings ..................................................................... 13

MSS-SP-83 Unions .................................................................................. 14

Rockwood Unions .................................................................................... 15

Lug Nut Unions ........................................................................................ 16

2

Bonney Forge – The CompanyYou Depend on for Forged SteelFittings & UnionsFor over 40 years, one name hasbeen synonymous with the highestquality forged steel fittings andunions– BONNEY FORGE.

Our continued investments in technol-ogy helps maintain a consistency inproduct unparalleled in the industry.State-of-the-art machining centershave reduced product variability whileincreasing product serviceability.

Backed by the most comprehensiveproduct line in the industry and anextensive inventory that makes allour products readily available, BonneyForge is the number one resourcefor the power, oil, chemical, marineand construction industries through-out the world.

Dependable, Durable,Uniform and AccurateOur unparalleled, integrated, state-of-the-art manufacturing facilityallows Bonney Forge to developproducts at the highest volume, alldisplaying the same consistentunbending quality.

The tight control we maintain over ourmanufacturing process has earnedBonney Forge ISO-9001 designation.

Additionally, products are inspected tothe requirements of ASME B16.11and MSS-SP-83.

All The Fittings You NeedOur fittings and unions come in avariety of classes and material gradesfor any application. Socket Weldfittings are available in class 3000,6000 and 9000. Threaded fittingsare available in class 2000, 3000and 6000.

Threaded couplings, reducers, halfcouplings and caps are available in

class 3000 and 6000. Socket Weldcouplings, reducers, half couplings andreducer inserts are available in class3000, 6000 and 9000.

Other specialty designed products areavailable upon request.

The most recent addition to our productline is the QuikLeg90TM, an innovativenew fitting, for constructing horizontaland vertical deadleg supports, thatdramatically cuts construction costs.

This catalog lists for your conveniencethe complete line of Bonney Forge steel

A FITTINGCONCLUSION TOYOUR NEEDS

3

fittings and unions including:

Forged Steel FittingsMSS-SP-83 UnionsRockwood UnionsLug Nut UnionsQuikLeg90TM

For more information on these productsor to learn about the complete BonneyForge line, visit our website atwww.bonneyforge.com or contact ourknowledgeable customer servicepersonnel at 1-800-231-0655.

4

SOCKET WELD/THREADED FITTINGS

PLUGS & BUSHINGS

CONDENSED DESCRIPTION

90° Elbow1/8" to 4" class 2000 threaded1/8" to 4" class 3000 threaded& socket weld1/8" to 4" class 6000 threaded1/8" to 4" class 6000socket weld1/2" to 2" class 9000socket weld

Tee1/8" to 4" class 2000 threaded1/8" to 4" class 3000 threaded &socket weld1/8" to 4" class 6000 threaded1/8" to 4" class 6000 socket weld1/2" to 2" class 9000 socket weld

45° Elbow1/8" to 4" class 2000 threaded1/8" to 4" class 3000threaded & socket weld1/8" to 4" class 6000 threaded1/8" to 4" class 6000socket weld1/2" to 2" class 9000socket weld

Lateral1/4" to 2" class 3000 threaded1/4" to 2" class 3000 socket weld3/8" to 1 1/2" class 6000 threaded1/2" to 2" class 6000socket weld1/2" to 1 1/2" class 9000socket weld

Street Elbow1/8" to 2" class3000 threaded1/4" to 1 1/2"class 6000threaded

Cross1/8" to 4" class 2000, 3000 & 6000threaded1/8" to 4" class 3000 socket weld1/8" to 4" class 6000 socket weld1/2" to 2" class 9000 socket weld

Round Head Plug1/8" to 4" nominal pipesizes

Hexagon Plug1/8" to 4" nominal pipesizes

Square Head Plug1/8" to 4" nominal pipesizes

Hexagon Bushing1/8" to 4" nominal pipesizes

Flush Bushing1/8" to 4" nominal pipesizes

Available in class 3000, 6000 and 9000 (high pressure) socket weld fittings;also, in class 2000, 3000 and 6000 threaded fittings.

QuikLeg90TM

3/4" to 2" class 3000 & 6000socket weld1/2" to 1 1/2" class 9000socket weld1/2" to 2" class 3000 threaded1/2" to 1 1/2" class 6000 threaded2" to 4" STD/XS butt weld

5

CONDENSED DESCRIPTION

COUPLINGS, REDUCERS & CAPS

REDUCER INSERTS

UNIONS

Pipe Cap1/8" to 4" class30001/8" to 2" class6000 threaded &socket weld

Half Coupling1/8" to 4" class 3000& 6000 threaded &socket weld1/2" to 2" class 9000socket weld only

Coupling1/8" to 4" class 3000& 6000 threaded &socket weld1/2" to 2" class 9000socket weld only

Reducer1/8" to 4" class 3000& 6000 threaded &socket weld1/2" to 2" class 9000socket weld only

Type 1Nominal pipe sizesfrom 1/4" x 1/8"to 2" x 1 1/2"

Type 2Nominal pipe sizesfrom 1/2" x 1/4"to 2" x 1 1/4"

MSS-SP-83Accomodates 1/8" to 3" pipe class 3000and 1/8" to 2" pipe class 6000

RockwoodFor use with 1/8" to 2" pipe. 1/8" to 2"threaded connection. 1/8" to 2" socketweld-stainless steel only.

Available in class 3000 and 6000. Special sizes and weights available on request.

Socket weld reducer inserts available in class 3000, 6000 and 9000. Insertsstocked in various materials. Consult factory for special applications.

Bonney Forge MSS-SP-83 threaded and socket weld unions in class 3000 and 6000.Use Bonney Forge Rockwood Unions for the ultimate in operation and durability.

Lug Nut3/8" to 4" class 3000 threaded &socket weld

6

CLASS 3000CLASS 6000

SOCKET WELD FITTINGS

CLAS

S 30

00- S

ched

ule

40 B

ore

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

90EL TEE A 7/8 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 3 3/8 4 3/16LAT B 29/32 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/16 4 5/16 5 3/4

(MIN.) D 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4

45EL A 7/8 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 1/4 3 3/4 4 1/2CROSS B 29/32 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 4 4 3/4 6

(MIN.) D 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4

E 7/16 7/16 17/32 5/8 3/4 7/8 1 1/16 1 1/4 1 1/2 1 5/8 2 1/4 2 5/8F 3/4 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 2 1/16 2 1/2 3 1/8G 5/16 5/16 5/16 7/16 1/2 9/16 11/16 13/16 1 1 1/8 1 1/4 1 5/8

K 1 7/8 2 1/8 2 9/16 3 3 1/2 3 15/16 4 3/4L 2 11/16 3 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16

DIMENSIONS (inches)

DIMENSIONS C (common to .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

all fittings)

WEIGHT (pounds)

90° ELBOW .125 .183 .270 .460 .698 .987 1.480 2.088 3.125 6.340 10.867 25.0045° ELBOW .125 .198 .210 .440 .673 .935 1.365 1.63 2.71 6.75 10.50 18.188

TEE .25 .25 .345 .540 .925 1.307 2.00 2.640 4.070 8.75 12.50 27.80STREET ELBOW .25 .25 .375 .50 .875 1.438 2.25 3.00 5.188

LATERAL .25 .625 1.00 1.500 2.375 3.75 4.125 6.285CROSS .25 .25 .375 .813 1.125 1.550 2.25 3.063 5.125 18.00 23.00 40.00

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

A 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6

(MIN.) D 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4

E 7/16 17/32 5/8 3/4 7/8 1 1/16 1 1/4 1 1/2 1 5/8 2 1/4 2 1/2 2 3/4F 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16 2 1/2 3 1/8G 5/16 5/16 7/16 1/2 9/16 11/16 13/16 1 1 1/8 1 1/4 1 3/8 1 5/8

K 2 1/8 2 9/16 3 3 1/2 3 15/16 4 3/4 5L 3 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8

DIMENSIONS C (common to .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

all fittings)

WEIGHT (pounds)

90° ELBOW .938 1.440 2.348 3.188 5.25 6.660 11.875 19.25 32.7045° ELBOW .875 1.313 1.913 2.27 4.313 4.813 9.625 14.25 27.25

TEE 1.375 2.00 3.313 3.75 7.480 8.240 16.625 23.50 33.00STREET ELBOW .375 .438 1.00 1.625 2.50 3.688 6.438

LATERAL 2.00 3.063 5.125 6.25 11.938 12.5CROSS 1.50 2.50 3.460 5.25 8.75 9.438 20.25 27.00 39.00

DIMENSIONS (inches)

CLAS

S 60

00- S

ched

ule

160

Bore

7

CLASS 9000

SOCKET WELD FITTINGS

NOMINALPIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2

A 1 1/2 1 3/4 2 2 3/8 2 1/2 3B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 3 11/16

(MIN.) D 3/8 1/2 1/2 1/2 1/2 5/8E 1 1 1/8 1 1/4 1 3/8 1 1/2 2 1/8

DIMENSIONS (inches)

WEIGHT (pounds)

Weight 1.44 2.25 3.19 5.25 6.69 6.69

CLASS 9000 XXS BORE- 90° ELBOW

NOMINALPIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2

A 1 1/2 1 3/4 2 2 3/8 2 1/2 3B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 3 11/16

(MIN.) D 3/8 1/2 1/2 1/2 1/2 5/8E 1 1 1/8 1 1/4 1 3/8 1 1/2 2 1/8

WEIGHT (pounds)

Weight 2.00 3.31 3.75 6.50 7.88 8.75

CLASS 9000 XXS BORE- TEEDIMENSIONS (inches)

NOMINALPIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2

B 1 27/32 2 7/32 2 1/2 3 1/32 3 3/8 4(MIN.) D 5/8 9/16 9/16 13/16 3/4 15/16

F 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16G 5/8 3/4 13/16 7/8 1 1 1/8

DIMENSIONS (inches)

WEIGHT (pounds)

Weight 1.31 2.06 2.50 4.31 4.81 9.62

CLASS 9000 XXS BORE- 45° ELBOW

NOMINALPIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2

B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32(MIN.) D 9/16 5/8 11/16 7/8 7/8

K 3 3 1/2 3 15/16 4 3/4 5L 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8

WEIGHT (pounds)

Weight 1.75 2.38 3.75 6.88 6.88

CLASS 9000 XXS BORE- LATERALDIMENSIONS (inches)

NOMINALPIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2

A 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4

(MIN.) D 1/2 5/8 3/4 1 1 1 1/8E 1 1 1/8 1 1/4 1 3/8 1 1/2 2 1/8

DIMENSIONS (inches)

WEIGHT (pounds)

Weight 2.50 4.12 4.12 5.12 9.44 22.19

CLASS 9000 XXS BORE- CROSS

NOMINALPIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2

A 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/2B 1 13/16 2 2 3/8 2 3/4 3 1/16 3 5/8

(MIN.) D 1/2 9/16 5/8 11/16 3/4 7/8E 3/8 3/8 1/2 1/2 1/2 3/4F

WEIGHT (pounds)

Coupling .75 1.06 1.69 2.22 2.81 4.66Reducer .75 1.06 1.69 2.22 2.81 4.66

Half Coupling .88 1.16 1.88 2.50 3.25 5.38

CLASS 9000 XXS BORE- COUPLINGS- REDUCERS- HALF COUPLING

DIMENSIONS (inches)

NOMINALPIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2

C .855 1.065 1.330 1.675 1.915 2.406

DIMENSIONS C - COMMON TO ALL FITTINGS (inches)

8

CLASS 2000CLASS 3000

THREADED FITTINGS

CLASS 6000

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

A 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6F 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16 2 1/2 3 1/8H 1 1/4 1 1/4 1 1/2 1 5/8 1 7/8 2 1/4 2 5/8 2 15/16 3 5/16

J 7/8 7/8 1 1 1/8 1 3/8 1 3/4 2 2 1/8 2 1/2K 1 7/8 2 1/8 2 9/16 3 3 1/2 3 15/16 4 3/4 5L 2 11/16 3 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8

WEIGHT (pounds)

90° ELBOW .236 .350 .592 .973 1.355 2.265 2.407 3.50 5.920 11.900 14.438 31.97545° ELBOW .25 .290 .50 .75 1.188 1.988 2.235 3.00 4.930 7.375 13.558 19.063

TEE .325 .460 .753 1.270 1.830 3.025 3.620 7.040 7.550 13.125 23.100 40.000STREET ELBOW .264 .242 .375 .595 1.048 1.438 2.340 3.00 5.461

LATERAL .625 1.313 1.75 2.75 4.625 5.50 10.813 11.5CROSS .438 .567 .970 1.50 2.50 3.620 4.125 6.50 8.125 16.75 25.675 32

DIMENSIONS (inches)

CLAS

S 30

00

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

90EL TEE A 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 3/16 4 1/2STEL LAT B 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 5 3/4 6

F 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16 2 1/2 3 1/8 3 1/8H 1 1/4 1 1/2 1 5/8 1 7/8 2 1/4 2 5/8 2 15/16 3 5/16

45EL A 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2 4 1/2CROSS B 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6 6

F 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16 2 1/2 3 1/8 3 1/8

J 1 1 1/8 1 3/8 1 3/4 2 2 1/8 2 1/2K 2 9/16 3 3 1/2 3 15/16 4 3/4 5L 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8

WEIGHT (pounds)

90° ELBOW .25 .625 1.023 1.625 2.625 3.50 6.75 7.50 13.438 20.875 39.050 3845° ELBOW .25 .640 .50 1.438 2.188 2.785 4.688 5.75 9.50 15 30.563 29

TEE .50 .853 1.410 2.150 3.563 4.625 7.625 9.625 18.500 28.063 47.500 50STREET ELBOW .375 .438 1 1.625 3.030 3.688 7.120

LATERAL 2.375 3.25 5.438 7.188 12.313 15.95CROSS .563 1.188 1.50 2.75 4.313 6.625 10.75 11.50 22.188 27.50 54 43.50

DIMENSIONS (inches)

CLAS

S 60

00CL

ASS

2000

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

90EL TEE A 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 3 3/8 4 3/16STEL LAT B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/16 4 5/16 5 3/4

F 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 2 1/16 2 1/2 3 1/8

45EL A 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 1/4 3 3/4 4 1/2CROSS B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 4 4 3/4 6

F 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 2 1/16 2 1/2 3 1/8

DIMENSIONS (inches)

WEIGHT (pounds)

90° ELBOW .25 .198 .283 .500 .773 1.013 1.550 2.180 3.140 6.50 10.925 26.67545° ELBOW .125 .188 .236 .435 .740 1.058 1.375 1.740 2.883 7.75 11.313 19.125

TEE .25 .267 .373 .613 .963 1.355 2.030 2.800 4.456 9.530 12.908 28.700CROSS .50 .50 .460 .777 1.125 1.688 2.450 3.188 5.560 16.438 19.50 32.688

9

QUIKLEG90™ - SOCKET WELD - THREADED - BUTT WELD

CLASS 3000CLASS 6000STD-XSTG

CLAS

S 60

00

A Nominal - 1 1/2 1 3/4 2 2 3/8 2 1/2 1 1/2 1 3/4 2 2 3/8 2 1/2 -B Nominal - 1 7/8 2 3/16 2 1/2 3 3 1/8 1 7/8 2 3/16 2 1/2 3 3 1/8 -C Nominal - 1 1/2 1 3/4 2 2 3/8 2 1/2 1 1/2 1 3/4 2 2 3/8 2 1/2 -

SOCKET WELD THREADEDDIMENSIONS(inches)

NOMINAL PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 1/2 3/4 1 1 1/4 1 1/2 2

CLAS

S 30

00

A Nominal - 1 1/2 1 1/2 1 3/4 2 2 3/8 1 1/2 1 1/2 1 3/4 2 2 3/8 2 1/2B Nominal - 1 7/8 1 7/8 2 3/16 2 1/2 3 1 7/8 1 7/8 2 3/16 2 1/2 3 3 1/8C Nominal - 1 1/2 1 1/2 1 3/4 2 2 3/8 1 1/2 1 1/2 1 3/4 2 2 3/8 2 1/2

SOCKET WELD THREADEDDIMENSIONS(inches)

NOMINAL PIPE SIZE 1/2 3/4 1 1 1/4 1 1/2 2 1/2 3/4 1 1 1/4 1 1/2 2

STD-

XSTG

A Nominal 2 3/8 3 3 3/8 4 3/16B Nominal 3 3 3 3/8 4 3/16C Nominal 2 3/8 3 3 3/8 4 3/16

DIMENSIONS(inches)

NOMINAL PIPE SIZE 2 2 1/2 3 4

BUTT WELD

Socket Weld

Threaded

Butt Weld

10

SOCKET WELD COUPLINGS, REDUCERS & CAPS

CLASS 3000CLASS 6000

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

A 1 1/16 1 1/16 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/2 2 1/2 2 3/4 3AA 1 1/32 1 1/32 1 1/32 1 3/16 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64 2 1/64 2 1/64 2 17/64

B 3/4 7/8 1 1/16 1 1/4 1 1/2 1 13/16 2 1/4 2 1/2 3 3 5/8 4 5/16 5 1/2

C .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545(MIN.) D 7/16 7/16 7/16 1/2 9/16 5/8 11/16 3/4 7/8 7/8 1 1 1/8

E 1/4 1/4 1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4 3/4F 11/16 3/4 3/4 7/8 1 1 1/16 1 3/16 1 1/4 1 1/2 1 9/16 1 13/16 2 1/16

WEIGHT (pounds)

COUPLING .125 .125 .125 .188 .313 .563 .813 1 2 2.625 3.875 6.625REDUCER .125 .125 .125 .188 .313 .563 .813 1 2 2.625 3.875 6.625

HALF COUPLING .125 .125 .125 .188 .313 .563 .813 1 2 2.625 3.875 6.625PIPE CAP .063 .063 .125 .188 .313 .563 .813 1.125 1.688 3 3.625 6.688

DIMENSIONS (inches)

CLAS

S 30

00

NOMINAL PIPE SIZE 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

A 1 1/8 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/2 2 1/2 2 3/4 3AA 1 1/8 1 1/8 1 5/32 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64 2 1/64 2 1/64 2 17/64

B 1 1/16 1 5/16 1 1/2 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5 6 1/4

C .555 .690 .855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545(MIN.) D 7/16 7/16 1/2 9/16 5/8 11/16 3/4 7/8 7/8 1 1 1/8

E 1/4 1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4 3/4F 15/16 15/16 1 1 1/16 1 1/4 1 5/16 1 3/8 1 5/8 1 11/16 1 15/16 2 5/16

WEIGHT (pounds)

COUPLING .375 .563 1 1.438 2 3.875 5.50 6.625 13.125REDUCER .375 .563 1 1.438 2 3.875 5.50 6.625 13.125

HALF COUPLING .375 .563 1 1.438 2 3.875 5.50 6.625 13.125PIPE CAP .375 .50 1.125 1.125 2.25 3.50 5.625 6 13.50

DIMENSIONS (inches)

CLAS

S 60

00

11

THREADED COUPLINGS, REDUCERS & CAPS

CLASS 3000CLASS 6000

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

A 1 1/4 1 3/8 1 1/2 1 7/8 2 2 3/8 2 5/8 3 1/8 3 3/8 3 5/8 4 1/4 4 3/4B 3/4 3/4 7/8 1 1/8 1 3/8 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5 1/2

C 5/8 11/16 3/4 15/16 1 1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8 2 3/8D 15/16 1 1 1 1/4 1 7/16 1 5/8 1 3/4 1 3/4 1 7/8 2 3/8 2 9/16 2 11/16

WEIGHT (pounds)

COUPLING .125 .125 .25 .25 .438 .625 1.563 2.188 3.125 4 6.75 16.75REDUCER .125 .125 .25 .25 .438 .625 1.563 2.188 3.125 4 6.75 16.75

HALF COUPLING .063 .063 .188 .188 .25 .313 .75 1.125 1.563 2 3.375 8.375PIPE CAP .031 .063 .125 .25 .313 .50 1 1.625 3.125 5 8.50 14

DIMENSIONS (inches)

CLAS

S 30

00

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

A 1 1/4 1 3/8 1 1/2 1 7/8 2 2 3/8 2 5/8 3 1/8 3 3/8 3 5/8 4 1/4 4 3/4B 7/8 1 1 1/4 1 1/2 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5 6 1/4

C 5/8 11/16 3/4 15/16 1 1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8 2 3/8D 1 1 1/16 1 1/16 1 5/16 1 1/2 1 11/16 1 13/16 1 7/8 2 2 1/2 2 11/16 2 15/16

WEIGHT (pounds)

COUPLING .188 .188 .25 .50 1 2.125 2.375 4.375 7.75 10.75 13.50 24.50REDUCER .188 .188 .25 .50 1 2.125 2.375 4.375 7.75 10.75 13.50 24.50

HALF COUPLING .094 .094 .125 .25 .50 1.063 1.188 2.188 3.875 5.375 6.75 12.25PIPE CAP .125 .125 .188 .313 .438 .75 1.313 1.688 3.25

DIMENSIONS (inches)

CLAS

S 60

00

12

SOCKET WELD REDUCERS INSERTS (MSS-SP79)

CLASS 3000CLASS 6000CLASS 9000

3/8 x 1/4 .675 .555 1 7/16 3/4 15/16 1 7/16 7/8 11/2 x 3/8 .850 .690 1 7/16 13/16 1 1/16 1 7/16 15/16 1 3/161/2 x 1/4 .850 .555 1 7/16 13/16 15/16 1 7/16 7/8 13/4 x 1/2 1.060 .855 1 7/16 7/8 1 5/16 1 7/16 1 1/16 1 3/8 1 7/16 1 3/16 1 3/43/4 x 3/8 1.060 .690 2 7/16 5/8 - 1 7/16 7/8 1 3/163/4 x 1/4 1.060 .555 2 3/8 11/16 - 2 3/8 7/8 -1 x 3/4 1.325 1.065 1 9/16 15/16 1 1/2 1 9/16 1 1/8 1 11/16 1 9/16 1 1/4 21 x 1/2 1.325 .855 2 1/2 5/8 - 1 7/16 1 1/8 1 3/8 1 7/16 1 1/8 1 3/41 x 3/8 1.325 .690 2 7/16 11/16 - 2 1/2 7/8 -1 x 1/4 1.325 .555 2 3/8 3/4 - 2 3/8 15/16 -

1 1/4 x 1 1.670 1.330 1 9/16 1 1 7/8 1 9/16 1 3/16 2 1 9/16 1 3/8 2 3/81 1/4 x 3/4 1.670 1.065 2 9/16 11/16 - 2 9/16 13/16 - 1 9/16 1 3/16 2 1 1/4 x 1/2 1.670 .855 2 1/2 3/4 - 2 1/2 7/8 - 2 1/2 7/8 -1 1/4 x 3/8 1.670 .690 2 7/16 13/16 - 2 7/16 15/16 -1 1/4 x 1/4 1.670 .555 2 3/8 7/8 - 2 3/8 1 -

1 1/2 x 1 1/4 1.910 1.675 1 9/16 1 1/8 2 1/4 1 9/16 1 3/8 2 3/8 1 9/16 1 5/8 2 3/41 1/2 x 1 1.910 1.330 2 5/8 11/16 - 1 9/16 1 3/16 2 1 9/16 1 3/8 2 3/8

1 1/2 x 3/4 1.910 1.065 2 9/16 3/4 - 2 9/16 1 - 2 9/16 1 -1 1/2 x 1/2 1.910 .855 2 1/2 13/16 - 2 1/2 1 1/16 - 2 9/16 1 -1 1/2 x 3/8 1.910 .690 2 7/16 7/8 - 2 7/16 1 1/8 -2 x 1 1/2 2.385 1.915 1 9/16 1 1/4 2 1/2 1 9/16 1 7/8 2 11/16 1 9/16 2 1/16 32 x 1 1/4 2.385 1.675 2 11/16 13/16 - 2 7/8 15/16 - 1 9/16 2 2 3/4

2 x 1 2.385 1.330 2 5/8 7/8 - 2 13/16 1 - 2 13/16 1 -2 x 3/4 2.385 1.065 2 9/16 15/16 - 2 3/4 1 1/16 - 2 3/4 1 1/16 -2 x 1/2 2.385 .855 2 1/2 1 - 2 11/16 1 1/8 - 2 11/16 1 1/8 -

NOMINALPIPE SIZE C D Ftg. Type A B E Ftg. Type A B E Ftg. Type A B E

CLASS 3000 CLASS 6000 CLASS 9000

Note: Socket Weld Reducer Inserts comply fully with MSS-SP-79

TYPE 1 TYPE 2

13

THREADED PLUGS & BUSHINGS

* Dimension J for Hex Head Bushing and dimension C for Hex Head Plug are the same.

CLASS 3000/6000

RoundHead Plug

HexagonBushing

SquareHead Plug

HexagonPlug

FlushBushing

A 1 3/8 1 5/8 1 5/8 1 3/4 1 3/4 2 2 2 2 1/2 2 3/4 2 3/4 3B 13/32 17/32 11/16 27/32 1 1/16 1 5/16 1 11/16 1 29/32 2 3/8 2 7/8 3 1/2 4 1/2C * 7/16 5/8 11/16 7/8 1 1/16 1 7/16 1 13/16 2 2 1/2 3 3 3/4 4 5/8D 1/4 1/4 5/16 5/16 3/8 3/8 9/16 5/8 11/16 3/4 13/16 1 1/4E 7/16 1/2 9/16 11/16 3/4 27/32 7/8 15/16 1 1 1/4 1 9/16 1 21/32F 9/32 3/8 7/16 9/16 5/8 1 3/16 15/16 1 1/8 1 5/16 1 1/2 1 11/16 2 1/2G 1/4 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 1 1/4H 3/8 7/16 1/2 9/16 5/8 3/4 13/16 13/16 7/8 1 1/16 1 1/8 1 3/8J 5/8 11/16 7/8 1 1/16 1 7/16 1 13/16 2 2 1/2 3 3 3/4 4 5/8K 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 13/16 1 1/4L 1/2 9/16 11/16 3/4 27/32 7/8 15/16 1 1 1/4 1 9/16 1 21/32M 7/16 1/2 9/16 5/8 3/4 13/16 13/16 7/8 1 1/16 1 1/8 1 1/4N 3/8 7/16 1/2 9/16 5/8 3/4 13/16 13/16 7/8 1 1/16 1 1/8 1 1/4

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

DIMENSIONS (inches)

ROUND HEAD PUGS .125 .125 .188 .250 .375 .750 1.125 1.563 3.00 4.75 7.62 12.87HEXAGON PLUGS .063 .063 .125 .188 .313 .500 1.125 1.375 2.25 3.87 5.87 13.00SQUARE HEAD PLUGS .016 .031 .063 .125 .188 .313 .563 .875 1.50 2.25 2.87 7.18HEXAGON BUSHINGS .063 .063 .063 .125 .188 .375 .688 1.62 2.37 3.50 8.31FLUSH BUSHINGS .063 .063 .063 .125 .125 .125 .188 .37 .62 1.00 2.00

WEIGHT (pounds)

14

MSS-SP-83 UNIONS - THREADED & SOCKET WELD

CLASS 3000CLASS 6000

* “C” dimension is across octagon corners or a diameter as applicable.The 2 1/2" and 3" 3000 and 2" 6000 sizes have octagonal male andfemale ends; the other sizes are round.

Threaded Socket Weld

B & C DIMENSIONS ACROSSOCTAGON CORNERS

B & C DIMENSIONS ACROSSOCTAGON CORNERS

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3

A 1 11/16 1 11/16 1 27/32 2 2 5/16 2 7/16 2 7/8 3 3 1/2 4 1/4 4 7/16B 1 31/64 1 31/64 1 11/16 1 15/16 2 3/8 2 25/32 3 23/64 3 23/32 4 27/64 5 15/64 6 5/32C 53/64 53/64 1 1 3/16 1 15/32 1 25/32 2 7/32 2 35/64 3 1/16 3 9/16 4 9/32D 25/32 25/32 31/32 1 3/32 1 5/32 1 3/8 1 45/64 1 7/8 2 1/16 2 3/8 2 7/16

(MIN.) E 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8F .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406 2.906 3.535

WEIGHT PER UNION (pounds)

.38 .36 .50 .695 1.175 1.64 2.59 3.41 5.12 8.75 12.625

DIMENSIONS (inches)

CLAS

S 30

00

NOMINAL PIPE SIZE 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

A 1 11/16 1 27/32 2 2 5/16 2 7/16 2 7/8 3 3 1/2 4 1/8B 1 31/64 1 11/16 1 15/16 2 3/8 2 25/32 3 23/64 3 23/32 4 27/64 5 15/64C 53/64 1 1 3/16 1 15/32 1 25/32 2 7/32 2 35/64 3 1/16 3 9/16D 25/32 31/32 1 3/32 1 5/32 1 3/8 1 45/64 1 7/8 2 1/16 2 3/8

(MIN.) E 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8F .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406

WEIGHT PER UNION (pounds)

.5 .56 .75 1.25 1.75 3 3.75 6.0 10.5

DIMENSIONS (inches)

CLAS

S 60

00

15

ROCKWOOD UNIONS

TYPE 601TYPE 602TYPE 602BTYPE 604

• Ball to cone seats for smooth alignment.• Can be cracked and rejoined- repeatedly.• Replaceable, interchangeable parts.• Carbon Steel, coated to resist corrosion.• Stays sealed, despite shock, vibration,

expansion and rough wrenching.• Silicon bronze and stainless steel seats

double locked under 120,000 lb. psi.• Conveniently packaged.• Suitable for use with Schedule

40/80 pipe.• 100% hydro tested.

NOMINAL PIPE SIZE 1/8 18-NPT 1/4 18-NPT 3/8 18-NPT 1/2 14-NPT 3/4 14-NPT 1 11 1/2-NPT 1 1/4 11 1/2-NPT 1 1/2 11 1/2-NPT 2 11 1/2-NPT

DEPTH SOCKET 7/16 7/16 7/16 1/2 1/2 9/16 9/16 9/16 11/16SOCKET DIAMETER .420 .555 .690 .855 1.065 1.330 1.675 1.915 2.406STYLE NUT Hex Hex Hex Hex Octagon Octagon Octagon Octagon Octagon

WEIGHT PER UNION (pounds)

.32 .30 .40 .72 1.10 1.5 2.2 2.6 4.6

DIMENSIONS (inches)

TYPE

602

B

NOMINAL PIPE SIZE 1/8 18-NPT 1/4 18-NPT 3/8 18-NPT 1/2 14-NPT 3/4 14-NPT 1 11 1/2-NPT 1 1/4 11 1/2-NPT 1 1/2 11 1/2-NPT 2 11 1/2-NPT

A 1 3/4 1 3/4 2 2 1/4 2 7/16 2 11/16 2 31/32 3 1/8 3 11/16B 1 1/4 1 1/4 1 7/16 1 21/32 2 2 3/8 2 3/4 3 3 23/32C 3/4 3/4 7/8 1 3/32 1 25/64 1 5/8 2 2 9/32 2 51/64D 51/64 51/64 15/16 1 11/64 1 7/16 1 23/32 2 3/32 2 11/32 2 7/8E .264 .402 .408 .534 .548 .683 .707 .724 .757F 3/4 3/4 13/16 1 1 1/16 1 3/32 1 19/64 1 21/64 1 15/32G 1/2 1/2 9/16 11/16 3/4 27/32 7/8 1 1 7/32H 19/32 19/32 3/4 25/32 29/32 1 1/16 1 5/32 1 7/32 1 7/16I 21/64 3/8 1/2 5/8 27/32 1 1/16 1 13/32 1 21/32 2 1/16

J 29/32 29/32 1 1/16 1 5/16 1 37/64 1 13/16 2 1/4 2 1/2 3 1/16K 1/8 1/8 1/8 3/16 7/32 7/32 9/32 9/32 19/64L 7/8 7/8 15/16 1 1/8 1 3/16 1 5/16 1 7/16 1 1/2 1 25/32

M 1.035 1.035 1.164 1.437 1.693 1.975 2.416 2.649 3.221STYLE NUT Hex Hex Hex Hex Octagon Octagon Octagon Octagon Octagon

WEIGHT PER UNION (pounds)

.32 .30 .40 .72 1.10 1.5 2.2 2.6 4.6

DIMENSIONS (inches)

TYPE

601

, 602

, 604

* Preferred over bronze to carbon steel seated unions.

16

LUG NUT UNIONS

CLASS 3000

Lug Nut Unions from Bonney Forge are unionswith modified Stub-Acme threads ideal forapplications requiring rapid assembly and/orbreakdown.

• Threaded and socket weld ends.• Seating characteristics of AAR unions.• Twin lugs in sizes up to 3/4" Class 3000

and 1/2 Class 6000.• Tri-lug design in sizes from 1"- 4" Class

3000 and 3/4" - 2" Class 6000.• Plated Lug Nut.

NOMINAL PIPE SIZE3/81/23/411 1/41 1/222 1/234

DIMENSIONS (inches)A

1.9502.0652.3752.5802.9503.1153.5754.2004.4758.50

CLASS 6000

CLAS

S 30

00

CLAS

S 60

00

A

2.0652.3752.5802.9503.1153.5754.200 - - -

Note: The material in this catalog is for general information. For specific performance data and proper material selection, consult your Bonney Forgerepresentative. Although every attempt has been made to ensure that the information contained in this catalog is correct, Bonney Forge reserves the right tochange designs, materials or specifications without notice.

Printed in U.S.A.Catalog F9-2006 (2.5M 11/06)

PATENTS

GOVERNING LAW

GENERAL TERMS AND CONDITIONS OF SALE OF: BONNEY FORGE (HEREAFTER REFERRED TO AS “BF”)

WARRANTY

EXCLUSIONS

PURCHASER’SREMEDIES

PRICES

ACCEPTANCEOF ORDERS

REMITTANCES

TAXES

SHORTAGES &DAMAGES INTRANSITDELAYS

CANCELLATION& SUSPENSION

RETURN OFMATERIAL

NO WAIVER

DIES, TOOLSAND PATTERNS

FORCEMAJEURE

PURCHASER’SACCEPTANCEOF ABOVECONDITIONS

PARTIALSHIPMENTS ANDPAYMENTS

All products are warranted to be free from manufacturing defects for a period of one (1) year from date of shipment, and any found to be defective within thatperiod will be replaced without charge, provided (1) that the product was used as recommended and in accordance with approved installation and operatingpractices, (2) that its failure resulted from a manufacturing defect and not from damage due to corrosive, abrasive, or other wear normally to be expected in theservices involved, (3) that the product was not modified or changed (unless written approval was given by BF), and (4) that written notice of such defect isdelivered to BF during such one (1) year period. No labor costs or other expense or liability is assumed. The Uniform Commercial Code shall not apply to the sale,nor the Michigan statutes adopting the Uniform Commercial Code. This express warranty is in lieu of and excludes all other warranties, guarantees, orrepresentations, expressed or implied. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.

Do not use BF products in aircraft or aerospace applications. No warranties, guarantees or representations of any kind are made with respect to suchapplications. Purchaser assumes all risks of any use in such applications and will indemnify and hold harmless BF against and from any claims, costs (includingattorney’s fees) and liabilities arising out of such use.

The Purchaser’s remedies with respect to any product furnished by BF hereunder that is found not to be in conformity with the terms and conditions of thecontract because of breach of contract, breach of express or implied warranty, or negligence shall be limited exclusively to the right of replacement of suchdefective product or, at our option, repayment of our sale price of the product. In no event shall BF be liable for claims (based upon breach of contract,breach of express or implied warranty, or negligence) for any other damages, whether direct, immediate, foreseeable, consequential, or special or for anyexpenses incurred by reason of the use or misuse, sale or fabrication of products which do or do not conform to the terms and conditions of the contract.

Prices, and other terms of sale and payment, are subject to change without notice. Unless a contrary provision appears in this price schedule, quotation ororder acknowledgment, prices may be withdrawn without notice at any time. Stenographic or clerical errors are subject to correction.

All orders are subject to BF credit department approval prior to acceptance by BF. No assignment of the Purchaser’s rights may be made without thewritten consent of BF.

All accounts are payable in United States funds, free of exchange, collection, or any other charges. If, in the sole discretion of BF, the financial condition of thePurchaser at any time so requires, BF retains the right to require full or partial payment in advance.

BF reserves the right to make partial shipments from time to time, and to render invoices therefore, which shall be due and payable as provided in saidinvoices and the paragraph entitled “Remittances”. If the Purchaser becomes overdue in any such partial payment, BF shall be entitled to suspend work and/or avail itself of other legal remedies.

Unless otherwise specifically noted, the amount of any sale, use, occupancy, excise tax, or other tax, of any nature, federal, state, or local for which BF islegally liable, either initially or through failure of payment by Purchaser, shall be added or be in addition to the price quoted and Purchaser agrees to pay thesame to BF.

Claims for shortages must be made in writing within ten days after receipt of shipment, but loss of or damage to material in transit is the responsibility of thecarrier.

All promises of shipment are estimated as closely as possible, and we will use our best efforts to ship within the time promised but do not guarantee to do so,and assume no liability for not doing so. Materials stated to be in stock are subject to prior sale.

The order or contract is subject to cancellation or instructions to suspend or delay work or delivery only upon receipt of written notification and with ourconsent, and upon agreement to pay BF’s adjustment charge. Orders for special products (usually “price on application” items) may be changed and/orcancelled only upon receipt of written instructions with an expressed agreement to make payment for material used and work already performed.

No product of our manufacture may be returned without written consent. All goods returned are subject to a handling charge plus freight in both directionsand charges for any required reconditioning, unless otherwise specified in writing by BF.

Purchaser will indemnify and hold harmless BF against and from any claims, costs (including attorney’s fees) and liabilities arising out of any suit alleginginfringement of any patents, by any product supplied by BF under the contract and made in accordance with the design and/or specification furnished by thePurchaser to BF.

The contract shall be governed by, construed, and enforced in accordance with the laws of the Commonwealth of Pennsylvania, without regard to conflict oflaw principles.

The failure of BF to insist, in any one or more instances upon the performance of any of the terms, covenants, or conditions of the contract or to exercise anyright thereunder shall not be construed as a waiver or relinquishment of the future performance of any such term, covenant, or condition or the futureexercise of such rights, nor shall it be deemed to be a waiver or relinquishment of any other term, covenant, or condition or the exercise of any other rightsunder the contract.

Dies, tools and patterns required to produce the article quoted on shall remain the property of BF. Preparation charges for dies, tools and patternsrepresent only a portion of cost. Payment of such charge does not give you any right, title, or interest in such dies, tools, or other products of preparation.We will not be responsible for retention of dies or patterns on which no orders are received for two years or more.

Any delays in or failure of performance of BF shall not constitute default or give rise to any claims or damages if and to the extent that such delay or failure iscaused by occurrences beyond the control of BF, including but not limited to acts of God or the public enemy, expropriation or confiscation of facilities,compliance with any order or request of any governmental authority, acts of war, rebellion or sabotage or damage resulting therefrom, embargoes or otherexport restrictions, fires, floods, explosions, accidents, breakdowns, riots or strikes or other conceived acts of workmen, whether direct or indirect, or anyother causes whether or not of the same class or kind as those specifically above named which are not within the control of BF and which by the exercise ofreasonable diligence, BF is unable to prevent or provide against.

The contract shall be subject to the terms and conditions contained or referred to in BF’s price schedule, quotation or order acknowledgment and to noothers whatsoever. No waiver, alteration, or modification of the terms and conditions in this price schedule, quotation or order acknowledgment shall bebinding unless in writing and signed by an authorized representative of BF.