bok eng 2005 - serpantinasserpantinas.com/documents/product catalogue esab.pdf · product catalogue...

Product catalogueStandard Equipment and Standard Automation

XA00127020

Contents

Welding equipment

Welding automation

MMA equipment 3Engine driven welders 6TIG equipment 8MIG/MAG equipment 16Aristo system 40Manual plasma cutting equipment 42Ancillary equipment 50General technical data 54

Orbital TIG welding 58Universal mechanisation equipment 64Tractor automats 65Wear parts 68Handling equipment 70

Product catalogue

Bok_ENG_2005.book Page 1 Tuesday, September 13, 2005 2:08 PM

3

MMA equipment

Inverters

OrigoArc 150/200

• Practical design – makes the power source easy to carry, thereby enabling it to be used at almost any work site.• Sturdy design – stable construction that can withstand rough handling.• IP 23 – fit for outdoor use, which makes it safe on all work sites.• Can be fitted with extended mains cables – extends the work-ing range.

Delivery includes

3 m of mains cable.OrigoArc 150 with mains plug and OrigoArc 200 without plug.

OrigoArc 150 OrigoArc 200

Mains supply, V/Hz 230/1 50-60 230/1 50/60Fuse, slow, A 16 >16 A @ 180 AMains cable, Ø mm

2

2.5 4.0Max output at 25% duty cycle, A 150 180Max output at 35% duty cycle, A 140 160Max output at 60% duty cycle, A 110 140Max output at 100% duty cycle, A 90 120Setting range, A 4-150 5-180Open circuit voltage, V 60-75 60-75Weight, kg 6.9 8.0

Ordering information

OrigoArc 150 0459 200 880OrigoArc 200 0459 200 882OrigoArc 150, package 0459 200 884OrigoArc 200, package 0459 200 888Shoulder strap 0459 368 880MMA welding and return cable kit (“crocodile” type holder) 0349 501 078MMA welding and return cable kit (“screw” type holder) 0349 501 079MMA welding and return cable kit (“screw” type holder 200A) 0700 006 881

CaddyArc 150

• Practical design – makes the power source easy to carry, thereby enabling it to be used at almost any work site.• Adjustable hot start – easy to strike the electrode, thereby avoiding starting problems.• Adjustable arc force – adaptation to electrode type giving improved weld quality.• IP 23 – fit for outdoor use, which makes it the ideal machine for on-site work.• ArcPlus™ – better welding characteristics, simplifies your work and gives you better quality.

Delivery includes

3 m of mains cable.

CaddyArc 150

Mains supply, V/Hz 230/50-60Fuse, slow, A 16Mains cable, Ø mm

2

2Max output at 35% duty cycle, A 140Max output at 60% duty cycle, A 110Max output at 100% duty cycle, A 90Setting range, A 4-150Open circuit voltage, V 60-75Weight, kg 7.7


CaddyArc 150 0459 199 880CaddyArc 150, package 0459 199 884Shoulder strap 0459 367 880Trolley 0459 366 880MMA welding and return cable kit (“crocodile” type holder) 0349 501 078MMA welding and return cable kit (“screw” type holder) 0349 501 079Remote control MMA 1, 10 m cable 0349 501 024TIG torch BTF 140 V, 4 m 0458 217 880Remote control AT1 0459 491 896Cable, 5 m 0459 553 880Cable 10 m 0459 552 881


4

MMA equipment

Inverters

Caddy Professional 200/250

A high-capacity inverter designed for professional welders work-ing with thick materials. For example, when welding thick beams on building sites or repairing heavy machinery with 5 mm elec-trodes. Same casing and features as the Caddy Professional 200.

Delivery includes

3 m mains cable and complete welding and return cables with OKC connections.

LHN 200 LHN 250

Mains supply, V/Hz 400 (380-415)/50-60

400/50-60

Fuse, slow, A 16 16Mains cable, Ø mm

2

- 4x2.5Max output at 35% duty cycle, A 200 250Max output at 60% duty cycle, A 150 180Max output at 100% duty cycle, A 115 140Setting range, A 5-200 4-250Open circuit voltage, V 53-75 50-80Weight, kg 11 11


Caddy Professional 200, 3-ph 400 V 0468 220 880Caddy Professional 250, 3-ph, 400 V 0457 516 880Remote control MMA 1, 10 m cable 0349 501 024TIG torch BTF 140V, 4 m 0458 217 880Remote control AT 1 0459 491 896Cable, 5 m 0459 552 880Cable, 10 m 0459 552 881For further remote controls, see page 50-51

AristoArc 400/500

Outstanding welding characteristics – high efficiency and high-quality welding.Efficient Man-Machine communication by the user-friendly con-trol panels A2 or A4.A4 enables the choice of electrode types, rutile, basic and cellu-lose for optimal welding qualities and an easy-to-read digital dis-play to indicate current/voltage.• Adjustable arc force.• Adjustable hot start (A4) to optimise welding starts.• Carbon arc gouge (A4) with up to 10 mm gouging electrodes (AristoArc 500).• Multi-voltage unit as an add-on or separate unit for a wide range of mains power supplies.• Enclosure class IP 23. • Dust filter to handle tough and dirty environments and avoid grinding- dust and metal particles inside the chassis.

Delivery includes

5 m mains cable.

AristoArc 400 AristoArc 500

Mains supply, V/Hz 3x400/50-60 3x400/50-60,3x460/60

Fuse, slow, A 25 35Mains cable, Ø mm

2

4x4 4x6Max output at 35% duty cycle, A 400/36 V -Max output at 60% duty cycle, A 320/33 V 500/40Max output at 100% duty cycle, A 250/30 V 400/36Setting range, A 16-400 16-500Open circuit voltage, V 78-90 68-80Weight, kg 45 55


AristoArc 400 A2 (3x400 V, 50 Hz) 0458 635 880AristoArc 400 A4 (3x400 V, 50 Hz) 0458 635 881AristoArc 500 A2 (3x400 V, 50 Hz) 0459 130 880AristoArc 500 A4 (3x400 V, 50 Hz) 0459 130 881AristoArc 500 A2 (3x460 V, 60 Hz) 0459 130 882AristoArc 500 A4 (3x460 V, 60 Hz) 0459 130 883Trolley 0458 525 880Other mains supply on request.


5

MMA equipment

Rectifiers

LHF 400/630/800

The LHF 400/630/800 rectifiers are designed to meet the high-est expectations in terms of robustness and operational per-formance and reliability. The alu/zinc sheet-metal casing is corrosion-resistant and the transformers and switches have been specially chosen to withstand the toughest conditions. Dynamic characteristics, current range, “anti-stick” function and power capacity make the LHF a tool for contractors and fabrica-tors who require top performance. LHFs are also good for TIG scratch starts or with TIG add-on units. The 630 and 800 have been optimized for carbon arc gouging.

Delivery includes

Two OKC welding cable connectors, wheels, assembly ele-ments, instruction manual.

LHF 400 LHF 630 LHF 800

Mains supply, V/Hz 400/50 400/50 400/50Fuse, slow, A 25 50 63Mains cable, Ø mm

2

4x4 4x10 4x10Max output at 35% duty cycle, A 400 630 800Max output at 60% duty cycle, A 315 500 630Max output at 100% duty cycle, A 250 400 500Setting range, A 8-400 8-630 8-800Open circuit voltage, V 80-87 65-72 65-72Weight, kg 195 260 295


LHF 400* 0319 783 882LHF 400 Stationary 0319 783 885LHF 400 Offshore* 0319 783 886LHF 630* 0319 950 882LHF 630 Stationary 0319 950 885LHF 630 Offshore* 0319 950 886LHF 800 Offshore* 0319 951 884LHF 400 w V/A-meter and time control fan 0468 680 880LHF 630 w V/A-meter and time control fan 0468 680 881* 400/415/500 V, 50 Hz, 440/550 V, 60 HzFor remote controls, see page 50-51

LHF 405/615 PIPEWELD

LHF 405 PIPEWELD and LHF 615 PIPEWELD are sturdy and robust thyristor-controlled units intended for manual heavy-duty MMA welding with coated electrodes, TIG welding and arcair gouging. The welding properties of these units are configured to meet the requirements for welding with celluloid electrodes.The LHF 405/615 PIPEWELD units have a strong galvanised metal housing. The large wheels make them easy to move. Thus this range of units is particularly recommended for the highest requirements and toughest areas of application. Well-proven technology provides high reliability and outstanding welding performance.

Delivery includes

Two OKC welding cable connectors, wheels, assembly ele-ments and an instruction manual.

LHF 405PIPEWELD

LHF 615PIPEWELD

Mains supply, V/Hz 230/400/415/50 230/440/550/60Fuse, slow, A 35 63Mains cable, Ø mm

2

4x6 4x10Max output at 35% duty cycle, A 400 A 610 AMax output at 60% duty cycle, A 310 A 450 AMax output at 100% duty cycle, A 240 A 345 AOpen circuit voltage, V 75 81Weight, kg 215 303


LHF 405 PIPEWELD 0349 307 046LHF 615 PIPEWELD 0349 307 055N02 Remote control unit, wireless 0349 304 61748V auxiliary transformer 0349 309 087Connection cable 5 m analogue 12 pole 0459 552 880Connection cable 10 m analogue 12 pole 0459 552 881Connection cable 15 m analogue 12 pole 0459 552 882Connection cable 25 m analogue 12 pole 0459 552 883For remote controls, see page 50-51


6

Engine driven welders

KHM 190 HS

A combined engine-driven welding unit and 1ph 230V and 3ph 400V power-generating unit. It allows you to work in environ-ments in which it is difficult or impossible to connect to the mains supply. Compact and portable, the ESAB KHM 190 HS gives you a combination of 190A strong, high-quality DC welding and up to 6kVA of electric power. All in the same unit. The perfect partner for quick repair or assembly work.The KHM 190 HS has a Honda petrol engine with a pull start. Other features include: oil alert engine protection, thermal load and residual current device.

Delivery includes

Wrap-around protection frame, single-phase 230 V and three-phase 400 V EEC plugs, OKC.

KHM 190 HS

Setting range, A 20-100, 90-190Max output at 35% duty cycle, A 190Max output at 60% duty cycle, A 160Max output at 100% duty cycle, A 120Open circuit voltage, V 98Engine type Honda GX 340 VXBSound level, DbA/LWA 73/98Power, hp/rpm 10/3000Weight, kg 115


KHM 190 HS 0794 000 880Trolley 0794 009 880Earthing kit 0794 017 880Welding cable kit 0160 302 889

KHM 190 YS

This unit has the same performance as the KHM 190 HS, but it has a diesel engine.A diesel engine is sometimes preferred as it has a much higher flashpoint than petrol and is thereby much safer in terms of com-bustibility. Diesel can also be stored a couple of years and still be usable.Diesel engines consume less fuel, at a lower cost for the same power. Diesel engines are also known to have a longer service life. One disadvantage is the higher weight!The KHM 190 YS has a Yanmar diesel engine with battery and electrical start. Other features include: battery charge indicator, oil alert engine protection, thermal load and residual current device.

Delivery includes

Wrap-around protection frame, single-phase 230 V and three-phase 400 V EEC plugs, OKC.

KHM 190 YS

Setting range, A 20-100, 90-190Max output at 35% duty cycle, A 190Max output at 60% duty cycle, A 160Max output at 100% duty cycle, A 120Open circuit voltage, V 98Engine type Yanmar L100AE-DGSound level, DbA/LWA 75/100Power, hp/rpm 8.8/3000Weight, kg 145


KHM 190 YS 0794 000 882Trolley 0794 010 880Earthing kit 0794 017 880Welding cable kit 0160 302 889


7

Engine driven welders

KHM 350 YS – CC/CV

The even wider working range together with the opportunity to use semi-automatic welding makes it possible to perform a wide variety of work in environments in which it is difficult or impossi-ble to connect to the mains supply.Compact and easy to transport, the ESAB KHM 350 YS gives you a combination of 350A strong, high-quality DC (MMA) or 270A 100% (MIG/MAG) welding and up to 12 kVA of electrical power. All in the same unit.The KHM 350 YS has a water-cooled Yanmar diesel engine with battery and electrical start. Other features include: automatic idle when not in use, an hour meter, battery charge/low fuel/oil pressure indicators, thermal load, arc force, voltmeter, lifting eyelet and residual current device.

Delivery includes

Single-phase 230 V and three-phase 400 V EEC plugs.

KHM 350 YS – CC/CV

Setting range, A 20-350Max output at 35% duty cycle, A 350Max output at 60% duty cycle, A 320Max output at 100% duty cycle, A 270Open circuit voltage, V 65Engine type Yanmar 3/TNE 74Sound level, DbA/LWA 73/98Power, hp/rpm 22.3/3000Weight, kg 475


KHM 350 YS – CC/CV 0794 002 880Remote control 0794 008 8802 wheels site tow 0794 014 880Earthing kit 0794 017 880Welding cable kit 0160 302 881V/A-meter kit 0794 000 160

KHM 500 PS CC/CV and KHM 600 PS

For the toughest environments requiring high capacity. The wid-est working range together with the opportunity to carbon rod gouge makes it possible to perform a wide variety of work in environments in which it is difficult or impossible to connect to the mains supply.ESAB's KHM 500 and 600 PS gives you a combination of 500 or 600A strong, high-quality DC (MMA, gouging) and up to 20 or 40kVA of electric power. The KHM 500 PS also makes it possi-ble to weld up to 2.8 mm solid MIG/MAG wire.The KHM 500 and 600 have water-cooled Perkins Diesel engines with battery and electrical start. Other features include separate gouging outlets, an hour meter, overspeed protection, battery charge/low fuel/oil pressure indicators, thermal load, arc force, voltmeter, lifting eyelet and residual current device.

Delivery includes

Single-phase 230 V and three-phase 400 V EEC plugs.

KHM 500 PSCC/CV

KHM 600 PS

Setting range, A 20-500 20-600Max output at 35% duty cycle, A 500 600Max output at 60% duty cycle, A 450 500Max output at 100% duty cycle, A 400 450Open circuit voltage, V 70 60Engine type Perkins/3.1524 Perkins/4.236Sound level, DbA/LWA 72/97 75/100Power, hp/rpm 36.3/1500 55.6/1500Weight, kg 925 1000


KHM 500 PS CC/CV 0794 003 880KHM 600 PS 0794 004 880Remote control 0794 008 8802 wheels site tow 0794 012 880Earthing kit 0794 017 880Wire feeder adapter 0794 740 880Welding cable kit 0160 302 882V/A-meter kit 0794 000 160


8

TIG equipment

DC

OrigoTig 150/200

• Practical design – makes the power source easy to carry, thereby enabling it to be used at almost any work site.• Sturdy design – stable construction that can withstand rough handling.• Easy-to-use control panel – self-explanatory control panel pro-vides short set-up times.• IP 23 – fit for outdoor use, which makes it safe on all work sites.• TIG welding with HF ignition and LIFTARC™ – you can choose the most suitable arc striking method, always ensuring a safe start procedure.

Delivery includes

3 m mains cable, gas hose.

OrigoTig 150 OrigoTig 200

Mains supply, V/Hz 230/50-60 230/1 50/60Fuse, slow, A 16 16Mains cable, Ø mm

2

2.5 4.0Max output at 25% duty cycle, A - 200 (150 MMA)Max output at 35% duty cycle, A 150 180 (140 MMA)Max output at 60% duty cycle, A 120 150 (110 MMA)Max output at 100% duty cycle, A 95 120Current range TIG DC, A 3-150 3-200Current range MMA DC, A 4-150 4-150Open circuit voltage, V 60-75 60-75Weight, kg 8.2 8.2


OrigoTig 150 0459 200 881OrigoTig 200 0459 200 883OrigoTig 150, package (incl. torch) 0459 200 885OrigoTig 200, package (incl. torch) 0459 200 892Shoulder strap 0459 368 880MMA welding and return cable kit (“crocodile” type holder) 0349 501 078MMA welding and return cable kit (“screw” type holder) 0349 501 079MMA welding and return cable kit /“screw” type holder, 200A) 0700 006 881For TIG torches, see page 12-14

CaddyTig 150/200

• Practical design – makes the power source easy to carry, which enables use at almost any work site.• Adjustable slope-down and post-gas – provide a better result at the end of the weld, which means you can avoid cracks and oxidation.• Two current levels – changing between two levels provides a quick response to gap changes.• TIG welding with HF ignition and LIFTARC™ – you can choose the most suitable starts, always ensuring a safe start procedure.

Delivery includes

3 m of mains cable with plug and gas hose.

CaddyTig 150 CaddyTig 200

Mains supply, V/Hz 230/50-60 230/1 50/60Fuse, slow, A 16 16Mains cable, Ø mm

2

2.5 2.5Max output at 25% duty cycle, A - 200 (150 MMA)Max output at 35% duty cycle, A 150 180 (140 MMA)Max output at 60% duty cycle, A 120 140 (110 MMA)Max output at 100% duty cycle, A 95 110Current range TIG DC, A 3-150 -Current range MMA DC, A 4-150 -Open circuit voltage, V 60-75 60-75Weight, kg 8.9 8.9


CaddyTig 150 0459 199 881CaddyTig 200 0459 199 883CaddyTig 150, package 0459 199 885CaddyTig 200, package 0459 199 890Shoulder strap 0459 367 880MMA welding and return cable kit (“crocodile” type holder) 0349 501 078MMA welding and return cable kit (“screw” type holder, 3 m) 0349 501 079MMA welding and return cable kit (“screw” type holder, 5 m) 0700 006 880MMA welding and return cable kit (“screw” type holder, 200A) 0700 006 881For TIG torches, see page 12-14For trolleys, see page 33For remote controls, see page 50-51


9

TIG equipment

DC

LTR 200/255 DC

The LTR 200/255 DC portable welding rectifiers with outstanding welding performance are ideal for assembly and maintenance welding. They are easy to use and reliable in operation. The current range from 3 to 200/255 A means that the machine can be used for the majority of TIG welding procedures. A perfect start is guaranteed with a choice of HF or LIFTARC™ starting.

Delivery includes

5 m of mains cable, 2 m of gas hose with 2 hose clamps and 5 m of return cable.

LTR 200 LTR 255

Mains supply, V/Hz 400/50-60 400/50-60

Fuse, slow, A 10 10

Mains cable, Ø mm

2

4x1.5 4x1.5

Max output at 35% duty cycle, TIG, A 200 250

Max output at 60% duty cycle, MMA, A 150 180

Max output at 100% duty cycle, MMA, A 115 140

Slope down, s 0.1-10 0.1-10

Gas post-flow, s 5-20 5-20

Open circuit voltage, V 70 70

Current range TIG DC, A 3-200 3-250

Current range MMA DC, A 3-200 3-250

Weight, kg 23 23


LTR 200, 400 V, 3 ph, OKC connection 0456 840 883LTR 255, 400 V, 3 ph, OKC connection 0456 840 885Handle bar, protects panel 0468 305 880Welding cable, compl., 5 m 0468 539 880PHA 5 pulse unit 0367 970 880Water cooling unit OCF 2L 0457 216 880For trolleys, see page 33

AristoTig (LTN) 200/255 DC

The AristoTig (LTN) 200/255 DC, that is based on inverter tech-nology, increases productivity and quality. The memory will hold up to four sets of welding parameters. Settings are easy to enter, are very accurate and can quickly be stored in memory.Current pulsing in the TIG mode can be set in either micro pulse or long pulse durations. TIG striking by either LIFTARC™ or HF. The operator can choose manual or automatic arc-force. Arc-plus function software controls the MMA performance in a totally new way.

Delivery includes

5 m of mains cable, 2 m of gas hose with 2 hose clamps and 1 OKC cable connector and 5 m of return cable.

LTN 200 LTN 255

Mains supply, V/Hz 400/50-60 400/50-60Fuse, slow, A 10 10Mains cable, Ø mm

2

4x1.5 4x1.5Max output at 35% duty cycle, A 200 250Max output at 60% duty cycle, A 150 180Max output at 100% duty cycle, A 115 140Slope up, s 0-10 0-10Slope down, s 0-10 0-10Gas pre-flow, s 0-25 0-25Gas post-flow, s 0-25 0-25Open circuit voltage, V 70 70Current range TIG DC, A 3-200 3-250Current range MMA DC, A 3-200 3-250Weight, kg 23 23


LTN 200, 400 V, 3 ph, OKC-connector 0468 300 883LTN 255, 400 V, 3 ph, OKC-connector 0468 300 895Handle bar, protects panel 0468 305 880Welding cable, compl. 5 m 0468 539 880Water cooling unit OCF 2 L 0457 216 880For TIG torches, see page 12-14For trolleys, see page 33For remote controls, see page 50-51


10

TIG equipment

DC

AristoTig 400

Outstanding welding characteristics – high efficiency and high-quality welding.Efficient Man-Machine communication by the user-friendly control panels T4 and T6.T6 enables a memory of 10 welding parameters and the possibility to weld with the pulse technique, which is especially suitable for thin materials.• Enclosure class IP 23. • Adjustable pre-gas, slope-up, post-gas and slope-down to control starts and avoid cracks and oxidation at the end.• Dust filter to handle tough and dirty environments and avoid grinding-dust and metal particles inside the chassis.

Delivery includes

5 m mains cable and return cable with clamp.

AristoTig 400 DC

Mains supply, V/Hz 3x400/50-60Fuse, slow, A 25Mains cable, Ø mm

2

4x4Max output at 35% duty cycle, A 400/26 VMax output at 60% duty cycle, A 320/23 VMax output at 100% duty cycle, A 250/20 VSlope up, s 0-5Slope down, s 0-10Gas pre-flow, s 0-5Gas post-flow, s 0-200Open circuit voltage, V 78-90Setting range, A 4-400Weight, kg 59


For complete list of item number, see Aristo System page 40-41For TIG torches, see page 12-14For remote controls, see page 50-51


11

TIG equipment

AC/DC

AristoTig (DTE) 200/255 AC/DC

The AristoTig (DTE) 200/255 DC are inverter-based power sources for TIG and MMA processes. In both DC and AC mode, this TIG machine produces a safe start and a stable arc.The AristoTig (DTE) 200/255 DC have a built-in pulse device, which provides improved control of the weld pool. Using true square wave produces deeper penetration. At the same time, it is possible to weld without continuous HF and thus work in elec-tronically sensitive areas. The trigger operation can be selected as two-stroke or two four-stroke options, one of which permits switching between two pre-programmed current settings.

Delivery includes

5 m of mains cable, 2 m of gas hose with 2 hose clamps, 1 OKC cable connector and 5 m of return cable.

DTE 200 DTE 255

Mains supply, V/Hz 400/3/50-60 400/3/50-60Fuse, slow, A 10 16Mains cable, Ø mm

2

4x1.5 4x1.5Max output at 35% duty cycle, TIG, A 200 -Max output at 50% duty cycle, TIG, A - 250Max output at 60% duty cycle, TIG, A 150 225AC balance, % 40-80 40-80Slope up, s 0-10 0-10Slope down, s 0-10 0-10Gas post-flow, s 3-30 3-30Open circuit voltage, V 70-90 70-90 (DC)Setting range, A 5-200 5-250 (MMA/

TIG AC/DC)Weight, kg 45 45


DTE 200 with OKC connection 0301 070 881DTE 255 with OKC connection 0301 035 881Cooling unit, OCF 2 D 0457 216 881For TIG torches see page, 12-14For trolleys, see page 33For remote controls, see page 50-51

AristoTig (DTG) 405 AC/DC

A powerful TIG welding package for advanced welding and for the most demanding applications. A soft-hot start function gives secure starts. The possibility to combine 2 different pulse fre-quency settings together with AC-frequency control for better stability and penetration. End current setting reduces risk for craters. Pre-setting of current with digital display.

Delivery includes

5 m of mains cable with 32A Europlug, 1.8 m gas hose with 2 clamps, 5 m return cable with clamp, gas cylinder shelf and wheels.

DTG 405

Mains supply, V/Hz 400/50Fuse, slow, A 25Mains cable, Ø mm

2

4x4Max output at 35% duty cycle, A 400Max output at 60% duty cycle, A 305Max output at 100% duty cycle, A 236Slope up, s related to A settingSlope down, s related to A settingGas pre-flow, s

≈

0.5Gas post-flow, s 0.2-30Open circuit voltage, V 90 (DC) < 48 (AC)Setting range, A 3-400Weight, kg 116 (incl. water)


DTG 405, 400 V, 3-ph, OKC connection, water-cooled 0458 165 881Foot control FS003 0700 155 800For TIG torches, see page 12-14


12

TIG equipment

Torches and components

Tigaid 315 AC/DC

The Tigaid 315 AC/DC is a useful tool for converting MMA machines, transformers and rectifiers for TIG applications. Tigaid controls the supply of current, HF ignition and gas flow. When steplessly and electronically-controlled MMA power sources are used, it is possible to obtain current setting and slope functions, as well as current pulsing by adding the PHA 5.

Tigaid 315

Mains supply, V/Hz 230/50-60Fuse, slow, A 10Mains cable, Ø mm

2

3x1.5Max output at 35% duty cycle, A 315Slope up, s 0.1-10Slope down, s 0.1-10Gas pre-flow, s 0.1-5.0Gas post-flow, s 1.0-60Weight, kg 15


Tigaid 315 AC/DC, 110/220/240 V, 50/60 Hz, OKC-connection 0369 136 882Tigaid 315 AC/DC, 110/220/240 V, 50/60 Hz, central connection 0369 136 880Connection kit for self-cooled torch and power source with remote control socket type Burndy 0467 348 880Connection kit for water-cooled torch and power source with Burndy socket 0467 348 881Connection kit for air-cooled torch and welding transformer 0467 348 882For TIG torches see page 12-14, for remote controls see page 50-51


13

TIG equipment


BTF 140V, 140VS, 140VS RK

The BTF 140 torches are specifically designed for small, con-fined spaces where accessibility is the primary concern.• Miniature head provides maximum accessibility.• Excellent visibility.• Gas lens available for improved shielding and higher weld quality.• Compact body provides easier access to permit welding in confined spaces.• Ergonomic silicon rubber body includes gas valve.The BTF 140VS is the same as 140V but with an integrated switch.The BTF 140VS RK is used together with MMA machines such as Caddy. The torch provides a convenient starting procedure, RK start, and the opportunity for manual pulsing.All BTF 140 torches are designed for 140 A and are suitable for electrodes with a diameter of 0.5 mm to 3.2 mm.

Delivery includes

Ready-to-use torch, cable cover, collet body Ø 2.4 mm.


BTF 140V (valve), 4 m, OKC 25 0458 217 880BTF 140V (valve), 8 m, OKC 25 0458 217 881BTF 140VS (valve, switch), 4 m, OKC 25 0458 217 882BTF 140VS (valve, switch), 8 m, OKC 25 0458 217 883BTF 140VS RK (valve, switch, RK-start), 4 m, OKC 25 0458 217 888

BTF 150, 150V, 150F

The BTF 150 torches are the industrial standard for reliability and durability.• Flexible head (BTF 150 F) provides added versatility.• Ergonomic silicon rubber body with gas valve included (BTF 150 V).• Gas lens available for improved shielding and higher weld quality.• Suitable for electrodes from 0.5 mm to Ø 3.2 mm.

Delivery includes



BTF 150, 4 m, OKC 0458 218 882BTF 150, 8 m, OKC 0458 218 884BTF 150V (valve), 4 m, OKC 0458 217 884BTF 150V (valve), 8 m, OKC 0458 217 885BTF 150F (flex head), 4 m, OKC 0458 216 881BTF 150F (flex head), 8 m, OKC 0458 216 883BTF 150 OKC 25 0458 218 890BTF 150 OKC 25C 0458 218 892


14

TIG equipment


BTF 200, 200V, 200F

The BTF 200 torches have an advanced design which provides greater current capacity.• A well-proven handle for effective heat dissipation and secure torch grip.• Flexible head (BTF 200F) provides added versatility.• Ergonomic silicon rubber bodies.• Integrated gas valve in BTF 200V.• Suitable for electrodes from 0.5 mm to Ø 4.0 mm.

Delivery includes



BTF 200, 4 m, OKC 0458 218 886BTF 200, 8 m, OKC 0458 218 888BTF 200F, 4 m, OKC 0458 216 885BTF 200F, 8 m, OKC 0458 216 887BTF 200V, 4 m, OKC 0458 217 886BTF 200V, 8 m, OKC 0458 217 887

BTF 250W, 400W

The BTF 250W torches have a compact, water-cooled design for higher current applications. • Compact body for welding in confined spaces.• Torch head is water-cooled for increased efficiency.• Gas lens available for improved shielding and higher weld quality.• Suitable for electrodes from Ø 0.5 mm to Ø 3.2 mm.The BTF 400W torches have a compact water-cooled design for higher current applications in confined spaces.• Ideal for production welding.• Torch head is water-cooled for increased efficiency.• Light weight – reduces operator fatigue.• Gas lens available for improved shielding and higher weld quality.• Suitable for electrodes from Ø 0.5 mm to Ø 4.0 mm.

Delivery includes

Ready-to-use torch, cable cover, collet body: BTF 400W Ø 3.2 mm, BTF 250W Ø 2.4 mm.


BTF 250W, 4 m, OKC 0457 827 880BTF 250W, 8 m, OKC 0457 827 881BTF 400W, 4 m, OKC 0457 827 882BTF 400W, 8 m, OKC 0457 827 883


15

Tungsten electrodes L=175 mm

Tungsten electrodes Eco L=150 mm

Dimensionmm

W WT20 WC20 Gold Plus

1.0x175 0151 574 008 0151 574 001 0151 574 036 0151 574 050

1.6x175 0151 574 009 0151 574 002 0151 574 037 0151 574 051

2.4x175 0151 574 010 0151 574 003 0151 574 038 0151 574 052

3.2x175 0151 574 011 0151 574 004 0151 574 039 0151 574 053

4.0x175 0151 574 012 0151 574 005 0151 574 040 0151 574 054

4.8x175 0151 574 055

Dimensionmm

W WT20 WC20 Gold Plus

1.0x150 0151 574 208 0151 574 201 0151 574 236 0151 574 050

1.6x150 0151 574 209 0151 574 202 0151 574 237 0151 574 051

2.0x150 0151 574 245 0151 574 244 0151 574 242 0151 574 052

2.4x150 0151 574 210 0151 574 203 0151 574 238 0151 574 053

3.2x150 0151 574 211 0151 574 204 0151 574 239 0151 574 054

4.0x150 0151 574 212 0151 574 205 0151 574 240 0151 574 055

General examples

Nozzles, collets, collet bodies and gas lenses for BTF torches.

Type BTF 140/250W BTF 150/200 BTF 400W

No 4 Ø 6.4 Gas nozzle standard 0365 310 044 0157 123 052 0157 123 057No 5 Ø 8.0 0365 310 045 0157 123 053 0157 123 058No 6 Ø 9.8 0365 310 046 0157 123 054 0157 123 059No 7 Ø 11.2 0365 310 047 0157 123 055 0157 123 060No 8 Ø 12.7 0365 310 048 0157 123 056 0157 123 061No 10 Ø 15.9 0588 000 440 0558 000 442No 12 Ø 19 0558 000 441

Ø 1.0 Collet standardand for gas lens

0365 310 028 0157 123 010 0157 123 010Ø 1.6 0365 310 029 0157 123 011 0157 123 011Ø 2.4 0365 310 030 0157 123 012 0157 123 077Ø 3.2 0365 310 091 0157 123 013 0157 123 078Ø 4.0 0157 123 014 0157 123 079Ø 4.8 0157 123 074Ø 1.0 Collet body standard 0365 310 037 0157 123 015 0157 123 081Ø 1.6 0365 310 038 0157 123 016 0157 123 081Ø 2.4 0365 310 039 0157 123 017 0157 123 081Ø 3.2 0365 310 090 0157 123 018 0157 123 082Ø 4.0-4.8 0157 123 019 0157 123 082

Isolator 0366 960 017 0366 960 016 0157 123 076No 4 Ø 6.4 Gas nozzle for gas lens 0157 121 032 0157 123 057 0157 123 057No 5 Ø 8.0 0157 121 033 0157 123 058 0157 123 058No 6 Ø 9.8 0157 121 034 0157 123 059 0157 123 059No 7 Ø 11.2 0157 121 039 0157 123 060 0157 123 060No 8 Ø 12.7 0157 121 040 0157 123 061 0157 123 061Short Ø 17.5 0588 000 439 0588 000 439

Ø 1.0 Collet body with gas lens 0157 121 016 0157 123 021 0157 123 091Ø 1.6 0157 121 017 0157 123 022 0157 123 092Ø 2.4 0157 121 018 0157 123 023 0157 123 093Ø 3.2 0157 121 041 0157 123 024 0157 123 094Ø 4.0 0157 123 025 0157 123 095Ø 4.8 0157 123 075

Isolator 0366 960 020 0157 123 076No 6 Ø 9.8 Extra large gas nozzle

for extra large gas lens0157 123 088 0157 123 088 0157 123 088

No 8 Ø 12.7 0157 123 089 0157 123 089No 10 Ø 15.9 0588 000 438 0588 000 438No 12 Ø 19 0157 123 098 0157 123 098Short Ø 24 0588 000 437 0588 000 437

Ø 2.4 Extra large collet bodyfor gas lens

0157 123 085 0157 123 085 0157 123 103Ø 3.2 0157 123 086 0157 123 103Ø 4.0-4.8 0157 123 087 0157 123 105

Isolator 0366 960 021 0157 123 076

TIG equipment



16

MIG/MAG equipment

ESABMig C300i/300i

The professional user's best option for general applications up to 300A. For professional users, ESABMig C300i and 300i are the ideal systems for general applications up to 300A. Excep-tional value with excellent weld quality and ease of use.

Delivery includes:

5 m mains cable with plug and return cable with clamp.

ESABMig C300i ESABMig 300i

Mains supply, V/Hz 3x400, 50/60 3x400, 50/60Wire feed, m/min 0.8-25.0 -Open circuit voltage, V 57-67 57-67Weight, kg 35 25


ESABMig 300i & ESABFeed 30L-4i MA23, incl PSF 305 3 m, return cable 4.5 m connection set 1.7 m 0459 795 880ESABMig 300i & ESABFeed 30L-4i MA23a, incl PSF 305 3 m, return cable 4.5 m connection set 1.7 m 0459 795 881ESABMig 300i 0459 740 880ESABMig 300i & ESABFeed 30L-4i MA23, incl PSF 305 3 m, return cable 4.5 m 0459 795 880MA23a, incl PSF 305 3 m, return cable 0459 795 881

Accessories:

Trolley 0459 366 890Wheel kit 0459 366 891Water cooler 0459 840 880For remote controls, see page 50-51

AristoMig C300/300

The ideal systems for professional users working with advanced applications up to 300A. AristoMig C300 and 300 are ideal part-ners when it comes to efficient production or prefabrication of high alloyed materials with a very high demand on welding per-formance for materials up to 5 mm.

Delivery includes:

5 m mains cable with plug and return cable with clamp.

AristoMig C300 AristoMig 300

Mains supply, V/Hz 3x400, 50/60 3x400, 50/60Wire feed, m/min 0.8-25.0 -Open circuit voltage, V 57-67 57-67Weight, kg 35 25


AristoMig 300 0459 740 881AristoMig C300 MA 6 0459 750 882

Accessories

Trolley 0459 366 890Wheel kit 0459 366 891Water cooler 0459 840 880For remote controls, see page 50-51


17

MIG/MAG equipment

Compacts

OrigoMagC150

OrigoMagC170

OrigoMagC200

OrigoMagC250

Mains supply, V/Hz 230 1ph50/60

230 1ph50/60

230 1ph50/60

230 1ph50/60

Max output at 20% duty cycle, A

150 170 200 250


122 139 163 200


86 98 115 140


67 76 90 110

Wire feed, m/min 2.0-14 1.0-17 1.0-17 1.9-19Open circuit voltage, V 18.5-30.5 19.5-35.5 17.5-33 19.5-42.5Weight, kg 37.5 59 68 94

Ordering informationOrigoMag C150 (230V 1 ph 50/60 Hz) 0349 306 532OrigoMag C170 (230V 1 ph 50/60 Hz) 0349 305 236OrigoMag C200 (230V 1 ph 50/60 Hz) 0349 306 560OrigoMag C250 (230V 1 ph 50/60 Hz) 0349 305 238Digital instrument 0349 302 598Transformer for CO2 heater 0349 302 250

OrigoMig C250 3phThe ideal welding machine for anyone who wants good equip-ment to do high-quality but less complex welding jobs. The Orig-oMig C250 3ph is a step-regulated welding power source for MIG/MAG welding. A built-in wire feeder and the low weight of the units make them perfect practical solutions for farmers, repair shops and light production users.

Delivery includesOrigoMig C250 3ph; Welding torch MXL270 3 m (contact tip 1.0), assembled feed roller 0.8-1.0, 3 m mains cable with plug; 3.5 m return cable with clamp, gas hose 1.5 m, shelf for gas cyl-inder, attachment chain for gas cylinder, instruction manual.

OrigoMig C2503ph

Mains supply, V/Hz 400 3ph 50/60Max output at 20% duty cycle, A 280Max output at 30% duty cycle, A 250/35%Max output at 60% duty cycle, A 190Max output at 100% duty cycle, A 150Wire feed, m/min 1.0 - 17Open circuit voltage, V 15.0 - 37.0Weight, kg 89

Ordering informationOrigoMig 250 3ph (400v 3ph 50/60 Hz) 0349 307 840Digital instrument 0349 302 598Transformer for CO2 heater 0349 302 250

OrigoMag C150/C170/C200/C250Power Smoothing Device™ – excellent welding performance for single phase machines. Easy change of polarity - can be used with both conventional solid wire and self-shielding cored wire. Easy setting of welding parameters – welding machines for eve-ryone. ESAB MX Torches™ – designed to provide the utmost in convenience and versatility.

Delivery includesOrigoMag C150; Welding torch MXL 150V 2.5 m (contact tip 0.8) assembled feed roller 0.6-0.8. OrigoMag C170/C200; MXL 200 3 m (contact tip 0.8) assembled feed roller 0.6-0.8. Origo-Mag C250; MXL 270 3 m (contact tip 1.0) assembled feed roller 0.8-1.0. All units; 3 m mains cable with plug, 3 m return cable with clamp, gas hose 1.5 m, shelf for gas cylinder, attachment chain for gas cylinder, instruction manual.


18

MIG/MAG equipmentCompacts

ESABMig C240 ESAMig C240s

Mains supply, V/Hz 400-415/ 50230/50-60

400-415/ 50230/50-60

Max output at 35% duty cycle, A 220 220Max output at 60% duty cycle, A 170 170Max output at 100% duty cycle, A 130 130Wire feed, m/min 1.9-19 1.4-19Interval/spot welding 0.2-2.5 0.5-4.0Open circuit voltage, V 14-32 14-32Weight, kg 94 97

Ordering informationESABMig C240 (400-415 V, 50/60 Hz) 0349 304 657ESABMig C240 (230 V, 50/60 Hz) 0349 304 658ESABMig C240s (400-415 V, 50/60)* 0349 304 659ESABMig C240s (230 V, 50/60)* 0349 304 660Air filter 0349 302 599Digital instrument 0349 302 598Transformer for CO2 heater 0349 302 250Cable holder 0349 303 362* digital instrument included as standard

ESABMig C280 and C340The ESABMig C280 and C340 are step-regulated compact power sources for MIG/MAG welding. They are designed for light- to medium-duty applications. The ESABMig C280 is a 10 voltage-step unit. The operator can adjust wire-feed speed, burnback time and spot-welding time. The ESABMig C340 is a 40 voltage-step unit. The operator can adjust wire-feed speed and select 2- or 4-stroke control and creep start. Strong, galvanised metal casing and built-in wire feeder make both units practical, mobile solutions.

Delivery includesWelding torch PSF 250 3 m (for ESABMig C280), PSF 250 4.5 m (for ESABMig C280 4WD), PSF 305 3 m (for ESABMig C340), PSF 305 4.5 m (for ESABMig C340 4WD), 5 m mains cable, wheels, 3.5 m return cable (5 m for 4WD) with clamp, shelf for gas cylinder, instruction manual.

ESABMig C280 ESABMig C340

Mains supply, V/Hz 400-415/50 400-415/50Max output at 30% duty cycle, A 280 340Max output at 60% duty cycle, A 190 250Max output at 100% duty cycle, A 150 195Wire feed, m/min 1.9-19 1.9-20Wire Ø, unall. solid 0.6-1.0 0.6-1.2Wire Ø, SS 0.6-1.0 0.6-1.2Wire Ø, Al 1.0 1.0-1.2Wire Ø, CW 0.8-1.0 0.8-1.2Interval/spot welding 0.2-2.5 -Open circuit voltage, V 15-38 16-40Weight, kg 91 114

Ordering informationESABMig C280 (400-415 V, 50 Hz) 0349 302 889ESABMig C280 4WD (400-415 V, 50 Hz) 0349 302 890ESABMig C340 (400-415 V, 50 Hz) 0349 302 452ESABMig C340 4WD (400-415 V, 50 Hz) 0349 302 484Air filter 0349 302 599Digital instrument 0349 302 598Transformer for CO2 heater 0349 302 250Cable holder 0349 303 362Multivoltage version available on request

ESABMig C240/C240s• Outstanding welding characteristics – high efficiency and high-quality welding.• Sturdy galvanised metal casing with an air filter as an option – made to withstand tough corrosive and dirty environments.• Wide current and voltage range – multi-purpose applications.Two inductance outlets – easy to optimise settings for different applications.

Delivery includesWelding torch PSF 250 3 m, 5 m mains cable with plug, 5 m return cable with clamp, gas hose 1.5 m, shelf for gas cylinder, attachment chain for gas cylinder, assembled feed rollers 0.8-1.0 for Fe, Ss and cored wire, instruction manual.


19

MIG/MAG equipmentCompacts

ESABMig C420 and C420sThe ESABMig C420 and C420s are step-regulated compact power sources for MIG/MAG welding. They are designed for heavy-duty applications. The ESABMig C420 and C420s are 35 voltage-step units. The operator can adjust wire-feed speed, burnback time and select 2- or 4-stroke control. The ESABMig C420s is also equipped with synergic function. As standard, it is equipped with a V/A meter. The operator pre-selects the wire type and diameter and the gas type. While adjusting welding voltage, the unit indicates prospective values of welding para-meters, material thickness and recommended inductance outlet, which simplifies the work of the operator. Strong, galvanised metal casing and built-in wire feeder make the units practical, mobile solutions.

Delivery includesWelding torch PSF 405/PSF 410W 4.5 m, 5 m mains cable with plug, 5 m return cable with clamp, gas hose 1.5 m, shelf for gas cylinder, attachment chain for gas cylinder, instruction manual.

C420 C420s

Mains supply, V/Hz 400-415/50 400-415/50Max output at 50% duty cycle, A 420 420Max output at 60% duty cycle, A 400 400Max output at 100% duty cycle, A 315 315Wire feed, m/min 1.9-25 1.6-25Wire Ø, unall. solid 0.6-1.6 0.6-1.6Wire Ø, SS 0.6-1.6 0.6-1.6Wire Ø, Al 0.8-1.6 0.8-1.6Wire Ø, CW 0.9-1.6 0.9-1.6Interval/spot welding - 0.5-4.0Open circuit voltage, V 14-47 14-47Weight, kg 217 217

Ordering informationESABMig C420w (400-415 V, 50 Hz) 0349 303 079ESABMig C420sw (400-415 V, 50 Hz) 0349 303 081ESABMig C420 (400-415 V, 50 Hz) 0349 302 655ESABMig C420s (400-415 V, 50 Hz) 0349 302 656Air filter 0349 302 252Digital instrument 0349 302 451Transformer for CO2 heater 0349 302 250Water flow guard 0349 302 251Connection kit MXH 400w PP 0349 308 337Multivoltage version available on request


20

MIG/MAG equipmentSemi-automats

ESABMig 325The ESABMig 325 is a step-regulated power source for MIG/MAG welding. It is designed for medium-duty applications. It is a 40 voltage-step unit and it has two inductance outlets. Strong, galvanised metal casing makes this unit the perfect solution for harsh environments. Wide voltage and current range optimise settings for various applications. As an option, the unit can be equipped with digital instruments. The large wheels, sturdy lifting eyelets and an under-carriage designed for transportation with fork-lifts make the unit easy to move. The ESABMig 325 operates with a separate wire feeder.

Delivery includes5 m mains cable, wheels, 5 m return cable with clamp, shelf for gas cylinder and a guide pin for the wire feeder, instruction manual.

ESABMig 325

Mains supply, V/Hz 400-415/50Fuse, slow, A 20-16Mains cable, Ø mm2 4x2.5Max output at 30% duty cycle, A 320Max output at 50% duty cycle, A -Max output at 60% duty cycle, A 250Max output at 100% duty cycle, A 195Setting range, A 40-320Open circuit voltage, V 16-40Weight, kg 111

Ordering informationESABMig 325 (400-415 V, 50 Hz) 0349 302 676ESABMig 325 (400-415 V, 50 Hz) with digital instrument 0349 303 562Air filter 0349 302 599Cable holder 0349 303 362Digital instrument 0349 302 598Transformer for CO2 heater 0349 302 250Stabilizer 0349 303 475Multivoltage version available on request

ESABMig 405 and 505The ESABMig 405 and 505 are step-regulated power sources for MIG/MAG welding and are designed for heavy-duty applica-tions. They are 40 voltage-step units and they are available as water- or air-cooled versions. Wide voltage and current range optimises settings for various applications. The ESABMig 405 has two inductance outlets, while the ESABMig 505 has three inductance outlets.

Delivery includes5 m mains cable, wheels, 5 m return cable with clamp, shelf for gas cylinder and a guide pin for wire feeder, instruction manual.

ESABMig 405 ESABMig 505

Mains supply, V/Hz 400-415/50 400-415/50Fuse, slow, A50 25-20 50-35Mains cable, Ø mm2 4x2.5 4x6Max output at 50% duty cycle, A 400 -Max output at 60% duty cycle, A 365 500Max output at 100% duty cycle, A 280 390Open circuit voltage, V 17-45 17-50Weight, kg 144 214

Ordering informationESABMig 405 (400-415 V, 50 Hz) 0349 302 408ESABMig 405w (400-415 V, 50 Hz) 0349 302 407ESABMig 405 (400-415 V, 50 Hz) with digital instrument 0349 303 563ESABMig 405w (400-415 V, 50 Hz) with digital instrument 0349 303 564ESABMig 505 (400-415 V, 50 Hz) 0349 302 404ESABMig 505w (400-415 V, 50 Hz) 0349 302 403ESABMig 505 (400-415 V, 50 Hz) with digital instrument 0349 303 565ESABMig 505w (400-415 V, 50 Hz) with digital instrument 0349 303 566Air filter 0349 302 423Cable holder 0349 303 362Digital instrument (for ESABMig 405) 0349 302 451Digital instrument (for ESABMig 505) 0349 302 424Water flow guard 0349 302 251Transformer for CO2 heater 0349 302 250Stabilizer 0349 303 474Multivoltage version available on request


21


ESABMig 400t ESABMig 500t

Mains supply, V/Hz 400-415/50 400-415/50Fuse, slow, A 25 35Mains cable, Ø mm2 4x4 4x6Max output at 45% duty cycle, A 400 -Max output at 60% duty cycle, A 350 500Max output at 100% duty cycle, A 280 400Setting range, A 50-400 50-500Open circuit voltage, V 53-58 53-60Weight, kg 209 235

Ordering informationESABMig 400t (400-415 V 50 Hz) 0349 302 242ESABMig 400tw (400-415 V 50 Hz) 0349 302 244ESABMig 500t (400-415 V 50 Hz) 0349 302 246ESABMig 500tw (400-415 V 50 Hz) 0349 302 248Digital instrument 0455 173 882Transformer for CO2 heater 0349 302 250Air filter 0349 302 252Water flow guard 0349 302 251Cable holder 0349 303 362Multivoltage version available on request

ESABMig 630tw MAGMA• A power source for MIG/MAG, MMA welding and air-arc goug-ing – a cost-effective combination.• Sturdy galvanised metal casing with an air filter as an option – made to withstand tough corrosive and dirty environments.• Mains voltage compensation – stable welding controls.• Stepless voltage control – exact settings and remote-control facilities.• Built-in water cooler.• ELP, ESAB LogicPump – automatically starts the water pump when a water-cooled gun is connected.

Delivery includes5 m mains cable, wheels, return cable with clamps, gas bottle platform, guide pin for the wire feeder and instruction manual.

ESABMig 630 tw MAGMA

Mains supply, V/Hz 230/400/415/500-50,230/440/550/60

Mains cable, Ø mm2 4X10Max output at 60% duty cycle, A 630Max output at 100% duty cycle, A 500Setting range, A 75-630Open circuit voltage, V 18-55Weight, kg 255

Ordering informationESABMig 630tw MAGMA 0349 304 990Transformer for CO2 heater 0349 302 250Air filter 0349 302 252Water flow guard 0349 302 251Cable holder 0349 303 362Digital instrument 0349 305 880Start booster 0349 306 125

ESABMig 400t and 500tThe ESABMig 400t and 500t are thyristor power sources for MIG/MAG welding. They are designed for heavy-duty applica-tions. The units are available as water- or air-cooled versions. Wide voltage and current range and three inductance outlets make it easy to optimise settings for various applications. Strong, galvanised metal casing makes these units the perfect solution for harsh environments. The large wheels, sturdy lifting eyelets and an under carriage designed for transportation with fork-lifts make the units easy to move. The ESABMig 400t and 500t operate with separate wire feeders.

Delivery includes5 m mains cable, wheels, return cable with clamp, shelf for gas cylinder, guide pin for the wire feeder.


22


AristoMig 450

Mains supply, V/Hz 400-415/50-60Fuse, slow, A 20Mains cable, Ø mm2 4x4Max output at 45% duty cycle, A 450Max output at 60% duty cycle, A 425Max output at 100% duty cycle, A 360Current range MIG, A 15-450Current range MMA DC, A 16-450Open circuit voltage, V 65-80Weight, kg 110

Ordering informationAristoMig 450 (3x400-415 V, 50 Hz) 0459 349 880AristoMig 450w (3x400-415 V, 50 Hz) 0459 349 881AristoMig 450 (3x230/400-415/500 V, 50 Hz; 230/ 440-460 V, 60 Hz) 0459 349 882AristoMig 450w (3x230/400-415/500 V, 50 Hz; 230/ 440-460 V, 60 Hz) 0459 349 883

AristoMig 400/500• Reliable, smooth starts and ends, supported by efficient hot-start and crater-fill functions.• Efficient man-machine communication by the user-friendly control panels MA4, MA6 or AristoPendant U8.• Wide range of pre-programmed synergic lines. AristoPendant U8 provides the facility to define and store customised synergic lines for any material or gas combinations.• Memory for 10 (MA6) or 99 (AristoPendantU8) welding parameters.• ESAB LogicPump ELP, secures the automatic start of the water pump by connecting a water-cooled welding torch.• TrueArcVoltage system, measures the correct arc voltage value, independent of the length of the connection cable, return cable or welding torch.• Dust filter to handle tough, dirty environments and avoid grind-ing-dust and metal particles inside the chassis.

Delivery includes5 m mains cable (with plug for 400 V) and return cable with clamp.

AristoMig 400 AristoMig 500


Fuse, slow, A 25 35Mains cable, Ø mm2 4x4 4x6Max output at 35% duty cycle, A 400 -Max output at 60% duty cycle, A 320 500Max output at 100% duty cycle, A 250 400Current range MIG, A 16-400 16-500Current range MMA DC, A 16-400 16-500Open circuit voltage, V 68-88 68-88Weight, kg 57 66

Ordering informationFor a complete list of item numbers see Aristo System page 40-41

AristoMig 450Multi-process power sources combining MIG/MAG, pulse MIG, MMA and carbon arc gouging. Reliable, smooth starts and ends supported by efficient hot-start and crater-fill functions. Effective man-machine communication via a number of user-friendly control panels – MA4, MA6 or AristoPendant U8.A wide range of predefined synergic lines. The AristoPendant U8 offers a facility for creating and storing “tailor-made” synergic lines for any material or shielding gas combination. Memory for up to 99 welding parameters. The TrueArcVoltage System measures the correct arc voltage value independent of the length of the connection cable, return cable or PSF welding torch.DeviceNet, CANopen and Profi bus are supported to create an effective interface to mechanised welding applications (applied solutions).

Delivery includes5 m mains cable (with plug for 400 V), return cable with clamp, guide pin for the wire feeder and gas bottle shelf.


23


AristoMig U450True multi-process power sources combining MIG/MAG, pulse MIG, TIG, pulse TIG, MMA and carbon arc gouging.Reliable, smooth starts and ends supported by efficient hot-start and crater-fill functions. Effective man-machine communication via the user-friendly control panels – U6 or AristoPendant U8.A wide range of predefined synergic lines. The AristoPendant U8 offers a facility for creating and storing “tailor-made” synergic lines for any material or shielding gas combination. Memory for up to 99 welding parameters. The TrueArcVoltage System measures the correct arc voltage value independent of the length of the connection cable, return cable or PSF welding torch.DeviceNet, CANopen and Profi bus are supported to create an effective interface to mechanised welding applications (applied solutions).

Delivery includes5 m mains cable (with plug for 400 V), return cable with clamp, guide pin for the wire feeder and gas bottle shelf.

AristoMig U450

Mains supply, V/Hz 400-415/50-60Fuse, slow, A 20Mains cable, Ø mm2 4x4Max output at 45% duty cycle, A 450Max output at 60% duty cycle, A 425Max output at 100% duty cycle, A 360Current range MIG, A 15-450Current range MMA DC, A 16-450Current range TIG DC, A 4-450Open circuit voltage, V 65-80Weight, kg 110

Ordering informationAristoMig U450w, OKC connection, (3x400-415 V, 50 Hz) 0459 349 884AristoMig U450w, central connection, (3x400-415 V, 50 Hz) 0459 349 885AristoMig U450w, OKC connection (3x230/400-415/500 V, 50 Hz; 230/ 440-460 V, 60 Hz) 0459 349 886

AristoMig U400/U500• Reliable, smooth starts and ends, supported by efficient hot-start and crater-fill functions.• Efficient man-machine Communication by the user-friendly control panel U6 or AristoPendant U8.• Wide range of pre-programmed synergic lines. AristoPendant U8 provides the facility to define and store customised synergic lines for any material or gas combinations.• Memory for 10 (U6) or 99 (AristoPendant U8) welding parameters.• ESAB LogicPump ELP, secures the automatic start of the water pump by connecting a water-cooled welding torch to the wire feeder or a water-cooled TIG torch.• TrueArcVoltage System, measures the correct arc voltage value, independent of the length of the connection cable, return cable or welding torch.• Dust filter to handle tough and dirty environments and avoid grinding-dust and metal particles inside the chassis.

Delivery includes5 m mains cable (with plug for 400 V) and return cable with clamp.

AristoMig U400 AristoMig U500


Fuse, slow, A 25 35Mains cable, Ø mm2 4x4 4x6Max output at 35% duty cycle, A 400 -Max output at 60% duty cycle, A 320 500Max output at 100% duty cycle, A 250 400Current range MIG, A 16-400 16-500Current range MMA DC, A 16-400 16-500Current range TIG DC, A 4-400 4-500Open circuit voltage, V 55-90 68-88Weight, kg 61 69

Ordering informationFor a complete list of item numbers see Aristo System page 40-41


24


OrigoMig 405The OrigoMig 405 welding package is ideal for welding applica-tions within auto repair workshop, general steel fabrication, the vehicle industry and household and furniture manufacturers. The package consists of the OrigoMig 405 power source, Origo-Feed 30-2 or 30-4 wire feed units, a connection set and the PSF 405 welding torch.

• 40 voltage steps optimum settings for each application.• Two inductance outlets - easy easy to optimise settings for different applications.• IP 23 - fit for safe out of doors applications.• Easy-to-use panel for quick set up.

Delivery includes5 m mains cable and 5 m return cable with clamp.

OrigoMig 405 OrigoMig 405

Mains supply, V/Hz 400/415, 3~ 50 230/400-415/500, 3~ 50; 230/400-460, 3~ 60

Max output at 50% duty cycle, A 400/34 400/34Max output at 60% duty cycle, A 365/32 365/32Max output at 100% duty cycle, A 280/28 280/28Open circuit voltage, V 17-45 17-45Weight, kg 142 143

Ordering informationOrigoMig 405 (400-415V 50Hz) 0349 306 517OrigoMig 405 (230/400-415&500V 50Hz; 230/440-460V 60Hz) 0349 306 594OrigoMig 405w (400-415V 50Hz) 0349 306 563OrigoMig 405w (230/400-415/500V 50Hz; 230/440-460V 60Hz) 0349 306 595Digital instrument 0349 302 451Transformer for CO2 heater 0349 302 250Stabilizer 0349 303 474For interconnection cables and torches, see OrigoFeed page 30.


25

MIG/MAG equipmentWire feeders

ESABFeed 30-2 M11, 30-4 M12 and 48-4 M12• 2/4 stroke, simplifies welding.• Adjustable burn-back time produces correct stick-out.• Creep start, gradual wire feed for ultimate starts.• Quick connectors – shortest possible set-up times.• ESAB LogicPump ELP, automatically starts the water pump when a water-cooled welding gun is connected.• TrueArcVoltage system.

30-2 30-4 48-4

Mains supply, V/Hz 42/50 42/50 42/50Wire feed, m/min 1.9-20.0 1.9-25.0 1.9-25.0Max spool dimension/weight, Ø mm/kg

300/18 300/18 300/18

Wire Ø, unall. solid 0.6-1.2 0.6-1.6 0.6-2.4Wire Ø, SS 0.6-1.2 0.6-1.6 0.6-2.4Wire Ø, Al 1.0-1.2 1.0-1.6 1.0-2.4Wire Ø, CW 0.8-1.2 0.8-1.6 0.8-2.4Weight, kg (enclosed) 14.3 15 19

Ordering informationESABFeed 30-2, M11, Encl. 0459 116 781ESABFeed 30-2w, M11, Encl. 0459 116 791ESABFeed 30-4, M12, Encl. 0459 116 882ESABFeed 30-4w, M12, Encl. 0459 116 892ESABFeed 48-4, M12, Encl. 0459 116 982ESABFeed 48-4w, M12, Encl. 0459 116 992MARATHON PAC™ version available on requestFor interconnection cables see page 32

ESABFeed 30-4/48-4 M13, M13i and M14Additional functions to M11 and M12:• Crater filling. • Digital V/A meters (M13i and M14). • 14 synergic lines (M14). • Possibility to create two synergic lines (M14). • Memory, able to store three sets of welding data (M14). • Pre-set, pre-adjusted wire feeding and voltage (M14).

30-4 48-4

Mains supply, V/Hz 42/50-60 42/50Wire feed, m/min 1.9-25.0 1.9/25.0Max spool dimension/weight, Ø mm/kg 300/18 300/18Wire Ø, unall. solid 0.6-1.6 0.6-2.4Wire Ø, SS 0.6-1.6 0.6-2.4Wire Ø, Al 1.0-1.6 1.0-2.4Wire Ø, CW 0.8-1.6 0.8-2.4Weight, kg (enclosed) 15 19

Ordering informationESABFeed 30-4, M13, Encl. 0459 116 883ESABFeed 30-4w, M13, Encl. 0459 116 893ESABFeed 30-4, M13i, Encl. 0459 116 884ESABFeed 30-4w, M13i, Encl. 0459 116 894ESABFeed 30-4sw, M14, Encl. 0459 116 895ESABFeed 48-4, M13, Encl. 0459 116 983ESABFeed 48-4w, M13, Encl. 0459 116 993ESABFeed 48-4, M13i, Encl. 0459 116 984ESABFeed 48-4w, M13i, Encl. 0459 116 994ESABFeed 48-4sw, M14, Encl. 0459 116 995MARATHON PAC™ version available on requestFor interconnection cables see page 32


26


ESABFeed Airmatic M10• The push-pull system ensures smooth, problem-free wire feed which is especially important when welding soft aluminium or other thin wires.• Permits welding hose packages of up to 16 m.• Extended working radius with connection cables of up to 35 m.• Digital V/A meters (option).• TrueArcVoltage System, measures the correct arc voltage value independent of the length of the connection cable, return cable or welding hose package.• Extra versatility can be achieved by attaching a counterbal-ance device, wheel kit and hanging bracket. A separate feeder stand is also available. • Enclosed wire spool keeps the wire clean.Allen key, hose clamp, five inlet nozzles for PKB and instruction manual.

ESABFeed Airmatic

Mains supply, V/Hz 42/50, 60Wire feed, m/min max 15Max spool dimension/weight, Ø mm/kg 300 (440)/18 (30)Wire Ø, unall. solid 0.6-1.6Wire Ø, SS 0.6-1.6Wire Ø, Al 0.8-1.6Wire Ø, CW 0.8-1.6Weight, kg 15

Ordering informationESABFeed Airmatic, M10, Encl. 0459 116 680Counter balance device compl. 300 mm bobbin 0458 705 880Counter balance device compl. 440 mm bobbin 0458 705 882Wheel kit 0458 707 880Spool cover, steel 0459 431 880Strain relief for welding torch 0457 341 881Strain relief for connection cables 0459 234 880Lifting eye 0458 706 880Quick connector MARATHON PAC™ F102 440 880Adapter for 5 kg spool 0455 410 001Adapter for spool diametre 440 mm 0459 233 880Feeder stand 0458 522 880Remote control MIG 2 (only voltage adjustment) 0349 501 028Digital V/A meter for ESABMig 400t/500t 0455 173 882For interconnection cables and assembly components, see page 31-32

ESABFeed 30L-4i MA23, MA23a• Wire feeder optimised for wire dimensions up to 1.2 mm2 wires.• 2/4 stroke, simplifies welding.• Adjustable burnback time produces correct stick-out.• Creep start, gradual wire feed for ultimate starts.• Quick connectors for the shortest possible set-up time.• ESAB LogicPump ELP automatically starts the water pump when a water-cooled welding gun is connected.• Memory, able to store three sets of welding data (wire speed and voltage).• Digital V/A meters.

ESABFeed 30L-4i MA23, MA23

Mains supply, V/Hz 42/50-60Wire feed, m/min 0.8-25Max spool dimension/weight, Ø mm/kg 300/30Wire Ø, GMAW unalloyed 0.6-1.2Wire Ø, GMAW SS 0.6-1.2Wire Ø, GMAW Al 1.0-1.2Wire Ø, FCAW 0.9-1.2Weight, kg 14

Ordering informationESABFeed 30L-4i MA23, Encl. 0459 116 587ESABFeed 30L-4i MA23a, Encl. 0459 116 588ESABFeed 30L-4iw MA23, Encl. 0459 116 597ESABFeed 30L-4iw MA23a, Encl. 0459 116 598Wheel kit 0458 707 880Strain relief for welding torch 0457 341 881Strain relief for connection cables 0459 234 880Lifting eye 0458 706 880Quick connector MARATHON PAC™ F102 440 880Adapter for 5 kg spool 0455 410 001Adapter for spool 440 mm 0459 233 880Feeder stand 0458 522 880Spool cover, steel 0459 431 880For interconnection cables see page 32


27


AristoFeed 30-4/48-4 MA4 and MA6• 2/4 stroke, simplifies handling of the welding torch.• Creep start, gas pre-flow and hot start provide a soft, more direct start with less spatter.• Crater filling, adjustable burn-back time and post-gas provides a smooth finish, extend the service life of the contact tip and guarantee no cracks at the end.• Pre-programmed synergic lines, to ensure optimal settings with a wide choice of materials, wire dimensions and gas combi-nations (MA6).• Memory for 10 parameter set (MA6).• Quick connectors – shortest possible set-up times.• ESAB LogicPump ELP, secures the automatic start of the water pump by connecting a water-cooled welding torch.• TrueArcVoltage system, measures the correct arc voltage value, independent of the length of the connection cable, return cable or welding torch.

30-4 48-4

Mains supply, V/Hz 42/50-60 42/50-60Wire feed, m/min 0.8-25.0 0.8-25.0Max spool dimension/weight, Ø mm/kg 300/18 300/18Wire Ø, unall. solid 0.6-1.6 0.6-2.4Wire Ø, SS 0.6-1.6 0.6-2.4Wire Ø, Al 1.0-1.6 1.0-2.4Wire Ø, CW 0.8-1.6 0.8-2.4Weight, kg (MARATHON PAC™) 13 18Weight, kg (enclosed) 17.5 22.5

Ordering informationFor a complete list of item numbers see Aristo System page 40-41For interconnection cables see page 32

AristoFeed 30-4/48-4 U6 and AristoPendant U8• 2/4 stroke, simplifies handling of the welding torch.• Creep start, gas pre-flow and hot start provide a soft, more direct start with less spatter.• Crater filling, adjustable burn-back time and post gas provides a smooth finish, extend the service life of the contact tip and guarantee no cracks at the end.• Pre-programmed synergic lines, to ensure optimal settings with a wide choice of materials, wire dimensions and gas combinations.• Possibility to create synergic lines (AristoPendant U8).• Memory for 10 or 99 parameter set.• Quick connectors – shortest possible set-up times.• ESAB LogicPump ELP, secures the automatic start of the water pump by connecting a water-cooled welding torch.• TrueArcVoltage system, measures the correct arc voltage value, independent of the length of the connection cable, return cable or welding torch.

30-4 48-4

Mains supply, V/Hz 42/50-60 42/50-60Wire feed, m/min 0.8-25.0 0.8-25.0Max spool dimension/weight, Ø mm/kg 300/18 300/18Wire Ø, unall. solid 0.6-1.6 0.6-2.4Wire Ø, SS 0.6-1.6 0.6-2.4Wire Ø, Al 1.0-1.6 1.0-2.4Wire Ø, CW 0.8-1.6 0.8-2.4Weight, kg (MARATHON PAC™) 13 18Weight, kg (enclosed) 17.5 22.5

Ordering informationFor a complete list of item numbers see Aristo System page 40-41For interconnection cables see page 32


28


AristoFeed 30L-4 MA6• Wire feeder optimised for wire dimensions up to 1.2 mm2 wires.• 2/4 stroke, simplifies handling of the welding torch.• Creep start, gas pre-flow and hot start provide a soft, more direct start with less spatter.• Crater filling, adjustable burnback time and post-gas provide a smooth finish, extend the service life of the contact tip and guar-antee no cracks at the end.• Pre-programmed synergic lines ensure optimal settings with a wide choice of materials, wire dimensions and gas combinations (MA6).• Memory for 10 sets of parameters (MA6).• Quick connectors – shortest possible set-up times.• ESAB LogicPump ELP ensures the automatic start of the water pump when connecting a water-cooled welding torch.• TrueArcVoltage system for measuring the correct arc voltage value, regardless of the length of the connection cable, return cable or welding torch.

AristoFeed 30L-4 MA6

Mains supply, V/Hz 42/50-60Wire feed, m/min 0.8-25Max spool dimension/weight, Ø mm/kg 300/18Wire Ø, GMAW unalloyed 0.6-1.2Wire Ø, GMAW SS 0.6-1.2Wire Ø, GMAW Al 1.0-1.2Wire Ø, FCAW 0.9-1.2Weight, kg 14

Ordering informationAristoFeed 30L-4 MA6, Encl. 0458 806 586AristoFeed 30L-4w MA6, Encl. 0458 806 596Wheel kit 0584 707 880Strain relief for welding torch 0457 341 881Strain relief for connections cables 0459 234 880Lifting eye 0458 706 880Quick connector MARATHON PAC™ F102 440 880Adapter for 5 kg spool 0455 410 001Adapter for spool diameter 440 mm 0459 233 880Feeder stand 0458 522 880Spool cover, steel 0459 431 880For interconnection cables see page 32

Aristo RoboFeed 30-4wAristo RoboFeed 30-4w is a complete feeding unit that includes a drive control system and the operational functions gas purge and wire inching forward and reverse. The unit is equipped with mounting bolts with rubber absorbers to protect components in the event of high acceleration and retardation power from the robot.

Aristo RoboFeed 30-4w

Mains supply, V/Hz 42, 50/60Wire feed, m/min 0.8-25.0Wire Ø, unall. solid 0.6-1.6Wire Ø, SS 0.6-1.6Wire Ø, Al 1.0-1.6Wire Ø, CW 0.8-1.6Weight, kg 7.3

Ordering informationAristo RoboFeed 30-4w 23p Burndy 0461 000 880Aristo RoboFeed 30-4w 12p Burndy 0461 000 881Interconnection cable 5.0 m air-cooled 0740 538 890Interconnection cable 10.0 m air-cooled 0740 538 881Interconnection cable 15.0 m air-cooled 0740 538 882Interconnection cable 25.0 m air-cooled 0740 538 883Interconnection cable 35.0 m air-cooled 0740 538 884Interconnection cable 5.0 m water-cooled 0740 538 885Interconnection cable 10.0 m water-cooled 0740 538 886Interconnection cable 15.0 m water-cooled 0740 538887Interconnection cable 25.0 m water-cooled 0740 538888Interconnection cable 35.0 m water-cooled 0740 538889Side panel with window On requestAssembly bracket universal 0461 038 880Quick connector MARATHON PAC™ F102 440 880Wire conduit 1.8 m F102 437 881Wire conduit 3.0 m F102 437 882Wire conduit 4.5 m F102 437 883Wire conduit 8.0 m F102 437 884Wire conduit 12.0 m F102 437 885


29


MEK 20The MEK 20 YARDFEEDER™ is encapsulated and weighs only 12.5 kg. It carries 5 kg spools and uses 4-wheel drive. Using extension cables and the MEK 20, the welder can work up to 40 m from the power source.

MEK 20

Mains supply, V/Hz 42/50Wire feed, m/min 1.9-25Max spool dimension/weight, Ø mm/kg 200/5Wire Ø, unall. solid 0.6-1.6Wire Ø, SS 0.6-1.6Wire Ø, Al 1.0-1.6Wire Ø, CW 0.8-1.6Weight, kg 12.5

Ordering informationMEK 20 0457 235 880MEK 20, water 0457 235 881Protection frame 0457 203 880For interconnection cables, see page 32

MEK 25MEK 25 is an intermediate wire feed unit which is used together with ESAB's well-known feeding system to achieve long dis-tance welding (max. 65 m). MEK 25 gives excellent and trouble-free wire feeding with all types of wire electrodes and, above all, with cored wire. This is due to the unit's system of a 4 feed roll mechanism. MEK 25 can be combined with cable bundles in three different lengths: 12.5 m, 19 m and 25 m. The cable bun-dles are also available equipped with hoses and hose connec-tors for water-cooling. MEK 25 is fitted for ESABFeed 30-4/48-4.

MEK 25

Mains supply, V/Hz 42/50Wire feed, m/min 1-18Max spool dimension/weight, Ø mm/kg -Wire Ø, unall. solid 0.8-1.2Wire Ø, SS 0.8-1.2Wire Ø, Al 0.8-1.2Wire Ø, CW 0.8-1.6Weight, kg 7.5

Ordering informationMEK 25 intermediate feeder, Burndy 0455 295 880Water connection kit 0469 487 880Gas flow meter 0469 427 880Extension cable 12.5 m 0469 961 880Extension cable 12.5 m, water 0469 961 883Extension cable 19 m 0469 961 881Extension cable 19 m, water 0469 961 884Extension cable 25 m 0469 961 882Extension cable 25 m, water 0469 961 885


30


OrigoFeed 30-2/30-4• 2/4 stroke, simplifies welding.• Adjustable burnback timer gives correct stick-out.• Creep start, (30-4) gradual wire feed for ultimate starts.• Spot welding (30-4) for easy operation with presetting of the timer and equal lengths for the spots.• Gas purge and inching (30-4) no wire or gas wastage when ini-tially setting up the equipment for welding or changing the wire spool.

OrigoFeed30-2

OrigoFeed30-4

Mains supply, V/Hz 42, 50/60 42, 50/60Wire feed, m/min 1.5-22.0 1.5-22.0Max spool dimension/weight, Ø mm/kg 300/18 300/18Wire Ø, unall. solid 0.6-1.2 0.6-1.6Wire Ø, SS 0.6-1.2 0.6-1.2Wire Ø, Al 1.0-1.2 1.0-1.6Wire Ø, CW 0.8-1.2 0.8-1.6Weight, kg 12.6 13.2

Ordering informationOrigoFeed 30-2, open 0459 495 782OrigoFeed 30-4, open 0459 495 882Water connection kit, 1.7 m 0459 564 880Connection cables, 1.7 m, 50 mm2 0459 532 880Connection cables 5.0 m 50 mm2 0459 532 881Connection cables 10.0 m, 50 mm2 0459 532 882Connection cables 10.0 m, 50 mm2 water-cooled 0459 532 892PSF 405 3 m 0458 401 882PSF 405 4.5 m 0458 401 883PSF 410W, 3 m 0458 400 882PSF 410W, 4.5 m 0458 400 883Bobbin cover, plastic 0458 674 880Wheel kit 0458 707 880Strain relief for welding torch 0457 341 881Strain relief for connection cables 0459 234 880Quick connector MARATHON PAC™ F102 440 880Lifting eye 0458 706 880Adapter for 5 kg spool 0455 410 001Counter balance device 0458 705 880Turning piece 0458 703 880

FeedSelectorFeedSelector is a switch unit for connecting two wire feeders to one welding rectifier. Can be used when welding with two differ-ent electrode wires and one or two shielding gases is required. The FeedSelector switches the welding current and the required control circuits between the wire feeders. FeedSelector is an excellent partner for ESABMig 400t/400w/500t/500w/630w/405/405w/505/505w machines.

Delivery includesFeedSelector, assembly elements, instruction manual.

FeedSelector

Mains supply, V/Hz 42V 50-60 HzMax output at 35% duty cycle 630 AMax output at 60% duty cycle 500 AMax output at 100% duty cycle 400 AWeight, kg 34

Ordering informationFeed Selector 0349 308 248


31

MIG/MAG equipmentAssembly possibilities for wire feeders

Counterbalance device/mastThe feeder unit is assembled with a spring unit which lifts the welding gun and hose with adjustable force. The lifting force is independent of the weight of the wire spool. The device can be rotated through 360°.

Ordering informationCounterbalance device for AristoFeed/ESABFeed 0458 705 880

Turning pieceThe feeder unit can be rotated on the power source through 360°.

Ordering informationTurning piece for AristoFeed/ESABFeed/OrigoFeed 0458 703 880

Wheel kitIncreases the working radius from the power source. Can be further extended with an extension unit between the feeder and the power source. The wheel kit has four wheels and can also be placed to pivot on the power source.

Ordering informationWheel kit for AristoFeed/ESABFeed/OrigoFeed 0458 707 880

Lifting eyeUsing this device, the feeder unit can be suspended in a swinging arm.

Ordering informationLifting eye for AristoFeed/ESABFeed/OrigoFeed 0458 706 880

Strain relief for welding torchRecommended in combination with wheel kit.

Ordering informationStrain relief for AristoFeed/ESABFeed/OrigoFeed 0457 341 881


32

MIG/MAG equipmentAssembly possibilities for wire feeders

Interconnection cablesOrdering information AristoMig – AristoFeed, CAN based

ESABMig i – ESABFeed i, CAN based

Length (m)Air cooled

50 mm2Water-cooled

50 mm2Air cooled

95 mm2Water-cooled

95 mm2

1.7 m 0456 528 580 0456 528 590 0456 528 880 0456 528 8855 m 0456 528 581 0456 528 591 0456 528 890 0456 528 89510 m 0456 528 582 0456 528 592 0456 528 881 0456 528 88615 m 0456 528 583 0456 528 593 0456 528 882 0456 528 88725 m 0456 528 883 0456 528 88835 m 0456 528 884 0456 528 889

ESABMig – ESABFeed/MEK 20, analogue


50 mm2Air cooled

70 mm2Water-cooled

70 mm2Air cooled

95 mm2Water-cooled

95 mm2

1.7 m 0469 836 880 0469 836 885 0469 836 890 0469 836 8955 m 0469 836 980 0469 836 981 0469 836 983 0469 836 98410 m 0469 836 881 0469 836 886 0469 836 891 0469 836 89615 m 0469 836 882 0469 836 887 0469 836 892 0469 836 89725 m 0469 836 883 0469 836 888 0469 836 893 0469 836 89835 m 0469 836 884 0469 836 889 0469 836 894 0469 836 899

ESABMig – ESABFeed Airmatic, analogue


70 mm2

1.7 m 0469 836 9005 m 0469 836 90110 m 0469 836 90215 m 0469 836 903

3

1

2 5

4

AH

072

9

Other equipment for MIG/MAG weldingOrdering information1. Quick connector for MARATHON PAC™ F102 440 8802. Spool cover plastic AristoFeed/ESABFeed 0458 674 8803. Spool cover steel AristoFeed/ESABFeed 0459 431 8804. Guide pin for AristoFeed/ESABFeed 0458 731 880Adapter for 5 kg spool for AristoFeed/ESABFeed 0455 410 001Adapter for 440 mm spool for AristoFeed/ESABFeed 0459 233 8805. Feeder stand for AristoFeed/ESABFeed 0458 522 880


55

321

33

ESAB has a wide range of different trolleys to facilitate the welding and to increase the working radius.


CaddyArcCaddyTigOrigoTig

LTP 450 LTS LTR/LTN/DTE

series

AristoMig450

AristoArc 400/500

AristoMig 400/500

AristoTig 400

1. TIG trolley0301 100 880 • •2. Trolley AristoArc 400/5000458 525 880 •3. Trolley AristoMig 400/5000458 530 880 •4. Trolley 2 AristoMig 400/500 (for feeder with counterbalance device)0458 603 880

•

5. Trolley AristoTig 4000458 530 881 •6. Trolley with flexible handle for small gas bottle0459 366 880

•

7. Trolley for big gas bottle 0459 366 881 • •TIG trolley for 50 l gas bottle0457 221 880 • •Trolley for 2 gas bottles0457 221 881 • •

4 6 7

Trolleys


34

MIG/MAG equipmentTorches and components

PSF water-cooledThe water-cooled PSF torches are probably the coolest welding torches on the market. The excellent cooling allows for a smaller swan neck with no reduction in current capacity, plus reduced wear part consumption. The ergonomic handle is equipped with an integrated hanger that is folded away for increased accessi-bility. A swivel at the back of the handle reduces strain on the welder's wrist. Together with the opportunity to use different angled swan necks, this provides easy access to all welding positions and a comfortable working position.Both torches are available with a built-in, three-step, remote-control switch.

PSF 410W/410W RS3

PSF 510W/510W RS3

Max load at 100% duty cycle, A 400 500Wire Ø, GMAW unalloyed 0.8-1.6 1.0-2.4Wire Ø, GMAW SS 0.8-1.6 1.0-1.6Wire Ø, GMAW Al 1.0-1.6 1.0-2.4Wire Ø, FCAW 0.9-1.6 0.9-2.4Weight, kg (3.0/4.5 m) 3.0/3.9 3.3/4.0

Ordering informationEuro connectionPSF 410W, 3 m/4.5 m 0458 400 882/883PSF 510W, 3 m/4.5 m 0458 400 884/885PSF 410W RS3, 3 m/4.5 m 0458 400 898/899PSF 510W RS3, 3 m/4.5 m 0458 400 900/901W = water connectionRS3 = remote control 3-steps

PSF self-cooledThere are five different types of self-cooled PSF welding torches and they can be ordered with two different hose lengths. The handles are ergonomically curved. A range of different angled swan necks provides easy access to all the different welding positions and a comfortable working position. PSF 405 is available with a built-in, three-step, remote-control switch.

PSF 250 PSF 305CLD

PSF 405/405 RS3

PSF 505

Max load at 60% duty cycle, A

250 315 380 475

Wire Ø, unall. solid 0.6-1.0 0.8-1.2 0.8-1.6 1.0 - 2.4Wire Ø, SS 0.6-1.0 0.8-1.2 0.8-1.6 1.0 - 1.6Wire Ø, Al 1.0 1.0-1.2 1.0-1.6 1.0 - 2.4Wire Ø, CW 1.0 1.0-1.2 1.0-1.6 0.9 - 2.4Weight, kg (3.0/4.5 m)

1.8/2.5 2.5/3.3 3.1/4.2 3.9/5.3

Ordering informationEuro connectionPSF 250, 3 m/4.5 m 0368 100 882/883PSF 305, 3 m/4.5 m 0458 401 880/881PSF 405, 3 m/4.5 m 0458 401 882/883PSF 505, 3 m/4.5 m 0458 401 884/885PSF 405 RS3, 3 m/4.5 m 0458 401 892/893W = water connectionRS3 = remote control 3-steps


35


PSF Centrovac self-cooledThe Centrovac welding torches have integrated smoke extrac-tion, providing a smoke-free working environment for the welder. The handles are ergonomically designed and incorporate a reduction valve for suction adjustment. The PSF 250C and 315CLD have a small handle, providing easy access to all the different welding positions. The PSF 305C and 405C also have a swivel at the back of the handle to reduce the strain on the welder's wrist.Some of the torches are available with a built-in, three-step, remote-control switch.

PSF 250C PSF315CLD

PSF 405C/405C RS3

Max load at 60% duty cycle, A 250 315 380Wire Ø, GMAW unalloyed 0.6-1.2 0.8-1.2 0.8-1.6Wire Ø, GMAW SS 0.6-1.2 0.8-1.2 0.8-1.6Wire Ø, GMAW Al 0.8-1.2 1.0-1.2 1.0-1.6Wire Ø, FCAW 0.9 0.9-1.2 0.9-1.6Weight, kg (3.0/4.5 m) 3.5/5.0 4.3/5.4 4.6/6.8

Ordering informationEuro connectionPSF 250 C, 3 m/4.5 m 0468 410 882/883PSF 315 CLD, 3 m/4.5 m 0468 410 885/886PSF 405C, 3 m/4.5 m 0458 499 882/883PSF 405C RS3, 4.5 m 0458 499 889C = smoke extractionW = water connectionRS3 = remote control 3-steps

PSF Centrovac water-cooledThe water-cooled Centrovac welding torches are probably the coolest welding torches on the market. The integrated smoke extraction provides a smoke-free working environment for the welder. Ergonomically-designed handle incorporating a reduc-tion valve for suction adjustment. All water-cooled Centrovac torches have a swivel at the back of the handle to reduce the strain on the welder's wrist. Both the PSF 410CW and 510CW are available with a built-in, three-step, remote-control switch.

PSF 410CW/410CW RS3

Max load at 100% duty cycle, A 380Wire Ø, GMAW unalloyed 0.8-1.6Wire Ø, GMAW SS 0.8-1.6Wire Ø, GMAW Al 1.0-1.6Wire Ø, FCAW 0.9-1.6Weight, kg (3.0/4.5 m) 4.0/6.2

Ordering informationEuro connectionPSF 410CW, 3 m/4.5 m 0458 450 880/881PSF 410CW RS3, 3 m/4.5 m 0458 450 884/885C = smoke extractionW = water connectionRS3 = remote control 3-steps


36


PSF 315M• Welding torch for MIG/MAG welding in mechanised applications.• Precision bent swan neck – easy to change gun without recalibrating.• Liners with controlled flexibility in both steel and Teflon – for stable wire feeding.• Connection for pneumatic spatter cleaning.• Contact tip protrudes 3 mm to increase accessibility.• Spatter protection - high temperature resistance and prevents welding spatter from penetrating the swan neck.

PSF 315M

Max output at 60% duty cycle, A 315 (CO2)Max output at 100% duty cycle, A 200 (CO2)Wire Ø, GMAW unalloyed 0.8-1.2Wire Ø, GMAW SS 0.8-1.2Wire Ø, GMAW Al 1.0-1.2Wire Ø, FCAW 0.9-1.2Weight, kg (1.5/2.2/3.0 m) 2.0/2.6/3.2

Ordering informationPSF 315M 1.5 m standard 25 euro 0367 233 894PSF 315M 1.5 m straight euro 0367 233 896PSF 315M 2.2 m standard 25 euro 0367 233 900PSF 315M 2.2 m straight euro 0367 233 901PSF 315M 3.0 m standard 25 euro 0367 233 898PSF 315M 3.0 m straight euro 0367 233 905


37


PKBThe pheumatic A9A is a push-pull system consisting of PKB 250 and 400, ESABFeed Airmatic wire feeder and welding hoses of different lengths and dimensions. The gun is powered by air and the feed speed is set steplessly by a knob on the gun. The trig-ger permits creep starts and speed reductions during welding. The hose connection supplies current, wire, shielding gas and air in the same connection.

PKB 250 PKB 400

Max load at 60% d.c w/CO2 250 400Pressure, bar 5 5Wire Ø, GMAW unalloyed 0.6-1.2 0.6-1.6Wire Ø, GMAW SS 0.6-1.2 0.6-1.6Wire Ø, GMAW Al 0.8-1.2 0.8-1.6Wire Ø, FCAW 1.0-1.2 1.0-1.6Wire feed, m/min 0-18 0-18Weight, kg 1.2 1.4

Ordering informationPKB 250 welding torch 0152 700 8815 m hose for PKB 250 0468 790 88010 m hose for PKB 250 0468 790 88116 m hose for PKB 250 0468 790 882PKB 400 welding torch 0152 470 8815 m hose for PKB 400 0468 790 88310 m hose for PKB 400 0468 790 88416 m hose for PKB 400 0468 790 885

ESAB MX TorchesTM

• 4 gas-cooled welding torches.• Ergonomic handles.• Optimum cooling of torches, extended service life for swan necks and wearing parts.• Spring-loaded contact pins in the central connector.• Hose length 3 and 4 m.• Gas nozzles in 3 different versions, standard, straight and con-ical, provide maximum flexibility and an optimum service life.

MXL150v

MXL200v

MXL270v

MXL340v

Max load A at 20% d.c. w/CO2 150 - - -Max load A at 35% d.c. w/CO2 - 200 270 340Wire Ø mm, GMAW unalloyed 0.6-0.8 0.6-1.0 0.8-1.2 0.8-1.2Wire Ø mm, GMAW SS 0.6-0.8 0.6-1.0 0.8-1.2 0.8-1.2Wire Ø mm, GMAW Al - 1.0 1.0-1.2 1.0-1.2Wire Ø mm, FCAW 0.8 0.8-0.9 0.9-1.2 0.9-1.2Weight, kg (3.0/4.0 m) 1.1

(2.5 m)1.6/2.0 2.2/2.6 2.6/3.7

Ordering informationMXL 150v, hose length 2.5 m 0700 200 001MXL 200, hose length 3.0 m 0700 200 002MXL 200, hose length 4.0 m 0700 200 003MXL 270, hose length 3.0 m 0700 200 004MXL 270, hose length 4.0 m 0700 200 005MXL 340, hose length 3.0 m 0700 200 006MXL 340, hose length 4.0 m 0700 200 007


38


MXH 400w PPMXH 400w PP is an electric push-pull welding gun.• Water-cooled pistol grip gun with straight and curved 45 degree swan necks.• Allows 360 degree rotation of the curved swan neck to suit various welding positions• Couples with ESAB feeding mechanisms to produce a high performance push-pull feeding system.• Ideal for feeding aluminium and other small diameter wires long distances.• Wire feed speed controlled by potentiometer located in the gun handle.

MXH 400w PP

Max load A at 60% d.c. w/CO2 420Max load A at 100% d.c. w/CO2 400Wire Ø mm, GMAW unalloyed 0.8-1.2Wire Ø mm, GMAW SS 0.8-1.2Wire Ø mm, GMAW Al 0.8-1.2Wire Ø mm, FCAW 0.9-1.2Weight, kg (6.0/10.0 m) 5.6/7.8

Ordering informationMXH 400w PP 6.0 m 0700 200 015MXH 400 w PP 10.0 m 0700 200 016Swan neck 45 0700 200 251Connection kit AristoFeed 0459 020 883Connection and wire feed control kit AristoFeed 0459 681 881Connection kit ESABMig C420 0349 308 337


Type of welding torch

Swan neck/wear parts

PSF 250PSF 250C

PSF 315 CLD PSF 410WPSF 410CW

PSF 405PSF 510WPSF 405C

PSF 505

Swan neckself-cooledPSF 250-505

Acc. 0°Std. 45°Acc. 60°

0469 329 8800366 315 8800467 985 880

---

0469 333 8800366 388 8800467 988 881

0469 334 8800366 389 8800467 988 880

0469 335 8800366 390 8800467 989 880

Swan neckwater-cooledPSF 410W-510W

Acc. 0°Std. 45°Acc. 60°

---

---

0458 403 8860458 403 8810458 403 884

0458 403 8870458 403 8820458 403 885

---

Swan neckself-cooledCentrovac

Std. 45° 0366 315 880 0457 862 880 - 0459 763 880 -

Swan neckwater-cooledCentrovac

Std. 45° - - 0458 487 880 - -

Gas nozzleself-/water-cooledThreaded

TaperedStd.

Straight

0458 465 8810458 464 8810458 470 881

0458 465 8820458 464 8820448 470 882

0458 465 8820458 464 8820458 470 882

0458 465 8830458 464 8830458 470 883

0458 465 8840458 464 8840458 470 884

Spatter protection self-/water-cooledgas nozzle

0458 471 002 0458 471 003 0458 471 003 0458 471 004 0458 471 005

Spotwelding acc. self- and water-cooled 0366 643 881 0366 643 882 0366 643 882 0366 643 883 0366 643 884

Tip adaptor self-cooled

M6M8

HELIX™ M7HELIX™ M8

0366 314 001-

0368 310 001-

-0366 394 0010368 311 001

-

0366 394 0010366 394 0020368 311 0010366 394 002

0366 394 0010366 394 0020368 311 0010366 394 002

-0366 395 0010368 312 0010366 395 001

Contact tip M6 x 27 CuCrZr

CO2 Mix/Ar0.6 -- 0.60.8 -0.9 0.81.0 0.91.2 1.01.4 1.21.6 -- 1.6

0468 500 0010468 599 0020468 500 003*0468 500 0040468 500 005*0468 500 007*

---

0468 500 0010468 599 0020468 500 003*0468 500 0040468 500 005*0468 500 007*0468 500 008*

--

0468 500 0010468 500 0020468 500 003*0468 500 0040468 500 005*0468 500 007*0468 500 008*0468 500 0090468 500 010

0468 500 0010468 500 0020468 500 003*0468 500 0040468 500 005*0468 500 007*0468 500 008*0468 500 0090468 500 010

----------

M8 x 37 CuCrZr

CO2 Mix/Ar0.8 -0.9 0.81.0 0.91.2 1.01.4 1.21.6 -- 1.62.0 2.02.4 2.4

---------

----------

0468 502 003*0468 502 0040468 502 005*0468 502 007*0468 502 008*0468 502 0090468 502 010

--

0468 502 003*0468 502 0040468 502 005*0468 502 007*0468 502 008*0468 502 0090468 502 0100468 502 0110468 502 012

0468 502 003*0468 502 0040468 502 005*0468 502 007*0468 502 008*0468 502 0090468 502 0100468 502 0110468 502 012

Contact tip Please see main brochure or HELIX™ and Nib. manual

LinerSteel liner for non-alloyed and cored wires. 0.6 - 0.8

0.9 - 1.01.21.41.62.02.4

3 m/4.5 m 3 m/4.5 m 3 m/4.5 m 3 m/4.5 m 3 m/4.5 m

0366 549 882/8830366 549 884/8850366 549 886/887

----

0366 549 882/8830366 549 884/8850366 549 886/887

----

0366 549 882/8830366 549 884/8850366 549 886/8870366 549 888/8890366 549 890/891

--

0366 549 882/8830366 549 884/8850366 549 886/8870366 549 888/8890366 549 890/8910366 549 892/893*0366 549 894/895*

-0366 549 884/8850366 549 886/8870366 549 888/8890366 549 890/8910366 549 892/8930366 549 894/895

LinerTeflon liner for Fe, Ss, Al

When welding aluminium the wear insert should be changed to a carbon-teflone type.Please see manual.

0.60.8

0.9 - 1.01.21.41.62.02.4

0366 550 880/881-------

0366 550 880/8810366 550 882/8830366 550 884/8850366 550 886/887

----

-0366 550 882/8830366 550 884/8850366 550 886/8870366 550 888/8890366 550 890/8910366 550 892/893

-

-0366 550 882/8830366 550 884/8850366 550 886/8870366 550 888/8890366 550 890/8910366 550 892/893*0366 550 894/895*

--

0366 550 884/8850366 550 886/8870366 550 888/8890366 550 890/8910366 550 892/8930366 550 894/895

Teflon liner beigeFull length without wear insert

1.0-1.21.4-1.6

0457 969 882/883-

0457 969 882/883-

0457 969 882/8830457 969 884

0457 969 882/8830457 969 884

0457 969 882/8830457 969 884

* Only for 510W

39



AristoArcAristoArc 400 A2 A2 0458 635 880AristoArc 400 A4 A4 0458 635 881AristoArc 500 A2 A2 0459 130 880AristoArc 500 A4 A4 0459 130 881AristoMig

AristoMig 400 0458 625 880 0458 625 881 0458 625 882 0458 625 883AristoMig 500 0459 230 880 0459 230 881AristoMig U400 0458 625 884 0458 230 885AristoMig U500 0459 230 882 0459 230 883AristoTig

AristoTig 400 T4 T4 0458 630 880 0458 630 881 0458 630 882 0458 630 883AristoTig 400 T6 T6 0458 630 884 0458 630 885 0458 630 886 0458 630 887

Technical data AristoArc 400/500 AristoTig 400 AristoMig 400/500AristoMig U400/U500

Mains voltage, V, Hz 3x400, 50/60 3x400, 50/60 3x400, 50 /60Fuse (slow), A 25/35 25 25/35Multi voltage version*, V/Hz 3x230/400/500/50

3x208/230/460/475/575/603x230/400/500/503x208/230/460/475/575/60

Mains cable, mm2 4x4/4x6 4x4 4x4/4x6

Setting range MIG/MMA, A 16-400/16-500 16-400/16-500Setting range TIG, A 4-400 4-400/4-500Permitted load at 40°Cat 35% duty cycle, A/V 400/36 400/26 400/34at 60% duty cycle, A/V 320/33 / 500/40 320/23 320/26 / 500/39at 100% duty cycle, A/V 250/30 / 400/36 250/20 250/26.5 / 400/34Open circuit voltage, V 78-90 / 68-80 78-90 68-88Energy save mode, W (400 V) 50/50 60 60/50Input power, kW 16/23 16 16/23Power factor at max current 0.649/0.85 0.649 0.649/0.85Efficiency at max current, % 85/86 85 85/86Enclosure class IP 23 IP 23 IP 23Operating temperature, °C -10 to +40 -10 to +40 -10 to +40Insulation class (main trafo.) H H HWeight, kg 45/55 59 57/66, 60/69Water-cooling unit

Cooling capacity, W, l/min 2500 at 40°C 1.5Coolant volume, l 5.5Max flow, l/min 2.0Max pressure, bar 3.4Weight, kg 20Dimensions LxWxHPower source AristoArc, mm 625x294x492Power source AristoTig, AristoMig, mm 625x394x496Power source + water-cooling unit or multi voltage unit, mm 625x394x776Power source + water-cooling unit + multi voltage unit, mm 625x394x1056

Accessories power source

Multi voltage unit AristoArc 400/500** 0459 144 880Multi voltage unit AristoMig 500** 0459 145 880Trolley AristoArc 0458 525 880Trolley AristoMig 0458 530 880Trolley AristoTig 0458 530 881Trolley 2 AristoMig (for feeder with counterbalance device)

0458 603 880

40

Communicator/control panel

Power source Power source and water-cooling unit

Power source and multivoltage unit

Power source, cooling unit and multivoltage unit

* Applicable only for AristoTig 400 and AristoMig 400**Available as add on or separate

Guide pin (for feeder and power source without trolley) 0458 731 880Peak reduction unit (only applicable for Aristo 400A) 0458 741 001Feeder stand 0458 522 880

Return cable with clamp 5 m 70 mm2 0156 743 881

Aristo system


41

Communicator/control panel

Water-cooling kit

Feeder for MARATHON PAC™

Feeder with open spool

Feeder with enclosed spool

AristoFeed 30-4AristoFeed 30-4 M0 M0 0458 804 881 0458 805 881 0458 806 881AristoFeed 30-4w M0 M0 X 0458 804 891 0458 805 891 0458 806 891AristoFeed 30-4 MA4 MA4 0458 804 884 0458 805 884 0458 806 884AristoFeed 30-4w MA4 MA4 X 0458 804 894 0458 805 894 0458 806 894AristoFeed 30-4 MA6 MA6 0458 804 886 0458 805 886 0458 806 886AristoFeed 30-4w MA6 MA6 X 0458 804 896 0458 805 896 0458 806 896AristoFeed 30-4 U6 U6 0458 804 887 0458 805 887 0458 806 887AristoFeed 30-4w U6 U6 X 0458 804 897 0458 805 897 0458 806 897AristoFeed 48-4AristoFeed 48-4 M0 M0 0458 804 981 0458 805 981 0458 806 981AristoFeed 48-4w M0 M0 X 0458 804 991 0458 805 991 0458 806 991AristoFeed 48-4 MA4 MA4 0458 804 984 0458 805 984 0458 806 984AristoFeed 48-4w MA4 MA4 X 0458 804 994 0458 805 994 0458 806 994AristoFeed 48-4 MA6 MA6 0458 804 986 0458 805 986 0458 806 986AristoFeed 48-4w MA6 MA6 X 0458 804 996 0458 805 996 0458 806 996AristoFeed 48-4 U6 U6 0458 804 987 0458 805 987 0458 806 987AristoFeed 48-4w U6 U6 X 0458 804 997 0458 805 997 0458 806 997AristoPendant U8 complete incl holder 0456 290 981Control cable 5 m 0456 280 881Control cable 10 m 0456 280 882

Technical data AristoFeed 30-4 AristoFeed 48-4Connection voltage, V/Hz 42/50 42/50Wire spool capacity, mm/kg 300/18 300/18Wire feed speed, m/min 0.8-25.0 0.8-25.0Wire diametersMild steel, Fe, mm 0.6-1.6 0.6-2.4Stainless steel, SS, mm 0.6-1.6 0.6-2.4Cored wire, FCW, mm 0.8-1.6 0.8-2.4Aluminium, Al, mm 0.6-1.6 1.0-2.4Size WxLxH

MARATHON PAC™, mm 265x380x340 265x380x340

Open, mm 265x560x350 265x560x350Enclosed, mm 285x680x420 285x680x420

Weight (MARATHON PAC™/open/enclosed), kg 13/16/17.5 18/21/22.5

Accessories wire feederWheel kit 0458 707 880Spool cover, plastic 0458 674 880Spool cover, steel 0459 431 880Strain relief for welding torch 0457 341 881

Lifting eye 0458 706 880

Quick connector MARATHON PAC™ F102 440 880

Adapter for 5 kg spool 0455 410 001Counterbalance device 0458 705 880

Aristo system


42

Manual plasma cutting equipmentPlasma cutting packages

OrigoCutOrigoCut is a small and portable, single phase 230 V, plasma cutting package. Perfect for repair and maintenance. Cuts all metals, including copper and aluminium. Mild steels up to 12 mm can be separated. Few settings makes it easy to use. Just add electricity and compressed air. The powerful HF start goes straight through a drawing, placed or glued on top of the plate – cuts the exact part you need.

Delivery includesOrigoCut, 4.5 m PT 31XL torch, 5 m return lead, 2.5 m mains cable with Schuko plug, carrying strap and wear part kit.

OrigoCut

Mains supply, V/Hz 230/50Fuse, slow, A 16Mains cable, Ø mm2 3x1.5Max output at 35% duty cycle, A 35Max output at 60% duty cycle, A 27Max output at 100% duty cycle, A 21Setting range, A 15-35Open circuit voltage, V 270Air, l/min 120Pressure, bar 5.5Cutting capacity, CS mm 10/12Cutting capacity, SS mm 6/8Cutting capacity, Al mm 10/12Weight, kg 9

Ordering informationOrigoCut, CE, 4.5 m torch, 1ph 230 V 0700 156 880

HandyPlasma 50Small, lightweight plasma cutting unit for workshops or repair and maintenance work. The 7.5 m long torch gives you a wide working range. Cuts all metals. You can separate mild steel up to 18 mm. 12 mm can be done quickly with a nice cut. There is a separate compartment for the wear part kit and tools. Cuts eas-ily through a paper drawing – simplifies making the exact part.

Delivery includes7.6 m PT 31XL torch, mains cable with 16 A Europlug, return lead with clamp, wear part kit and regulator with filter.

HandyPlasma 50

Mains supply, V/Hz 400/50Fuse, slow, A 16Mains cable, Ø mm2 4x2.5Max load at 40% duty cycle, A 50Max load at 60% duty cycle, A 50Max load at 100% duty cycle, A 40Setting range, A 20-50Open circuit voltage, V 250Air, l/min 120Pressure, bar 5.5Cutting capacity, Fe mm 12/18Cutting capacity, SS mm 8/15Cutting capacity, Al mm 12/18Weight, kg 22

Ordering informationHandyPlasma 50, CE, 7.5 m torch, 400 V 0700 157 880


43


HandyPlasma 70The perfect unit for plasma cutting in the workshop, on-site assembly or for repair and maintenance work. Small and light-weight. Can cut all metals, separates up to 22 mm mild steel. Gratings can also be cut. The 7.5 m long PT 27 torch gives you a long working range. Has HF and pilot arc. Separate compart-ment for tools and wear parts.

Delivery includes7.6 m PT 27 torch, mains cable with 16 A Europlug, return lead with clamp, wear part kit and regulator with filter.

HandyPlasma 70

Mains supply, V/Hz 400/50Fuse, slow, A 16Mains cable, Ø mm2 4x2.5Max load at 40% duty cycle, A 70Max load at 60% duty cycle, A 54Max load at 100% duty cycle, A 47Setting range, A 26-70Open circuit voltage, V 250Air, l/min 150Pressure, bar 5.2Cutting capacity, Fe mm 15/22Cutting capacity, SS mm 12/20Cutting capacity, Al mm 15/22Weight, kg 22

Ordering informationHandyPlasma 70, CE, 7.5 m torch, 400 V 0700 158 880

POWERCUT® 650POWERCUT® 650 is a very powerful plasma cutting package in a tough casing, making it suitable for most plasma cutting appli-cations. It cuts mild steel with quality from thin plate up to 16 mm (severs 19 mm). It also cuts aluminium and stainless steel.

Delivery includesThe POWERCUT® 650 comes out of the box ready to use. The torch PT-31XLPC is attached with parts in place, primary cord is attached and the filter regulator is installed. Just hook up the air, plug it in and cut. Start-up wear parts kit included.

POWERCUT® 650

Mains supply, V/Hz 230 (1/3ph) and 400 (3ph)/50Fuse, slow, A 3Max output at 40% duty cycle, A 40Setting range, A 10-40Open circuit voltage, V 290Air, l/min 165Pressure, bar 5.5Cutting capacity, CS mm 16/19Cutting capacity, SS mm 12/16Cutting capacity, Al mm 16/20Weight, kg 25

Ordering informationPOWERCUT® 650 230V 1/3ph with 7.6 m PT-31XLPC 0558 004 800POWERCUT® 650 400V 3ph with 7.6 m PT-31XLPC 0558 004 801

Optional Accessories & Wear PartsWheel kit 0558 003 399Torch wrap 0558 003 398Torch PT-31XLPC, 7.6 m 0558 005 393Wear part kit PT-31XLPC 0558 005 392Deluxe torch guide kit 0558 003 258Basic guide kit 0558 002 675Plasma flow measuring kit 0558 000 739


44


POWERCUT® 875POWERCUT® 875 is a very powerful plasma cutting package in a tough casing, making it suitable for most plasma cutting appli-cations.It cuts mild steel up to 22 mm and sever up to 32 mm, and also cuts aluminium and stainless steel.

Delivery includesThe POWERCUT® 875 comes out of the box ready to use. The torch PT-32EH is attached with parts in place, primary cord is attached and the filter regulator is installed. Just hook up the air, plug it in and cut. Start-up wear parts kit included.

POWERCUT® 875

Mains supply, V/Hz 230 (1/3ph) and 400 (3ph)/50Max output at 60% duty cycle, A 60Setting range, A 20-60Open circuit voltage, V 275Air, l/min 165Pressure, bar 5.5Cutting capacity, Fe mm 22/32Cutting capacity, SS mm 15/22Cutting capacity, Al mm 22/32Weight, kg 40

Ordering informationPOWERCUT® 875 230V CE with 7.6 m PT-32EH 0558 004 942POWERCUT® 875 230V CE with 15.2 m PT-32EH 0558 005 167POWERCUT® 875 400V CE with 7.6 m PT-32EH 0558 004 940POWERCUT® 875 400V CE with 15.2 m PT-32EH 0558 005 168Optional AccessoriesWheel kit 0558 003 014Torch wrap 0558 003 013Torch PT-32EH (ergonomic handle), 7.6 m 0558 003 548Torch PT-32EH (ergonomic handle), 15.2 m 0558 003 549Wear part kit PT-32EH 0558 004 949Deluxe torch guide kit 0558 003 258Basic guide kit 0558 002 675Plasma flow measuring kit 0558 000 739

POWERCUT® 1500A powerful and robust plasma cutting package for high produc-tion cutting rates. Fitted with the ergonomic PT 32EH torch with very long wear part life. Cuts up to 38 mm mild steel and sever 45 mm. For highspeed production cutting, we recommend approx. 18 mm. Trigger lock function for long cuts.

Delivery includesPT 32EH torch, return lead with clamp, mains cable, wear part kit and regulator with filter.

POWERCUT® 1500

Mains supply, V/Hz 400/50Fuse, slow, A 25Mains cable, Ø mm2 4x6Max output at 60% duty cycle, A 90Setting range, A 20-90Open circuit voltage, V 320Air, l/min 165Pressure, bar 5Cutting capacity, CS mm 38/45Cutting capacity, SS mm 20/29Cutting capacity, Al mm 38/40Weight, kg 43

Ordering informationPOWERCUT® 1500, CE, 7.5 m torch, 400 V 0558 001 945POWERCUT® 1500, CE, 15 m torch, 400 V 0558 001 946POWERCUT® 1500, CE, 7.5 m torch, 400 V, delivered with torch wrap and wheel kit 0558 004 128PT 32EH torch, 15 m 0558 003 549Torch wrap kit 0558 003 059Wheel kit 0558 003 060


45


ESP 150This heavy-duty, water-cooled plasma cutting and gouging sys-tem provides the perfect solution for production cutting and plasma gouging. The ESP 150 can cut up to 51 mm manually and can sever 63 mm, using either an Ar/H2 mixture or com-pressed air. Gas options for higher quality cuts, especially on aluminium and "stainless", resulting in lower total operating costs - the PT 26 torch cuts with nitrogen or argon-hydrogen mixtures; choice of carbon dioxide, air, nitrogen or oxygen for torch cooling.

Delivery includesThe ESP 150 package includes a 7.6 m leather protected PT 26 torch, torch wear part kit, 7.6 m work cable, dual cylinder rack/wheel kit, regulators/filters, torch hooks, torch coolant and gas hose.

ESP 150

Mains supply, V/Hz 400/50Fuse, slow, A 70Mains cable, Ø mm2 4x25Max load at 100% duty cycle, A 140Setting range, A 50-150Open circuit voltage, V 370Air, l/min 113/95/95Pressure, bar 7/7/7Cutting capacity, Fe mm 40/50Cutting capacity, SS mm 25/38Cutting capacity, Al mm 40/50Weight, kg 308

Ordering informationESP 150, CE, 7.5 m torch, 400 V 0558 003 472Optional accessoriesTorch PT 26, 70°, 15 m 0558 002 209Torch PT 26, INLINE, mech, 7.6 m 0558 002 320Torch PT 26, INLINE, mech, 15 m 0558 002 321Remote hand switch 0558 003 796Leather protection for torch hose 7.6 m 0558 002 921Leather protection for torch hose 15 m 0558 002 922


46


LPH 35 handy cutDesigned for repair work and small workshops. Ideal when a small, effective and easy-to-transport plasma cutting unit is needed. 2 step control for easier setting – thinner or thicker materials. Built-in manometer makes air pressure control fast and easy.

Delivery includesTorch PT 30 KK, return cable with clamp, stand-off guide.

LPH 35

Mains supply, V/Hz 3x400/50Fuse, slow, A 16Mains cable, Ø mm2 4x1.5Max output at 35% duty cycle, A 35Max output at 100% duty cycle, A 20Setting range, A 20-35Open circuit voltage, V 295Air, l/min 130Pressure, bar 3.5-7Cutting capacity, Fe mm 6/12*Cutting capacity, SS mm 6/10*Cutting capacity, Al mm 6/12*Weight, kg 52* sever capacity

Ordering informationLPH 35, 3x400V 0457 288 880LPH 35, 3x230V 0457 288 881

LPH 50 power cutA plasma cutting unit designed for small workshops and indus-trial users. 7.6 m long torch, wheels and handle makes it easy to reach the work at hand. Two step control for easier setting – thinner or thicker materials. Cuts gratings without any additional accessory.

Delivery includesPT 27 torch, return cable with clamp, stand-off guide.

LPH 50, 3x400 V

Mains supply, V/Hz 3x400/50Fuse, slow, A 24Mains cable, Ø mm2 4x2.5Max output at 60% duty cycle, A 50Max output at 100% duty cycle, A 30Setting range, A 30-50Open circuit voltage, V 320Air, l/min 118Pressure, bar 4.5-7Cutting capacity, Fe mm 12/15*Cutting capacity, SS mm 8/12*Cutting capacity, Al mm 8/15*Weight, kg 89* sever capacity

Ordering informationLPH 50, 3x400 V 0457 289 880LPH 50, 3x 230/400 V 0457 289 881


47


LPH 80 power cutDesigned for industrial users who require good plasma cutting performance at an attractive price. Easy to move thanks to a well-positioned handle and 4 wheels. 3 step control for easier setting – thinner medium or thicker material. Can cut gratings without any additional accessory.

Delivery includes7.6 m PT 27 torch, return cable with clamp, stand-off guide, fil-ter/regulator and wheels.

LPH 80

Mains supply, V/Hz 3x400/50Fuse, slow, A 29Mains cable, Ø mm2 4x4Max output at 60% duty cycle, A 80Max output at 100% duty cycle, A 60Setting range, A 40-80Open circuit voltage, V 310Air, l/min 118Pressure, bar 4.5-7Cutting capacity, Fe mm 25/35*Cutting capacity, SS mm 20/25*Cutting capacity, Al mm 22/30*Weight, kg 131* sever capacity

Ordering informationLPH 80, 3x400 V 0457 290 880

LPH 120 power cutDesigned for industrial users who require heavy-duty plasma cutting performance at an attractive price. Easy to move, thanks to well-positioned handle, 4 wheels and lifting eyelets. 3-step control for easier setting – thin, medium or thick materials. Cuts gratings without any additional accessory. Also superb for gouging applications.

Delivery includes7.6 m PT 25 torch, return cable with clamp, stand-off guide, regulator/filter and wheels.

LPH 120, 3x400 V

Mains supply, V/Hz 3x400/50Fuse, slow, A 45Mains cable, Ø mm2 4x6Max output at 60% duty cycle, A 115Max output at 100% duty cycle, A 90/60Setting range, A 60-115Open circuit voltage, V 310Air, l/min 186/236Pressure, bar 4.9-7Cutting capacity, Fe mm 35/40*Cutting capacity, SS mm 25/25*Cutting capacity, Al mm 28/30*Weight, kg 167* sever capacity

Ordering informationLPH 120, 3x400 V 0457 291 880LPH 120, 3x230/400 V 0457 291 881


48

Manual plasma cutting equipmentPlasma torches

Plasma gougingPlasma gouging is an effective way of removing material, when preparing for the next layer to be welded or for removing faults. Generally speaking, the advan-tages of using plasma instead of carbon rods are 50% less noise, 50% fewer parti-cles in the air, 50% less energy con-sumed, no carbon deposits in the material and the fact that gouging can be per-formed on all materials (even high-alloyed and aluminium).

Only two parts need to be changed (no tools needed) to gouge instead of cut – the nozzle and an additional metal goug-ing heat shield.

Ordering informationGouging nozzle, PT 25 0558 000 729Gouging shield, PT 25 0558 000 737Gouging nozzle, PT 27 0558 000 480Gouging shield, PT 27 0558 000 481Gouging nozzle, PT 32EH 0558 003 089Gouging shield, PT 32EH 0558 003 090

Wear part kitsThese wear part kits organize your plasma cutting wear parts for more effi-cient handling. Includes: electrodes, swirl baffle, nozzles, heat shield etc.

Ordering informationWear parts kit, PT 25 0558 000 742Wear parts kit, PT 26 0558 002 864Wear parts kit, PT 27, 60 A 0558 000 488Wear parts kit, PT 27, 70 A 0558 003 466Wear parts kit, PT 27, 80 A 0558 000 489Wear parts kit, PT 30 KK 0457 288 168Wear parts kit, PT 31XL, 35 A 0558 003 462Wear parts kit, PT 31XL, 50 A 0558 003 464Wear parts kit, PT 32EH, 90 A 0558 003 557

Torch guide kitsThe deluxe guide kit can be used for straight line, circular (45 to 1050 mm) or bevel plate edge preparations. Position using pin on rivot mark, magnet or suction cup. The same kit can be used for torches PT 17, 23, 25, 27, 31XL, 32EH and 34. A basic kit for plasma cutting torches PT 17, 23, 25, 27, 31XL, 32EH and 34 with circu-lar guide (45 to 750 mm) using pin on rivot mark is also available. Separate two

wheel guide kits are available for PT 31XL and PT 27.

Ordering informationDeluxe cutting guide kit, PT 17, 23, 25, 27, 31XL, 32EH and 34 0558 003 258Basic circle guide kit, PT 23, 27, 31XL, 32EH 0558 002 6752-wheel guide PT 31XL 0558 000 9472-wheel guide PT 27 0558 000 943

PT 25Plasma cutting torch PT 25 is designed for heavy-duty cutting and gouging opera-tions. Can use compressed air or two dif-ferent gases simultaneously; one as the cutting gas, the other as the cooling gas. Rated at 150 A in continuous operation.This torch is used on LPH 120 and ESP 100i.

Ordering informationPT 25, 7.6 m torch 0558 000 724PT 25, 15 m torch 0558 000 725Heat shield 0558 000 730Nozzle, 100 (120) A 0558 000 727Swirl baffle, ESP 100i 0558 000 735Electrode, compr. air or N2 0558 000 732Electrode, Ar-H2 0558 000 733Electrode holder 0558 000 731O-ring 0558 000 734Gouging nozzle 0558 000 729Gouging shield 0558 000 737Swirl baffle, LPH 120 0558 001 457

PT 26This versatile, easy-to-use, 300 Amp, water-cooled plasma cutting torch pro-vides superior performance for a full range of manual and mechanised cutting. Available in a manual version and a mechanised version (IN-LINE). Used on ESP 150.

Ordering informationPT 26, 70°, 7.6 m 0558 002 208PT 26, 70°, 15 m 0558 002 209PT 26, IN-LINE, 7.6 m 0558 002 320PT 26, IN-LINE, 15 m 0558 002 321Electrode, air N, N/H 0558 003 722Electrode Ar/H (H35) 0558 003 723Nozzle, 150 A, w O-ring 0558 003 717Nozzle, gouging, w O-ring 0558 003 718Heat shield 0558 003 714Stand-off guide 0558 003 713Remote hand switch 0558 003 796Bafle tube w O-ring 0558 003 708Insulator w O-ring 0558 003 711Torch head w O-ring PT 26 0558 003 719


49

Manual plasma cutting equipmentPlasma torches

PT 27The plasma cutting torch PT 27 is a rug-ged, compact, small-size, high-capacity torch. Made to be used with up to 80 A in continuous operation.Produces clean, exceptionally fine cuts. Normally used with pilot arc. PT 27 is used on LPH 50, LPH 80, HandyPlasma 70, PCM 875 and PCM 1000i.

Ordering informationPT 27, 7.6 m torch 0558 000 487PT 27, 15 m torch 0558 000 490Heat shield 0558 000 486Nozzle, 50-70 A 0558 000 363Nozzle, 80 A 0558 000 457Swirl baffle 0558 000 365Electrode 0558 000 364Seat and valve assembly 0558 003 032Torch body with O-ring and seat 0558 000 477O-ring 0558 000 425Gouging nozzle 0558 000 480Gouging shield 0558 000 481

PT 30 KKThe PT 30 KK is a compact plasma torch where the pilot arc is generated without HF. Rated at 30 A at 60% and 50 A at 35% duty cycle. This torch is used on LPH 35.

Ordering informationPT 30 KK, 4 m torch 0457 288 001Stand-off guide, metal wire 0457 288 150Cap (heat shield) 0457 288 151Spring 0457 288 152Nozzle 0457 288 153Insulating sleeve 0457 288 154Electrode 0457 288 155Torch body 0457 288 156Safety clamp 0457 288 157Multiple wrench 0457 288 158Electrode wrench 0457 288 159Stand-off guide, solid metal (optional) 0457 288 160

PT 31XLThe PT 31XL is the smallest 50 A plasma cutting torch on the market. Designed for superior operator comfort. Rated at 50 A in continuous operation. Specially-designed to make it easy to access places that are difficult to reach. For drag cutting with HF starts.This torch is used on OrigoCut, Handy-Plasma 50 and PCM 500i.

Ordering informationPT 31XL, 7.6 m torch 0558 000 690Heat shield 0558 000 509Nozzle, 35/40 A 0558 000 508Swirl baffle 0558 000 506Electrode 0558 000 507Plunger 0558 000 511Replaceable seat 0558 000 510Torch body 0558 000 790Nozzle, 50 A 0558 000 513PT 31XL, 4.5 m torch 0558 001 466PT-31XLPC 7.6 m 0558 005 393

PT 32EHThis ergonomical, heavy-duty plasma cut-ting torch simplifies cutting. The two switches gives the operator the opportu-nity to choose the preferred position. Exceptionally long service life for wear parts increases productivity rates. This torch is used on POWERCUT® 1500.

Ordering informationPT 32EH, 7.6 m 0558 003 548PT 32EH, 15 m 0558 003 549Nozzle, 90 A 0558 002 837Nozzle, 40 A 0558 002 908Electrode 0558 001 969Heat shield, long 0558 003 110Valve pin 0558 001 959Stand off guide 0558 002 393Nozzle gouging 0558 003 089Heat shield, drag 0558 003 374Heat shield gouging 0558 003 090Torch head w O-ring 0558 003 412Heat shield, drag, heavy-duty 0558 004 206


50

Ancillary equipmentRemote controls

AT1 CANCAN based standard MMA and TIG for control panel A2, A4, T4 and T6.MMA/TIG: Current control.

Ordering informationAT1 CAN 0459 491 883

AT1 CoarseFine CANCAN based standard MMA and TIG for control panel A2, A4, T4 and T6.MMA/TIG: Current control, coarse/fine.

Ordering informationAT1 CoarseFine CAN 0459 491 884

MTA1 CANCAN based multi function remote control for the control panels A2, A4. T4. T6, M2, MA4, MA6, U6 and AristoPendant U8.MMA: Knob 1, Current control Knob 2, Arc forceTIG: Knob 1, Pulse current Knob 2 Back-ground current

MIG/MAG 1: Knob 1, Wire feed speed Knob 2, Voltage controlMIG/MAG 2: Knob 1, Wire feed speed Knob 2, Voltage trim +/-

Ordering informationMTA1 CAN 0459 491 880

M1 10Prog CANCAN based Synergic MIG for control panel MA6, U6 and AristoPendant U8.MIG/MAG: Memory 1-10 and voltage trim +/-.

Ordering informationM1 10Prog CAN 0459 491 882

FS 002 CANFoot pedal for starting and stopping as well as for stepless current setting. Max. current can also be set using a potentio-meter. Used mostly for TIG welding.

Ordering informationFS 002 CAN with 5 m of cable for AristoTig and AristoMig Universal 0349 090 890

FS 002Foot pedal for starting and stopping as well as for stepless current setting. Max. current can also be set using a potentio-meter. Used mostly for TIG welding.

Ordering informationFS 002 with 5 m of cable 0349 090 886


51

Ancillary equipmentRemote-controls

AT1Analogue standard MMA and TIG for power sources with remote outlet.MMA/TIG: Current control.

Ordering informationAT1 0459 491 896

AT1 CoarseFineAnalogue standard MMA and TIG for power sources with remote outlet.MMA/TIG: Current control, coarse/fine.

Ordering informationAT1 CoarseFine 0459 491 897

M1Analogue standard MIG for control panel M10, M12, M13, M13i and M14.MIG/MAG: Wire feed and voltage control

Ordering informationM1 0459 491 895

Remote control MMA 1The remote-control MMA 1 is equipped with one knob, giving the welder the opportunity steplessly to adjust the cur-rent. It comes with a 10-metre rubber cable with a 12-pole Burndy connector

and a metal hook for easy handling when not welding.

Ordering informationRemote control MMA 1 0349 501 024

Remote control MMA 2The remote-control MMA 2 is equipped with two knobs, giving the welder the opportunity to make both rough and fine current settings. It comes with a 10-metre rubber cable with a 12-pole Burndy

connector and a metal hook for easy handling when not welding.

Ordering informationRemote control MMA 2 0349 501 025

Remote control MIG 2The remote control MIG 2 is equipped with a 23-pole connector and is suitable for MIG/MAG machines. With this remote, it is possible to set both current and volt-

age. It comes with a five-metre rubber. cable and a metal hook for easy handling when not welding.

Ordering informationRemote control MIG 2 0349 501 028


52

Ancillary equipmentRemote controls

Remote Adapter 12Remote adapter for CAN based systems. For analogue MMA and TIG remote controls.

Ordering informationRA 12 for MMA and TIG incl. holder 0459 491 910

Remote Adapter 23Remote adapter for CAN based systems. For analogue MIG/MAG remote controls and 3-step program switch RS3.

Ordering informationRA 23 for MIG/MAG and RS3 incl. holder 0459 491 911

Interconnection cables for remote controlsOrdering information

Recommendation table – combinations of remote controls and power sources and feeders.For functional descriptions see pages 50-51.

CAN based: Analogue:Cable, 5 m CAN 0459 554 880 Cable, 5 m, analogue, 23p 0459 553 880Cable, 10 m CAN 0459 554 881 Cable, 5 m, analogue, 12p 0459 552 880Cable, 15 m CAN 0459 554 882 Cable, 10 m, analogue, 12p 0459 552 881Cable, 25 m CAN 0459 554 883 Cable, 15 m, analogue, 12p 0459 552 882Cable, 0.25 m CAN 0459 554 884 Cable, 25 m, analogue, 12p 0459 552 883

Description MTA1 CAN

M1 10P CAN

AT1 CAN

AT1 CF CAN

M1 AT1 AT1 CF RA12 RA23 FS002 CAN

FS002 MIG 2 MMA 1 MMA2

DTF • • • • •DTE/DTG • • • • •LHF • • • •Caddy Professional • • • •LTN/LTR • • • • •CaddyArc • • • •CaddyTig • • • • •ESABFeed M12 • •ESABFeed M13 • •ESABFeed M14 • •MEK (23 poles) • •AristoFeed M2 • •AristoFeed MA4 • • • •AristoFeed MA6 • • • • • •AristoFeed U6 • • • • • • •AristoFeed M0 / U8 • • • • • • •AristoArc A2 • • • •AristoArc A4 • • • •AristoTig T4 • • • • •AristoTig T6 • • • • • •


53

Ancillary equipmentCooling units

OCE-2 HThe OCE-2 H water-cooling unit is an efficient, compactly-dimensioned cooling unit designed for use together with water-cooled equipment for arc welding by hand or in automatic plants. The water tank and pump are made of stainless corro-sion-resistant material.

OCE-2 H

Mains supply, V/Hz 230/50-60Cooling water, l/min 6.0Max water pressure, bar 2.8External dimensions, LxWxH, mm 320x270x360Weight, kg 15

Ordering informationOCE-2 H 0414 191 881Flow guard to OCE-2 H 0414 231 880

OCF 2 L/D/M/AThe OCF 2 cooling unit comes in four versions, designed for use with LTR and LTN (L+A), DTE (D), LTS (M) and semi-automated power sources (A). The water-cooling unit is easily mounted under the power source, thereby providing flexibility when adapting to customerrequirements.The OCF 2 A can also be used free-standing, upright.The maximum working height is 7 m.

2 L 2 D 2 M 2 A

Mains supply, V/Hz 400/50-60 400/50-60 230/50-60 230/50-60Cooling water, l/min 4 4 4 4Max water pressure, bar

3 3 3 3

External dimensions, LxWxH, mm

515x285x210

510x295x210

515x285x210

515x285x210

Weight, kg 22 25 19.5 19.5

Ordering informationOCF 2 L 0457 216 880OCF 2 D 0457 216 881OCF 2 M 0457 216 882OCF 2 A 0457 216 883


54

General technical data

(x)

Scr

atch

or

HF

Des

ign

atio

nP

roce

sses

Sp

ecifi

cati

on

s

MMA

TIG

MIG/MAG

Plasma cut

Current

Phase no:s

Active power kW(at 100 % rated A)

Apparent power kVA(at 100 % rated A)

Idling effect W

Power factor cos ϕϕϕϕ(at 100 %)

Efficiency %(at 100 %)

Choke taps

Enclosure class

Dimensions LxWxH mmE

SA

BA

rc 2

50x

(x)

DC

35.

37.

050

00.

7668

IP23

520x

600x

650

ES

AB

Arc

300

x(x

)D

C3

6.5

9.3

600

0.68

65IP

2352

0x60

0x65

0

ES

AB

Arc

400

x(x

)D

C3

10.2

15.5

800

0.66

66IP

2352

0x60

0x65

0

LH

F 4

00x

(x)

DC

310

.33.

840

00.

9571

IP

2313

00x7

65x7

05

LH

F 6

30x*

(x)

DC

317

.926

.360

00.

9075

2IP

2313

00x7

65x7

05

LH

F 8

00x*

(x)

DC

326

.834

.865

00.

8079

2IP

2313

00x7

65x7

05

LH

F 4

05 P

IPE

WE

LD

X(x

)D

C3

2126

400

0.80

702

IP 2

313

00x7

65x7

05

LH

F 6

15 P

IPE

WE

LD

X(x

)D

C3

3639

560

0.89

742

IP 2

313

00x7

65x7

05

Ori

go

Arc

150

xD

C1

IP23

380x

180x

300

Cad

dyA

rc 1

50x

(x)

DC

1

IP23

380x

270x

275

Cad

dy

Pro

fess

ion

al 2

00x

(x)

DC

34.

86.

130

0.55

82

IP23

472x

142x

256

Cad

dy

Pro

fess

ion

al 2

50x

(x)

DC

34.

67.

830

0.59

83IP

2347

2x14

2x25

6

Ari

sto

Arc

400

xD

C3

1624

.650

IP23

625x

294x

492

Ari

sto

Arc

500

xD

C3

2328

50IP

2362

5x29

4x49

2

Ori

go

Tig

150

xx

DC

1IP

2338

0x18

0x30

0

Cad

dyT

ig 1

50x

xD

C1

IP23

380x

270x

275

KH

M 1

90 H

Sx

(x)

DC

eng

ine

IP23

910x

530x

580

KH

M 3

50 Y

S –

CC

/CV

DC

eng

ine

IP23

1550

x930

x900

KH

M 5

00 P

S –

CC

/CV

DC

eng

ine

IP23

1950

x872

x112

0

KH

M 6

00 P

Sx

DC

eng

ine

IP23

2150

x972

x112

0

Han

dyT

ig 1

80x

xA

C/D

C1

2.2

2.2

250.

9975

IP

2343

0x13

8x32

0

LTR

200

xx

DC

31.

83.

450

0.54

76IP

2351

5x28

5x41

5

LTR

255

x

xD

C3

4.5

7.5

450.

5679

IP

2351

5x28

5x41

5

Ari

sto

Tig

200

(LT

N/D

TE

)x

xA

C/D

C3

2.8

3.0

750.

9475

IP23

510x

310x

555

Ari

sto

Tig

255

(LT

N/D

TE

) x

xA

C/D

C3

4.3

4.6

500.

9275

IP23

510x

310x

555

Ari

sto

Tig

405

(D

TG

)x

xA

C/D

C3

6.6

7.5

450

0.80

72IP

2391

0x64

2x83

5

Ari

sto

Tig

400

xx

DC

316

24.6

600.

6585

IP23

625x

394x

496

ES

AB

Mig

C24

0 (s

)x

DC

33.

63.

720

00.

9777

2IP

2384

0x42

5x83

0


55

General technical dataD

esig

nat

ion

Pro

cess

esS

pec

ifica

tio

ns

MMA

TIG

MIG/MAG

Plasma cut

Current

Phase no:s

Active power kW(at 100 % rated A)

Apparent power kVA(at 100 % rated A)

Idling effect W

Power factor cos ϕϕϕϕ(at 100 %)

Efficiency %(at 100 %)

Choke taps

Pulsed arc

Feed rolls, no and Ø

Ext. remote possibility

Ext. pulse possibility

Ext. program possibility

Sep. carriage possibility

Count.balance possibility

Extension possibility

Enclosure class

Dimensions LxWxH mmE

SA

BM

ig C

280

xD

C3

4.3

4.4

190

0.98

752

1/30

IP23

840x

425x

830

ES

AB

Mig

C34

0x

DC

36.

26.

524

00.

9577

21/

30IP

2384

0x42

5x83

0

ES

AB

Mig

C42

0(s)

xD

C3

12.4

1360

0.95

763

2/30

IP23

935x

640x

800

ES

AB

Mig

325

xD

C3

66.

320

00.

9675

2•

••

IP23

840x

425x

830

ES

AB

Mig

405

xD

C3

10.8

1160

0.98

732

••

•IP

2381

0x55

2x92

5

ES

AB

Mig

505

xD

C3

1617

.160

0.94

823

••

•IP

2381

0x55

2x92

5

ES

AB

Mig

400

tx

DC

310

.815

.359

00.

8674

3•

•IP

2380

0x64

0x83

5

ES

AB

Mig

500

tx

DC

317

.724

.467

00.

9078

3•

•IP

2380

0x64

0x83

5

ES

AB

Mig

C30

0i/3

00i

xx

DC

323

28/2

4.6

0.68

82•

••

•IP

2362

5x41

0/25

0x42

0

Ari

sto

Mig

450

xx

DC

314

.816

.314

00.

9182

x-

••

••

IP23

910x

642x

835

Ari

sto

Mig

U45

0x

xx

DC

314

.816

.314

00.

9182

x-

••

••

IP23

910x

642x

835

Ari

sto

Mig

400

xD

C3

1624

.660

0.65

85x

-•

••

••

IP23

625x

394x

496

Ari

sto

Mig

U40

0x

xD

C3

1624

.660

0.65

85x

-•

••

••

IP23

625x

394x

496

Ari

sto

Mig

500

xD

C3

2328

500.

8586

x-

••

••

•IP

2362

5x39

4x49

6

Ari

sto

Mig

U50

0x

xD

C3

2328

500.

8586

x-

••

••

•IP

2362

5x39

4x49

6

Ari

sto

Mig

C30

0/30

0x

xD

C3

2328

/24.

60.

6882

x•

••

••

IP23

625x

410/

250x

420

Ori

go

Mig

C25

0 3p

hx

DC

34.

54.

734

00.

9675

21/

30IP

2386

0x42

0x73

0

Ori

go

Mag

C15

0x

DC

12.

02.

210

00.

8566

11/

30IP

2365

0x30

0x55

0

Ori

go

Mag

C17

0x

DC

12.

22.

414

50.

8366

11/

30IP

2386

0x42

0x73

0

Ori

go

Mag

C20

0x

DC

12.

73.

324

00.

8069

11/

30IP

2386

0x42

0x73

0

Ori

go

Mag

C25

0x

DC

13.

53.

820

00.

8370

11/

30IP

2386

0x42

0x73

0

Ori

go

Cu

tx

DC

14.

95.

860

0.85

85IP

2337

5x14

5x28

0

Han

dy

Pla

sma

50x

DC

37.

58.

813

00.

8585

IP22

525x

180x

410

Han

dy

Pla

sma

70x

DC

311

.213

130

0.85

85IP

2352

5x18

0x41

0

PO

WE

RC

UT

® 1

500

xD

C3

10.6

216

.62

510.

8187

IP23

826x

318x

419

PO

WE

RC

UT

® 6

50x

DC

35

751

0.76

0.85

IP23

483x

318x

419

PO

WE

RC

UT

® 8

75x

DC

37

951

0.92

0.90

IP23

750x

318x

419

ES

P 1

50x

DC

329

.550

.85

0.4

0.58

72IP

2110

16x5

52x8

00

LP

H 3

5x

DC

32.

75.

610

00.

4772

IP23

610x

255x

515

LP

H 5

0x

DC

34.

69.

615

00.

4858

IP23

680x

325x

715

LP

H 8

0x

DC

38.

914

.616

00.

6181

IP23

760x

390x

845

LP

H 1

20x

DC

315

.422

.738

00.

6882

IP23

760x

390x

845


56


57

ESAB Welding Automationfor quality, productivity and economy


58

Orbital TIG weldingPower sources orbital TIG

Introduction orbital TIG New and improved metal qualities, rising material and labour costs, but also more sensitive materials, and continuously increasing demands on quality and productivity are factors which you have to deal with daily.ESAB helps you to get ahead and stay ahead. Our metallur-gists, chemists, engineers, technicians and skilled welders have one dedication: to find better materials and develop better equipment for your welding.The ESAB welding program for mechanised tube welding is based on the TIG welding method with a non-consumable tung-sten electrode.To further improve weld quality and decrease costs, ESAB have developed micro-processor controlled power sources for orbital TIG welding, the Prowelder and Protig Inverter.A21 is ESAB's welding head for tube-to-tube welding, A22 is a welding head for tube-to-tube sheet welding and A25 is a modu-lar component system for orbital TIG welding.If you need more than what is shown in the catalogue, please contact your ESAB representative.

Prowelder 160The Prowelder 160 is designed for tube-to-tube joining using the PRB welding heads or PRH welding heads. A programmable welding power source makes it possible to customise the weld-ing process. The programs can be stored in the internal mem-ory. The Prowelder 160 is equipped with an RS 232 output, which makes it possible to use Weldoc WMS 4000 (Welding Monitoring System). Weldoc WMS 4000 is a computer program designed for use during welding to monitor the welding parame-ters. Weld-protected, EMC-safe PC to be supplied by the cus-tomer.

Delivery includesThe Prowelder 160 is supplied with 5 m of return cable and 5 m of mains cable.

Prowelder 160

Mains supply, V/Hz 1x230/50-60Setting range, A 5-160Max output at 35% duty cycle, A 160/16Max output at 60% duty cycle, A 110/15Max output at 100% duty cycle, A 80/13Open circuit voltage, V 50-60No load power, W 50External dimensions, LxWxH, mm 515x285x835Weight, kg 37

Ordering informationProwelder 160 without cooling unit 0458 300 880Trolley for Prowelder 160 0301 100 880OCF 2M cooling unit 0457 216 882Weldoc™ WMS 4000 0457 410 880SPS 4000 0457 410 881Optical connection kit for connecting the computer to the Prowelder 160, 15 m 0457 072 881Optical connection kit for connecting the computer to the Prowelder 160, 2 m 0457 072 882


59

Orbital TIG weldingWelding heads orbital TIG

A21 PRHESAB's new PRH tube-welding tool is designed for welding thin-walled, stainless steel tubes in order to provide maximum gas shielding around the tube. The tool has been designed accord-ing to the chamber principle to produce this shield. This means that the rotating part and the Tungsten electrodes are enclosed in a gas chamber formed by the outer casing, which also consti-tutes the clamping arrangement for the tube to be welded.The tube-welding tool is water-cooled and forms a complete unit which also incorporates the return conductor. It is available in three sizes, PRH 3-12, PRH 3-38 and PRH 6-76, making it pos-sible to weld tubes of between 3 mm and 76.2 mm.All three heads are equipped with encoder motors for precise positioning of each sector when welding with different sets of parameters.

Delivery includes8 m of connection cable (current, gas, water and return).

PRH 3-12 PRH 3-38 PRH 6-76

Max output at 100% duty cycle, A 15 50 60Orbital speed, rpm 0.65-12.6 0.5-9.5 0.31-6.15Tube diameters OD, mm 3-12.7 3-38.1 6-76.2Max welding current, water, A 40

(pulsed)100

(pulsed)100

(pulsed)Electrode diameter, mm 1.0 1.6/2.4 1.6/2.4Weight, kg 5.0 6,5 7.5

Ordering informationWelding head PRH 3-12 0444 300 880Welding head PRH 3-38 0444 301 880Welding head PRH 6-76 0444 302 880Cartridges and collets are available for all diameters within the working range for each tool. Standard sizes.

A21 PRBThe PRB welding head is compact and easy to use as a result of its unique pincer action which reduces setting-up times to a minimum. The welding head is positioned and secured around the tube with great accuracy in seconds. The PRB welding heads are available in three sizes for tubes with outer diameters of 17 to 170 mm.Use these welding heads together with the Mechtig, Prowelder and Protig power sources.

Delivery includes7 m of connection cable (current, gas, water).

PRB 17-49 PRB 33-90 PRB 60-170

Orbital speed, rpm 0.1-2.4 0.07-1.6 0.04-0.95Tube diameters OD, mm 17-49 33-90 60-170Max welding current, water, A 250 250 250Max welding current, air, A 100 100 100Electrode diameter, mm 1.6, 2.4 2.4, 1.6 2.4, 1.6Weight, kg 2.8 3.2 5.0

Ordering informationPRB 17-49, water-cooled 0443 750 880PRB 17-49, air-cooled 0443 750 881PRB 33-90, water-cooled 0443 760 880PRB 33-90, air-cooled 0443 760 881PRB 60-170, water-cooled 0443 770 880PRB 60-170, air-cooled 0443 770 881Connection box necessary when connecting PRB with:Mechtig 315 - PAL 1 0456 926 880Protig 315 - PAL 2 0457 217 880Rebuilding kit for PRB/PRC 17-49 for welding tubes with outside diameters from 8-17 mm 0444 002 880Rebuilding kit PRB/PRC 33-90 for welding tubes with outside diameters from 20-33 mm 0443 908 880Rebuilding kit PRB/PRC 60-170 for welding tubes with outside diameters from 44-60 mm 0443 909 880Wire holder complete with gas lense diameter 24 mm with adjustable wire nozzle for PRB/PRC 33-170 0443 923 880


60

Orbital TIG weldingAccessories

Collets and cartridges

Ordering informationPRH 3-12CartridgesCartridge C 0444 310 880Cartridge MF 6.0 mm 0444 310 881Cartridge MF 6.35 mm 0444 310 882Cartridge MF 8.0 mm 0444 310 883Cartridge MF 9.53 mm 0444 310 884Cartridge MF 10.0 mm 0444 310 885Cartridge MF 12.0 mm 0444 310 886Cartridge MF 12.70 mm 0444 310 887

Collets for Cartridge C, one set, four halvesCollets C blanks 0444 311 001Collets C 6.0 mm 0444 311 002Collets C 6.35 mm 0444 311 003Collets C 8.0 mm 0444 311 004Collets C 9.53 mm 0444 311 005Collets C 10.0 mm 0444 311 006Collets C 12.0 mm 0444 311 007Collets C 12.70 mm 0444 311 008

PRH 3-38Collets, one set, four halvesCollets PRH 3-38, blanks 0444 312 001Collets PRH 3-38 6.0 mm 0444 312 002Collets PRH 3-38 6.35 mm 0444 312 003Collets PRH 3-38 8.0 mm 0444 312 004Collets PRH 3-38 9.53 mm 0444 312 005Collets PRH 3-38 10.0 mm 0444 312 006Collets PRH 3-38 12.0 mm 0444 312 007Collets PRH 3-38 12.70 mm 0444 312 008Collets PRH 3-38 13.50 mm 0444 312 009Collets PRH 3-38 15.0 mm 0444 312 024Collets PRH 3-38 17.20 mm 0444 312 010Collets PRH 3-38 18.0 mm 0444 312 011Collets PRH 3-38 19.05 mm 0444 312 012Collets PRH 3-38 21.30 mm 0444 312 013Collets PRH 3-38 22.0 mm 0444 312 014Collets PRH 3-38 25.40 mm 0444 312 015Collets PRH 3-38 26.90 mm 0444 312 016Collets PRH 3-38 28.0 mm 0444 312 017Collets PRH 3-38 29.0 mm 0444 312 018Collets PRH 3-38 31.80 mm 0444 312 019Collets PRH 3-38 33.70 mm 0444 312 020Collets PRH 3-38 34.0 mm 0444 312 021Collets PRH 3-38 35.0 mm 0444 312 022Collets PRH 3-38 38.10 mm 0444 312 023

PRH 6-76Collets, one set, four halvesCollets PRH 6-76 blanks 0444 313 001Collets PRH 6-76 6.0 mm 0444 313 002Collets PRH 6-76 6.35 mm 0444 313 003Collets PRH 6-76 8.0 mm 0444 313 004Collets PRH 6-76 9.53 mm 0444 313 005Collets PRH 6-76 10.0 mm 0444 313 006Collets PRH 6-76 12.0 mm 0444 313 007Collets PRH 6-76 12.70 mm 0444 313 008Collets PRH 6-76 13.50 mm 0444 313 009Collets PRH 6-76 16.0 mm 0444 313 038Collets PRH 6-76 17.20 mm 0444 313 010Collets PRH 6-76 18.0 mm 0444 313 011Collets PRH 6-76 19.05 mm 0444 313 012Collets PRH 6-76 20.0 mm 0444 313 042Collets PRH 6-76 21.30 mm 0444 313 013Collets PRH 6-76 22.0 mm 0444 313 014Collets PRH 6-76 25.0 mm 0444 313 039Collets PRH 6-76 25.40 mm 0444 313 015Collets PRH 6-76 26.40 mm 0444 313 041Collets PRH 6-76 26.90 mm 0444 313 016Collets PRH 6-76 28.0 mm 0444 313 017Collets PRH 6-76 29.0 mm 0444 313 018Collets PRH 6-76 31.80 mm 0444 313 019Collets PRH 6-76 33.70 mm 0444 313 020Collets PRH 6-76 34.0 mm 0444 313 021Collets PRH 6-76 35.0 mm 0444 313 022Collets PRH 6-76 38.10 mm 0444 313 023Collets PRH 6-76 40.0 mm 0444 313 024Collets PRH 6-76 41.0 mm 0444 313 025Collets PRH 6-76 42.40 mm 0444 313 026Collets PRH 6-76 48.30 mm 0444 313 027Collets PRH 6-76 50.80 mm 0444 313 028Collets PRH 6-76 51.0 mm 0444 313 040Collets PRH 6-76 52.0 mm 0444 313 029Collets PRH 6-76 53.0 mm 0444 313 030Collets PRH 6-76 54.0 mm 0444 313 037Collets PRH 6-76 60.3 mm 0444 313 031Collets PRH 6-76 63.0 mm 0444 313 036Collets PRH 6-76 63.50 mm 0444 313 032Collets PRH 6-76 70.0 mm 0444 313 033Collets PRH 6-76 76.10 mm 0444 313 034Collets PRH 6-76 76.20 mm 0444 313 035

Extension cables Prowelder 160/250

Ordering informationProgramming box cable, 15 m 0369 143 887Motor cable, drive unit PRB, 10 m 0456 906 880Motor cable, wire feed unit, 10 m 0456 904 880Welding cable, current-gas-water, 8 m 0456 905 880For further information, please contact your nearest ESAB representative


61

Orbital TIG weldingAncillary equipment

MEI 21 wire feed unitThe MEI 21 is a wire feed unit with four wire rollers for orbital TIG welding. A separate wire feed unit is a great advantage since it eliminates the need for a wire feed unit and wire spool mounted on the welding head. 5 kg wire spools can be used. The MEI 21 can be used for wire dimensions from 0.6 mm to 0.8 mm.

Delivery includesThe MEI 21 wire feed unit is delivered with a wire hose.

MEI 21

Wire diameter, mm 0.6-0.8 (0.9)Wire feed, m/min 0.1-2.6Max spool dimension/weight, Ø mm/kg 200/5Hub width, mm 60Hub hole diameter, mm 51.5Wire guide length, m 4.2Weight, kg 4

Ordering informationMEI 21 0443 830 880

MEI 10 wire feed unitThe MEI 10 is a wire-feed unit developed for mounting on PRB 17-170 tools (PRC17-49 only with AVC). PRB tools with the MEI 10 can be used on Prowelder 160/250/320. PRC tools with the MEI 10 can be used on Protig 450.The compact design of the wire-feed unit keeps the increase in the size of the tool when the unit is mounted to a minimum. Thanks to the very short distance the wire needs to be fed, from the reel to the molten pool, the MEI 10 is ideal for aluminium welding. It is naturally also possible to use the wire-feed unit for mild and stainless steel welding.The MEI 10 weighs only 0.5 kg (without reel and cable) and it can be used for wire dimensions of 0.8 mm to 1.0 mm for alu-minium and 0.8 mm for steel. A geared DC motor drives the feed roller via gear wheels. The motor is equipped with a pulse generator which enables the precise adjustment of the wire feed speed.

MEI 10

Wire diameter, mm 0.8Wire feed, m/min 0.1-1.2Max spool dimension/weight, Ø mm/kg 60/0,26Hub width, mm -Hub hole diameter, mm -Wire guide length, m 0.1Weight, kg 0.5

Ordering informationPRB 17-49 & PRC 17-49 with AVC 0444 211 880PRB 33-90, PRC 33-90 with AVC & PRC with AVC and weaving 0444 212 880PRB 60-170, PRC 60-170 with AVC & PRC 60-170 with AVC and weaving 0444 213 880


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OCE-2 H cooling unitThe OCE-2 H water-cooling unit is an efficient, compactly-dimensioned cooling unit designed for use together with water-cooled equipment for arc welding by hand or in automatic plants. The water tank and pump is made of corrosion-resistant material.

OCE-2 H

Mains supply, V/Hz 230/50-60Cooling water, l/min 6.0Max water pressure, bar 2.8External dimensions, LxWxH, mm 320x270x360Weight, kg 15

Ordering informationCooling unit OCE-2 H 0414 191 881Flowguard 0414 231 880

OCF 2M cooling unitThe OCF 2M cooling unit is designed for use with Prowelder 160/250.The water-cooling unit is easily mounted under the power source, thereby providing flexibility when adapting to customerrequirements.The maximum working height is 7 m.

OCF 2M

Mains supply, V/Hz 230/50-60Cooling water, l/min 4Max water pressure, bar 3External dimensions, LxWxH, mm 515x285x210Weight, kg 19.5

Ordering informationCooling unit OCF 2M 0457 216 882


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Parameter documentation printerESAB's printer for the documentation of welding parameters can be used together with Prowelder 160, 250, 320 and Protig 450.Welding documentationBoth programmed welding parameters and the measured val-ues for speed, current, voltage, wire and power can be printed for each sector of the program.On the printout, you can also see the power source that is being used, the date, time and run no, plus the total time for the weld.Technical dataSize: 122 x 55 x 112 mmPrinting principle: thermoprinter for 58 mm thermo paper, with fixed printer head.Printing speed: 8 lines/sec at 24 lines per lineResolution: 384 points/line

Paper load: automatic and manual feedControl voltage: 9-32 V DC, protected from incorrect polarity and overload/“load dump”Power consumption at 12 V DC:“Sleep mode” max. 10 mA“Standby” max. 100 mA“Printing” max. 2 ATemperature range: -25 to +55°C, standby -40 to +70°CNumber of sectors: max 20. Change of max. three parameters in each sector is possible to secure correct printing of 20 sectors.

Ordering information Printer, complete incl. one paper roll and items marked *) below 0449 322 880Components:Interface card for upgrading old power sources LTS, LTP 0486 764 884Software for upgrading old LTS, GB, D, F, S 0459 370 885Software for upgrading old LTS, GB, I, FIN, N 0459 370 886Software for upgrading old LTP, GB, D, F, S 0459 370 881Software for upgrading old LTP, GB, I, FIN, N 0459 370 882Paper rolls 40 pcs 0449 327 880*) Cassette for printer 0449 324 001*) Plastic cover 0449 325 001*) Control cable 1.5 m 0449 326 001*) Adapter incl. 2.0 m power cable 0449 329 001*) Double sided tape 0456 986 001

Balancing blockThe balancing block is capable of carrying welding heads, drill-ing and grinding machines weighing 5.5-9 kg. The wire can be extended to a maximum length of 2.7 metre. The spring force is constant, i.e. the wire has the same lifting capacity irrespective of the length to which it has been extended.

Ordering informationBalancing block 0332 330 005


64

Welding automationUniversal mechanisation equipment

Railtrac F1000Railtrac F1000, Flexi, for welding and thermal cutting.• Welds and cuts in all positions on magnetic and non-magnetic materials• Quick assembly and easy operation• Programmable with five programs• Calibrated setting values in cm, mm and sec• Programmable “backfill” for crater filling• Self-instructive programming manual• Stiff or flexible, robust rail made of standard aluminium profiles without racks• Track which can be extended or cut to required length• Angled attachment for quick adjustment of pistol angle (option)• “Floating” head for mechanical height maintenance (option)

Railtrac FR1000Railtrac FR1000, Flexi Return, for welding and cutting with automatic return.• Welds and cuts in all positions on magnetic and non-magnetic materials• Quick set-up and easy operation• Programmable with five programs• Calibrated setting values in mm, cm and sec• Programmable “backfill” for crater filling• Self-instructive programming manual• Stiff or flexible rail made of standard aluminium profiles without racks• Rail which can be extended bent or cut• Angle bracket for quick adjustment of torch angle (option)• “Floating” head for mechanical height maintenance (option)

Railtrac FWR1000Railtrac FWR1000, Flexi Weaver Return, for oscillated welding with automatic return.• Welds in all positions on magnetic and non-magnetic materials• Quick set-up and easy operation• Programmable with five programs• Calibrated setting values in mm, cm and sec• Programmable “backfill” for crater filling• Self-instructive programming manual• Flexible rail made of standard aluminium profiles without racks• Rail which can be extended or cut to required length• Angle bracket for quick adjustment of torch angle (option)• Tiltable weaving unit for fillet welds (option)• Turnable weaving unit for horizontal weaving in sloping joints (option)• “Floating” head for mechanical height maintenance (option)• Potentiometers in the remote control for parameter adjustments

Railtrac FW1000/FW1000 LRailtrac FW1000, Flexi Weaver, for oscillated welding. The Railtrac FW1000 can be delivered in a “FW1000 L” version if the welding process need to be done with a lower welding speed than with FW1000.• Welds and cuts in all positions on magnetic and non-magnetic materials• Quick set-up and easy operation• Programmable with five programs• Calibrated setting values in cm, mm and sec• Self-instructive programming manual• Resilient remote control with profiled membrane buttons• Stiff or flexible rail made of standard aluminium profiles without racks• Rail which can be extended or cut to required length• Angle bracket for quick adjustment of torch angle (option)• Tiltable weaving unit for fillet welds (option)• Turnable weaving unit for horizontal weaving in sloping joints (option)• “Floating” head for mechanical height maintenance (option)• Potentiometers in the remote control for parameter adjustments


65

Welding automationUniversal mechanisation equipment/Tractor automats

Railtrac 1000Railtrac 1000 is a series of programmable and portable equip-ment for mechanising welding and cutting. Different solutions often provide the answer to monotonous, gruelling work and produce higher productivity and more consistent quality at the same time. Railtrac is specially designed for MIG/MAG and TIG welding and thermal cutting.Railtrac is made up of robust components and is available in the following four basic models. All the models have five different programs, including interval welding. The rail can be fixed in place using suction cups of the ejector type, screw attachments or permanent magnets. • Railtrac F1000, Flexi, the least complex equipment for welding or cutting along a combi-rail, either flexible or stiffened.• Railtrac FW1000, Flexi Weaver, the Flexi system plus a remote-control unit and a weaving device which makes it possi-ble to weave the arc according to different patterns.• Railtrac FR1000, Flexi Return, has the combi-rail. It also has movable start and stop indicators for automatic operation.• Railtrac FWR1000, Flexi Weaver Return, also has the flexible combi-rail, a remote-control unit, a weaving device and start and stop indicators for automatic operation.Using the remote control, it is possible to select:• Start and stop• Travel or welding direction/cutting direction• Travel or welding speed/cutting speed• Weaving width• Zero-line displacement• Rapid speed on/off• Backfill function• Potentiometer control of welding parameters

Railtrac 1000

Rail length, m 2.5Rail bending radius, min, mm 1000/3000Welding speed, m/min 0.10-1.5Travel speed, m/min 1.5Weaving range, mm 1-30Weaving speed, mm/s 6-60Dwell time, s 0.0-9.9

Miggytrac 1001The Miggytrac 1001 is a small and compact, motor-powered tractor to which a standard ESAB welding torch can be quickly attached.The four driving wheels, together with the magnet which is fitted on the tractor, guarantee even, stable movement. The magnet holds the tractor in the correct position on the workpiece, even if it is bent or angled. The tractor functions as a straightforward remote control for the feed unit; you decide on the travel direc-tion and then start and stop welding from the panel. The panel features additional functions such as travel speed settings, wire feed, voltage and welding on/off. The tractor follows the joint using guide wheels.

Miggytrac 1001

Welding speed, m/min 0.15-1.2Control voltage, V, AC 36-46Power, W 20Weight, kg 7External dimensions, LxWxH, mm 266x257x267

Ordering informationMiggytrac 1001 0457 357 881Connection cable to wire feed unit 0457 360 880Cable kit for wire feed unit MEK 4 0457 462 880Welding screen 0457 463 880Universal connectorsTransformers 230/36 V 0457 467 880Universal connection cable for other brands 0457 360 881


66

Welding automationTractor automats

Miggytrac 2000The Miggytrac 2000 is a small, compact, motor-operated trolley that is designed for the mechanisation of GMAW, gas metal arc welding, in particular. Just fix the torch in the holder and Mig-gytrac 2000 will take over the welding procedure. The perma-nent built-in magnet, which can be switched on/off, holds the tractor in the correct position on the workpiece. The lightweight trolley has four-wheel drive to ensure smooth and steady weld-ing travel.The Miggytrac 2000 has a digital display to permit simple pro-gramming. It is very easy to move the trolley from one welding task to the next.

Miggytrac 2000

Travel speed, m/min 2.5Welding speed, m/min 0.15-1.5Control voltage, V, AC 36-42Max power consumption, W 25Intermittent welding range, cm 1-99Crater fill duration, s 0-9.9Weight, kg 8.5External dimensions, LxWxH, mm 400x340x370

Ordering informationMiggytrac 2000 0457 358 880Connection cable to wire feed unit 0457 360 880Cable kit for wire feed unit MEK 4 0457 462 880Welding screen 0457 463 880Universal connectorsTransformers 230/36 V 0457 467 880Universal connection cable for other brands 0457 360 881

Miggytrac 3000The Miggytrac 3000 is designed to be used together with ESAB's semi-automatic power sources. The compact and efficient design makes it easy to move and to set up the Miggytrac 3000.

Miggytrac 3000

Travel speed, m/min 2.5Welding speed, m/min 0.15-1.5Control voltage, V, AC 36-46Max power consumption, W 80Intermittent welding range, cm 1-99Crater fill duration, s 0-9.9Weight, kg 17External dimensions, LxWxH, mm 370x400-530x520

Ordering informationMiggytrac 3000, with straight water cooled swan neck 0457 359 880Contact tip 1.0 CO2 0468 502 005Contact tip 1.2 CO2 0468 502 007Contact tip 1.4 CO2 0468 502 008Universal connectorsTransformers 230/36 V 0457 467 880Universal connection cable for other brands 0457 360 881


67

Welding automationTractor automats

A2 Multitrac with A2/A6 process controller PEHThe A2 Multitrac with the A2/A6 process controller PEH is avail-able for both the SAW and the GMAW method.If the SAW-version is chosen, the A2 Multitrac is capable of working equally well with either single or twin wire.The feed unit secures an even and stable wire-feed speed. Accurate travel speed is ensured by means of four-wheel drive. Exact presetting and control of the welding parameters is done on the instrument panel, which is equipped with a digital display.The Multitrac is fully mobile and can easily be moved from one welding station to another. It can also be quickly set-up for differ-ent workpieces.

SingleSAW Twin SAW

SingleGMAW

SingleGMAW

with MTW600

Wire Ø, unall. solid 1.6-4.0 2x1.2-2.5 0.8-1.6 0.8-1.6Wire Ø, SS 1.6-4.0 2x1.2-2.5 0.8-1.6 0.8-1.6Wire Ø, Al - - 1.2-1.6 1.0-2.0Wire Ø, CW 1.6-4.0 - 1.2-2.4 1.2-2.4Wire feed, m/min ≤9 ≤9 ≤16 ≤25Travel speed, m/min 0.1-1.7 0.1-1.7 0.1-1.7 0.1-1.7External dimensions, LxWxH, mm

870x400x830

870x400x830

870x400x830

870x400x830

Weight, kg 47 47 43 43

Ordering informationA2 Multitrac with A2/A6 process controller PEH SAW/single 0449 160 880A2 Multitrac with A2/A6 process controller PEH SAW/twin 0449 160 881A2 Multitrac with A2/A6 process controller PEH GMAW 0449 161 880A2 Multitrac with A2/A6 process controller PEH GMAW with MTW 600 welding torch 0449 161 881

A2 Multitrac with A2 welding controller PEIThe A2 Multitrac with the welding controller PEI is available for both the SAW and the GMAW method. If the SAW-version is chosen, the A2 Multitrac is capable of working equally well with either single or twin wire.The feed unit secures an even and stable wire-feed speed.Accurate travel speed is ensured by means of four-wheel drive.The control equipment is very easy to use with a minimum of training. The welding parameters are adjusted by turning knobs and the actual parameters are shown on the digital displays.The Multitrac is fully mobile and can easily be moved from one welding station to another. It can also be quickly set-up for differ-ent workpieces.

Single SAW Twin SAW GMAW

Max load at 100% duty cycle, A

800 800 600

Wire Ø, unall. solid 1.6-4.0 2x1.2-2.5 0.8-1.6Wire Ø, SS 1.6-4.0 2x1.2-2.5 0.8-1.6Wire Ø, Al - - 1.2-1.6Wire Ø, CW 1.6-4.0 - 1.2-2.4Wire feed, m/min approx. 9 approx. 9 approx. 16Travel speed, m/min 0.1-1.7 0.1-1.7 0.1-1.7External dimensions, LxWxH, mm 870x400x860 870x400x860 870x400x860Weight, kg 47 47 43

Ordering informationA2 Multitrac with A2 welding controller PEI SAW 0449 360 880A2 Multitrac with A2 welding controller PEI SAW Twin 0449 360 881A2 Multitrac with A2 welding controller PEI GMAW 0449 361 880


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*Tandem head - see single head SAWtw = twin wire, s = single wire, G = GMAW

Welding automationWear parts

Contact nozzles wire sizeOrdering information

Adapter M6/M10Ordering information

Contact jaws D35Ordering information

Contact jaws heavy twinOrdering information

Feed roller single wire sizeOrdering information

Pressure roller, single wireOrdering information

M6 0.8 mm 0153 501 002M6 1.0 mm 0153 501 004M6 1.2 mm 0153 501 005M6 1.6 mm 0153 501 007M6 2.0 mm 0153 501 009M6 2.4 mm 0153 501 010M10 0.8 mm 0258 000 914M10 1.0 mm 0258 000 913M10 1.2 mm 0258 000 908M10 1.6 mm 0258 000 909M10 2.0 mm 0258 000 910M10 2.4 mm 0258 000 911M10 3.2 mm 0258 000 915M12 1.6 mm 0154 623 008M12 2.0 mm 0154 623 007M12 2.4-2.5 mm 0154 623 006M12 3.0 mm 0154 623 005M12 4.0 mm 0154 623 003

Adapter M6/M10 0147 333 001

2.0 mm L=65 mm 0332 581 8802.4-2.5 mm L=65 mm 0332 581 8813.0 mm L=58 mm 0265 900 8804.0 mm L=58 mm 0265 900 8825.0 mm L=58 mm 0265 900 8836.0 mm L=58 mm 0265 900 8841.6-3.2 mm L=75 mm 0265 901 480

2 x 1.6 mm 0265 902 8822 x 2.0 mm 0265 902 8812 x 2.5-3.0 mm 0265 902 880

0.8 mm 0145 538 8811.0 mm 0145 538 8821.2 mm 0145 538 8831.6 mm 0218 510 2812.0 mm 0218 510 2822.4-2.5 mm 0218 510 2833.0-3.2 mm 0218 510 2984.0 mm 0218 510 2865.0 mm 0218 510 2876.0 mm 0218 510 2883.0-5.0 mm Knurled V-groove 0218 510 299

Pressure roller, single wire 0153 148 880

A2 A6* A2 A6* A6Multitrac Mastertrac Mini Master Arc Master Compact

SAW G SAW G SAW G SAW G SAW

s tw s tw s tw s tw single

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*Tandem head - see single head SAWtw = twin wire, s = single wire, G = GMAW

Welding automationWear parts

Feed roller groovedOrdering information

Pressure roller wire sizeOrdering information

Feed roller twin wire sizeOrdering information

Pressure roller, twin wireOrdering information

MTW 600 MIG Torch Contact nozzle M8Ordering information

A2 4WD Wire feederFeed roller single solid wireOrdering information

Knurled feed roller single wireOrdering information

Tubular wire 1.2-1.6 mm 0146 024 880Tubular wire 2.0-4.0 mm 0146 024 881

0.8-1.6 mm 0146 025 8802.0-4.0 mm 0146 025 881Shaft stud for above pressure roller 0212 901 101

2 x 1.2 mm 0218 522 4862 x 1.6 mm 0218 522 4882 x 2.0 mm 0218 522 4842 x 2.4-2.5 mm 0218 522 4802 x 3.0 mm 0218 522 4812 x 2.0-3.2 mm Knurled U-groove 0148 772 880

Pressure roller, twin wire 0218 524 580

1.0 mm Fe, Ss, Cw / Al 0457 625 0051.2 mm Fe, Ss, Cw 0457 625 0061.2 mm Al 0457 625 0071.4 mm Fe, Ss, Cw / Al 0457 625 0081.6 mm Fe, Ss, Cw / Al 0457 625 0092.0 mm Al 0457 625 0112.4 mm Fe, Ss, Cw / Al 0457 625 012

0.6-0.8 mm Fe, Ss 0369 557 0010.8-0.9 mm Al 0369 557 0110.8-1.0 mm Fe, Ss 0369 557 0021.0-1.2 mm Fe, Ss 0369 557 0031.0-1.2 mm Al 0369 557 0061.2-1.6 mm Fe, Ss 0369 557 0071.4-1.6 mm Fe, Ss 0369 557 0131.6 mm Al 0369 557 0082.0 mm Al 0369 557 0092 x 1.2 mm Fe, Ss 0369 557 010Pressure roller (flat) 0369 728 001

1.0-1.2/1.4-1.6 mm Cw 0369 557 0041.4-1.6/2.0-2.4 mm Cw 0369 557 005Pressure roller (knurled) 0466 262 001

A2 A6* A2 A6* A6Multitrac Mastertrac Mini Master Arc Master Compact

SAW G SAW G SAW G SAW G SAW

s tw s tw s tw s tw single

• • • • • • •• • • • • • •

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70

Welding automationHandling equipment

Roller beds For welding, painting or even assembly work, ESAB roller beds represent an ideal solution for the handling of vessels, tubes, pipes or other revolving objects.By means of a roller bed, the piece can always be placed in the most advantageous working position. The use of roller bed also reduces assist times during handling to the minimum.For the handling of rotating objects, ESAB assembles various models in accordance with the weight, diameters and shapes of the clients' pieces.

ESAB TA 5-500: On the self-aligning TA roller beds, the roller bogies automatically align themselves to the respective work-piece diameter. This is an important benefit when handling big or thin-walled vessels. Thanks to the roller bogie arrangement, the load is distributed evenly between several rollers – an impor-tant feature, especially with thin-walled vessels.

ESAB TNA 3-500: As far as conventional TNA roller beds go, diameter adjustment is handled by adjusting the roller distance with a spindle screw. TNA models are suitable for both small and large diameters. The compact size serves as an important ben-efit for diversified usage.Continuous speed control facilitates the user-friendliness of the roller beds. They are controlled through the use of a convenient remote control unit. The versatility of these roller beds is further enhanced by combined usage with a column and boom or any other mechanized welding system.The wide variety of roller beds includes suitable models acco-modating various work piece sizes. The loading capacity ranges from one to 500 metric tons. Special roller beds are available with up to 1000 tons of loading capacity.

Versatile accessories A wide range of accessories are available for ESAB's roller beds, which additionally improve the workpiece handling during welding.

Ordering informationFor ordering information please contact your nearest ESAB representative.


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Welding automationHandling equipment

Positioners In welding work, using positioners is a good way to improve effectiveness as well as increase work motivation and quality. When the work is carried out in a manner that's ergonomically correct, it also reflects on productivity.The main advantage of positioners is that through their use the workpiece always obtains the best possible downhand welding position. This way the arc time can be shortened by as much as 70 per cent.In ESAB's updated range of positioners, special emphasis has been given to easy usability and user safety; new safety hydrau-lics tilt and adjust the table plate height easily, the drive system offers current overload protection, and the vector type inverters assure constant speed – even at low speed ranges, a fact that assures high quality in demanding welding processes. The wide height adjustment range – easy to use – ensures a working posi-tion which is ergonomically ideal and correct; work becomes more motivating and productive.There is a wide variety of positioners available. The loading capacity ranges from 75 kilograms to 100 metric tons, with a choice of one to three axes, depending on the model. Special positioners are available with up to 200 tons of loading capacity.

ESAB 250-35000 AHMA positioners: For lifting, rotating and tilting demanding work pieces. Height, angle and speed are step-lessly adjustable, thus guaranteeing the ideal ergonomic working position.They have 3 axis: height, tilting angle and rotation. Thus 3-axis operation is guaranteeing the ideal ergonomic working position.

ESAB 75-750 SKA positioners: For ergonomic handling of diffi-cult workpieces. Adjustable rotation speeds and large tilting angle produce excellent welding results.All come with a low voltage (24 V) control unit for all functions (SKA 75 & 150: Controller is connected to the frame).For daily work, these positioners offer perfect solutions with opti-mised components and design. SKA 75 and 150 positioners have 3-axis: manual height adjustment, manual tilting angle adjustment and motorised rotation. SKA 750 has fixed height, but motorised tilting and rotation. The wide adjustments of SKA positioners guarantee the ideal ergonomic working position.

ESAB 750-10000 SHA positioners: For highly demanding tasks with heavy workpieces. Workpieces can be placed in all positions on the SHA-positioner, most often around their centre of gravity. This ensures that the working position of the welder is always effective and ergonomically sound.For daily work, these new positioners offer perfect solutions with optimised components and design. They have 3-axis: height, tilt-ing angle and rotation. Thus 3-axis operation is guaranteeing the ideal ergonomic working position.

Versatile accessoriesA wide range of accessories are available for ESAB's position-ers, which additionally improve the workpiece handling during welding.

Ordering information For ordering information please contact your nearest ESAB representative.


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AA2 4WD Wire feeder, Feed roller single solid wire .............. 69A2 4WD Wire feeder, Knurled feed roller single wire .......... 69A2 Multitrac with A2 welding controller PEI ......................... 67A2 Multitrac with A2/A6 process controller PEH .................. 67A21 PRB .............................................................................. 59A21 PRH .............................................................................. 59Adapter M6/M10 .................................................................. 68Aristo RoboFeed 30-4w ....................................................... 28Aristo system........................................................................ 41AristoArc 400/500 .................................................................. 4AristoFeed 30-4/48-4 MA4 and MA6 ................................... 27AristoFeed 30-4/48-4 U6 and AristoPendant U8 ................. 27AristoFeed 30L-4 MA6 ......................................................... 28AristoMig 400/500 ................................................................ 22AristoMig 450 ....................................................................... 22AristoMig C300/300 ............................................................. 16AristoMig U400/U500 .......................................................... 23AristoMig U450 .................................................................... 23AristoTig (DTE) 200/255 AC/DC .......................................... 11AristoTig (DTG) 405 AC/DC ................................................ 11AristoTig (LTN) 200/255 DC .................................................. 9AristoTig 400 ....................................................................... 10AT1 ...................................................................................... 51AT1 CAN ............................................................................. 50AT1 CoarseFine .................................................................. 51AT1 CoarseFine CAN .......................................................... 50

BBalancing block ................................................................... 63BTF 140V, 140VS, 140VS RK ............................................. 13BTF 150, 150V, 150F .......................................................... 13BTF 200, 200V, 200F .......................................................... 14BTF 250W, 400W ................................................................ 14

CCaddy Professional 200/250 ................................................. 4CaddyArc 150 ........................................................................ 3CaddyTig 150/200 ................................................................. 8Collets and cartridges .......................................................... 60Contact jaws D35 ................................................................ 68Contact jaws heavy twin ...................................................... 68Contact nozzles wire size .................................................... 68Counterbalance device/mast ............................................... 31

EESAB MX TorchesTM .......................................................... 37ESABFeed 30-2 M11, 30-4 M12 and 48-4 M12 .................. 25ESABFeed 30-4/48-4 M13, M13i and M14 .......................... 25ESABFeed 30L-4i MA23, MA23a ........................................ 26ESABFeed Airmatic M10 ..................................................... 26ESABMig 325 ...................................................................... 20ESABMig 400t and 500t ...................................................... 21ESABMig 405 and 505 ........................................................ 20ESABMig 630tw MAGMA .................................................... 21ESABMig C240/C240s ........................................................ 18ESABMig C280 and C340 ................................................... 18ESABMig C300i/300i ........................................................... 16ESABMig C420 and C420s ................................................. 19ESP 150 .............................................................................. 45Extension cables Prowelder 160/250 .................................. 60

FFeed roller grooved ............................................................. 69Feed roller single wire size .................................................. 68Feed roller twin wire size ..................................................... 69FeedSelector ....................................................................... 30FS 002 ................................................................................. 50FS 002 CAN......................................................................... 50

GGeneral technical data ........................................................ 54

HHandyPlasma 50 ................................................................. 42HandyPlasma 70 ................................................................. 43

IInterconnection cables ........................................................ 32Interconnection cables for remote controls ......................... 52Introduction orbital TIG ........................................................ 58

KKHM 190 HS ......................................................................... 6KHM 190 YS ......................................................................... 6KHM 350 YS - CC/CV ........................................................... 7KHM 500 PS CC/CV and KHM 600 PS ................................ 7

LLHF 400/630/800 .................................................................. 5LHF 405/615 PIPEWELD ...................................................... 5Lifting eye ............................................................................ 31LPH 120 power cut .............................................................. 47LPH 35 handy cut ................................................................ 46LPH 50 power cut ................................................................ 46LPH 80 power cut ................................................................ 47LTR 200/255 DC ................................................................... 9

MM1 ....................................................................................... 51M1 10Prog CAN .................................................................. 50MEI 10 wire feed unit ........................................................... 61MEI 21 wire feed unit .......................................................... 61MEK 20 ............................................................................... 29MEK 25 ............................................................................... 29Miggytrac 1001 .................................................................... 65Miggytrac 2000 .................................................................... 66Miggytrac 3000 .................................................................... 66MTA1 CAN .......................................................................... 50MTW 600 MIG Torch, Contact nozzle M8 ........................... 69MXH 400w PP ..................................................................... 38

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OOCE-2 H .............................................................................. 53OCE-2 H cooling unit .......................................................... 62OCF 2 L/D/M/A .................................................................... 53OCF 2M cooling unit ........................................................... 62OrigoArc 150/200 .................................................................. 3OrigoCut .............................................................................. 42OrigoFeed 30-2/30-4 ........................................................... 30OrigoMag C150/C170/C200/C250 ...................................... 17OrigoMig 405 ....................................................................... 24OrigoMig C250 3ph ............................................................. 17OrigoTig 150/200 .................................................................. 8Other equipment for MIG/MAG welding .............................. 32

PParameter documentation printer ........................................ 63PKB ..................................................................................... 37Plasma gouging .................................................................. 48Positioners .......................................................................... 71POWERCUT® 1500 ............................................................ 44POWERCUT® 650 .............................................................. 43POWERCUT® 875 .............................................................. 44Pressure roller wire size ...................................................... 69Pressure roller, single wire .................................................. 68Pressure roller, twin wire ..................................................... 69Prowelder 160 ..................................................................... 58PSF 315M ........................................................................... 36PSF Centrovac self-cooled ................................................. 35PSF Centrovac water-cooled .............................................. 35PSF self-cooled ................................................................... 34PSF water-cooled ................................................................ 34PT 25 ................................................................................... 48PT 26 ................................................................................... 48PT 27 ................................................................................... 49PT 30 KK ............................................................................. 49PT 31XL .............................................................................. 49PT 32EH .............................................................................. 49

RRailtrac 1000 ....................................................................... 65Railtrac F1000 ..................................................................... 64Railtrac FR1000 .................................................................. 64Railtrac FW1000/FW1000 L ................................................ 64Railtrac FWR1000 ............................................................... 64Remote Adapter 12 ............................................................. 52Remote Adapter 23 ............................................................. 52Remote control MIG 2 ......................................................... 51Remote control MMA 1 ....................................................... 51Remote control MMA 2 ....................................................... 51Roller beds .......................................................................... 70

SStrain relief for welding torch ...............................................31

TTigaid 315 AC/DC ................................................................12Torches & components, MIG/MAG.......................................39Torches & components, TIG.................................................15Torch guide kits ...................................................................48Trolleys .................................................................................33Turning piece .......................................................................31

WWear part kits .......................................................................48Wheel kit ..............................................................................31


World leader in welding and cuttingtechnology and systems.

Since 1904, ESAB has been a pioneer inthe welding and cutting business. Bycontinuously improving and developingour products and methods, we meet thechallenges of technological advance inevery sector we operate in.

Our focus on quality issues hasalways been strong. Quality is an ongoingprocess that is at the heart of all ourproduction processes and facilitiesworldwide. With world leadership comesworldwide applications experience andexpertise. Multinational manufacturing of

welding consumables and equipmentbrings ESAB quality and innovation closerto our customers.

ESAB customers enjoy full andpersonal access to an unrivaled resourceof technical and applications knowledge,service and support. With local represen-tation all over the world, together witha network of independent distributors,ESAB brings practical expertise andsolutions to challenges involving materials,welding, cutting and overall productivityat local level.

Find out more on www.esab.com

ESAB ABBox 8004S-402 77 GöteborgSWEDENPhone: +46 31 50 90 00Fax: +46 31 22 04 49www.esab.com

ESAB reserves the right to alter specifications without prior notice.ESAB is approved according to ISO 9001:2000.

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