board of - lee health · pdf fileboard of directors office 239-343-1500 ... grab and go meals...
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BOARD OF
DIRECTORS OFFICE 239-343-1500
FAX: 239-343-1599
13685 DOCTORS WAY #190
FT MYERS, FLORIDA 33912
CAPE CORAL HOSPITAL GULF COAST MEDICAL CENTER
HEALTHPARK MEDICAL CENTER
LEE MEMORIAL HOSPITAL
GOLISANO CHILDRENS HOSPITAL
OF SOUTHWEST FLORIDA
THE REHABILITATION HOSPITAL
LEE PHYSICIAN GROUP
LEE CONVENIENT CARE
BOARD OF DIRECTORS
DISTRICT ONE
Stephen R. Brown, M.D.
Therese Everly, BS, RRT
DISTRICT TWO
Donna Clarke
Nancy M. McGovern, RN, MSM
DISTRICT THREE
Sanford N. Cohen, M.D.
David Collins
DISTRICT FOUR
Diane Champion
Chris Hansen
DISTRICT FIVE
Jessica Carter
Stephanie Meyer, BSN, RN
AGENDA
Workshop – Leesar Tour September 17, 2015 1:00 p.m.
Leesar Inc. 2727 Winkler Ave. Fort Myers, FL 33901 Room 3A and 3B
1. CALL TO ORDER (Sanford Cohen, M.D., Board Chairman) Lee Memorial Health System Board of Directors, sitting as the Lee Memorial Health System (LMHS) Board of Directors for Gulf Coast Medical Center & Lee Memorial Hospital/HealthPark Medical Center and the Board of Directors of its subsidiary corporations, including but not limited to Cape Memorial Hospital, Inc. doing business as Cape Coral Hospital; Lee Memorial Home Health, Inc.; and HealthPark Care Center, Inc.
3. PRESENTATIONS 1. Video Overview of Leesar – Bob Simpson 2. Culinary Solutions – Larry Altier 3. Centralized Sterile Processing – Kim Blakey 4. Slides of Expansion Concept – Michael McCullough
4. TOUR OF FACILITY 1. Culinary Solutions 2. Centralized Sterile Processing 3. Pharmacy Repackaging 4. Distribution Center
5. Reconvene for Q & A
Next Meeting – 1:00 p.m. – Finance and Full Board of Directors Gulf Coast Medical Center – Boardroom 13685 Doctors Way, Ft. Myers FL 33912
ADJOURN
Background
• 1999 Cook Serve operations on 3 campuses
• Aging Infrastructure - 3 Kitchens – 15 + years old
• Estimated capital equipment $1.5 million to refurbish
• No return on investment with refurbishment
• Recommended consolidation to centralized operation in fiscal 2000
• Consolidated Tray Operations For LMH, HPMC, CCH, SW, GC, HPCC
• $2.3 million Cook Chill investment – 2.5 year ROI
• Reduced productive FTES by 30 through attrition
2009 Validation
• 2009 Feasibility Analysis – Kaizen Associates Foodservice Planning and Design
• Evaluated Food Service Systems – Cook Serve, Advanced Meal, Room Service
• Reviewed total net present value of operational and capital expenses
• Recommendation was to maintain Consolidated Advanced Meal Operations
• Best Return – Net Present Value = 10 years
• Timing – LeeSar expansion needs, LMHS expansion needs
• Spatial needs driven by admission projections with a 2% growth rate
Growth and Efficiency
1,872,867 meals
0.090
0
50
100
150
200
250
0.000
0.020
0.040
0.060
0.080
0.100
0.120
0.140
0.160
0.180
99-'00 00-'01 01-'02 02-'03 03-'04 04-'05 05-'06 06-'07 12-13 13-14
Prod Hours per Stat Productive FTE's
Total Meal Equivalents
.16
FY 06/07
Acquired SW/GCMC
5,626,723 meals
Fiscal Impact
Productive Hours – Room Service: .12 Productive Hours per Stat
Total FTE’s Room Service: 315
Actual Productive FTE’s: 280
Net Efficiency Gain: 35 FTE’s
Average Salary per FTE: $30,242
35 FTE’s
Value – Inflation Adjusted Cost Per Stat vs Actual Cost
$3.82
$3.50 $3.31 $3.31
$3.45 $3.45 $3.45 $3.36 $3.40
$3.93
$4.38 $4.04
$3.99
$3.68
3.49 $3.40 $3.47 $3.56
$3.85 $3.99
$3.46
$3.69
$4.20 $4.34
$-
$0.50
$1.00
$1.50
$2.00
$2.50
$3.00
$3.50
$4.00
$4.50
$5.00
2000 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Cost per stat actual Inflation stat
FAQ
• Culinary Solutions Is A Multi-faceted Broad Line Private Label Manufacturer
• Specializes In Therapeutic Meal Products
• Prepares Recipe Components Allowing Client Facilities To Finish Products
• 38,000+ Square Foot Sanitary Design, Production, Education, Café, Bakery,
Administrative, Centralized Call Center
• Work With LMHS Food And Nutrition Department In A Symbiotic Fashion
• Employs A Food Safety And Quality Assurance Manager With LMHS
• Continuous Electronic Temperature Monitoring Of Refrigerators
• Verifiable Sanitary Practices And Processes For Safe Food
• Committed Vendor Requirements
Operations - Products
Baked Goods - Cakes, Pies, Loaf Bread, Rolls, Assorted Cookies, Pastries
Entrees - Meatloaf, Beef, Grilled Chicken, Pasta, Assorted Starches
Soups - Regular, Low Sodium, Broth Based And Cream Soups
Vegetable Products - Processed And Unprocessed Vegetables
Sauces - Sauces And Gravies As Required For Clients
Cold Processing - Bulk Salad Mixes, Fresh Fruit Salads, Deli Meats /Cheeses
Full Prepared Prepackaged Meals - Frozen And Chilled Formats
Grab And Go Meals - Sandwiches, Salads, Fruit, Parfaits, Specialty Meals
Special Service - Café, Event Management, Floor Stock Services, Catering
Operations – Business Lines
• Product Line Development
• Flavor Harvest Acute Care 4 Week Menu Plan
• Flavor Harvest Post Acute 4 Week Menu Plan (Promise and HPRC)
• Flavor Harvest Home Meal Replacement Plan – FH@HOME
• Flavor Harvest 5 Week Cycle – Retail Services
• Senior Nutrition Menu Plan
• LMHS Daycare Centers – Child Nutrition Program
• LMHS Floor Stock Support
• New Business FY14/15
• Collier County Senior Nutrition Meals
• Special Services Catering: FY12/13 = $73,276 – FY14/15 = $222,756
• Centralized Floor Stock Services: FY13/14 = $600,076 – FY14/15 = $1,251,241
• Hope PACE
• Villages Patient and Retail Meal Support – 180 Bed Hospital – 700 MPD
• Promise Health Care – 60 Bed LTAC
• Hodges University
• Construction Catering
Business Clients
The Villages Regional Hospital
Cape Coral Hospital
Gulf Coast Medical Center
Lee Memorial Hospital
HealthPark Medical Center
LMHS Rehabilitation Hospital
Lee County Emergency Management
Expansion
2012/13 2013/14 2014/15 FY16 FY17 FY18 FY19 FY20
Census 345,927 355,853 413,489
LMHS Meal Volume
5,037,525 5,626,724 6,025,229 6,446,995 6,898,285 7,381,165 7,897,846 8,450,695
CS Meal Volume
2,802,625 3,089,575 4,199,626 4,493,600 5,392,320 6,201,168 7,131,344 9,484,687
7% 20% 15% 15% 33%
Meals 12,311 14,773 16,990 19,538 25,985
Storage Capacity
48.09 57.71 66.37 76.32 101.51
• 50 ounces per meal with flex • 3.13 pounds per meal • 800 weight of pallet with food
• 30 current freezer capacity • 30 current refer capacity • 60 existing maximum storage capacity
Operations – Business Lines
• Original spatial needs based on admissions with 2% growth
• Volume growth - Floor stock, products, new clients
• Variety reduces pallet storage capacity as much as 33%
• Current capacity includes the use of a box truck
• Observation-ER bed support began in FY15, reflected in FY16
• Growth occurs in FY17 due Golisano opening
• Raw material capacity will be reached in FY17
• GCMC build out to retherm to occur in FY20
Timeline LMHS / Culinary Solutions
LeeSar Expansion Design and Development
HPMC Enabling Projects Complete
Warehouse Construction
P-1 Culinary Solutions – Production Equipment
Install and Modification
Warehouse Complete
P-2 Culinary Solutions – Chilled Storage
Complete
P-2 Culinary Solutions Operational
Future Business Development
Golisano Construction
GCMC Design and Development
Observation Bed Expansion
HMR Development
Golisano Complete
GCMC Construction
HMR Expansion
GCMC Construction GCMC Construction
GCMC Retherm Installation
GCMC Construction
Complete
2016 2017 2018 2019 2020
Decontamination
Assembly
Sterilization Storage & Case Pick
Paces Onsite Surgical Instrument Maintenance and Repair
Maximize the system’s resources in one, state of the art facility
Improves instrument & tray standardization with evidence-based practices to optimize quality
Enhances process standardization to optimize quality
Allows for efficient use of inventory to support multiple campuses
Reduces the need for replacement of end of life equipment at 5 separate facilities
Frees up valuable space at busy campuses
Leesar SPD processes surgical instrumentation for all Lee Memorial surgical patients
Annually: ◦ Serving 46,000 surgical cases
◦ Processing over 230,000 trays
◦ At an average of 35 instruments per tray… over 8 MILLION instruments
2015 processing 40% of the system volume
2016 increase to at least 65% + and begin vendor storage
2017 increase to 80% + through outreach to the community surgical services
Current Instrument Volume Stored at ORC = 2089 Trays
Future Instrument Storage (at 80%) = 4775 Trays
Images show 50 trays
Current Average Daily Volume = 105 Cases
FY 2016 Projected Daily Volume = 155-180+ Cases
This image shows 36 carts …
Features & Benefits ◦ Eliminates maintenance scheduling
conflicts
◦ Staff readily available for emergency repairs
◦ Centralization of repair processes
◦ Customized parts stock and processes
◦ In-servicing education and CEU credits
◦ Promotes Staff & Physician satisfaction, helping OR meet their surgical objectives
Total cost management approach delivers 65% savings compared to original equipment manufacturer with ROI at least $500,000 annually
The business model results in conservation of resources by maintaining versus replacing with $324,000 (flat rate) to support 6 million in inventory
Tripled trays, scope, instrument
maintenance & repair over last 5 years
2015 serviced 3,000 trays & at least
125,000 instruments Space allows PACES to keep up with
the projected growth ◦ Space for technical staff, equipment, &
storage ◦ Add machine shop & technology ◦ Increase DaVinci (Robotics) scope repair ◦ Add case cart repair
Agenda
• Expansion Drivers Overview
• Current State Facility Layout
• Proposed Future State Facility Layout
Expansion Drivers Overview
• Growth
• Our members continue to expand and grow via additions and new facilities
• LeeSar has experienced triple digit sales growth in each of the past 3 fiscal years
• Sterile Processing will double its LMHS volume between FY15 and FY17
• Culinary Services growth of 23% in the past 3 years
• LeeSar EMS Service’s Team has recently added 3 new, large Customers
• Pack Operations has grown to over 250,000 packs per year
• Over the past 5 years, PACES has doubled its business volume
• This past “season”, our Distribution Center was at approximately 94% capacity
• For the past 4 years, Distribution Center Line Picks have increased 9% per year