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blackbox 135 (UL) INSTRUCTION MANUAL

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Page 1: BlackBox 135 UL Second Edition Rev 1 - pulsar-pm.com Box Level... · 1Page Chapter 1 Start Here… Congratulations on your purchase of a Pulsar blackbox 135 Level Comms (Profibus)

blackbox 135 (UL) INSTRUCTION MANUAL

Page 2: BlackBox 135 UL Second Edition Rev 1 - pulsar-pm.com Box Level... · 1Page Chapter 1 Start Here… Congratulations on your purchase of a Pulsar blackbox 135 Level Comms (Profibus)
Page 3: BlackBox 135 UL Second Edition Rev 1 - pulsar-pm.com Box Level... · 1Page Chapter 1 Start Here… Congratulations on your purchase of a Pulsar blackbox 135 Level Comms (Profibus)

BLACK BOX LEVEL 135 UL SECOND EDITION REV 1)

February 2018

Part Number M-135-0-002-1U

COPYRIGHT

© Pulsar Process Measurement Limited, 2003 -18. All rights reserved. No part of this publication may be

reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in any

form without the written permission of Pulsar Process Measurement Limited.

WARRANTY AND LIABILITY

Pulsar Process Measurement Limited guarantee for a period of 2 years from the date of delivery that it

will either exchange or repair any part of this product returned to Pulsar Process Measurement Limited if

it is found to be defective in material or workmanship, subject to the defect not being due to unfair wear

and tear, misuse, modification or alteration, accident, misapplication or negligence.

DISCLAIMER

Pulsar Process Measurement Limited gives nor implies any process guarantee for this product, and shall

have no liability in respect of any loss, injury or damage whatsoever arising out of the application or use

of any product or circuit described herein.

Every effort has been made to ensure accuracy of this documentation, but Pulsar Process Measurement

Limited cannot be held liable for any errors.

Pulsar Process Measurement Limited operates a policy of constant development and improvement and

reserves the right to amend technical details as necessary.

The blackbox shown on the cover of this manual is used for illustrative purposes only and may not be

representative of the actual blackbox supplied.

TECHNICAL ENQUIRIES

Please contact Pulsar Process Measurement for technical support.

COMMENTS AND SUGGESTIONS

If you have any comments or suggestions about this product, then please contact:

Pulsar Process Measurement Limited

Pulsar Process Measurement Inc.

Cardinal Building

Enigma Business Centre

Sandy’s Road

Malvern

Worcestershire

WR14 1JJ

United Kingdom

PO Box 5177

Niceville

FL 32578 - 5177

USA

Tel: + 44 (0) 1684 891371

Fax: + 44 (0) 1684 575985

Tel: + 1 850 279 4882

Fax: + 1 850 279 4886

Web Site: https://www.pulsar-

pm.com/instrumentation

e-mail: [email protected] (general

information)

e-mail: support@ pulsar-pm.com (product

support)

Web Site: https://www.pulsar-

pm.com/instrumentation

e-mail: [email protected] (general

information)

e-mail: support.usa@ pulsar-pm.com (product

support)

Page 4: BlackBox 135 UL Second Edition Rev 1 - pulsar-pm.com Box Level... · 1Page Chapter 1 Start Here… Congratulations on your purchase of a Pulsar blackbox 135 Level Comms (Profibus)
Page 5: BlackBox 135 UL Second Edition Rev 1 - pulsar-pm.com Box Level... · 1Page Chapter 1 Start Here… Congratulations on your purchase of a Pulsar blackbox 135 Level Comms (Profibus)

Contents

Chapter 1 Start Here… ................................................................................................................................................. 1

About this Manual ......................................................................................................................................................1 About the blackbox range .........................................................................................................................................2 Functional Description ..............................................................................................................................................3 Product Specification .................................................................................................................................................4 EU Declaration of Conformity .................................................................................................................................6

Chapter 2 Installation .................................................................................................................................................. 7

Power Supply Requirements ....................................................................................................................................7 Location .......................................................................................................................................................................8 Dimensions..................................................................................................................................................................9

Standard Enclosure ............................................................................................................................................9 Large Enclosure (optional) ............................................................................................................................ 12

Terminal Connection Details................................................................................................................................. 14 Power ................................................................................................................................................................ 15 Transducer........................................................................................................................................................ 15 Relay Outputs .................................................................................................................................................. 16 RS232 Serial Interface ................................................................................................................................... 17 RS485 Serial Interface ................................................................................................................................... 17

Fuse Location ........................................................................................................................................................... 19 Preparation for Operation ....................................................................................................................................... 20 Maintenance ............................................................................................................................................................. 20

Chapter 3 How To Use Your blackbox Level System ....................................................................................... 22

PC Handheld Programmer (Standard) ................................................................................................................. 22 Communication Port Configuration ............................................................................................................ 23

Handheld Communicator (Optional) ................................................................................................................... 23 On board integral Keypad and Display (Optional) ............................................................................................ 24 Operating the Controls ........................................................................................................................................... 25

Display .............................................................................................................................................................. 25 Keypad.............................................................................................................................................................. 26

Run Mode ................................................................................................................................................................. 28 LED’s ............................................................................................................................................................... 29

Program Mode ......................................................................................................................................................... 29 How to Access Program Mode..................................................................................................................... 30

Test Mode ................................................................................................................................................................. 32 LED’s ............................................................................................................................................................... 33

Using the RS232 Serial Interface .......................................................................................................................... 33 Parameter Defaults .................................................................................................................................................. 34

Factory Defaults .............................................................................................................................................. 34

Chapter 4 Programming Guide ............................................................................................................................... 35

Level .......................................................................................................................................................................... 35 Example 1 Level Measurement .................................................................................................................... 35 Example 2 Alternating Control (pump down) ........................................................................................... 37

Volume (Optional) .................................................................................................................................................. 39 Example 3 Volume Application ................................................................................................................... 39

Chapter 5 Parameter Guide ...................................................................................................................................... 41

Menu System Diagrams ......................................................................................................................................... 41

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Top Level Menu.............................................................................................................................................. 41 Application Menu ........................................................................................................................................... 42 Relays Menu .................................................................................................................................................... 43 Data Logs Menu.............................................................................................................................................. 43 Volume Menu ................................................................................................................................................. 44 Display Menu .................................................................................................................................................. 45 Compensation Menu ...................................................................................................................................... 45 Stability Menu ................................................................................................................................................. 45 Echo Processing Menu................................................................................................................................... 46 System Menu ................................................................................................................................................... 47 Test Menu ........................................................................................................................................................ 48

Parameter Listing .................................................................................................................................................... 49 Application Parameters .......................................................................................................................................... 49

Operation .......................................................................................................................................................... 49 Dimensions ...................................................................................................................................................... 50 Device Set Up.................................................................................................................................................. 51 Remote Alarm ................................................................................................................................................. 52 SMS Time ........................................................................................................................................................ 53

Relay Parameters ..................................................................................................................................................... 55 Relay Type ....................................................................................................................................................... 55 Alarms .............................................................................................................................................................. 56 Control .............................................................................................................................................................. 59

Data Log Parameters .............................................................................................................................................. 62 Temperature ..................................................................................................................................................... 62

Volume (Optional) .................................................................................................................................................. 63 Conversion ....................................................................................................................................................... 63 Breakpoints ...................................................................................................................................................... 66 Tables................................................................................................................................................................ 68

Display Parameters ................................................................................................................................................. 68 Options ............................................................................................................................................................. 68 Failsafe.............................................................................................................................................................. 69

Compensation Parameters ..................................................................................................................................... 69 Offset ................................................................................................................................................................ 69 Temperature ..................................................................................................................................................... 70

Stability Parameters ................................................................................................................................................ 70 Damping ........................................................................................................................................................... 70 Filters ................................................................................................................................................................ 70

Echo Processing Parameters .................................................................................................................................. 71 Transducer Status ............................................................................................................................................ 71

System Parameters .................................................................................................................................................. 72 Passcode ........................................................................................................................................................... 72 System Information ........................................................................................................................................ 73 Date & Time .................................................................................................................................................... 73 Daylight Saving Time .................................................................................................................................... 75

Test Parameters........................................................................................................................................................ 78 Simulation ........................................................................................................................................................ 78 Hardware .......................................................................................................................................................... 79

Chapter 6 PROFIBUS DP......................................................................................................................................... 82

The PROFIBUS Family ......................................................................................................................................... 82 Principles of Operation .................................................................................................................................. 84 I/O Data Exchange ......................................................................................................................................... 84

Device Set Up and Network Configuration ........................................................................................................ 87 Device Set Up.................................................................................................................................................. 87 PROFIBUS-DP Set Up Parameters ............................................................................................................. 87 Network Configuration .................................................................................................................................. 87

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Request & Response Conventions ....................................................................................................................... 89 Parameter Resolution and Scaling................................................................................................................ 89 Example 1: Write Date................................................................................................................................... 90 Example 2: Temperature Reading................................................................................................................ 90 Profibus Diagnostics....................................................................................................................................... 91 Global Command............................................................................................................................................ 91

List of Dynamic Variables ..................................................................................................................................... 92

Chapter 7 List Of Static Parameters ........................................................................................................................ 93

Application ............................................................................................................................................................... 93 Operation .......................................................................................................................................................... 93 Distances .......................................................................................................................................................... 93 Remote Alarm ................................................................................................................................................. 93

Relays Set up............................................................................................................................................................ 93 Relay 1 .............................................................................................................................................................. 93 Relay 2 .............................................................................................................................................................. 94

Data Logs ................................................................................................................................................................. 94 Temperature Log ............................................................................................................................................ 94

Volume ..................................................................................................................................................................... 94 Conversion ....................................................................................................................................................... 94 Volume Break points...................................................................................................................................... 95

Display ...................................................................................................................................................................... 96 Options ............................................................................................................................................................. 96 Fail Safe ............................................................................................................................................................ 96

Compensation .......................................................................................................................................................... 97 Offset ................................................................................................................................................................ 97 Temperature ..................................................................................................................................................... 97

Stability ..................................................................................................................................................................... 97 Damping ........................................................................................................................................................... 97 Filters ................................................................................................................................................................ 97

Echo Processing ...................................................................................................................................................... 97 Transducer 1 .................................................................................................................................................... 97

System ....................................................................................................................................................................... 98 Passcode ........................................................................................................................................................... 98 System Information ........................................................................................................................................ 98 Date and Time ................................................................................................................................................. 98 Daylight Saving............................................................................................................................................... 98

Chapter 8 Troubleshooting....................................................................................................................................... 99

Chapter 9 Disposal .................................................................................................................................................... 100

Parameter Record ...................................................................................................................................................... 102

Page 8: BlackBox 135 UL Second Edition Rev 1 - pulsar-pm.com Box Level... · 1Page Chapter 1 Start Here… Congratulations on your purchase of a Pulsar blackbox 135 Level Comms (Profibus)
Page 9: BlackBox 135 UL Second Edition Rev 1 - pulsar-pm.com Box Level... · 1Page Chapter 1 Start Here… Congratulations on your purchase of a Pulsar blackbox 135 Level Comms (Profibus)

Page 1

Chapter 1 Start Here…

Congratulations on your purchase of a Pulsar blackbox 135 Level Comms

(Profibus) System. This quality system has been developed over many years

and represents the latest in high technology ultrasonic level measurement

and control.

It has been designed to give you years of trouble free performance, and a

few minutes spent reading this operating manual will ensure that your

installation is as simple as possible.

About this Manual

It is important that this manual is referred to for correct installation

and operation.

There are various parts of the manual that offer additional help or

information as shown.

Tips

Tip

At various parts of this manual you will find tips to help you.

Additional Information

Additional Information

At various parts of the manual, you will find

sections like this that explain specific things in

more detail.

References

See Also

References to other parts of the manual

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Page 2

About the blackbox range

The Pulsar blackbox is a non-contact Level Control System. It has been

designed to provide a new concept in low cost maintenance-free fit and

forget level measurement without any compromise on performance.

The blackbox is ideally suited to applications where level monitoring,

reporting, control or logging is required, with or without the need for a local

display.

The blackbox level system is available in a variety of different versions

offering a wide choice of output options.

The blackbox is very easy to use and may be calibrated quickly and simply

via a laptop, using the software supplied with the unit, or alternatively by

using the optional hand held calibrator, which connects to the unit via the

RS232 interface, and provides an on-board LCD display. Certain models are

also available with an optional LCD display and integral keypad fitted.

All models of the blackbox range can be used with any of the extensive

range of Pulsar dB transducers for distances up to 131 feet (40m).

The blackbox range is designed to provide you with highly reliable

measurement in a robust and functional package that is easy to use and low

in cost.

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Page 3

Functional Description

The blackbox ultrasonic Level System sends a transmit pulse to the

transducer, which emits an ultrasonic pulse perpendicular to the transducer

face, and the returned echo is sent back to the blackbox. The time taken to

receive the echo is measured and the distance from the transducer face to the

surface being monitored is calculated.

The blackbox utilises the unique DATEM software (Digital Adaptive

Tracking of Echo Movement). This is a unique digital mapping technique

developed especially for Pulsar’s range of ultrasonic level and control

systems. It gives the system edge when identifying the “true target level” in

the face of competing echoes from pipes, pumps or other obstructions.

The blackbox can measure from 0.252 feet (0.077m) to 131 feet (40m) from

the transducer to the surface being monitored, dependent on the application

and transducer used.

The blackbox can measure level, space or distance and provide a

representative output. When fitted with the optional display and keyboard

it can also measure and provide an output representative of volume. There

are two user definable relays, with individual setpoints, which can be

programmed to activate alarms, a RS232 port, so that the blackbox can be

programmed and RS 485 which provides communication so that the unit can

be monitored remotely by a PC or other equipment.

The blackbox can be programmed either by PC, via the RS 232 Serial

Interface, using the supplied software (standard) or by hand held calibrator

(optional) which is connected to the blackbox via the RS 232 interface.

Those units fitted with the optional on board display can be programmed via

the integral keyboard.

All the parameters are stored in non-volatile memory, so are retained in the

event of power interruption.

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Page 4

Product Specification

Physical

Standard Wall Mount Enclosure Outside dimensions 5.12 x 5.12 x 2.36 inches (130 x 130 x 60 mm)

Weight Nominal 1.4lbs (0.65 kg) Cable entry detail underside fitted with 3 x M20, nylon cable

glands

Large Wall Mount Enclosure (optional) Outside dimensions 5.12 x 7.09 x 3.35 inches (130 x 180 x 85 mm)

Weight Nominal 1.65lbs (0.75 kg) Cable entry detail underside fitted with 5 x M20, nylon cable

glands

Enclosure material/description Polycarbonate base with Polycarbonate lid, flammability rating UL94-5V

Separation Transducer cable extensions 3 conductor 20AWG screened Nominal separation 3,280 ft. (1000m). 1,640 ft. (500m for

dBR16) For greater separation distances

consult Pulsar

Environmental Mounting Indoor/Outdoor Relative Humidity (IP Rating) IP66 (NEMA 4X enclosure)

<35oC (95oF) at 93% relative humidity Pollution Degree 2

Altitude 2000m maximum

Max. & min. temperature (electronics) -4ºF to 120ºF (-20 ºC to +50 ºC)

Flammable atmosphere approval Safe area: compatible with approved dB

transducers (see transducer spec' sheet)

Approvals UL Certificate Number E257330 CE approval See EU Declaration of Conformity

Performance Accuracy 0.25% of the measured range or

0.24" (6 mm) (whichever is greater) Resolution 0.1% of the measured range or 0.08" (2 mm)

(whichever is greater) Max. range Dependant on transducer (maximum 131ft

(40m) dB40)

Min. range Dependent upon transducer (minimum 0.252 ft (0.077m) dBR16)

Rate response fully adjustable

Echo Processing Description DATEM (Digital Adaptive Tracking of Echo

Movement)

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Page 5

Outputs Serial Port (Digital output) RS232 for programming and data extraction

RS485 providing communications Volt free contacts, number and rating 2 form "C" (SPDT) rated at 2A at 115V AC Display (optional) 2 x 12 alpha numeric

Programming PC programming (standard) via RS232 using supplied software Remote programming (optional) via RS232 using optional hand held

calibrator On board programming (optional) via integral keypad Programming security via passcode (user selectable and

adjustable) Programmed data integrity via non-volatile RAM

Supply Power supply 115VAC +5% / -10% 50/60 Hz,

dc 10 - 28V 10W maximum power (typically 5W)

Overvoltage Category II Fuses

Mains (F1) 100 mA T at 115V AC DC (Battery) (F2) 1A Thermal (self-resetting after power

removed). Not user replaceable

Transducer (F3, F5) Littelfuse 242 series 100mA Part No. 0242.100. This fuse is not user replaceable and has a 4000A breaking capability to

comply with certification of the Exm version of dB series transducers.

Remote Communicator

Power Supply Power supplied via blackbox RS232

interface.

Pulsar Process Measurement Limited operates a policy of constant development and improvement and reserve the right to amend technical details as necessary.

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Page 6

EU Declaration of Conformity

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Page 7

Chapter 2 Installation

Power Supply Requirements

The blackbox can operate from AC supply or from a DC battery and is

designed for use in temperatures between -4oF to +140oF (-20oC to +50oC).

The AC is 115V +5%/-10% 50/60Hz. The DC is 10-28V. In all cases the

blackbox will typically consume 5W of power, with a maximum of 10W. If

the blackbox has both an AC and DC supply available then the AC supply

source will be automatically sensed and used, should the AC supply be

removed for any reason then the DC supply will take over.

The AC and DC wiring should be completed using either 16 – 14AWG

(1.5–2.5mm2) stranded or 16 – 14AWG (1.5–4mm2) solid wire, with all

terminals being tightened to 4.5in. lbs.(0.5Nm).

An external supply isolator/circuit breaker (AC or DC) must be fitted and

labelled to identify the instrument to which it refers.

Safety Symbols

Detailed below are descriptions and meanings of safety/warning symbols

that are used on the blackbox 135 and in this manual.

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Page 8

Location

All electronic products are susceptible to electrostatic

shock, so follow proper grounding procedures during

installation.

The blackbox level controller must be mounted in a non-hazardous (safe)

Area, and the transducer fitted in the hazardous area.

Note: the blackbox shown in the

above diagram is for illustrative

purposes only and may not be

representative of the actual blackbox

supplied.

FM APPROVED TRANSDUCERS

Class I, Div. 1, Group A, B, C & D

Class II, Div. 1, Group E, F & G

Class III

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Page 9

When choosing a location to mount the enclosure, bear in mind the following:

• Ensure that the blackbox is installed in a “Safe”, non-hazardous,

area.

• Easy access to the enclosure is maintained.

• The mounting surface is vibration-free.

• The ambient temperature is between -4ºF and 120ºF (-20ºC and

50ºC)

• There should be no high voltage cables or inverters close by.

Dimensions

Standard Enclosure

The dimensions of the mounting holes are as shown below.

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Page 10

The blackbox should be mounted by drilling four holes suitable for size 8

pan or round headed screws. The screw length will be dependent on the wall

to which the blackbox is to be mounted to, if it is unclad use 1.5" long

screws with suitable wall fixings, if the wall is clad add the cladding

thickness to the 1.5" screw length.

Fit all four screws by removing the top cover to access the pre-moulded

mounting holes which are located in the corners of the base of the enclosure,

under the lid retaining screws.

Important Information

The enclosure lid screws should be tightened to 10in.lbs (1.1Nm).

Care should be taken not to over tighten the screws.

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Page 11

The full dimensions of the enclosure are as shown below.

Cable Entry

There are 3 x 20mm (0.79") cable glands, suitable for 6 – 12mm (0.24" –

0.63") cables, fitted to the base of the blackbox enclosure.

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Page 12

Large Enclosure (optional)

The dimensions of the mounting holes are as shown below.

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Page 13

The full dimensions of the enclosure are as shown below.

Cable Entry

There are 5 x 20mm (0.79") cable glands, suitable for 6 – 12mm (0.24" – 0.63")

cables, fitted to the base of the fitted to the base of the blackbox enclosure.

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Page 14

Terminal Connection Details

The terminal strip is as detailed below. There is also a wiring diagram

attached to the board directly underneath the terminal strip.

Important Information

All terminal connection screws should be tightened to 4.5in.lbs.

(0.5Nm).

Care should be taken not to over tighten the screws.

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Page 15

Terminal Connections

Power

The blackbox can operate from mains AC and automatically from a DC

power source or battery backup, in the event of power failure, or can be

operated permanently from DC or batteries.

The AC and DC wiring should be completed using either 16 – 14AWG

(1.5–2.5mm2) stranded or 16 – 14AWG (1.5–4mm2) solid wire.

An external supply isolator/circuit breaker (AC or DC) must be fitted and

labelled to identify the instrument to which it refers.

Transducer

The transducer should be installed, and connected, in accordance with the

installation instructions contained in the Transducer User Guide.

The entire range of, standard dB transducers are certified for use in

hazardous areas and different models, for each, are available for use in EEx

m (Zone 1) or EEx ia (Zone 0).

Wire the transducer to the blackbox transducer terminals as detailed below:

Red = Power (Terminal 19)

White = Signal (Terminal 20)

Black = 0 volts (Terminal 18)

Green (screen) = SCR (Terminal 17)

If splicing, it is recommended using a junction box with standard twisted,

shielded pair at 20 AWG.

When using 2 core screened extension cable, the Black and Green wires of

the transducer should be connected to the screen of the extension cable and

connected to the 0 volts’ terminal (Terminal 18).

When installing a transducer in a hazardous area use an approved transducer

suitable for the proposed application as detailed below:

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Page 16

FM

For EEx m (Zone 1) applications a transducer certified to FM Class I Div 1

Group A, B, C & D, ClassII Div 1 Group E, F & G, Class III is used, and must be supplied via a 1500A breaking fuse, which is fitted as standard to

the blackbox level controller.

Restrictions do not use in the presence of these groups of Chemicals,

Aliphatic Hydro Carbons, Ketones or Esters

For EEx ia (I.S.) a transducer certified to FM Class I Div 1 Group A, B, C

& D, ClassII Div 1 Group E, F & G is used, which must be connected to

the blackbox via an external Zener barrier.

ATEX

For EEx m (Zone 1) applications a transducer certified to Sira

02ATEX5104X is used, and must be supplied via a 4000A breaking fuse,

which is fitted as standard to the blackbox level controller.

For EEx ia (Zone 0) a transducer certified to Sira 02ATEX2103X is used,

which must be connected to the blackbox via an external Zener barrier.

See transducer label for certification details.

Important Information

Please note that if the output of the ultrasonic transducers used with

blackbox are capable of emitting sound pressure levels in excess of

85dBA (above a reference sound pressure level of 20µPA), then the

blackbox must be located remote from the transducer such that a

sound pressure level of 85dBA is not exceeded when standing at the

blackbox in the operator’s position.

Care should be taken not to over tighten the screws.

Relay Outputs

The two relays can be programmed to a variety of alarm and control

functions. The relay contacts are all rated at 2A at 115V AC. Wiring should

be completed by using suitable cable, to meet the specified 115V AC 2A contact rating, up to maximum size of 14AWG. All connections should be

such that the short circuit capacity of the circuit to which they are connected,

is limited by fuses rated so that they do not exceed the relay rating.

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Page 17

RS232 Serial Interface

The serial interface is used to programme the blackbox either via a PC

(standard) using the software supplied or alternatively using the hand held

calibrator (optional).

RS485 Serial Interface

The RS485 serial interface provides a communications platform supporting

Profibus DP to enable communications from a number of blackbox (slaves)

to a Profibus (master) device.

Connecting the RS 485

The blackbox 135 is designed for 2 wire RS 485, however, if your controller

has a 4 wire system then link as follows:

RX+ and TX+ are to be linked and connected to RS 485 positive and RX-

and TX- are to be linked and connected to RS 485 negative. It should be

noted this method of wiring can only be used where all units on the loop are

configured to work with a 2 wire interface.

4 wire RS 485 blackbox 135 RX+ RS 485 positive TX+ RS 485 positive

RX- RS 485 negative TX- RS 485 negative

Black Box 135

Terminal

No.

Description

24 Profibus B (RED) 25 Profibus A (GREEN) 26 SCR – Cable shield can be connected to this grounding

point

Important Information

The first and last unit in the RS 485 loop should have a 120R line

terminator fitted. The Pulsar Black Box Series are fitted with a

link, (JP1), as standard, which provides the correct termination

when the link is made.

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Page 18

RS 485 Cable Specifications

Either of the two cable types detailed below can be used. Please note that the

cable types 1 and 2, specified below, are NOT related to the wire numbers A

and B in the above diagram. Type 1 is recommended as it allows higher

speed and longer cable length.

Specification Type 1 cable Type 2 cable

Characteristic

impedance 135 to 165 at a

frequency of 3 to 20

MHz

135 to 165 at a

frequency of > 100 kHz

Cable capacitance < 30 pF per metre Typically, < 60 pF per

metre

Core diameter Max. 0.34 mm2,

corresponds to AWG 22

Max. 0.22 mm2,

corresponds to AWG 24

Cable type Twisted pair cable, 1x2 or 2x2 or 1x4 lines

Twisted pair cable, 1x2 or 2x2 or 1x4 lines

Resistance < 110 per km

Shielding Copper shielding braid or

shielding braid and

shielding foil

Copper shielding braid or

shielding braid and

shielding foil

Belden B3079A meets cable 1 specification, but there are other choices. For

more information, refer to the PROFIBUS Product Guide produced by the

PROFIBUS User Group.

Maximum Line Length Per Segment

Baud Rate

(Kbit/sec)

9.6 19.2 93.75 187.5 500 1500

Type 1 cable 1200m 1200m 1200m 1000m 400m 200m

Type 2 cable 1200m 1200m 1200m 600m 200m -

Earthing the Shield

The PROFIBUS standard suggests that both ends of the transmission line

should be connected to safety earth. If such a course is followed, care must

be taken to ensure that differences in local earth potential do not allow

circulating currents to flow, as these can not only induce large common

mode signals in the data lines, but can also produce potentially dangerous

heating in the cable. Where doubt exits, it is recommended that the shield be

earthed at only one section of the network.

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Page 19

Fuse Location

The mains fuse is located, on the bottom board, to the left of the mains

terminals, as illustrated below.

Important Information

Before applying AC power (mains), make sure the supply is 115

VAC +5% / -10%.

Never operate the blackbox with terminal access exposed.

An external switch or circuit breaker should be installed near to the

blackbox to allow the supply to be removed during installation and

maintenance. In addition, the relay contacts should also have a

means of isolating them from the blackbox.

Interconnecting cables must be adequately insulated in accordance

with local regulations. Strip back 30 mm of the outer insulation of

the cable. Strip 5 mm of insulation from the end of each conductor.

Twist all exposed strands of the conductor together. Insert the

stripped conductor into the terminal block as far as it will go and

tighten the terminal block screw. Ensure that all strands are firmly

clamped in the terminal block and that there is no excess bare

conductor showing, and no stray strands.

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Page 20

Important Information

If the equipment is installed or used in a manner not specified in this

manual, then the protection provided by the equipment may be

impaired.

Preparation for Operation

Before switching on, check the following:

✓ The blackbox is mounted correctly and is in a ‘safe’ area.

✓ The power supply is correctly installed.

✓ The relays are connected correctly.

Maintenance

There are no user serviceable parts inside your blackbox, except the mains

power fuse. If you experience any problems with the equipment, then please

contact Pulsar Process Measurement for advice.

Important Information

Please note that the on board Lithium battery, mounted to the

processor PCB, is not user serviceable.

To clean the equipment, wipe with a damp cloth. Do not use any solvents on

the enclosure or transducer.

Important Information

The unique DATEM software comes into operation as soon as

power is applied, and is designed to monitor a moving level or

target with the transducer in a fixed position.

If, after any period of use, it should become necessary to move the

transducer, for any reason, from its original operating position,

switch off the blackbox, before proceeding, to prevent any

undesirable updates to the DATEM trace. If after moving the

transducer the reading is not as expected, please refer to Chapter 8

Troubleshooting.

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Page 21

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Page 22

Chapter 3 How To Use Your blackbox Level System

In order to view or change parameter values one of the following methods

must be used:

PC Handheld Programmer (Standard)

Your blackbox 135 comes complete with the PC Handheld Programmer

software, contained on CD. Insert the CD into the CD drive of the PC

intended to be used to carry out the programming of the blackbox and install

the software, following the on screen instructions. Once the software is

installed connect the computer via its serial port to the blackbox RS232

serial interface RJ11 connector, located on the terminal connector strip,

inside the blackbox enclosure. Double click the ‘Handheld Programmer’

icon, installed on your desktop and the PC will automatically connect to the

blackbox. Once connected you will briefly see the message illustrated on the

display below which, after connecting successfully, will then change to

display the current measurement, dependent on mode and measurement

unit's chosen. When using the PC Handheld Programmer software, keypad

input can be achieved by using a ‘mouse’ or similar device to place the

cursor over the relevant key followed by a ‘left’ click, alternatively numeric

detail can be entered directly from the PC keyboard as can ‘ENTER’ and

‘CANCEL’ (Esc. Key).

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Page 23

Communication Port Configuration

If the PC Handheld Programmer fails to connect to the blackbox unit you

may need to change the communications port that is being used, to do this

‘right click’ on the PC Handheld Programmer keypad and a ‘pop up’ menu

will appear allowing you to select the appropriate communications port.

Handheld Communicator (Optional)

The optional Handheld communicator can be used to programme any

number of blackbox units and works in a similar way to the PC Software.

Connect the Handheld Communicator, with the cable supplied, to the RS232

interface via the RJ11 connector located on the terminal connector, inside

the blackbox enclosure. Once connected you will briefly see a message,

similar to that as seen when using the PC Software which, after connecting successfully, will then change to display the current measurement,

dependent on mode and measurement unit's chosen.

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Page 24

On board integral Keypad and Display (Optional)

When fitted, the blackbox can be programmed directly via the integral

keypad.

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Page 25

Operating the Controls

Display

The display in all cases is identical, the only difference being is that both the PC Programming Software (standard) and the Hand-Held Calibrator

(optional) need to be connected to the blackbox via the RS232 interface,

whereas the on-board keypad and display (optional) are permanently

connected to the blackbox provides information on the current mode of

operation.

While in the Run Mode it will display the current level reading and its units

of measure, along with status messages with regards to the Transducer, Echo

reception and Fail Safe Mode. When in the Program mode the display is

used to read information on the Menu System, Parameter Number and parameter details and values, which can be entered. During Test Mode, the

display is used to monitor the simulated level.

1234.56

mm

1) Main Display, 6-digit numeric display:

Run Mode, current measurement displayed, dependent on mode and

measurement unit's chosen, and value of Hot Key function selected.

Program Mode, displays parameter number and values entered for

parameters.

Test Mode, displays simulated level.

2) Auxiliary Display, scrolling twelve-digit alpha numeric display

Run Mode, displays measurement units (P104), status messages on signal and transducer, detail of Hot Key function selected.

Program Mode, displays Menu and Sub Menu headings, parameter

details and options.

1

2

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Page 26

Keypad

Hot Keys

There are five hot keys on the keypad, which can be used to quickly access

common parameters for viewing only, while in Run Mode. Pressing the hot

key once will display the first parameter, then repeated pressing will display

subsequent parameters, as available, then the blackbox reverts to Run Mode.

In program mode, they have different functions, the functions are shown

below.

Hot

Key Run Mode Program Mode

Not used with blackbox 135. Not used with blackbox

135.

Displays echo confidence, echo

strength, H.A.L.L., average

noise, peak noise or temperature.

Not used with blackbox

135.

Not used with blackbox 135. Reset parameter to default

setting.

Not used with blackbox 135 Not used with blackbox

135.

Dependant on application

displays Distance, Level, Space or Volume (optional) in units of

measurement.

Not used with blackbox

135.

Not used with blackbox 135. Takes you to the last parameter edited, when you

first enter program mode.

Gives details of unit type,

software revision and serial

number.

Enter Decimal Point.

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Page 27

Menu Keys

The menu keys are used to navigate around the built in menu system and

have the following functions:

Menu Key Function

1) Arrow keys for moving left and right around the menu

system.

2) Used in test mode to simulate the level moving up and

down.

1) Used to confirm each action (for example select a

menu option) or when entering a parameter number or

value.

2) Used to confirm questions asked by your blackbox

such as before restoring factory defaults.

Used to navigate up a level in the menu system, and back

to run mode.

Used to cancel a value entered in error.

Numeric Keys

These keys are used for entering numerical information during programming.

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Page 28

There are two main operating modes for your blackbox, Run Mode and

Program Mode. There is also a Test Mode, used for checking the set-up.

All modes are now described.

Run Mode

This mode is used once the blackbox has been set up in program mode. It is

also the default mode that the unit reverts to when it resumes operation after

a power failure.

When the blackbox is switched on for the first time, it will provide an output

proportional to the distance from the transducer to the target, in feet. All

relays by default are switched off.

If either the PC Programming Software (standard) or the Hand Held

Calibrator (optional), are connected to the blackbox, via the RS232

interface, while the blackbox is in the RUN mode then the current

measurement will be displayed, dependent on mode and measurement unit's

chosen. Models fitted with the optional LCD display and integral keypad

will also display the current measurement, dependent on mode and

measurement unit's chosen.

After programming is complete, any relays that are set will operate when the

measurement reaches the relevant setpoint.

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Page 29

LED’s

There are two LED’s which can be seen through the lid, of the blackbox

enclosure, which will indicate the operational status of the unit while in

RUN mode, as follows:

blackbox without on board display (standard).

LED 1

Green

LED 2

Red Run Mode

Off Off No power to unit Constant

On

Constant

On

Internal Error

Slow

Flashing

Slow

Flashing

Transducer fault

Off Slow

Flashing

Failed Safe /Loss of Echo

Slow

Flashing

Off Healthy signal unit working

normally.

blackbox with on board display (optional).

LED 1 LED 2 Run Mode

Off Off Relays are in their OFF state.

Constant

On

Off Relay 1 in its ON state

Off Constant

On

Relay 2 in its ON state

Program Mode

This mode is used to set up the blackbox or change information already set.

You must use either the PC Software supplied (standard) or alternatively the

unit can be set up with a Hand-Held Calibrator (optional), both of which

must be connected to the blackbox via the RS 232 Serial Interface.

Those models fitted with the optional display can be set up by using the

integral keypad on the unit.

Entering a value for each of the parameters that are relevant to your

application provides all the programming information.

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Page 30

How to Access Program Mode

To enter program mode, you simply enter the passcode, via the keypad on

the PC Programming Software (standard), Hand Held Calibrator (optional)

or integral keypad (optional), followed by the ENTER key. The default

passcode is 1997, so you would press the following:

Note

There is a time-out period of 15 minutes when in program mode,

after which time run mode will be resumed if you do not press any

keys.

There are two means of editing parameters, directly or using the menu

system. Each is now described.

Using the Menu System

The menu system has been designed to make the changing of parameters

very simple. There are two levels of menu: Main Menu and Sub Menu.

On the display there is a line of text that shows the menu system. Pressing

the arrow keys scrolls the display between the top-level menu items, (as

shown below, starting at Application).

As you press the cursor keys to scroll left and right between these, you can

press ENTER at any time to select it and take you to the sub-menu.

Each of these options, along with their sub-menus are described in Chapter

5, Parameter Guide. When you move down into the sub-menu, you can

scroll round using the arrow keys, press ENTER to go to the required section

of parameters.

Application Relays Data Logs Volume

(optional) Display

System Echo

Process Stability Compensation Test

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Page 31

Once you have reached the relevant section, scroll through the parameters,

and enter the necessary information. To enter the information, use the

numeric keys and press ENTER and you will see the message “Saved!”, if

you press CANCEL, then no change will be made, and the message

“Unchanged!!” will be displayed.

When you have finished, press CANCEL to go back to the previous level.

When you have reached the top level, then the blackbox will ask for

confirmation before allowing you to go back into run mode. This is done by

pressing ENTER at the display prompt.

Directly Editing Parameters

If you already know the number of the parameter, that you wish to look at or

edit, simply type the number in at any time while you are in the menu

system. Thus, if you are in either the menu or sub-menu level by pressing a

numeric key, you can enter the parameter number directly and jump straight

there. You cannot type a parameter number while at parameter level, only at

one of the two menu levels.

When you are at a parameter, the text line rotates automatically displaying

the parameter name, number, the applicable units and the maximum and

minimum figure you can enter. The top line shows the value you are setting.

Once you have accessed a parameter, you can either just look at it, or change

it.

Once a parameter has been changed, press ENTER and you will see the

message “Saved!” If you press CANCEL, then no change will be made, and

the message “Unchanged!!” will be displayed.

TIP

You can jump straight to the last parameter you edited, by pressing ‘+/-’ when you first enter program mode.

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Page 32

Test Mode

Test mode is used to simulate the application and confirm that all parameters

and relay setpoints have been entered as expected. During simulation, there

is a choice of whether the relays will physically change state (hard

simulation) or not (soft simulation), the LED’s will always change state to indicate that the relay setpoints have been activated. If you wish to test the

logic of the system that the relays are connected to then select hard

simulation, but if you don’t want to change the relay state, then select a

soft simulation.

There are two simulation modes, automatic and manual. Automatic

simulation will move the level up and down between empty level and

maximum span, whereas manual simulation will allow you to move the

level up and down using the arrow keys.

To enter simulation, first go to program mode. Then, using the menu

system, select menu item ‘Test’ then sub-menu item ‘Simulation’. Simply

change the value of the parameter P980 to one of the following:

1= Manual soft simulation

2= Automatic soft simulation

3= Manual hard simulation

4= Automatic hard simulation

To return to program mode, press CANCEL and test mode will end.

When in manual simulation, by default test mode will move the level by

0.25m steps. Altering the increment (P981) will change this value.

In automatic mode, the rate at which the level moves up and down is set by

the increment (P981) in feet and the rate (P982) in minutes, which can be

changed to make the level move up and down faster. E.g. if increment

(P981) is set for 0.25m and rate (P982) is set to 1 min then the level will

increase or decrease at a rate of 0.25m/min. To make the simulated level

move slower, decrease the value in increment (P981) or increase the value

in rate (P982). To make the simulated level move faster, increase the value

in increment (P981) or decrease the value in rate (P982).

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Page 33

LED’s

There are two LED’s which can be seen through the lid, of the blackbox

enclosure, which will indicate the status of the relays while in simulation

as follows:

blackbox without on board display (standard).

Green Red Run Mode

Off Off Relays are in their OFF state.

Off Constant

On

Relay 1 in its ON state

Constant

On

Off Relay 2 in its ON state

Constant

On

Constant

On

Relay 1 and 2 in their ON state

blackbox with on board display (optional).

LED 1 LED 2 Run Mode

Off Off Relays are in their OFF state.

Constant

On

Off Relay 1 in its ON state

Off Constant

On

Relay 2 in its ON state

Constant

On

Constant

On

Relay 1 and 2 in their ON state

Using the RS232 Serial Interface

The RS232 serial interface is used to program the blackbox, and

communicate between the blackbox and a PC using the optional blackbox

PC and other associated Pulsar software packages, to obtain information

such as data logging and view echo traces upload, download and save

parameter files. In addition, it can also be used to control or obtain information using a standard PC or other computer based equipment. To do

so, the settings for control are as follows: baud rate 19,200, 8 data bits, no

parity, 1 stop bits.

The device should be connected to the RS232 Interface via the RJ11

connector as shown in Chapter 2 Installation.

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Page 34

Parameter Defaults

Factory Defaults

Factory Defaults

When first installing the blackbox, or subsequently moving or using

the unit on a new application, before proceeding to program the unit

for its intended application it is recommended that you ensure that

all parameters are at their default values by completing a Factory

Defaults P930, as described in Chapter 5 Parameter Guide.

When you first switch the blackbox on it will provide an output proportional

to the distance from the face of the transducer to the surface. All relays are

set OFF.

The date (P931) and time (P932) in the blackbox were set at the factory, but

may need checking, and amending if, for example the application is in a

time zone other than GMT, see Chapter 5 Parameter Guide for full details.

TIP

In some applications, it is simplest to empty the vessel, take a reading from the blackbox for distance and then setup the empty level to this figure.

Once you are satisfied with the installation, and the blackbox is reading

what you would expect in terms of distance from the face of the transducer

to the material level, then you can proceed with programming, for the

intended application. It is sensible to program all of the required parameters

at the same time. The system will be then set-up.

Note that the span is automatically calculated from the empty level, so the

empty level should be entered first.

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Page 35

Chapter 4 Programming Guide

Level

Example 1 Level Measurement

empty distance (P105), 11.0 feet

100%, span (P106), 10.0 feet

high alarm on (P213), 8.5 feet

high alarm off (P214), 8.0 feet

low alarm off (P224),1.5 feet

low alarm on (P223),1.0 feet

0% , empty level

In this example, the blackbox and dB6 is being used to monitor a moving

level within a vessel. When the level rises to 8.5 feet, Relay ‘1’ is required

to give a high alarm and rest when the level falls to 8.0 feet. In the event that

the level should fall to 1.0 feet then Relay ‘2’ is to give a low alarm and

reset once the level rises to 1.5 feet.

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Page 36

To program the blackbox for this Example, proceed as follows.

Access the Program Mode

Key in the passcode 1997 and press ENTER

Using the menu system access the parameters, as detailed below, and select

the relevant options and ENTER.

Top Level

Menu

Sub Menu Parameter Detail Selected

Value

Application Operation P100 Mode 2 = Level

P101 Xducer 2 = dB6

Distances P104 Measnt Units

4 = feet

P105 Empty Level 11.0

P106 Span 10.0

Relays Relay 1 P210 Relay 1 Type 1 = Alarm

P211 R1Function 1 = Level

P212 R1 ID 2 = High

P213 R1 Set 1 8.5

P214 R1 Set 2 8.0

Relay 2 P220 Relay 1 Type 1 = Alarm

P221 R1Function 1 = Level

P222 R1 ID 4 = Low

P223 R1 Set 1 1.0

P224 R1 Set 2 1.5

Programming is now complete and the unit can be returned to the run mode,

press CANCEL until Run Mode? Is displayed on the display press

ENTER, and the blackbox will return to the Run Mode.

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Page 37

Example 2 Alternating Control (pump down)

A sump is typically used to temporarily hold water or effluent, and when the

level reaches a specific point, the sump is pumped down, with the fluid

being transferred to another process.

empty distance (P105), 15.0 feet

100%, span (P106), 13.5 feet

pump 1+2 off (P214, 224), 1.5 feet

0%, empty level

pump 2 on (P 223), 6.0 feet

pump 1 on (P 213), 4.0 feet

In this example a blackbox with dB6 is being used to control pumps on a

pump down application, there are two pumps, and the duty pump is to be

alternated between the pumps.

This will operate as follows. During normal operation, pump 1 will come

on at 4.0 feet, and pump down to 1.5 feet. The setpoints are then shifted to

pump 2, which will come on first next time.

During peak periods, when pump 1 cannot cope, pump 1 will come on at

4.0 feet, pump 2 will come on at 6.0 feet, and pump down to 1.5 feet. The

setpoints are then shifted to pump 2, which will come on first next time.

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Page 38

To program the blackbox for this Example, proceed as follows.

Access the Program Mode

Key in the passcode 1997 and press ENTER

Using the menu system access the parameters, as detailed below, and select

the relevant options and ENTER.

Top Level

Menu

Sub Menu Parameter Detail Selected

Value

Application Operation P100 Mode 2 = Level

P101 Xducer 2 = dB6

Distances P104 Measnt Units

4 = feet

P105 Empty Level 15.0

P106 Span 13.5

Relays Relay 1 P210 Relay 1 Type 2 = Control

P211 R1Function 1 = General

P212 R1 ID 2 = Alternate

P213 R1 Set 1 4.0

P214 R1 Set 2 1.5

Relay 2 P220 Relay 1 Type 2 = Control

P221 R1Function 1 = General

P222 R1 ID 2 = Alternate

P223 R1 Set 1 6.0

P224 R1 Set 2 1.5

Programming is now complete and the unit can be returned to the run mode,

press CANCEL until Run Mode? Is displayed on the display press

ENTER, and the blackbox will return to the Run Mode.

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Page 39

Volume (Optional)

Example 3 Volume Application

Only available on blackbox 135D, fitted with optional LCD display and

integral keypad.

A cylindrical tank with a diameter of 2m and a flat base that is typically

used to temporarily hold liquid, and you wish to know the volume of liquid.

You also require a high and low alarm.

empty distance (P105), 13.5 feet

100%, span (P106), 11.5 feet

high alarm on (P213), 10.0 feet

high alarm off (P214), 9.0 feet

low alarm off (P234), 2.0 feet

low alarm on (P233), 1.0 feet

0%, empty level

In this example, if the level rises to 10.0 feet, then the high level alarm

(relay 1) will come on until the level drops to 9.0 feet. If the level falls to 1.0 feet, then the low level alarm (relay 2) will come on until the level rises to

2.0 feet.

The display will show the volume of fluid in the tank.

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Page 40

To program the blackbox for this Example, proceed as follows.

Access the Program Mode

Key in the passcode 1997 and press ENTER

Using the menu system access the parameters, as detailed below, and select

the relevant options and ENTER.

Top Level

Menu

Sub Menu Parameter Detail Selected Value

Application Operation P100 Mode 5 = Volume P101 Xducer 2 = dB6

Distances P104 Measnt Units

4 = feet P105 Empty Level 13.5

P106 Span 11.5

Relays Relay 1 P210 Relay 1 Type 1 = Alarm P211 R1Function 1 = Level P212 R1 ID 2 = High P213 R1 Set 1 10.0

P214 R1 Set 2 9.0 Relay 2 P220 Relay 1 Type 1 = Alarm

P221 R1Function 1 = Level P222 R1 ID 4 = Low P223 R1 Set 1 1.0

P224 R1 Set 2 2.0

Volume Conversion P600 Vessel Shape 0 = Cyl.Flat Base P601 – P603

Vessel Dimensions

Enter dimensions as

required

P604 Calc. Volume Shows the volume

as calculated by the

blackbox P605 Volume Units Select as required

P606

Correction Factor

Enter value of any

correction factor

e.g. specific gravity

of material

P607 Max. Volume Displays the Max.

Vol. as calculated

by the blackbox

Programming is now complete and the unit can be returned to the run mode,

press CANCEL until Run Mode? Is displayed on the display press

ENTER, and the blackbox will return to the Run Mode.

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Page 41

Chapter 5 Parameter Guide

This chapter describes all of the parameters contained in your blackbox.

Menu System Diagrams

Shown below is a set of charts to show you how all the various parts can be

found using the menu system.

Top Level Menu

Application Relays Data Logs Volume

(optional) Display

System Echo

Process Stability Compensation Test

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Page 42

Application Menu

P102 Material

Operation Distances

P100 Mode

P101 Transducer

P104 Measurement

Units

P105

Empty Level

P106

Span

P107 Near Blanking

P108 Far Blanking

Remote Alarm

P985

Tel. No 1

SMS Time

P986 Tel. No 2

P987 Tel. No 3

P988

Call Type

P995 Interval

P996

SMS Start

P997 SMS Stop

P998 SMS Days

Device Setup

P132 Device Addr

P143 Addr.Locked

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Page 43

Relays Menu

Data Logs Menu

Temperature

P580 Min. Temp

P581 Min. Temp. Date

P582 Min. Temp. Time

P583 Max. Temp.

P584 Max. Temp. Date

P585 Max. Temp. Time

P586 Current Temperature

Relay 1

P210 R1 Type

P211 R1 Function

P212 R1 ID

P213 R1 Set 1

P214 R1 Set 2

P217 R1 Closures

P218 R1 Failsafe

Relay 2

P220 R2 Type

P221 R2 Function

P222 R2 ID

P223 R2 Set 1

P224 R2 Set 2

P227 R2 Closures

P228 R2 Failsafe

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Page 44

Volume Menu

Only available on blackbox 135D, fitted with optional LCD display and

integral keypad.

Conversion

P600 Vessel Shape

P601

As Required Vol. Dimension 1

P602 As Required

Vol. Dimension 2

P603 As Required

Vol. Dimension 3

P604 Calculated

Volume

P605

Volume Units

P606 Correct. Factor

P607 Max. Volume

P612, 614, 616, 618,

620, 622, 624, 626, 628, 630, 632, 634, 636, 638, 640, 642,

644, 646, 648, 650, 652, 654, 656, 658, 660, 662, 664, 666,

668, 670 Level Bkpts. 2 to 31

Breakpoints

P610

Level Bkpt. 1

P611 Vol. Bkpt. 1

P613, 615, 617, 619, 621, 623, 625, 627,

629, 631, 633, 635, 637, 639, 641, 643, 645, 647, 649, 651,

653, 655, 657, 659, 661, 663, 665, 667,

669, 671

Vol. Bkpts. 2 to 31

P672 Level Bkpt. 32

P673

Vol. Bkpt. 32

Tables

P696 Reset

Bkpts.

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Page 45

Display Menu

Compensation Menu

Stability Menu

Damping Filters

P870 Fill Damping

P871 Empty Damping

P881 Fixed Distance

P882 Process Filter

Offset Temperature

P851 Measurement

Offset

P852 Temperature

Source

P854 Fixed

Temperature

P800 Display Units

P801

Decimal Places

P802

Display Offset

P804 Display Conversion

Options

P808 Fail Mode

P809

Fail Time

Fail Safe

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Page 46

Echo Processing Menu

Transducer (Xdr.) Status

P900 Xdr. 1 Status

P901 Echo

Confidence

P902 Echo Strength

P903

Average Noise

P904 Peak Noise

P905 Sensitivity

P906

Side Clearance

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Page 47

System Menu

Passcode System Info

Date &

Time

Daylight Saving

P921 Enable

Code

P926 Software

Revision

P931 Date

P970

DST Enable

P922 Passcode

P927

Hardware Revision

P928 Serial

Number

P929 Site

Ident.

P930 Factory Default

P932 Time

P933 Date

Format

P971 DST

Difference

P972

DST Start Time

P973 Start Day

P974 Start Week

P975 Start

Month

P976 DST

End Time

P977 End Day

P978 End Week

P979 End Month

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Page 48

Simulation Hardware

P980 Simulate

P981 Increment

P982 Rate

P990 Self Test

P991

Hard Test

P992 Out Test

P993 Relay Test

P994 Transducer Test

Test Menu

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Page 49

Parameter Listing

This section describes all of the parameters. Any parameter can be reset to

its default, by pressing the hot key, while in program mode.

Application Parameters

Operation

P100 Mode of Operation

This parameter sets the mode of operation, when in run mode, and can be set

to one of the following:

Option Description

1 = Distance

(Default)

Display and Output relative to the distance from the

transducer to the surface. 2 = Level Display and Output relative to how full the vessel is. 3 = Space Display and Output relative to how empty a vessel is.

When fitted with optional display and integral keypad

5 = Volume Display and Output relative to volume of material in

the vessel.

P101 Transducer

This parameter should be set to the transducer being used with the unit, and

can be set to one of the following:

Option Description

1 = dB3 Transducer is a dB3. Range 0.410 to 9.843 feet 2 = dB6 (Default) Transducer is a dB6. Range 0.984 to 19.685 feet

3= dB10 Transducer is a dB10. Range 0.984 to 32.808 feet 4= dB15 Transducer is a dB15. Range 1.640 to 49.213 feet 5= dB25 Transducer is a dB25. Range 1.969 to 82.021 feet

6 = dB40 Transducer is a dB40. Range 3.937 to 131.234 feet 7 = dBS6 Transducer is a dBS6. Range 0.656 to 19.685 feet *9 = dBR16 Transducer is a mmWave radar. Range 0.252 to 52.49 feet

Important Information

*dBR16 is available as an option in P101 when used with BlackBox firmware 2.1.0 and greater. For older versions of firmware, please

consult your Pulsar distributor for assistance.

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Page 50

P102 Material

This parameter should be set to the type of material being monitored

Option Description

1 = Liquid Use for liquids and flat solids

2 = Solid Solid material that is heaped at an angle

3 = Closed Tank Use for applications within a closed vessel or where

a secondary echo response may become focussed to

create a larger echo than the first.

Dimensions

P104 Measurement Units

This parameter sets the units you want to use for programming and display

Option Description

1 = metres All units of measure are METRES 2 = cm All units of measure are CENTIMETRES 3 = mm All units of measure are MILLIMETRES 4 = feet (Default) All units of measure are FEET

5 = inches All units of measure are INCHES

P105 Empty Level

This parameter is to be set to the maximum distance from the face of the

transducer to the empty point, in P104 Measurement Units. Note this value affects span as well, (see important information below), so should be

set before span.

Important Information

When changing the Empty Distance (P105) you can also recalculate the

values for the Span so that it equals the empty distance (P105) minus Near

Blanking (P107) and the Relay Setpoints, so that they remain at the same

percentage values of the empty distance as they were before you changed

the empty distance (P105). You will be asked the question “Recalculate

Span?” if you choose yes (enter 1), then the span will be recalculated. Any

other answer will leave the span at its original value. You will then be asked

if you want to “Recalculate Setpoints?”, if you choose Yes (enter 1), then all

Relay Setpoints will be recalculated as a percentage of the new empty

distance. Any other answer will leave the setpoints at their original values.

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Page 51

P106 Span

This parameter should be set to the maximum distance from the Empty

Level (P105) to the maximum material level. It is automatically set to be

equal to the Empty Level (P105) less the Near Blanking distance (P107),

when you set the empty level.

P107 Near Blanking Distance

This parameter is the distance from the face of the transducer that is not

measurable, and is pre-set to the minimum value dependant on the Xducer

(P101) selected. It should not be set to less than this figure, but can be

increased, typical to ignore close in obstructions.

Transducer Near Blanking Distance

P101 = 1 Xducer is a dB3 Default Blanking Distance = 0.410 feet P101 = 2 Xducer is a dB6 Default Blanking Distance = 0.984 feet P101 = 3 Xducer is a dB10 Default Blanking Distance = 0.984 feet

P101 = 4 Xducer is a dB15 Default Blanking Distance = 1.640 feet P101 = 5 Xducer is a dB25 Default Blanking Distance = 1.969 feet P101 = 6 Xducer is a dB40 Default Blanking Distance = 3.937 feet

P101 = 7 Xducer is a dBS6 Default Blanking Distance = 0.656 feet P101 = 9 Xducer is a dBR16 Default Blanking Distance = *0.252 feet

*The signal emanates from the curved face of the Radar, but for the

purposes of measurement it is taken from the drip shield.

P108 Far Blanking Distance

This is the distance (as a percentage of empty level P105) beyond the

empty point that the unit will be able to measure, and by default is pre-set to

20% of the empty level.

If the surface being monitored can extend beyond the Empty Level (P105)

then the far blanking distance can be increased to a maximum of 100% of

empty level.

This parameter is always entered as a % of empty level.

Device Set Up

The following parameters are used to configure the RS485

Communications.

P132 Device Address

This parameter it used to set the blackbox Device Address.

Enter appropriate device address Min 1 to Max 254. Default = 126

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Page 52

P143 Addr. Locked

This parameter determines whether or not the unit address is locked

0 = No (Default) and 1 = Yes

Remote Alarm

When a Modem is connected to the blackbox, via the RS232 port, (Consult

Pulsar or your local distributor for further details), the following parameters

are used to set up the blackbox so that when the level reaches a specific

alarm point, as determined by the setting of the relay(s) the unit will dial and

connect to a remote telephone number to provide details of the event.

P985 Tel. No.1

This parameter is used to enter the number of ‘0’s that appear at the

beginning of the telephone number to be dialled that is to receive the

message.

Option Description

0= None No ‘0’s present at the beginning of the

telephone number to be dialled. 1 = Add 0 (Default) 1 ‘0’ present at the beginning of the

telephone number to be dialled. 2= Add 00 2 ‘0’s present at the beginning of the

telephone number to be dialled.

P986 Tel. No2

This parameter is used to enter to enter the next 6 digits, following the ‘0’s,

of the telephone number to be dialled. If there are less than 6 digits

following the ‘0’s then just enter the digits required, if there are more than 6

digits following the ‘0’s then enter the first 6 digits and then proceed to

P987 and enter the remaining digits.

P987 Tel. No3

This parameter is used to enter any remaining digits of the telephone number

to be dialled after completion of P985 and P986 above.

Example

Telephone number to be dialled is: 0 1234 123456

P985 Tel. No. 1 = 1(One ‘0’ at the beginning of the telephone number)

P986 Tel. No. 2 = 123412 (The next 6 digits following the ‘0’s).

P987 Tel. No. 3 = 3456 (Remaining digits of telephone number).

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Page 53

P988 Call Type

This parameter determines what type of connection is made via the modem.

Option Description

0= Off (Default) Remote alarm function is disabled 1 = Ring This option initiates a connection to a

remote modem/computer which will then

allow remote communication with the unit.

Please consult Pulsar or your local

distributor for further details. 2= SMS This option initiates a predetermined

message which is sent to the remote

telephone number detailing date and time

the alarm was initiated, the site ID, alarm

condition and level at the time the alarm

was initiated.

SMS Time

The following parameters determine when and how often a SMS message is

to be sent.

P995 SMS Interval

This parameter determines how often a SMS message will be sent. If the

time interval is set at ‘0.00 mins.’ then a SMS message will only be sent

when an alarm condition occurs, when the time interval is set to anything

other than zero then a SMS message will be sent at the relevant interval

detailing the current level and/or any alarm condition present at that time.

Entered in minutes. Min = 0.000, Max = 1440mins. Default = 0.00 mins.

P996 Start Time

Sets the time at which the SMS Interval is to Start.

Entered as time. Min = 00:00, Max = 23:59 Default = 00:00

P997 Stop Time

Sets the time at which the SMS Interval is to Stop.

Entered as time. Min = 00:00, Max = 23:59 Default = 23:59

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Page 54

P998 SMS Days

This parameter will determine on which days the SMS message is active and

is entered as a Boolean value equating to the total of the days that the SMS

message is required to be active.

Mon Tue Wed Thu Fri Sat Sun

1 2 4 8 16 32 64 Add together any combination up to a maximum of 127 (every day).

Examples:

21 = Mon, Wed, Fri.,

31 = Mon to Fri.,

10 = Tue and Thu.

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Page 55

Relay Parameters

All relay related parameters are prefixed with a 2**.

The second digit of the three-figure parameter number denotes the relay

number as follows:

21* parameters for Relay 1

22* parameters for Relay 2

The third digit selects specific parameters for the setting up of the relays,

which can be selected individually and results in the following parameter

numbers for each relay.

Relay 1 210 to 218

Relay 2 220 to 228

Relay Type

P210, P220 - Relay Type

This parameter defines what type each relay should be, see the table below

or available options.

Option Description

0= Not In Use (Default) Relay not in use or programmed.

1= Alarm Relay is programmed as an alarm relay, which will de-energise ON, and energise

OFF. This will ensure an alarm is raised if

the power fails to the unit.

2= Control Relay is programmed as a control relay,

which will energise ON, and de-energise

OFF.

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Page 56

Alarms

P210, P220 =1 (Alarm)

The second parameter for each relay determines the function of the alarm.

P211, P221 - Relay Function

This parameter defines what function the alarm will respond to as follows.

Option Description

0= Off (Default) Relay will not operate. 1= Level Alarm is based on the level in the vessel, and the

type of level alarm (P212, 222) and two setpoints

must be set (P213, 223 & P214, 224). Setpoints are

entered in Display Units as referenced to Empty

Level.

2= Temperature Alarm is based on the temperature, and the type of

temperature alarm (P212, 222) and two setpoints

must be set (P213, 223 & P214, 224). The

temperature used depends on the temperature

source selected (P852). Setpoints are entered in oC.

3= Loss of Echo Alarm is raised if the Failsafe Timer (P809)

expires. No setpoints are required. 4= Loss of Clock Alarm is raised if the real-time clock fails. No

setpoints are required.

Note that the loss of echo and loss of clock will also be shown on the

display as “LOST ECHO” and “LOST CLOCK” respectively.

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Page 57

The third parameter for each relay determines the alarm ID for the relay

you wish to set.

P212, 222 - Relay Alarm ID

When P211, P221 = 3 (Loss of Echo) or 4 (Loss of Clock)

This parameter has no function and will not be displayed.

When P211, P221 = 1 (Level) or 2 (Temperature)

This parameter defines which alarm type, the relay should respond to, as

follows.

Alarm ID Description Setpoints

1=General (Default) Relay goes “ON” when

the value reaches the ON

setpoint and goes “OFF”

when the value reaches

the OFF setpoint.

P213, 223 is ON

Setpoint;

P214, 224 is OFF

Setpoint

2= High Relay goes “ON” when

the value rises to the ON

setpoint and goes “OFF”

when the value lowers to

the OFF setpoint.

ON> OFF

Relay Setpoints

P213, 223 and

P214, 224

Setpoints, can be

set in any order as

the unit ‘knows’

that you are setting

a high-level alarm.

3= Hi-Hi Same as 2 = High, but

different identifier.

4= Low Relay goes “ON” when

the value lowers to the

ON setpoint and goes

“OFF” when the value

rises to the OFF setpoint.

ON<OFF Relay

Setpoints

P213, 223 and

P214, 224.

Setpoints, can be

set in any order as

the unit ‘knows’

that you are setting

a low-level alarm.

5= LoLo Same as 4=Lo, but

different identifier.

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Alarm ID Description Setpoints

6= In bounds Relay goes “ON” if

value is inside the zone

between the two

setpoints.

Relay Setpoints,

P213, 223 and

P214, 224 can be

set in any order as

the unit ‘knows’

that you are setting

an inbounds alarm.

7= Out of bounds Relay goes “ON” if

value is outside the zone

between the two

setpoints.

Relay Setpoints P213, 223 and

P214, 224 can be

set in any order as

the unit ‘knows’

that you are setting

an out of bounds

alarm.

The fourth parameter and the fifth parameter for each relay set the

Alarm “ON” and “OFF” points. For a high alarm the “ON” is set higher

than “OFF”. For low alarm then “ON” is set lower than “OFF”. See the

appropriate alarm ID, table (P212, 222) for further information.

When P211, P221 = 3 (Loss of Echo) or 4 (Loss of Clock)

This parameter has no function and will not be displayed.

When P211, P221 = 1 (Level) or 2 (Temperature)

P213, P223 - Relay Setpoint 1

Determines the “ON” or “OFF” point for the alarm according to the ID

selected.

P214, P224 - Relay Setpoint 2

Determines the “ON” or “OFF” point for the alarm according to the ID

selected.

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Page 59

Important Information

Setpoints are entered in values according to the function selected.

Level - entered in Display Units as referenced to Empty Level.

Temperature - entered in ºC.

See the appropriate alarm function, table (P211, 221) for further

information.

Control

P210, P220 = 2 (Control)

When a relay is being set up as a control relay, the second parameter that

will be displayed in the menu determines its function.

P211, P221 - Relay Function,

This function is used, where it is required to energise the relay to switch a

device, such as a pump, ON and de-energise the relay to switch the device

OFF.

Options Description

0 = Off Relay is always de-energised

1 = General Relay will energise “ON” as set in Relay

Setpoint 1 (P213, 223). And turns “OFF”,

de-energises, as set in Relay Setpoint 2

(P214, 224).

Important Information

A control relay is started and stopped at the “ON” and “OFF”

setpoints. To control down (reduce level) then set “ON” higher than

“OFF”. To control up (increase level) then set “ON” lower than

“OFF”. For relay 1 “ON” is P213, “OFF” is P214 and for relay 2

“ON” is P223, “OFF” is P224

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Page 60

The third parameter determines if the control is fixed or alternating.

P212, 222 Relay Control ID

P210, 220 = 2 (Control)

P211, 221 = 1 (General)

ID Description

1= Fixed All control devices are used to

assist each other (run at the same

time) and each device has its own

setpoints. (‘ON’ P213, 223 &

‘OFF’ P214, 224).

3= Alternate All control devices are used to

assist each other (run at the same

time). With each device having its

own setpoints, (‘ON’ P213, 223

& ‘OFF’ P214, 224) but each

time all devices have stopped,

then the setpoints are sequentially

rotated between the devices to

ensure equal usage.

The fourth parameter, and fifth parameter, are set to determine the switch

points, “ON” and “OFF” for the relay. See control function, table (P211,

221, 231) for further information.

P213, P223 - Relay Setpoint 1

This parameter determines the “ON” point for the control relay.

Relay Setpoints are entered in values of Measurement Units (P104).

P214, P224 - Relay Setpoint 2

This parameter determines the “OFF” point for the control relay.

Relay Setpoints are entered in values of Measurement Units (P104).

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Page 61

Common Parameters

P217, P227 - Relay Closures

The blackbox will record how many times each relay is operated, this

parameter displays the number of times the relay has activated since the

relay has been in use. It can be reset with any value.

P218, P228 - Relay Fail Safe

Your blackbox has a general fail-safe parameter P808. However, this can be

overridden so that each individual relay has its own independent fail safe

mode.

This parameter determines what the relay will do in the event of the Failsafe

Time (P809) expiring.

Option Description

0 = Default Relay assumes system default mode P808 1 = Hold Relay remains in its current state 2 = De-Energise Relay will De-Energise

3 = Energise Relay will Energise

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Page 62

Data Log Parameters

The data log parameters contain the following information.

Temperature

The following parameters give information on temperature conditions seen

by the Temperature source (P852) in ºC. All of these parameters are read

only and cannot be changed, though if P852 is changed they will be reset.

P580 Minimum Temperature

This parameter displays the minimum temperature recorded.

P581 Minimum Temperature Date

This parameter displays the date when the minimum temperature was

recorded.

P582 Minimum Temperature Time

This parameter displays the time when the minimum temperature was

recorded.

P583 Maximum Temperature

This parameter displays the maximum temperature recorded.

P584 Maximum Temperature Date

This parameter displays the date when the maximum temperature was

recorded.

P585 Maximum Temperature Time

This parameter displays the time when the maximum temperature was

recorded.

P586 Current Temperature

This parameter displays the current temperature.

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Page 63

Volume (Optional)

Only available on blackbox 135D, fitted with optional LCD display and

integral keypad and provides a variety of volume calculation features, with

11 pre-programmed vessel shapes. See Vessel Shape (P600) for more

information. For each vessel you will need to know the dimensions (P601-

603) in Measurement Units (P104) which are required to calculate the

volume (P604) which will be displayed in the selected Volume Units

(P605).

If your vessel shape does not correspond with any of the pre-programmed

vessel shapes, then you can use the universal calculations. For this you will

need a level/volume graph or chart provided by the vessel manufacturer or

you can create one based on the dimensions of the vessel. You can enter up

to 32 pairs of breakpoints, and the more you enter, the greater accuracy of

the volume calculation will be.

Conversion

P600 Vessel Shape

This parameter determines which vessel shape is used when utilising

“Volume Conversion”.

The choices are as shown in the table below, along with the dimensions that

are required to be entered (P601-P603).

Vessel Shape P600 Value Dimensions

Required

P600=0 Cylindrical

Flat base (Default)

Cylinder diameter

P600=1=Rectangular

Flat base

Width and Breadth

P600=2 Cylindrical

Cone base

Cylinder diameter

and height of

bottom

P600=3 Rectangular

Pyramid base

Width and Breadth

of rectangular

section and height

of bottom

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Page 64

Vessel Shape P600 Value Dimensions

Required

P600=4 Cylindrical

Parabola base

Cylinder diameter

and height of

bottom

P600=5 Cylindrical

Half-sphere base

Cylinder Diameter

P600=6 Cylindrical

Flat sloped base

Cylinder diameter

and height of

bottom

P600=7 Rectangular

Flat sloped base

Width and Breadth

of rectangular

section and height

of bottom

P600=8 Horizontal

cylinder with flat ends

Cylinder diameter

and tank length

P600=9 Horizontal

cylinder with

parabolic ends

Cylinder diameter,

length of one end section, and tank

length

P600=10 Sphere Sphere diameter

P600=11 Universal

Linear

No dimensions

required, level and

volume breakpoints

used.

P600=12 Universal

Curved

No dimensions

required, level and

volume breakpoints

used.

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Page 65

P601-P603 Vessel Dimensions

These three parameters are used to enter the dimension required to calculate

the volume. The dimensions required are as shown below and are entered

Measurements Units (P104).

Vessel Shape P601 P602 P603

P600=0

Cylindrical Flat base

Cylinder

Diameter

P600=1

Rectangular Flat base Width of

rectangle

Breadth of

rectangle P600=2

Cylindrical Cone base

Height of

base

Cylinder

Diameter

P600=3

Rectangular Pyramid base

Height of

base

Width of

rectangle

Breadth of

rectangle P600=4

Cylindrical Parabola base

Height of

base

Cylinder

Diameter

P600=5

Cylindrical Half-sphere base

Cylinder

Diameter

P600=6

Cylindrical Flat sloped base

Height of

base

Cylinder

Diameter

P600=7

Rectangular Flat sloped base

Height of

base

Width of

rectangle

Breadth of

rectangle P600=8

Horizontal cylinder flat ends

Length of

Cylinder

Cylinder

Diameter

P600=9

Horiz. Cyl. parabolic ends

Length of

Cylinder

Cylinder

Diameter

Length of

one end

section P600=10

Sphere

Sphere

Diameter

P604 Calculated Volume

This parameter displays the maximum volume that has been calculated by

the blackbox and is a Read Only parameter. The volume displayed will be

shown in Volume Units (P605) and is the total volume available between

empty level (P105) and 100% of span (P106).

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Page 66

P605 Volume Units

This parameter determines the units that you wish to display, for volume

conversion. It is used in conjunction with P607 (maximum volume), and

the units are shown on the display (subject to P810). The choices are:

Option Description 0 = No Units Volume will be totalised with no units 1 = Tons Volume will be totalised in Tons

2 = Tonnes Volume will be totalised in Tonnes 3 = Cubic metres (Default) Volume will be totalised in cubic metres 4 = Litres Volume will be totalised in litres 5 = UK Gallons Volume will be totalised in UK Gallons

6 = US Gallons Volume will be totalised in US Gallons 7 = Cubic feet Volume will be totalised in cubic feet 8 = Barrels Volume will be totalised in barrels

9 = lbs (pounds) Volume will be totalised in lbs (pounds)

P606 Correction Factor

This parameter is used to enter a correction factor, when required, such as

the specific gravity of the material so that the volume calculated is relative

to the actual amount of material that can be contained between empty level

(P105) and 100% of span (P106). Default = 1

P607 Max Volume

This parameter displays the actual maximum volume that has been

calculated by the blackbox, i.e. P604 Calculated Volume x P606

Correction Factor, and is a Read Only parameter. The volume displayed

will be shown in P605 Volume Units and is the total volume available

between empty level (P105) and 100% of span (P106).

Breakpoints

P610-P673 Level/Volume Breakpoints

These parameters are used to create a profile of the vessel when P600=11

(universal linear) or P600=12 (universal curved). You should enter

breakpoints in pairs, a reading for level and its corresponding volume. The

more pairs you enter, the more accurate the profile will be. In the case of

universal linear, then enter the level/volume at each of the points where the

vessel changes shape. In the case of the universal curved, enter values

around each arc tangent, as well as at the top and bottom.

You must enter at least two pairs, and you can enter up to 32 pairs.

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Universal Linear (P600=11)

This volume calculation creates a linear approximation of the level/volume

relationship, and works best if the vessel has sharp angles between each

section.

LevelV

olu

me

You should enter a level/volume breakpoint for each place where the vessel

changes direction, and numerous where the section is slightly curved (mostly linear, but has got a small arc). You can enter any number of pairs

between 2 and 32.

Universal Curved (P600=12)

This volume calculation creates a curved approximation of the level/volume

relationship, and works best if the vessel is non-linear, and there are no

sharp angles.

Level

Volu

me

You should enter 2 level/volume breakpoints at the minimum and maximum

levels, and several for each place where the vessel has got an arc. You can

enter any number of pairs between 2 and 32.

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Tables

P696 Reset Breakpoints

This parameter allows the resetting, to the default value, of all previously set

breakpoints (P610-673), without having to access them individually. When

it is necessary to reset or amend particular breakpoints this can be achieved

by directly accessing the desired parameter (P610-673) and changing as

required.

Display Parameters

Options

P800 Display Units

This parameter determines whether the reading displayed is in

Measurement Units (P104), or as a percentage of span.

Option Description

1 = Measured (Default) Display is in selected unit’s dependant on

Mode (P100)

2 = Percentage Display is in Percentage of Span

dependant in Mode (P100)

P801 Decimal Places

This parameter determines the number of decimal places shown on the

display of the PC Programming Software (standard), Hand Held Calibrator

(optional) when connected, or on the on board display (optional), while the

blackbox is in the run mode.

Minimum = 0 (No decimal places), Maximum 3 = (3 decimal Places)

Default = 2 (2 decimal Places)

P802 Display Offset

The value of this parameter is added to the reading before it is displayed, in

Measurement Units (P104). It does not affect the relay setpoints, only the reading on the display itself.

You could use this feature if for example you wanted to reference the

reading to sea level, where you would enter the distance between Empty

level (P105) and sea level. If the empty level point is below sea level, then

enter a negative value.

P804 Display Conversion

The reading is multiplied by the value of the parameter before being

displayed. The default is 1.0, and will be applied when P802 Display

Offset is set to a different value other than its default value of ‘0’.

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Failsafe

P808 Fail-safe Mode

By default, if a fail-safe condition occurs, then the display is held at the last

known value until a valid reading is obtained.

If required, then you can change this so that the unit goes to high (100% of

span), or low (empty) as follows:

Option Description

1 = Known (Default) Remain at the last known value

2 = High Will fail to the high value (100% of Span). 3= Low Will fail to the low value (empty)

See Also P218 (RL1), P228 (RL2) - Relay Fail-safe

P809 Fail-safe Time

In the event of a fail-safe condition the failsafe timer determines the time

before fail-safe mode is activated. Default = 1min.

If the timer activates, the unit goes into fail-safe, as determined by P808 (Display) and P218, 228 (Relays). When this happens, if the PC Handheld

Communicator or the optional Handheld Communicator, are connected to

the unit, or the optional on board display is fitted, you will see the message

“Failed Safe!” on the display, along with a message explaining why (lost

echo or transducer fault, for example)

When a valid measurement is obtained then the display and output will be

restored and the timer is reset.

Compensation Parameters

Offset

P851 Measurement Offset

The value of this parameter is added to the measured distance, in

Measurement Units (P104).

This Offset will be added to the level, as derived from the transducer, and

will affect everything including the reading on any display in use, relay

setpoints and the output.

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Temperature

P852 Temperature Source

This parameter determines the source of the temperature measurement. By

default, it is set to automatic (P852=1), which will automatically detect if a

temperature sensor is available from the transducer. If for any reason, no

temperature input is received, then the Fixed Temp value is used, as set by

P854.

The temperature source can be specifically set as follows:

Option Description

1 = Automatic (Default) Will automatically select transducer

temperature sensor, if available, or fixed

temperature (P854) if no temperature

sensor found.

2 = Fixed Always uses fixed temperature (P854)

P854 Fixed Temperature

This parameter sets the temperature, in degrees centigrade to be used if

P852 (Temperature Source) =2. Default = 20oC

Stability Parameters

Damping

Damping is used to damp the display, to enable it to keep up with the

process but ignore minor surface fluctuations.

P870 Fill Damping

This parameter determines the maximum rate at which the unit will respond

to an increase in level. It should be set slightly higher than the maximum

vessel fill rate. Default = 32.8084 feet/minute

P871 Empty Damping

This parameter determines the maximum rate at which the unit will respond

to a decrease in level. It should be set slightly higher than the maximum

vessel empty rate. Default = 32.8084 feet/minute

Filters

The following parameters can be used to filter out unwanted changes of

level caused by a ‘rippled’ or agitated surface.

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P881Fixed Distance

This parameter determines the width of gate to be used in tracking an echo

and under normal circumstances will not require changing, but it can be

increased in the cases where the surface is moving extremely fast (in excess

of 32.8084 feet/min) to ensure smooth processing of the changing level.

P882 Process Filter

This parameter determines the number of ‘cycles’ that will be taken before a

change in level is processed and the display updated.

Option Description 1 = Fast level will be updated every cycle

2 = Medium level will be updated every 8 cycles 3 = Slow (Default) level will be updated every 16 cycles

Echo Processing Parameters

Transducer Status

P900 Transducer Status

This parameter shows the current state of the transducer. The value means

the following.

Option Description

0= OK (Default) Transducer working correctly.

1= Disabled Transducer is not being used

2= Stuck High Indicates that the power and signal lines on the

transducer terminals are crossed over, or the signal

line is shorted to earth.

3= Not Found No transducer is detected.

P901 Echo Confidence

This parameter displays the most recent echo confidence from the transducer. It is useful to help find the best mounting location for the

transducer, where you should aim to get the highest figure. It is a percentage

of confidence that the echo reporting the level is the correct one.

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P902 Echo Strength

This parameter shows the most recent echo strength figure for the

transducer, where a higher figure indicates a better returned echo.

P903 Average Noise

This is the mean noise reading for the transducer. It is measured while the transducer is not firing, and gives an indication of the average amount of

electrical noise present on the cabling.

P904 Peak Noise

This is the peak noise reading for the transducer. It is measured while the

transducer is not firing, and gives an indication of the maximum amount of

electrical noise present on the cabling.

P905 Sensitivity

This parameter determines the sensitivity of the unit. Please consult Pulsar

for further information and assistance on changing the value of this

parameter.

P906 Side Clearance

This parameter is used to set the distance by which the DATEM trace will

“stand-off” from around unwanted echoes such as obstructions. Please

consult Pulsar for further information and assistance on changing the value

of this parameter.

System Parameters

Passcode

P921 Enable Code

Enables the passcode (P922), which means the passcode must be entered to go into program mode. If disabled (set to 0), then no passcode is required,

and ENTER is used to enter program mode. Default = 1 (Enabled)

P922 Passcode

This is the passcode that must be used to enter program mode. The default

is 1997, but this can be changed to another value from 0 to 9999.

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System Information

The following three parameters do not affect how the unit performs, but details,

contained in them, may be required, by Pulsar, when making technical

enquiries.

P926 Software Revision

This parameter will display the current software revision. It is read only, and

cannot be changed. The software revision can also be viewed, while in

RUN mode, by pressing the decimal point key when using any of the

display options.

P927 Hardware Revision

This parameter will show details of the current hardware revision. It is read

only and cannot be changed.

P928 Serial Number

This parameter will display the unit’s serial number. It is read only, and

cannot be changed. The serial number can also be viewed, while in RUN

mode, by pressing the decimal point key when using any of the display

options.

P929 Site Identification

This parameter allows you to give each unit an individual reference number,

for identification purposes. You can set any number between 1 and 99999.

P930 Factory Defaults

This parameter resets all parameter values to the original Factory Set values

that were installed when the unit was tested, before despatch to you.

To reset parameters, enter 1 (Yes), and press ENTER, then you will see a

message “Entr if sure”, you should press ENTER again. If you press any

other key at this point, the parameters will not be reset, and you will see a

message confirming this.

Once you have done this, program the unit, to the desired application.

Date & Time

The date and time is used, to control specific relay functions and date stamp

certain events that are contained in the Data Logs.

P931 Date

This parameter shows the current date, in the format as set by P933 (Date

Format), and can be reset if required.

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P932 Time

This parameter shows the current time and can be reset if required, in the

format HH: MM (24-hour format). This is set initially at the factory for UK

time.

P933 Date Format

This parameter allows you to alter the format that the date is displayed to

your choice of DD: MM: YY, MM: DD: YY or YY: MM: DD. The default

is MM: DD: YY.

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Daylight Saving Time

Important Information

In order to ensure the correct operation of Daylight Saving Time

P932 Time should be checked, and adjusted if necessary, to ensure

that it is set for the current valid time.

P970 DST Enable

When Enabled (set to 1) the internal clock will be automatically adjusted to

compensate for the difference between standard time and Daylight Saving

Time. Default = 0 (Off)

P971 DST Difference

This parameter sets the time difference between standard time and Daylight

Saving Time. The time difference is entered in HH: MM. Default = 01:00

P972 DST Start Time

This parameter is used to set the time of day at which Daylight Saving

Time will start, the time is entered in the format HH: MM (24-hour

format). Default = 02:00

P973 Start Day

Use this parameter to enter the day of the week (P974) that Daylight

Saving Time is to start.

Option Description

2= Monday

DST will start on a Monday

3= Tuesday DST will start on a Tuesday

4= Wednesday DST will start on a Wednesday

5= Thursday DST will start on a Thursday

6= Friday DST will start on a Friday

7= Saturday DST will start on a Saturday

8= Sunday (Default) DST will start on a Sunday

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P974 Start Week

This parameter will determine the week of the month (P975) in which

Daylight Saving Time is to start.

Option Description

1= Week 1 DST will start on day (P973) in the first week

(P974) of the month (P975).

2= Week 2 DST will start on day (P973) in the second

week (P974) of the month (P975).

3= Week 3 DST will start on day (P973) in the third

week (P974) of the month (P975).

4= Week 4 DST will start on day (P973) in the fourth

week (P974) of the month (P975).

5= Last (Default) DST will start on day (P973) in the last week

(P974) of the month (P975).

P975 Start Month

This parameter is used to select the month, in which Daylight Saving Time

will start.

Option Description

1= January

DST will start during the month of January

2= February DST will start during the month of February

3= March (Default) DST will start during the month of March

4= April DST will start during the month of April

5= May DST will start during the month of May

6= June DST will start during the month of June

7= July DST will start during the month of July

8= August DST will start during the month of August

9= September DST will start during the month of September

10= October DST will start during the month of October

11= November DST will start during the month of November

12= December DST will start during the month of December

P976 DST End Time

This parameter is used to set the time of day at which Daylight Saving

Time will end, the time is entered in the format HH: MM (24-hour format).

Default = 02:00

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P977 End Day

Use this parameter to enter the day of the week (P974) that Daylight

Saving Time is to end.

Option Description

2= Monday

DST will end on a Monday

3= Tuesday DST will end on a Tuesday

4= Wednesday DST will end on a Wednesday

5= Thursday DST will end on a Thursday

6= Friday DST will end on a Friday

7= Saturday DST will end on a Saturday

8= Sunday (Default) DST will end on a Sunday

P978 End Week

This parameter will determine the week of the month (P975) in which

Daylight Saving Time is to end.

Option Description

1= Week 1 DST will end on day (P977) in the first week

(P978) of the month (P979).

2= Week 2 DST will end on day (P977) in the second

week (P978) of the month (P979).

3= Week 3 DST will end on day (P977) in the third week

(P978) of the month (P979).

4= Week 4 DST will end on day (P977) in the fourth

week (P978) of the month (P979).

5= Last (Default) DST will end on day (P977) in the last week

(P978) of the month (P979).

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P979 End Month

This parameter is used to select the month, in which Daylight Saving Time

will end.

Option Description

1= January

DST will end during the month of January

2= February DST will end during the month of February

3= March DST will end during the month of March

4= April DST will end during the month of April

5= May DST will end during the month of May

6= June DST will end during the month of June

7= July DST will end during the month of July

8= August DST will end during the month of August

9= September DST will end during the month of September

10= October (Default) DST will end during the month of October

11= November DST will end during the month of November

12= December DST will end during the month of December

Test Parameters

Simulation

P980 Simulate

Test mode is used to simulate the application and confirm that all parameters

and relay setpoints have been entered as expected. During simulation, there

is a choice of whether the relays will change state (hard simulation) or not (soft simulation), but the LED’s will always switch according to how the

relays have been programmed. If you want to test the logic of the system

that the relays are connected to then select a hard simulation, but if you

don’t want to change the relay state, then select a soft simulation.

There are two simulation modes, automatic and manual. Automatic

simulation will move the level up and down between empty and full level

and activate the relay and/or corresponding LED at the switch points

programmed, if you wish to change the direction of the level movement at any time this can be done by using the arrow keys. In manual simulation,

using the arrow keys will allow you to move the level up and down as

required.

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The choices for you to enter are as follows.

1= Manual soft simulation

2= Automatic soft simulation

3= Manual hard simulation

4= Automatic hard simulation

To return to program mode, press CANCEL and test mode will end.

P981 Increment

By default, simulation mode will move by 0.328 feet steps in manual

simulation and by 0.328 feet/min in automatic simulation. Altering the

increment can change this value.

P982 Rate

In automatic mode, the rate at which the level will move up and down is

determined by distance, P981 Increment and the time, P982 Rate which

can be changed as required. To increase the rate at which the level moves

increase the Increment (P981) or decrease the Rate (P982). To decrease the

rate at which the level moves decrease the Increment (P981) or increase the

Rate (P982).

Hardware

P990 Self Test

If you enter 1 for this parameter, then the unit will perform a self-test. This

will confirm that the various parts of the circuitry are working correctly. You will see confirmation messages that the clock and the EEPROM are

working correctly, and error messages for any parts that fail.

P991 Hard Test

Dependant on model type, when this parameter is selected, the unit will test

the following in turn.

* LED’s. Watch them change colour as shown on the display, and

press, ENTER, if they operated as shown.

* Relays. Press a numeric key corresponding to the number of the

relay you wish to test, and the relay will change state each time the

key is pressed. If you press any other key, other than a valid relay

number, then the test will end.

* Segments. All the segments on the LCD are lit up, so you can see if

they all work. Press, ENTER, to end the test. The LED’s all go

green at the same time.

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* Keys. You should press each key, to confirm it works, with a

counter showing how many more keys you have to press. Be sure

to press the CANCEL key last, as this will show if all keys were

pressed or not. If they were not, then an error message is displayed.

P993 Relay Test

Press a numeric key corresponding to the number of the relay you wish to

test, and the relay will change state each time the key is pressed. If you press

any other key, other than a valid relay number, then the test will end.

P994 Transducer Test

Press any key on the keypad, other than 0, and the transducer will

continually fire for 5 seconds, pressing 0 will terminate the test.

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Chapter 6 PROFIBUS DP

The PROFIBUS Family

PROFIBUS is a vendor independent, open field bus standard for a wide

range of applications in manufacturing, process and building automation.

Vendor independence and openness are guaranteed by the PROFIBUS

standard EN50170. With PROFIBUS, devices from different manufacturers

can inter-communicate. Suitable interfaces exist for PLCs, which include

Siemens, Mitsubishi and Allen- Bradley range.

Figure 1: PROFIBUS Application areas

The Pulsar range, of level and control instrumentation, support the

PROFIBUS-DP variant of the PROFIBUS protocol, which is designed

especially for communication between control systems and distributed I/O at

the device level. It is most often used to allow a central Programmable Logic

Controller or PC based control system to use external slave devices for I/O

or specialised functions. The principal advantage is that these devices may

be distributed around a machine, thereby saving on the cost of point to point wiring. The open nature of the network also permits equipment from

different manufacturers to mix on the same bus. Additionally, the off-

loading of complex and specialised tasks such as level controller lessens the

processing load on the central PLC so that its other functions may be carried

out more efficiently and requires less CPU memory.

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PROFIBUS-DP is described in DIN 19245 Part 3, and forms part of EN

50170. The PROFIBUS-DP network uses a high-speed version of RS485

standard, permitting baud rates of up to 12 Mbaud.

A maximum of 32 PROFIBUS-DP stations (nodes) may be contained within

a single network segment. Use of RS 485 repeaters allows a total of up to

127 stations.

PROFIBUS-DP is a multi-master, master-slave, token passing network.

More detailed information, including a detailed guide to products available,

may be obtained from the various worldwide PROFIBUS user

organisations, you will find contact information in trade magazines or by

reference to http://www.profibus.com on the World Wide Web.

PROFIBUS is available in two other types, aimed at different application

areas, as follows:

• PROFIBUS-PA is designed especially for process automation. It permits sensors and actuators to be connected on one common bus line even

in intrinsically safe areas. PROFIBUS-PA permits data communication and

power over the bus, using intrinsically safe, 2-wire technology according to

the international standard IEC 1158-2, but may also be used on the standard

RS 485 cabling for non-intrinsically safe applications.

• PROFIBUS-FMS is the general-purpose solution for communication

tasks at the cell level.

Pulsar PROFIBUS devices may only be used on the PROFIBUS-DP

networks.

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Principles of Operation

PROFIBUS-DP distinguishes between master devices and slaves. It allows

slave devices to be connected on a single bus thus eliminating considerable

plant wiring typical with conventional communications systems. Fig 2-1

compares the two systems.

• Master devices determine the data communication on the bus. A

master can send messages without an external request when it holds the

bus access rights (the token). Masters is also called active stations in

the PROFIBUS protocol.

• Slave devices are peripheral devices. Typical slave devices include

input/output devices, valves, motor drives and measuring transmitters.

The Pulsar Level controllers are intelligent slaves. This means they

will only respond to a master when requested to do so.

PROFIBUS-DP is based around the idea of a ‘cyclic scan’ of devices on the

network, during which input and output data for each device is exchanged.

I/O Data Exchange

The process of reading the inputs and writing the outputs is known as an I/O

exchange. Typically, the parameters from each slave device will be mapped

to an area of PLC input and output registers, or a single function block, so

that the controlling ladder logic or program interfaces with the devices as if

it were an internally fitted module. It is NOT necessary, therefore, for the

programmer to know anything about the physical network. The process of

network configuration is usually performed using a PC based program that

allows the devices on the network to be defined and device parameters to be

mapped into the PLC registers or function blocks.

The cyclical scan occurs in the following order:

1. Values from each device, Input Data, are first scanned over the

network into a pre-defined set of input registers in the master

controller. Such values might be a set of digital input readings for a

digital input unit, or the measured level and alarm status from a level

controller,

2. The master then runs its control program (such as a ladder logic

program) using the input data read from the slave devices,

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Page 85

3. The master writes output values, Output Data, into a pre-defined set of

output registers. For example, one of the digital inputs read in input

data might be used to select one of a set points to be sent to the level

controller,

4. These outputs are then written to each slave device, and the scan-

process-write cycle repeats.

Figure 2: PROFIBUS IO Exchange

Typically, no more than 32 bytes of input data and 32 bytes of output data

are exchanged for each device during the data exchange. Some PLC masters

allow no more than this, although the PROFIBUS-DP standard provides the

possibility of transferring 240 bytes in each direction. The input and output data lengths of a device are variable and it is possible to have devices with

only input data, only output data, or both.

Input Output

Input/Output

Slave 1

Input/Output

Slave 2

Input/Output

Slave 3

PLC IO Mapping

I/O Scanning

Physical I/O

Ladder Program

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The input and output data mixture used by a given slave device is defined by

what is known as GSD file. See Section 5 for more details. For simple

devices such as digital or analogue I/O blocks, this is fixed. However, since

more complex devices often have a much wider choice of possible values to

send, it is usually possible to edit the GSD file to change the mapping of

device parameters onto Profibus inputs or outputs. This is the case with most

Pulsar implementations, which also allow access to parameter data not in the GSD input/output data file.

The GSD is imported into the PROFIBUS Master Network Configuration

software before the network is created.

Notes:

• PROFIBUS Input Data = Values sent from a device to a master

controller or PLC

• PROFIBUS Output Data = Values sent from a master controller or

PLC to a device

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Device Set Up and Network Configuration

Device Set Up

PROFIBUS-DP Set Up Parameters

The following parameters will be found in the Pulsar Control Unit under the

Device Set Up menu and will require programming to allow configuration

of the PROFIBUS-DP interface.

Parameter

No.

Options Description

P 132 1 to 255 Device Address – Enter the device number

for this unit

P 143 0 – Unlocked

1 – Locked

Unit address is locked or unlocked (ability

to be changed from external master

device).

Note

Node address is the slave device address (Default = 126)

Address Locked (Default = 0 Unlocked). Pulsar PROFIBUS-DP

supports Set Slave Address function (SSA). In this case the

master PLC can change the slave address and can lock the

address and set this parameter to 1. To allow the slave address to

be changed again, user needs to manually reset the parameter

P143 to 0 (unlocked).

Network Configuration

Having wired and configured the controller, the master PLC or PC-based

supervisory package must be configured to set-up the parameters that it will

be able to read and write to. This is known as ‘network configuration’.

The network is configured by importing GSD files into master PROFIBUS network configuration software; this should be explained in the network

configuration software documentation. GSD is an acronym of a German

phrase meaning ‘Device Database’.

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Page 88

The Pulsar GSD files are supplied with your Pulsar Level Controller. Please

view the readme file on the CD ROM to ensure you select the correct one.

The standard GSD file is supplied on disc:

• PULSxxxx.GSD – standard parameter mapping. This is the default file,

which is pre-configured for commonly used parameters.

Note: xxxx is the company Identification Number allocated to Pulsar

by Profibus Organisation.

The Master network configuration software uses the GSD files to produce a

further binary file that is downloaded into Master PLC or PC supervisory

package. Once the configuration file has been downloaded, the network can

be set running. If all is well, the input data will then be transferred from the

controller to the master, and the output data will be transferred from the

master to the controller.

With multiple Pulsar applications, if all Pulsar level controllers are of the same type, only one GSD file needs to be configured.

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Page 89

Request & Response Conventions

Parameter Resolution and Scaling

PROFIBUS-DP protocol limits data to 16 bits per parameter. This reduces the active range of parameters from 0 to 65535 (decimal) as unsigned

integer.

The Pulsar level controller provides data in unsigned integer type (word)

and all parameters will be rounded to the specified units. The following

table shows the unit symbols and their corresponding conversions.

Unit Symbol Scaling Descriptions

U_NO None no unit

U_MU mm Measurement

U_SE seconds Number of seconds

U_MN 0.01 minute Number of minutes

U_HR 0.1 hour Number of hours

U_DDMM ddmm dd:mm

U_DATE packed date see note (1)

U_TIME hhmm hh:mm

U_PC 0.01 % Percentage

U_TP 0.1 oC Temperature in C

U_DB 0.01 dB Decibels

U_M3 None cubic metre

U_VU None Volume unit

U_PC x 0.01% Percentage

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Page 90

Example 1: Write Date

To write a date of 02/03/01 – the coded date is calculated as follows

Note

This date presentation comprises of coded date in the form yxxx,

where xxx is calculated as follows to give the date and month.

xxx = (month * 50) + day = (03 * 50) + 02 = 152

yxxx = (year * 1000) + xxx = (01 * 1000) + 152 = 1152 (decimal)

To decode back to normal format of ddmmyy,

yy = 1152 mod 1000 = 1

mm = (1152 rem 1000) mod 50 = 3

dd = 1152 – yy * 1000 – mm * 50 = 2

Therefore,

ddmmyy = dd * 10000 + mm * 100 + yy = 20301 (decimal)

which has string equivalent of 02/03/01

Example 2: Temperature Reading

Taking a temperature reading = 256

Actual temperature value is = 256 * Scaling = 256 * 0.1= 25.6 oC

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Page 91

Profibus Diagnostics

One of the features of PROFIBUS-DP is that priority diagnostic information

is provided for each slave. The Pulsar controller uses the Ext_Diag_Data

area of this message (byte 7 and 8) to send a word containing 16 bits of information pertaining to the process and alarm status of the controller. The

documentation supplied with the master should provide further details on

how to access diagnostic information.

Bit Value 0 Description Value 1 Description

0 Loss of echo Echo OK

1 Xdr 1 faulty Xdr 1 OK

2 Not Available Not Available

3 Not Available Not Available

4 Not Available Not Available

5 Not Available Not Available

6 Not Available Not Available

7-15 Reserved Reserved

Global Command

This is a PROFIBUS-DP feature, which is not supported by the Pulsar Level

Controller.

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Page 92

List of Dynamic Variables

Availability and access to the following variables will be dependent on the

Pulsar instrument in use.

Registers Description Unit

Point Measurement 1

30001 Point 1 Level U_MU

30002 Point 1 Distance U_MU

30003 Echo 1 Confidence U_DB

30004 Echo 1 Strength U_DB

30005 Echo 1 HALL U_DB

30006 Average Noise 1 U_DB

30007 Peak Noise 1 U_DB

30008 Point 1 Temperature U_TP

Statuses

30030 Relay statuses U_NO

30032 Ultrasonic level status U_NO

Volume

30060 Volume U_M3

Date & Time

30080 Current time U_TIME

30081 Current date U_DATE

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Page 93

Chapter 7 List Of Static Parameters

Application

Operation

Register

Address

Description Unit/Range

40100 Operating Mode U_NO

40101 Transducer Type U_NO

Distances

Register

Address

Description Unit/Range

40104 Measurement Unit U_NO

40105 Empty Level U_MU

40106 Span U_MU

40107 Near Blanking U_MU

40108 Far Blanking U_PC

Remote Alarm

Register

Address Description Unit/Range

40985 Tel. No. 1 U_NO 40986 Tel. No. 2 U_NO 40987 Tel. No. 3 U_NO

40988 Call Type U_NO

Relays Set up

Relay 1

Register

Address

Description Unit/Range

40210 Relay 1 Type U_NO

40211 Relay 1 Function U_NO

40212 Relay 1 ID Group U_NO

40213 Relay 1 Set Point 1 U_MU

40214 Relay 1 Set Point 2 U_MU

40217 Relay 1 Closures U_NO

40218 Relay 1 Fail Safe U_NO

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Page 94

Relay 2

Register

Address

Description Unit/Range

40220 Relay 2 Type U_NO

40221 Relay 2 Function U_NO

40222 Relay 2 ID Group U_NO

40223 Relay 2 Set Point 1 U_MU

40224 Relay 2 Set Point 2 U_MU

40227 Relay 2 Closures U_NO

40228 Relay 2 Fail Safe U_NO

Data Logs

Temperature Log

Register

Address

Description Unit/Range

40580 Min. Temperature U_TP

40581 Min. Temp. Date U_DATE

40582 Min. Temp. Time U_TIME

40583 Max. Temperature U_TP

40584 Max. Temp. Date U_DATE

40585 Max. Temp. Time U_TIME

40586 Current Temperature U_TP

Volume

Conversion

Register

Address

Description Unit/Range

40600 Vessel Shape U_NO

40601 Volume Conversion 1 U_MU

40602 Volume Conversion 2 U_MU

40603 Volume Conversion 3 U_MU

40604 Calculated Volume U_M3

40605 Volume Unit U_NO

40606 Weighting Factor U_NO

40607 Maximum Volume U_M3

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Page 95

Volume Break points

Register

Address

Description Unit/Range

40610 Level Breakpoint 1 U_MU

40611 Volume 1 U_VU

40612 Level Breakpoint 2 U_MU

40613 Volume 2 U_VU

40614 Level Breakpoint 3 U_MU

40615 Volume 3 U_VU

40616 Level Breakpoint 4 U_MU

40617 Volume 4 U_VU

40618 Level Breakpoint 5 U_MU

40619 Volume 5 U_VU

40620 Level Breakpoint 6 U_MU

40621 Volume 6 U_VU

40622 Level Breakpoint 7 U_MU

40623 Volume 7 U_VU

40624 Level Breakpoint 8 U_MU

40625 Volume 8 U_VU

40626 Level Breakpoint 9 U_MU

40627 Volume 9 U_VU

40628 Level Breakpoint 10 U_MU

40629 Volume 10 U_VU

40630 Level Breakpoint 11 U_MU

40631 Volume 11 U_VU

40632 Level Breakpoint 12 U_MU

40633 Volume 12 U_VU

40634 Level Breakpoint 13 U_MU

40635 Volume 13 U_VU

40636 Level Breakpoint 14 U_MU

40637 Volume 14 U_VU

40638 Level Breakpoint 15 U_MU

40639 Volume 15 U_VU

40640 Level Breakpoint 16 U_MU

40641 Volume 16 U_VU

40642 Level Breakpoint 17 U_MU

40643 Volume 17 U_VU

40644 Level Breakpoint 18 U_MU

40645 Volume 18 U_VU

40646 Level Breakpoint 19 U_MU

40647 Volume 19 U_VU

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Page 96

Register

Address

Description Unit/Range

40648 Level Breakpoint 20 U_MU

40649 Volume 20 U_VU

40650 Level Breakpoint 21 U_MU

40651 Volume 21 U_VU

40652 Level Breakpoint 22 U_MU

40653 Volume 22 U_VU

40654 Level Breakpoint 23 U_MU

40655 Volume 23 U_VU

40656 Level Breakpoint 24 U_MU

40657 Volume 24 U_VU

40658 Level Breakpoint 25 U_MU

40659 Volume 25 U_VU

40660 Level Breakpoint 26 U_MU

40661 Volume 26 U_VU

40662 Level Breakpoint 27 U_MU

40663 Volume 27 U_VU

40664 Level Breakpoint 28 U_MU

40665 Volume 28 U_VU

40666 Level Breakpoint 29 U_MU

40667 Volume 29 U_VU

40668 Level Breakpoint 30 U_MU

40669 Volume 30 U_VU

40670 Level Breakpoint 31 U_MU

40671 Volume 31 U_VU

40672 Level Breakpoint 32 U_MU

40673 Volume 32 U_VU

Display

Options

Register

Address

Description Unit/Range

40801 Decimal Places U_NO

Fail Safe

Register

Address

Description Unit/Range

40808 Fail Mode U_NO

40809 Fail Time U_MN

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Page 97

Compensation

Offset

Register

Address

Description Unit/Range

40851 Measurement Offset U_MU

Temperature

Register

Address

Description Unit/Range

40852 Temperature Source U_NO

40854 Fixed Temperature U_TP

Stability

Damping

Register

Address

Description Unit/Range

40870 Fill Damping U_RATE

40871 Empty Damping U_RATE

Filters

Register

Address

Description Unit/Range

40881 Fix Gate Distance U_MU

40882 Process Filter U_NO

Echo Processing

Transducer 1

Register

Address

Description Unit/Range

40900 Transducer 1 Status U_NO

40901 Echo 1 Confidence U_DB

40902 Echo 1 Strength U_DB

40903 Average Noise 1 U_DB

40904 Peak Noise 1 U_DB

40905 Sensitivity 1 U_DB

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Page 98

System

Passcode

Register

Address

Description Unit/Range

40921 Passcode Enable U_NO

40922 Passcode U_NO

System Information

Register

Address

Description Unit/Range

40926 Software Revision U_NO

40927 Hardware Revision U_NO

40928 Serial Number U_NO

40929 Site Identification U_NO

40930 Factory Default U_NO

Date and Time

Register

Address

Description Unit/Range

40931 System Date U_DATE

40932 System Time U_TIME

40933 Date Format U_NO

Daylight Saving

Register

Address

Description Unit/Range

40970 DST Enable U_NO

40971 DST Time Difference U_NO

40972 DST Start - Time U_ TIME

40973 DST Start - Day Of Week U_NO

40974 DST Start - Week Of Month U_NO

40975 DST Start - Month Of Year U_NO

40976 DST End - Time U_ TIME

40977 DST End - Day Of Week U_NO

40978 DST End - Week Of Month U_NO

40979 DST End - Month Of Year U_NO

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Page 99

Chapter 8 Troubleshooting

This section describes many common symptoms, with suggestions as to

what to do.

Symptom What to Do

No reading being obtained,

transducer not firing.

Check power supply. Check

wiring to transducer.

Incorrect reading being obtained for

current level.

Measure actual distance from

transducer head to surface of

material. Enter Program Mode

and directly access P21 (Set

Distance) type in the measured

distance, press ENTER, when

prompted press ENTER again,

wait until SET displayed. Return

to Run Mode, display should now

update to correct reading.

Material level is consistently

incorrect by the same amount.

Check empty level (P105),

display offset (P802), and

measurement offset (P851).

LED’s change colour at relevant

relay switch points but relays do not

change state.

Check supply to unit and ensure

voltage selector set to correct

position.

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Page 100

Chapter 9 Disposal

Incorrect disposal can cause adverse effects to the environment.

Dispose of the device components and packaging material in accordance with

regional environmental regulations including regulations for electrical \ electronic

products.

Transducers

Remove power, disconnect the Transducer, cut off the electrical cable and

dispose of cable and Transducer in accordance with regional environmental

regulations for electrical \ electronic products.

Controllers

Remove power, disconnect the Controller and remove battery (if fitted). Dispose

of Controller in accordance with regional environmental regulations for electrical

\ electronic products.

Dispose of batteries in accordance with regional environmental regulations for

batteries.

EU WEEE Directive Logo

This symbol indicates the requirements of Directive 2012/19/EU regarding the

treatment and disposal of waste from electric and electronic equipment.

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Parameter Record

APPLICATION

Operation

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P100 Mode 1 = Dist.

P101 Xducer 2 = dB6

P102 Material 1=Liquid

Distances

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P104 Measurement Units 4 - feet

P105 Empty Level 19.685 feet

P106 Span

18.701 feet

P107 Near Blanking 0.984 feet

P108 Far Blanking 20.0%

Device Set Up

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P132 Device Addr 1

P143 Address Locked 0

Remote Alarm

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P985 Tel. No. 1 1 = Add 0

P986 Tel. No. 2 0

P987 Tel. No. 2 0

P988 Call Type 0 = Off

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Page 103

SMS Time

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P995 Interval 0.00 mins.

P996 SMS Start 00:00

P997 SMS Stop 23:59

P998 SMS Days 0

RELAYS

Relay 1

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P210 R1 Type 0 = Off

P211 R1 Function 0 = Off

P212 R1 Alarm / Control ID 1 = Off

P213 R1 Set 1 0.000 feet

P214 R1 Set 2 0.000 feet

P217 R1 Closures 0

P218 R1 Fail Safe 0

Relay 2

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P220 R2 Type 0 = Off

P221 R2 Function 0 = Off

P222 R2 Alarm / Control ID 1 = Off

P223 R2 Set 1 0.000 feet

P224 R2 Set 2 0.000 feet

P227 R2 Closures 0

P228 R2 Fail Safe 0

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Page 104

DATA LOGS

Temperature

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P580

P581

Minimum Temperature Read Only

P581 Min Temperature Date Read Only

P582 Min Temperature Time Read Only

P583 Maximum Temperature Read Only

P584 Max Temperature Date Read Only

P585 Max Temperature Time Read Only

P586 Current Temperature Read Only

VOLUME (OPTIONAL)

Conversion

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P600

P581

Vessel Shape 0

P601 Vessel Dimension 1 0.00

P602 Vessel Dimension 2 0.00

P603 Vessel Dimension 3 0.00

P604 Calculated Volume Read Only

P605 Volume Units 3 = Cubic M

P606 Correction Factor 1.000

P607 Maximum Volume Read Only

Breakpoints

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P610 Level Breakpoint 1 0.00

P611 Volume Breakpoint 1 0.00

P612 Level Breakpoint 2 0.00

P613 Volume Breakpoint 2 0.00

P614 Level Breakpoint 3 0.00

P615 Volume Breakpoint 3 0.00

P616 Level Breakpoint 4 0.00

P617 Volume Breakpoint 4 0.00

P618 Level Breakpoint 5 0.00

P619 Volume Breakpoint 5 0.00

P620 Level Breakpoint 6 0.00

P621 Volume Breakpoint 6 0.00

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Page 105

Parameter Details Entered Values

P622 Level Breakpoint 7 0.00

P623 Volume Breakpoint 7 0.00

P624 Level Breakpoint 8 0.00

P625 Volume Breakpoint 8 0.00

P626 Level Breakpoint 9 0.00

P627 Volume Breakpoint 9 0.00

P628 Level Breakpoint 10 0.00

P629 Volume Breakpoint 10 0.00

P630 Level Breakpoint 11 0.00

P631 Volume Breakpoint 11 0.00

P632 Level Breakpoint 12 0.00

P633 Volume Breakpoint 12 0.00

P634 Level Breakpoint 13 0.00

P635 Volume Breakpoint 13 0.00

P636 Level Breakpoint 14 0.00

P637 Volume Breakpoint 14 0.00

P638 Level Breakpoint 15 0.00

P639 Volume Breakpoint 15 0.00

P640 Level Breakpoint 16 0.00

P641 Volume Breakpoint 16 0.00

P642 Level Breakpoint 17 0.00

P643 Volume Breakpoint 17 0.00

P644 Level Breakpoint 18 0.00

P645 Volume Breakpoint 18 0.00

P646 Level Breakpoint 19 0.00

P647 Volume Breakpoint 19 0.00

P648 Level Breakpoint 20 0.00

P649 Volume Breakpoint 20 0.00

P650 Level Breakpoint 21 0.00

P651 Volume Breakpoint 21 0.00

P652 Level Breakpoint 22 0.00

P653 Volume Breakpoint 22 0.00

P654 Level Breakpoint 23 0.00

P655 Volume Breakpoint 23 0.00

P656 Level Breakpoint 24 0.00

P657 Volume Breakpoint 24 0.00

P658 Level Breakpoint 25 0.00

P659 Volume Breakpoint 25 0.00

P660 Level Breakpoint 26 0.00

P661 Volume Breakpoint 26 0.00

P662 Level Breakpoint 27 0.00

P663 Volume Breakpoint 27 0.00

P664 Level Breakpoint 28 0.00

P665 Volume Breakpoint 28 0.00

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Page 106

Parameter Details Entered Values

P666 Level Breakpoint 29 0.00

P667 Volume Breakpoint 29 0.00

P688 Level Breakpoint 30 0.00

P669 Volume Breakpoint 30 0.00

P670 Level Breakpoint 31 0.00

P671 Volume Breakpoint 31 0.00

P672 Level Breakpoint 32 0.00

P673 Volume Breakpoint 32 0.00

Tables

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P696 Reset Breakpoints 0

DISPLAY

Options

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P800 Display Units 1 = Measured

P801 Decimal Places 2

P802 Display Offset 0.000

P804 Display Conversion 1.00

Fail Safe

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P808

P581

Fail Mode 1 = Known

P809 Fail Time 2.0 mins

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Page 107

COMPENSATION

Offset

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P851 Measurement Offset 0.000 feet

Temperature

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P852 Temperature Source 1 = Automatic

P854 Fixed Temperature 20.00 Deg. C

STABILITY

Damping

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P870 Fill Damping 32.8084

P871 Empty Damping 32.8084

Filters

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P881 Fixed Dist. 0.66 feet

P882 Process Filter 3 = Slow

ECHO PROCESS

Xducer Status

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P900 Xducer Status Read Only

P901 Echo Confidence Read Only

P902 Echo Strength Read Only

P903 Average Noise Read Only

P904 Peak Noise Read Only

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Page 108

SYSTEM

Passcode

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P921 Enable Code 1 = Yes

P922 Passcode 1997

System Information

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P926 Software Revision Read Only

P927 Hardware Revision Read Only

P928 Serial Number Read Only

P929 Site Ident. 1

Date & Time

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P931 Date Current Date

P932 Time Current Time

P933 Date Format 2=MM:DD:YY

Daylight Save

Parameter Details Entered Values

No. Description Default 1 2 3 4 5

P970 DST Enable 0

P971 DST Difference 01:00

02:00

P972 DST Start Time 02:00

P973 Start Day 8

P974 Start Week 1

P975 Start Month 3

P976 DST End Time 02:00

P977 End Day 8

P978 End Week 5

P979 End Month 10