bill of materials

7
 BILL OF MATERIALS EXCAVATION  Excavation of earth for column/footing: o @C1F1 = 1.2(1.2)(1.1 + 0.3)(11) = 28.224 m 3  o @C1F2 = 0.9(0.9)(1.0 + 0.3)(1) = 1.053 m 3  o @C2F1 = 1.2(1.2)(1.1 + 0.3)(1) = 2.016 m 3  TOTAL = 31.293 m 3   Excavation for wall/footing: o @Section A = [9.5   4(0.3) + 0.075](0.3)(1.2) = 3.015 m 3  o @Section B/C = [9.5   4(0.3)   0.2 + 0.075](0.3)(1.2) = 2.943 m 3  o @Section D = [9.5   4(0.3) + 0.075](0.3)(1.2) = 3.015 m 3  o @Section 1 = [0.5 + 2(0.707) + 1 + 0.775 + 0.075 + 2.93    0.3   2(0.2)](0.3)(1.2) = 2.158 m 3 o @Section 2 = [2.93   0.2   0.05](0.3)(1.2) = 0.965 m 3  o @Section 3 = [3.08   2(0.2)](0.3)(1.2) = 0.965 m 3  o @Section 5 = = 0.965 m 3  TOTAL = 14.026 m 3  Volume of Excavated Earth: o Sum of total volume = 31.293 + 14.026 = 45.319 m 3  BACKFILLING  Volume of backfill for toilet and bath area : 40.192 m 2 (0.2 m) = 8.038 m 3   Volume of backfill for bedrooms (BD1 & BD2): (85.877 + 103.322)(0.25)= 47.300 m 3   Volume of backfill for kitchen and living area: 210.288(0.25) = 52.572 m 3   Volume of backfill for terrace area : 62.888(0.25) = 12.578 m 3  TOTAL = 120.488 m 3  It is noticeable that an excavated earth volume 45.319 m 3  used for backfilling is not sufficient as a backfilling material, therefore, for the subgrade material used as an additional backfilling material for floor elevation: 120.488    45.319 = 75.241 m 3   A 75.241 m 3  is the volume of subgrade material required as an additional backfilling material is compacted and therefore is not quite sufficient to elevate the flooring of the structure. Hence, 75.241(1.3) = 97.813 m 3  Now, a volume of 97.813 m 3  is the compacted volume of subgrade material that is enough to elevate the floor area of the structure.  NET LENGTH OF THE WALL  @Section A = 9.5   4(0.3) = 8.300 m  @Section B/C = 9.5   4(0.3)   0.2 = 8.100 m  @Section D = 9.5   3(0.3)   0.3 = 8.300 m  @Section 6 = 6   3(0.2) = 5.400 m  @Section 5 = 3.08   2(0.2) = 2.680 m  @Section 3 = = 2.680 m  @Section 2 = 2.93   0.075   0.2 = 2.655 m  @Section 1 = 0.5 + 2(0.707) + 0.8 + 0.775 + 2.93    2(0.2)   0.3= 5.720 m  TOTAL = 43.835 m WALL FOOTING  Volume of the wall footing= 43.835 m(0.3)(0.2) m 2  = 2.630 m 3   Using Class ‘A’ Mixture:  o Cement (40 kg): 2.630(9.0) = 23.67 say 24 Bags o Sand : 2.630(0.5) = 1.315 m 3  o Gravel : 2.630(1.0) = 2.630 m 3  

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  • BILL OF MATERIALS

    EXCAVATION

    Excavation of earth for column/footing:

    o @C1F1 = 1.2(1.2)(1.1 + 0.3)(11) = 28.224 m3

    o @C1F2 = 0.9(0.9)(1.0 + 0.3)(1) = 1.053 m3

    o @C2F1 = 1.2(1.2)(1.1 + 0.3)(1) = 2.016 m3

    TOTAL = 31.293 m3

    Excavation for wall/footing:

    o @Section A = [9.5 4(0.3) + 0.075](0.3)(1.2) = 3.015 m3

    o @Section B/C = [9.5 4(0.3) 0.2 + 0.075](0.3)(1.2) = 2.943 m3

    o @Section D = [9.5 4(0.3) + 0.075](0.3)(1.2) = 3.015 m3

    o @Section 1 = [0.5 + 2(0.707) + 1 + 0.775 + 0.075 + 2.93 0.3 2(0.2)](0.3)(1.2)

    = 2.158 m3

    o @Section 2 = [2.93 0.2 0.05](0.3)(1.2) = 0.965 m3

    o @Section 3 = [3.08 2(0.2)](0.3)(1.2) = 0.965 m3

    o @Section 5 = = 0.965 m3

    TOTAL = 14.026 m3

    Volume of Excavated Earth:

    o Sum of total volume = 31.293 + 14.026 = 45.319 m3

    BACKFILLING

    Volume of backfill for toilet and bath area : 40.192 m2(0.2 m) = 8.038 m3

    Volume of backfill for bedrooms (BD1 & BD2): (85.877 + 103.322)(0.25)= 47.300 m3

    Volume of backfill for kitchen and living area: 210.288(0.25) = 52.572 m3

    Volume of backfill for terrace area : 62.888(0.25) = 12.578 m3

    TOTAL = 120.488 m3

    It is noticeable that an excavated earth volume 45.319 m3 used for backfilling is not sufficient

    as a backfilling material, therefore, for the subgrade material used as an additional

    backfilling material for floor elevation: 120.488 45.319 = 75.241 m3

    A 75.241 m3 is the volume of subgrade material required as an additional backfilling material

    is compacted and therefore is not quite sufficient to elevate the flooring of the structure.

    Hence, 75.241(1.3) = 97.813 m3

    Now, a volume of 97.813 m3 is the compacted volume of subgrade material that is enough

    to elevate the floor area of the structure.

    NET LENGTH OF THE WALL

    @Section A = 9.5 4(0.3) = 8.300 m

    @Section B/C = 9.5 4(0.3) 0.2 = 8.100 m

    @Section D = 9.5 3(0.3) 0.3 = 8.300 m

    @Section 6 = 6 3(0.2) = 5.400 m

    @Section 5 = 3.08 2(0.2) = 2.680 m

    @Section 3 = = 2.680 m

    @Section 2 = 2.93 0.075 0.2 = 2.655 m

    @Section 1 = 0.5 + 2(0.707) + 0.8 + 0.775 + 2.93 2(0.2) 0.3= 5.720 m

    TOTAL = 43.835 m

    WALL FOOTING

    Volume of the wall footing= 43.835 m(0.3)(0.2) m2 = 2.630 m3

    Using Class A Mixture:

    o Cement (40 kg): 2.630(9.0) = 23.67 say 24 Bags

    o Sand : 2.630(0.5) = 1.315 m3

    o Gravel : 2.630(1.0) = 2.630 m3

  • FOOTING FOR COLUMN

    @C1F1 = (1.2)2(0.3)(11) = 4.752 m3

    @C1F2 = (0.9)2(0.3)(1) = 0.243 m3

    @C2F1 = (1.2)2(0.3)(1) = 0.432 m3

    TOTAL = 5.427 m3

    COLUMNS

    @C1F1 = 0.2(0.3)(3.43)(11) = 2.264 m3

    @C1F2 = 0.2(0.3)(3.43)(1) = 0.206 m3

    @C2F1 = (0.3)2(3.43) = 0.309 m3

    TOTAL = 2.779 m3

    Total Volume of Column and Footing: 5.427 + 2.779 = 8.206 m3

    Using Class A Mixture:

    o Cement (40 kg): 8.206(9.0) = 73.854 say 74 bags

    o Sand : 8.206(0.5) = 4.103 m3

    o Gravel : 8.206(1.0) = 8.206 m3

    ROOF BEAMS

    Section A = [9.5 4(0.3)](0.2)(0.3) = 0.498 m3

    Section B/C = [9.5 4(0.3) 0.2](0.2)(0.3) = 0.486 m3

    Section D = [9.5 4(0.3)](0.2)(0.3) = 0.498 m3

    Section 1 = [6 2(0.2) 0.3](0.2)(0.3) = 0.318 m3

    Section 2 = [2.92 0.075 0.2](0.2)(0.3) = 0.159 m3

    Section 3 = [3.08 2(0.2)](0.2)(0.3) = 0.161 m3

    Section 5 = = 0.161 m3

    Section 6 = [6 3(0.2)](0.2)(0.3) = 0.324 m3

    TOTAL = 2.605 m3

    Using Class A Mixture:

    o Cement (40 kg): 2.605(9.0) = 23.445 say 24 bags

    o Sand : 2.605(0.5) = 1.302 m3

    o Gravel : 2.605(1.0) = 2.605 m3

    CHB WALL

    Wall area

    o Section A = [9.5 4(0.3)](1 + 3.43) 2(2)(1) (0.3)2 = 32.679 m2

    o Section B/C = [9.5 4(0.3) 0.2](4.43) 2(0.8)(2.13) 0.6(2.13)= 31.197 m2

    o Section D = (2.42 0.3)(0.2 + 1) + [7.08 3(0.3)](4.43) 2(2)(1)= 25.921 m2

    o Section 1 = [3.08 2(0.707) 1 2(0.2)](4.43) + [2.93 0.3](1.2)= 4.333 m2

    o Section 2 = (2.93 0.075 0.2)(4.43) 1 1(2.13) = 8.632 m2

    o Section 3 = [3.08 2(0.2)](4.43) = 11.872 m2

    o Section 5 = = 11.872 m2

    o Section 6 = [6 3(0.2)](4.43) 2 1(2.13) = 19.792 m2

    TOTAL = 146.299 m2

    Quantity of 10 x 20 x 40 CHB: 146.299(12.5) = 1828.738 say 1829 pieces

    For block laying (Using Class B Mixture)

    o Cement (40 kg): 146.299(0.522) = 76.368 say 77 bags

    o Sand : 146.299(0.0435) = 6.364 m3

  • Plastering:

    o Quantity of CHB at Footing: Net length(h)(12.5)

    = 43.835 (1) (12.5) = 547.938 say 548 pieces

    o Quantity of CHB wall plastered: 1829 548 = 1281 pieces

    o 1281 [2(6) + 2(9.5)] (0.25)(12.5) = 1184.125 say 1185 pieces

    (Note: The 1185 pieces of CHB are the number of CHB that is to be plastered on both

    sides.)

    o Quantity of CHB that is to be plastered on one side only:

    1281 1185 = 96 pieces

    (Note: Now, the 96 pieces of CHB that is to be plastered on one side only are located

    250 mm from the natural ground line.)

    o Volume of plaster (16 mm plaster): [2(1185)(0.2)(0.4) + 1(96)(0.2)(0.4)]0.016]

    = 3.156 m3

    (Note: The volume obtained, which is 3.156 m3 is the amount of plaster of the wall

    including both single and double-side plastering.)

    o Using Class B Mixture for Plastering

    o Cement (40 kg): 3.156(12) = 37.872 say 38 bags

    o Sand : = 3.156 m3

    SLAB

    Toilet and Terrace Area (50-mm drop)

    Volume = (40.192 + 62.888) (0.1) = 10.808 m3

    Kitchen and Living Area, and Bedrooms

    Volume = (399.487) (0.1) = 39.949 m3

    TOTAL = 50.257 m3

    Using Class A Mixture

    o Cement (40 kg): 50.257(9.0) =452.313 say 453 bags

    o Sand : 50.257(0.5) = 25.129 m3

    o Gravel : 50.257(1.0) = 50.257 m3

    STEEL REINFORCEMENT

    REINFORCEMENT FOR CONCRETE HOLLOW BLOCKS

    Wall area: 146.299 m2

    Vertical reinforcement (80cm spacing): 146.299 (1.60) = 234.078 m

    Horizontal bars (3 layers of 10 x 20 x 40 CHB): 149.299 (2.15) = 314.542 m

    Quantity of required vertical Bars (12 mm diameter): 234.078/6 =39.013 say 40 pieces

    Quantity of required horizontal bars (10 mm diameter): 314.542/6 =52.424 say 53 pieces

    Order: 40 pieces 12 mm diameter x 6.0 m long bars and 53 pieces 10 mm diameter x

    6.0 m long bars

    For tie wires

    o Wall area: 146.299 m2

    o Vertical bar spacing: 80 cm

    o Horizontal bar spacing: 3 layers of 10 x 20 x 40 CHB

    o Required #16 G.I. Wire: 146.299 (0.024) = 3.51 say 4 kg #16 G.I. Wires

    FOOTING REINFORCEMENT

    Footing 1 (F1)

    o Net length (consider 0.20 m bend): 1.2 2(0.075) + 0.2 = 1.25 m

    o Qty. of cut bars (single footing): 8(2) = 16 pieces/footing

    o Total cut bars for 11 footings: 16(12 footings) = 192 pieces

    o If 6.0 m length of steel bar is used: 6/1.25 = 4.8 say 4 pieces

    o Required qty. of steel bars: 176/4 = 48 pieces

    o Order: 44 pieces 16 mm diameter x 6.0 m long bars

  • Footing 2 (F2)

    o Net length (consider 0.20 m bend): 0.9 2(0.075) + 0.2 = 0.95m

    o Qty. of cut bars (single footing): 6(2) = 12 pieces/footing

    o Total cut bars for 1 footing: = 12 pieces

    o If 6.0 m length of steel bar is used: 6/0.95 = 6.32 say 6 pieces

    o Required qty. of steel bars: 12/6 = 2 pieces

    o Order: 2 pieces 16 mm diameter x 6.0 m long bars

    Total quantity of steel bars: 46 pieces 16 mm diameter x 6.0 m long bars

    Tie Wires

    o Footing 1 (F1)

    No. of intersections: 8(8) = 64 intersections

    Total ties: 64(11) = 704 ties

    Using 30 cm long tie wire: 704(0.3) = 211.2 m long G.I. wires

    Mass: 211.2/53 = 3.98 say 4 kg #16 G.I. wires

    o Footing 2 (F2)

    No. of intersections: 6(6) = 36 intersections

    Total ties: 36(1) = 36 ties

    Using 30 cm long tie wire: 36(0.3) = 10.8 m long G.I. wires

    Mass: 10.8/53 = 0.20 say 1 kg #16 G.I. wires

    o Order: 5 kg #16 G.I. wires

    COLUMN REINFORCEMENT

    Column 1 (C1)

    o Bend at the base footing: 0.20 m

    o Length from footing to ground line: 1.10

    o Height from ground line to beam: 3.43 0.30 = 3.13

    o Depth of beam: 0.30

    o Dowel for roofing: 0.40

    Total length of reinforcement 5.13 m say 6 m

    Total length for 11 posts: 4(11) = 44 pieces

    Order: 44 pieces 16 mm diameter x 6.0 m long steel bars

    Column 2 (C2)

    o Bend at the base footing: 0.20 m

    o Length from footing to ground line: 1.10

    o Height from ground line to beam: 3.43 0.30 = 3.13

    o Depth of beam: 0.30

    o Dowel for roofing: 0.40

    Total length of reinforcement 5.13 m say 6 m

    Total length for 11 posts: 4(1) = 4 pieces

    Order: 4 pieces 16 mm diameter x 6.0 m long steel bars

    Column 1 (C1)

    o Bend at the base footing: 0.20 m

    o Length from footing to ground line: 1.10

    o Height from ground line to beam: 3.43 0.30 = 3.13

    o Depth of beam: 0.30

    o Dowel for roofing: 0.40

    Total length of reinforcement 5.13 m say 6 m

    Total length for 11 posts: 4(1) = 4 pieces

    Order: 4 pieces 16 mm diameter x 6.0 m long steel bars

    Order: 52 pieces 16 mm diameter x 6.0 m long bars

  • LATERAL TIES

    Spacing of lateral ties: 16 x 16 = 256 mm

    48 x 10 = 480 mm

    Least side of column is 200 mm

    Adopt 200 mm spacing on the lateral ties.

    No. of lateral ties for a single column: 3.43/0.2 = 17.15 say 18 + 1 = 19 pieces

    For 13 columns: 19(13) = 247 ties

    Length of one tie: (by inspection) say 80 cm

    Trial Division: 12/0.8 = 15 pieces for 12 m long bar

    Required no. of steel bars: 247/12 = 20.58 say 21 pieces

    Order: 21 pieces 10 mm diameter x 12.0 meter long bars

    Tie Wires

    o Intersections: 4 bars (19 lateral ties) = 76 intersections

    o For 13 columns: 76 (13) = 988 ties

    o Consider 40 cm long tie wires: 988(0.4) = 395.2 say 396 m long G.I. wire

    o Mass: 396/53 = 7.74 say 8 kg

    o Order: 8 kg #16 G.I. wires

    ROOF BEAMS

    Net length: 43.835 m

    Length of reinforcement: 43.835 + 26(0.4) + 43.835(0.25) + 43.835(0.5) = 87.111 m long

    Consider 10.5 m long bar, for 18 beams: 18(7) = 126 pieces

    Order: 126 pieces 16 mm diameter x 10.5 meter long bars

    STIRRUPS

    No. of stirrups: {[43.835 2(0.85)]/0.2} + 16 = 227 stirrups

    Order: 227/6 =37.83 say 38 pieces 10 mm diameter x 6.0 m long bars

    TIE WIRE (BEAMS AND STIRRUPS)

    Intersection: 7(227) = 1589 ties

    Consider 40 cm long tie wires: 1589(0.4) = 635.6 m long G.I. wires

    Mass: 635.6/53 =11.99 say 12 kg

    Order: 12kg #16 G.I. Wires

    SLAB REINFORCEMENT

    Floor area: 40.192 + 62.888 + 399.487 = 502.567 m2

    Using 6.0 m long bars, 15 cm spacing distance: 502.567 (2.584)=1298.633 say 1299pieces

    Order: 1299 pieces 10 mm diameter x 6.0 m long bars

    Tie wires

    o Using 30 cm tie wire: 502.567 x 0.288 = 114.585 say 115 kg

    o Order: 115 kg #16 G.I. wire

  • SUMMARY OF MATERIALS

    EXCAVATION AND BACKFILLING

    Volume of excavated earth: 45.319 m3

    Volume of subgrade material: 97.813 m3

    CONCRETE AND MASONRY

    Class A cement (40 kg): 575 bags

    Class B cement (40 kg): 115 bags

    Sand : 41.37 m3

    Gravel : 63.70 m3

    No. of 10 x 20 x 40 CHB : 1829 pieces

    METAL REINFORCEMENTS

    CHB reinforcement : 53 pieces 10 mm dia. X 6.0 m long RSB

    Footing reinforcement : 46 pieces 16 mm dia. X 6.0 m long RSB

    Column reinforcement : 52 pieces 16 mm dia. X 6.0 m long RSB

    Lateral ties : 21 pieces 10 mm dia. X 12.0 m long RSB

    Roof beams : 126 pieces 16 mm dia. X 10.50 m long RSB

    Stirrups : 38 pieces 10 mm dia. X 6.0 m RSB

    Slab reinforcement : 1299 pieces 10 mm dia. 6.0 m RSB

    Tie Wires : 144 kg #16 G.I. wires