best performance – best service – best value · • leakage rates per mss sp-61 ... high...

Best Performance – Best Service – Best ValueSince 1973, MOGAS Industries, Inc. has been supplying

severe service metal seated ball valves for the most severe

applications, primarily in the refining, chemical/petrochemical,

power and mining industries.

MOGAS introduced its advanced technology to the refining

and petrochemical industries with the development of the

C-Series line, utilized to ensure the operational integrity of

a process and handle the plant’s severest applications.

MOGAS has continued to provide progressive solutions for

the process industries with improved metallurgical coatings,

leak-free sealing and timely deliveries.

MOGAS Valves for ProcessThrough years of field experience, working with major process

companies and a sophisticated performance analysis

procedure, MOGAS has developed a product line dedicated

to solving the excessive maintenance problems that plague

the process industries.

MOGAS Provides Solutions for ProcessToday’s refining complexes demand products that are reliable

and consistently:

• Provide emergency isolation

• Perform under extreme conditions such as high

temperature with heavy solids and coking, packing-in,

and abrasive, corrosive or erosive media

• Reduce unexpected downtime and maintenance costs

• Increase personnel and environmental safety

This 8” 2500# MOGAS valve was inspected after 12 years of installation. Despite the viscous polymer in the line, this valve was able to operatewithout mishap and was returned to service.

The MOGAS proprietary mate-lapping process of the ball and seats ensures 100% contact over entire sealing surface.

The MOGAS Solution

- 2 -

Initially installed over 10 years ago, this valve remains in service today providing reliable performance despite high temperature and pressures.

MOGAS Quality Control

- 3 -

QualityFull employee acceptance of quality is paramount to a successful Quality Assurance Program. MOGAS has established a culture of quality throughout the company, from the first customer inquiry to the final product shipment.

The MOGAS Quality Assurance Program encompasses a complete quality management system to ensure conformancewith national reference standards including ANSI/ASME Code requirements. When used as Power Operated ReliefValves, MOGAS severe service ball valves may be stampedwith the ASME “V” Stamp, to ensure they have been designed, manufactured, inspected and tested to meet therequirements of ASME Code Sections I, II and IX.

Testing• Leakage Rates per MSS SP-61• Shell Tests performed at 1.5 x Max Cold

Working Pressure• Seat Closure Tests performed at 1.1 x Max Cold

Working Pressure• All valves meet API 607• API 598 (upon request)

Engineering ServicesAt MOGAS, there is over 30 years of valve knowledge, applications engineering, and industry innovation. When there are special requirements, MOGAS engineers find the right solution. MOGAS is involved exclusively in the engineering and manufacturing of metal seated ball valves for the most severe services. Essentially, MOGAS is an engineering company which manufactures valves specific to customer application needs. MOGAS engineering specialists are available to analyze tough applications, design valves which meet punishing criteria and solve isolation, drain and vent problems.

Customer ServiceFrom commercial flexibility to outstanding service, the MOGAS goal is complete customer satisfaction. MOGAS field service representatives are available 24 hours a day, 365 days a year. MOGAS technical advisors will assist withinstallation or training. On-site coverage extends anywhere,bringing technical support to the harshest environments and the most remote locations. MOGAS goes wherever a solution is needed.

WarrantyMOGAS Industries, Inc. is pleased to offer MOGAS ball valves with a product warranty that is superior to other ball valve manufacturers. More detailed information is available in the standard terms and conditions of sale which accompanies a valve order.

Most Technologically AdvancedMOGAS engineers are equipped with the latest and mostsophisticated tools, such as finite element analysis (FEA) software enabling engineers to analyze a valve down to themost minute detail and SolidWorks —a parametric-driven modeling software.

With SolidWorks, real-time information is provided. Drawingsand spreadsheets can be linked within SolidWorks, so if the Billof Material is changed in any way, the changes are reflected onthe drawings as well, which eliminates errors.

MOGAS can provide 3-D viewing of valves, which can be putinto the piping schematics of specific plants. This enablesclients to see whether or not the valve will fit within theirschematics. The valve is viewable from all angles, 360 degreesaround. Another benefit is that any changes needed to bemade on the valve can be done instantly through e-mail, whichmeans no waiting for faxed documents.

Over 30 years of focused design and material research, specific to severe valve applications, has increased manyclients’ plant run-time and safety.

Process Applications

- 4 -

Partial Applications List

FCCU Frac Bottoms Pump, Strainer & Heat Exchanger Isolation

Best Practice List for Chevron/Texaco

Regeneration Spent Catalyst Dump Valve

Best Practice List for Shell

Installation at Exxon-Baytown

3rd or 4th Stage Cyclone Separator

Installation at Total/Fina/Elf-Milford Haven

Delayed Cokers Overhead Vapor Isolation

Installation at Frontier-El Dorado

Coker Drum Isolation

Installation at Frontier-Cheyenne

Heat Exchanger Isolation

Installation at Shell-Martinez

Drain & Vent Valves

Installation at Premcor-Port Arthur

CCR Units Lockhopper Isolation

Vent Valves

Platforming Reactor Isolation

Catalyst Addition Valves to the Lockhopper

MOGAS is 1 of only 2 approved vendors by UOP

Atmospheric or

Vacuum Crude

Units

Furnace Isolation

Filter Isolation

Installation at Conoco/Phillips-Borger

High Pressure

Ebulating Bed

Hydrocrackers

High Pressure Letdown Control Valve Isolation

Catalyst Handling Valves

ESD Valves

Hot Oil & H2 Furnace Isolation Valves

Heavy Coking Applications

Preferred Vendor for Lummus & Axxens

VCM Units Furnace Isolation

Preferred Vendor for Dow Chemical

LDPE Product Take-Off Valves

Inlet Feed Valves

Pump Isolation Valves

Installation at Dupont-Victoria

HDPE Product Take-Off Valves

Inlet Feed Valves


Installation at Chevron-Cedar Bayou

Polypropylene Product Take-Off Valves

Inlet Feed Valves


Installation at Dow Chemical-Freeport

TPA, IPA, PTA Isolation b/t 1st & 2nd Crystalizers

Installation at BP/Amoco-Indonesia, Charleston

Pulp & Paper Digestor Blowdown Valves

Green Liquor Valves

Black Liquor Valves

Steam Drain & Vent Valves

PORVs

Installation at Georgia Pacific & Smurfit-Stone

Coke particles suspended in gas travel through this 16”300# VCM Furnace Isolation Valve at high speed, makingthis a very abrasive service.

Twelve (12) years of continuous operation have beenrecorded for this 12” 3rd stage Cyclone Separator Valve.

MOGAS valves are available for a standard 10-12 week delivery with an expedited delivery available upon request.

Many valves are IN STOCK – Availablefor IMMEDIATE DELIVERY

- 5 -

CA-1AS

1" - 24"

150# to 2500#

RF, BW, RTJ, Clamp

A105, F5, F9, 347SS,

Hastalloy, Ti, All

Materials Available

MOGAS Valve Selection Guide for Process Applications

CA-DRI CA-HO1 S-Series * ISOLATOR RSVP MODEL

Size

Class

End

Connections

Body Materials

Trims

Coatings

Directional

Sealing / Solids

Capability

Application

or Process

Factory Stock

Page Number

410SS, 316SS,

Inconel, Ti, All

Materials Available

HVOF Chrome

Carbide & Tungsten

Carbide, Spray &

Fuse Coatings,

Ceramic Coatings,

Diffused Coatings

Bi-Directional

Sealing / Solids

Resistant

CCR Units

Delayed Cokers

Fluid Cokers

FCC Units

Atmospheric or

Vacum Crude Units

High Pres. Ebulating

Bed Hydrocrackers

Fixed Bed

Hydrocrackers

Szorb Units

Desulfurizartion Units

Gas to Liquid Units

Gasification Units

High Pres. / Temp, O2,

H or Flue Gas

Coal Liquefaction

Units

Polypropylene

HDPE

LDPE

Acetic Acid

VCM Units

TPA

IPA

Page 6

1" - 24"

150# to 2500#

RF, BW, RTJ, Clamp

A105, F5, F9, 347SS,

Hastalloy, Ti, All

Materials Available

410SS, 316SS,

Inconel, Ti, All

Materials Available

HVOF Chrome

Carbide & Tungsten

Carbide, Spray &

Fuse Coatings,

Ceramic Coatings,

Diffused Coatings

Unidirectional

Sealing / Solids

Proof

CCR Units

Delayed Cokers

Fluid Cokers

FCC Units

Atmospheric or

Vacum Crude Units


Bed Hydrocrackers

Fixed Bed

Hydrocrackers

Szorb Units

Desulfurizartion Units

Gas to Liquid Units

Gasification Units


H or Flue Gas

Coal Liquefaction

Units

Polypropylene

HDPE

LDPE

Acetic Acid

VCM Units

TPA

IPA

Contact MOGAS

1/2" - 3"

1500# - 4500#

SW, BW, RTJ, Clamp,

RF

A105, F5, F9, 347SS,

Hastalloy, Ti, All

Materials Available

410SS, 316SS,

Inconel, Ti, All

Materials Available

HVOF Chrome

Carbide & Tungsten

Carbide, Spray &

Fuse Coatings,

Ceramic Coatings,

Diffused Coatings

Uni- or Bi-

Directional / Solids

Resistant

High Pres. Catalyst

Handling Valves


Bed Units


H or Flue Gas

Coal Liquefaction

Units

LDPE

Page 6

1/2" - 30+"

150# - 4500#

Any End

Connections

Unlimited

Unlimited

Unlimited

CUSTOM

Per Customer

Requirements

* Custom Built with

Heavy Engineering

Involvement

Page 6

2" - 8"

150# - 300#

RF

CF8M (316SS)

316SS or

410SS Ball & Seats

w / Stellite #3

HVOF Chrome

Carbide

Bi-Directional

Valve / Solids

Resistant

Catalyst Handling

Slurries

Hydrogen

SZORB Gas Handling

Pulp & Paper

10,000 cycles or less

CCR Units

Lethal Gas

EDC Slurries

Dowtherm Handling

Solids Handling

Fuel Gas

Page 8

1/2" - 2-1/2"

150# - 4500#

SW, BW, Clamp, RF

A105, F22, 316SS,

Other Materials

Available

410SS or

Inconel 718 Ball &

Seats

HVOF Chrome

Carbide or Spray &

Fused Chrome

Carbide

Uni-directional

Sealing / Solids

Tolerant

Drains & Vents

for any process

Page 9

* Site visits by

Engineering or Service

staff recommended

Iron Carbide Units

DRI Units

Lethal Gases or Liquids

Direct Smelt

Applications

Jet Engine Test

Equipment

Extreme

Temperatures

and / or Pressures

Extreme Cycling

Services

Extreme Temp Shock

Applications

Tungsten

HexaFluoride

Autoclaves Ni, Au, Cu

Supercritical Fluids

◊ For other applications – contact MOGAS

Valve Selection Guide

C-SeriesModel#CA-1AS

1

2

6

45

3

78

11

1 2 6

4

5

3

7 8

9 10

11

12

ApplicationsChemical / Petrochemical• Acetic Acid Handling• Catalyst Handling• Dowtherm Handling• Gas Furnace Isolation• Lethal Services• Polyethylene Isolation• Polypropylene Isolation• Solids Handling

Refining• Catalyst Slurry Handling• Coal Slurry Handling / Ash Removal• Heavy Oil Units• Hydrogen Isolation• Hydrotreating Units• Isolation in Coker Units• Isolation in FCCU Applications• Isolation in UOP Applications• LC Finings Units

Available Sizes• 1/2" to 30"

Available Classes• 150# to 4500#

Available End Connections• Flanged• Buttweld• Socketweld• Clamp

109

12

C-SeriesModel #CA-H01

- 6 -

C-Series Valve Line

Catalyst particulate and harsh solidsare easily handled with MOGAS valves.

If your smaller bore applications (1/2” - 3”) require metal seated ballvalve technology that withstands the most severe temperature andhigh pressures as well as pressure shocks, the CA-H01 is the bestvalue for that application.

Since 1973 MOGAS has engineered valve solutions thatovercome high temperature and high pressure, media build-up, cycling with solids in the line and erosive attack of materials and coatings. If an application requires a valve that isolates under the extreme conditionsoften found in the Process Industry, with more than 25 years of engineering expertise behind each valve design, the C-Series valve line is the solution for your toughestprocess applications.

Valve Components

Valve Components The MOGAS C-Series Valve Line

- 7 -

7

1

3 62

4

5

9 10

11

8

• The C-Series ball valve, Model#ISOLATOR, class 150# and300#, is the best valve for your low pressure applications.

• If your low pressure applications require reliable metal seatedball valve technology thatensures absolute shut-off and a long service life, theISOLATOR is the best value for that application.

C-SeriesModel#ISOLATOR

- 8 -

C-Series Valve Line

IN STOCK FOR IMMEDIATE DELIVERY

ISOLATORS, class 150# and 300#, sizes 2" - 8", CF8M(316SS) body material

Applications• High Temperature• Catalyst• Hydrogen• Fuel Gas• Steam Isolation• Vent and Drain• Bypass Applications• Slurries• Pulp and Paper• 10,000 cycles or less• CCR Units• EDC Slurries• Dowtherm Handling• Solids Handling

In STOCK Features• Standard MOGAS metal

seated ball valve features• Designed to meet

industrial needs forreliability and economy

• Cast body in CF8M(316SS) provides tightshut-off for temperatures up to 1100ºF (593ºC)

• Full Bore, RF Flanged• Fire Tested to API-607 Rev.4• Bi-Directional sealing capability• ISO Mounting Flange• ASME B16-34, B16.10

Features• Ball and seats are mate-lapped

for 100% sealing area contactwhich ensures absolute shutoff

• Sharp leading edges of the seatwipe the ball clean each timethe ball is operated, eliminating particle buildup

• The ball protects the seats fromflow when the valve is open or closed which reduces wear on sealing surfaces

• Extensive stuffing box with dual anti-extrusion rings keep packing in place

• Quarter turn non-rising stemdoes not deteriorate packing

• Live loading ensures zero emissions even in severetemperature shocks

• Precision machined “rigid” mounting bracket designedto support the actuator inany position

Applications• Drain and Vent Isolation• Steam• Hot Gas• Clean Gas• Hydrogen• Dowtherm Handling

Available Sizes• 1/2" - 2 1/2"

Available Classes• 150# - 4500#

Available End Connections• Flanged• Buttweld• Socketweld• Clamp

- 9 -

RSVP Valve Line

1

4

9

8

1110

12

67

3

2

5

The MOGAS RSVP valve line is used in the Power and ProcessIndustries for isolation of high pressure/high temperature drain and

vent applications. If your drain or vent applicationrequires a valve that can withstandsevere pressuresand extreme temperatures, the RSVP is your best choice for that application.

Bill of Material

ItemNo. Description Material

1 Ball410SS/HVOF-CCCInconel 718/MSF09 Ctg.

2 Seat

3 Spring Inconel 718

4 Body A182-F22, A105, F91

5 Gasket 316/Grafoil

6 Stem A276 GR431 Nitrided

7 Live Loading Inconel 718

8 Gland Thruster 316 Nitrided

9 Gland Flange 410SS

10

11

Stem Packing Expanded Graphite

Anti-Extrusion RingsBraided Graphitew/Inconel Wires

12 Retainer Ring A638-660

410SS/HVOF-CCCInconel 718/MSF09 Ctg.

BallStandard:410SS/Chromium Carbide Coated - HVOF applied

Optional:17-4PH, 329SS, 316SS, Inconels, Ferralium 255, Hastelloys,Monel, Alloy 20, Titanium, Zirconium

Features:• Machined and lapped to as perfect a sphere as possible• Every ball and seat are “blued” to assure that 100% contact

is achieved across the entire seat face• Coated to at least a hardness of 62 Rc• Oversized which allows 5 - 7% over travel which reduces

wear and eliminates an unexpected opening due to actuator stops being out of adjustment

• Edges of the bore are blunted to prevent coating fracture• Double Arcuate Cut - available for high pressure or severely

abrasive applications

Double Arcuate CutMOGAS developed the Double Arcuate Cut in response to abrasive, high velocity services that were damaging tothe ball and seat during the first few degrees of operation. The initial opening and final closing area normally createan ellipse where flow is concentrated and velocity is high. The Double Arcuate Cut increases that opening by a factor of three (3) and consequently reduces the velocity by actually spreading out the flow. A reduction in velocitywill obviously decrease damage. Velocity is reduced both on the upstream and downstream sides.

The Double Arcuate Cut notch providesa blunt, leading edge against flow.The coating is thickest at this point and the elimination of a sharp edgeminimizes coating fracture. The MOGAS Double Arcuate Cut

The MOGAS mate-lapping process eliminatesleaks through the ball and seat.

C-Series Valve Components

- 10 -

- 11 -

CoatingsIn critical services, the reliability of a valve is often dependent upon proper coating selection. In metal to metal sealing ballvalves, the ball and seat coating must provide wear and anti-gall properties.In addition, coatings must be compatible with base materials for proper adhesion,corrosion resistance and thermal stability.Our coating development and improvementis a continuing process. MOGAS has morethan 25 years of research and in-serviceexperience that has led to our expertise incoating selection.

Once the coating is selected, it is imperative that the coating vendor apply the coating correctly. MOGAS approvescoating vendors only after extensive metallurgical testing of their coating systems. Selected vendors apply coatings to exact specifications. In addition, randomsampling and a vendor audit system ensure that only the highest quality coatings are applied to MOGAS valves.

Low Pressure - Locked in Seat

High Pressure - Locked in Seat

Seat TechnologyMOGAS uses two different methods of trapping the downstream seat in place. Both methods of locking-in theseat provide sealed seat protection and easy seat removalfor repair. By trapping the seat in its proper place, debriscannot get behind the seat and cause leakage.

SeatsStandard:410SS/Chromium Carbide Coated

Optional:17-4PH, 329SS, 316SS, Stellite 6, Inconels, Hastelloys,Monel, Alloy 20, Titanium, Zirconium

Features:• Sharp leading edges of the seat ring wipe the sealing

surface clean each time the valve is operated• A wide sealing surface on each seat ring minimizes the

possibility of nicks and scratches which cause leakage• Each seat is mate-lapped front and back to ball and

body to ensure the integrity of the seals• All metal to metal seals - no Grafoil or Teflon behind

the seats

Actuator Mounting

Flange

Stem Bushing

Stem

Braided Anti-Extrusion

Rings

FormedGrafoilPacking Rings

Stem Seal Bearings

Stem Seal BearingsMOGAS utilizes coated, lapped metalring/rings between the stem shoulderand the blow out proof pocket in the body. This creates a pressure energized stem seal internal to thevalve. The lapped surfaces secure atight seal that is enhanced by line pressure exerting additional verticalforce. This seal saves the stuffing boxfrom thermal shocks and particle migration.The ring/rings also serve as a thrust bearing which eliminatesradial movement that can cause packing wear.

Packing ChamberMOGAS utilizes an industry preferredsystem of two or three sandwichedrings of die-formed Grafoil ribbonbetween upper and lower braided carbon fiber anti-extrusion rings. This is an optimum system which hasenough Grafoil to effect a seal withouthaving redundant rings for show. A heavy stainless steel gland followersecured by a minimum of four studscompresses the system. This insuresproper load strength and minimizes thepossibility of cocking.

Actuator Mounting FlangesMOGAS utilizes a rigidly securedmounting bracket for actuators, wormgears and levers. The bracket,constructed of heavy plate steel, iswelded or bolted to the valve body.The mounting plate is parallel to thebore, and perpendicular to the stem, so there is no misalignment of theoperator. MOGAS places a heavy

metal bushing inthe bracket of thevalve to guide the stem andensure that thestem does not sideload during operation. If side loading occurs, it is absorbed outside the packing chamber anddoes not deform packing.Deformation of packing caused byside loading is a major cause of stemleakage in rotary valves. All of these components work together to provide themost reliable stem seal in the industry.

ScribeLine

GlandFollower

"T" Mark on Stem


- 12 -

- 13 -

Stem PackingStandard Packing• Up to 850°F (456°C) - Oxygen Present• Up to 1200°F (654°C) - Reducing Atmospheres

Special Features:• Stainless steel studs and nuts are torqued to meet pressure requirements• Heavy duty gland flange• Braided carbon fiber anti-extrusion rings surround two to three die-formed

Grafoil packing rings• Double 410 stainless (typical) rings with chrome carbide coating or single

PEEK filled Teflon® make up the inner stem seal bearings

Standard Packing with Live Loading• Up to 850°F (456°C) - Oxygen Present• Up to 1200°F (654°C) - Reducing Atmospheres

Special Features:• Includes all of the features of the standard stem packing with stainless

steel Belleville spring washers and the stainless steel guide spacer

Dual Stem Packing• Up to 850°F (456°C) - Oxygen Present• Up to 1200°F (654°C) - Reducing Atmospheres

Special Features:• Includes all of the features of the standard stem packing• Two sets of braided carbon fiber anti-extrusion rings surround two to three

die-formed Grafoil packing rings• Double 410 stainless (typical) rings with chrome carbide coating or single

PEEK filled Teflon® make up the inner stem seal bearings• 316 stainless steel molycoated lantern ring situated between the two

packing sets

High Temperature Packing• 850°F-1300°F (456°C-710°C) - Oxygen Present• 850°F-1652°F (456°C-907°C) - Reducing Atmospheres

Special Features:• Top - two reinforced composite fiber braided ropes surround two oxygen

resistant, corrosion inhibited, die-formed Grafoil packing rings• Center - two ceramic fiber gasket insulators and two ceramic fiber braided

rope insulators split up to form an oxygen and heat barrier• Bottom - Grafoil impregnated, Inconel 718 anti-extrusion and sealing ring,

also includes inner stem seal bearings

Standard Packing

High Temperature Packing

Standard Packingwith Live Loading

Dual Stem Packing

- 14 -

BoltingThe coefficients of thermal expansion of body and bolting materials are important criteria inthe selection and design of the bolting on thevalve. The bolting is sized in accordance withASME Section VIII Appendix II. On both highand low pressure valves, a body bolting make-up torque is specified which provides a preload between the body and end connection. This bolting torque is sufficient toinsure there will be no relative movement during pressure or thermal cycling of the valve in service.

End ConnectionsMOGAS manufactures many valves withalmost any style of end connection. All endconfigurations are machined integral with the body and end connections of the valve,instead of multiple piece construction. The choice of end connection configurations is usually left to the discretion of the customer.

Gaskets• Spiral wound for 150# to 1500# ANSI Class,

Inconel with Grafoil for all temperatures• Pressure energized gold plated delta ring

gasket for 2500# to 4500# ANSI Class- Inconel 718 for Carbon Steel, F-22

and Nickel Alloy body materials - A638 Gr. 660 for stainless steel

body materials

After Tightening

Before Tightening

End Connect

Valve Body

Delta Ring Gasket


Application Temperature/Pressure Body/End Material Ball Material/Coating Seat Material/Coating

Material and Coating Selection Chart

Catalyst Slurry Low pressure/Up to 850° F A105, 304SS, 316SS 316SS, 410SS/CCC Stellite #3

Catalyst Slurry w/ Hydrogen High Pressure/Up to 850° F 347SS, 316SS 410SS, Inconel 718/CCC 410SS, Inconel 718/CCC

Catalyst Handling Low Pressure/Up to 1200° F F5, 316SS, 347SS 410SS, Inconel 718/CCC Stellite #3, 410SS, Inconel 718/CCC

Coking Up to 1200° F F5, F9 410SS/CCC 410SS/CCC

Catalyst Handling Low Pressure/Up to 1500° F 316H, 347H, Incoloy 800H Incoloy 800H/Fused Carbide Incoloy 800H/Fused Carbide

Sulphuric Acid Up to 150° F/Up to 900° F Alloy 20, Incoloy 825, Titanium Hastelloy C-22/Incoloy 825/ TCC or PSZ Stellite #3, Incoloy 825/TCC or PSZ

Steam Up to 1200° F F22 410SS, Inconel 718/CCC 410SS, Inconel 718/CCC

Acetic Acid Up to 500° F Hastelloy, Titanium, Zirconium Hastelloy, Titanium PEEK, Hastelloy, Titanium

H2S, Sour Gas Up to 400° F Titanium, Incoloy 825, Inconel 625 Incoloy 825/TCC Incoloy 825/TCC

High Chloride Service, Dry Up to 1000° F Hastelloy, Titanium Hastelloy/TCC Hastelloy/TCC

Polyethlyene/Polymers Up to 800° F A105, 316SS 410SS/CCC 410SS, 17-4PH/CCC or Stellite #3

Coal Ash Slurry Up to 1000° F F22, 316SS 410SS/CCC 410SS, 17-4PH/CCC or Stellite #3

Supercritical CO2 Process Low Temperature/High Pressure 316SS, 347SS 17-4PH/CCC 17-4 PH/CCC

Silica Catalyst Up to 1300° F 316H Incoloy 800H, Fused Carbide Incoloy 800H, Fused Carbide

Flue Gas Up to 1500° F 316H, Incoloy 800H Incoloy 800H, Fused Carbide, Hastelloy X Incoloy 800H, Fused Carbide, Hastelloy X

Material Designation Material Type Description Approx. Temp. Limit °C°F

Material Reference Chart

PEEK, Glass or Carbon Filled

A105

A182 F6A (410SS)

A182 F5, F9, F11, F22

Thermoplastic

Carbon Steel

Martensitic Steel

Low Alloy Chrome Moly Steel

Non Abrasive Services, Acetic Acid Services

General Service, Catalyst, Coal Ash, Feedwater

Standard Ball Material with Coating

High Temperature, Heavy Oils, Frac. Bottoms, Steam Service

500

800

1100

1100

260

427

649

649

A182 F304, F316, F347

Titanium, Zirconium

Alloy 2205, Ferralium 255

Alloy 20

Monel 400, Monel K-500

Inconel 718

Incoloy 825

Inconel 625

Inconel X750

Incoloy 800H or HT

Hastelloy X

Austenitic Stainless Steel

Reactive Metals

Duplex Stainless Steel

High Nickel Stainless Steel

Nickel Copper Alloy

Nickel Chromium Base Alloy

Nickel Iron Base Alloy

Nickel Chromium Base Alloy

Nickel Base Alloy

Iron Nickel Base Superalloy, 40% Iron

Nickel Base Superalloy

General Corrosive Service, High Temperature

Lightweight, Highly Corrosion Resistant

Austenitic Ferritic Stainless, Chloride Service

‘Super’ Stainless, Sulfuric Acid Service

Medium Strength, Hardenable

High Strength, Precipitation Hardenable

1500

600

500

800

900

1300

815

371

260

427

482

704

Medium Strength

Medium Strength

High Temperature, Precipitation Hardenable

High Temperature, Corrosion

High Corrosive Services, Oxidation Resistant

1300

1300

1300

1650

1800

704

704

704

899

982

Stellite #3 Cobalt Base Superalloy High Corrosive Services, Rc 55 w/o Coating 1650 899

Haynes 230 Nickel Base Superalloy NOx, Nitric Acid, Extreme High Temperatures 1800 982

These are general guidelines and are subject to review by the MOGAS EngineeringDepartment based on specific details of a given application.

C-Series Engineering Data

- 15 -

C-Series Engineering Data

B

D

C

A

Dimension Information

Dimensions for the MOGAS C-Series ValveLine are approximate. Additional dimensioninformation, including information for valvesizes 14" - 24" is available from MOGAS oryour local representative.

NominalValveSize

NPS DN

End to EndDimensions

A

In. mm

Centerlineto End

B

In. mm

Centerlineto Bottom

C

In. mm

Centerlineto Top

D

In. mm

150# Full Opening Raised Face Flanged Ends

1/2

3/4

1

11/2

4.25

4.63

5

6.50

2.13

2.38

2.69

2.75

2.50

2.50

2.50

3.13

2.50

2.50

5.50

5.38

2

4

6

8

10

12

7.06

9.06

15.50

18

21

24

3.10

3.65

7.44

9.19

10.72

12

3.63

5.25

7.63

9.38

11.75

12.13

7.17

9.93

13.38

16.01

20.42

21.50

20

25

28

40

51

134

447

674

1264

2040

Centerlineto Top

E

In. mm

2

2

5

4.88

6.10

8.31

11

13.20

16.63

19.50

3 8.06 3.88 4.63 9.07 997.45

Approx.Weight

lb. kg

15

20

25

40

50

100

150

200

250

300

80

108

117

127

165

179

230

394

457

533

610

204

54

60

68

70

79

93

189

233

272

305

99

64

64

64

80

92

133

194

238

298

308

118

64

64

140

137

182

252

340

407

519

546

230

51

51

127

124

155

211

279

335

422

495

189

9

11

13

18

23

61

203

306

573

925

45

NominalValveSize

NPS DN


A

In. mm

Centerlineto End

B

In. mm

Centerlineto Bottom

C

In. mm

Centerlineto Top

D

In. mm


1/2

3/4

1

11/2

2

4

6

8

10

12

Centerlineto Top

E

In. mm

3

Approx.Weight

lb. kg

15

20

25

40

50

100

150

200

250

300

80

165

190

216

241

292

432

559

660

787

838

356

68

86

108

121

124

197

226

305

349

400

152

64

64

64

80

92

138

203

240

273

308

118

64

64

76

114

182

243

273

308

384

432

230

51

51

64

102

155

218

222

257

334

381

189

20

23

28

32

37

116

327

517

925

1197

69

2.50

2.50

2.50

3.13

3.63

5.44

8

9.44

10.75

12.13

4.63

2

2

2.50

4

6.10

8.57

8.75

10.13

13.13

15

7.45

45

50

62

70

82

256

720

1140

2040

2640

152

2.50

2.50

3

4.50

7.17

9.55

10.75

12.13

15.13

17

9.07

6.50

7.50

8.50

9.50

11.50

17

22

26

31

33

14

2.69

3.38

4.25

4.75

4.88

7.75

8.88

12

13.75

15.75

6

NominalValveSize

NPS DN


A

In. mm

Centerlineto End

B

In. mm

Centerlineto Bottom

C

In. mm

Centerlineto Top

D

In. mm


1/2

3/4

1

11/2

2

4

6

8

10

12

Centerlineto Top

E

In. mm

3

Approx.Weight

lb. kg

15

20

25

40

50

100

150

200

250

300

80

229

229

254

305

368

457

610

737

838

965

381

114

114

127

152

152

184

245

298

394

406

165

76

76

76

114

109

168

222

292

348

400

124

121

121

121

121

211

222

283

308

419

457

234

108

108

108

108

170

197

232

257

368

406

194

20

18

29

44

72

240

522

1009

1746

2223

89

45

40

63

98

158

530

1150

2225

3850

4900

196

4.75

4.75

4.75

4.75

8.30

8.75

11.13

12.13

16.50

18

9.22

9

9

10

12

14.50

18

24

29

33

38

15

4.50

4.50

5

6

6

7.25

9.63

11.75

15.50

16

6.50

3

3

3

4.50

4.31

6.63

8.75

11.50

13.69

15.75

4.88

4.25

4.25

4.25

4.25

6.70

7.75

9.13

10.13

14.50

16

7.65

NominalValveSize

NPS DN


A

In. mm

Centerlineto End

B

In. mm

Centerlineto Bottom

C

In. mm

Centerlineto Top

D

In. mm


1/2

3/4

1

11/2

2

4

6

8

10

12

Centerlineto Top

E

In. mm

3

Approx.Weight

lb. kg

15

20

25

40

50

100

150

200

250

300

80

140

152

165

190

216

305

403

502

568

648

282

70

60

68

70

97

146

189

233

277

246

125

64

64

64

80

92

133

194

238

298

308

118

64

64

140

137

182

252

340

407

519

546

230

51

51

127

124

155

211

279

335

422

495

189

15

18

25

36

29

80

219

378

659

1034

54

5.50

6

6.50

7.50

8.50

12

15.88

19.75

22.38

25.50

11.12

2.75

2.38

2.69

2.75

3.80

5.75

7.44

9.18

10.91

9.69

4.93

2.50

2.50

2.50

3.13

3.63

5.25

7.63

9.38

11.75

12.13

4.63

33

40

55

80

64

176

483

834

1452

2280

118

2.50

2.50

5.50

5.38

7.17

9.93

13.38

16.01

20.42

21.50

9.07

2

2

5

4.88

6.10

8.31

11

13.20

16.63

19.50

7.45

E

The MOGAS C-Series

- 16 -

- 17 -

NominalValveSize

NPS DN


A

In. mm

Centerlineto End

B

In. mm

Centerlineto Bottom

C

In. mm

Centerlineto Top

D

In. mm

2500# Full Opening RTJ Flanged Ends

1/2

3/4

1

11/2

2

4

6

8

10

12

Centerlineto Top

E

In. mm

3

Approx.Weight

lb. kg

15

20

25

40

50

100

150

200

250

300

80

229

229

254

305

454

683

927

1038

1292

1444

584

114

114

127

152

188

273

372

416

518

578

283

76

76

76

114

158

200

279

337

337

470

213

121

121

121

203

230

334

391

719

716

716

294

95

95

95

152

189

257

314

643

614

614

245

29

34

42

65

104

397

953

1588

2132

2359

204

9

9

10

12

17.87

26.88

36.50

40.87

50.88

56.88

23

4.50

4.50

5

6

7.41

10.75

14.63

16.38

20.38

22.75

11.13

3

3

3

4.50

6.13

7.88

11

13.25

13.25

18.50

8.37

3.75

3.75

3.75

6

7.45

10.13

12.38

25.30

24.19

24.19

9.63

65

75

92

143

230

875

2100

3500

4700

5200

450

4.75

4.75

4.75

8

9.05

13.13

15.38

28.30

28.19

28.19

11.59

NominalValveSize

NPS DN


A

In. mm

Centerlineto End

B

In. mm

Centerlineto Bottom

C

In. mm

Centerlineto Top

D

In. mm

4500# Grayloc Ends

1/2

3/4

1

11/2

2

4

6

8

10

12

Centerlineto Top

E

In. mm

3

Approx.Weight

lb. kg

15

20

25

40

50

100

150

200

250

300

80

264

273

254

305

451

673

914

1022

1143

1257

584

132

137

127

152

226

337

457

511

552

524

241

76

76

76

114

143

292

330

337

337

470

238

121

121

210

216

216

546

643

716

716

716

394

95

95

184

191

165

470

567

640

614

614

289

36

45

68

113

168

544

1270

1905

N/A

N/A

202

3

3

3

4.50

5.63

11.50

13

13.25

13.25

18.50

9.38

3.75

3.75

7.25

7.50

6.50

18.50

22.31

25.19

24.19

24.19

11.38

80

100

150

250

370

1200

2800

4200

N/A

N/A

445

4.75

4.75

8.25

8.50

8.50

21.50

25.31

28.19

28.19

28.19

15.50

10.38

10.75

10

12

17.75

26.50

36

40.25

45

49.50

23

5.19

5.38

5

6

8.88

13.25

18

20.13

21.75

20.63

9.50

31

48

195

519

353

788

2101

4250

3177

7349

5947

13794

150# 300# 600# 900# 1500# 2500# 4500#Valve Size

1 x 3/4

11/2 x 1

3 x 2

4 x 3

6 x 3

6 x 4

8 x 6

10 x 8

12 x 8

12 x 10

14 x 10

14 x 12

16 x 12

16 x 14

18 x 12

18 x 14

20 x 14

20 x 16

24 x 20

9301

19917

7571

13591

11010

18879

32666

31

48

195

519

353

788

2101

4250

3177

7349

5947

13794

9301

19917

7725

14080

11242

19553

33793

31

48

195

519

353

788

2162

4502

3258

7778

6278

15502

10013

23041

8074

15242

12068

22079

39620

41

54

206

549

361

830

2376

4992

3511

9269

6983

19582

11487

30124

8735

17642

13151

25726

48754

41

54

218

632

377

917

7815

6247

3948

12411

8592

19466

14864

25787

10228

24039

15594

35175

70991

29

81

333

1071

457

1516

4641

7561

6623

10881

13347

13347

—

—

—

—

—

—

—

40

81

312

968

406

1095

3053

7018

4138

13955

9071

18818

—

—

—

—

—

—

—

Reduced Bore Cv Information

Valve Size

1/2

3/4

1

11/2

2

21/2

3

4

6

8

10

12

26

62

114

271

498

799

1176

2159

5076

9300

14866

21800

150# 300# 600# 900# 1500# 2500# 4500#*

26

62

114

271

498

799

1176

2159

5076

8985

14096

20857

26

52

85

223

432

640

1071

2014

4641

8120

12966

18579

20

33

62

145

271

432

640

1071

2603

4641

7561

10881

26

52

85

223

432

640

978

1749

4019

7023

11289

16045

6

19

38

140

271

385

670

1305

3309

6634

10565

15262

Full Bore Cv Information

26

62

114

271

498

799

1176

2159

5076

9300

14866

21800

* The CV information for the 4500# is based upon the inside diameter of the pipe schedule, while the remaining values are based upon ASME 16.34.

Cv information is approximate. Please contact MOGAS or your local representative for additional valve sizes.

Cv InformationNominal

ValveSize

NPS DN


A

In. mm

Centerlineto End

B

In. mm

Centerlineto Bottom

C

In. mm

Centerlineto Top

D

In. mm


1/2

3/4

1

11/2

2

4

6

8

10

12

Centerlineto Top

E

In. mm

3

Approx.Weight

lb. kg

15

20

25

40

50

100

150

200

250

300

80

203

216

254

330

368

546

705

832

991

1130

470

114

83

102

127

152

236

292

375

429

629

178

76

N/A

102

89

109

181

254

318

394

362

143

121

121

121

203

211

314

495

508

610

660

241

95

95

99

178

170

238

375

419

533

559

200

29

32

34

52

72

293

635

1043

1724

2041

166

8

8.50

10

13

14.50

21.50

27.75

32.75

39

44.50

18.50

3.75

3.75

3.88

7

6.70

9.38

14.75

16.50

21

22

7.88

65

70

75

115

158

645

1400

2300

3800

4500

365

4.75

4.75

4.75

8

8.30

12.38

19.50

20

24

26

9.50

4.50

3.25

4

5

6

9.31

11.50

14.75

16.88

24.75

7

3

N/A

4

3.50

4.31

7.13

10

12.50

15.50

14.25

5.63

- 18 -

MOGAS Provides Solutions to Problems that Plague the Process Industry:

MOGAS valves1. Perform under extreme conditions with no internal or external leakage

2. Operate safely and efficiently

3. Are easily automated

4. Reduce unexpected downtime and maintenance costs

5. All available for a standard 10-12 week delivery with an expedited delivery

available upon request and some models are stocked for immediate delivery

6. Our C-Series valves can be quoted to DIN or International Flange Specifications

7. MOGAS will quote EC countries for PED/CE compliance

MOGAS valves perform under extreme conditions with no internal or external leakage.• Precision machined external stem bearings eliminate

radial movement which causes packing wear

• Extensive stuffing box with dual anti-extrusion rings

keeps packing in place and eliminates leak paths

• Quarter turn non-rising stem does not

deteriorate packing

• The ball and seats are mate-lapped for 100%

sealing area contact which ensure absolute shutoff

• Sharp leading edges of the seat wipe the ball clean

each time the valve is operated

• The ball protects the seats from flow when the

valve is open or closed which reduces wear on

sealing surfaces

• The seat spring combined with line pressure

provides a constant mechanical force while

allowing for thermal expansion

MOGAS valves operate safely and efficiently.• Strict quality control procedures ensure that each

valve exceeds all engineering specifications

• All pressure containing components meet or exceed

the ASME B16.34 and ASME Section VIII standards

• Fire safe to API 607, API 6FA, BS 6755

• Valves can be supplied to be NACE MRO175 compliant

• Tested to MSS-SP-61, API 598 (upon request) or

Class V shutoff

1

2

3

4

• CE Stamp

• Each valve is individually tested prior to leaving

the factory

MOGAS valves are easily automated.• Mounting flange and flange bushing allow for easy

change-out from manual to automated operation

and eliminate side thrusts of stem

• Precision machined “rigid” mounting bracket

designed to support actuator in any position

• Oversized stem, sized to provide maximum torque,

prevents misalignment between ball and actuator

and retains 90% of strength at high temperatures

MOGAS valves reduce unexpected downtime and maintenance costs.• By eliminating the common leakage problems

associated with other valves, MOGAS C-Series

Valves give you DEPENDABLE ISOLATION and

a LONG SERVICE LIFE

• MOGAS valves require no maintenance

MOGAS doesn’t just manufacture ball valves,MOGAS provides solutions to problems.

MOGAS valves are available for a standard10-12 week delivery with an expedited deliveryavailable upon request.

Many valves are IN STOCK – Availablefor IMMEDIATE DELIVERY

A partial list of satisfied MOGAS customers include:

• Chemical/PetrochemicalAir ProductsDow ChemicalE.I. Dupont Eastman ChemicalGB BiosciencesHanwha Chemical

• RefiningBP/AmocoChevronExxon/MobilMotivaPemexSyncrude

MOGAS engineers and manufactures severe servicemetal seated ball valves for a wide range of specificindustries and applications including:

• PowerBoiler Drain IsolationControl Valve IsolationFeedwater Heater IsolationMain Steam IsolationOverpressure Relief of Boiler /

Superheater HeaderSteam Drum Vent Isolation

• MiningAutoclave Vent Isolation and ShutdownAutoclave Discharge IsolationSlurry Transport

• Specialty Applications:MOGAS has extensive experience in servingthe needs of miscellaneous specialty applications. If your application is severe, temperatures up to 1652°F (907°C), pressuresup to 30,000 psig and has erosive/corrosive media, MOGAS can engineer a valve that will perform under harsh conditions with zero leakage.

• Hot Gases• Supercritical CO2 Extraction• Food Processing• Coal Liquification/Gasification• DRI• Iron Carbide• Pulp and Paper

The MOGAS definition of SEVERE SERVICE:• High temperature—up to 1,652˚F• High pressure—up to 30,000 psig• Entrained or abrasive media• Corrosive media

MOGAS Industries, Inc.14330 East Hardy StreetHouston, TX 77039-1405

Phone: 281.449.0291 Fax: 281.590.3412E-mail: [email protected]

www.mogas.com

© 2004-4 MOGAS Industries, Inc.

best performance – best service – best value · • leakage rates per mss sp-61 ... high...

Documents