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PROTECTIVE COATINGS A GUIDE TO THE TECHNOLOGY AND APPLICATION OF COATINGS

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Page 1: BERGERSPECMANUAL

P R O T E C T I V E C O A T I N G SA GUIDE TO THE TECHNOLOGY AND APPLICATION OF COATINGS

Page 2: BERGERSPECMANUAL

CONTENTS

GENERAL INFORMATIONPAGE NO.

FOREWORD 1

PROTECTION OF METAL SURFACES 2

SPECIFICATION REFERENCES FOR METAL PREPARATION 8

COLOUR AND INDUSTRY 10

PIPELINE IDENTIFICATION AND SAFETY COLOURS 12

LIGHT REFLECTANCE VALUES 13

ABSORPTION & REFLECTION OF SOLAR HEAT BY COLOURED PAINTS 14

CONVERSION TABLES 15

DECORATIVE COATINGS

BERGER 303 FLAT EMULSION PAINT 25

BERGER EVERGLOW LOW SHEEN EMULSION PAINT 27

BERGER 404 HOUSE AND ROOF GLOSS PAINT 29

BERGER EXTERIOR EMULSION PAINT 31

BERGER 2020 GLOSS PAINT 32

BERGER EPOXY ESTER FLOOR PAINT 34

BERGER FLOOR PAINT 35

BERGER MAGICOTE FLAT EMULSION PAINT 36

BERGER MAGICOTE GLOSS PAINT 38

BERGER SATIN FLAT ENAMEL 40

BERGER CHINESE LACQUER 43

BERGER TROWEL-ON 45

BERGER EGGSHELL LUSTRE ENAMEL 47

BERGER TARTARUGA 49

BERGER TEXTURED PAINT BASE 51

BERGER TENNIS COURT PAINT 53

BERGER POLYURETHANE VARNISH 56

BERGER POLYURETHANE VARNISH STAIN 57

BERGER WOOD STAIN 58

BERGER WHITE WOOD PRIMER/UNDERCOAT 59

BERGER ROOF COMPOUND 60

BERGER CHALKBOARD PAINT 61BERGER A.L.D CONCRETE PRIMER 62BERGER HIGH GLOSS ENAMEL 63BERGER WOOD PRESERVATIVE 65

BERGER

Page 3: BERGERSPECMANUAL

BERGERPAGE NO.

INDUSTRIAL MAINTENANCE COATINGS

BERGER EPILUX #4 EPOXY - RED OXIDE PRIMER 67

BERGER INORGANIC ZINC RICH PRIMER (CATHO ZINC 302 PRIMER) 69

BERGER METAL PRIMER - ZINC CHROMATE (RED OXIDE + YELLOW) 71

BERGER HIGH HEAT ZINC RICH PRIMER 73

BERGER HIGH HEAT ALUMINIUM PAINT 75

BERGER UNIVERSAL METAL PRIMER 77

BERGER SPLASH ZONE COMPOUND (NAVICOTE) 79

BERGER ASPHALTENE 81

BERGER HIGH BUILD CHLORINATED RUBBER 83

BERGER ALUMINIUM PAINT 85

BERGER BITUMINOUS BLACK COATING 87

BERGER EPOXY BONDING RESIN 89

GENERAL INDUSTRIAL COATINGS

BERGER CATAPHOS AND CATALITE MARKING PAINTS 92

BERGER SELF ETCH PRIMER (WASH PRIMER) 93

BERGER MACHINERY ENAMEL (T & M) 95

BERGER QUICK AIR DRYING ENAMEL 97

MARINE COATINGS

BERGER MARINE COATINGS 100

BERGER MARINE ENAMEL 101

BERGER MARINE EPOXY ENAMEL 102

BERGER MARINE LONG LIFE VARNISH 104

BERGER MARINE NAVY PROTECTIVE 105

BERGER MARINE BOOTTOPPING PAINT 106

BERGER MARINE DECK PAINT 107

BERGER KOPLASTIC ANTIFOULING 108

BERGER HIGH TOXIC STRENGTH ANTIFOULING 109

BERGER COAST GAURD ANTIFOULING 110

Page 4: BERGERSPECMANUAL

BERGERPAGE NO.

ANCILLARY PRODUCTSREDUCERS

BERGER NO. 2 REDUCER 112

BERGER NO. 3 REDUCER 112

BERGER NO. 4 REDUCER 112

BERGER NO. 5 REDUCER 112

BERGER NO. 7 REDUCER 112

BERGER LACQUER THINNER 112

BERGER VITON THINNER(4M206) 112

BERGER DEGREASING SOLVENT 112

BERGER RETARDER THINNER 112

BERGER BERGEREX THINNER 112

BERGER KNOTTING VARNISH 113

BERGER PENETRATING LIQUID 114

BERGER BIOCIDAL SOLUTION 115

BERGER ALKALI SEALER 116

BERGER WATER REPELLANT 117

BERGER STERILIZING SOLUTION 118

BERGER CONCRETE ETCHING SOLUTION 119

BERGER RUST REMOVER 120

BERGER DOUBLE STRENGTH PAINT REMOVER 121

BERGER SILICON WATER REPELLANT 122

FURNITURE FINISHESBERGER CELLULOSE SANDING SEALER 124

BERGER CELLULOSE CLEAR WOOD FINISHES 125

VEHICLE REFINISHINGBERGER VITON CELLULOSE LACQUER 129

BERGER BERGEREX KH ACRYLIC SYNTHETIC ENAMEL 131

BERGER BERGEREX KH ACRYLIC SYNTHETIC PRIMER FILLER 133

Page 5: BERGERSPECMANUAL

FOREWORD

The Berger Specification Manual has been prepared to assist Architects, Engineers, Contractors,Quantity Surveyors and others, in the preparation of painting specifications. The information contained in the manual is comprehensive, but essentially, the Manual has been designed to facilitate quick reference, thereby reducing the time spent in the preparation of painting specifications.

For further information on any decorative, industrial, automotive, marine or general maintenance finish, and for specifications for special environmental problems, enquiries can be directed to theTechnical Department Berger Paints in Barbados, Jamaica and trinidad at the addresses, telephonenumbers and other communication links listed below:-

BERGER PAINTS OFFICES/PLANTS

BARBADOS: Berger Paints Barbados LimitedAND E. CARIBBEAN: Exmouth Gap

Brandons,St. MichaelBridgetownBarbados, W.I.Tel: (246) 425-9073Fax: (246 425-9075E-mail: [email protected]

JAMAICA: Berger Paints Jamaica Limited256 Spanish Town RoadKingston 11Jamaica, W.I.Tel: (876) 923-6626Fax: (876) 923-5129Consumer Enquiries: 1-888-4-berger (237437)E-mail: [email protected]

TRINIDAD: Berger Paints Trinidad Limited11 Concessions RoadSea LotsPort of SpainTrinidadTel: (868) 623-2231–5Fax: (868) 627-8456 (Sales)E-mail: [email protected]

BERGER

Page 6: BERGERSPECMANUAL

THE PROTECTION OF METAL SURFACES

2

Every metal surface, with relatively few exceptions, is a ‘front line’ on which a ceaseless struggle takes place. Nature forever labours to return the metal to her storehouse in the form of oxide while Architects, Building Owners, and Engineers struggle to keep their work andproperty intact.

THE HIGH COST OF CORROSION

In the age of steel, corrosion has assumed a new importance. Damage and replacement in theU.S.A. alone has been estimated at U.S. $70 billion per annum. For Britain it was estimated that,over a span of 20 years, almost as much iron and steel was destroyed, as the annual output ofsteel.

PROTECTION STARTS WITH DESIGN

Successful protection from corrosion starts with the design of the steel structure itself, so thatsteel will, where possible, be protected from moisture and air; that types of joints and sectionswhich are rust prone will be replaced by others less susceptible, e.g. welded joints and tubularmembers, that steel surfaces, if exposed to the atmosphere will be so designed that maintenanceof the protective coating can be effectively carried out on all surfaces. It pre-supposes also thatfull use is made of modern methods of pre-treatment and of modern paint systems and protective coatings in the specification, with particular regard to special hazards such as sea, air,industrial atmospheres, high humidity, acid or alkaline fumes.

Similar considerations, apply to aluminium and its alloys, which have taken an greater impor-tance in modern construction, replacing both steel and other non-ferrous metals over a widerange of uses. In some circumstances, and in certain atmospheres, these alloys may even be morevulnerable to corrosion than iron or steel.

Surface finishes in the form of specially formulated coatings usually offer an effective and eco-nomical answer to special hazards of almost every kind in structural work. Leading paint man-ufacturers are already fully conversant with the problems from experience gained in the field ofindustrial coatings which frequently have to be able to withstand heat, detergents, acids, etc.,which would quickly destroy normal paint films. Berger’s experience in these fields is world-wide. Maintenance Engineers and Architects are invited to refer directly to the Berger TechnicalService Department whenever any special problem of corrosion of any kind arises.

WHAT HAPPENS WHEN METALS CORRODE

Corrosion has proved to be an electrochemical process, and within the metal structure of iron andsteel, anodes (positive electrodes) and cathodes (negative electrodes) are present. Moisture on thesurface form atmospheric deposits of rain or dew, acts as an electrolyte to complete the circuitand convey currents.

These differences in potential may be caused by non-uniformity of the metal, impurities, stresses within the metal, temperature, or by differential aeration, i.e. differences in oxygen concentration in the electrolyte on the surface or by direct contact of two metals of inherently different electrochemical potential.

BERGER

Page 7: BERGERSPECMANUAL

BERGERTHE PROTECTION OF METAL SURFACES CONT’D

3

At the anode areas, iron atoms shed electrons and pass into solution as ferrous ions. At the cath-ode areas other reactions take place using up the electrons. The electrons are able to flow throughthe metal continuously from anode to cathode as a corrosion current, but only if the return cir-cuit is permitted by the surface film of moisture and oxygen. Prolonged action of a corrosion cell leads to pits at the anode and rust deposits at the cathode.

If corrosion cells can be prevented from forming, rusting will not occur. This can be done by mak-ing all the steel surface a cathode relative to another metal (such as zinc) which will corrodeinstead. Another approach is to prevent the flow of corrosion current in the cells. This can bedone by inhibitive pigments and by paint films offering a high resistance.

PRINCIPLES OF PROTECTION

In theory, protection could simply take the form of applying a barrier coating which would sealthe metal surface from the air. In practice, however, no surface coating is completely impermeable and every metal surface has been subjected to some degree of oxidation before coating can take place. Effective protection, therefore, must be preceded by surface preparationwhich will remove and inhibit oxidation and, in so doing, provide a firm bond between the finishing coats and the metal substrate. Ideally, such a bond should be molecular as well asmechanical.

Some methods of corrosion prevention are:-

1. Modifying the corrosion environment, e.g. changing the humidity in enclosed areas, byimproving air circulation.

2. Modification of design to prevent the lodgement of moisture and grime, or avoiding directcontact of dissimilar metals (galvanic corrosion) or avoiding sharp edges and narrow gapsthat cannot be easily coated.

3. Changing the composition of the steel by using alloy steels where possible.

4. Cathodic Protection, a system in which the steel is made the protected part of a suitable electric circuit so as to divert corrosion from it to a sacrificial anode.

5. Surface costings are now used to protect the metal against the corrosive environment and tointerrupt the current flow by providing a barrier against the electrolyte or by changing thepotential. This is usually a paint system in which the priming coat is most important. Itcould be either an anodic type or an inhibitive type, its purpose being to bond tightly to themetal and to prevent development of corrosion, should the metal be exposed by damage orfailure of the finishing coats. The finishing coats of the system are designed to protect thepriming coat from the particular corrosive environment and the complete system should notbe less than 6 mils thick. The protective life of a paint system is closely related to its filmthickness.

Page 8: BERGERSPECMANUAL

BERGERTHE PROTECTION OF METAL SURFACES CONT’D

4

PREPARATION OF IRON AND STEEL

Protection of iron and steel starts, in every case, with pre-treatment, which prepares the metalsurface for the protective paint system which must follow. The life of the paint system is largelydependent on the thoroughness with which the preparation is done.

The purpose of pre-treatment of iron and steel is to remove completely all mill scale, rust, grease,dirt etc. to clean metal. To this clean, inert, dry and rust-free surface, the priming coat must beapplied before any trace of rust has started to re-form.

The ideal is for pre-treatment and priming to be carried out in the mill or shop before the steel isdelivered to the construction side. On site, cleaning is carried out by mechanical tools, or by handcleaning proceeded by degreasing, abrasive blast cleaning and flame descaling.

The various methods of pre-treatment and preparations are described in detail in the UnitedStates Structural Steel Painting Council Manual and the British Standard Code of Practice, CP2008.1966, ‘Protection of Iron and Steel Structures from Corrosion’. A brief introduction to thevarious methods employed follows.

ACID DESCALING OR PICKLING

Steel is immersed in a bath of hot acid which quickly acts on the loose rust before dissolving themill scale. It generally contains inhibitors to stop attack on the metal base. It is a rapid methodwhich has the advantage of reaching all parts of the metal. A final rinse of a weak phosphoric acidis sometimes used to form a protective layer of iron phosphate.

Iron and steel treated in this way have a dull grey surface which is microscopically etched orroughened by the acid which gives an ideal surface for adhesion. Pickling or acid descaling is, of course, only practical in the case of components which may be conveniently immersed in pickling bath. Larger surfaces maybe conveniently treated with phosphating solutions such asBerger Rust Remover, but these cold applications do not give results comparable to those frompickle baths.

BLAST CLEANING

This method consists of cutting or abrading the surface with the high velocity impact of abrasive particles, removing mill scale, old paint, and other foreign matter from the metal.

The abrasive matter may be siliceous, such as sands, or ground rock, metallic such as steel shot,cut steel wire, copper slag. Non-Metallic i.e. silica free using silicon carbide, aluminium oxide,etc.

Course grit will produce deep pits and high points which should be avoided, as these could pro-trude through coating. Ideally, the particle size of the abrasive should be chosen to produce an‘anchor pattern’ or surface profile or approximately 1/3rd the total dry film thickness of the coat-ing system.

Page 9: BERGERSPECMANUAL

BERGERTHE PROTECTION OF METAL SURFACES CONT’D

5

There are three recognized grades of Blast Cleaning. White Blast (SSPC-SP-5) which cleans every-thing off and leaves a uniform grey surface. Commercial Blast (SSPC-SP-6) which permits tracesof mill scale to remain on the surface. Commercial Blast is not considered adequate for conditions of immersion or when being overcoated with Inorganic zinc type materials and othersophisticated coatings. Brush off Blast (SSPC-SP-7) only removes loose scale, rust, etc. leaving the surface reasonably clean, but it is not recognized as suitable for long life paint systems.

WET BLAST CLEANING

In this process water is mixed with abrasive to avoid the blowing of dust into the surroundingatmosphere. The mixture should contain a rust inhibitor, such as Potassium Dichromate and Tri-Sodium Phosphate which ensures that the surface will remain free from rust for 2 or 3 hours,as an alternate and while the surface is still wet, it should be treated with Berger Rust Remover.

FLAME CLEANING

In this method the iron and steel is swept or scrubbed with high temperature oxy-acetyleneflames. The sudden heating has two main effects. First, it causes the mill scale to loosen and flakeoff as a result of the difference in expansion between the scale and the basic metal; secondly, itdehydrates any rust that may be present. Immediately after the passage of the flame, any loosescale and rust that remain are removed by wire-brushing and the surface dusted down, leavingthe surface ideal to paint.

The priming cost should then be applied as soon as possible after descaling and brushing down,and while the metals is still warm which will be between 120° and 150°F., i.e. before atmospericmoisture can be deposited or absorbed.

POWER TOOLS

There is a large range of mechanical tools used for cleaning metal. These consist of rotary brush-es of many shapes, abrasive discs and wheels, pneumatic chisels, scrapers and descalers, andderusting pistols or needle guns. Though widely used, these are less effective than the methodsdescribed above.

HAND TOOLS

These are the least effective, but the most commonly used. These tools cover wire brushes, chis-els, scrapers and abrasive cloths, etc. The efficiency of this method, like that of power tools, isdependent on the operator.

PRIMERS FOR IRON AND STEEL

The priming coat of any painting system is most important and must have three qualities; thevehicle should be as impermeable as possible to prevent ingress of moisture, the pigment shouldhave qualities which inhibit rust and it must also cover solidly and evenly, since it has been foundthat the resistance of a priming coat to the passage of moisture is directly proportional to its filmthickness.

Page 10: BERGERSPECMANUAL

BERGERTHE PROTECTION OF METAL SURFACES CONT’D

6

Primers which have too much flow leave the high spots of the metal with relatively thin coats,while primers with too little flow retain brush-marks and give poor protection in the “valley”.

There are two main types of Metal Primers, Anodic and Inhibitive. The former are metallic andbecome sacrificial to iron, the latter containing inhibitive pigments such as chromates which pre-vent corrosion creep by release of chromic salts rendering the metal passive.

Of the Anodic Primers Berger Inorganic Zinc Rich Primer and Berger Epoxy Polyamide Zinc RichPrimer, contains nearly 100% metallic zinc in the dry film. The metal particles are in direct con-tact with each other and the iron or steel, thus creating a circuit for current to flow. The sacrificialprotection may be expected to last as long as the zinc particles are in contact with the metal sub-strate.

The inhibitive types can be lead containing or lead free and generally contain chromates of leador zinc. These chromate pigments produce a passive condition to the iron by the formation of sol-uble chromate iron and the formation of soaps which inhibit the corrosion of the metal.

PROTECTIVE TOP COATINGS

The Maintenance finish coats are used for three purposes1. To protect2. To decorate3. To identify

PROTECTION

The type of a coating selected depends on the environment aginst which the surface is to be pro-tected. This includes the numerous types of atmospheric pollution, special conditions such ascontinuous acid or alkali environments in chemical plants, heat or cold, intermittent moistureconditions, mould infection, etc.

DECORATION

Decorative effect is produced by colour, texture and degree of gloss. By a careful choice of colour,light may be conserved, reflected, or diffused to produce better illumination. Colour is beingused increasingly to reduce fatigue and improve morale in industrial environments.

IDENTIFICATION

Paints are used to identify installations such as pipelines (so that pipelines containing hazardousliquids may be readily picked out) marking valves, electrical gear and safety lines on floors.There are colour standards prepared by the British and American Standard Associations, whichare included in the Pipe line Identification and Safety Colours section.

SELECTION OF COATINGS

Reference of Typical Painting Specifications indicates the suitability of some Berger Coatings forspecific environments. The Berger Technical Service Department will readily assist in any specific problems of surface coatings in industry.

Page 11: BERGERSPECMANUAL

SPECIFICATION REFERENCES FOR METAL PREPARATION

8

STEEL STRUCTURES PAINTING COUNCIL SPECIFICATIONS(SSPC)

NATIONAL ASSOCIATION OF CORROSION ENGINEERSSPECIFICATION (N.A.C.E.)

The SSPC Specifications are referred to throughout this manual by Reference Numbers. The purpose for which these Specifications are designed is given below:

SSPC–SP 1-63 Solvent Cleaning Removal of oil, grease, dirt, soil, salts, and contaminants by cleaning with solvent, vapour,alkali, emulsion or steam.

SSPC–SP 2-63 Hand Tool Cleaning Removal of loose rust, loose mill scale, and loosepaint to degree specified, by hand chipping,scraping, sanding and wire brushing.

SSPC–SP 3-63 Power Tool Cleaning Removal of loose rust, loose mill scale, and loosepaint to degree specified, by power tool chipping,descaling, sanding, wire brushing, and grinding.

SSPC–SP 4-63 Flame Cleaning of Dehydrating and removal of rust, loose mill scale,New Steel and some tight mill scale by use of flame, followed

by wire brushing.

SSPC–SP 5-63 White Metal Blast Removal of all visible rust, mill scale paint andCleaning foreign matter by blast cleaning by wheel or

nozzle (dry or wet) using sand, grit or shot.(N.A.C.E. No. 1) (For very corrosive atmosphere where high cost of

cleaning is warranted.)

SSPC–SP 10-63T Near-White Blast Blast Cleaning nearly to White Metal cleanliness,Cleaning until at least 95% of each element of surface area

is free of all visible residues. (For high humidity (N.A.C.E. No. 2) chemical atmosphere, marine or other corrosive

environments.)

SSPC–SP 6-63 Commercial Blast Blast Cleaning until at least two-thirds of each Cleaning element of surface area is free of all visible

(N.A.C.E. No. 3) residues. (for rather severe conditions of exposure.)

BERGER

Page 12: BERGERSPECMANUAL

BERGERSPECIFICATION REFERENCES FOR METAL PREPARATION CONT’D

9

SSPC–SP 7-63 Brush-Off Blast Cleaning Blast Cleaning of all except tightly adheringresidues of mill scale, rust and coatings, exposing

(N.A.C.E. No. 4) numerous evenly distributed flecks of underlyingmetal.

SSPC–SP 8-63 Pickling Complete removal of rust and mill scale by acidpickling, duplex pickling or electrolytic pickling.May passify surface.

SSPC–SP 963T Weathering Followed by Weathering to remove all or part of mill scaleBlast Cleaning followed by blast cleaning to one of the above

standards as required.

Visual Inspection Standards have been prepared by both the National Association of Corrosion Engineers andthe Steel Structures Painting Council.

Page 13: BERGERSPECMANUAL

COLOUR AND INDUSTRY

10

There is a close link between employee welfare and industrial maintenance which is not alwaysappreciated. This link is colour, for although its use does not add to the cost of any maintenance paint-ing programme or affect the degree of protection obtained, its correct use will bring considerable ben-efits through improvement in employee morale.

Psychological research and study in recent years has established indisputable evidence that humanbeings are subconsciously influenced by color.

It has also been established that eye comfort is definitely related to colour and has great effect onworkers’ morale. This is especially true of workers who must use the eyes for close work over pro-longed periods of time. Eye fatigue quickly leads to physical fatigue which, in turn, reflects itself inproduction efficiency, employees’ mental attitudes, and spirit of co-operation.

The correct use of colour contributes in a very real way to:

SafetyIdentificationReflective Controland Decoration

CRITICAL OR FOCAL COLOURS

Critical are those which might constitute danger points, or which need to be instantly visible inthe event of an emergency. These are painted in ”FOCAL” colours. That is, colours which com-mand attention or appear to “Push” themselves forward from their background. “FOCAL”colours, generally speaking, come within the “warm” range, i.e. Reds, yellows, Oranges.

NON-CRITICAL COLOURS

Non-critical areas are those which should be kept in the background. They are, therefore, fre-quently painted in the less obtrusive “COOL” or “STATIC” colours; quite unexciting tones suchas the paler shades of Grey, Green or Blue; they also provide suitable contrasts to the essential“FOCAL” or “WARM” colour.

Obviously, success will be dependent upon the colours employed being automatically and sub-consciously identified by operators and others as having special significance or character. This isparticularly important, with focal colours which should be retained to identify critical parts ofmachinery danger spots.

REFLECTIVE CONTROL

Fatigue promoted by eyestrain is a more frequent cause of accidents than carelessness. The mostcommon cause of eyestrain is bad light control. High light reflective colours should always beused in those buildings lacking in natural lighting. This will also reduce lighting costs for theseareas.

Any building or industry subjected to glare should be treated in the opposite manner; restfulblues and greens will assist in reducing eyestrain.

BERGER

Page 14: BERGERSPECMANUAL

BERGERCOLOUR AND INDUSTRY CONT’D

11

Colours used on walls and ceilings should be chosen for their functional properties. The higherthe ceilings and structural supports, the greater the need for high reflectance or degree of white-ness. White on the ceiling levels out islands of glare and shadows and directs light downwardwhere, at the task position, it can be supplemented if necessary. Off white or pastel tints can beused on low ceilings and structural members that are within the visual range.

In many instances, the high reflectance of white is not needed and can be replaced with off whitetints that will provide a high degree of reflectance and will give the illusion of distance at thesame time.

Side walls contribute very little to the total of reflected light but the colours selected are impor-tant because, by creating the illusion of distance or expanse, eye adjustments are minimised.Proper side wall colours will also blend in with incoming light, lessening window glare andsharp contrasts.

DECORATION

The correct use of colour in any factory or office will increase production, reduce spoilage,improve morale, reduce fatigue and certainly provide better labour relations. GloomySurroundings do not inspire efficiency. A well chosen colour scheme inspires cheerfulness,encourages cleanliness and develops pride.

Non-absorbent paint surfaces that do not readily hold soot and dirt, and that are fume resistant,retain their functional properties longest, thus achieving worthwhile economies.

Page 15: BERGERSPECMANUAL

PIPELINE IDENTIFICATION AND SAFETY COLOURS

12

The following table gives the basic identification colours for pipe contents and the appropriate BS 4800 numbers. For complete information, a copy of BS1710: 1975 can be obtained from B.S.I. direct.

Notes on Application

1. The appropriate identification colour may be painted over the whole pipe length, or in bandsabout 150mm long at points where as identification is essential.

2. The brighter identification colours may not obliterate dark colours completely, and a first cost ofwhite will ensure maximum clarity of colour.

SAFETY COLOURS

The following table gives the names for the Safety colours for use in industry. See B.S. 2929 91957) forexamples of uses and other details.

BERGER

Pipe Contents Basic B.S. 4800 ColourIdentification Ref. NumberColour

Water Green 12 D 45

Steam Silver Grey 10 A 03

Mineral, Vegetable and animaloils, Combustible Liquids Brown 06 C 39

Gases in either gaseous or Liquifiedcondition (Except Air) Yellow Ochre o8 C 9

Acids and Alkalis Violet 22 C 37

Air Light Blue 20 E 51

Other Fluids Black Black

Electrical Services Orange 06 E 51

Safety Colour B.S. 4800 ColourRef. Number

Fire Red 04 E 53

Danger Yellow 08 E 51

Potable Water Auxiliary Blue 18 E 53

Page 16: BERGERSPECMANUAL

LIGHT REFLECTANCE VALUES

13

Approximate % light reflectance values are listed for B.S. 4800 colours. These figures are obtainedinstrumentally on gloss finish, nd are given to the nearest whole number

BERGER

B.S. No. % B.S. No. % B.S. No. % B.S. No. %

00 A 01 67 08 B 21 30 12 B 15 78 18 B 29 500 A 05 42 08 B 25 14 12 B 17 57 18 C 31 8000 A 09 21 08 B 29 5 12 B 21 32 18 C 35 4000 A 13 8 08 C 31 77 12 B 25 13 18 C 39 802 C 33 59 08 C 35 42 12 B 29 5 18 D 43 2002 C 37 20 08 C 37 21 12 C 33 58 18 E 49 7402 C 39 8 08 E 51 48 12 D 43 29 18 E 51 3004 B 15 76 10 A 03 56 12 D 45 15 18 E 53 1204 B 17 61 10 A 07 30 12 E 51 57 20 C 33 5904 B 21 30 10 A 11 13 12 E 53 42 20 C 37 2104 B 25 13 10 B 15 84 14 C 31 78 20 D 45 804 C 33 56 10 B 17 58 14 C 35 44 20 E 51 3004 D 43 19 10 B 21 30 12 C 39 8 22 B 15 7804 D 45 7 10 B 25 14 14 E 51 34 22 B 17 5804 E 51 31 10 C 31 78 14 E 53 20 22 B 21 3204 E 53 15 10 C 33 68 16 C 33 57 22 B 25 1306 C 33 58 10 C 35 42 16 C 37 21 22 C 37 1906 C 39 9 10 C 39 9 16 D 45 8 22 D 45 706 D 43 30 10 D 43 41 16 E 53 20 24 C 33 5606 E 51 42 10 D 45 21 18 B 17 59 24 C 39 708 B 15 83 10 E 49 76 18 B 21 3108 B 17 61 10 E 53 61 18 B 25 14

Page 17: BERGERSPECMANUAL

ABSORPTION AND REFLECTION OF SOLAR HEAT BY COLOURED PAINTS

14

Attention is drawn to solar heat absorption and reflection to colour. Practical application of this phe-nomenon extend from the maintenance of cool residential quarters by maximum reflection of heat tothe use of absorbed heat to assist the flow of viscous liquids.

From a series of controlled tests, the following average temperatures were recorded for variouscolours when the average atmospheric temperature was (92°F) 33.3°C.

BERGER

Colour Average Increase in temperatureTemperature over Atmospheric

Temperature

White (97°F) 36°C (5°F) 3.0°C

Standard Cream C.C 218 (102°F) 39°C (10°F) 3.5°C

Aluminium (109°F) 43°C (17°F) 9.5°C

Golden Yellow BS 356 (111°F) 44°C (19°F) 10.5°C

Post Office Red BS 358 (114°F) 46°C (22°F) 12.5°C

Brilliant Green BS 221 (115°F) 46°C (23°F) 13°C

Orange brown BS 439 (118°F) 48°C (26°F) 14.4°C

Dk. Admiralty Grey BS 632 (118°F) 48°C (26°F) 14.5°C

Traffic Blue BS 102 (120°F) 49°C (28°F) 15.5°C

Black (121°F) 49.5°C (29°F) 16°C

Page 18: BERGERSPECMANUAL

CONVERSION TABLES

15

BERGERTABLE 1 – FAHRENHEIT CENTIGRADE

TABLE 2 – IMPERIAL GALLONS TO LITRES

°F °C °F °C °F °C °F °C °F °C

0 –17.8 31 –0.6 62 16.7 93 33.9 140 60.01 –17.2 32 Zero 63 17.2 94 34.4 145 62.82 –16.7 33 0.6 64 17.8 95 35.0 150 65.63 –16.1 34 1.1 65 18.3 96 35.6 155 68.34 –15.6 35 1.7 66 18.9 97 36.1 160 71.15 –15.0 36 2.2 67 19.4 98 36.7 165 73.76 –14.4 37 2.8 68 20.0 99 37.2 170 76.77 –13.9 38 3.3 69 20.6 100 37.8 175 79.48 –13.3 39 3.9 70 21.1 101 38.3 180 82.29 –12.8 40 4.4 71 21.7 102 38.9 185 85.0

10 –12.2 41 5.0 72 22.2 103 39.4 190 87.811 –11.7 42 5.6 73 22.8 104 40.0 195 90.612 –11.1 43 6.1 74 23.3 105 40.6 200 93.313 –10.6 44 6.7 75 23.9 106 41.1 205 96.114 –10.0 45 7.2 76 24.4 107 41.7 210 98.915 – 9.4 46 7.8 77 25.0 108 42.2 212 100.016 – 8.9 47 8.3 78 25.6 109 42.8 215 101.717 – 8.3 48 8.9 79 26.1 110 43.3 220 104.418 – 7.8 49 9.4 80 26.7 111 43.9 225 107.219 – 7.2 50 10.0 81 27.2 112 44.4 230 110.020 – 6.7 51 10.6 82 27.8 113 45.0 235 112.821 – 6.1 52 11.1 83 28.3 114 45.6 240 115.622 – 5.6 53 11.7 84 28.9 115 46.1 245 118.323 – 5.0 54 12.2 85 29.4 116 46.7 248 120.024 – 4.4 55 12.8 86 30.0 117 47.2 250 121.125 – 3.9 56 13.3 87 30.6 118 47.8 300 148.826 – 3.3 57 13.9 88 31.1 119 48.3 350 176.627 – 2.8 58 14.4 89 31.7 120 48.9 400 204.428 – 2.2 59 15.0 90 32.2 125 51.7 450 232.229 – 1.7 60 15.6 91 32.8 130 54.4 500 260.030 – 1.1 61 16.1 92 33.3 135 57.2 1000 537.7

LITRES

4.546 9.092 13.638 18.184 22.730 27.276 31.822 36.368 40.91445.460 50.006 54.552 59.098 63.643 68.189 72.735 77.281 81.827 86.37390.919 95.465 100.011 104.557 109.103 113.649 118.195 122.741 127.287 131.833

136.379 140.925 145.471 150.017 154.563 159.109 163.655 168.201 172.747 177.293181,839 186.384 190.930 195.476 200.022 204.568 209.114 213.660 218.206 222.752

227.298 231.844 236.390 240.926 245.482 250.028 254.574 259.120 263.666 268.212272.758 277.304 281.850 286.396 290.942 295.488 300.034 304.580 309.125 313.671318.217 322.763 327.309 331.855 336.401 340.947 345.493 350.093 345.585 359.131363.677 368.223 372.769 377.315 381.861 386.407 390.953 395.499 400.045 404.591409.137 413.683 418.299 422.775 427.321 431.866 436.412 440.958 4545.504 450.050

0 1 2 3 4 5 6 7 8 9ImperialGallons

010203040

5060708090

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BERGERCONVERSION TABLES CONT’D

16

TABLE 3 – LITRES TO IMPERIAL GALLONS

IMPERIAL GALLONS

0.220 0.440 0.660 0.880 1.100 1.320 1.540 1.760 1.9802.200 2.420 2.640 2.860 3.080 3.300 3.520 3.740 3.960 4.1804.400 4.619 4.839 5.059 5.279 5.499 5.719 5.939 6.159 6.3796.599 6.819 7.039 7.259 7.479 7.699 7.919 8.139 8.359 8.5798.799 0.019 9.239 9.459 9.679 9.899 10.119 10.339 10.559 10.779

10.999 11.219 11.439 11.659 11.879 12.099 12.319 12.539 12.759 12.97913.199 13.419 13.639 13.858 14.078 14.298 14.518 14.738 14.958 15.17815.398 15.618 16.838 16.058 16.278 16.498 16.718 16.938 17.158 17.37817.598 17.818 18.038 18.258 18.478 18.698` 18.918 19.138 19.358 19.57819.798 20.018 20.238 20.458 20.678 20.898 21.188 21.338 21.558 21.77821.998

0 1 2 3 4 5 6 7 8 9Litres

010203040

5060708090

100

TABLE 4 – IMPERIAL GALLONS TO U.S. GALLONS

U.S. GALLONS

1.201 2.402 3.603 4.804 6.005 7.206 8.407 9.608 10.80912.010 13.210 14.411 15.612 16.813 18.014 19.215 20.416 21.617 22.81824.019 25.220 26.421 27.662 28.823 30.024 31.225 32.426 33.627 34.82836.029 37.230 38.430 39.631 40.832 42.033 43.234 44.435 45.636 46.83748.038 49.239 50.440 51.641 52.842 54.043 55.244 56.445 57.646 58.847

60.048 61.248 62.450 63.650 64.851 66.052 67.253 68.655 69.655 70.85672.057 73.258 74.459 75.660 76.861 78.062 79.263 80.464 81.665 82.86684.067 85.267 86.468 87.70 88.870 90.071 91.272 92.473 93.674 94.87596.076 97.277 98.478 9.679 100.880 102.081 103.282 104.483 105.684 106.885

108.086 109.286 110.487 111.688 112.889 114.090 115.291 116.492 117.693 118.984120.095

0 1 2 3 4 5 6 7 8 9ImperialGallons

010203040

5060708090

100

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BERGERCONVERSION TABLES CONT’D

17

TABLE 5 – U.S. GALLONS TO IMPERIAL GALLONS

IMPERIAL GALLONS

0.833 1.665 2.498 3.331 4.163 4.996 5.829 6.661 7.4948.327 9.159 9.992 10.825 11.657 12.490 13.323 14.155 14.988 15.821

16.653 17.486 18.319 19.151 19.984 20.817 21.649 22.482 23.315 24.14724.980 25.813 26.645 27.478 28.311 29.143 29.976 29.809 31.641 32.47433.307 34.139 34.972 35.805 36.637 37.470 38.303 39.135 39.968 40.801

41.634 42.466 43.299 44.132 44.964 45.797 46.630 47.462 48.295 49.12849.960 50.793 51.626 52.458 53.291 54.124 54.956 55.789 56.622 57.45458.287 59.120 59.952 60.785 61.618 62.450 63.283 64.116 64.948 65.78166.614 67.446 68.279 69.112 69.944 70.777 71.610 72.442 73.275 74.10874.940 75.773 76.606 77.438 78.271 79.104 79.936 80.769 81.602 82.43483.267

U.S.Gallons

010203040

5060708090

100

TABLE 6 – FEET TO METRES

U.S. GALLONS

0.305 0.610 0.914 10219 10524 1.829 20134 2.438 2.7433.048 3.353 3.658 3.962 4.267 4.572 4.877 5.182 5.486 5.7916.096 6.401 6.706 7.010 7.315 7.620 7.925 8.230 8.534 8.8399.144 9.449 9.754 10.058 10.363 10.668 10.973 11.278 11.582 11.887

12.192 12.497 12.802 13.106 13.411 13.716 14.021 14.326 14.630 14.98315.240 15.545 15.850 16.154 16.459 16.764 17.069 17.374 17.678 17.98318.288 18.593 18.898 19.202 19.507 19.812 20.117 20.422 20.726 21.03121.336 21.641 21.946 22.250 22.555 22.860 23.165 23.470 23.774 24.07924.384 24.689 24.994 25.298 25.603 25.908 26.213 226.518 26.822 27.12727.432 27.737 28.042 28.346 28.651 28.956 29.261 29.566 29.870 30.17530.480

Feet

0102030405060708090

100

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

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BERGERCONVERSION TABLES CONT’D

18

TABLE 7 – METRES TO FEET

FEET

3.181 6.562 9.893 13.123 16.404 19.685 22.966 26.247 29.52832.808 36.089 39.370 42.651 45.932 49.213 52.493 55.774 59.055 62.33665.617 68.898 72.178 75.459 78.740 82.021 85.302 88.583 91.863 95.14498.425 101.706 104.987 108.268 111.549 114.829 118.110 121.391 124.672 127.953

131.234 134.514 137.795 141.076 144.357 147.638 150.919 154.199 157.480 160.761164.042 167.323 170.604 173.885 177.165 180.446 183.727 187.008 190.289 193.570196.850 200.131 203.412 206.693 209.974 213.255 216.535 219.816 223.097 226.378229.659 232.940 235.220 239.510 242.782 246.063 249.344 252.625 255.906 259.186262.467 265.748 269.029 272.310 275.591 278.871 282.152 285.433 288.714 291.995295.276 298.556 301.837 305.118 308.388 311.680 314.961 318.241 321.522 324.803328.084

Metres

0102030405060708090

100

TABLE 8 – SQUARE FEET TO SQUARE METRES

SQUARE METRES

0.093 0.186 0.279 0.372 0.464 0.557 0.650 0.743 0.8360.929 1.022 1.115 1.208 1.301 1.393 1.486 1.579 1.672 1.7651.858 1.951 2.044 2.137 2.230 2.323 2.415 2.508 2.601 2.6942.787 2.880 2.973 3.066 3.159 3.252 3.344 3.437 3.530 3.6233.716 3.809 3.902 3.995 4.088 4.181 4.273 4.366 4.459 5.5524.645 4.738 4.831 4.924 5.017 5.110 5.203 5.295 5.388 5.4815.574 5.667 5.760 5.853 5.946 6.039 6.132 6.224 6.317 6.4106.503 6.596 6.689 6.782 6.875 6.968 7.061 7.153 7.246 7.3397.432 7.525 7.618 7.711 7.804 7.897 7.990 8.082 8.175 8.2688.361 8.454 8.547 8.640 8.733 8.826 8.919 9.012 9.104 9.1979.290

SquareFeet

0102030405060708090

100

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

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BERGERCONVERSION TABLES CONT’D

19

TABLE 9 – SQUARE METRES TO SQUARE FEET

SQUARE FEET

10.76 21.53 32.29 43.06 53.82 64.58 75.35 86.11 96.88107.64 118.40 129.17 139.93 150.69 161.46 172.22 182.99 193.75 204.51215.28 226.04 236.81 247.57 258.33 269.10 279.86 290.63 301.39 213.15322.92 333.68 344.45 355.21 365.97 376.74 387.50 398.26 409.03 419.79430.56 441.32 452.08 462.85` 473.61 484.38 495.14 505.90 516.67 527.43538.20 548.96 559.72 570.49 581.25 592.02 602.78 613.54 624.31 635.07645.83 656.60 667.36 678.13 688.89 699.65 710.42 721.18 731.95 742.71753.47 764.24 775.00 785.77 796.53 807.29 818.06 828.82 839.59 850.35861.11 871.88 882.64 893.40 904.17 914.93 925.70 936.46 947.22 957.99968.75 979.52 990.52 1001.04 1011.81 1022.57 1033.34 1044.10 1054.86 1065.63

1076.39

SquareMetres

0102030405060708090

100

TABLE 10 – SQUARE FEET PER IMP. GALLON TO SQUARE METRES PER LITRE

SQUARE METRES

0.20 0.41 0.61 0.82 1.02 1.23 1.43 1.63 1.842.04 2.24 2.45 2.65 2.86 3.06 3.27 3.47 3.67 3.884.09 4.29 4.50 4.70 4.91 5.11 5.32 5.52 5.72 5.936.13 6.33 6.54 6.74 6.95 7.15 7.36 7.46 7.76 7.978.17 8.37 8.58 8.78 8.99 9.19 9.40 9.60 9.80 10.01

10.22 10.42 10.63 10.83 11.04 11.24 11.45 11.65 11.85 12.0612.26 12.46 12.67 12.87 13.08 13.28 13.49 13.69 13.89 14.1014.30 14.50 14.71 14.91 15.12 15.3 15.53 15.73 15.93 16.1416.34 16.54 16.75 16.95 17.16 17.36 17.57 17.77 17.97 18.1818.39 18.59 18.80 19.00 19.21 19.41 19.62 19.82 20.02 20.2320.43

SquareFeet

0100200300400500600700800900

1000

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9

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BERGERCONVERSION TABLES CONT’D

20

TABLE 11 – SQUARE FEET PER LITRE TO SQUARE FEET PER IMP. GALLON

SQUARE FEET PER IMP GALLON

4.9 9.8 14.7 19.5 24.5 29.3 34.3 39.2 44.049.0 53.8 58.7 63.6 68.5 73.4 78.3 83.2 88.1 93.097.8 102.8 107.6 112.5 117.5 122.3 127.3 132.1 137.0 141.9

146.8 151.7 156.6 161.5 166.4 171.3 176.1 181.1 185.9 190.8195.8 200.6 205.6 210.4 215.3 220.2 225.1 230.0 234.9 239.8

244.6 249.5 254.4 259.3 164.2 269.1 274.0 278.9 283.8 288.6293.6 298.4 303.4 30.3 313.1 318.1 322.9 327.9 332.82 337.6342.5 347.4 352.4 357.2 362.1 367.0 371.9 376.8 381.7 386.6391.5 396.7 401.3 406.2 411.0 416.0 420.8 425.8 430.7 435.5440.4 445.2 450.2 455.0 459.9 464.9 469.7 474.7 479.5 484.4

489.3 494.2 499.1 504.0 508.9 513.8 518.7 523.6 528.5 533.3538.3 543.2 548.0 553.0 557.8 562.8 567.6 572.5 577.4 582.3587.2 592.1 597.0 601.8 597.8 602.6 607.6 612.5 617.3 622.3636.1 641.0 645.9 650.8 655.7 660.6 665.5 670.4 675.3 680.2685.1 689.9 694.9 700.0 704.6 709.6 714.4 719.4 724.2 729.1

734.0 738.9 743.8 748.7 753.6 758.4 763.4 768.2 773.2 778.1782.9 787.8 792.7 797.6 802.6 807.4 812.3 817.2 822.1 827.0813.9 936.7 841.7 846.5 851.4 856.4 861.2 866.2 871.0 875.9880.7 885.7 890.6 895.5 900.4 905.2 910.2 915.0 920.0 924.8929.7 934.7 939.5 944.4 949.3 954.2 959.1 964.0 068.9 973.8978.7

SquareFeet

01234

56789

1011121314

151617181920

0 1 2 3 4 5 6 7 8 9

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BERGERCONVERSION TABLES CONT’D

21

TABLE 12 – MILS TO MICRONS

MICRONS

2.5 5.1 7.6 10.2 12.7 15.2 17.8 20.3 22.925.4 27.9 30.4 33.0 35.6 38.1 40.6 43.2 45.7 48.350.8 53.3 55.9 58.4 61.0 63.5 66.0 68.6 71.1 73.776.2 78.7 81.3 86.4 88.9 91.4 94.4 94.0 96.5 99.1

101.6 104.1 106.7 109.2 111.8 114.3 116.8 119.4 121.9 124.5

127.0 129.5 132.1 134.6 137.2 139.7 142.2 144.8 147.3 149.9152.4 154.9 157.5 160.0 162.6 165.1 167.6 170.2 172.7 175.3177.8 180.3 182.9 185.4 188.0 190.5 193.0 195.6 198.1 200.7203.2 205.7 208.3 210.8 213.4 215.9 218.4 221.0 223.5 226.1228.6 231.1 233.7 236.2 238.8 241.3 243.8 246.4 248.9 251.5

254.0 256.5 259.1 261.6 264.2 266.7 269.2 271.8 274.3 276.9279.4 281.9 284.5 287.0 289.6 292.1 294.6 297.2 299.7 302.3304.8 307.3 309.9 312.4 315.0 317.5 320.0 322.6 325.1 327.7330.2 332.7 335.3 337.8 340.4 342.9 345.4 348.0 350.5 353.1355.6 358.1 360.7 363.2 365.8 368.3 370.8 373.4 375.9 378,5

381.0 383.5 386.1 388.6 391.2 393.7 396.2 398.8 401.3 403.9406.4 408.9 411.5 414.0 416.6 419.1 421.6 424.7 426.7 429.3431.8 434,3 436.9 439.4 442.0 444.5 447.0 449.6 452.1 454.7457.2 459.7 462.3 464.8 467.4 469.9 472.4 475.0 477.5 480.1482.6 485.1 487.7 490.2 492.8 495.3 497.8 500.4 502.9 505.5ß508.0

Mils

01234

56789

1011121314

151617181920

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

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BERGERCONVERSION TABLES CONT’D

22

TABLE 13 – MICRONS TO MILS

MILS

0.04 0.08 0.12 0.16 0.20 0.24 0.28 0.31 0.350.39 0.43 0.47 0.51 0.55 0.59 0.63 0.67 0.71 0.750.79 0.83 0.87 0.91 0.94 0.98 1.02 1.06 1.10 1.141.18 1.22 1.26 1.30 1.34 1.38 1.42 1.46 1.50 1.541.57 1.61 1.65 1.69 1.73 1.77 1.81 1.85 1.89 1.93

1.97 2.01 2.05 2.09 2.13 2.17 2.20 2.24 2.28 2.322.36 2.40 2.44 2.48 2.52 2.56 2.60 2.64 2.68 2.722.76 2.80 2.83 2.87 2.91 2.95 2.99 3.03 3.07 3.113.15 3.19 3.23 3.27 3.31 3.35 3.39 3.43 3.46 3.503.54 3.58 3.62 3.66 3.70 3.74 3.78 3.82 3.86 3.90

3.94 3.98 4.02 4.06 4.09 4.13 4.17 4.21 4.25 4.294.33 4.37 4.41 4.45 4.49 4.53 4.57 4.61 4.65 4.694.72 4.76 4.80 4.84 4.88 4.92 4.96 5.00 5.04 5.085.12 5.16 5.20 5.24 5.28 5.31 5.35 5.39 5.43 5.475.51 5.55 5.59 5.63 5.67 5.71 5.75 5.79 5.83 5.87

5.91 5.94 5.98 6.02 6.06 6.10 6.14 6.18 6.22 6.266.30 6.34 6.38 6.42 6.46 6.50 6.54 6.57 6.61 6.656.69 6.73 6.77 6.81 6.85 6.89 6.93 6.97 7.01 7.057.09 7.13 7.17 7.20 7.24 7.28 7.32 7.36 7.40 7.447.48 7.52 7.56 7.60 7.64 7.68 7.72 7.76 7.80 7.83

7.87 7.91 7.95 7.99 8.03 8.07 8.11 8.15 8.19 8.238.27 8.31 8.35 8.39 8.43 8.46 8.50 8.54 8.58 8.628.66 8.70 8.74 8.78 8.82 8.86 8.90 8.94 8.98 9.029.06 9.09 9.13 9.17 9.21 9.25 9.29 9.33 9.37 9.419.45 9.49 9.53 9.57 9.61 9.65 9.69 9.72 9.76 9.809.84 9.88 9.92 9.96 10.04 10.08 10.12 10.16 10.20 10.24

Microns

010203040

5060708090

100110120130140

150160170180190

200210220230240250

0 1 2 3 4 5 6 7 8 9

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23

DECORATIVE COATINGS

BERGER 303 FLAT EMULSION PAINTBERGER EVERGLOW EMULSION PAINTBERGER 404 GLOSS HOUSE AND ROOF PAINTBERGER WEATHERPROOF EXTERIOR EMULSION PAINTBERGER 2020 GLOSS EMULSIONBERGER EPOXY ESTER FLOOR PAINTBERGER FLOOR PAINTBERGER MAGICOTE FLAT EMULSION PAINTBERGER MAGICOTE GLOSS PAINTBERGER SATIN FLAT ENAMELBERGER CHINESE LACQUERBERGER TROWEL-ONBERGER EGGSHELL LUSTRE ENAMELBERGER TARTARUGABERGER TEXTURED PAINT BASEBERGER TENNIS COURT PAINTBERGER POLYURETHANE VARNISHBERGER POLYURETHANE VARNISH STAINBERGER WOOD STAINBERGER WHITE WOOD PRIMER UNDERCOATBERGER ROOF COMPOUNDBERGER CHALKBOARD PAINTBERGER HIGH GLOSS ENAMELBERGER A.L.D CONCRETE PRIMERBERGER HIGH GLOSS ENAMEL

BERGER

Page 27: BERGERSPECMANUAL

BERGERDecorative section of specification manual

Health & Safety

Solvent-based

Wear protective clothing such as overalls, goggles, dust mask, gloves and solvent respirator.

Ensure adequate ventilation in the area where product is being applied. Open windows and doorsand avoid breathing vapour or spray.

Avoid contact with skin and eyes In the event of accidental splashes, flush eyes with water andobtain medical advice immediately. Wash skin thoroughly with soap and water or approvedindustrial cleaner. Do not use solvent or thinners.

Keep out of the reach of children.

Water-based

Wear protective clothing such as overalls, goggles, dust mask and gloves.

Ensure adequate ventilation in the area where product is being applied. Open windows and doorsand avoid breathing vapour or spray.

Avoid contact with skin and eyes. In the event of accidental splashes, flush eyes with water andobtain medical advice immediately. Wash skin thoroughly with soap and water or approvedindustrial cleaner. do not use solvent or thinners.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

24

Page 28: BERGERSPECMANUAL

303 FLAT EMULSION

GENERIC TYPE: Vinyl Versatate/Acetate

PRODUCT DESCRIPTION: Berger 303 flat emulsion, is a premium quality wall paint with a perfectly flat, smooth finish. It will give years of beauty and protection to interior and exterior walls. It is extremely easy to use and its special tropical formulation resist fungus and fierce Caribbean weather.

AREA OF USE: Interior/Exterior, New Plaster, Brickwork, Cement Rendering, Concrete, Asbestos Sheets, Plaster Boards and primed wood and metal surfaces

APPLICATION: Brush, Roller or Spray

SPREADING RATE: 11 sq. metres per litre, 42 m 2 per 3.8 litre depending on the porosity and texture of the surface.

DRYING TIME: Touch dry 15 minutesRecoat in one hour

PACK SIZES: 19 litres, 3.8 litre, 950ml

COLOUR RANGE: 32 Standard colours inclusive of black and white in addition to the colours of the Berger Colorizer Range.

THINNING/CLEAN UP: Water

FLASH POINT: Not applicable.

POT LIFE: Not applicable

FINISH: Flat

SURFACE PREPARATION: IRON AND STEEL - should be thoroughly cleaned to remove all oil, grease, rust, scale, moisture

ALUMINIUM & ZINC - should be degreased and

etched with Berger Self Etch Primer

WOOD - should be rubbed down and all knots and Resin Pockets treated with two thin coats of Berger Knotting Varnish

CONCRETE & CEMENT - should be free from loosesand, mortar splashes and efflorescence.

PREVIOUSLY OIL PAINTED SURFACE - Clean thoroughly to remove all dirt, grease, etc. Remove all loose and flaking material, rub down with a fine grade sandpaper and touch up with the appropriate Berger Primer.

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

25

Page 29: BERGERSPECMANUAL

303 FLAT EMULSION (cont’d)

BERGERPREVIOUSLY LIME WASHED OR DISTEMPERED SURFACES - Clean, scrape and wirebrush thoroughly, then apply over all on or two coats Berger PenetratingLiquid or Berger Alkali Sealer.

PRIMING: IRON & STEEL - Berger Zinc Chromate (Red Oxide/Yellow) Metal Primer.

ALUMINIUM & ZINC - Berger Zinc chromate (RedOxide/Yellow) Metal Primer

WOOD - Berger Wood Primer Undercoat.

CONCRETE, CEMENT, ETC. - Stir very gently beforeapplication to avoid the incorporation of air. For bestresults, one coat of Berger Alkali Sealer should be used to prime all new concrete/cement surfaces

LOW ODOUR, ENVIRONMENTALLY FRIENDLY

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

26

Page 30: BERGERSPECMANUAL

BERGEREVERGLOW LOW SHEEN EMULSION

GENERIC TYPE: Acrylic Latex.

PRODUCT DESCRIPTION: The easy to clean wall paint with a low sheen. Everglow Low Sheen Emulsion is a wall paint with a beautiful low sheen finish which is smooth to the touchand easy to clean. It has a perfect finish for hard use areas like kitchens, bathrooms and children’s rooms because it stays cleaner and resists fats, oil, dirt.

AREA OF USE: Interior/Exterior, New Plaster, Brickwork, Cement Rendering, Particle Board, Asbestos Sheets, and primed metal surfaces

APPLICATION: Brush, Roller or Spray

SPREADING RATE: 11 sq. metres per litre, 4.2 m 2 per 3.8 litre depending on the porosity and texture of the surface.

DRYING TIME: Touch dry 15 minutesRecoat in one hour

PACK SIZES: 19 litres, 3.8 litre, 1 litre

COLOUR RANGE: 30 Standard colours inclusive of white in addition to the colours of the Berger Colorizer Range.

THINNING/CLEAN UP: Water

FLASH POINT: Not applicable.

POT LIFE: Not applicable

FINISH: Low sheen.

SURFACE PREPARATION: IRON AND STEEL - should be thoroughly cleaned to remove all oil, grease, rust, scale, moisture.

ALUMINIUM & ZINC - should be degreased and etched with Berger Self Etch Primer.

WOOD - should be rubbed down and all knots and Resin Pockets treated with two thin coats of Berger Knotting Varnish

CONCRETE & CEMENT - should be free from loose sand, mortar splashes and efflorescence.

PREVIOUSLY OIL PAINTED SURFACE - Clean thoroughly to remove all dirt, grease, etc. Remove all loose and flaking material rub down with a fine grade sandpaper and touch up with the appropriate Berger Primer.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

27

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BERGEREVERGLOW LOW SHEEN EMULSION (cont’d)

PREVIOUSLY LIME WASHED OR DISTEMPERED SURFACES - Clean, scrape and wirebrush thoroughly, then apply over all on or two coats Berger PenetratingLiquid or Berger Alkali Sealer.

APPLICATION: Stir very gently before application to avoid the incorporation of air.

PRIMING: IRON & STEEL - Berger Zinc Chromate (Red Oxide/Yellow) Metal Primer.

ALUMINIUM & ZINC - Berger Zinc chromate (RedOxide/Yellow) Metal Primer

WOOD - Berger Wood Primer Undercoat.

CONCRETE, CEMENT, ETC. - For best results, one coat of Berger Alkali Sealer should be used to prime all new concrete/cement surface

LOW ODOUR, ENVIRONMENTALLY FRIENDLY

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

28

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BERGER404 HOUSE & ROOF GLOSS PAINT

GENERIC TYPE: Long Oil Modified Alkyd

PRODUCT DESCRIPTION: A hard wearing oil gloss paint that is easy to use. 404 House and Roof Paint was specially developed by the Berger Laboratory in the Caribbean to meet the toughrequirements of our tropical climates. A hard wearing oil gloss paint that is easy to use.

AREA OF USE: Interior/Exterior, Woodwork and metal

APPLICATION: Brush or roller; for spray application, thin 10% with Berger No. 2 Reducer.

SPREADING RATE: Approx.11 sq. metres per litre, 4.2 m 2 per 3.8 litre depending on the porosity and texture of the surface.

DRYING TIME: Touch dry 4 - 6 hours.Recoat after over-night drying.

PACK SIZES: 19 litres, 3.8 litre, 950 ml

DRY FILM THICKNESS: 36 Microns/15 mils.

COLOUR RANGE: 26 Standard colours inclusive of black and white in addition to the colours of the Berger Colorizer Range.

THINNING/CLEAN UP: Berger No. 2 Reducer.

FLASH POINT: 36.7oC, 98oF

POT LIFE: Not applicable

FINISH: Gloss

SURFACE PREPARATION: IRON AND STEEL - for conditions of severe marineexposure commercial sandblasting to SSPC-6. For conditions of normal exposure hand or power toolcleaning.

ALUMINIUM & ZINC - Remove all grease with a detergent of Berger No. 3 Reducer and treat the surface with Berger Self Etch Primer.

WOOD - should be rubbed down and all knots and resin pockets treated with two thin coats of Berger Knotting Varnish

CEMENT - should be thoroughly dry in depth and free from loose sand efflorescence.

PREVIOUSLY PAINTED SURFACE - should be thoroughly cleaned and all loose material removed.Spot prime as necessary.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

29

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BERGER404 HOUSE & ROOF GLOSS PAINT (cont’d)

PRIMING: IRON & STEEL - for marine and severe exposure Berger Universal Metal Primer is recommended. Forless severe exposure Berger Red Oxide Primer can be used.

ALUMINIUM & ZINC - Berger Metal Primer ZincChromate.

WOOD - Berger Wood Primer Undercoat.

CONCRETE - Berger Alkali Sealer.

N.B. Berger 404 House and Roof Paint contains self-priming properties, when thinned 10% with BergerNo. 2 Reducer can be used as self primer for new wood.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

30

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WEATHERPROOF EXTERIOR EMULSION PAINT

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

31

GENERIC TYPE: Acrylic Latex

PRODUCT DESCRIPTION: Highly engineered acrylic latex coating specially formulated for exterior walls, specifically to resist and and withstand severe tropical weather conditions. Being tough and flexible, it has unique nonflaking and non cracking qualities. It has a high film build which increases its resistance and durability. It resists fungaland algae growth.

AREA OF USE: Exterior Walls

APPLICATION: Brush or roller or spray

SPREADING RATE: 9 - 11 sq. metres per litre

DRYING TIME: Touch - 20 minutesRecoat - 1 hour

PACK SIZES: 20 litres, 4 litresl

COLOUR RANGE: 14 Standard colours inclusive of white

THINNING/CLEAN UP: Clear Water

POT LIFE: Not applicable

FINISH: Flat and Fine Texture

SURFACE PREPARATION: CONCRETE AND CEMENT - should be free from loose sand, mortar splashes and efflorescence.

WOOD - should be rubbed down and all knots and resin pockets treated with two thin coats of Berger Knotting Varnish. Prime with Berger Wood Primer Undercoat.

IRON AND STEEL - should be thoroughly cleaned to remove all oil, grease, rust, scale, moisture. Prime with Berger Zinc Chromate or Berger Universal Metal Primer

ALUMINIUM - Remove all grease and treat the

surface withBerger Self Etch Primer.

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BERGER2020 GLOSS PAINT

GENERIC TYPE: Accrylic Latex

PRODUCT DESCRIPTION: Berger 2020 is a technologically advanced gloss emusion paint. It is all acrilic, which makes it extremely durable.

FEATURES: • Non-yellowing• Good gloss retention• Dries in 30 minutes• Low odour• Product can be thinned with water

AREAS OF USE: Berger 2020 is recommended for exterior and interior use on concrete and primed wood. It can also be usedon metal. Berger 22020 is ideal for hard use areas.

APPLICATION: Brush, roller or spray. If required, thin with no more than 200 ml/3.8L. When applying by brush,1. Ensure that the brush is fairly loaded with paint.2. Use the minimum brush strokes and feather lightly. Avoid excessive brushing as this will leave brush marks.

SPREADING RATE: 37 - 42 sq meters per 3.8 litres.

DRYING: Touch: 30 minutesHard: 2 hoursRecoat: 2 hours

THINNING/CLEAN UP: Water.

PACK SIZES: 3.8 litre and 950 mL

COLOUR RANGE: 16 standard colours including Black and White.

SURFACE PREPARATION: NEW WOOD - sand paper to smooth surface. All knots and resin pockets should be treated with two coats Berger Knotting Varnish.

IRON & STEEL - Degrease or remove rust and old paint with wire brush or electric sander.

ALUMINUM & ZINC - degrease and paint with Berger Self Etch wash Primer.

CONCRETE & CEMENT - Should be dry and free from loose sand, and efflorescence.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGER2020 GLOSS PAINT (cont’d)

SURFACE PREPARATIONCONT’D: PREVIOUSLY PAINTED AREAS: Clean thoroughly to

remove all dirt or grease. Remove all loose flaking paint, and roughen smooth finishes with sand paper or wire brush. Dust after sanding.

Any chalky type surface needs to be treated with Berger alkaali sealer.

PRIMING: NEW WOOD - Berger Wood Primer Undercoat or Berger 1K Fill Primer is recommended.

IRON & STEEEL - Berger Red Oxide Zinc Chromate or Berger Zinc Chromate Primer.

ZINC & ALUMINUM - berger Self Etch Wash Primer.

CONCRETE & CEMENT - No primer necessary.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGEREPOXY ESTER FLOOR PAINT

GENERIC TYPE: Epoxy Resin Ester.

PRODUCT DESCRIPTION: A specially formulated Epoxy Floor Paint, hard and fast drying to give excellent mar and abrasion resistance. Als resist oils, grease, dirt and chemicals.

AREAS OF USE: Porches, patios, walkways, garages, driveways and any other concrete or woden surfaces inside or outside the house.

APPLICATION: Brush, roller or spray.

COVERAGE: 9 - 10 M2/litre 350 - 400 sq. ft./U.S. gallon.

DRYING TIME: Touch dry - 1 1/2 - 2hours.Overcoat - 8 hoursHard dry - 12 - 16 hours

PACK SIZES: U.S. gallons and quarts.

COLOUR: Tile red, bright red, green, grey.

THINNING/CLEAN UP: Reducer No. 2

FLASH POINT: 37oC

FINISH: Glossy

POT LIFE: Not applicable.

SURFACE PREPARATION: WOOD-UNPAINTED - Apply a thin coat of Berger Knotting Varnish over knots and resinous patches before applying thinned coat of Berger Epoxy Ester Floor Paint.

PREVIOUSLY PAINTED WOOD - Should be sandedand bare patches primed with a thinned coat of Berger Epoxy Ester Floor Paint.

CONCRETE - Unpainted should be thoroughly dry and free from dust, debris and loose material. Very smooth concrete should be treated with Berger Concrete Etching Solution.

PREVIOUSLY PAINTED CONCRETE - Should be cleaned carefully to remove any wax using Berger Reducer No. 3. Rub lightly with abrasive paper and prime any bare patches with thinned Berger Epoxy Ester Floor Paint.

HEALTH & SAFETY: Water based.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

34

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BERGERFLOOR PAINT

GENERIC TYPE: Alkyd Latex

PRODUCT DESCRIPTION: Is an acrylic based coating with a low sheen which is ideally suited for use in patios, porches, other concrete or wooden floors inside or outside the house.

RECOMMENDED USES/AREAS OF USE: Interior/exterior concrete or wooden floors

DRYING TIME: Touch dry in 15 minutesRecoat time 1 hour

METHOD OF :APPLICATION Brush, roller or spray

SPREADING RATE: 9 - 10 sq. metre per litre, 350 - 400 sq. ft. per gallon<depending on texture and porosity of the surface.

PACK SIZES: 3.8 litre, 950 ml.

COLOUR RANGE: Tile Red, Delta Green, Ash Grey, Pewter (see the Berger main colour card for colour standards).

THINNING/CLEAN UP: Water. No more than one pint of water to one gallon of floor paint

SURFACE PREPARATION: CONCRETE - Should be swept clean of dirt and loose particles. Grease should be removed by washing with a diluted soap solution, then wash the surface off thoroughly with clean water. Smooth concrete shouldbe treated with Berger Concrete Etching Solution thenwash off with clean water before the application of Berger Floor Paint.

Note: Garage floors and carports - Berger Acrylic Floor Paint may be used on garage floors.

However, because of hot tyres, the Floor Paint may peel after a period of time at the point of contact. To prevent this, simply place mats where tyres track and rest.

WOODEN FLOOR: Should be cleaned of any dirty or loose particles. flaking paint, was or old polish shouldbe thoroughly scraped off. Floor boards should then be primed with Berger Wood Primer. Knots andpockets of resin should be treated with Knotting Varnish.

HEALTH AND SAFETY Water based

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGERMAGICOTE FLAT EMULSION PAINT

GENERIC TYPE: Vinyl Versetate/Acetate

PRODUCT DESCRIPTION: Magicote Flat Emulsion is an easy to use flat emulsionpaint. This product has been specifically formulatedto withstand the harsh tropical weather, and is idealfor inside and outside use.

AREA OF USE: Interior/Exterior - new plaster, brickwork, cementrendering, concrete, Asbestos sheets, plaster board, and primed metal surface.

Should not be used over limeash, oil, bound distemper or effloresing surfaces, unless these are specially treated.

APPLICATION: Brush, roller or sprayFor spray application, thin as necessary with water.First coat on unpainted surface may be thinned with up to 1/2 pint of clean water to the gallon

SPREADING RATE: 4.2 sq. metres / 3.8 litres; 11 sq. metres per litre

N.B. Will vary according to the texture of th surface to which it is applied.

DRYING TIME: Touch - 15 minutesRecoat - 1 hour

PACK SIZES: 1 US gallon, 3.8 litres

COLOUR RANGE: Supplied in 13 standard colours, inclusive of white.

POT LIFE: Not applicable

THINNING/CLEAN UP: Water. Use no more than 250 mil of clean water to the 3.8 litre container. Clean equipment immediately with water..

FINISH: Flat

SURFACE PREPARATION: IRON AND STEEL - Should be thoroughly cleaned to remove all oil, grease rust scale, moisture

ALUMINIUM & ZINC - Should be degreased and treated with Berger Self Etch Primer.

WOOD - Should be rubbed down with sand paperand all knots and resin pockets treated with two (2) thin coats of Berger Knotting Varnish

CONCRETE & CEMENT - Should be free from loosesand, mortar splashes, efflorescence.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

36

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BERGERMAGICOTE FLAT EMULSION PAINT (cont’d)

PREVIOUSLY OIL PAINTED AREAS- Clean thoroughlyto remove all dirt, grease, etc. Remove all loose and flaking material rub down with fine grade sand paper and touch up with the appropriate Berger Primer

PREVIOUSLY LIME-WASHED OR DISTEMPEREDSURFACE - Clean, scrape, and wire brush thoroughlythen apply one coat Berger Penetrating Liquid, or Berger Alkali Sealer

PRIMING: IRON & STEEL -Berger Red Oxide Metal Primerrecommended.

ALUMINIUM & ZINC - Berger Zinc Chromate MetalPrime

WOOD - Berger White Wood Primer Undercoat

CONCRETE, CEMENT, ETC. - No priming required.However, the use of 1 coat of Berger Alkali Sealer on new concrete surface especially on the exterior will prevent efflorescence.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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MAGICOTE GLOSS PAINT

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

38

GENERIC TYPE: Modified Alkyd

AREA OF USE: Wood and Metal

APPLICATION: Brush, roller or sprayFor spray application, thin as necessary with water.First coat on unpainted surface may be thinned with up to 1/2 pint of clean water to the gallon

COVERAGE 8.0-8.5 sq. metres per litre, 360-390 sq. feet per gallonN.B. Will vary according to the texture of the surface towhich it is applied.

DRYING TIME: Touch Dry - 4 hoursRecoat - 18 hoursHard Dry - 24 hours

PACK SIZES 1 US gallon, Quarts, 4 litres, 1 litre.

COLOUR RANGE: 16 standard colours inclusive of Black and White.

FLASH POINT: 36.7o C, 98oF

POT LIFE: Not applicable

THINNING/CLEAN UP: Reducer No. 2

FINISH: Gloss

SURFACE PREPARATION: IRON AND STEEL - Should be thoroughly cleaned to remove all oil, grease rust scale, moisture

ALUMINIUM & ZINC - Should be degreased and treated with Berger Self Etch Primer.

WOOD - Should be rubbed down with sand paperand all knots and resin pockets treated with two (2) thin coats of Berger Knotting Varnish

CEMENT - Should be thoroughly dry and free from loose sand and efflorescence.

Page 42: BERGERSPECMANUAL

MAGICOTE GLOSS PAINT (cont’d)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

39

PREVIOUSLY PAINTD SURFACES - Should be thoroughly clean and free from flaking paint.

PRIMING: IRON AND STEEL - Berger Red Oxide Metal Primer.

WOOD - Berger White Wood Primer Undercoat.

CONCRETE - Berger Alkali Sealer.

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BERGERSATIN FLAT ENAMEL

GENERIC TYPE: Acrylic Latex

PRODUCT DESCRIPTION: Highly engineered acrylic latex coating specially formulated for exterior walls, specifically to resist and withstand severe tropical weather conditions. Being tough and flexible, it has unique non-flaking and non-cracking qualities. It has a high film build which increases its resistance and durability. It resists fungaland algae growth.

AREAS OF USE: Exterior walls.

APPLICATION: Brush, Roller or Spray.

COVERAGE: 9 - 10 sq. metres to a litre.

DRYING TIME: Touch dry - 20 minutesRecoat - 1 hour

PACK SIZES: 20 litres/4 litres

COLOUR RANGE: 14 Standard colours including white

THINNING/CLEAN UP: Clean water

FINISH: Smooth and fine texture.

SURFACE PREPARATION: CONCRETE AND CEMENT - Should be free from loose sand, mortar splashes and efflorescence.

WOOD - Should be rubbed down and all knots and resin pockets treated with two thin coats of Berger Knotting Varnish. Prime with Berger Wood Primer Undercoat.

IRON & STEEL - Should be thoroughly cleaned to remove all oil, grease, rust scale and moisture. Primewith Berger Zinc Chromate or Berger Universal MetalPrimer.

ALUMINIUM - Should be degreased and etched with Berger Self Etch Primer.

PREVIOUSLY PAINTED SURFACES - Should be thoroughly clean and all loose material removed, spot priming carried out as necessary.

HEALTH & SAFETY: Water based

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

40

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BERGERSATIN FLAT ENAMEL (cont’d)

GENERIC TYPE: Modified Alkyd

PRODUCT DESCRIPTION: A yellow formulated enamel, hard wearing non-yellowing with a smooth non polishing flat finish for wood and primed steel.

AREAS OF USE: For interior or protected exterior surfaces where a hard wearing washable flat finish is required.

PRODUCTCHARACTERISTICS: 1. Hard wearing, scrubbable and stain resistant

2. Easy application and a long wet edge time.

3. Excellent flow.

4. Good resistance to fungus and mildew.

5. Non-yellowing

APPLICATION: Brush, roller or spray application, thin 10% with BergerNo. 2 Reducer for spray application.

COVERAGE: 9 - 11 square metres per litre.

DRYING TIME: Touch dry - 3 hoursHard dry - 24 hoursRecoat time - 18 hours

PACK SIZES 1 U.S. gallon, 1/4 U.S. gallon containers, 55 U.S. gallon drums available when specially ordered, 4 litre, 1 litre.

COLOUR RANGE: Available in white.

THINNING & CLEAN UP: Berger No. 2 Reducer

SURFACE PREPARATION: IRON AND STEEL - For conditions of severe marineexposure commercial sandblast to SSPC-6. For conditions of normal exposure, hand or power tool cleaning

ALUMINIUM & ZINC - Remove all grease with a detergent or Berger No. 3 Reducer, and treat the surface with Berger Self Etch Primer.

WOOD - Should be rubbed down and all knots and resin pockets treated with two thin coats of Berger Knotting Varnish.

CEMENT - Should be thoroughly dried in depth and free from loose sand and efflorescence.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGERSATIN FLAT ENAMEL (cont’d)

PREVIOUSLY PAINTED SURFACES - Should be thoroughly clean and all loose material removed, spotpriming carried out as necessary.

PRIMING: IRON & STEEL - For marine and severe exposure Berger Universal Metal Primer is recommended. Forless severe exposures Berger Red Oxide primer can be used.

ALUMINIUM & ZINC - Berger Metal Primer Zinc Chromate.

CONCRETE - Berger Alkali Sealer.

WOOD - Berger Wood Primer Undercoat.

N.B.: Berger Flat Enamel contains self priming properties, when thinned 10% with Berger No. 2 Reducer can be used as self primer for new wood.

HEALTH & SAFETY: Solvent based.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGERCHINESE LACQUER

GENERIC TYPE: Polyurethane Modified Alkyd.

PRODUCT DESCRIPTION: For interior and exterior uses where a high quality gloss paint with polyurethane, excellent gloss retentionand durability is desired. Being of low toxity, it is idealfor use on children’s toys and furniture.

AREA OF USE: Interior/Exterior, wood and metal

APPLICATION: Brush, Roller, Spray.

SPREADING RATE: Approx.11 sq. metres per litre, 4.2 m 2 per 3.8 litre depending on the porosity and texture of the surface.

DRYING TIME: To touch 2 hours.Recoat time 12 hoursHard dry 24 hours

PACK SIZES: 3.8 litre, 950 ml

DRY FILM THICKNESS: 36 Microns/15 mils.

COLOUR RANGE: 7 Standard colours inclusive of black and white in addition to the colours of the Berger Colorizer Range.

THINNING/CLEAN UP: Berger No. 2 Reducer.

FLASH POINT: 36.7oC, 98oF

POT LIFE: Not applicable

FINISH: High Gloss

SURFACE PREPARATION: IRON AND STEEL - for conditions of severe marineexposure commercial sandblasting to SSPC-6. For conditions of normal exposure hand or power toolcleaning.

ALUMINIUM & ZINC - Remove all grease with an industrial detergent and treat the surface with BergerSelf Etch Primer.

WOOD - should be thoroughly dry and clean.

CEMENT - should be thoroughly dry in depth and free from loose sand efflorescence.

PREVIOUSLY PAINTED SURFACE - should be thoroughly cleaned and all loose material removed.Spot priming carried out as necessary.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGERCHINESE LACQUER (cont’d)

PRIMING: IRON & STEEL - for marine and severe exposure Berger Universal Metal Primer is recommended. Forless severe exposures Berger Red Oxide Primer can be used.

ALUMINIUM & ZINC - Berger Metal Primer ZincChromate.

WOOD - Treat knots and resin pockets with BergerKnotting Varnish, Berger Wood Primer Undercoat.

CONCRETE - Berger Alkali Sealer

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGERTROWEL-ON

GENERIC TYPE: Vinyl Terpolymer

PRODUCT DESCRIPTION: Trowel on is a heavy-bodied textured finish available in a coarse for exterior and interior use and a fine for interior only. a one-coat application gives an attractivetextured surface which protects and obliterates concrete and rendered walls. It is ideally suited to mask uneven rendered surfaces and will cover imperfectionsand hide irregularities of the substrates. It is used as a one coat finish on new work, previously coated surfaces and flush pointed block work.

RECOMMENDED USES: For use on concrete, rendered surfaces, plywood, wood and wall paper, asbestos sheets and plaster boards.

GRADES AVAILABLE: Coarse for interior & exteriorFine for interior.

PRODUCTCHARACTERISTICS: 1. Excellent resistance to algae and mildew.

2. Touch dry in 15 - 30 mins. andhard dry in 24 hours.

3. One coat4. Excellent opacity5. Fills surface imperfections and covers cracks, etc.6. Hard, tough, abrasive resistance, long life,

decorative appeal and all round adaptability.

SURFACE PREPARATIONS:RENDERING, CONCRETE AND OTHER BUILDING SUBSTRATES - should be dry and free from surface contamination eg loose sandefflorescence, peeling paint.

PREVIOUSLY PAINTED SURFACE - should be clean.

GLOSS & EGG SHELL SURFACES - should be abraded.

FRIABLE AND FLAKING SURFACES - should bewirebrushed to sound surfaces.

NEW SMOOTH CONCRETE4E - must be etched, using Berger Concrete Etching Solution. Rinse surfaceafter 30 minutes and allow to dry.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGERTROWEL-ON (cont’d)

PRE-TREATMENT CONCRETE, CEMENT, ETC. - No primer required. /PRIMING: Use Berger Concrete Etching Solution where

applicable. Allow new concrete to cure at least4 -- 6 weeks before application.

NEW WOOD - Prime with Berger Wood Primer.

METAL - Prime with Berger Metal Primer,Red Oxide or zinc Chromate (yellow).

METHOD OF: Tools Required -- Steel Float and APPLICATION Plastic Trowel.

The material is floated evenly over thesurface of the substrate with the SteelFloat. Allow to set for 3 - 15minutes. The Plastic Trowel is thenused to play with a circular motionover the surface, creating a patternvia this process.

SPREADING RATE: 14 Sq m/19L container2.3 kg/sq m

NB: Coverage will vary considerablydepending on texture of thesurface.

THINNING & CLEAN UP: No thinning needed. Clan up withwater.

COLOUR RANGE:

PACK SIZES: 19L

HEALTH & SAFETY: (water based)

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGEREGGSHELL LUSTRE ENAMEL

GENERIC TYPE: Long Oil Modified alkyd

PRODUCT DESCRIPTION: Hard wearing, scrubbable and stain resistant, witheasy application, excellent flow and long wet edgetime. It has good resistance to fungus and mildewand it is non yellowing.

AREAS OF USE: Interior / Exterior, New Woodwork and Metal.

APPLICATION: Brush, Roller or Spray.

COVERAGE: 9 - 11 sq. M2/litre 375 - 425 sq. ft./U.S. gallon.

DRYING TIME: Touch dry - 3 hoursRecoat - 18 hoursHard dry - 24 hours

PACK SIZES: U.S. gallon, quart, 4 litre, 1 litre.

COLOUR RANGE: White

THINNING/CLEAN UP: Berger Reducer No. 2

FLASH POINT: 37oC, 98oF.

POT LIFE: Not applicbale.

SURFACE PREPARATION: IRON AND STEEL - For conditions of severe marineexposure commercial sandblast to SSPC-6. For conditions of normal exposure, hand or power tool cleaning

ALUMINIUM & ZINC - Remove all grease with a detergent or Berger No. 3 Reducer, and treat the surface with Berger Self Etch Primer.

WOOD - Should be rubbed down and all knots and resin pockets treated with two thin coats of Berger Knotting Varnish.

CEMENT - Should be thoroughly dried in depth and free from loose sand and efflorescence.

PREVIOUSLY PAINTED SURFACES - Should be thoroughly clean and all loose material removed, spotpriming carried out as necessary.

PRIMING: IRON & STEEL - Berger metal Primer, Zinc Chromate(yellow) or Ed Oxide.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGEREGGSHELL LUSTRE ENAMEL (cont’d)

ALUMINIUM & ZINC - Berger Metal Primer Zinc Chromate (yellow).

WOOD - Berger Wood Primer Undercoat.

CONCRETE, CEMENT, ASBESTOS, ETC. - BergerAlkali Sealer.

HEALTH & SAFETY: Solvent based.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGERTARTARUGA

GENERIC TYPE: Vinyl Terpolymer

PRODUCT DESCRIPTION: Tartaruga is a heavy-bodied fire retardant texturedfinish for exterior and interior use. A one coat application gives an attractive textured surface which protects and obliterates concrete and rendered walls. It is ideally suited to mask unevenly rendered surfacesand will cover imperfections and hide irregularities of the substrate. It has excellent durability due to its film build which also gives it high obliterating power. It is used as a one coat finish on new work, previously coated surfaces, and flush pointed block work. Application speed is very fast.Tartaruga can be redecorated in any colour by recoating with colours from the 303 Flat, Everglow or Vogue Ultra Gloss ranges.

RECOMMENDED USES: For use on concrete, fair faces, block work, renderedsurfaces, plywood, wood and wall paper. Conforms to B.S. 476 Part 7 Class 1 for surface spread of flame on plastered surfaces.

PRODUCTCHARACTERISTICS: 1. Silica sand grit

2. Touch dry in 3 hours and hard dry in 24 hours

3. Excellent resistance to fungus and mildew.

4. One coat.

5. Excellent opacity

6. Seal surfaces imperfections, crack, etc.

7. Hard, tough, abrasive resistance, long life, decorative appeal and all round adaptability.

SURFACE PREPARATION: RENDERING, FAIR FACE BLOCK WORK, CONCRETE AND OTHER BUILDING SUBSTRATES should be dry and free from surface contamination, e.g. loose sand, efflorescence, peeling paint.

PREVIOUSLY VARNISHED SURFACES - Should be clean.

GLOSS & EGG SHELL SURFACES - Should be abraded.

FRIABLE AND FLAKING SURFACES - Should be wire brushed and sound surfaces.

New smooth concrete must be etched, using BergerConcrete Etching solution. Rinse surface after 30 minutes and allow to dry.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

49

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BERGERTARTARUGA (cont’d)

PRE-TREATMENT: CONCRETE, CEMENT, ETC. - No primer required. Use Berger Concrete Etching Solutions where applicable.

NEW WOOD - Prime with Berger Wood Primer.

METAL - Prime with Berger Metal Primer, Red Oxideor Zinc Chromate (yellow).

METHOD OF The coating is applied with Tartaruga long bristle, APPLICATION stippling brushes to give a thick even coating. After its

initial setting period the texture is produced by rolling over the surface using a high density polyurethane foam roller.

EQUIPMENT: Special Tartaruga brushes and rollers for speedy application are available from your Berger Paints office and should be used to give maximum ease ofapplication.

DRYING: The initial setting time is from 15 - 30 minutesdepending on the absorbancy of the substrate. Drying continues during the day giving complete settling overnight.

PRACTICAL COVERAGE: The initial setting time is from 15 - 30 minutes depending on the absorbanic225 sq. ft./5 gallon. 21 sq. metres/ 19 litres.

N.B.: Coverage will vary considerable according to texture of the surface.

THINNING & CLEAN UP: No thinning needed. Clean up with water

COLOUR RANGE: 2 Colours (white, off-white)

PACK SIZES: 5 U.S. gallon, 20 litre.

HEALTH & SAFETY: Water base.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

50

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BERGERTEXTURED PAINT BASE

GENERIC TYPE: Vinyl Ester Copolymer.

RECOMMENDED USES: For use on concrete, fair face blockwork and renderedsurfaces.

PRODUCTCHARACTERISTICS: 1. Silica additive and grit, flat finish.

2. Dries in 20 minutes.

3. Excellent resistance to fungus and mildew.

4. May be recoated after only one hour.

5. Excellent opacity

6. Seals surfaces imperfections, cracks, etc.

COVERAGE 2 - 3 sq. metres/litre100 - 120 sq. feet/U.S. gallon

SURFACE PREPARATION: NEW CONCRETE AND CEMENT BLOCKWORK- Should be surface dry and dree from loose sand, mortar splashes and efflorescence.

SMOOTH STEEL-FLOAT FINISH CONCRETE SURFACES - Must be etched, using Berger ConcreteEtching Solution. Rinse surface after 30 minutes and allow to dry.

PRE-TREATMENT: CONCRETE, CEMENT, ETC- No primer required.Use Berger Concrete Etching Solution where applicable.

NEW WOOD - Prime with Berger Wood Primer Undercoat.

METAL- Prime with Berger Metal Primer, Red Oxide or Zinc Chromate.

METHOD OF APPLICATION: Extremely easy to apply by brush, roller or spray.

RECOAT TIME: 1 Hour.

THINNING & CLEAN UP: Water. No more than half a pint of clean water may be added to each gallon for the first coat.

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

51

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BERGERTEXTURED PAINT BASE (cont’d)

COLOUR RANGE: Supplied in standard 303 colour range.

PACK SIZES: 3.8 litre, 19 litre containers available by special order.

HEALTH & SAFETY: Water based

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

52

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BERGERTENNIS COURT PAINT

GENERIC TYPE: Terpolymer Latex.

PRODUCT DESCRIPTION: A premium quality non-skid water based paint with a flat finish specially designed to give years of beauty and protection to interior and exterior asphalt tennisfloor. It is extremely easy to clean up, it resists fungus, fierce weather conditions, mar and abrasions.

AREAS OF USE: Concrete and asphalted tennis and badminton courts.

APPLICATION: Brush, Roller, Squeegee or Spray.

COVERAGE: 6 sq. metres per litre, 250 sq. feet per gallon depending on the porosity and texture of the surface.

DRYING TIME: Touch dry - 15 minutesRecoat in 1 hour.

PACK SIZES: 3.8 litre.

FLASH POINT: Not applicable.

COLOUR RANGE: Tennis Court Green and Red.

THINNING/CLEAN UP: Water.

POT LIFE: Not applicbale.

FINISH: Flat.

SURFACE PREPARATION: NEW CONCRETE AND CEMENT - Should be surfacedry and free from loose sand, mortar splashes and efflorescence.

SMOOTH STEEL-FLOAT FINISH CONCRETESURFACES - Must be etched, using Berger ConcreteEtching solution. Rinse surface after 30 minutes and allow to dry. Asphalt surface should be dry and swept free from all loose gravel, tar splashes, sand, dirt, and any other surface contamination.

PRIMING: CONCRETE, CEMENT, ETC. - No primer needed. Use Berger Concrete Etching Solution where applicable.

HEALTH & SAFETY: Water based.

53

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 57: BERGERSPECMANUAL

BERGERTENNIS COURT PAINT (cont’d)

GENERIC TYPE: Modified Alkyd

AREAS OF USE: Wood and Metal

APPLICATION: Brush, or Spray.For spray application, thin 10% with Berger No. 2 Reducer.

COVERAGE: 8.0 - 8.5 square metres per litre, 360 - 390 square feetper gallon.N.B.: Will vary according to the texture of the surface to which it is applied.

DRYING TIME: Touch dry - 4 hoursRecoat - 18 hoursHard dry - 24 hours

PACK SIZES: 1 U.S. gallon, quart, 4 1itres, litre.

COLOUR RANGE: 7 Standard colours inclusive of black and white.

FLASH POINT: 36.7oC, 98oF.

POT LIFE: Not applicbale.

THINNING/CLEAN UP: Berger Reducer No. 2

SURFACE PREPARATION: IRON & STEEL - Should be thoroughly cleaned to remove all oil, grease, rust scale, moisture.

ALUMINIUM & ZINC - Should be degreased and treated with Berger Self Etch Primer.

WOOD - Should be rubbed down with sand paper andall knots and resin pockets treated with two thin coats of Berger Knotting Varnish.

CEMENT - Should be thoroughly dry and free from loose sand and efflorescence.

PREVIOUSLY PAINTED SURFACES - Should be thoroughly clean and free from flaking paint.

PRIMING: IRON & STEEL - Berger Red Oxide Metal Primer.

WOOD - Berger White Wood Primer Undercoat.

CONCRETE - Berger Alkali Sealer.

HEALTH & SAFETY: Solvent based.

54

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 58: BERGERSPECMANUAL

BERGERTENNIS COURT PAINT (cont’d)

GENERIC TYPE: Terpolymer Latex

PRODUCT DESCRIPTION: ALD CONCRETE PRIMER is an excellent latex based emulsion primer suitable for new interior/exterior concrete walls. It has proven economical due to its high solid content which gives it good hiding power and excellent spreading rate.

AREAS OF USE: As a primer on new interior, exterior concrete and cement surface. Not recommended on exteriors exposed to direct sea blast.

APPLICATION: Brush or roller.

COVERAGE: Dependent on the porosity and texture of the surface.

DRYING TIME: Touch dry - 15 minutesRecoat - 1 hour

PACK SIZES: 20 litres/4 litres

COLOUR RANGE: White.

THINNING/CLEAN UP: Water.

FLASH POINT: Not applicable.

MIXING RATIO: 1 Litre water per 4 litre ALD Concrete Primer.1 quart water per gallon ALD Concrete Primer.

POT LIFE: Not applicable.

SURFACE PREPARATION: CONCRETE AND CEMENT SURFACES- Should be clean and free from dust, damp, grease, wax, loose particles and efflorescence.

HEALTH & SAFETY: Water based

:

55

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 59: BERGERSPECMANUAL

BERGERPOLYURETHANE VARNISH

GENERIC TYPE: Polyurethane Single Pack.

PRODUCT DESCRIPTION: A high quality varnish specially formulated to giveexcellent mar and abrasion resistance. For use onfloors and interior surfaces. Will not leave marks ifcold or hot containers are rested on surface. Availablein high gloss or Satin finishes..

AREAS OF USE: Interior Wood, table tops, furniture and floors.

APPLICATION: Brush, or spray

SPREADING RATE: 9-10 sq. metres per litre, 400 sq.feet per gallon depending on the porosity and texture of the surface.

DRYING TIME: Touch dry in 30 minutesRecoat in 4 hours.

PACK SIZES: 3.8 litre, 0.95 litre.

COLOUR RANGE: Clear.

THINNING/CLEAN UP: Berger No. 2 Reducer..

FLASH POINT: 36.7oC 98oF

POT LIFE: Not applicable

FINISH: High gloss. / Satin (Semi Gloss)

SURFACE PREPARATION: NEW WOOD - Should be thoroughly dry and wellseasoned. Rub down thoroughly with a fine sandpaperand remove dust and debris. Staining withBerger Naptha Wood Stain may then be carried outif desired.

PREVIOUSLY VARNISHED SURFACES - if in good condition, should be thoroughly cleaned andrubbed down.

PREVIOUSLY VARNISHED SURFACES IN POORCONDITION - Remove all old coatings with Bergerpaint and Varnish Remover and treat as for new wood.

SAFETY STATEMENT: (For solvent based)

56

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 60: BERGERSPECMANUAL

BERGERPOLYURETHANE VARNISH STAIN

GENERIC TYPE: Alkyd Modified Polyurethane.

PRODUCT DESCRIPTION: A specially formulated polyurethane varnish staindesigned to afford its users economy of both time andmoney, by virtue of its “two-in-one” properties. It ishard wearing, quick drying and glossy.

AREAS OF USE: Interior Wood, table tops, furniture and floors.

APPLICATION: Brush, or spray

SPREADING RATE: 9-10 sq. metres per litre, 375-425 sq.feet/US gallon depending on the porosity and texture of the surface.

DRYING TIME: Touch dry 30 minutesRecoat 4 hoursHard Dry 8 hours

PACK SIZES: 3.8 litre, 0.95 litre.

COLOUR RANGE: 5 standard colours and others available on request.

THINNING/CLEAN UP: Berger No. 2 Reducer..

FLASH POINT: 37oC 98oF

POT LIFE: Not applicable

FINISH: High Gloss.

SURFACE PREPARATION: NEW WOOD - Should be thoroughly dry and wellseasoned. Rub down thoroughly with a fine sand-paper and remove dust and debris.

PREVIOUSLY VARNISHED SURFACES - if in good condition, should be thoroughly cleaned andrubbed down. If in poor condition remove all oldcoatings with Berger paint Remover and treat asfor new wood.

SAFETY STATEMENT: (For solvent based)

57

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 61: BERGERSPECMANUAL

WOOD STAIN

BERGERGENERIC TYPE: Acrylic.

PRODUCT DESCRIPTION: A water based wood stain that can be applied by brush or spray. For inside and outside use. Extra durable. It contains wood preservative and resists fungus. It is tropical quality-non-fading and can be varnished..

AREAS OF USE: Interior/Exterior for all unpainted wooden surfaces,e.g. wooden doors, exposed beams and cladding,rafters, wooden louvres, ceilings, fences, shingle.

APPLICATION: Spray, Brush, or Squeegee

SPREADING RATE: 9-10 sq. metres per litre, 400 sq.feet/US gallon

DRYING TIME: To touch in 15 minutesRecoat in one hour.

PACK SIZES: 3.8 litre, 0.95 litre.

COLOUR RANGE: 5 standard colours

FLASH POINT: Not applicable.

THINNING/CLEAN UP: Water.

POT LIFE: Not applicable

FINISH: Flat.

SURFACE PREPARATION: Surface must be clean, smooth and free from dirt,grease, wax, old paint, bark and varnish and must bethoroughly dry.

N.B: The colour of the stain in the can appearsdifferent from the applied stain. Do not mix withcompetitor’s wood stain or any type of varnish orsolvents.

Environmentally friendly

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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WHITE WOOD PRIMER UNDERCOAT

BERGERGENERIC TYPE: Modified Alkyd.

PRODUCT DESCRIPTION: A versatile white primer for general use on wood,cellotex and hardboard surfaces.

AREAS OF USE: Interior /Exterior. Specially formulated for resinousand oily woods. It is also recommended for use onplywood and chipboard.

APPLICATION: Brush

SPREADING RATE: 7-9sq.metres per litre, 300-350 sq.feet per gallon.

DRYING TIME: Touch in 4 hours.Recoat in 24 hours.

PACK SIZES: 3.8 litre, 0.95 litre.

COLOUR RANGE: White

FLASH POINT: 36.7oC,98oF.

THINNING/CLEAN UP: Berger No. 2 Reducer.

POT LIFE: Not applicable

FINISH: Semi gloss.

SURFACE PREPARATION: The wood should be thoroughly dry and clean andrubbed down to a smooth surface with a fine sandpaper, all dust and debris should then be removed. Knots and resin pockets should be treated with one or preferably two thin coats of Berger Knotting Varnish.

HEALTH & SAFETY: (Solvent based)

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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ROOF COMPOUND

BERGERGENERIC TYPE: Acrylic Latex

PRODUCT DESCRIPTION: Berger Roof Compound is a highly flexible waterproofing emulsion coating which is ideally suited forpreventing and stopping leaks on concrete, aluminiumor galvanized zinc roofs and around nail heads. It istotally weatherproof. It stretches and moves withtemperature changes, especially over seams. It driesto a flexible, skin tight seal against weather.

AREAS OF USE: Concrete, aluminium, or zinc(galvanized iron), nailheads on metal roofs.

APPLICATION: Use rollers, squeegee, airless-spray or brush.

Wide cracks should be filled using a mixture contain-ing 1 part Roofing Compound and 2 to 3 parts buildingsand (150 mesh).

The first coat is roller applied in one direction afterdiluting 4 parts Roofing Compound with 1 part waterto improve penetration and adhesion.

Active, shifting or wide cracks, which have alreadybeen filled should be reinforced by laying a polyestergauze (mesh) over the crack, after applying the firstcoat. The gauge (mesh) is then saturated with about5% thinned Roofing Compound(1/2 pint water to 1gallon roofing Compound) and allowed to dry over-night.

The second coat is applied as supplied without thin-ning after 24 hours drying. The coating is applied inone direction, but at right angle to the direction of thefirst coat’s application.

COVERAGE: Minimum recommendation:40 sq.ft. per gallon at film thickness:

Wet - 45 milsDry - 25 mils

DRYING TIME: Touch-dry 3 hoursTo recoat 24 hours

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGERCHALKBOARD PAINT

GENERIC TYPE: Special pigments in treated oil media.

AREAS OF USE: Provides flat finish, specially formulated to receive chalk stick markings without slipping or skidding.

APPLICATION: Brush or roller.

COVERAGE: 8 - 9 sq. metres per litre, 360 sq. feet per gallon.

PACK SIZES: Gallon, quart, 4 litres, 1 litre.

POT LIFE 37oC, 98oF.

DRYING TIME: To touch in one hour.Hard dry in 18 hours.

FLASH POINT: Not applicable

THINNING/CLEAN UP: Berger No. 2 Reducer.

POT LIFE: Not applicbale.

FINISH: Flat.

SURFACE PREPARATION: Unpainted surfaces should be primed wit theappropriate Berger Wood Primer. Previously painted surfaces should be clean and free from grease and wax.

HEALTH & SAFETY: Solvent based.

61

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 65: BERGERSPECMANUAL

A.L.D. CONCRETE PRIMER

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

62

GENERIC TYPE: Terpolymer Latex.

PRODUCT DESCRIPTION: A.L.D. CONCRETE PRIMER is an excellent latex based emulsion primer suitable for new interior/ exterior concrete walls. It has proven economical due to its high solids content which gives it good hiding power and excellent spreading rate.

AREAS OF USE: As a primer on new interior, exterior concrete and cement surfaces.

APPLICATION: Brush or roller.

COVERAGE: Dependent on the porosity and texture of the new surface.

DRYING TIME: Touch Dry - 15 minutes.To Re-coat - 1 hour.

PACK SIZES: 20 litre, 4 litre.

COLOUR RANGE: White.

THINNING / CLEAN-UP: Water.

FLASH POINT: Not Applicable.

MIXING RATIO: 1 Litre water per 4 litre A.L.D. Concrete Primer.

POT LIFE: Not Applicable.

FINISH: Matt.

SURFACE PREPARATION: Concrete and cement surfaces should be clean and freefrom dust, damp, grease, wax, loose particles andeflorescence.

Page 66: BERGERSPECMANUAL

HIGH GLOSS ENAMEL

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

63

GENERIC TYPE: Polyurethane Modified Alkyd.

PRODUCT DESCRIPTION: For interior and exterior uses where a high quality gloss paint with polyurethane, excellent gloss retention and durability is desired. Being of low toxity, it is ideal for use on children’s toys and furniture.

AREA OF USE: Interior/Exterior, wood and metal.

APPLICATION: Brush, Roller, Spray.

SPREADING RATE: Approx.11 sq. metres per litre, 4.2 m 2 per 3.8 litre depending on the porosity and texture of the surface.

DRYING TIME: To touch 2 hours.Recoat time 12 hours.Hard dry 24 hours.

PACK SIZES: 3.8 litre, 950 ml

DRY FILM THICKNESS: 36 Microns/15 mils.

COLOUR RANGE: 7 Standard colours inclusive of black and white in addition to the colours of the Berger Colorizer Range.

THINNING/CLEAN UP: Berger No. 2 Reducer.

FLASH POINT: 36.7oC, 98oF.

POT LIFE: Not applicable.

FINISH: High Gloss.

SURFACE PREPARATION: IRON AND STEEL - for conditions of severe marineexposure commercial sandblasting to SSPC-6. For conditions of normal exposure hand or power toolcleaning.

ALUMINIUM & ZINC - Remove all grease with an industrial detergent and treat the surface with BergerSelf Etch Primer.

WOOD - should be thoroughly dry and clean.

CEMENT - should be thoroughly dry in depth and free from loose sand efflorescence.

PREVIOUSLY PAINTED SURFACE - should be thoroughly cleaned and all loose material removed.Spot priming carried out as necessary.

Page 67: BERGERSPECMANUAL

HIGH GLOSS ENAMEL (contd.)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

64

PRIMING: IRON & STEEL - for marine and severe exposure Berger Universal Metal Primer is recommended. Forless severe exposures Berger Red Oxide Primer can be used.

ALUMINIUM & ZINC - Berger Metal Primer ZincChromate.

CONCRETE - Berger Alkali Sealer.

WOOD - Treat knots and resin pockets with BergerKnotting Varnish, Berger Wood Primer Undercoat.

Page 68: BERGERSPECMANUAL

WOOD PRESERVATIVE

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

65

GENERIC TYPE: Treated Oil.

PRODUCT DESCRIPTION: A specially formulated wood preservative that protects against termites, borers and rot. Can be over painted, polished or varnished. It is suitable for interior and exterior use. Does not leach out due to weathering. Is ready to use.

AREA OF USE: Interior/Exterior, wooden surfaces.

APPLICATION: Brush, Spray or dripping.

COVERAGE: 1.53 - 3.75 sq. metres per litre, 90 - 225 sq. feet per gallon, depending on the porosity and texture of the surface.

PACK SIZES: Gallons, quarts, 4 litre, 1 litre.

COLOUR RANGE: Clear, Green, Brown.

FLASH POINT: 37oC, 98oF

THINNING/CLEAN UP: Berger No. 2 Reducer.

POT LIFE: Not applicable.

FINISH: Not applicable.

addition to the colours of the Berger Colorizer Range.

SURFACE PREPARATION: For the effective preservation of sound timber it should be dry and free from bark, paint or varnish.

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BERGERINDUSTRIAL MAINTENANCE COATINGS

66

BERGER EPLIUX No. 4 RED OXIDE PRIMERBERGER INORGANIC ZINC RICH EPOXY PRIMER

(CATHO ZINK 302 PRIMER)BERGER METAL PRIMER - ZINK CHROMATE

(RED OXIDE + YELLOW)BERGER HIGH HEAT ZINC RICH PRIMERBERGER HIGH HEAT ALUMINIUMBERGER UNIVERSAL METAL PRIMERBERGER SPLASH ZONE COMPOUND

(NAVICOTE)BERGER ASPHALTENE

(WATER TANK PAINT)BERGER HIGH BUILD CHLORINATED RUBBERBERGER ALUMINIUMBERGER BITUMINOUS BLACK COATINGBERGER EPOXY BONDING RESIN

Page 70: BERGERSPECMANUAL

EPILUX No. 4 - RED OXIDE PRIMER

BERGER

67

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

SELECTION DATA

GENERIC TYPE:Polymide Cured Epoxy.

GENERAL PROPERTIES:Medium solids, medium-build epoxy primer with excellent corrosion resistance.Can be applied by brush, roller or spray to yield a tough, abrasion resistant film.

RECOMMENDED USES: Recommended as a general purpose epoxy primer over abrasive blasted steel or as an intermediate coat over zinc primers. Must betop coated with appropriate topcoat for protectionof structural steel. Consult Berger’s technical stafffor other specific use.

NOT RECOMMENDED FOR:Immersion service or splash and spillage of very strong solvents or concentrated acids. Consult Berger’s technical staff.

TYPICAL CHEMICAL RESISTANCE:Exposure Splash & Spillage FumesAcidsAlkalisSolventsSalt SolutionsWater

TEMPERATURE RESISTANCE: Lab to provide continuous 75o C (168oF)Non continuous 90o C (175oF).

SUSTRATES:

Apply over suitable prepared metal or other suitable prepared metal or other surfaces as recommended (consult Berger’s technical staff).

COMPATIBLE COATINGSAll Berger’s Alkyd (1 pack) - Enamels, Epoxy Enamels.

SPECIFICATION DATA

THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:Lab to provide.

VOLATILE ORGANIC CONTENT:Lab to provide.

RECOMMENDED DRY FILM THICKNESS PER COAT:3 mils (75 microns).

THEORETICAL COVERAGE PER MIXED GALLON:290 sq. ft./gal (5.1 sq. metres/litre).

STORAGE CONDITIONS:Store indoors.Temperature: -40o - 110oC (4o - 43oC)Humidity: -0 -90%

SHELF LIFE: 24 MonthsBase needs periodic agitation to prevent settling.

COLOUR:Red Oxide.

GLOSS:Semi.

ORDERING INFORMATION

APPROXIMATE SHIPPING WEIGHT:Gallon (Base) - 9.8 lbs. Quarter gallon -2.1lbs (0.9 kilos).Converter.

FLASH POINT:Lab to provide.

Page 71: BERGERSPECMANUAL

BERGERSURFACE PREPARATION: Blast clean to remove rust, scale, old coatings furnaces, etc.

WATER IMMERSION SERVICE: May be applied and cured under fresh or salt water.

MIXING:1:1 Volume.Black converter’s yellow .

THINNING:Not Applicable.

POT LIFE:1 hr. at 70oF (21oC).

APPLICATION CONDITIONS:Hand smear or apply as sandwich with fibre glass membrane wrap. To avoid adhesion to hands Keephands. Keep hands wet when mixing and applyingpaste.

BRUSH ROLLER:Not applicable.

DRYING TIMES:To touch: 3 hrs.To handle: 5 hrs.To recoat: 24 hrs.

MAXIMUM RECOAT TIME: 24 HoursCuring coating should be abraded (sweep blasted) beforeapplication of further coats.

VENTILATION & SAFETY:100% Solid.

EPILUX No. 4 - RED OXIDE PRIMER (cont’d)

68

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 72: BERGERSPECMANUAL

BERGERSELECTION DATA

GENERIC TYPE:Self curing modified inorganic zinc epoxy primer.

GENERAL PROPERTIES:Two part zinc modified inorganic primer ideal for primingblast cleaned steel for use in an aggressive environment.

RECOMMENDED USES: As primer on suitably prepared steel for both immersionand exposure (top coated) to aggressive environment.

NOT RECOMMENDED FOR:Top coat use unless specified by Berger’s Technical personnel.

TYPICAL CHEMICAL RESISTANCE:Resistant to mild acids, alkali, solvents, salt and freshwater upon full curing.

TEMPERATURE RESISTANCE: Continuous 75o C (168oF).Non continuous 90o C (195oF).

SUSTRATES:Blast cleaned steel - blast SSPC-SPIO3 mil (75 Micron) blast profile.

COMPATIBLE COATINGS:Berger’s Epoxy Coatings- Epilux No. 4; Hi-Build Epoxy.- Chlorinated Rubber Hi-build.

SPECIFICATION DATA

THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:Lab to provide.

VOLATILE ORGANIC CONTENT:Lab to provide.

RECOMMENDED DRY FILM THICKNESS PER COAT:3 mils (75 microns) minimum.

THEORETICAL COVERAGE PER MIXED GALLON:175 - 200 sq ft./mixed gallon/mixed gallon at 3 mils

3.5 - 4.0 metres 2/mixed litre at 75 microns.

STORAGE CONDITIONS:Store indoors

Temperature: -40o - 110oC (4o - 43oC)Humidity: -0 -90%

SHELF LIFE: 24 MonthsBased should be periodically aggitated to avoid settling.

COLOUR:Grey-Green.

GLOSS:Matt.

ORDERING INFORMATION

APPROXIMATE SHIPPING WEIGHT:1 Gallon Base16 lbs (7.2 kilos).Quarter gallon Converter -1.9 (0.8kilos).

FLASH POINT:27o F (81oC).

INORGANIC ZINC RICH EPOXY PRIMER (CATHO ZINC 302 PRIMER)

69

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 73: BERGERSPECMANUAL

INORGANIC ZINC RICH EPOXY PRIMER (CATHO ZINC 302 PRIMER) (cont’d)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

70

SURFACE PREPARATION: Rusted steel - commercial blast to SSPC SP6.

WATER IMMERSION SERVICE:Formulated for immersion service.

MIXING:Single packs.

THINNING:Berger Reducer No. 2.

POT LIFE:NOT APPLICABLE.

APPLICATION CONDITIONS:Apply during dry conditions

Minimum Temperature: 40oF (4oC).

Maximum Temperature 110oF (54oC).Minimum Humidity 0%.Maximum Humidity 95%.

Surface Temperature 40oF to 130oF

(4oC to 54oC).

SPRAY:Thin to spray viscosity and apply by converton or airlessspray.

BRUSH ROLLER:Thin min... 5% to 10% by volume and apply by brush orroller.

DRYING TIMES:To touch: 2 - 3 hrs. Overcoat: 8 - 12 hrs.Handling: 16 - 24 hrs.

MAXIMUM RECOAT TIME:12 Hrs. Clean and lightly abrade surface before recoating withitself.

VENTILATION & SAFETY:Apply in well ventilated area. If enclosed in tank, ensurethat fresh air supply ventilation during application. Wearprotective clothing, goggles and respirator.

CLEAN UP: Berger Reducer No. 2 .

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BERGERSELECTION DATA

GENERIC TYPE:Long Oil Modified Alkyd. Single pack air drying primer.

GENERAL PROPERTIES:Zinc Chromate pigmented Alkyd primer for use on metalsubstrates in mild or moderate environments.

RECOMMENDED USES: On iron or steel under normal environmental conditions.Two (2) coats recommended for conditions of highhumidity and severe exposure. Can be used asprefabrication shop coat. Yellow primer recommended onaluminium non-feriors alloys.

NOT RECOMMENDED FOR:Priming steel in an aggressive environment chemicals,salt spray and abrasive surroundings.

TYPICAL CHEMICAL RESISTANCE:Subject to attack by acids, alkalis, solvent, salt andexcessive moisture.

TEMPERATURE RESISTANCE: Continuous 75o C (128oF).

Non continuous 90o C (175oF).

SUSTRATES:Steel, iron. For zinc and aluminium, seerecommendation on surface preparation.

COMPATIBLE COATINGS:Berger’s Alkyd Enamels -404 Industrial Enamel, MarineEnamel.

SPECIFICATION DATA

THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:Lab to provide.

VOLATILE ORGANIC CONTENT:Lab to provide.

RECOMMENDED DRY FILM THICKNESS PER COAT:1.5 mils to 2 mils (27.5 to 50 micrond).

THEORETICAL COVERAGE PER MIXED GALLON:300 sq. ft/gallon (6.13 sq. metre/litre).

STORAGE CONDITIONS:Store indoors. Temperature: -40o - 110oC (4o - 43oC).Humidity: -0 -90%.

SHELF LIFE: 24 MonthsAggitate periodically to prevent settling.

COLOUR:Red Oxide, Yellow.

GLOSS:Matt.

ORDERING INFORMATION

APPROXIMATE SHIPPING WEIGHT:1 Gallon, 12 lbs (5.5 kilos).Quarter gallon -3 lbs (1.4 kilos).

FLASH POINT:98o F (37oC).

METAL PRIMER - ZINC CHROMATE(RED OXIDE + YELLOW)

71

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 75: BERGERSPECMANUAL

BERGERSURFACE PREPARATION: Immersion, - Abrasive Blast Clean to near white metalSSPC SP10. Blast profile: 1 - 3 mils (25 to 75 microns)Non-Immersion - Commercial blast to SSPC -SP6 andblast profile 1 - 3 mils (25 to microns).

WATER IMMERSION SERVICE: Prepare steel as above and over coat with Berger Hi-build Epoxy.

MIXING: Power mix both BASE and CONVERTER,combine 4:1 ratio by volume. Base: CONVERTER andpower mix.

THINNING:Thin with Berger Reducer No. 5.

POT LIFE:8 hrs.

APPLICATION CONDITIONS:Apply during dry conditions.Minimum Temperature: 40oF (4oC).Maximum Temperature 130oF (54oC).Minimum Humidity 0%.Maximum Humidity 95%.Surface Temperature 40oF to 130oF(4oC to 54oC).

SPRAY:Recommended airless spray with constant agitation toavoid zinc dust from settling.

BRUSH ROLLER:For small area touch up.

DRYING TIMES:To touch: 15 mins.To handle: 1 hr.To recoat: 4 hrs.

MAXIMUM RECOAT TIME:4 hrs.

VENTILATION & SAFETY:Apply in well ventilated environment. Vapours maycause nausea. Protective clothing should be worn duringapplication. Protect eye with goggles. Wear respirator.

CLEAN UP:Berger Reducer No. 5. Berger Economy Grade Lacquerthinner can be use to clean equipment.

METAL PRIMER - ZINC CHROMATE(RED OXIDE + YELLOW) (cont’d)

72

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 76: BERGERSPECMANUAL

BERGERSELECTION DATA

GENERIC TYPE:Modified silicone pigmented with zinc dust.

GENERAL PROPERTIES:High heat resistant zinc primer for steel.

RECOMMENDED USES: As primer for high heat aluminium top coat. Maximumtemperature of 1100oF (590oC).

NOT RECOMMENDED FOR:Low temperature(ambiat) surfaces. Cure is effected afterapplication and heat applied.

TYPICAL CHEMICAL RESISTANCE:Not applicable.

TEMPERATURE RESISTANCE: 1100o F (590oC) maximum.Non continuous 90o C (195oF).

SUSTRATES:Steel.

COMPATIBLE COATINGS:High heat (1100oF) aluminium over coat primed steelbefore zinc oxidises in primer film.

SPECIFICATION DATA

THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:Lab to provide.

VOLATILE ORGANIC CONTENT:Lab to provide.

RECOMMENDED DRY FILM THICKNESS PER COAT:Maximum 2 mils (50 microns). Excess film build couldlead to cracking and premature failure.

THEORETICAL COVERAGE PER MIXED GALLON:300 - 350 sq. ft./gal at 2 mils.7 - 9 metre 2/litre at 50 microns.

STORAGE CONDITIONS:IndoorsTemperature: -40o - 110oC (4o - 43oC).Humidity: -0 -90%.

SHELF LIFE: 24 MonthsEnsure zinc dust is kept dry in proper sealer container.

COLOUR:Grey.

GLOSS:Matt

ORDERING INFORMATION

APPROXIMATE SHIPPING WEIGHT:2-Gallon kit (1 gallon Zn powder - 18.4 lbs. (8.4 kilos).1 gallon liquid zilicon, 5 lbs (2.3 kilos).

FLASH POINT:

HIGH HEAT ZINC RICH PRIMER

73

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 77: BERGERSPECMANUAL

SURFACE PREPARATION: Abrase blast. Preferred SSPC -SPS - White metal.SSPC-SP10 Near white essential. Profile 1 to 3 mils (25to 75 microns).

WATER IMMERSION SERVICE: NOT APPLICABLE.

MIXING:Mixing ration 1:3 by volume1 Part zinc dust:3 parts silicone liquid power mixing preferred.

THINNING:NOT RECOMMENDED.

POT LIFE:NOT APPLICABLEStir frequently when applying to prevent zinc dust fromsettling.

APPLICATION CONDITIONS:Apply during dry weather conditions.Minimum Temperature: 40oF (4oC).Maximum Temperature 130oF (54oC).Minimum Humidity 0%.Maximum Humidity 95%.Surface Temperature 40oF to 130oF(4oC to 54oC).

SPRAY:Material supplied when mixed as directed is spray applicable. Air or airless spray can be used.

BRUSH ROLLER:Only recommended for small area touch up.

DRYING TIMES:To touch: 1 hr. To handle: 18 hrs.To recoat: 24 hrs.To obtain optimum properties, must be cured at temperatures of 350 - 450oF (177-232oC) 2 hrs. flash offat 90oF (32oC). Allow increase in temperature toproceed slowly to 350 - 450oF for 2 hrs. before puttingcoating into service.

MAXIMUM RECOAT TIME:24 hrs.

VENTILATION & SAFETY:Apply in a well ventilated area. Since spraying is recommended, wear protective clothing, goggles andrespirator. Fumes can cause nausea

CLEAN UP: Berger Reducer No. 3.

BERGERHIGH HEAT ZINC RICH PRIMER (cont’d)

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

74

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BERGERSELECTION DATA

GENERIC TYPE:Modified silicone pigmented with polished leafingaluminium.

GENERAL PROPERTIES:High heat resistant (1100oF - 590oC) Aluminium top coat.

RECOMMENDED USES: As top coat on high heat zinc primer on surfacesrequiring heat resistant coatings. - stack, chimneys,insulated boiler surfaces.

NOT RECOMMENDED FOR:Low temperature surfaces. Cure is effected by slowlyheating. Hi coated surfaces.

TYPICAL CHEMICAL RESISTANCE:NOT APPLICABLE.

TEMPERATURE RESISTANCE: 1100o F (590oC).

SUSTRATES:Steel.

COMPATIBLE COATINGS:Berger high heat zinc primer.

SPECIFICATION DATA

THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:Lab to provide.

VOLATILE ORGANIC CONTENT:Lab to provide.

RECOMMENDED DRY FILM THICKNESS PER COAT:0.6 mils (15 microns) Only thin film recommended twocoats for maximum durability.

THEORETICAL COVERAGE PER MIXED GALLON:400 - 450 sq. ft./gal at 0.6 mils.9 - 11 metre 2/litre at 15 microns.

STORAGE CONDITIONS:Store indoorsTemperature: -40o - 110oC (4o - 43oC).Humidity: -0 -90%.

SHELF LIFE:24 Months

COLOUR:Silver.

GLOSS:Semi-Gloss.

ORDERING INFORMATION

APPROXIMATE SHIPPING WEIGHT:2-Gallon kit (1 gallon aluminium paste, 4.2 lbs(1.9 kilos) 1gallon 4 quid silicone, 5 lbs (2.3 kilos).

FLASH POINT:

HIGH HEAT ALUMINIUM

75

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 79: BERGERSPECMANUAL

BERGERSURFACE PREPARATION: Blast clean bare metal - SSPC -SP5 - white metal. Onprimed surface (high heat primer) ensure surface is freeof dust, grease il and zinc oxide (from primer left overoxidized).

WATER IMMERSION SERVICE: NOT APPLICABLE.

MIXING:Ration by volume Aluminium : Liquid1 : 3

THINNING:Berger Reducer No. 3.

POT LIFE:NOT APPLICABLE.Stir frequently during applications to prevent settling.

APPLICATION CONDITIONS:Apply during dry weather conditions.Minimum Temperature: 40oF (4oC).Maximum Temperature 130oF (54oC).Minimum Humidity 0%.Maximum Humidity 95%.Surface Temperature 40oF to 130oF(4oC to 54oC).

SPRAY:Application recommended to ensure thin, even film isapplied.

BRUSH ROLLER:Only recommended for small area touch up.

DRYING TIMES:To touch: 1 hr. To handle: 18 hrs.To recoat: 24 hrs.To obtain optimum properties, must be cured attemperatures of 350 - 450oF (177-232oC) After flash offof 2 hrs. at 90oF (32oC). Allow increase in temperatureto proceed slowly to 350 - 450oF for 2 hrs. before puttingcoating into service.

MAXIMUM RECOAT TIME:24 hrs.

VENTILATION & SAFETY:Apply in a well ventilated area. Since spraying isrecommended, wear protective clothing, goggles andrespirator. Fumes can cause nausea

CLEAN UP:Berger Reducer No. 3.

HIGH HEAT ALUMINIUM (cont’d)

76

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 80: BERGERSPECMANUAL

BERGERSELECTION DATA

GENERIC TYPE:Vinyl Lopolymer.

GENERAL PROPERTIES:Lopolymer that provides a tightly adherent base for everygeneric type of organic industrial coating manufacturedby Berger.

RECOMMENDED USES: As inhibiting primer to contain underfilm corrosion causedby atmospheric or chemical exposure. As fast drying,abrasive shop primer. As sealer (intermediate primer) insystems where the primer and top coat are notcompatible.

NOT RECOMMENDED FOR:Constant immersion service.

TYPICAL CHEMICAL RESISTANCE:Excellent solvent resistance.

TEMPERATURE RESISTANCE: Continuous 75o C (128oF).Non-continuous 90oC (195oF).

SUSTRATES:Steel.

COMPATIBLE COATINGS:All Berger’s Alkyd Enamels (404 Ind. Enamel MarineEnamel) Epoxies Clhorrubers.

SPECIFICATION DATA

THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:Lab to provide.

VOLATILE ORGANIC CONTENT:Lab to provide.

RECOMMENDED DRY FILM THICKNESS PER COAT:3 mils (75 microns).

THEORETICAL COVERAGE PER MIXED GALLON:110 sq. ft./gallon (1.86m2/litre).

STORAGE CONDITIONS:Store indoorsTemperature: -40o - 110oC (4o - 43oC).Humidity: -0 -40%.

SHELF LIFE:

COLOUR:Yellow, Red on request only.

GLOSS:Semi-Gloss.

ORDERING INFORMATION

APPROXIMATE SHIPPING WEIGHT:

FLASH POINT:18oC (65oF).

UNIVERSAL METAL PRIMER

77

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 81: BERGERSPECMANUAL

UNIVERSAL METAL PRIMER (cont’d)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

78

SURFACE PREPARATION: Heavily Rusted Surface - Bare steel - commercial blastSSPC -SP6 preferred. Handle cleaning and/or powercleaning to SSPC - SP2 and SP3 for light metal surface.Ensure previously painted surface is clean and dry beforeovercoating.

WATER IMMERSION SERVICE: Not recommended for water immersion service.

MIXING:Not applicable.Single pack product.

THINNING:Berger Reducer No. 7.

POT LIFE:NOT APPLICABLE.Stir frequently during applications to prevent settling.

APPLICATION CONDITIONS:Apply during dry weather conditions.Minimum Temperature: 40oF (4oC).Maximum Temperature 130oF (54oC).Minimum Humidity 0%.Maximum Humidity 95%.Surface Temperature 40oF to 130oF(4oC to 54oC).

SPRAY:Both conventional and air less spray can be used. Thinmaterial to spray viscosity with Berger Reducer No. 7.

BRUSH ROLLER:Thin 5 to 10% by volume.

DRYING TIMES:To touch: 30 mins.To handle: 2 hrs.To recoat: 4 hrs.

MAXIMUM RECOAT TIME:NOT APPLICABLE Ensure surface is clean and dry before recoating:

VENTILATION & SAFETY:Apply in a well ventilated area. If spraying use safetygear, goggles, clothing and respirator. Fumes can causenausea

CLEAN UP: Berger Reducer No. 7.

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BERGERSELECTION DATA

GENERIC TYPE:Polyamide Epoxy.

GENERAL PROPERTIES:100% Solid Polyamide cured epoxy paste capable ofproviding corrosion and errosion resistance to steel andconcrete when applied as heavy build coating.

RECOMMENDED USES: As corrosion and errosion barrier coating for immersedand semi-immersed steel and concrete (splash zonearea) of piles and footing on marine structures. Can beused as patching compound for wood, concrete, steel. Asan adhesive, consult Berger’s technical staff.

NOT RECOMMENDED FOR:

TYPICAL CHEMICAL RESISTANCE:

SPLASH ZONE COMPOUND(NAVICOTE)

79

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 83: BERGERSPECMANUAL

SPLASH ZONE COMPOUND(NAVICOTE) (cont’d)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

80

SURFACE PREPARATION: Rusted steel - commercial blast to SSPC SP6.

WATER IMMERSION SERVICE: Formulated for immersion service.

MIXING:Single packs.

THINNING:

Berger Reducer No. 2.

POT LIFE:

NOT APPLICABLE.

APPLICATION CONDITIONS:Apply during dry conditions.Minimum Temperature: 40oF (4oC).Maximum Temperature 110oF (54oC).Minimum Humidity 0%.Maximum Humidity 95%.Surface Temperature 40oF to 130oF(4oC to 54oC).

SPRAY:Thin to spray viscosity and apply by converton or airlessspray.

BRUSH ROLLER:Thin min... 5% to 10% by volume and apply by brush orroller.

DRYING TIMES:To touch: 2 - 3 hrs. Overcoat: 8 - 12 hrs.Handling: 16 - 24 hrs.

MAXIMUM RECOAT TIME:12 Hrs. Clean and lightly abrade surface before recoating withitself.

VENTILATION & SAFETYApply in well ventilated area. If enclosed in tank, ensurethat fresh air supply ventilation during application. Wearprotective clothing, goggles and respirator.

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BERGERASPHALTENE (WATER TANK PAINT)

81

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

SELECTION DATA

GENERIC TYPE:Natural Asphalt and Synthetic Bitumins.

GENERAL PROPERTIES:A non-toxic asphaltic coating. Used for coating potablewater containers.

RECOMMENDED USES: Concrete, steel, tanks with contents at atmospherictemperature 32oC ( oF).

NOT RECOMMENDED FOR:Immersion in hot water or steam.

TYPICAL CHEMICAL RESISTANCEExcellent resistant to fresh or salt water. ConsultBerger’s technical staff for other usage in chemical (midl)environment.

TEMPERATURE RESISTANCE: Continuous 80o C (195oF).Non-continuous 212oC (100oF).

SUSTRATES:Steel, concrete.

COMPATIBLE COATINGS:Itself.

SPECIFICATION DATA

THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:Lab to provide.

VOLATILE ORGANIC CONTENT:Lab to provide.

RECOMMENDED DRY FILM THICKNESS PER COAT:From lab

THEORETICAL COVERAGE PER MIXED GALLON:400 - 450 sq. ft./gallon (9 - 10 m2/litre).

STORAGE CONDITIONS:Store indoorsTemperature: -40o - 110oC (4o - 43oC).

SHELF LIFE: 24 Months

COLOUR:Black.

GLOSS:Semi-Gloss.

ORDERING INFORMATION

APPROXIMATE SHIPPING WEIGHT:

FLASH POINT:43oC.

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BERGERASPHALTENE (WATER TANK PAINT) (cont’d)

SURFACE PREPARATION: Rusted steel - commercial blast to SSPC SP6.

WATER IMMERSION SERVICE: Formulated for immersion service.

MIXING:Single packs.

THINNING:Berger Reducer No. 2.

POT LIFE:NOT APPLICABLE.

APPLICATION CONDITIONS:Apply during dry conditions.Minimum Temperature: 40oF (4oC).Maximum Temperature 110oF (54oC).Minimum Humidity 0%.Maximum Humidity 95%.Surface Temperature 40oF to 130oF(4oC to 54oC).

SPRAY:Thin to spray viscosity and apply by converton or airlessspray.

BRUSH ROLLER:Thin min... 5% to 10% by volume and apply by brush orroller.

DRYING TIMES:To touch: 2 - 3 hrs. Overcoat: 8 - 12 hrs.Handling: 16 - 24 hrs.

MAXIMUM RECOAT TIME:12 Hrs. Clean and lightly abrade surface before recoating withitself

VENTILATION & SAFETYApply in well ventilated area.If enclosed in tank, ensure that fresh air supplyventilation during application. Wear protective clothing,goggles and respirator.

CLEAN UP: Berger Reducer No. 2.

82

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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HIGH BUILD CHLORINATED RUBBER

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

83

SELECTION DATA

GENERIC TYPE:Chlorinated rubber.

GENERAL PROPERTIES:Cohesive adhesive chlorinated rubber high build coatingthat protects against moisture intrusion.

RECOMMENDED USES: Metal surfaces subject to aggressive chemical agentsincluding dry sulphur, sulphuric acids, ammoniahydroxide, ammonia, ammonia chloride. As a pol coatingover properly dryed and sealed concrete (external facedamp proofed).

NOT RECOMMENDED FOR:Coating surface exposed to vegetable vhs foodcontainers.

TYPICAL CHEMICAL RESISTANCE:Exposure Splash & Spillage FumesAcids Excellent ExcellentAlkalis Excellent ExcellentSolvents Limited Limited (*)Salt Water Excellent ExcellentFresh Water Excellent Excellent

* Consult Berger’s technical staff.

TEMPERATURE RESISTANCE: Continuous 75o C (168oF).Non-continuous 90oC (195oF).

SUSTRATES:Steel, concrete.

COMPATIBLE COATINGS:Berger’s Universal Metal Primer, Berger’s Epoxy Primer,Berger’s Zinc Rich Epoxy Primer.

SPECIFICATION DATA

THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:Lab to provide.

VOLATILE ORGANIC CONTENT:Lab to provide.

RECOMMENDED DRY FILM THICKNESS PER COAT:3 mils (75 microns).

THEORETICAL COVERAGE PER MIXED GALLON:120 sq. ft./gallon (2 m2/litre).

STORAGE CONDITIONS:Store indoorsTemperature: -40o - 110oC (4o - 54oC).

SHELF LIFE: 24 Months

COLOUR: Industrial ColoursWhite, light grey, dark grey, green (special colours onrequest).

GLOSS:Semi-Gloss.

ORDERING INFORMATION

APPROXIMATE SHIPPING WEIGHT:Lab to provide.

FLASH POINT:28oC (83oF).

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SURFACE PREPARATION: Blast clean to remove rust, scale, old coatings furnaces,etc.

WATER IMMERSION SERVICE: May be applied and cured under fresh or salt water.

MIXING:1:1 VolumeBlack converter’s yellow.

THINNING:Not Applicable.

POT LIFE:1 hr. at 70oF (21oC).

APPLICATION CONDITIONS:Hand smear or apply as sandwich with fibre glassmembrane wrap. To avoid adhesion to hands Keephands. Keep hands wet when mixing and applyingpaste.

BRUSH ROLLERNot applicable.

DRYING TIMES:To touch: 3 hrs.To handle: 5 hrs.To recoat: 24 hrs.

MAXIMUM RECOAT TIME: 24 HoursCuring coating should be abraded (sweep blasted) beforeapplication of further coats.

VENTILATION & SAFETY:100% Solid.

BERGERHIGH BUILD CHLORINATED RUBBER (cont’d)

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

84

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BERGERALUMINIUM

85

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

SELECTION DATA

GENERIC TYPE:Modified oil with polished aluminium that leafs.

GENERAL PROPERTIES:Protects against moisture intrusion.

RECOMMENDED USES: As a maintenance coating for industrial and marineenvironment, pipelines, tanks and surfaces subjected tomoderate heat (204o.4oC) Household usage -requirements - fences, roofing.

NOT RECOMMENDED FOR:Immersion in salt or fresh water.

TYPICAL CHEMICAL RESISTANCEConsult Berger’s technical staff for chemical resistancerating.

TEMPERATURE RESISTANCE 400o F (204oC).

SUSTRATES:Steel, aluminium, concrete (sealing with Berger AlkaliPrimer).

COMPATIBLE COATINGS:Berger zinc chlorinate primers (red and yellow).

SPECIFICATION DATA

THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:Lab to provide.

VOLATILE ORGANIC CONTENT:Lab to provide.

RECOMMENDED DRY FILM THICKNESS PER COAT:1 mil (25 microns).

THEORETICAL COVERAGE PER MIXED GALLON:450 - 500 sq. ft./gallon (8.5 m2/litre).

STORAGE CONDITIONS:Store indoors at temperature minimum: -40oF (4oC) to110oF (54oC). Moisture carries gazing (Hydroxide) ofaluminium flame with explosive effects.

SHELF LIFE: 24 Months

COLOUR:Silver (Aluminium).

GLOSS:Glossy.

ORDERING INFORMATION

APPROXIMATE SHIPPING WEIGHTLab to provide.

FLASH POINT43oC (109oF).

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BERGERSURFACE PREPARATION:IRON AND STEELPower clean/hal SSDC - SP2 apply Berger Red OxidePrimer before to coating with aluminium.

ALUMINIUM & ZINCEtchiprime before over coating.

WOOD:Seal (not with Berger Rustic Varnish, apply one coatBerger Undercoater before top coat with aluminium.

CONCRETE: Seal with alkali sealer.

WATER IMMERSION SERVICE: Not recommended for immersion.

MIXING:Not applicableSingle pack.

THINNING:Berger Reducer No. 3.

POT LIFE:NOT APPLICABLE.

APPLICATION CONDITIONS:Apply during dry conditions.Minimum Temperature: 40oF (4oC).Maximum Temperature 110oF (54oC).Minimum Humidity 0%.Maximum Humidity 90%.Surface Temperature 40oF to 130oF(4oC to 54oC).

SPRAY:Thin to spray viscosity with Berger Reducer No. 2.

BRUSH ROLLER:Thin 5% to 10% by volume with Berger No. 2.

DRYING TIMES:To touch: 2 hrs. To handle: 18 hrs.To recoat: 18 hrs.

MAXIMUM RECOAT TIME:Lab to provide.

VENTILATION & SAFETY:Apply in well ventilated area. Fumes can cause nausea.If spraying wear protective gear - goggles, mask(respirator).

CLEAN UP: Berger Reducer No. 3.

ALUMINIUM (cont’d)

86

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGERBITUMINOUS BLACK

SELECTION DATA

GENERIC TYPE:Bituminous Solution.

GENERAL PROPERTIES:Glossy bituminous black for protection of stee.l

RECOMMENDED USES: On pipe lines, vehicle chassis, ship bilges and structuralsteel which are not subjected to direct exposure tosunlight.

NOT RECOMMENDED FOR:Surfaces directs exposed to sunlight. Coating becomesbrittle and feels hot (100oC) surfaces.

TYPICAL CHEMICAL RESISTANCE:Consult Berger’s technical staff for chemical resistanceguide.

TEMPERATURE RESISTANCE: Lab to provide.

SUSTRATES:Steel, concrete.

COMPATIBLE COATINGS:Berger Red Oxide Primer.

SPECIFICATION DATA

THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:Lab to provide.

VOLATILE ORGANIC CONTENT:Lab to provide.

RECOMMENDED DRY FILM THICKNESS PER COAT:1.5 mils (37.5 microns).

THEORETICAL COVERAGE PER MIXED GALLON:360 - 500 sq. ft./gallon (6.13 m2/litre).

STORAGE CONDITIONS:Store indoors at temperature minimum: -40oF (4oC) to110oF (54oC).

SHELF LIFE: 24 MonthsAggitate to avoid settling.

COLOUR:Black.

GLOSS:Gloss.

ORDERING INFORMATION

APPROXIMATE SHIPPING WEIGHT:Lab to provide.

FLASH POINT:43oC (109oF).

87

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGERBITUMINOUS BLACK (cont’d)

SURFACE PREPARATION: Steel - blast clean to SSPC - SP5 - White for immersion.Hand or power clean for non-immersion use.

WATER IMMERSION SERVICE: Excellent for immersion.

MIXING:Not applicable.

THINNING:Berger Reducer No. 3.

POT LIFE:NOT APPLICABLESingle pack material.

APPLICATION CONDITIONS:Apply under dry conditions.Minimum Temperature: 40oF (4oC).Maximum Temperature 110oF (54oC).Minimum Humidity 0%.Maximum Humidity 90%.Surface Temperature 40oF to 130oF(4oC to 54oC).

SPRAY:Thin to spray viscosity with Berger Reducer No. 3 beforespraying.

BRUSH ROLLER:Thin 5% to 10% by volume with Berger No. 3 and apply.

DRYING TIMES:To touch: 2 hrs. To handle: 4 hrs.To recoat: 18 hrs.

MAXIMUM RECOAT TIME:Lab to provide.

VENTILATION & SAFETY:Apply in well ventilated area. Fumes can cause nausea.If spraying wear protective gear - goggles, mask(respirator).

CLEAN UP: Berger Reducer No. 3 .

88

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

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BERGER EPOXY BONDING RESIN

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

89

GENERIC TYPE: Amine cured Epoxy.

PRODUCT USES: Catalyzed epoxy and polyester resins have long been used with glass roving, glass mat, and chopped fibre glass to build thick, structural, plastic laminas on the interior of process equipment and tankage. Much research and development has been done to perfect and tailor resin solutions for this specific application. An outstanding example of this work is Berger’s Bonding Resin which has been particularly well recieved by the petroleum industry for rebuilding the botoms of tankage.

COMPONENTS: Two Pack.

APPLICATION: Brush, Roller or Spray..

COVERING CAPACITY: Depends on porosity of substrate.

DRYING TIME: To Touch 3 hours.To Handle 4 hours.

MIXING RATIO: 12 parts base: 1 part converter by weight.11 parts base: 1 part converter by weight.

COLOUR: Opaque.

PACK SIZES: 4 litre, 1 litre, 1 U.S. galon, 1 quart.

FINISH: Glossy.

THINNING/CLEAN-UP: Berger No. 5 Reducer.

PRODUCT CHARACTERISTICS: This material meets the ideal requirements of being an

easily applied, essentially 100% solids solution with excellent wetting ability. It is low enough in viscosity to minimise air entrainment, yethigh enough in resin molecular weight to generate a film of outstanding chemical resistance and structural strength.

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BERGER EPOXY BONDING RESIN (contd.)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

90

PRODUCT USES: Properly applied and cured fibreglass epoxy laminas incorporating the Berger Bonding resin System are completely resistant to immersion in the following solutions at ambient temperature.

Crude Oil Hydrochloric Acid 35%Aviation Gasoline BenzeneTransformer Oil Phosphoric Acid 50%Calcium Sulfate Oil Field BrineSodium Hydroxide Diesl OilJet Fuels Calcium ChlorideKerosene TolueneNatural Gas

ADHESION ANDFLEXIBILITY: Berger epoxy bonding resin system displays excellent

adhesive to a variety of substrates including concrete weathered or sandblasted galvanizing, sandblasted aluminium, plywood, roughened wooden surfaces, etc.The system will follow the normal expansion and contraction of any common material of construction.

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BERGER

91

GENERAL INDUSTRIAL COATINGS

BERGER CATAPHOS AND CATALITE MARKING PAINTSBERGER SELF ETCH PRIMER (WASH PRIMER)BERGER MACHINERY ENAMEL (T & M)BERGER QUICK AIR DRYING ENAMEL

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CATAPHOS & CATALITE ROAD MARKING PAINTS

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

92

GENERIC TYPE: Modified Chlorinated Rubber.

PRODUCT USES: Berger Cataphos & Catalite Road Marking Paints are specially formulated for use in the Tropics, being virtually non-bleed on every type of road surface. Thedifference between Cataphos and Catelite grades is that Catalite has glass beads added to it during manufacture. The beads act as individual “cats’ eyes”so that reflection is greatly increased.

APPLICATION: Both Cataphos and Catalite are supplied ready for useby brush. For spray and machine application add 5 - 10% Berger No. 5 Reducer.

COVERAGE: Varies considerably according to method of applicationand the type of surface.55 - 70 linear metres of brokenline/Litre.4 - 6 mils thick.

PACK SIZES: Gallons, 4 litre.

COLOUR RANGE: White, Yellow.

FLASH POINT: 39oC (98oF).

THINNING/CLEAN-UP: Berger No. 5 Reducer.

POT LIFE: Not applicable.

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BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

93

SELF ETCH PRIMER (WASH PRIMER)

GENERIC TYPE: Vinyl Butryal.

PRODUCT USAGE: Pretreatment metal primer for metal surfaces.

APPLICATION: Air spray or airless spray. If care is taken to ensure a thin, even coat, Berger Self Etch Primer can be applied by brush.

COVERAGE: Theoretical: 4.09 sq. metres per litre/ 12.7 microns.240 sq. feet per gallon/ 0.5 mils.

2.04 sq. metres per litre/ 25.4 microns.120 sq. feet per gallon/ 1.0 mils.

Practical: 3.23 sq. metres per litre/ 12.7 microns.190 sq. feet per gallon/ 0.5 mils.

MIXING RATIOS: 1:1 by volume with Berger Acid Thinner.

DRYING TIME: Touch Dry - 5 - 15 minutes.Recoat - 45 minutes.

COLOUR: Yellow-Green (semi transparent).

POT LIFE: 8 hours when mixed.

FLASH POINT: 39oC (98oF).

THINNING/CLEAN-UP: Berger Lacquer Thinner (4M206).

RECOMMENDED USES: Berger Self Etch Primer, when mixed with Acid Thinner and applied to clean steel, zinc, aluminium, tin, cadmium or brass, reacts chemically with the metal surface to form a thin film of complex metal-phosphate compounds. These compounds formrd on the metal surface, insure excellent adhesion for a widevariety of topcoatings.

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BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

94

SELF ETCH PRIMER (WASH PRIMER) (cont’d)

RECOMMENDED USES: Berger Self Etch Primer, although not a weather-CONTD. resistant coating itself, has sufficient resistance to the

elements to protect newly blasted surfaces from dew, flash rains and showers.

Berger Self Etch Primers’ ability to wet and etch irregular surfaces, corrosion pits, and hard-to-coat areas, combined with superior adhesion, results in improved resistance to under-creep corrosion.

Berger Self Etch Primer has proved particularly effective in increasing the durability of alkyd, chlorinated rubber and vinyl systems. Its use is an excellent way to obtain dividends from your painting investment.

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MACHINERY ENAMEL

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

95

GENERIC TYPE: Modified Alkyd.

PRODUCT USAGE: Berger Machinery Enamel dries to an extremely toughdurable film that withstands abrasion, heat and has excellent resistance to oil, gasolene, kerosene and grease, making it ideal for use on Tankers, Engineering Machinery, Walls of Garages, Workshops,etc.

APPLICATION: Brush or Spray. Thin 10% with Berger No. 2 Reducerfor spraying.

COVERAGE: 5.96 sq. metres per litre/ 30.5 microns.350 sq. feet per gallon/ 1.25 mils.

MIXING RATIOS: 1:1 by volume with Berger Acid Thinner.

DRYING TIME: Touch Dry - 1 hour.Recoat - 6 hours.

COLOUR RANGE: See colour card.

FLASH POINT: 39oC (98oF).

PACK SIZES: Gallons, quarts, 4 litre, 1 litre.

POT LIFE: Not applicable.

THINNING/CLEAN-UP: Berger No. 2 Reducer.

FINNISH: High Gloss.

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MACHINERY ENAMEL (cont’d)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

96

SURFACE PREPARATION: IRON AND STEEL - For conditions of severe exposure commercial sandblast to SSPC-6. For conditions of normal exposure, hand or power tool cleaning is generally sufficient.

ALUMINIUM & ZINC - Remove all grease with a detergent or Berger No. 3 Reducer, and treat the surfacewith Berger Self Etch Primer.

WOOD - Should be thoroughly dry and clean.

CEMENT - Should be thoroughly dried in depth and free from loose sand and efflorescence.

PREVIOUSLY PAINTED SURFACES - Should be thoroughly clean and all loose material removed, spotpriming carried out as necessary.

PRIMING: IRON & STEEL - For marine and severe exposure Berger Universal Metal Primer is recommended. Forless severe exposures Berger Red Oxide primer can be used.

ALUMINIUM & ZINC - Berger Metal Primer Zinc Chromate.

CONCRETE - Berger Alkali Sealer.

WOOD - Treat knots and resin pockets with Berger Knotting Varnish, Berger Wood Primer Undercoat.

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QUICK AIR DRYING ENAMEL

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

97

GENERIC TYPE: Pure Short Oil Alkyd.

PRODUCT USAGE: Breger Quick Air Drying Enamel dries to an extremely tough durable film that withsatnds abrasion, and it hasexcellent resistance to oil, gasolene, kerosene and grease - making it ideal for use on tractors, tankers, engineering machinery, gas cylinders.

APPLICATION: Brush or Spray. Thin 10% with Breger No. 4 Reducerfor spraying.

COVERAGE: 5.96 sq. metres per litre/ 30.5 microns.350 sq. feet per gallon/ 1.25 mils.

COLOUR RANGE: See colour card.

HEAT RESISTANCE: Up to 149oC (300oF).

PACK SIZES: Gallons, 4 litre.

DRYING TIME: Touch Dry - 10minutesr.To Handle - 30 minutes.To Recoat - 1 hour.

THINNING/CLEAN-UP: Berger No. 4 Reducer.

POT LIFE: Not applicable.

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QUICK AIR DRYING ENAMEL (contd)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

98

SURFACE PREPARATION: IRON AND STEEL - For conditions of severe exposure commercial sandblast to SSPC-6. For conditions of normal exposure, hand or power tool cleaning is generally sufficient.

ALUMINIUM & ZINC - Remove all grease with a detergent or Berger No. 3 Reducer, and treat the surface with Berger Self Etch Primer.

WOOD - Should be thoroughly dry and clean.

CEMENT - Should be thoroughly dried in depth and free from loose sand and efflorescence.

PREVIOUSLY PAINTED SURFACES - Should be thoroughly clean and all loose material removed, spotpriming carried out as necessary.

PRIMING: IRON & STEEL - For marine and severe exposure Berger Universal Metal Primer is recommended. Forless severe exposures Berger Red Oxide primer can be used.

ALUMINIUM & ZINC - Berger Metal Primer Zinc Chromate.

CONCRETE - Berger Alkali Sealer.

WOOD - Treat knots and resin pockets with Berger Knotting Varnish, Berger Wood Primer Undercoat.

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BERGER

99

MARINE COATINGS

BERGER MARINE COATINGSBERGER MARINE ENAMELBERGER MARINE EPOXY ENAMELBERGER MARINE LONG LIFE VARNISHBERGER MARINE NAVY PROTECTIVEBERGER MARINE BOOTTOPPING PAINTBERGER MARINE DECK PAINTBERGER KOPLASTIC ANTIFOULINGBERGER HIGH TOXIC STRENGTH ANTIFOULINGBERGER COAST GAURD ANTIFOULING

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BERGER MARINE COATINGS

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

100

INTRODUCTION: Berger Manufacture two distinct Product Ranges:-

1. One for Ocean going vessels.2. One which has been developed by Berger

Caribbean Group for our local conditions.

DEVELOPMENT OF BERGER RANGE: Most exterior environments in the Caribbean are

Marine environments. Berger products are formulated to withstand these conditions so that many standard decorative and industrial maintenance products may be safely used, for Marine purposes with excellent results.In the following information sheets reference will be made to some standard Berger products whose performance in marine conditions has beenproven.

SPECIALLY DEVELOPEDBERGER MARINEFINISHES:

1. Berger Marine Enamel.2. Berger Universal Wood Primer.3. Berger Marine Long Life Varnish.4. Berger Antifouling Compositions.

STANDARD BERGERPRODUCTS FOR THEBOAT OWNER: Wood Preservatives.

Machinery Enamel.

Heat Resisting Aluminium Paints.

Polyurethane Varnish.

Epoxy Coatings.

Metal Primers.

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BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

101

GENERIC TYPE: Long Oil Modified Alkyd.

AREA OF USE: A superior high gloss Marine Enamel for use on superstructure, deck work including masts and funnelsfor accommodation space and inboard work.

APPLICATION: Brush, Roller, Conventional and Airless Spray.

COVERAGE 10 sq. metres per litre.

DRYING TIME: Touch Dry - 2 to 4 hours.Hard Dry - 16 hours.Overcoat 16 hours minimum. 10 days maximum.

THINNING/CLEAN UP: Berger Reducer No. 2.

SURFACE PREPARATION: IRON AND STEEL: Hand or power tool clean to remove all rust, millscale, grease, oil or dirt.

ALUMINIUM AND ZINC: Remove all grease and oil with Industrial Detergent or Berger Reducer No. 2 andtreat with Berger Self Etch Primer.

WOOD: Make sure wood is thoroughly dry and clean.

FIBRE GLASS: Clean to remove release agents, dirt and grease. Rub down with 240 grade water-proof abrasive paper.

PRIMING: IRON AND STEEL: Berger Zinc Chromate Primer, Berger Universal Metal Primer, or Berger Navy Protective.

FIBRE GLASS: No primer required.

WOOD: Apply two (2) coats Berger Knotting Varnish to all knots and resin pockets then apply two (2) coats Berger Undercoat White thinning, the first coat 25% with Berger Reducer No. 2. If necessary, fill nail holes, joints, etc. between coats.

MARINE ENAMEL

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BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

102

MARINE EPOXY ENAMEL

GENERIC TYPE: Polyamide Cured Epoxy.

COMPONENTS: Two-pack.

APPLICATION: Brush, Roller or Spray.

FILM THICKNESS: Wet: 4.0 rnils 100 microns.Dry: 2.0 rnils 50 microns.

COVERAGE: 9.0 - 9.5 M2 / Lt at 2 mils.

(8.0 M2 lit Black).

MIXING RATIO: 3.1 by volume.

POT LIFE: 8 hours.

VOLUME SOLIDS: 48% (40% Black)

DRYING TIME: Touch - 1 hour.Hard Dry - 6 hours.Full Cure - 7 days.

COLOUR RANGE: See Industrial Shade Card. Also available in clear.

PACKAGING: 4 litre.

FLASH POINT: 30oC (86oF).

THINNING/CLEAN UP: Berger Reducer No. 5.

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BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

103

MARINE EPOXY ENAMEL (cont’d)

RESISTANCE: Berger Marine Epoxy Enamel has been formulated toinsureagainst corrosion from niarincand chemical environment.

It is very resistant to caustic fumes, salt spray, mineralacids and solvents.

The coating will provide complete excellent re-sistance to severe weathering conditions. For immersion service contact Berger Paints for specific recommendation.

PRIMING: Berger Marine Epoxy can be applied over BergerUniversal Metal Primer, Berger Epoxy Primer RedOxide or Berger Zinc Rich Epoxy Primer.

Page 107: BERGERSPECMANUAL

LONG LIFE MARINE VARNISH

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

104

GENERIC TYPE: Alkyd Modified Chlorinated Rubber.

AREAS OF USE: On exterior or interior wooden surfaces where a high quality varnish is desired.Specially formulated for exterior use.

APPLICATION: Brush or Spray.

PACK SIZES: 4 litre, 1 litre I U.S. Gallon, 1 Quart.

COVERAGE: 9.0 - 9.5 M2 / Lt 375 - 400 sq ft/gallon depending on porosity of surface.

FLASH POINT: 37oC (98oF).

DRYING TIME: To Touch - 2 hours.To Recoat - 12 hours.Hard Dry - 24 hours.

POT LIFE: Not applicable.

COLOUR RANGE: Clear.

PACKAGING: 4 litre.

THINNING/CLEAN-UP: Berger Reducer No. 3.

Page 108: BERGERSPECMANUAL

MARINE NAVY PROTECTIVE

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

105

GENERIC TYPE: A renowned traditional underwater primer based on a highly water-resistant medium incorporating corrosion inhibiting pigments, one of which is a laminar metallic type so that full advantage is ob-tained from the water impermeability inherent to such materials.

APPLICATION: Brush, Spray or Roller.

FILM THICKNESS: Wet: 120 microns; 4.72 mils.For high build application by airless spray it is 240 microns; 9.45 mils.

Dry: 50 microns; 1.97 mils.For high build application by airless spray it is 100 microns; 3.94 mils.

COVERAGE: Theoretical: 8.4 sq. metres/litres. For high build application by airless spray it is 4.2 sq. metres per litre.

VOLUME SOLIDS: 42%.

COLOURS: Grey.

DRYING TIME: To Touch - 2 hours.Hard Dry - 4 hours.High build application: Touch dry in 4 hours.

Hard dry in 8 hours.

PACKAGING: Gallons, Quarts, 4 Litre, I Litre.

FLASH POINT: 40oC (104oF).

THINNING/CLEAN-UP: Berger No. 2 Reducer.

POT LIFE: Not applicable.

Page 109: BERGERSPECMANUAL

MARINE BOOTTOPPING PAINT

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

106

GENERIC TYPE: Oleo-resinous medium which combines water resistance and abrasion resistance with good gloss retention.

APPLICATION: Brush, Spray or Roller.

FILM THICKNESS: Wet: 84 microns; 3 mils.Dry: 40 microns; 1.6 mils.For high build application by airless spray it is 100microns; 3.94 mils.

COVERAGE: Theoretical: 12.0 sq. metres/litre.

VOLUME SOLIDS: 48%.

COLOURS: Limited range.

MIXING RATIO: Not applicable.

DRYING TIME: To Touch - 6 hoursHard Dry - 24 hours

PACKAGING: Gallons, 4 Litre.

FLASH POINT: 40oC (104oF)

THINNING/CLEAN-UP: Berger No. 2 Reducer.

POT LIFE: Not applicable.

Page 110: BERGERSPECMANUAL

MARINE DECK PAINT

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

107

GENERIC TYPE A conventional deck paint based on a hard, quick-drying medium.

APPLICATION: Brush, Roller, or Spray.

FILM THICKNESS: Wet: 84 microns; 3.35 mils.Dry: 40 microns; 1.57 mils.

COVERAGE: Theoretical: 11.7 sq. metres/litres.

VOLUME SOLIDS: 47%.

COLOUR RANGE: See Berger Marine Colour Card.

DRYING TIME: To touch in 4 hours.Hard dry in 28 hours.

POT LIFE: Not applicable.

PACKAGING: Gallons, 4 Litre.

FLASH POINT: 40oC (104oF).

THINNING/CLEAN-UP: Berger No. 2 Reducer.

Page 111: BERGERSPECMANUAL

KOPLASTIC ANTIFOULING

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

108

GENERIC TYPE: A soluble matrix type anti-fouling.

PRODUCT USES: For the prevention of underwater fouling both from plant and animal. It is not recommended for aluminiumHulls.

APPLICATION: Brush, Roller. For spray application The necessary health precautions must be observed.

FILM THICKNESS: Dry: 75 microns per coat. Two coats recommended.

SPREADING RATE: 8.0 - 8.2 M2 / litre per coat.

COLOUR: Red.

DRYING TIME: To Ttouch - 4 hours.To Recoat - 24 hours.To Immerse - 6 hours to 48 hours.

POT LIFE: Not applicable.

PACK SIZES: 4 litre, I litre.

FLASH POINT: 40oC (104oF).

THINNING/CLEAN-UP: Berger No. 2 Reducer.

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HIGH TOXIC STRENGTH ANTIFOULING

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

109

GENERIC TYPE: Smooth contact leaching type anti-fouling.

PRODUCT USES: For the prevention of underwater fouling for up to 18 months depending upon the conditions of service.

APPLICATION: Brush, roller or spray.

FILM THICKNESS: Wet: 215 microns (8.5 mils).Dry: 100 microns (4 mils).

Two coats recommended.

SPREADING RATE: 4.7 M2 / litre per coat.

COLOUR: Red.

DRYING TIME: To Ttouch - 2 hours.To Recoat - 8 hours.To Immerse - not critical.

POT LIFE: Not applicable.

PACK SIZES: 4 litre, I litre.

FLASH POINT: 37oC (98.5oF).

THINNING/CLEAN-UP: Berger No. 2 Reducer.

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COASTGUARD ANTIFOULING

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

110

GENERIC TYPE: Copper free anti-fouling.

PRODUCT USES: For the prevention of underwater fouling for a full season. It is particularly useful for boats with aluminium hulls. It is not recommended for boats which remain moored in heavily polluted fresh water.

APPLICATION: Brush, roller.

FILM THICKNESS: 75 microns per coat.2 coats recommended.

SPREADING RATE: 9.0 M2/litre.

COLOUR: Light Blue.

DRYING TIME: To Ttouch - 1 hours.To Recoat - 6 hours.To Immerse - not critical.

POT LIFE: Not applicable.

PACK SIZES: 4 litre, I litre.

FLASH POINT: 40oC (104oF).

THINNING/CLEAN-UP: Berger No. 2 Reducer.

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BERGER

111

ANCILLARY PRODUCTS

BERGER REDUCERSBERGER NO. 2 REDUCERBERGER NO. 3 REDUCERBERGER NO. 4 REDUCERBERGER NO. 5 REDUCERBERGER NO. 7 REDUCERBERGER LACQUER THINNERBERGER VITON THINNER(4M206)BERGER DEGREASING SOLVENTBERGER RETARDER THINNERBERGER BERGEREX THINNER

BERGER KNOTTING VARNISHBERGER PENETRATING LIQUIDBERGER BIOCIDAL SOLUTIONBERGER ALKALI SEALERBERGER WATER REPELLANTBERGER STERILIZING SOLUTIONBERGER CONCRETE ETCHING SOLUTIONBERGER RUST REMOVERBERGER DOUBLE STRENGTH PAINT REMOVERBERGER SILICONE WATER REPELLANT

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BERGER REDUCERS

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

112

GENERAL PURPOSE: All Berger reducers are carefully formulated to ensure that the properties of Gloss, Flow, Drying and adhesion are maintained when used in reducing Breger products for brushing, spraying or rolling.

REDUCERS: General Uses:

BERGER NO. 2 REDUCER: For use in all decorative products including Primers, Gloss paints, Aluminium, Varnish.

BERGER NO. 3 REDUCER: For Berger Chlorinated rubber-based materials.

BERGER NO. 4 REDUCER: For Cataphos and Catalite Road Marking Paints and Quick Air Drying Enamel.

BERGER NO. 5 REDUCER: For Berger Epoxy Coatings.

BERGER NO. 7 REDUCER: For Berger Vinyl Coatings.

BERGER LACQUER THINNER: For Furniture Finishing Products.

BERGER VITON THINNER(4M206): For Viton products.

BERGER DEGREASING SOLVENT: For Refinishing products.

BERGER RETARDER THINNER: For Viton and Furniture Finishes in damp weather.

BERGER BERGEREX THINNER: For fast dry, weather, slow for damp weather. For use with Berger Acrylic Synthetic Enamel.

Page 116: BERGERSPECMANUAL

BERGERKNOTTING VARNISH

GENERIC TYPE: Shellac.

PRODUCT DESCRIPTION: A pre-treatment for wood, especially for sealing knotsand resin pockets prior to application of top coats.

AREAS OF USE: Knots and resinous pockets on interior or exterior wooden surfaces.

APPLICATION: Brush.

COVERAGE: Dependent on the porosity and texture of the surface.

DRYING TIME: Touch dry - 5 minutes.To recoat - 1 hour.

PACK SIZES: 1 U.S. gallon, quart, pint, 4 litre, 500 ml.

COLOUR RANGE: Light brown translucent film.

THINNING/CLEAN UP: Methylated Spirits.

FLASH POINT: 22.8oC, 73oF.

FINISH: Not applicable.

POT LIFE: Not applicable.

SURFACE PREPARATION: NEW WOOD - Should be thoroughly dry and well seasoned. Rub down thoroughly with a fine sandpaper and remove dust and debris.

HEALTH & SAFETY: Water based.

113

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 117: BERGERSPECMANUAL

BERGERPENETRATING LIQUID

GENERIC TYPE: A clear processed oil medium with specially selectedsolvents to assist penetration.

AREAS OF USE: Interior/Exterior use to bind loose and powdery materials prior to the application of Emulsion paint on wood and other surfaces which are not Alkaline.

APPLICATION: Brush, Roller or Spray.

COVERAGE: 4 - 9 sq. metres per litre, 180 - 360 0 sq. feet pergallon. This varies considerably according to the

porosity and texture of the surface.

DRYING TIME: To touch in two hours.Recoat in 18 hours.

PACK SIZES: 3.8 litre, 950 ml.

FLASH POINT: 37oC, 98oF.

COLOUR RANGE: Clear.

THINNING/CLEAN UP: Berger No. 2 Reducer.

POT LIFE: Not applicbale.

FINISH: Not applicable.

SURFACE PREPARATION: Although Berger Penetrating Liquid will penetrate at least 1/8th of an inch into the surface, it is recommended that all old coatings are removed by scraping and wire brushing so that the material will thoroughly bind remaining materials to the basic surface to prevent flaking and peeling.

HEALTH & SAFETY Solvent based.

114

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 118: BERGERSPECMANUAL

BERGERBIOCIDAL SOLUTION

GENERIC TYPE: Benzalkonium Chloride and Phenyl Phenoxide.

GENERAL PURPOSE: A low toxicity biocide for use in aqueous sterlising solutions where high antimicrobal activity combined with detergent properties are required.

AREAS OF USE: As a surface sterilant for either maintenance or per decoration of masonry, brick, wood, plaster, etc.

For routine sterlisation of equipment and surfaces in manufacturing areas where hygiene is of importance.

SURFACEPREPARATION: Abrasively remove all fungus and/or algae from the

surface with a very stiff brush Wash area with detergent solution to remove growth and dust particles, or in severe cases power wash.

APPLICATION: Apply Berger Biocidal Solution by brush or swab, allow to dry before repainting. Do not wash off the Biocidal Solution before repainting. N.B.: All treated surfaces should be repainted the same day.

COVERAGE: 7 - 9 sq. metres/litre, 300 - 350 sq. ft. per U.S. gallon depending on texture and porosity of surface.

DRYING TIME: Recoat time - 2 - 3 hours.

CLEAN UP: Water (thinning NOT recommended).

CAUTION: Gloves should be worn when using this solution Avoidprolonged contact with the skin.

HEALTH & SAFETY: Water based.

115

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 119: BERGERSPECMANUAL

BERGERALKALI SEALER

GENERIC TYPE: Chlorinated Rubber.

PRODUCT DESCRIPTION: This sealer is for use on concrete and cement surfaces to provide both an effective seal and a barrier coat to prevent the reaction of alkali salts with all paints subsequently applied. Also for sealing hard board and asbestos prior to the application of oil paints.

SURFACE PREPARATION: If moisture is penetrating and present in the concreteand cement surfaces, then it will have to be thoroughlydried out. The sealer will NOT prevent blistering oftop coats if moisture is present in the surface.

When the surface is dry, remove any peeling paintwith a scraper and any white powder with a dry cloth.

COVERAGE: Theoretical - 400 sq.ft/gallon. 10 sq metres/litre.

Practical - 350 sq.ft/gallon. 9 sq.metres/litre.

(N.B.:coverage varies with condition of surface).

APPLICATION: Brush.

DRYING TIME: Touch - 30 minutes.

Recoat-18 hours.

COLOUR: Clear.

THINNING &CLEAN UP: Berger No. 3 Reducer.

PACK SIZE: 1 U.S, Gal. 1 U.S. Qt.,4 litre, 1 litre.

It is also used to bind loose chalky surfaces in order to provide a sound surface for application.

Alkali sealer is recommended as a seal for areas where soil moisture moves upwards into walls and form salt deposits which damages the paint film(efflorescence).

116

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 120: BERGERSPECMANUAL

BERGERWATER REPELLENT

GENERIC TYPE: Acrylic Latex.

PRODUCT DESCRIPTION: Formulated to provide water repellency on stone, concrete, cement surfaces and to reduce staining. It has a transparent finish to retain the natural look of the wall surface. It can be over coated with paints from Berger’s standard range.

AREAS OF USE: On wood, concrete, masionary surfaces where a water repellent surface is required.

APPLICATION: Brush, roller or course spray until surface is fullysaturated and material will rundown surface 25 cm (8 inches).

COVERAGE: 2.7 - 5.4 M2/litre 100 - 200 sq. ft./U.S. gallon.

DRYING TIME: Touch dry - 20 minutes.To handle - 1 hour.Full water resistance develops after five days.

PACK SIZES: 3.8 litres.

COLOUR: Dries to a clear film.

THINNING/CLEAN UP: Water.

FLASH POINT: Not applicbale.

FINISH: Semi Gloss.

POT LIFE: Not applicable.

SURFACE PREPARATION: WOOD - Should be dry and free from dust and debris.

CEMENT, ETC. - Must be dry in depth. Clean, freefrom loose particles and efflorescence.

SPECIAL FEATURES Fungus resistant.Can be overcoated with most of Berger’s Surface Coatings.

HEALTH & SAFETY: Water based.

117

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 121: BERGERSPECMANUAL

BERGERSTERILIZING SOLUTION

GENERIC TYPE: Pentacholorophenate.

GENERAL PURPOSE: A solution to chemically destroy any fungus, or mildewthat may be remaining on a surface after the fungus was removed with a coarse or wire brush. This is to ensure that the surface is sterlized before repainting.

SURFACE PREPARATION: Abrasively remove all fungus from wall with wire or

very stiff brush. Wash area with detergent solution to remove fungus and dust particles.

APPLICATION: Berger Sterlizing Solution should be applied by brushor swab and allowed to remain on the surface for at least 30 minutes. The Sterlizing Solution should then be washed off the surface, and the concrete allowed to dry before re-coating with an emulsion of your choice. If the area is one that is particularly prone to fungus attach, then the surface should be re-coated with Berger Rubberised Enamel.

N.B.: It is most important that the surface treated with Sterlizing solution are painted the same day. When recoating is unavoidably delayed, it is strongly recommended that the surface be retreated in the method outlined above.

COVERAGE: 7 - 9 sq. metres per litre, 300 sq. feet per US gallon.

CLEANING: Detergent and water (Thinning not recommended)

PACK SIZES: 3.8 litre.

HEALTH & SAFETY: Water based.

118

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 122: BERGERSPECMANUAL

BERGERCONCRETE ETCHING SOLUTION

GENERIC TYPE: Reactive chemical in an aqueous solution.

AREAS OF USE: To prepare smooth cement surfaces for painting byproviding an etched or roughened surface to ensuregood adhesion.

APPLICATION: Apply liberally by brush or swab, allow to act on surface 15 - 20 minutes then wash off thoroughly with clean water.

COVERAGE: 7 - 8 sq. metres per litre, 300 sq. feet per gallon.

PACK SIZES: 3.8 litre.

FLASH POINT: Not applicable.

THINNING/CLEAN UP: Water.

POT LIFE: Not applicbale.

FINISH: Not.

PAINTING: When painting the treated surface with impervious materials such as Berger Chlorinated Rubber Enamelor Berger Epoxy Enamel, it is essential that it be allowed to dry thoroughly in depth.

HEALTH & SAFETY: Water based.

119

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 123: BERGERSPECMANUAL

BERGERRUST REMOVER

GENERIC TYPE: Cold Phosphating Solution.

PRODUCT DESCRIPTION: A chemically active liquid which converts light rustingand firmly attached millscale to a dull grey surfacesuitable for further priming after washing with freshwater and allowing to dry.

AREAS OF USE: As a pretreatment or conditioner to neutralise any remaining rust after a thorough hand cleaning or power tool cleaning operation.

APPLICATION: Brush, spray or dipping, Berger Rust Remover should be allowed to remain on the surface for at least 30 minutes before rinsing off with fresh water.

COVERAGE: 7 - 8 sq. metres per litre, 300 sq. feet per gallon.

FLASH POINT: Not applicable.

PACK SIZES: Gallon, 4 litre.

POT LIFE: Not applicbale.

THINNING/CLEAN UP Water.

FINISH: Not applicable.

HEALTH AND SAFETY: Solvent based.

120

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 124: BERGERSPECMANUAL

BERGERDOUBLE STRENGTH PAINT REMOVER

GENERIC TYPE: Methylene Chloride

AREAS OF USE: For the removal of all types of paint and varnish fromwood or metal.

APPLICATION: Apply Berger Double Strength Paint remover by brush, putting on a thick layer to small areas at a time.Allow to penetrate the old paint for 5 - 15 minutes then remove the softened paint with a stripping knife before it dries.

COVERAGE: 2.5 sq. metres per litre, 100 sq. feet per gallon.

PACK SIZES: 3.8 litres, 950 ml.

FLASH POINT: Not applicable.

THINNING/CLEAN UP: Berger No. 2 Reducer.

POT LIFE: Not applicbale.

FINISH: Not applicable.

CAUTION: 1. Avoid contact with skin and eyes.

2. Inhalation of the vapour should be avoided.

3. When stripping fibre glass, do not allow Berger Double Strength Paint Remover to remain on the surface for more than 15 minutes since it may havea softening effect.

HEALTH & SAFETY: Solvent based.

Take special care with the use of this product as it is potentially toxic.

121

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

Page 125: BERGERSPECMANUAL

SILICONE WATER REPELLANT

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

122

GENERIC TYPE: Potassium Methyl Siliconate.

AREAS OF USE: Colorless Liquid. Aqueous Solution of Potassium Methyl Siliconate. Mainly used as a Water Repellant and to protect surfaces from mould without altering the natural appearance.

APPLICATION: Formulation will provide Water repellency on Masonry Surfaces, Concrete, Bricks and Clay Tiles can be added to mortar and concrete to provide water repellency to the entire mass.

COVERAGE: 80-180 sq ft per gallon depending on porosity of surface.

DRYING TIME: Touch Dry – 1 to 2 hours. Re-coating is not necessary and should be avoided.

SURFACE

PREPARATION: Surface should be clean and free from fungus and loose particles. Large cracks wider than 0.5 mm should be repaired.

PRECAUTIONS: Silicone Water Repellant may affect certain types of paintfinishes which will give rise to a white bloom undercertain conditions. It is therefore recommended that asmall test area is done before starting the main job.

A weathering period of 6 weeks should be allowed fornew concrete and limestone.

Treated areas should be kept free from rain for at least 4hours.

Contact with aluminum and galvanized surfaces shouldbe avoided. If contact is made, it should be washed offimmediately.

CLEAN-UP: Clean brushes with detergent and water.

THINNING: Not required.

SPECIAL FEATURES: Can be over-coated with most of Berger surface coatingsafter a 48 hour period.

HEALTH & SAFETY: Silicone Water Repellant should be handled with thesame care as solutions of caustic potash; avoid contactwith skin and mucous membranes, wear protectivegloves and glasses during handling and application. Ifaccidental contact occurs, wash with plenty of water andin the case of eyes, get medical attention.

Page 126: BERGERSPECMANUAL

FURNITURE FINISHESBERGER

123

BERGER SANDING SEALERBERGER PIGMENTED CELLULOSE LACQUERS

Page 127: BERGERSPECMANUAL

CELLULOSE SANDING SEALER

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

124

GENERIC TYPE: Modified Nitrocellulose.

PRODUCT USE: To seal the pores of wood or veneer to give a sound surface to apply lacquer or varnish.

APPLICATION: Spray - preferably high pressure.

DRYING TIME: Touch Dry - 10 minutes.To Re-coat - 1 hour.

PACK SIZES: 4 litre, 1 litre, 1 U.S. Gallon, 1 quart.

FLASH POINT: Below 24oC (75oF).

THINNING / CLEAN-UP: Berger Lacquer Thinner.

SURFACE PREPARATION: Wood or veneer should be thoroughly cured and freefrom grease. Finely sand and remove all sanding debristhroughly. Apply suitable wood stain if desired to achieveeven colour. Allow to dry throughly.

APPLICATION: Berger Cellulose Sanding Sealer should be thinned with Berger Lacquer Thinner to a viscosity 25 secondes #4 Ford cup.

Apply by high pressure spray 2 or 3 wet coats at 10 minute intervals.

Page 128: BERGERSPECMANUAL

CELLULOSE CLEAR WOOD FINISHES

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

125

GENERIC TYPE: Modified Nitrocellulose.Lacquer.

PRODUCT USE: Berger Cellulose Claer Wood finishes are specially formulated for the Furniture Industry to quickly produce high quality finishes. The product range is basically a Sanding Sealer, a high Gloss lacquer and matt Lacquer.

APPLICATION: Spray - preferably high pressure.

DRYING TIME: Touch Dry - 10 minutes.To Re-coat - 1 hour.

PACK SIZES: Gallons, 5 gallons, 54 US gallondrums, 4 litre.

FLASH POINT: Below 24oC (75oF).

POT LIFE: Not applicable.

THINNING / CLEAN-UP: Berger Lacquer Thinner.

SURFACE PREPARATION: Wood or veneer should be thoroughly cured and freefrom grease. Finely sand and remove all sanding debristhroughly. Apply suitable wood stain if desired to achieveeven colour. Allow to dry throughly.

RECOMMENDE SYSTEMS FOR BERGERCELLULOSE CLEAR WOOD LACQUER

SYSTEM 1 1. Prepared wood or veneer should be thoroughly cured and finely sanded. remove sanding debris thoroughly.

2. Apply Berger Naptha Stain if desired preferably by pad to achieve even colour. Allow to dry for atleast 20 minutes.

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CELLULOSE CLEAR WOOD FINISHES (contd.)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

126

RECOMMENDE SYSTEMS FOR BERGERCELLULOSE CLEAR WOOD LACQUER Contd.

3. Apply Berger Cellulose sanding sealer which should be thinned with Berger lacquer Thiner, to aviscosity of approximately 25 seconds #4 Ford Cup. Spraying pressure should be approximately 50lbs per square inch with a pot pressure (when used) of approximately 10lbs per square inch. Apply normally 2 or 3 wet coats at 10 minute intervals, more if desired and allow to harden for at least 30 minutes.

4. Sand down carefully with very fine sanding paper.

5. Apply Berger High Gloss Celulose lacquer which should be thinned with Berger Lacquer Thiner to a viscosity of approximately 25 seconds # 4 Ford Cup. In humidweather replace lacquer thinner with Non Bloom retarder Thinner. Spray pressureshould be approximately the same as for sanding sealer. Apply 2 wet coats at 10 minute intervals allow to harden for 30 minutes then lightly sand.

6. Apply final wet coat.

MATT FINISHSYSTEM 2 1. Prepared wood or veneer should be thoroughly

cured and finely sanded. remove sanding debris thoroughly.

2. Apply Berger Naptha Stain if desired preferably by pad to achieve even colour. Allow to dry for atleast 20 minutes.

3. Apply Berger Cellulose sanding sealer which should be thinned with Berger lacquer Thiner, to aviscosity of approximately 25 seconds #4 Ford Cup. Spraying pressure should be approximately 50lbs per square inch with a pot pressure (when used) of approximately 10lbs per square inch. Apply normally 2 or 3 wet coats at 10 minute intervals, more if desired and allow to harden for at least 30 minutes.

Page 130: BERGERSPECMANUAL

CELLULOSE CLEAR WOOD FINISHES (contd.)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

127

MATT FINISH Contd.SYSTEM 2 Contd. 4. Sand down carefully with very fine sanding paper.

5. Apply Berger High Gloss Celulose lacquer which should be thinned with Berger Lacquer Thiner to a viscosity of approximately 25 seconds # 4 Ford Cup. In humidweather replace lacquer thinner with Non Bloom retarder Thinner. Spray pressureshould be approximately the same as for sanding sealer. Apply 2 wet coats at 10 minute intervals allow to harden for 30 minutes then lightly sand.

6. Apply final wet coat Berger Matt Cellulose Lacquer.

MOISTURE CONTENT. The recommended moisture content level in Wood for export furniture 10-12%.

Page 131: BERGERSPECMANUAL

VEHICLE REFINISHINGBERGER

128

BERGER VITON CELLULOSE LACQUERBERGER BERGEREX KH ACRYLIC SYNTHETIC ENAMELBERGER BERGEREX KH ACRYLIC SYNTHETIC PRIMER FILLERBERGER AUTOSPEED SELF ETCHING PRIMER Acid/ThinnerBERGER AUTOSPEED PRIMER SEALERBERGER AUTOSPEED PRIMER SURFACER GREY / WHITEBERGER AUTOSPEED 1K PRIMER BEIGEBERGER AUTOSPEED ALL PURPOSE GLAZING PUTTYBERGER AUTOSPEED CHASSIS BLACK

Page 132: BERGERSPECMANUAL

VITON CELLULOSE LACQUER

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

129

DESCRIPTION: Viton is a versatile car repair lacquer combining the fast drying and polishing qualities of cellulose with the gloss from the gun and high build features of synthetic resin.

Designed as the final coat in the Viton System, Viton enamel will produce its best results when used with Berger Ancillary products. Only the recommende Viton thinners should be used to obtain a trouble-free and highquality gun finish.

For refinishers with low-stoving fascilities Viton Low bakeConverter will turn Viton into a quality low-bake enamel, giving the refinisher the choice of an air-dry or low-brake material from one can.

COLOUR RANGE: Viton is available in over 12000 car and commercial colours in many pack sizes. The range of Viton Weight Mixing Enamels can be used for tinting of colours.

Note: Viton Silver for wheels 406-4169. Viton Rally Matt Black 404-3827 are for air dry only.

Thin rally Matt Black 2 parts Thinner 852-0206.

SURFACE PREPARATION: It is essential to apply Viton to a properly preparedsurface and a berger primer Fillers and Ancillary productsshould be used to achieve this surface preparation.Claen all surface thoroughly and tack off before applyingfinishing coats.

THINNING: Air Dry

Thin 1:1 to 26-29 seconds in BSB4 cup wih(i) Viton Thinner.

Stir well and strain.

APPLICATION: Apply 3 single coats, or 1 single and 1 double wet coat with 15 minutes between coats.

AIR PRESSURE: 60-70 p.s.i.

Page 133: BERGERSPECMANUAL

VITON CELLULOSE LACQUER (contd.)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

130

GUN SET UP: STRAIGHTCOLOURS METALICS

AID hawk 100 4SF x 14F 8S x 20

AID M30 A7 x F6 A7 x 76

Blinks Bullows23 Baracuda 66SD1 66SD1

Devilbiss JGA 30EX or 58EXor58EX 43EX

Note: For metalics, it may be necessary to adjust thinning application technique or air-pressure to obtain correct colour matching of metalics.

AIR DRYING: Viton is available in over 12000 car and commercial colours in many pack sizes. The range of Viton Weight

Mixing Enamels can be used for tinting of colours.

Note: Viton Silver for wheels 406-4169 Viton Rally Matt Black 404-3827 are for air dry only

Thin rally Matt Black 2 parts Thinner 852-0206

POLISHING: If necessary Viton can be polished when throughly dry.Compounding with Autospeed Smoothing Compound702.1871 can be carried out, preferably after 2 days, butcare should be taken especially with metalics to preventshearing.

CLEANING EQUIPMENT: Use berger Viton Thinner 4M206

APPLICATION: Refer to Berger VR health and safety Sheet. Also: Avoid contact with skin and eyes.

Harmfu by inhalation.Keep away from sources of ignition.No smoking.

FLASH POINT: Below 22oC.

Page 134: BERGERSPECMANUAL

BERGEREX KH ACRYLIC SYNTHETIC ENAMEL

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

131

DESCRIPTION: A fast drying alkyd enamel giving high build and gloss combined with acrylic resin to provide fast drying hardness and durability. For use over all previously painted surfaces, including air-dried in as little as 4 hoursor it can be low-baked using a converter thinner.

COLOUR RANGE: Bergerex is available in over 3500 car and commercial colours in many pack sizes.

The range includes:

Black 133-3210.Brilliant White 133-3199.

SURFACE PREPARATION: To obtain best results with Bergerex, it is essential to usethe enamel on a corectly prepared surface.

Clean all surfaces throughly and tack off before applyingfinishing coats.

The correct primers to use are:-

Either: Bergerex Synthetic Primer Filler 450-0349.Or: Self Etch Primer Filler 405-0364.*On wood use athin coat of synthetic Primer 104-1353(preferably brush applied) and air dry 6-8 hours beforeaplying Bergerex.

THINNING: Air Dry 3 parts Enamel: 1 Part BergerexFast thinner 801-8377 (to 24-26 secs)in BSB4 cup.

OR 3 parts Enamel: 1 Part 20/20Hardner/ Thinner or required

Low-Bake 2 parts Enamel: 1 part BergerexLow-bake Converter 801-8357 (to 20-23 secs) in BSB4 cup.

Hot Spray Thin up to 10% with Bergerex CommercialThinner 801-8357. Stir well and strain.

Page 135: BERGERSPECMANUAL

BERGEREX KH ACRYLIC SYNTHETIC ENAMEL (contd.)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

132

APPLICATION: Apply 3 single coats with 20 minutes between coats. It can be brushed on small areas using up to 5% Commercial Thiner 801-8357.

*do not apply heavy coats as this will result in longer drying times and poor through hardness.

AIR PRESSURE: 50-60 p.s.i.

GUN SET UP: Best results are obtained using devilbiss JGA043 or equivalent.

AIR DRYING: Touch - dry: 30-40 minutes.

LOW BAKE: Allow 30 minutes Flash Off.Low bake 30 minutes at 80oC (180oF) Metal temperature.In practice this is an oven temperature of 91o - 93oC(195o-200oF) for 40 minutes.

RECOATING: Air-dry Up to 1 hour after application or leave at least 36 hours before recoating (dependanton film thickness and drying conditions.

HEALTH AND SAFETY: Refer to Berger VR Health and safety sheet.

Also: Avoid contact with skin and eyes.Harmful by inhalation .Bergerex Drier Solution 301-8530.

FLASH POINT: Above 32oC.

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BERGEREX KH ACRYLIC SYNTHETIC PRIMER FILLER

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

133

DESCRIPTION: Begerex Synthetic Primer Filler is a quick drying primer designed to provide an ideal surface for susequent recoating with synthetic enamel.It can be used as aprimer over degreased, pre-treated steel, or as a filler over properly prepared primer surfaces.Bergerex Synthetic primer Filler is light grey in colour to give good obliteration and to be easily covered by enamel coats.Application is by spray, and it dries in twenty minutes, when used as a primer coat only. May be recoated with Alkyd synthetic enamels without flatting if desired.

RANGE: Bergerex Synthetic Primer Filler Grey is available in 4 & 1 Litre packs.

SURFACE PREPARATION: It is most important that the surface to be primed and filled, be correctly prepared.

(a) New metal parts which are preserved with lanoin based greases or bituminous type protective coatings must be thoroughly cleaned and all traces of the protective coatings removed.Any such protective coating should not be rubbedinto the metal by combining degreasing operations with scofing of metal. A final degreasing with a liquid detergent solution is also recommended.It is essentila that new metal parts be treated all over with Berger Autospeed Rust Remover 301.2595. not merely to remove rust, but to condition the whole metal surface and provide maximum key for the primer to folow.

(b) Metal work exposed in repair operations should be treated as for new metal parts, i.e. cleaned and degreased, and be treated with Berger Metal Pre-treatment and autospeed Rust Remover 301.2595.

Page 137: BERGERSPECMANUAL

BERGEREX KH ACRYLIC SYNTHETIC PRIMER FILLER(contd.)

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

134

SURFACE PREPARATION Contd.:

(c) Bodybake, acrylic finishes and lacquers should bedegreased with Berger Autospeed Preclean Solution, and throughly wet flattered with 180 - 240 rade abrasive paper, rinsed free of rubbing slush and dry off.If the existing paintwork shows evidence of being in an unsound condition e.g. cracking or flaking, etc. then it should be stripped using Berger Autospeed Double Strength Meltic paint Remover301.8051. After striping and washing off throughly, then the metal should be degreased and treated with Berger Metal Pre-Treatment and Rust Remover 301.2595.

(d) Panels purchased primed should be striped and treated as for new metal part (a).

APPLICATION: Thin Berger Synthetic Primer Filler with Thinner802.0493, 2 parts of filler to 1 part of thinner to aviscosity of 21-23 secs., BSB4 cup / DIN 4 mm. at 25oC(Apply at 45-50 lbs/sq. inch pressure. 3-3-3-5 Kgs/cm2).

1. AS A PRIMERApply adouble-header coat and recoat with enamel after 15-20 minutes without flatting.

2. AS A FILLERApply two or three double coats, alowing 15-20 minutes between coats. Dry for 12 hours and wetflat with 360-400 rade (600P) paper, rinse and dryoff. Recoat with enamel.

3. AS A LOW-BAKE PRIMER-FILERApply as above but stove for 40 minutes, or if lowbaked when cool, and apply Cellulose Stopper-Rub down and recoat ater 2-3 hours.

Page 138: BERGERSPECMANUAL

AUTOSPEED SELF ETCHING PRIMER Acid/Thinner

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

135

DESCRIPTION: A pretreatment primer for maximum paint adhesion and corrosion resistance. It is reccommended for use on steel, aluminium zinc, based aloys such as Mazak and also on fibreglass.

SURFACE PREPARATION: 1. Bare Metal (i) Clean with Autospeed Preclean.

(ii) Rusting to be treated with Rust Neutraliser

2. Fibreglass (i) Release Agent to be removed with warm soapy water.

(ii) Then Rinse, dry and clean with Autospeed Preclean.

(iii) Scuff surface with P180 to provide key for primer.

(iv) Pre-clean with Preclean.

THINING: Shake ACID THINNER carefuly before use. Thin1:1 withACID THINNER (17-19 secs in a BSB4 cup). Preferablyleave to stand 30 minutes before used. Do not returnthined material to original container.

POT LIFE: Up to 48 hours.

APPLICATION: Spray one thin even coat. Do not attempt to obtainobliteration.

AIR PRESSURE: 50-55 p.s.i.

DRYING: Touchdry 10-15 minutes.

OVERCOATING: Can be coated with cellulose or synthetic materials after 1 hour. Do not flat Self Etching Primer

HEALTH AND SAFETY: Refer to Berger VR Health and Safety Sheet.Also: Activator contains acid which is corrosive and causes burns.Avoid contact with skin, eyes and clothing by correct use of safety equipment i.e. rubber gloves, overalls and eye protectors.

FLASH POINT: Primer. Below 22oC.Acid Thinner. Between 22oC - 32oC.

Page 139: BERGERSPECMANUAL

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

136

AUTOSPEED PRIMER SEALER

DESCRIPTION: A quick drying sealer designed to prevent lifting of sensitive surfaces on recoat (e.g. fresh synthetics and Clear over Base Systems) and to prevent bleeding through of colours where applicable. It should not be used generally as a means of preventing sinkage on repairs. Complete panel isolation is advisable, as lifting or bleeding through round the edges of a spot reair couldoccur.

SURFACE PREPARATION: Clean surfaces with Autospeed Preclean.

Wet flat surface with P400.

NOTE: Polyester deep fillers, stoppers, primer fillers should be flatted.Do not use if paint film is over 10 thou.Do not use on alcohol solble paints or simulated vinyl finishes.Do not spray directly onto fibreglass.

THINING: Mix 4 parts in 1 part Primer Sealer reducer No. & to aviscosity of 24-28 secs in BSB ofOnly use Berger Reducer No. 7.

APPLICATION: Apply 1 medium to wet coat only. Make sure air line isfree from moisture otherwise blooming will occur.Do not allow Primer Sealer film to become wet afterapplication. Do not use silicone or flow additives withthis product.

AIR PRESSURE: 50-55 p.s.i.

DRYING: Allow to dry for 60 minutes at normal shop temperatures.Do not use below 8oC (45oF).Do not flat Primer Sealer before applying AutospeedPrimer Surface.

SPECIAL NOTE: Do not use Primer Sealer more than once to counteract the same problem.

HEALTH AND SAFETY: Also: Keep away from sources of ignition.No smoking.Keep containers tightly capped and in a well ventilated place.Do not empty into drains.Take precautionary measures against static discharge.

FLASH POINT: Above 22oC.

Page 140: BERGERSPECMANUAL

AUTOSPEED PRIMER SURFACER GREY / WHITE

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

137

DESCRIPTION: This product produces a surface for celulose and two-pack acrylic enamels in both air-dry and low-bake systems. It can be used as a primer on steel or as a filercoat on properly prepared primed surfaces. Easy to apply and flat, it is not prone to settling out in thecan andgives a surface thatin many cases will not require flatting.

SURFACE PREPARATION: 1. Bare Metal (i) Throughly Clean with Autospeed Preclean.

(ii) Treat withRust Neutraliser

2. Previously painted surfaces in sound condition*Synthetic paints should first be sealed with Autosped Primer Sealer according to information sheet.

(i) Throughly Clean with Autospeed Preclean.

(ii) Wet-flat with P280 stearated dry paper.

(iii) Rinse, dry and re-clean with Autospeed Preclean.

THINING: As a Primer - 2:3 Viton 206 Thinner (21-23 seconds in a B3B4 cup) or Viton Economy Grade Thiner.As a Filler - 1:1 Viton 206 Thiner (26-29 seconds in BSB4 cup) or Viton Economy Grade Thiner.N.B. DO NOT USE ANY OTHER THINNER.

APPLICATION: Spray one wet coat for the priming coat. Leave 5-10minutes before applying Filler coats. Allow 5-10 minutesbetween coats. Apply 2-3 normal coats.Do not build thick heavy coats.

DRYING: Leave 1 hour before wet-flatting with P600.

OVERCOATING: Should be overcoated with Viton and Superfast only.

HEALTH AND SAFETY: Refer to Berger VR Health and Safety Sheet.Also: Avoid contact with skin and eyes.

Harmfull by inhalation.Wet flat where possible - avoid inhalation of flatting dust.

FLASH POINT: Below 22oC.

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AUTOSPEED 1K PRIMER BEIGE

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

138

DESCRIPTION: This is a nitrocelulose Acrylic based Fill Primer with pigmentation balanced to give maximum buid and filling properties.

SURFACE PREPARATION: 1. Bare Metal (i) Throughly Clean with Autospeed Preclean.

(ii) Treat withRust Neutraliser(iii) Prime with berger Primer

Sealer

2. Previously painted surfaces in sound condition.

(i) Throughly Clean with Autospeed Preclean.

(ii) Wet-flat with P400 or orbital sand P280 stearated dry paper.

(iii) Rinse, dry and re-clean with Autospeed Preclean.

(iv) Synthetic paints should be sealed with Primer Seale.r

THINING: As a Primer - 2:3 Viton Thinner.As a Filler - 3:2 Viton Thiner.N.B. DO NOT USE ANY OTHER THINNER.

APPLICATION: Spray one wet coat for the primer coat. Leave 30 minutes before applying Filler coats. Allow 30 minutes between coats. Apply 2-3 normal coats.

DRYING: Leave 2 hours before wet-flatting with P320.

OVERCOATING: May be overcoated with both Acrylic and Nitrocelulose Lacquers.

HEALTH AND SAFETY: Refer to Berger VR Health and Safety Sheet.Also: Avoid contact with skin and eyes.

Harmfull by inhalation.Wet flat where possible - avoid inhalation of flatting dust.

FLASH POINT: Below 22oC.

PACK SIZE: 4 Litre, 1 Litre.

Page 142: BERGERSPECMANUAL

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

139

AUTOSPEED ALL PURPOSE GLAZING PUTTY

DESCRIPTION: This Stopper fills small indentations in all bodywork surfaces with easy application and flatting.For use in air-dry and low-bake systems.

SURFACE PREPARATION: 1. Bare Metal DO NOT APPLY TO BAREMETAL.

2. Fibreglass: DO NOT APPLY TOFIBREGLASS.

3. Previously painted surfaces / cellulose Primer Filler.

Note: (Synthetic paints must be fully cured.)(i) Wet flat with P600 paper(ii) Rinse, dry and clean with

Autospeed Preclean.

APPLICATION: Only apply thin films. If thick films are needed build up by using several thin films and leave to dry between them. This gives better thorough drying than one thick film.

DRYING: 2-3 hours at shoptemperature.

FLATTING: Wet flat with P400 OR P600 paper. Clean with Autospeed Primer Filler or Autospeed Self Etch Primer Filer.

CLEANING ANDEQUIPMENT: Clean spreader with Economy Grade Thinner.

HEALTH AND SAFETY: Refer to Berger VR Health and Safety Sheet.Also: Avoid inhalation of flatting dust.

Wet flat wher possible.

FLASH POINT: Below 22oC.

Page 143: BERGERSPECMANUAL

AUTOSPEED CHASSIS BLACK

BERGER

These suggestion and data are based on information we believe to be reliable. They are offered in good faith but without guarantee,as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine thesuitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our productsshould not be understood as recommendations that they be used in violation of any patent.

For specific recommendation, contact your Berger Technical Service Representative or Technical Service Department

140

DESCRIPTION: Autospeed Chassis Black is a modified short oil alkyd designed with a low sheen finish which hides imperfections and gives maximum protection. It dries to an extremely hard durable film with excellent abrasion resistance.

AREAS OF USE: For chassis, under carriages, trailers, engine body and running boards.

COLOUR: Black.

SURFACE PREPARATION: Previously painted surfaces should be free from grease, dust and flaking and peeling material. Spot Prime wherenecessary with Autospeed Primer Sealer.

Unpainted iron or steel should be free from mill scale, rust, grease and dirt. Treat with Autospeed Rust Neutralizer before priming with Autospeed Primer Sealer.

Unpainted aluminium Zinc should be free from grease and dirt. Prime with Autospeed self Etch Primer.

APPLICATION: Brush or spray. Add 10% Reducer #4 when spraying.

DRYING: Touch: 5-10 minutes.Recoat: 45 minutes.Hard Dry: 8-10 hours.