bearings and spacers rg36 a2 - reliance precision limited · 3 10 mm bore 123 bronze bearings...

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Bearings and Spacers

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Bearings and Spacers

Bea

rings

and

Spa

cers

12

Section Contents

Ball Bearings ­ P4 ......................................................................Page 12­2

Bronze Bearings ........................................................................Page 12­3

Moulded Bearings......................................................................Page 12­4

Bearing Pre­load Washers ........................................................Page 12­5

Bearing Spacers ........................................................................Page 12­6

Technical Information................................................................Page T12­1

12­2 Contact us for product information, design support and custom [email protected] +44 (0) 1484 601002 www.reliance.co.uk

Bearings andSpacers

Associated ProductsShafts: page 11­2

Bearing pre­load washers: page 12­5Bearing spacers: page 12­6

Part number selection tablePlain Flanged

Part Number Dimensions Specification

Plain FlangedBoreDiaØB

O/DØD

Max Min

Width

W

Radii

R(min)

FlangeDiaØA

Max Min

FlangeWidth

EMax Min

Load RatingsN

DynamicC

StaticCo

B1­102­S­P4B1­103­S­P4B1­104­S­P4B1­105­S­P4B1­106­S­P4B1­108­S­P4B1­110­S­P4

B2­102­S­P4B2­103­S­P4B2­104­S­P4B2­105­S­P4B2­106­S­P4B2­108­S­P4B2­110­S­P4

234568

10

57911131619

4.9966.9968.99610.99612.99615.99618.995

2.33.04.05.05.06.07.0

0.080.100.100.150.150.200.30

6.158.15

10.3512.5515.0518.0521.05

6.058.05

10.2512.4514.9517.9520.95

0.60.81.01.01.11.31.5

0.560.760.960.921.021.221.38

192432658734

109617951922

59149226282437776915

Features and options• Operating temperature range: ­73ºC to +121ºC• Lubricant: grease to MIL­G­21164 and MIL­G­23827• Double shielded• Imperial sizes available

Technical support• Spur gear and bearing load calculation ­ see page T12­1• Bearing force sharing ­ see page T12­3• Bearing installation and housing considerations ­ see page T12­4

P4 Ball Bearings

All dimensions in mmGenerally in accordance with ISO 492,tolerance class 4Material: X65Cr13 stainless steel

3 ­ 10 mm Bore

12­3

Bronze Bearings

Contact us for product information, design support and custom [email protected] +44 (0) 1484 601002 www.reliance.co.uk

Bea

rings

and

Spac

ers

All dimensions in mmGeneral tolerances ±0.13 mmMaterial: Bronze ASTM B 438

Type 2, Grade 1

Associated ProductsShafts: page 11­2

Part number selection tablePart Number Bore

ØB1O/DØD

LengthL

Flange DiaØA

Flange WidthEPlain Flanged

BBM1­3BBM1­4BBM1­5BBM1­6BBM1­8BBM1­10

BBM2­3BBM2­4BBM2­5BBM2­6BBM2­8BBM2­10

34568

10

688

101213

61212121216

912­­141616

1.52.0­­

2.02.01.5

1 Bearing bore tolerances after assembly are: plain bearings H7, flanged bearings H8.Recommended housing bore H7

Plain Flanged

Features and options• Operating temperature range: ­20ºC to +100ºC• Oil impregnated• Max speed 30,000 rpm• p.v (@0.5 m/s) = 1.75 N/mm2.m/s• pmax =13.8 N/mm• vmax = 6.1 m/s (rotational)• Imperial sizes available

2 ­ 12 mm Bore

12­4

Moulded Bearings

Contact us for product information, design support and custom [email protected] +44 (0) 1484 601002 www.reliance.co.uk

Bearings andSpacers

Associated ProductsShafts: page 11­2

Leadscrews: page 7­1Bearing spacers: page 12­6

All dimensions in mmGeneral tolerances ±0.13 mmMaterial: Self lubricating mouldedthermo­plastic

Part Number BoreØB #

O/DØD

LengthL

Flange DiaØA

Flange WidthEPlain Flanged

BM8­2 ­­­­­­­­­­ 2.0542.014 3.5 3.00

2.86 ­­­­­­­­­­ ­­­­­­­­­­

BM8­3 BM9­3 3.0543.014 4.5 3.00

2.867.467.24 0.75

BM8­4 BM9­4 4.0684.020 5.5 4.00

3.829.469.24 0.75

BM8­5 ­­­­­­­­­­ 5.0405.010 7.0 5.00

4.82 ­­­­­­­­­­ ­­­­­­­­­­

­­­­­­­­­­ BM9­5 5.0685.020 7.0 5.00

4.8210.9510.68 1.00

BM8­6 BM9­6 6.0686.020 8.0 6.00

5.8211.9511.68 1.00

BM8­8 ­­­­­­­­­­ 8.0838.025 10.0 8.00

7.78 ­­­­­­­­­­ ­­­­­­­­­­

­­­­­­­­­­ BM9­8 8.0838.025 10.0 9.50

9.2814.9514.68 1.00

BM8­10 BM9­10 10.08310.025 12.0 10.00

9.7817.9517.68 1.00

BM8­12 BM9­12 12.10212.032 14.0 12.00

11.7319.9319.61 1.00

Part number selection table

# Tolerance for ØB is after press fitting into a housing bore of tolerance H7

Plain Flanged

Features and options• Operating temperature tange: ­40ºC to +130ºC• (p.v)max = 1.0 N/mm2.m/s• pmax = 80 N/mm2

• vmax = 1.0 m/s (rotational) or 4.0 m/s (linear)• Imperial sizes available

4.5 ­ 15 mm Bore

12­5

Bearing Pre­load Washers

Contact us for product information, design support and custom [email protected] +44 (0) 1484 601002 www.reliance.co.uk

Bea

rings

and

Spac

ers

All dimensions in mmGeneral tolerances ±0.13 mm

Material: Stainless steel 300 seriesTreatment: Spring tempered

Associated ProductsInternal circlips: page 13­21Bearings: page 12­2

PartNumber

Housing Bore(nominal)

O/DØD

BoreØd

Free HeightA

CompressedHeight B

Load in N toDeflect to B

EPL­1EPL­2EPL­4EPL­8EPL­10

1013161921

9.512.515.518.520.5

4.57.510.513.015.0

1.21.51.51.51.8

1.0

1519192929

Part number selection table

Features and options• Imperial bearing pre­load washers• Available in spring steel, add ­ST to part number eg EPL­4­ST

Inner Race

12­6

Bearing Spacers

Contact us for product information, design support and custom [email protected] +44 (0) 1484 601002 www.reliance.co.uk

Bearings andSpacers

Associated ProductsShafts: page 11­2

Leadscrews: page 7­1Bearings: page 12­2

All dimensions in mmGeneral tolerances ±0.13 mmMaterial: Stainless steel 300 series

ShaftNominal

Spacer BoreØd

Spacer O/DØD

234568

10

234568

10

3.04.15.36.77.9

10.212.3

NominalShaft Dia

Ød

Thickness B± 0.025

0.05 0.10 0.15 0.20 0.25 0.30 0.40 0.50234568

10

SS1­117SS1­125SS1­133SS1­137SS1­145SS1­149SS1­153

SS1­118SS1­126SS1­101SS1­138SS1­105SS1­109SS1­113

SS1­119SS1­127SS1­102SS1­139SS1­106SS1­110SS1­114

SS1­120SS1­128SS1­134SS1­140SS1­146SS1­150SS1­154

SS1­121SS1­129SS1­103SS1­141SS1­107SS1­111SS1­115

SS1­122SS1­130SS1­135SS1­142SS1­147SS1­151SS1­155

SS1­123SS1­131SS1­104SS1­143SS1­108SS1­112SS1­116

SS1­124SS1­132SS1­136SS1­144SS1­148SS1­152SS1­156

Dimensions

Part number selection table

Product options• Imperial sizes available

Outer Race

12­7

Bearing Spacers

Contact us for product information, design support and custom [email protected] +44 (0) 1484 601002 www.reliance.co.uk

Bea

rings

and

Spac

ers

All dimensions in mmGeneral tolerances ±0.13 mm

Material: Stainless steel 300 series

Associated ProductsInternal circlips: page 13­21Bearings: page 12­2

Bearing ODNominal

Spacer O/DØD

Spacer BoreØd

57911131619

57911131619

4.25.77.89.711.113.816.6

Bearing1 Thickness BBore(nom)

OD(nom)

± 0.0250.05 0.10 0.15 0.20 0.25 0.30 0.40 0.50

234568

10

57911131619

SS3­113SS3­121SS3­129SS3­134SS3­142SS3­147SS3­152

SS3­114SS3­122SS3­130SS3­135SS3­143SS3­148SS3­153

SS3­115SS3­123SS3­101SS3­136SS3­104SS3­107SS3­110

SS3­116SS3­124SS3­131SS3­137SS3­144SS3­149SS3­154

SS3­117SS3­125SS3­102SS3­138SS3­105SS3­108SS3­111

SS3­118SS3­126SS3­132SS3­139SS3­145SS3­150SS3­155

SS3­119SS3­127SS3­103SS3­140SS3­106SS3­109SS3­112

SS3­120SS3­128SS3­133SS3­141SS3­146SS3­151SS3­157

Dimensions

Part number selection table

Product options• Imperial sizes available

1 Applies to standard Reliance bearing sizes

TechnicalInformation

T12­1

Bearings and Spacers

Contact us for product information, design support and custom [email protected] +44 (0) 1484 601002 www.reliance.co.uk

Tech

nica

lIn

form

atio

n

SPECIFICATION

The first step in choosing the correct bearing for an application is to determine the forces which it willsupport in service. The forces will depend on the exact configuration of the system and will probablyinclude some, or all, of the following:

• The weight of the shaft, including gears and other shaft attachments.• Gear mesh reaction forces, due to torque transmission (see below).• Gear separation due to anti­backlash forces.• Forces due to belt or pulley tensions.• Axial pre­load forces.

GEAR MESH REACTIONS

In order to calculate the loads which will be applied to the bearings in the simply supported spur gearpass arrangement shown on the next page, it is first necessary to calculate the forces at the gearmesh.

The tangential force at the gear mesh can be calculated from the following equation:

where T = Torqueand r = Radius

and the separating force at the gear mesh can be calculated from:

Wr' = Wt tanφt where φt = transverse pressure angle= normal pressure angle for spur gears= 20º for our standard gears

(for 20º pressure angle spur gear)

If required, the total radial load at the gear mesh can be calculated from the final equation:

Bearing loads

PositionForces At These Positions

Tangential Force Separating Force Total Radial Load

Gear Mesh

Bearing A

Bearing B

Bearing C

Bearing D

Wt = T/r

Wr' = 0.364Wt

Wr = (Wt)2 + (Wr')2

TechnicalInformation Bearings and Spacers

T12­2 Contact us for product information, design support and custom [email protected] +44 (0) 1484 601002 www.reliance.co.uk

TechnicalInform

ation

Bearing loads and gear mesh forces diagram

For bearing life calculations based on these radial loads see page T12­3.

Note ­ These equations can only be used for spur gear calculations, because they are not affected byself­generated axial forces.

TechnicalInformation

T12­3

Bearings and Spacers

Contact us for product information, design support and custom [email protected] +44 (0) 1484 601002 www.reliance.co.uk

Tech

nica

lIn

form

atio

n

Radial load on bearing

Radial load on bearing

1. Radial Shaft Load Between Two Bearings Loads are in constant units

FORCE SHARING

To determine how the forces are shared between a pair of bearings, use the equations below forthese two most frequently occurring configurations:

2. Overhung Radial Load

Radial load on bearing

Radial load on bearing

The individual bearing loads can then be used to predict the bearing life.

BEARING LIFE

The life of a bearing is defined as the length of time a bearing will operate satisfactorily in theapplication at its operating speed under applied load. Life predictions depend on a careful definition offailure criteria and consideration of operating environment, mounting practice, lubrication, operatingspeed and loading. As a guide, the relationship between actual applied load and bearing fatigue life isgiven below:

= Rated life in hoursN = Speed in rpmP = Bearing load (e.g. N)C = Bearing capacity (e.g. N)

TechnicalInformation Bearings and Spacers

T12­4 Contact us for product information, design support and custom [email protected] +44 (0) 1484 601002 www.reliance.co.uk

TechnicalInform

ation

INSTALLATION AND HOUSING CONSIDERATIONS

The installation of a bearing will usually be determined by how it fits with its mating components.Interference or transition fits provide the most positive location of the bearing, however, they willrequire pressing during installation. Clearance fits allow the bearing to be assembled very easily, butcould potentially lead to problems depending on the operating conditions. If a press fit is required, it isessential that no appreciable force is transferred through the rolling elements of the bearing duringinstallation.

Special care must be taken when using bearings in aluminium housings, especially when widetemperature variations are expected. It is possible for the contraction of the housing to squash thebearing raceway and remove the radial clearance required for the bearing to operate.

Potential problems with clearance fits:Fretting ­ Wearing away of the surface due to rubbing of the components.Accuracy ­ Accuracy can be compromised due to unpredictable movement.

Potential problems with interference fits:Assembly ­ Can be difficult or impossible without damaging the bearing.Radial clearance ­ Can be reduced if the interference is too great.

RG36 Issue A2