beamreach patent portfolio overview - ipmetrics...beamreach patent portfolio overview created date...

24
Beamreach Technologies Overview 7 | Thin Wafer Based (1) “EPI” Epitaxial Thin Wafer (2) IBC (*) Front End (3) Sheet Line Back End, Flexible Module (3) High Voltage Smart Module Conventional Wafer-Based Purchased Wafer (2) IBC Front End PVD (**) /Electroplate Metal Conventional Module or (3)Low or High Voltage Smart Module (4) Sprint™ Commercial Rooftop System 29 Pending Applications Beamreach Patent Assets 23 U.S., 38 Foreign, 30 Pending Applications 34 U.S., 24 Foreign, 83 Pending Applications 6 U.S., 2 Foreign, 31 PendingApplications 2 U.S., 5 Foreign, 36 Pending Applications * IBC = “Interdigitated Back Contact” ** PVD = “Physical Vapor Deposition” *** iCell™ = Proprietary Cell Concept Non-PV Applications This is an actively prosecuted portfolio - This summary table is based on patent asset counts as of April 2017

Upload: others

Post on 13-Jul-2020

15 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

Beamreach Technologies O

verview

7|

Th

in W

afe

r –

Ba

se

d

(1) “EPI” Epitaxial Thin Wafer

(2) IBC(*)Front End

(3) Sheet Line Back End,F

lexib

le M

od

ule

(3

) H

igh

Vo

lta

ge

Sm

art

Mo

du

le

Co

nve

ntio

na

l Wa

fer-B

ase

d

Pu

rch

ase

d W

afe

r

(2) IBC Front End PVD

(**)/Electroplate Metal

Co

nve

ntio

na

l Mo

du

le o

r

(3

)Lo

w o

r H

igh

Vo

lta

ge

Sm

art

Mo

du

le

(4) Sprint™ Com

mercial Rooftop System

29

Pe

nd

ing

Ap

plic

atio

ns

Be

am

re

ach

Pa

te

nt A

sse

ts

23

U.S

., 38

Fo

re

ign

, 30

Pe

nd

ing

Ap

plic

atio

ns

34

U.S

., 24

Fo

re

ign

, 83

Pe

nd

ing

Ap

plic

atio

ns

6 U

.S., 2

Fo

re

ign

, 31

Pe

nd

ing

Ap

plic

atio

ns

2 U

.S., 5

Fo

re

ign

, 36

Pe

nd

ing

Ap

plic

atio

ns

* IBC = “Inte

rd

igit

ate

d B

ack Contact”

** PVD = “Ph

ysic

al V

ap

or Deposition”

**

*iCell™

= Proprietary Cell Concept

No

n-P

V

Ap

plic

atio

ns

This is an actively prosecuted portfolio -This summary table is based on patent asset counts as of April 2017

Page 2: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

Patent Portfolio Covers Wafer -to -System

Value Stream

(4) Integrated lightweight racking

for fast install, increased packing density –

4 patent applications

Prepreg

Backplane

(100mm)

Epitaxial Silicon (n-type)

Plating: Cu + Sn

Al-alloy Metal Paste

Al-alloy Metal Paste

Plating: Cu + Sn

Via Holes

Via Holes

(4) Plastic frame (instead of

aluminum

) avoids grounding –saves

cost and time –

2 patent applications

(2) Cell designs that use aluminum

paste instead of silver paste –

much

lower cost –

78+ patent applications

(1) (2) (3) Much thinner solar cells are

less fragile; enabling thinner cover glass and rem

oval of aluminum

frame –

25%

of patent applications directed towards

thinning silicon or thin silicon processing (80+ patent applications)

(2) Back-contact cell design im

proves efficiency (no bus bars that reduce effective cell area) –50%

+ of entire patent portfolio (160+ patent applications)

(3) Monolithic backplane attaches

30 solar cells to one sheet; avoids cell-to-cell stringing –

the main

cause of reliability issues in solar panels –

78+ patent applications

(2) (3) Integrated cell-level and m

odule-level shade managem

ent allow

s closer row-to-row

spacing –25 patent applications

Num

bers in ( ) are the associated Patent Fam

ily Num

bers

Page 3: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

Wafer to M

odule Process

ReusableSilicon

Template

Porous Silicon Grow

th

Thin Epi Silicon

Deposition

Cell Processing

FlexBackplane

Epi ReleaseTem

plate Re-useFlex Sm

artCell

High-Performance

Smart M

odule

•Reusable Tem

plate –Fo

un

da

tio

n fo

r T

hin

Ce

ll

Pro

ce

ssin

g; R

eu

sa

ble

>1

00

x

•Releasable Thin M

ono-Crystalline-Silicon •

High Efficiency Back Contact/Back-Junction Cell Design –

20

%+

De

mo

nstra

te

d –

24

%+

Ach

ieva

ble

•Planar Flex Backplane –

Stre

ngth

& S

up

po

rt fo

r C

ell;

Sm

art C

ells

an

d M

od

ule

s fo

r High Energy Yield

Te

ch

no

log

y F

am

ily 1

Te

ch

no

log

y

Fa

mily

1

Te

ch

no

log

y

Fa

mily

3

Te

ch

no

log

y

Fa

mily

2

Te

ch

no

log

y

Fa

milie

s 2

& 3

Page 4: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

EP

I/P

oro

us S

ilico

n W

afe

r T

ech

no

log

y

Te

ch

no

log

y F

am

ily 1

10|

Page 5: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

1. Epitaxial Silicon (EPI) / Porous Silicon / Epitaxial Lift-Off (ELO

) Technology

11|

1.

Th

in, in

exp

en

siv

e S

ilico

n w

afe

r fa

bric

atio

n

a.

Mu

lti-

laye

r p

oro

us s

ilico

n fo

rm

atio

n o

n r

eu

sa

ble

su

bstra

te

b.

Va

po

r p

ha

se

or liq

uid

ph

ase

ep

ita

xy

th

in la

ye

r g

ro

wth

c.

In-sit

u d

op

an

t p

ro

file

co

ntro

l

d.

Hig

h w

ith

in w

afe

r d

op

an

t u

nifo

rm

ity

an

d w

afe

r-to

-w

afe

r r

ep

ea

ta

bilit

y

2.

En

ab

ling

te

ch

no

log

y fo

r t

hin

wa

fer h

an

dlin

g:

a.

Mo

bile

ele

ctro

sta

tic

ch

ucks (

ME

SC

)

b.

Mo

bile

va

cu

um

ca

rrie

rs (

MO

VA

C)

c.

Ap

plic

ab

le t

o P

V, s

em

ico

nd

ucto

r M

EM

S a

nd

mic

ro

ele

ctro

nic

s, L

ED

s.

3.

So

lar c

ell p

ro

ce

ssin

g w

ith

EP

atta

ch

ed

to

su

bstra

te

a.

Hig

h e

ffic

ien

cy

IBC

ce

ll pro

ce

ss o

n f

re

e s

urfa

ce

b.

La

se

r-b

ase

d E

PI la

ye

r r

ele

ase

c.

“Sheet Line” technology enables flexible backplane module

ma

nu

factu

re

4.

Co

mp

atib

le w

ith

:

a.

Hig

h v

olt

ag

e c

ells

an

d m

od

ule

s (iC

ell)

b.

“Smart” M

odule design for shade tolerance and distributed control.

NREL-Certified Full-Area

Cell Efficiency = 20.13%

Page 6: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

1. Epitaxial Silicon (EPI) / Porous Silicon / Epitaxial Lift-Off Technology

Po

ro

us S

ilico

n

Fo

rm

atio

n

La

se

r-b

ase

d D

ry

Lif

t-o

ff

(C

lick t

o W

atch

Vid

eo

)

Page 7: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

1. Epitaxial Silicon (EPI) / Porous Silicon / Epitaxial Lift-Off Technology

3D

Ep

ita

xy

Po

ro

us S

ilico

n a

nd

Ep

ita

xy

To

ol D

esig

ns

(C

lick t

o W

atch

Vid

eo

)

Page 8: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

1. Epitaxial Silicon (EPI) / Porous Silicon / Epitaxial Lift-Off Technology

Bi-layer porous silicon

Epi Silicon

Te

mp

late

for r

e-u

se

Spontaneous Release

TFSSP

ost E

pi

TFS

S t

op

vie

w S

EM

Po

st E

pi

TFS

S b

ack

vie

w S

EM

3D

Pa

tte

rn

ed

Film

s –

As-G

ro

wn

Page 9: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

Ba

ck

Co

nta

ct S

ola

r C

ell

Te

ch

no

log

y F

am

ily 2

15|

Page 10: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

2. Interdigitated Back-Contact Solar Cell Technology

16|

1.

Hig

h E

ffic

ien

cy

a.

20

.8%

ave

ra

ge

ach

ieve

d –

Pro

ce

ss c

on

tro

l de

mo

nstra

te

d

b.

24

%+

atta

ina

ble

c.

On

ly IB

C a

nd

He

te

ro

jun

ctio

n p

ro

ce

sse

s c

ap

ab

le o

f >

22

%

2.

Lo

w M

an

ufa

ctu

rin

g C

ost:

a.

$0

.25

4/W

for P

erm

ian

1.0

Ce

ll

b.

$0

.23

0/W

for P

erm

ian

2.0

Ce

ll (sa

me

as 2

0.8

% P

ER

C)

c.

Lo

w c

ell c

ost a

t h

igh

po

we

r y

ield

s $

0.1

3/W

low

er s

yste

m c

ost t

ha

n P

ER

C

3.

Hig

h R

elia

bilit

y:

a.

Op

tim

ize

d A

nti-

re

fle

ctio

n la

ye

r: N

o P

ote

ntia

l Ind

uce

d D

eg

ra

da

tio

n (

PID

)

b.

N-Ty

pe

Su

bstra

te

ha

s n

o L

igh

t In

du

ce

d D

eg

ra

da

tio

n (

LID

)

4.

Hig

h P

ro

ce

ss Y

ield

Sta

bilit

y:

a.

Hig

h e

mit

te

r f

ra

ctio

n r

ed

uce

s s

en

sit

ivit

y t

o s

ub

stra

te

qu

alit

y

b.

Se

lf-a

lign

ed

em

itte

r e

limin

ate

s a

lign

me

nt e

rro

r

c.

Pro

prie

ta

ry

se

lf-d

op

ing

die

lectric

sta

ck

d.

Ro

bu

st, c

om

me

rcia

lly a

va

ilab

le e

qu

ipm

en

t s

et

5.

Ba

ck c

on

ta

ct is

a u

niq

ue

ly e

na

blin

g t

ech

no

log

y fo

r:

a.

Hig

h v

olt

ag

e c

ells

an

d m

od

ule

s (

iCe

ll)

b.

Ba

ckp

lan

e m

od

ule

asse

mb

ly

c.

“Smart” M

odule design for shade tolerance and distributed control.

Page 11: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

Consistent Baseline IBC Process

17|

•2

1.8

% A

ve

ra

ge

Ce

ll

Eff

icie

ncy

(O

ve

r 3

,00

0

Ce

lls)

•<

1%

(re

lativ

e)

Co

eff

icie

nt o

f V

aria

tio

n

(C

oV

) –

Lo

we

r fo

r m

ost

re

ce

nt lo

ts

•Id

en

tif

ied

sh

ort-te

rm

pa

th

to

23

%+

Eff

icie

ncy

–3

20

W M

od

ule

Page 12: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

Champion M

odule3

rdParty Test at 315.6 W

Proven Module Pow

er

Page 13: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

Increased Equivalent Module Pow

er with Larger W

afers

19|

•La

rg

er w

afe

rs h

ave

th

e

sa

me

21

.8%

Ave

ra

ge

Ce

ll Eff

icie

ncy

•6

W h

igh

er e

qu

iva

len

t

mo

du

le e

ffic

ien

cy

du

e

to

larg

er a

re

a

•E

qu

iva

len

t t

o 1

0

mo

du

les p

ro

du

ce

d

Page 14: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

2. Interdigitated Back-Contact Solar Cells -Additional Technology

20|

1.

An

cilla

ry

Ce

ll Pro

ce

ssin

g T

ech

no

log

ies In

clu

de

a.

Ion

imp

lan

ta

tio

n

b.

La

se

r p

atte

rn

ing

c.

La

se

r d

op

ing

d.

He

te

ro

stru

ctu

re

de

vic

es

2.

Co

mp

lime

nta

ry

Ce

ll Stru

ctu

re

-iCell™ High Voltage Cell Technology

a.

Hig

h v

olt

ag

e c

ells

en

ab

led

by

IBC

te

ch

no

log

y

b.

Ca

pit

al lig

ht a

nd

low

co

st c

ell p

ro

ce

ss

a.

Scre

en

prin

te

d A

lum

inu

m m

eta

lliza

tio

n

b.

No

ma

sk

ing

–La

se

r d

efin

ed

pa

tte

rn

s

c.

No

PV

D

d.

No

pla

tin

g –

Mo

re

en

vir

on

me

nta

lly f

rie

nd

ly t

ha

n

co

nve

ntio

na

l IBC

c.

En

ab

les h

igh

vo

lta

ge

, low

cu

rre

nt m

od

ule

s

a.

Re

du

ce

d w

irin

g c

ost

b.

Incre

ase

d s

ha

de

to

lera

nce

d.

Co

mp

lime

nts:

a.

EP

I Silic

on

th

in c

ell p

ro

ce

ss (

Fa

mily

1)

b.

Mo

no

lith

ic b

ack

pla

ne

mo

du

le a

rch

ite

ctu

re

(Fa

mily

3)

Prepreg

Backplane

(100mm)

50-150mm Silicon –

from Solar W

afer (n-type)

P-P

+

APCVD B-AlO

x

Al-alloy Metal

PasteO

n Emitter

Contacts

Texture

Al-alloy Metal

PasteO

n Base ContactsN

+

PECVD AlOx

+ SiN

x

Self-aligned

PSG

Self-aligned

iCell Cut

iCell Cut

PVDPVD

Via Holes

Via Holes

Monolithic IBC iCell

Page 15: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

iCell Technology –C

ell S

tru

ctu

re

& Im

pro

ve

me

nts

Prepreg

Backplane

(100mm)

50-150mm Silicon –

from Solar W

afer (n-type)

P-P

+

APCVD B-AlO

x

Al-alloy Metal

PasteO

n Emitter

Contacts

Texture

Al-alloy Metal

PasteO

n Base ContactsN

+

PECVD AlOx

+ SiN

x

Self-aligned

PSG

Self-aligned

iCell Cut

iCell Cut

PVDPVD

Via Holes

Via Holes

Epi-Based IBC Cell

Prepreg

Backplane

(100mm)

10-50mm Epitaxial Silicon (n-type)

P-

Plating: Cu + Sn

APCVD BSG1

Texture

PECVD a-Si + SiNx

N+

Al-alloy Metal

PasteO

n Base ContactsPSG

PSG

BSG2

P+

Al-alloy Metal

PasteO

n Emitter

ContactsBSG

2

Plating: Cu + Sn

PVDPVD

Via Holes

Via Holes

Monolithic IBC iCell

Benefits with M

onolithicS

ilico

n S

ola

r W

afe

r (

n-ty

pe

, mo

no

)S

ta

nd

ard

pro

ce

ss t

oo

ls

AP

CV

D B

-A

lOx

Hig

he

r V

oc ;

HF

etch

sto

p a

fte

r a

nn

ea

l

Pic

ose

co

nd

lase

r (

gre

en

53

2n

m) a

bla

tio

n

are

a is

re

du

ce

d w

ith

se

lf-a

lign

ed

co

nta

cts

Hig

he

r V

oc ;

gre

en

(vs. U

V) e

na

ble

slo

we

r-co

st,

lon

ge

r-life

lase

r o

ptic

s

PE

CV

D A

l2O

3+

Si3N

4U

V-re

sis

ta

nt p

assiv

atio

n (

no

LID

)

La

se

r p

atte

rn

ing

of iC

ell c

uts in

silic

on

Cu

rre

nt r

ed

uctio

n (

vo

lta

ge

incre

ase

) to

en

ab

le

th

inn

er m

eta

l laye

r; le

ss c

ell-

to

-m

od

ule

losse

s

Pa

tte

rn

ed

prin

t o

f A

l-a

lloy

pa

ste

+ P

VD

sp

utte

r o

xid

e e

tch

+ A

l/S

n

+ L

ase

r p

atte

rn

ing

of m

eta

l on

pre

pre

g

All-

dry

me

ta

l pro

ce

ssin

g;

re

du

ce

d p

ro

ce

ss s

te

ps

Monolithic IBC iCell

AttributeEpi-Based IBC Cell

Silic

on

Op

tic

al A

bso

rb

er

Ep

ita

xia

l CV

D (

n-ty

pe

, mo

no

)

Ba

cksid

e E

mit

te

rP

assiv

atio

nA

PC

VD

BS

G

Ba

cksid

e A

PC

VD

Oxid

e P

atte

rn

ing

Pic

ose

co

nd

lase

r (U

V 3

55

nm

)a

bla

tio

n

Su

nn

ysid

e S

urfa

ce

Pa

ssiv

atio

nP

EC

VD

am

orp

ho

us-S

i + S

i3N

4

iCe

llS

ilico

n C

ut

No

ne

Me

ta

lliza

tio

n &

Me

ta

lP

atte

rn

ing

Pa

tte

rn

ed

prin

t o

f A

l-a

lloy

pa

ste

+ P

VD

sp

utte

r o

xid

e e

tch

+ A

l/N

i-V

+ P

atte

rn

ed

prin

t o

f r

esis

t/m

ask

+ P

latin

gC

u/S

n

+ R

esis

t &

me

ta

l etch

Page 16: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

iCell Technology –C

ell S

tru

ctu

re

& Im

pro

ve

me

nts

Prepreg

Backplane

(100mm)

50-150mm Silicon –

from Solar W

afer (n-type)

P-P

+

APCVD B-AlO

x

Al-alloy Metal

PasteO

n Emitter

Contacts

Texture

Al-alloy Metal

PasteO

n Base ContactsN

+

PECVD AlOx

+ SiN

x

Self-aligned

PSG

Self-aligned

iCell Cut

iCell Cut

PVDPVD

Via Holes

Via Holes

Epi-Based IBC Cell

Prepreg

Backplane

(100mm)

10-50mm Epitaxial Silicon (n-type)

P-

Plating: Cu + Sn

APCVD BSG1

Texture

PECVD a-Si + SiNx

N+

Al-alloy Metal

PasteO

n Base ContactsPSG

PSG

BSG2

P+

Al-alloy Metal

PasteO

n Emitter

ContactsBSG

2

Plating: Cu + Sn

PVDPVD

Via Holes

Via Holes

Monolithic IBC iCell

1.EPI/Porous Silicon W

afer Technology

2.Interdigitated Back Contact (IBC) Solar Cell Technology

3.Backplane/Smart Monolithic Solar Module Technology

Page 17: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

Ba

ck

pla

ne

Arch

ite

ctu

re

Te

ch

no

log

y F

am

ily 3

23|

Page 18: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

3. Monolithic Backplane Architecture (Sheet) Technology

24|

1.

Fle

xib

le m

od

ule

te

ch

no

log

y

2.

Ea

sily

cu

sto

miz

ab

le (

lase

r s

oftw

are

), lo

w c

ost m

eta

lliza

tio

n

3.

No

inte

rco

nn

ect t

ab

s

4.

Ro

bu

st, P

rin

te

d C

ircu

it B

oa

rd

(P

CB

) lik

e a

sse

mb

ly

5.

Ca

n b

e in

te

gra

te

d w

ith

:

a.

EP

I Te

ch

no

log

y (

Fa

mily

1)

b.iC

ell T

ech

no

log

y (

Fa

mily

2)

c.

Sm

art M

od

ule

Te

ch

no

log

y (

Fa

mily

3)

d.

Sp

rin

t T

ech

no

log

y (

Fa

mily

4)

6.

Ba

ck

pla

ne

mo

du

le c

an

be

cu

sto

m-co

nfig

ure

d fo

r

ap

plic

atio

n-sp

ecif

ic:

a.

Dis

trib

ute

d s

ha

de

ma

na

ge

me

nt

b.

Se

rie

s/P

ara

llel c

on

ne

ctio

n

c.

Co

nfo

rm

an

ce

to

no

n-p

lan

ar s

urfa

ce

s (

e.g

. Ro

ofin

g

sh

ing

les, a

uto

mo

bile

su

n r

oo

fs)

Page 19: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

25|

(3) Monolithic M

odule & (2) iCell Technology

Silicon Side

Metal Side

iCell Cuts in Silicon

Cell-to-Cell Metal

Interconnect Pattern on Prepreg

Integrated Smart

Chip on Prepreg

•Flexible m

onolithic sheet•

5x6=30 156mm

cells are laminated

onto a large-area prepreg sheet•

Cell-to-cell interconnections by laser patterning of PVD m

etal on prepreg (no soldering)

•iCelllaser cut of silicon enables current decrease and voltage increase

•Integrated chips that are directly soldered onto m

onolithic enable cell-level, em

bedded smart electronics

•U

L Certification tests successfully passed in M

arch 2016

Page 20: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

(3) Monolithic M

odule & (2) iCell Technology

De

mo

nstra

te

d H

igh

Eff

icie

ncy

–5

x6

30

-C

ell M

on

olit

hic

Sh

ee

ts (

Are

a 7

37

7cm

2)

•Sheet Pow

er•

Sheet Aperture Efficiency

•Sheet Voc

•Voc per iCell

•Sheet Isc

•Jsc

per iCell•

FF

Sh

ee

t ID

: 5x6

-1

2x-4

92

EL Images

Sh

ee

t ID

: 5x6

-1

2x-4

91

155.3W21.0%

249.4V693m

V0.797A38.9m

A/cm2

78.1%

153.9W20.9%

248.8V691m

V0.793A38.7m

A/cm2

78.0%

Sh

ee

t ID

: 5x6

-1

2x-5

09

155.9W21.1%

250.9V697m

V0.793A38.7m

A/cm2

78.3%

Sh

ee

t ID

: 5x6

-1

2x-5

10

156.6W21.2%

250.9V697m

V0.795A38.8m

A/cm2

78.5%

Average peak pow

er is 5.0-5.2W

per 156mm

x 156m

m cell area

Page 21: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

Prepreg

Backplane

(100mm)

10-50mm Epitaxial Silicon (n-type)

P-

Plating: Cu + Sn

APCVD BSG1

Texture

PECVD a-Si + SiNx

N+

Al-alloy Metal Paste

On Base Contacts

PSGPSG

BSG2

P+

Al-alloy Metal Paste

On Em

itter ContactsBSG

2

Plating: Cu + Sn

PVDPVD

Via HolesVia Holes

AttributeEpi-Based IBC Cell

Silic

on

Op

tic

al A

bso

rb

er

Ep

ita

xia

l CV

D (

10

-5

0mm

, n-ty

pe

, mo

no

crysta

lline

)

Ba

cksid

e E

mit

te

rP

assiv

atio

nA

PC

VD

BS

G (

no

va

cu

um

pro

ce

ssin

g)

Ba

cksid

e A

PC

VD

Oxid

e P

atte

rn

ing

Pic

ose

co

nd

lase

r (

UV

35

5n

m) a

bla

tio

n(n

o w

et p

ro

ce

ssin

g)

Ba

ck

pla

ne

Pre

pre

g (

~1

00m

m)

Su

nn

ysid

e S

urfa

ce

Pa

ssiv

atio

nP

EC

VD

am

orp

ho

us-S

i + S

i3N

4a

t 2

00

C

Me

ta

lliza

tio

n &

Me

ta

l Pa

tte

rn

ing

Pa

tte

rn

ed

scre

en

prin

t o

f A

l-a

lloy

pa

ste

+ P

VD

sp

utte

r o

xid

e e

tch

+ A

l/N

iV

+ P

atte

rn

ed

scre

en

prin

t o

f r

esis

t/m

ask

+ P

late

d C

u/S

n

+ R

esis

t &

me

ta

l etch

3. Monolithic Backplane Architecture (Sheet) Technology

•IB

C (

Inte

rd

igit

ate

d B

ack

Co

nta

ct) s

ola

r c

ell

de

sig

n

•V

ery

th

in (

10

-5

0 µ

m) e

pit

axia

l silic

on

ab

so

rb

er

•P

re

pre

g b

ack

pla

ne

(1

00

µm

)

•C

ell is

fle

xib

le w

ith

are

a 1

56

x 1

56

mm

2

•N

o s

ilve

r (

Ag

)

Page 22: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

In-house Tester 20.8%

CellTester

VocIsc

FFEff

67-69N

REL2.745

9.81578.65

21.19

67-69SLXL

2.7259.70

78.7120.80

67-70N

REL2.76

9.7478.42

21.10

67-70SLXL

2.7129.77

78.6220.87

Subsequently im

proved in-house by 0.7%

to 21.5%

Equivalent to 21.8%

at NREL

Thin Silicon Wafer: 1) Arlon Prepreg, 2) iCell, 3) 219cm

2M

ay 29th2013 Î

21.2% N

REL Certified

Page 23: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

3. Additional Module Technology -Sm

art Module Electronics

29|

1.

En

ab

ling

te

ch

no

log

ies fo

r h

igh

-p

erfo

rm

an

ce

(h

igh

po

we

r a

nd

hig

h

en

erg

y y

ield

) S

ma

rt M

od

ule

s a

nd

Sm

art P

V S

yste

ms. T

he

se

te

ch

no

log

ies in

clu

de

a.

Dis

trib

ute

d M

PP

T p

ow

er o

ptim

ize

r c

hip

s e

mb

ed

de

d w

ith

in t

he

PV

mo

du

le la

min

ate

to

ma

xim

ize

dis

trib

ute

d e

ne

rg

y h

arve

stin

g

an

d t

o s

ub

sta

ntia

lly m

itig

ate

sh

ad

ing

an

d s

oilin

g e

ffe

cts o

n

po

we

r g

en

era

tio

n;

b.

Dis

trib

ute

d s

ha

de

ma

na

ge

me

nt a

nd

mit

iga

tio

n o

f s

ha

din

g a

nd

so

iling

effe

cts u

sin

g a

dis

trib

ute

d a

rra

y o

f lo

w-co

st S

BR

(S

ch

ottky

Ba

rrie

r R

ectif

iers) e

mb

ed

de

d in

th

e P

V m

od

ule

lam

ina

te

s

c.

Re

mo

te

Acce

ss M

od

ule

Sw

itch

(R

AM

S) a

nd

PV

Arra

y C

on

tro

l an

d

Sta

tu

s m

on

ito

rin

g (

PA

CS

) t

o e

na

ble

co

mm

an

d-b

ase

d r

em

ote

sw

itch

ing

(O

N/O

FF

) o

f t

he

ind

ivid

ua

l mo

du

les a

nd

re

mo

te

mo

nit

orin

g o

f t

he

he

alt

h a

nd

po

we

r g

en

era

tio

n a

mo

un

t o

f e

ach

mo

du

le w

ith

in t

he

insta

lled

PV

syste

ms in

th

e f

ield

.

2.

Co

mp

lime

nts S

prin

t P

V S

yste

m (

Fa

mily

4)

Au

to

ma

te

d D

iod

e A

tta

ch

me

nt

(C

lick

to

Wa

tch

Vid

eo

)

Page 24: Beamreach Patent Portfolio Overview - IPmetrics...Beamreach Patent Portfolio Overview Created Date 3/16/2018 5:59:39 PM

Monolithic M

odule & iCell Technology (IP Cluster 3)

Fie

ld P

erfo

rm

an

ce

of P

V S

yste

ms fo

r V

ario

us S

ha

din

g C

on

dit

ion

s

En

erg

y Y

ield

for B

ea

mre

ach

vs. C

om

pe

tit

ion

(~

4 M

on

th

s o

f F

ield

Da

ta

)

Beamreach

vs. Others

Beamreach

Monolithic PV system

provides higher energy yield values compared to other system

s:U

nder Most Conditions: Beam

reach> SunPow

er> SolarWorld

+ SolarEdge> Trina + Tigo