beam redirection, even upside down - new flip mirror holders

93
78 Long wavelength DFB lasers DFB lasers exceeding 3 μm for industrial applications 22 Imaging light and color Display evaluation with cameras 8 Precision molding Low T g glass simplifies mass production 8 22 38 78 MADE IN GERMANY + AUSTRIA + SWITZERLAND 38 3D structuring in the nanometer range A new generation of laser lithography equipment LASER + PHOTONICS 2012 2012 © 2012 Carl Hanser Verlag, Munich, Germany www.laser-photonics.eu Not for use in internet or intranet sites. Not for electronic distribution.

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Page 1: Beam Redirection, even upside down - New Flip Mirror Holders

78 Long wavelength DFB lasersDFB lasers exceeding 3 µm for industrial applications

22 Imaging light and colorDisplay evaluation with cameras

8 Precision molding Low Tg glass simplifies mass production

8 22 38 78

M A D E I N G E R M A N Y + A U S T R I A + S W I T Z E R L A N D

38 3D structuring in the nanometer rangeA new generation of laser lithography equipment

LA

SER

+PH

OTO

NIC

S 2

012

2012

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Page 2: Beam Redirection, even upside down - New Flip Mirror Holders

High-speed video analysis for motorsport 3D evaluation of high-speed videos is well known,

for example, in safety analysis and from motion

analysis in sports. But high-speed recordings can

also provide valuable information in motorsport,

particularly motorcycle racing.

48

2 l LASER+PHOTONICS 2 0 12 lCONTENT

MICRO-OPTICS

04 Ingeneric Microlens arrays as key elements for efficient colli-mation and homogenization.

06 Schott - Advanced Optics Low Tg glasses for use in precision molding.

TEST & MEASUREMENT

22 Instrument Systems Light and color measurement through imaging.

26 zygoLOT Scanning Fizeau interferometry for the deterministicsurface correction of precision aspheres.

POSITIONING

36 Owis New flip mirror holders for beam redirection, evenupside down.

38 Physik Instrumente / nanoscribe 3D structuring in the nanometer range demandshigh precision positioning.

IMAGE PROCESSING

48 PCO

SCENE

52 Jenoptik

56 Laser Zentrum Hannover 25 years after it opened, LZH looks towards futureresearch in energy, mobility and life sciences.

60 SPECTARIS Optical technologies made in Germany.

MATERIALS PROCESSING

66 Raylase

70 Rofin-Lasag Efficient and reproducible laser welding of copper.

LASER TECHNOLOGY

76 Innolight Compact sub-ns laser sources with simple designand huge potential.

78 nanoplus DFB lasers exceeding 3 µm for industrial applications.

84 EdgeWave Ultrafast Innoslab lasers with 400 W power.

86 Optotune Reducing laser speckle with new actuator technology.

89 TRADE DIRECTORY

90 IMPRINT

90 INDEX

Product Marketplace on pages: 16, 34, 46, 64, 69, 82, 88

Jenoptik turns 20 A broad-ranging

interview with the

Heads of the Jenop-

tik divisions ›Lasers

& Material Process-

ing‹ and ›Optical

Systems‹ on the

20th anniversary of

the Group.

52

66

More precisebeam deflection

High brightness

lasers and increas-

ing complexity of

production

processes mean

that scanning sys-

tems for materials

processing have to

up their game.

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Page 3: Beam Redirection, even upside down - New Flip Mirror Holders

MICRO-EPSILON94496 Ortenburg / GermanyTel. +49 85 42/[email protected]

CONFOCAL HIGH-ENDCONTROLLER

www.micro-epsilon.com

Latest high-end controller for displacement and thickness measurement Fast measurement on changing surfaces

For high precision measurements

World’s fastest controller (70kHz xenon / 10kHz LED)

Ethercat, Ethernet, RS422 and analogue

Standard sensors ø 21mm, can also be applied for single-sided thickness measurement

World‘s smallest miniature sensors (ø 4mm) with axial or radial beam path are ideal for themeasurement of bore holes and depressions

NEW

l3EDITORIAL

As usual, in this issue of Laser+Photonics: Made in Germany,Austria & Switzerland you will find a selection of the best

Laser+Photonik articles published in 2011 – but in English. Some of

these articles are freely available in the archive in our new web portal

(www.laser-photonik.de) where we also feature industry highlights

and products (largely) from the European region. Supplementary to

these previous articles you will find some brand new contributions.

All of the articles originate from companies and institutions based

within the German-speaking regions of Europe – Germany, Austria

and Switzerland. The raison d’être of the magazine is, in fact, to

provide those outside of these regions with a glimpse of the industry

within.

Laser+Photonik celebrated its 10th anniversary in 2011, and a num-

ber of (other) heavy weights of the photonics scene had something to

celebrate too: Jenoptik observed its 20th anniversary, the Laser

Zentrum Hannover looked back on 25 years of industrial R&D (p. 56)

and Newport’s Spectra Physics celebrated 50 years since its

founding. Incidentally, this edition features a genuinely interesting

interview with the Heads of the two Jenoptik divisions Lasers &

Material Processing and Optical Systems, the joint activities of these

divisiond forming the central core of Jenoptik’s commitment to the

photonics industry. You can read about Jenoptik’s strategy and the

Heads’ obervations on the market starting on p. 52.

But 2011 has been an interesting year for many other reasons too.

Company reports for turnover and profit have returned to levels that

would almost suggest that the recent financial crisis had never

occurred. Confidence in the market returned with avengence in 2011,

as indicated, for example, by Carl Zeiss achieving over 4 billion Euros

turnover for the very first time. Which is just as well, as the next

economic situation for Europe may be lurking just around the corner.

Confidencereturns

Dr. Gregory Flinn, [email protected]

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Page 4: Beam Redirection, even upside down - New Flip Mirror Holders

VOLKER S INHOFF

STEFAN HAMBÜCKER

OLAF RÜBENACH

CHRIST IAN WESSL ING

For a long time, microoptics have been an indispensi-

ble component of the system design for shaping the

beam of high power semiconductor lasers – whether

in the form of fast and slow axis optics for collimation or

symmetrization of the laser beam, or in the form of beam

transformation optics for efficient fiber coupling. For many

innovative applications – from display production in electri-

cal engineering, to the interaction of laser radiation with the

skin in medical technology, through to the use of special

beam profiles in sensor and measurement technology – a

significant improvement in the homo-

geneity of the laser beam is a critical

requirement when using semicon-

ductor lasers. Likewise, for the next

generation of laser diode types, ap-

propriate collimation optics need to be

developed and be manufacturable on

a large scale.

Microcylinder lens arrays

There are several different methods for the homogenization of

laser radiation. For example, homogenization of a specified

beam profile, for example a Gaussian beam, can be achieved

using specially shaped aspheres. The disadvantage of this

solution is the high sensitivity of the homogenization result in

terms of fluctuations in the initial beam profile and the assem-

bly accuracy. Another method for homogenization of laser

radiation is the use of waveguides or optical fibers. However,

this method requires a sophisticated assembly process and

sufficient installation space.

Homogenization using microcylinder lens arrays is a consider-

ably more elegant and compact solution. In this case, the inci-

dent laser beam is separated into partial beams by one or more

microlens arrays. These partial beams are then overlaid in the

homogenization plane by the downstream

optics. Depending on the arrangement and

geometry of the microlenses, this enables

homogeneous illuminated lines, rectangles or

squares to be generated. The major advantage

of this solution lies in the huge scope for ad-

justment to account for the initial beam pro-

file, as well as the extremely compact design.

4 l LASER+PHOTONICS 2 0 12 lOPTICS

INGENERIC GmbH 52068 Aachen, Germany

Tel. +49 (0)241 963-1340

[email protected]

www.ingeneric.com

CONTACT

Microlens arrays ALTHOUGH MICROOPTICS can now be found in many applications,

microlens arrays made of highly refractive optical glass occupy a rather

special position. Because of their technical properties, they are important for

a variety of new high power laser applications.

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Page 5: Beam Redirection, even upside down - New Flip Mirror Holders

Only the highest quality

The crucial requirements for the fault-

free performance of the microcylinder

lens array are sufficient high damage

threshold, high contour accuracy, and

the minimum possible dead zone

between the lens segments.

The damage threshold is determined

by the glass itself and the surface coat-

ing. Typical limit values for the optical

intensity are around 150 kW/cm2,

which is met by both quartz glass and

highly refractive optical glass. In terms

of contour accuracy, it is not just the

shape of the individual lens segments

that is crucial, but particularly the re-

peat accuracy and the pitch accuracy

(the spacing and positioning of the lens

segments relative to one another). To

guarantee fault-free imaging, the re-

quired accuracies fall into the sub-micrometer range. The dead

zone describes the area immediately between the lens

segments and, because of technical production limitations, can-

not typically be described deterministically. The larger the dead

zone, the higher the radiation losses and so too the variations

from the desired homogeneity. The exact manufacturing

method has a crucial influence on the size of the dead zone,

although modern techniques can achieve values as low as

around ±40 to 50 µm.

The latest generation of XP microcylinder lens arrays from

Ingeneric is tailor-made for the tasks outlined above. The

›Xtreme Precision‹ arrays provide fault-free imaging and opti-

mum light output. This is guaranteed by the extremely high

component quality and minimization of the dead zones between

the lens elements (in this case less than 20 µm). Following

optical analysis of the microcylinder lens array using a stereo

microscope and plane parallel plate, this property is recognizable

through the extremely thin line width (Figure 1, right). Because

OPTICS l LASER+PHOTONICS 20 12 l5

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1 Analysis of array quality using a stereo microscope and plane-parallel plate

© LASER+PHOTONICS

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Page 6: Beam Redirection, even upside down - New Flip Mirror Holders

of the excellent contour accuracy, the arrays also have an

extremely constant focal position. To illustrate the quality dif-

ference, Figure 1 compares an optimum cylinder lens array and

an array with deficiencies in terms of the focal position.

All arrays are produced from highly refractive and highly trans-

parent optical glass to ensure reliable operation with high laser

powers. Focal lengths of 2.2 to 7.3 mm and pitch sizes of 0.2

to 1.0 mm are available as standard. In addition, customer-spe-

cific designs can be produced, as well as lens arrays exhibiting

a large height profile relative to the spacing of the lens segments.

Arrays with rotationally

symmetrical aperture

While crossed cylinder lens arrays generate a rectangular flat

top profile, the output beam profile when using arrays with

a rotationally symmetrical aperture is circular. The general

conditions with regard to the design and production require-

ments for the arrays are comparable with those for a cylindrical

structure.

However, as well as being able to homogenize laser beams,

this array structure is of particular interest for beam shaping of

VCSELs and LEDs. Arranging VCSELs in a row enables optical

powers ranging from several 100 W and up into the kilowatt

range to be achieved. The advantage over edge emitting diodes

is the cost effectiveness of VCSELs, as they can be complete-

ly processed at wafer level all the way along the production

chain and are very durable in use.

The design freedom of the VCSEL arrays therefore results in

tough requirements for the lens arrays, which are used for

collimation of the laser light. As well as varying the distance

between the VCSELs, the shape of the emitting region can

also vary from circular. In terms of the appropriate optics, there

may thus be a future demand for micro-freeform optics

arranged as high performance arrays.

When it comes to the design, the advantage of Ingeneric ar-

rays (Figure 2) lies in the use of highly refractive optical glass.

For example, complex designs with tough demands on the

apertures can be translated into structures suitable for manu-

facture. Typical apertures for manufactured lens arrays range

from 0.5 to 3.0 mm, while focal lengths scale from 0.7 mm for

extremely short focal length requirements on up to 25.0 mm.

The standard pitch is between 0.2 and 3.0 mm. To ensure a

high fill ratio for hexagonal arrangements, the selected pitch

between the lenses can be smaller than the aperture, in which

case the lenses literally overlap.

Monolithic microprism arrays

For diverting, expanding or rearranging laser beams, pris-

matic microoptics with a refractive effect are commonly

used with high power diodes. If, as in the case of edge

emitting diode laser bars, several emitters have to be

diverted at different but discrete angles, high precision

arrangement of the prisms is absolutely essential. The

positioning and orientation within six degrees of freedom

makes such demands in terms of the precision of the

individual prisms and the assembly technology that cost-

effective production in compliance with the required

tolerances is not possible.

Ingeneric has thus developed a production method that

enables microprism arrays to be manufactured as a

monolithic component (Figure 3). This eliminates the

assembly process and therefore removes a significant source

of errors in terms of variation in the beam diversion, the optical

damage threshold and the long-term stability of the component.

As illustrated in Figure 3, despite their monolithic character-

istics, the microprism arrays feature sharp-edged transitions

from one prism element to another and small dead zones. The

rounding in the corners is typically less than 20 µm and there-

fore allows loss-free beam diversion with an appropriate beam

path design. The relative angle accuracy from one prism seg-

ment to the next is 0.05° in all rotational degrees of freedom,

while the dimensional accuracy is ±10 µm. The typical value

for the width of the segment (400 µm) can be adapted for both

smaller and larger dimensions according to the selected beam

source, optical design and application. As with the arrays

described above, this component is based on highly refractive,

highly transparent optical glass, to ensure suitability for high

optical power densities.

Summary

Refractive glass microarrays open up a wide range of applica-

tions for high power lasers. The developments outlined partly

demonstrate significant improvements in the current state of

the art and allow new optical solutions based on totally new

production methods.

Dr. Volker Sinhoff is the managing partner of Ingeneric and is

responsible for marketing & sales. Dr. Stefan Hambücker is a man-

aging partner and responsible for production of optical components.

Dr. Olaf Rübenach is also a managing partner and is responsible for

process development. Christian Wessling is the head of research &

development for optical systems and products.

6 l LASER+PHOTONICS 2 0 12 lOPTICS

2 Microlens array with rotationally symmetrical aperture

3 Monolithic microprism array

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Page 7: Beam Redirection, even upside down - New Flip Mirror Holders

www.scanlab.de

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Page 8: Beam Redirection, even upside down - New Flip Mirror Holders

RALF JEDAMZIK

RALF B IERTÜMPFEL

Precision molding is the most modern method for mass

production of complex lens shapes. In fact, it even

enables high surface quality directly following the hot

forming process. Nevertheless, the unique properties of the

glass materials used in this field also need to be taken into

account, and Schott has therefore developed special glass

types that best meet the manufacturing requirements. In

addition, the company is constantly expanding its product

range in this area.

Classic grinding and polishing

Traditional manufacturing consists of a multi-stage process in

which a raw glass block is formed into a lens blank using cutting

and grinding processes. These lens blanks are then polished

(depending on the requirements) using either a typical CNC-

controlled polishing method or a modern magnetorheological

finishing for aspherical surfaces.

Using hot pressed lens blanks is one way to simplify mass

production. During the hot pressing process, blocks of the

initial glass with a predefined volume are

pressed into a so-called preform. The

preform corresponds to the desired final

outline to within a few millimeters, and the

desired final shape and quality is achieved

using traditional processes.

Using the pressing process saves CNC

processing time, and thus makes lens

manufacturing more economical, although the ideal solution

would be for the glass to be brought into its final shape direct-

ly using a hot forming process. In any case, the optical surface

still needs to meet the requirements for shape, roughness and

maximum number of allowed defects to the highest extent

possible, and precision blank pressing is indeed able to meet

these requirements.

Precision molding of complex geometries

Precision molding is now the method of choice when it comes

to cost-effective mass production of optical components with

complex geometries. Typical applications include aspherical

lenses for cell phones, projectors and compact cameras (Fig-ure 1), lens arrays for LED lighting (Figure 2), but also micro-

optical components such as diffractive optical elements and

nanostructures. These all require a preform with high surface

quality.

Appropriate preforms include spherical lenses, polished rods,

polished disks or precision gobs created directly from the glass

melt. One thing that all preforms have in common is that they

can be manufactured very cost-effectively and are made of a

special glass well suited for the precision molding process. They

can be used to manufacture aspherical

lenses of variable sizes and geometries

(Figure 3), for instance.

Manufacturing of optical components with

a diameter of less than 40 mm has now

proven to be most economical. Typical

surface radii for aspherical geometries are

then between 0.8 and 250 mm. Maximum

8 l LASER+PHOTONICS 2 0 12 lOPTICS

SCHOTT AG, Advanced Optics55122 Mainz, Germany

Tel. +49 (0)6131 66-1812

Fax +49 (0)3641 288-9054

www.schott.com/advanced_optics

CONTACT

1 Aspherical lenses play an increasinglyimportant role in manufacturing opticalsystems for digital cameras, digitalprojects and camcorders

Glass for use in precision molding›LOW TG‹ GLASS FROM SCHOTT. Glass is the first choice for high perform-

ance optics, despite the fact that this material has proven to be difficult to process

and thus expensive for broad use. Schott has now developed special glass types that can

be molded at a lower transformation temperature, helping to solve this problem.

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Page 9: Beam Redirection, even upside down - New Flip Mirror Holders

precision can be achieved if extreme aspect ratios between the

thickness of the edge and center are avoided. On plane surface

sections, small deviations can either be tolerated or polished

out later. Surfaces with a slight radius are more stable and can

therefore be molded more precisely.

Molding without sticking

Precision molding applies principles from the manufacture of

polymer optics to that of glass, although this isn’t actually a

simple task because, unlike polymers, glass is an inorganic

material with strong atomic bonds. This means that high tem-

peratures are often necessary for molding. In addition, each

glass has its own characteristic viscosity depending on the

temperature.

During traditional hot pressing, glass is pressed in a low vis-

cosity range at high temperatures of between 750 and 1500°C.

To prevent the glass from adhering to the mold, separating

agents or steep temperature gradients must be used between

the glass and the mold. This alters the surface texture and the

shape of the pressed optic, however, therefore reworking is

necessary in order to achieve high accuracy.

By contrast, precision molding is performed at lower tempera-

tures of between 500 and 900°C with significantly higher

viscosities. In order to reproduce the desired shape accurately

and achieve high surface quality, the pressing mold itself must

be optically polished. It is nearly always impossible to use a

separator in such cases because this would have a negative

effect on the molding results. The high glass viscosity prevents

the optic from adhering to the mold anyway.

Giving glass its shape

The accuracy of the mold determines the precision of the

pressed optic. When creating the mold, the designer must also

take proper account of the thermal properties of the glass, such

as the shrinkage of the optic after the hot molding process. Be-

cause the mold design is a significant cost factor in the blank

pressing process, it is important to make sure the mold can be

used for as long as possible.

The molds are usually produced from tungsten carbide or sili-

con carbide. These can contain a binder such as cobalt in the

structure, although these chemical elements could diffuse into

the glass and lead to discoloration on the surface. For this rea-

son, the molds are given different coatings normally based on

precious metals (Pt, Au, Ir, Rh) or carbon. These prevent the

glass from reacting with or adhering to the mold material.

The cleaning processes used with glass preforms must be

strictly controlled so that they do not result in soluble compo-

nents of the glass structure being drawn out of the surface, as

this could adversely influence the surface quality that can be

achieved after pressing. It is also important to avoid potential

vaporization processes of substances from the glass surface at

the high temperatures used during pressing, as these can con-

densate on the surface of the mold and shorten its service life.

Controlling quality

The design of an optical system defines the requirements for

the material, shape and surface quality of its components. With

precision molding, the accuracy of the pressed optic is deter-

mined by the quality of the mold and by monitoring the tem-

perature closely over time. The number of macroscopic defects

on the surface and their roughness depend on how much time

the pressing process consumed and how much pressure was

applied, but also on the initial

surface quality of both the

mold and the preform.

The quality of the optical glass

used is also critical, which

means that the initial material

should be free from bubbles

and inclusions and should have

a reproducibly high homo-

geneity. On the other hand,

both the molds and the mold-

ing machine would have to

meet high demands with re-

spect to their temperature

stability if glass types with a

high transformation tempera-

ture (high Tg) were to be used

in precision molding. For this

reason, Schott has developed

a range of special glass types

OPTICS l LASER+PHOTONICS 2012 l9

2 The use of an optimized precision molding process enables aspheres with a very high refractiveindex to be manufactured in the form of arrays or strips

3 Schott’s low Tg glass for precision molding allows for efficientproduction of tiny optical components such as aspheres

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Page 10: Beam Redirection, even upside down - New Flip Mirror Holders

that can be processed at much lower temperatures (under

650°C). These so-called ›low Tg‹ glasses allow for established

presses and mold materials to be used. The range of materials

already includes glasses at a variety of positions in the Abbe

diagram (Figure 4). This enables numerous optical designs to

be realized using molded components.

Controlling the index drop

The special feature of Schott’s blank pressing glass is that it

is manufactured in the highest reproducible quality and to

minimal tolerances. This makes it easier to process in a preci-

sion molding operation. However, while for normal optical

glass, it is the glass manufacturer who is in complete control

of the process and thus determines the refractive index and

dispersion in the form of the Abbe number, the optics manu-

facturer is the one who controls the temperature progression

and thus the final optical values of the component with preci-

sion molding.

Whereas the glass manufacturer controls the cooling rate to lie

between 1 and 10°C per hour with normal optical glass, after

the precision molding process, the glass will cool off at high

rates of several 100 to several thousand degrees Celcius per

hour to room temperature. This fixes the geometry and reduces

the process time, however the refractive index of the glass

drops significantly compared to the initial value. This so-called

›index drop‹ depends on the process and the geometry of the

component.

Thanks to a precisely controlled melt process, Schott can en-

sure excellent reproducible quality of its glass, therefore the

index drop remains a predictable parameter if the optics

manufacturer uses the same process parameters. The index

drop is included in the data sheets with respect to a reference

cooling rate and must be taken into consideration in the opti-

cal design. In case a specific index drop is required for a par-

ticular application, the glass manufacturer can take this into

account with a specially prepared glass melt.

Summary

Schott is constantly expanding its wide range of arsenic and

lead-free low Tg glasses, distributed across the entire Abbe

diagram. Modern glass development methods allow Schott to

meet the requirements that apply to processing and optical

quality and continuously expand its product range, with nine

new low Tg glass types introduced only recently.

Dr. Ralf Jedamzik and Dr. Ralf Biertümpfel are Application Managers

for Advanced Optics in Mainz. Dr. Jedamzik supports customers on

technical issues involving optical glass and Schott Zerodur, while Dr.

Biertümpfel specializes in optical filter glass and blank pressed glass.

Both are involved in numerous international projects.

10 l LASER+PHOTONICS 2 0 12 lOPTICS

Low Tg GlassesAbbe-Diagram nd –ννd

Description of Symbols

N- or P-glass

Lead containing glass

Glass suitable for Precision Molding

PSK

FK

PK

LAK

BK K

SK

LLF

BALF

BAFSSK

BASF

F

SF

LASF

LF

LAF

KF

BAK

KZFS4

57

KZFS2

5

51

51A

52 A

KZFS8

KZFS5

KZFS11

33

67

57

8

47

51 50

58A

60

35

68

69

37

νd

νd

1.45

1.50

1.55

1.60

1.65

1.70

1.75

1.80

1.85

1.90

1.95

2.00

2.05

1.45

1.50

1.55

1.60

1.65

1.70

1.75

1.80

1.85

1.90

1.95

2.00

2.05

nd

85 80 75 70 65 60 55 50 45 40 35 30 25 209095

85 80 75 70 65 60 55 50 45 40 35 30 25 209095

nd

Mar

ch 2

011

753

4 The low Tg glass types that Schott offers are shown in the Abbe diagram © LASER+PHOTONICS

08-11_LPX110108_schott_LPex2012 ax 15.12.2011 16:11 Uhr Seite 10

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Page 11: Beam Redirection, even upside down - New Flip Mirror Holders

08-11_LPX110108_schott_LPex2012 ax 15.12.2011 16:11 Uhr Seite 11

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Page 12: Beam Redirection, even upside down - New Flip Mirror Holders

12 lCOMPANY PROF ILE

COMPANY PROF ILE

Fresnel Optics GmbH – Our expertise foryour success

Fresnel Optics GmbH, part of Reflexite Energy

Solutions, is a market leader in the design and

fabrication of plastic micro- and nanostructured

optical components for the lighting, solar pow-

er, instrumentation and display industries. Prod-

ucts include optics and lenses that enhance ar-

chitectural lighting, solar concentrator lenses

and lens arrays, optical light enhancing films

and a variety of components that improve the

performance and efficiency of your optical

system. We offer standard products and cus-

tom fabrication as well as sample and series

production. For quality assurance we work

according to DIN ISO 9001:2008.

Our Capabilities– Experience in optical and mechanical design

– Precision mastering (diamond turning, flycut-

ting, linear ruling, laser writing)

– State-of-the-art tool replication (electroform-

ing and plating)

– Precision polymer replication (compression

and injection molding, polymer-on-glass

processing)

– Custom finishing (trimming, printing)

– Product enhancement processes (AR-struc-

tures / coatings, aluminum and hard coat-

ing)

– Subassembly processes

Our Products– Fresnel lenses

– Fresnel cylinder lenses

– Fresnel prisms and beam splitters

– Micro-lens arrays

– Hybrid optics such as Silicone-on-Glass

(SOG) lens parquets for CPV applications

Fresnel Optics GmbHFlurstedter Marktweg 13

99510 Apolda, Germany

Phone +49 (0)3644 5011-0

Fax +49 (0)3644 5011-50

[email protected]

www.fresnel-optics.de

LAYERTEC, established in 1990 as a spin off

from the Friedrich-Schiller-Universität Jena,

produces high quality optical components for

laser applications in the wavelength range from

the VUV (157nm) to the NIR (~4µm).

The company combines a precision optics

facility and a variety of coating techniques

(magnetron sputtering, thermal and e-beam

evaporation).

The precision optics facility of LAYERTEC

produces plane and spherically curved mirror

substrates, lenses and prisms of fused silica,

optical glasses like BK7 and some crystalline

materials, e. g. calcium fluoride. Fused silica

and calcium fluoride can be offered with rms-

roughnesses as low as 0.15nm.

Components for the UV are coated by evapo-

ration techniques. Coatings for the VIS and NIR

are mostly produced by magnetron sputtering.

This special coating process yields amorphous

layers with a very high packing density result-

ing in lowest straylight losses and a high ther-

mal and climatical stability of the optical param-

eters. Furthermore, the coatings are optimized

for high laser damage thresholds. LAYERTEC

has developed magnetron sputtering for opti-

cal coatings from a laboratory technique to a

very efficient industrial process.

The main products of LAYERTEC are· High – power - coatings for the NIR (e.g. for

Nd:YAG-, Ho:YAG- and Er:YAG-lasers)

· Femtosecond laser mirrors with exactly

determined phase properties (low GDD or

negative GDD and R>99.9%)

· Steep edge filters, e.g. HR 1030nm >99.9%

+ R(980nm)<1% with high laser damage

thresholds

· Low loss laser mirrors (R>99.99 in the VIS

and NIR)

· Coatings on laser- and nonlinear optical crys-

tals

· Metallic mirrors and coatings (Au, Ag, Al, Cr)

· Coatings for all excimer laser wavelengths

including 157nm

Besides the development of efficient coating

plants LAYERTEC has preserved its capabili-

ties for flexible production and the develop-

ment of prototypes and OEM components.

LAYERTEC – optische Beschichtungen GmbH

Ernst-Abbe-Weg 1

99441 Mellingen

Germany

Phone +49 (0)36453 744-0

Fax +49 (0)36453 744-40

[email protected]

www.layertec.de

_FP_LPex2012 14.12.2011 15:31 Uhr Seite 12

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Page 13: Beam Redirection, even upside down - New Flip Mirror Holders

COMPANY PROF ILE l13

FISBA OPTIK AGOptical Solutions

Rorschacherstrasse 268

9016 St. Gallen, Switzerland

Phone: 0041 (0)71 282 31 31

Fax: 0041 (0)71 282 31 30

[email protected]

www.fisba.com

FISBA OPTIK AGFISBA OPTIK is a world leader in optical sys-

tems, instruments and components. At FISBA

we develop and produce high-grade solutions

in the field of micro- and macro-optics. From

simple lenses to complex optical components

and systems, the optical solutions created by

FISBA are perfectly tailored to the specific cus-

tomer needs.

All aspects of optical expertise underone roof

FISBA unites all required disciplines and expert

knowledge under one roof. Lens designers and

engineers, backed by specialists in physics and

coating technology, develop, analyze and opti-

mize optical systems and components for the

entire spec¬tral range from UV to NIR — inte-

grated and sustainable.

New technologies for affordableglass optics

FISBA employs and develops leading technolo-

gies to provide outstanding results for every

production stage, from prototypes tocomplex

optics in large-scale production. Uncompromis-

ing quality control vouches for flawless prod-

ucts that render incoming goods inspection su-

perfluous, saving valuable time and in¬creas-

ing process stability.

Newest technologies are implemented not on-

ly to offer customers the best optic solutions

for their application but at a reasonable price

as well. FISBA employs precision glass mold-

ing for the production of glass optics with ar-

bitrary forms in larger lots at a fair price, open-

ing up totally new possibilities in the cus-

tomer’s system development and assembly

optimization.

Product Portfolio

Advanced Optical Components

• Precision molded lenses

• Fast axis collimation lenses (FACs)

• FISBA Beam Twister™

• Aspheres

Optical Systems

• Lens systems

• Objectives

• Laser Modules

• Laser Optics

• Collimators

• Illumination

Optical Microsystems

Application Fields

• Biophotonics

• Bildverarbeitung und Sensorik

• Industrielle Fertigung

• Sicherheit und Verteidigung

• Weltraum und Astonomie

_FP_LPex2012 14.12.2011 15:31 Uhr Seite 13

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Page 14: Beam Redirection, even upside down - New Flip Mirror Holders

MÖLLER-WEDEL OPTICAL GmbHRosengarten 10

22880 Wedel

Germany

Phone +49 (0)4103 93776-10

FAX +49 (0)4103 93776-60

[email protected]

www.moeller-wedel-optical.com

MOELLER-WEDEL OPTICAL GmbH, a sub-

sidiary of MÖLLER-WEDEL GmbH, concen-

trates on high-precision optical test equipment

for industry and science.

ProductsThe different lines of electronic autocollima-tors ELCOMAT cover the most common

measurement tasks in industry and science:

ELCOMAT HR for ultra precision measure-

ment and calibration tasks with an accuracy up

to 0.01 arcsec, ELCOMAT 3000 for extremely

precise alignment and angular measurements

with an accuracy up to 0.1 arcsec and a meas-

urement range of 2000 arcsec, ELCOMAT vario

product line as well as of ELCOMAT direct

product line for precise angular measurement

and adjustment with an accuracy between

3 arcsec and 0.3 arcsec. Moreover, ELCOMAT

direct series enables the user to evaluate mul-

tiple autocollimation images and thus to meas-

ure wedges, prism angles etc. directly.

The measuring combination for lenses andoptical systems MELOS 530 provides fast and

reliable measurement of most relevant optical

parameter, i.e. focal lengths, back focal

lengths, radii of curvature.

The low cost VI-vario interferometer line can

be used to measure plane and spherical optics

such as mirrors, prisms, cubes or lenses.

The Goniometer II allows the accurate meas-

urement of prism angles with an accuracy of

0.6 arcsec, the GONIOMETER-SPECTROME-

TER VIS enables the measurement of refrac-

tive index in the visual range with an accuracy

of 10–5.

The new GONIOMAT M is a unique user-friend-

ly semiautomatic portable goniometer that

is able to measure angles of prisms, polygons

and wedges with an accuracy of up to 1.5 arc-

sec.

Well known visual collimators, autocollima-tors, testing telescopes, diopter telescopesand alignment systems complete the exten-

sive range of products.

BERLINER GLAS GROUP - High technologysolutions in OEM opticsThe BERLINER GLAS GROUP has extensive

OEM expertise in a wide varity of application

areas including.

· Space based optical systems

· Lasers and laser based systems

· Medical and life science

· Geosystems

· Metrology

· Defense

· Semiconductor

With approximately 1.000 employes, BERLIN-

ER GLAS GROUP provides tailor-made, mar-

ket-driven OEM solutions of the highest quali-

ty. From design to production we are your OEM

partner.

Engineering

System engineering · Optical and mechanical

design · Coating design · Customer-specific

metrology

Key-Components

Spherical lenses · Aspherical lenses · Cylindri-

cal lenses · Plano optics · Prism systems · Mi-

crostructuring · Coating: coating design, spec-

tral range: VUV, DUV, UV, VIS, NIR, IR · Anti-

reflex coatings · Filter · Mirror · Beam splitter/

combiner · Holographic gratings · ITO coating

Assemblies Systems

Optical assemblies and systems (cemented

beam splitter, prism systems, doublets,

triplets, step-system) · Optomechanical as-

semblies and systems · Electro-optical sys-

tems · Lens systems · Objectives, zoom sys-

tems · Measuring systems · Cameras · Laser

systems · Light sources · Lighting systems

14 lCOMPANY PROF ILE

COMPANY PROF ILE

Berliner Glas KGaAHerbert Kubatz GmbH & Co.Waldkraiburger Str. 5

12347 Berlin, Germany

Phone +49 (0)30 60905-0

[email protected]

SwissOptic AGHeinrich-Wild-Strasse

9435 Heerbrugg, Switzerland

Phone: +41 (0)71 727-3074

[email protected]

www.berlinerglasgroup.com

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Page 15: Beam Redirection, even upside down - New Flip Mirror Holders

COMPANY PROF ILE l15

Docter Optics GmbHMittelweg 29

07806 Neustadt an der Orla

Germany

Phone +49 36481 27-0

Fax +49 36481 27-270

[email protected]

www.docteroptics.com

Establishments:Docter OpticsExpress Glass ServicesDocter Optics GmbH

Str. der Deutschen Einheit 6

07819 Triptis, Germany

Phone +49(0)36481 27-350

Fax +49(0)36481 27-369

[email protected]

Docter OpticsNorth AmericaDocter Optics, Inc.

1425 West Elliot Road, Suite A-105

Gilbert, AZ 85233, USA

Phone +1 480 844-7585

Fax +1 480 844-7826

[email protected]

Docter OpticsJapanGeneral Bldg., 2F

No. 25-20,

Sakashita 1-Chome

Itabashi-ku, Tokyo 174-0043, Japan

Phone +81(0)3 3969 3731

Fax +81(0)3 3969 3732

[email protected]

[email protected]

Docter Optics ChinaGuangzhou Office

2911 Metro Plaza, No.183 Tianhe

North Road, 510620 Guangzhou

China

Phone +86 - 20 - 2222 1020

Fax +86 - 20 - 8755 1889

[email protected]

DOCTER OPTICS – Turning Ideas IntoComponents

Docter Optics has earned international re-

cognition as an OEM partner of the optical

technology sector and a leading supplier to

the automobile industry. Headquartered in

Germany’s “Optical Valley” with presences in

China, Japan and the USA, the company offers

customers services along the entire added-

value chain. The company’s list of first-class

references from the areas of automotive, illu-

mination optics, concentrating photovoltaics,

biometrics, security and medical applications

testify to a track record of exceptional cus-

tomer- and market-driven performance.

Quality plus Efficiency: Precision GlassComponents

The Precision Glass Components division pro-

duces optical components such as light pipes

(concentrators) for advanced Concentrated

Photovoltaics (CPV) systems in large runs

using a process that makes it possible to mold

the glass as soon as it leaves the furnace. The

Precision Fast-Molding process developed by

Docter Optics permits production of precision

glass components, e.g. free-form-lenses, lens-

arrays/integrator plates, prisms, light pipes and

mirrors for high-end medical and analytical

equipment or illumination/LED applications.

The Precision Glass Components-value chain

encompasses:

· Custom design

· Mass production

· Ready molding

· Design freedom

· Cost effective solutions

· Optical Glass Doctan SG 2

A Single-Source Supplier: Optical Systems

The bundled competencies of the four Docter

Optics business units represent unique syner-

gistic potential, which makes Docter Optics

an industry leader in the development and pro-

duction of custom-tailored optical, optome-

chanic and optoelectronic subassemblies:

· Initial Development Partner

· Optical and Optomechanical design

· Assembling, prototyping and series produc-

tion

· Development of customer-specific testing

methods, procurement and logistic models

Top-Tier Services: Express Glass Services

The Express Glass Services unit ships semi-

finished products of optical glass to customers

worldwide and manufactures prototypes, sam-

ples and one-of-a-kind parts and can deliver pre-

production and limited quantities with extreme-

ly short lead times. An extensive inventory of

special glass qualities allows Express Glass

Services to react to customer needs quickly

and efficiently.

State-of-the-Art: Automotive Solutions

Docter Optics is the market leader in the area

of projection lenses of optical glass for auto-

motive headlights. Automated production

processes and use of DOC3D® for double-

sided precision-molded pro-

jection lenses give Docter

Optics a competitive ad-

vantage that permits quick

reaction times and precise

compliance with customer

quality specifications. Cus-

tomers can avail themselves

of a complete array of serv-

ices:

· Aspheric lenses, free-form

shapes and lens arrays for

projection headlights

· Development, design and

prototyping of new lens

shapes

· Adjustment of photomet-

ric characteristics of lens-

es for different light

sources (Halogen, HID,

LED) and regional stan-

dards (ECE, SAE)

· Textures and coatings

_FP_LPex2012 14.12.2011 15:31 Uhr Seite 15

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Page 16: Beam Redirection, even upside down - New Flip Mirror Holders

For sophisticatedimage processing Lenses for cameras with 1“ sensors.Qioptiq’s new series of ›MeVis-CF‹ lens-

es offers high imaging performance in a

compact, rugged housing. Building on

their MeVis-C lenses for C-mount cam-

eras with sensor sizes of up to 1", the

new series features time-tested optics,

promising high resolution over the entire

image circle, low distortion and good

color correction, as well as low bright-

ness drop in an even more compact and

rugged housing to meet the most strin-

gent requirements. The fixed aperture

also helps to save space while prevent-

ing operator error. These lenses are avail-

able in a number of variants with differ-

ent apertures, making it possible to offer

customer-specific versions with special

aperture shapes.

www.qioptiq.com

Designed for short pulsesFused silica lenes. Sill Optics offers a se-

ries of fused silica ƒ-Theta lenses

optimized for use with short pulse (SP)

and ultrashort pulse (USP) lasers. A quasi-

telecentric ƒ-Theta lens (›S4LFT3161/

292‹) with a focal length of 163 mm

enables the laser beam to realize an inci-

dent angle of less than 5° at the edge a

the 90 x 90 mm2 scan field. Optimized for

wavelengths ranging from 515 to 545 nm,

the minimum spot size in the scan field

is about 15 µm with a beam diameter of

10 mm. As to the ›S4LFT3162/328‹ for

the infrared range of 1030 to 1090 nm,

the spot size is about 20 µm for a beam

diameter of 15 mm. Designed to achieve

even smaller spots, the telecentric lens

S4LFT4010/292 has a focal length of

100 mm and realizes at a field size of 35

x 35 mm2 an incidence angle of 1.4° with

a beam diameter of 10 mm. This lens is

also optimized for a wavelength range of

515 to 545 nm and enables a spot size of

about 9 µm. The ›S4LFT4010/328‹ is

designed for the infrared range from 1030

to 1090 nm and has a spot size of about

18 µm.

www.silloptics.de

16 l LASER+PHOTONICS 2 0 12 lPRODUCT MARKETPLACE

Lenses with F-mount... for industrial applications. Carl zeiss presents new F-mount lenses ideal for use

with high-resolution image sensors and larger sensor formats in industry and research.

The new high speed

›Distagon T* 1.4 / 35‹

delivers crisp, sharp

images even at maxi-

mum aperture open-

ing, thanks to its large

focus ring and precise

wormgear. The lens’

optical construction

also guarantees a high

image quality across

the entire image

range. Another lens

suitable for industry

and research is the

new high speed ›Distagon T* 2/25‹, a moderate wide-angle lens. It shows its strengths

especially with fast-moving objects or in tough lighting situations, as is often the case

in the industrial sector. It also offers an excellent color correction.

www.zeiss.de

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Page 17: Beam Redirection, even upside down - New Flip Mirror Holders

PRODUCT MARKETPLACE l LASER+PHOTONICS 20 12 l17

Fiber optics updateProduct catalogue 2012. In their product

catalogue 2012 ›Fiber Optics – Light

switching, Light transportation, Light dis-

tribution‹ Leoni Fiber Optics presents the

first multimode splitters produced by

means of ion exchange in glass. In addi-

tion to the extensive update, the chapters

›Fiber optic cables‹, ›Optical components‹,

›POF/PCF‹, ›Laser probes (medical de-

vices)‹ include a wide range of new prod-

ucts as well as a short overview of fiber

optical assemblies for harsh environ-

ments, such as in industrial applications

and in the energy sector. New products in

the sections ›LargeCore‹, ›Singlemode‹,

›Fiber bundles‹, ›Tubes and loose tubes‹

and ›Accessories‹ are clearly laid out. The

catalogue is available for download in the

›service‹ area on the website as well as in

print upon request via contact form.

www.leoni-fiber-optics.com

Preconfigured and codedFDN glass fiber closures for FTTH sec-tor. With their FDN closure, Ficonet sys-

tems is launching an FRBU for up to 144

fibers with heat shrink splice protection,

and whose capacity doubles to 288 fibers

with crimp splice protection, a solution

widely used in Germany. For customer

projects, the closure can be adapted to

specific requirements and fiber capacities

(up to 576 fibers) on request. Up to 61

ports are available for cable feeds, of

which 52 are cable inlets for cables or in-

jectors up to 9.5 mm. These apertures

have different sizes, making them suitable

for a huge variety of cable diameters. Un-

cut multi-fiber loose tube cables can also

be inserted and embedded. ›Cablelok‹ fit-

tings are used to seal the cables – these

are rubber sleeves that are sealed by feed-

ing in the cable opposite the body of the

closure. This system has been tested up

to a water column depth of 8 m. The FDN

closure can be fitted with various splice

trays containing heat shrink or crimp splice

protection or fiber splitters. If required, the

closure can be supplied completely pre-

assembled to customer specifications.

When using injectors, this allows fibers

from the splice tray or from an external

location to be injected into the splice tray

at distances of several hundred meters.

www.ficonet-shop.de

Flattop for NUV,VIS and NIRAchromatic beam shaping optics. Adl-

Optica has optimized their achromatic

refractive field mapping beam shapers

πShaper 6_6_NUV, πShaper 6_6_VIS,

πShaper 6_6_NIR to operate, respective-

ly, in near-UV (335 to 560 nm), Visual (420

to 680 nm) and near-IR (1100 to 1700 nm)

spectral bands. The πShaper 6_6 converts,

with nearly 100 percent efficiency, a

Gaussian laser beam into a flattop beam

of low divergence while keeping a uniform

intensity profile over a large working dis-

tance. The achromatic design ensures that

the same beam quality is maintained at

any wavelength of the working spectral

band and allows using several lasers of dif-

ferent wavelengths simultaneously. The

flat output phase front, similar input and

output beam sizes, the lack of internal fo-

cus, a high destruction threshhold and the

compact size facilitate integration in sys-

tems for scientific as well as industrial ap-

plications such as confocal microscopy,

flow cytometry, various fluorescence tech-

niques, mass-spectrometry, holography,

and micromachining, among others.

www.piShaper. com

pickpro stay ahead.

Stay ahead, pick pro

A Passion for Precision.

pro series @ TOPTICA

www.toptica.com/pro

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Page 18: Beam Redirection, even upside down - New Flip Mirror Holders

MARKUS SCHNITZLE IN

Machine vision systems are in

higher demand than ever before.

By means of special cameras

and computers, industrial production sys-

tems are taught how to ›see‹, in other

words, to inspect and make decisions ac-

cordingly. As a result, production process-

es can be designed to be safer and more

efficient. The applications are numerous

and range from completeness monitoring,

to surface inspection, identification and

robot guidance, to classic measuring tech-

nology.

Machine vision systems have never really

been a true alternative and were in every

sense inferior to the human eye when it came

to accurate color assessment. Despite the

fact that visual perception plays a far greater role for people

than other modes of perception, correct color reproduction has

hitherto played a lesser role within the context of automated

quality control.

Color control in printing technology

To ensure print quality, today’s modern printing machines are

often already equipped with machine vision systems. These

can be used to ensure the complete automated imaging of all

print elements and avoid possible errors, such as streaking.

Thus, the use of inline inspection systems to capture the spec-

tral properties of inks, for example, opens up new opportuni-

ties for automated machine control and ensures the improved

reproduction of the required colors.

Color used to be checked manually after the test sheets were

printed out. Using separate color measuring equipment, the

operator compared the target values and actual values and made

any necessary recalibrations. This was a time-consuming

process, which typically required several iterations. It is also

worth bearing in mind that visual color assessment is strongly

dependent on lighting conditions and that the color perception

of the human observer is restricted to three sensors (red, green,

and blue). The risk of an erroneous color perception is extremely

great under these conditions.

18 l LASER+PHOTONICS 2 0 12 lTEST & MEASUREMENT

Extrasensory color recognition12-CHANNEL SPECTRAL CAMERA. Chromasens presents a spectral inline

color measuring system that uses twelve filters to allow the spectral reconstruction

of the ink spectrum with a precision far greater than that of the human eye. This opens

up entirely new applications for machine vision and quality control.

1 Each CCD camera contains trilinear RGB sensors so that up to twelve independent image channels can be realized using such a setup

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The best alternative therefore is to auto-

mate color measurements. However, the

spectral resolution of industrial cameras

was, until recently, also based on three

sensors (also red, green, and blue). This led

to considerable limitations in the color

display and color measurement.

With the introduction of sensors in which

the spectral sensitivity can be defined and

reproduced much more precisely, it is now

possible to manufacture multi-channel,

spectrally selective sensors. These are

much better able to identify the spectral

resolution and detect the slightest devia-

tion from the color scheme of the original.

Physical simulation of reality

As a rule, spectral photometers, which de-

tect the reflectivity of a color sample using

a high spectral resolution, are used for a

sufficiently accurate spectral description of

a color. The resolution of the spectrometer

used largely depends on the task at hand. For colorimetric tasks,

systems with a spectral resolution (nominal distance between

the measurement sampling points) between 1 and 10 nm are

used.

If you consider, for example, a visually relevant spectral range

of 380 to 730 nm or often also from 400 to 750 nm, at least

36 sampling points (at distances of 10 nm) are needed to de-

scribe the spectral distribution of one color. The complete eval-

uation of large-format objects using spectral measuring sys-

tems can only be achieved with significant effort.

One technological approach is to use changeable or tunable fil-

ters, which are mounted in front of the camera. In this specif-

ic example, a filter system with 36 (or even more) filters would

be used, which captures and measures 36 images each with

one color channel. Even using modern trilin-

ear line scan cameras, twelve cameras would

be required, in theory, to capture the 36 sam-

pling points, which would result in a data trans-

fer rate that is twelve times faster.

For this reason, Chromasens has developed

a spectral inline color measuring system us-

ing four ›trilinear‹ RGB sensors (Figure 1). The

trilinear line scan sensors have – integrated

on one semiconductor chip – three red, green,

or blue sensitive lines. The three sensor lines

work simultaneously and determine three

color values for each point in the image. The

object point of a sample reaches the red

sensor line first, for example, then the green

sensor line and finally the blue one. This time

lag is balanced out within the camera. For

every point in the sample image scanned, true

color information is obtained with all three

color channels.

The color measuring system uses twelve

filters for a spectral reconstruction of the ink

spectrum with a color distance accuracy (see

sidebar) of ΔE <1. The geometric resolution

of this camera is 300 µm/pixel, and the

minimum detection area is 3x3 mm2

(Figure 2).

Spectral reconstruction as

underlying approach

The spectral approximation that is based on

a non-linear spectral reconstruction method

is the basis for the technological approach.

This method enables an iterative approxi-

mation by contributing general ›prior knowl-

edge‹ from the printing process (Figure 3).

This prior knowledge is general knowledge

of the underlying properties of the inks

used, such as the gradient and smoothness

of the colors or the modality of the spectral

gradient. The method has been success-

fully tested using standard trilinear Chro-

masens line scan cameras and an LED light

source on numerous color samples from

different ink manufacturers.

For the spectral camera system used here,

the spectral homogeneity and smoothness of the spectrum is

an important measure. This is why warm tone LEDs are used,

which have an extremely smooth spectrum and do not have a

highly pronounced blue peak. Although the behavior of the light

source is also important for the color rendering index (CRI), this

CRI value, which describes the color reproduction for the hu-

man eye, is irrelevant in this case since a spectral measurement

is made that bears no resemblance to the eye’s sensitivity.

The challenge of

LED spectral homogeneity

The light source, which also causes the greatest uncertain-

ties, is a key part of the measuring system. It is subject to

spectral changes caused by the temperature at the LED and

TEST & MEASUREMENT l LASER+PHOTONICS 2012 l19

According to paragraph 18 ofthe DIN 5033-1 standard, the ex-

tent of color difference (in terms of

sensitivity) between two colors is

called the color distance. The color

distance is normally specified as

DeltaE (ΔE).

ΔE rating:

� 0.0 to 0.5: No or almost no differ-

ence

� 0.5 to 1.0: Difference may be notice-

able to the trained eye

� 1.0 to 2.0: Noticeable color differ-

ence

� 2.0 to 4.0: Perceptible color differ-

ence

� 4.0 to 5.0: Substantial color differ-

ence, which is rarely tolerated

� Above 5.0: The difference is rated

as a different color

(Source: Wikipedia, German site)

COLOR DISTANCE

2 The geometric resolution of the spectral camera developed by Chromasens is300 µm/pixel, and the minimum detection area is 3 x 3 mm2

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the impressed current. In addition, the light source ages and

thereby changes its emission spectrum. Chromasens has

taken the following counter measures:

� The current is kept constant – the LEDs therefore age at the

same rate.

� The LEDs are mounted on a cooling element to dissipate

the heat and homogenize heat distribution.

� The light emitted is bundled via a channel-shaped ellipsoid

mirror and thus focuses on one line. A large number of LEDs

in the LED line contribute to the intensity at one specific

location of the illuminated sample. As a result, the different

spectra of the LEDs are mixed thoroughly.

� A spectral measurement of the LED illumination is taken at

each location in the line before installation. This is the most

time-consuming part. Over the service life of the LED, the

spectrum is constantly measured at one specific location

and included in the spectral reconstruction.

It must be emphasized here that the system does not need to

be calibrated. The LED line can be replaced without recalibrat-

ing the camera. However, the module-specific spectral data of

the new LED line must be incorporated in the spectral recon-

struction.

The particular advantage of this approach is that the filters used

and their spectral characteristics can, to a large extent, be freely

selected. The functionality of the solution is not reduced to the

use of particularly narrow band filters. Thanks to the flexibility

of the reconstruction algorithms, this method can correct

differences in the spectral detection caused by the different

angles of incidence of the light on the sensor and the color fil-

ter. Thus, the accuracy of the spectral estimation is no longer

subject to any immediate dependency on the sampling location.

The ›truePIXA-6C‹ technology, developed by Chromasens to-

gether with the Constance University of Applied Sciences and

the Chemnitz University of Technology, is now ready for the

market and for use. It enables multi-channel image acquisition

within the RGB and infrared area (360 to 950 nm). The enhanced

versions ›truePIXA-9C‹ and ›truePIXA-12C‹ can be used for

measurement applications in the area of spectral reconstruc-

tions of the originals. Once calibrated in the factory, the spec-

tral properties of the camera system are extremely stable and

do not require any further readjustments. For implementation

on the customer side, only the spectral properties of the light

source used need to be captured. This

is usually done via a white balance

measurement.

Spectral camera opens up

new applications

While it may take some time for the

commercial use of spectral image

acquisition to become more wide-

spread, this method can be used any-

where today where camera systems

and measuring systems are needed for

high precision image acquisition and

color measurement.

A good example is print quality control,

where the use of inline inspection sys-

tems to capture the spectral properties

of inks unlocks new opportunities for

automated machine control. Other possible applications are to

be found in material sorting and classic production technology.

Besides these ›traditional‹ machine vision segments, the

targeted use of spectral cameras opens up a wide range of new

applications. In the field of safety engineering, for example,

official documents, such as passports, can be checked for

authenticity or products of unknown origin can be checked for

plagiarism. The product engineers also envisage many useful

applications in medical technology, such as in minimally inva-

sive surgery or remote diagnoses in the field of telemedicine.

In both these areas, images without chromatic aberrations –

for example, for assessing changes to the surface of the skin

– are jsut as important as optimizing the image contrast.

Summary

The spectral acquisition of objects

and the spectral reconstruction of

colors pave the way for new fields of

applications. Whereas the most pre-

cise spectral measurement of colors

and hence correct color reproduction

– within the context of automated

quality control – has hitherto played a lesser role, this will change

with the new technological approaches. Twelve-channel spec-

tral cameras are for the first time capable of detecting the most

minute color differences with a precision that is far beyond the

capability of the human eye. This opens up entirely new appli-

cations for machine vision.

Markus Schnitzlein is the Managing Director of Chromasens. Based

in Constance, Germany, the company develops and produces image

acquisition and image processing systems. The company’s expertise

includes both system and components development.

References1 Hardeberg, J.: ›Acquisition and Reproduction of Color Images‹, Up-

ublish.Com, 2001, www.dissertation.com/library/112135a.htm, IS-

BN 1-58112-135-0

2 Stark, H., Yang, Y.: ›Vector Space Projections‹, John Wiley & Sons,

1998, ISBN 0-471-24140-7

3 Hill, B.: ›(R)evolution of Color Imaging Systems‹, Proc. 1st European

Conference on Color in Graphics, Imaging and Vision (CGIV) 2002

20 l LASER+PHOTONICS 2 0 12 lTEST & MEASUREMENT

3 The method is based on an iterative approach and has the advantage that underlying properties of the object to be measured can be applied numerically within the iteration processes

© LASER+PHOTONICS

Chromasens GmbH

78467 Konstanz, Germany

Tel. +49 (0)7531 876-0

Fax +49 (0)7531 876-303

www.chromasens.com

CONTACT

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Page 21: Beam Redirection, even upside down - New Flip Mirror Holders

COMPANY PROF ILE l21

TRIOPTICS GmbHHafenstr. 35–39

22880 Wedel

Germany

Phone +49 (0)4103 18006 0

Fax +49 (0)4103 18006 20

[email protected]

www.trioptics.com

TRIOPTICSThe Whole Spectrum ofOptical Metrology…Since 1992 TRIOPTICS GmbH has been a lead-

ing manufacturer of optical test equipment for

industrial and scientific use. The company has

focused on research and development of ac-

curate and automatic optical test and measure-

ment instruments.

Products

ImageMaster® is the most comprehensive

line of MTF-equipment for complete charac-

terization of lenses and optical systems.

The OptiCentric® family comprises tools for

the precise and fully automatic alignment, ce-

menting, bonding and assembly of lenses and

optical systems. It includes the measurement

of multi-lens objectives in mounted conditions,

air gap distance and lens center thickness as

well as the individual centering error of aspher-

ical lenses.

OptiSpheric® is the industry´s standard for

integrated optical testing. It provides fast and

reliable test results of almost all relevant optical

parameters, i.e. effective focal length (EFL), mod-

ulation transfer function (MTF), back focal length

(BFL), radius of curvature (ROC) and flange focal

length (FFL). Extension modules include multi

wavelength and intraocular lens (IOL) testing.

The WaveSensor® and WaveMaster® provide

wavefront analysis of lenses or optical sys-

tems. Both comprise a highly accurate Shack-

Hartmann Sensor. The reflex module enables

to measure the shape of optical surfaces.

TriAngle®, the electronic autocollimator series

from TRIOPTICS provides angle, wedge and

straightness measurements for precision align-

ment tasks with excellent accuracy and high

speed.

PrismMaster® is the most accurate automa-

tic goniometer featuring angle measurements

of prisms, polygons and other plano optics with

accuracies better than 0.2 arcsec.

The SpectroMaster® offers the highest ac-

curacy measurement of the refractive index of

optical glass in spectral ranges from UV, across

VIS to IR.

µPhase® Interferometer qualifies the quality

of spherical, aspherical and flat optics. It is com-

pact and modular and measures optics and sur-

faces with reflectivities from 0.3% to 100%.

OptiCentric® 3D• Combining the known centering measurement

technology integrated in OptiCentric® with theOptiSurf® low coherence interferometer formeasuring the air gaps between lens elementsand the center thickness of lenses within theoptical system

• Measurement accuracy of centration errors / airspacing and center thickness: 0.1 µm /1 µm

• Enhanced MultiLens software algorithm pro-vides spatial coordinates of all surfaces of theoptical system and enables comprehensivecompliance testing of assembled optics

www.trioptics.com

The Future ofObjective Lens

TestingMeasuring the lens centeringerrors, air gaps between lenselements and center thicknessof assembled optical systemswith ONE Instrument

OptiCentric®3D, measuring lens centering

errors, air gaps, and center thickness of as-

sembled optical systems

_FP_LPex2012 14.12.2011 15:37 Uhr Seite 21

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Page 22: Beam Redirection, even upside down - New Flip Mirror Holders

COMPANY PROF ILE l21

TRIOPTICS GmbHHafenstr. 35–39

22880 Wedel

Germany

Phone +49 (0)4103 18006 0

Fax +49 (0)4103 18006 20

[email protected]

www.trioptics.com

TRIOPTICSThe Whole Spectrum ofOptical Metrology…Since 1992 TRIOPTICS GmbH has been a lead-

ing manufacturer of optical test equipment for

industrial and scientific use. The company has

focused on research and development of ac-

curate and automatic optical test and measure-

ment instruments.

Products

ImageMaster® is the most comprehensive

line of MTF-equipment for complete charac-

terization of lenses and optical systems.

The OptiCentric® family comprises tools for

the precise and fully automatic alignment, ce-

menting, bonding and assembly of lenses and

optical systems. It includes the measurement

of multi-lens objectives in mounted conditions,

air gap distance and lens center thickness as

well as the individual centering error of aspher-

ical lenses.

OptiSpheric® is the industry´s standard for

integrated optical testing. It provides fast and

reliable test results of almost all relevant optical

parameters, i.e. effective focal length (EFL), mod-

ulation transfer function (MTF), back focal length

(BFL), radius of curvature (ROC) and flange focal

length (FFL). Extension modules include multi

wavelength and intraocular lens (IOL) testing.

The WaveSensor® and WaveMaster® provide

wavefront analysis of lenses or optical sys-

tems. Both comprise a highly accurate Shack-

Hartmann Sensor. The reflex module enables

to measure the shape of optical surfaces.

TriAngle®, the electronic autocollimator series

from TRIOPTICS provides angle, wedge and

straightness measurements for precision align-

ment tasks with excellent accuracy and high

speed.

PrismMaster® is the most accurate automa-

tic goniometer featuring angle measurements

of prisms, polygons and other plano optics with

accuracies better than 0.2 arcsec.

The SpectroMaster® offers the highest ac-

curacy measurement of the refractive index of

optical glass in spectral ranges from UV, across

VIS to IR.

µPhase® Interferometer qualifies the quality

of spherical, aspherical and flat optics. It is com-

pact and modular and measures optics and sur-

faces with reflectivities from 0.3% to 100%.

OptiCentric® 3D• Combining the known centering measurement

technology integrated in OptiCentric® with theOptiSurf® low coherence interferometer formeasuring the air gaps between lens elementsand the center thickness of lenses within theoptical system

• Measurement accuracy of centration errors / airspacing and center thickness: 0.1 µm /1 µm

• Enhanced MultiLens software algorithm pro-vides spatial coordinates of all surfaces of theoptical system and enables comprehensivecompliance testing of assembled optics

www.trioptics.com

The Future ofObjective Lens

TestingMeasuring the lens centeringerrors, air gaps between lenselements and center thicknessof assembled optical systemswith ONE Instrument

OptiCentric®3D, measuring lens centering

errors, air gaps, and center thickness of as-

sembled optical systems

_FP_LPex2012 14.12.2011 15:37 Uhr Seite 21

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Page 23: Beam Redirection, even upside down - New Flip Mirror Holders

Luminance

and color measure-

ment cameras have established

themselves in these and other applications that

require brightness, color and the homogeneity or gradient

of these to be determined. Each pixel of a camera’s CCD chip

can deliver brightness and color values, such as luminance

[cd/m2], luminous intensity [cd], illuminance [lux], color coor-

dinates and other values derived from these, such as color

temperature [K], dominant wavelength [nm] and color purity.

For each pixel, all of these measurement points are obtained

within seconds and can be combined to give a two-dimensional

image map that can then be analyzed further.

Figure 1 shows an example evaluation of a temperature dis-

play in the instrument cluster of a vehicle. The luminance is

shown as a measure of the brightness. A false-color scale (left)

provides an overview of the absolute luminance values and their

spatial distribution. A quasi-3D representation (top right), in

which the vertical axis shows the

luminance, enables complex

luminance distributions to be

identified at a glance. Even the

evolution of luminance along an

axis – in this case along the tem-

perature indicator (bottom right)

– can be represented graphically.

22 l LASER+PHOTONICS 2 0 12 lTEST & MEASUREMENT

Light and color measurementthrough imagingTHE NUMBER OF DISPLAY ELEMENTS that we encounter in our daily lives

is constantly increasing, from simple indicator LEDs through to high resolution graphic

displays. At present, quality assurance is the dominant application for camera-based

measurement systems for light and color in this area. With all the advantages and the

constant stream of new applications for this now well-established technology, there are

also situations where other measurement methods are indispensable.

ER IC SCHWABEDISSEN

When used correctly, light and color make an im-

portant contribution to our well being and it is well

known that luminous color consistency is viewed

as a key element of value. It is no wonder that, with the

development and production of the various self-illuminating

devices, huge focus is placed on correct brightness and

color. The automotive industry can be seen as particularly

demanding on this issue, where multifunction displays need

to deliver high contrast and good legibility, even under ad-

verse conditions. No matter whether they are brightly or

dimly illuminated, they must not convey an impression of low

quality, and all backlit switches must exhibit the same color

and brightness. We even expect the inside of a modern

refrigerator to be uniformly illuminated, preferably in a de-

fined, cold white color.

Instrument Systems GmbH 81673 Munich, Germany

Tel. +49 (0)89 454943-0

[email protected]

www.instrumentsystems.com

CONTACT

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Needless to say, these and many other evaluation methods

represent a major simplification compared to spatially selec-

tive measurement methods, and have helped camera-based

systems to become widespread in research depart-

ments, in quality assurance and in manufacturing.

Imaging photometry and colorimetry

Photometry involves evaluation of the energy or power

of light using what is known as the V(l) curve (Fig-ure 2) that describes the sensitivity of the human eye

in the wavelength range from 360 to 830 nm. It is used,

for example, to calculate the photometric luminance

value [cd/m2] from the radiance [W/m2 sr].

Thus, if we want to measure luminance with a camera

system, the object to be studied is reproduced on a

CCD image sensor using a high quality lens followed

by a V(l) filter. The signals of the individual pixels of the

image sensor then only have to be adjusted on a PC

according to a previously determined calibration.

Colorimetry, the quantitative description of color, is

very similar. ›CIE tristimulus‹ colorimetry is the most

widely-used system for color determination and is

based on the assumption that every color is a combi-

nation of the three primary colors red, green and blue.

The tristimulus system was established by the CIE

(International Lighting Commission) in 1931. The tri-

stimulus values X, Y, and Z are obtained by integrat-

ing the spectral radiation distribution S(l) over the three

eye sensitivity curves x(l), y(l) and z(l) (Figure 2) in

the wavelength range 360 to 830 nm. The tristimulus

values X, Y, and Z are then used to calculate the

widely used color coordinates x, y, and z.

If color coordinates and values derived from them, such

as the color temperature, are to be determined using

a camera system, at least three filters are required to

simulate the tristimulus functions x(l), y(l) and z(l).

As y(l) corresponds to V(l), photometric measure-

ments are also possible. However, the x(l) function is

normally captured using two separate filters, one fil-

ter for the blue component and one for red, which

results in a significant improvement in accuracy com-

pared to conventional color measurement equipment

with just three filters.

Figure 2 shows the variations of

actual spectral response functions

from the ideal CIE curves. These

variations are relatively significant

on the wings of the curves. Partic-

ularly with blue, red and white LEDs,

this results in major variations in the

photometric value determined and

the measured dominant wave-

length [1, 2]. Figure 3 illustrates

this using an error in the dominant

wavelength of different colored

LEDs determined using a typical

color measurement camera.

If samples with the same spectral

radiation are investigated repeat-

edly, for example in quality assur-

ance, the user can correct for this undesirable effect by ad-

justing the calibration in the relevant wavelength range. This

requires high precision measurement of the absolute value for

TEST & MEASUREMENT l LASER+PHOTONICS 2012 l23

1 Evaluating the luminance of a temperature display

2 Tristimulus functions x(l), y(l), z(l), as achieved with an ideal filter setand to CIE specifications; y(l) corresponds to V(l)

© LASER+PHOTONICS

3 Measurement error in the dominant wavelength of LEDs

© LASER+PHOTONICS

Wavelength (nm)

Dominant wavelength (nm)

Spe

ctra

l val

ue (r

el. u

nits

)V

aria

tion

err

or (n

m)

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Page 25: Beam Redirection, even upside down - New Flip Mirror Holders

a specimen using a spectrometer. This kind of adjustment

always applies to a particular spectrum and can lead to severe

measurement errors on specimens with different spectral

characteristics.

With all the advantages of light and color measurement through

imaging, it is important to always be aware that filter-based

systems can have significant measurement variations for

narrow-band light sources such as LEDs. In such cases, the use

of a spectrometer, for example with a telescopic optical sys-

tem, is often preferred, as these systems allow a purely

mathematical evaluation of the spectrum with the precisely

defined CIE functions. However, the disadvantages of a spa-

tially selective, non-image-based measurement have to be

accepted.

Determination of luminous

intensity distribution curves

The determination of luminous intensity distribution curves is

an interesting application for camera-based light measurement.

Most light sources radiate their light into the surroundings in a

non-uniform way. Therefore, to completely characterize a light

source, the luminous intensity emitted in all spatial directions

must be recorded. Conventionally, this is done using a variety

of individual illuminance measurements, which are used to scan

the entire solid angle range to be studied. The photometric law

of distance allows conversion into the corresponding luminous

intensity values. However, as the photometric law of distance

is only applicable for a point source, a minimum measurement

distance corresponding to ten times the largest luminaire

dimension must be used.

So-called goniometers allow all spatial directions to be scanned

by rotation of the light source and/or a detector, for which

photometers or spectrometers can be used as detectors. Most

goniometers are, however, mechanically somewhat sophisti-

cated and correspondingly expensive, and the measurements

can be very time consuming. In many cases, such as in quali-

ty assurance, corresponding measurement times of up to half

an hour are simply not feasible. Cost can also be a prohibiting

24 l LASER+PHOTONICS 2 0 12 lTEST & MEASUREMENT

4 Luminous intensity distributioncurve measurement setup with light source (left), transmission screen(center) and camera (right)

5 Luminousintensity distribu-tion in polar coor-dinates (left) andassociated lumi-nous intensitydistributioncurves at azimuthangles of 0°, 45°,90° and 135°(right)

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Page 26: Beam Redirection, even upside down - New Flip Mirror Holders

factor. If we are only interested in a limited solid angle range

of up to ±65° and we can accept a measurement variation of

up to five percent compared to goniometric measurements (as

is the case for many LEDs and other directional light sources,

for example), then the setup shown in Figure 4 represents a

useable alternative.

The LED mounted on a slide on the optical bench is located on

the optical axis of the camera positioned on the right. A trans-

mission screen placed between them is illuminated by the LED

and recorded by the camera. Taking into account the trans-

mission of the screen, the camera calibration and the distances

between the LED and the screen and the screen and the

camera, the software calculates the luminous intensity distri-

bution in a solid angle range of ±65° about the mechanical

axis of the LED.

Figure 5 shows the evaluation of this kind of measurement for

an LED with a false-color scale of the luminous intensity distri-

bution in polar coordinates (left) and four luminous intensity

distribution curves for a 45° interval pattern. In most cases, this

kind of measurement takes less than a second. If, in addition

to the luminous intensity distribution, the distribution of values

such as color coordinates, color temperature, dominant wave-

length or color saturation are to be investigated, the measure-

ment time increases to just a few seconds to allow for the

automatic filter change required.

Summary

Because of the short measurement times and the wide range

of computer-based evaluation options, camera-based meas-

urement systems are outstandingly well suited for investigat-

ing light and color and their homogeneity. If maximum meas-

urement accuracy is required, then a spatially selective but time

consuming measurement is recommended, using a system

made up of a spectrometer and appropriate input optics.

Determination of luminous intensity distribution curves is an

application of camera-based systems that is still relatively rare.

With sufficient accuracy for many situations, it allows cost-

effective, easy and very fast characterization of the spatial

radiation properties of various light sources.

References 1 Y. Ohno: ‘Fundamentals in Photometry and Radiometry II – Photo-

meters and Integrating Spheres’, CIE LED Workshop and Sym-

posium, Vienna, 1997

2 G. Heidel: ‘Actual problems at the industrial optical measurement

of Leds’, Proceedings of the CIE LED Symposium 1997 on Standard

Methods for Specifying and Measuring LED Characteristics, 1997

Eric Schwabedissen is a physics graduate and is currently Sales

Engineer for Instrument Systems, a leading supplier of complete light

metrology solutions.

TEST & MEASUREMENT l LASER+PHOTONICS 2012 l25

22-25_LPX110096_inst sys_lay_LPex2012 ax 15.12.2011 16:22 Uhr Seite 25

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Page 27: Beam Redirection, even upside down - New Flip Mirror Holders

26 l LASER+PHOTONICS 2 0 12 lTEST & MEASUREMENT

Scanning Fizeau interferometryDETERMINISTIC CORRECTION OF PRECISION ASPHERES. Optical systems, such as photographic lenses, projectors, cameras, binoculars and laser

systems are made up of a variety of individual optical elements. In addition to the

standard planar and spherical optical components, such as prisms, filters and lenses,

these also increasingly include aspherical lenses.

TORSTEN GLASCHKE

SVEN R. K IONTKE

T he advantage of aspheres lies in their greater design

flexibility and the possibility of achieving identical or

even better imaging qualities with fewer optical com-

ponents (Figure 1). This enables lighter and more compact

complete systems to be designed and makes them easier

to produce, all resulting in considerable cost savings.

Local surface correction for

high precision surfaces

The quality of optical surfaces is typically expressed as the vari-

ation of the actual shape from the specified shape, for exam-

ple using the PV (peak to valley) value. These are measured

by interferometric comparison with a reference surface that

matches the exact intended shape. To achieve surface quali-

ties better than l /10 (with wavelength l being typically

633 nm), the measured result is used to determine local

correction. Relevant technologies include ion beam figuring,

fluid jet polishing and magnetorheological finishing (MRF).

This correction process

places high demands on the

measurement technology as

every measuring error or

data artifact has a negative

influence on the result and,

in the worst case, leads to

errors being incorporated

into the surface. Of course,

they are then no longer iden-

tified as errors by the meas-

urement system used.

Suppression of coherent artifacts

Interferometers that are able to suppress measurement artifacts

have been proven to be appropriate metrology systems for this

kind of correction method, also because they provide a high

lateral resolution and feature a very low system noise. This

approach is already widespread for planar and spherical sur-

faces, although aspheres still present a major challenge as there

are no suitable surfaces that can act as an interferometric ref-

erence surface. Current measurement methods therefore use

standard interferometers with spherical or planar reference

optics and generate the measurement wavefront by using a

computer generated hologram or a null optic. Nevertheless, a

wavefront accuracy of l/10 is difficult to achieve with these

optics, and the manufacturing process taking several weeks is

a barrier to rapid product launches.

Another more flexible method is to measure smaller sub-aper-

tures and then combine the overlapping individual results to

give an overall measurement (stitching). The disadvantages

when using a large number of sub-apertures are extremely long

measurement times and problems in detecting long period

surface errors caused by the measurement principle.

The sub-apertures are selected in such a way that the high fringe

resolution of the interferometer in the current field of

view can be utilized to perform a measurement. For

milder aspheres, measurements can also be made

directly against a reference sphere.

Fizeau common path

measurement

principle

The crucial

advantage of

the Fizeau

ZygoLOT GmbH 64293 Darmstadt, Germany

Tel. +49 (0)6151 8806-27

[email protected]

www.zygolot.de

asphericon GmbH 07747 Jena, Germany

Tel. +49 (0)3641 3100500

[email protected]

www.asphericon.com

CONTACT

1 Aspherical glass lenses

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Page 28: Beam Redirection, even upside down - New Flip Mirror Holders

interferometers used is their so-called ›common path‹ con-

struction. The interferometric beam splitter and the reference

surface are combined in a single component at the output aper-

ture, which means that if there is a perfect match between the

reference surface and the measurement surface, the path of

both wavefronts in the interferometer is identical and no

›retrace‹ errors occur. This match is achieved by nulling fringes

during alignment of the measurement object. The key require-

ment is that the surface to be measured must have exactly the

same shape as the reference surface. However, when meas-

uring a complete asphere or when using sub-apertures, this is

obviously not possible.

It is thus necessary to use calibration methods to correct for

errors, but even still, with increasing aspherical variation from

the ›best fit‹ sphere, the measurement uncertainty increases.

Scanning Fizeau interferometry

To assist in manufacturing rotationally symmetric precision

aspheres, Zygo has developed a measurement method that

avoids or minimizes these sources of errors through the

approach used. Scanning Fizeau interferometry is based

exclusively on interferometric length measurement (Figure 2)

[1]. The method utilizes the fact that, in principle, a rotational-

ly symmetrical asphere is nothing other than a surface made

up of a large number of circular rings (zones) with different

radii. Each individual circular ring can be measured against a

spherical reference surface in the common path approach.

Starting at the outer edge of the lens, each zone is successively

measured and used to determine the surface coordinates of

the asphere. The number of zones required essentially depends

on the aspherical variation and determines the total measure-

ment time (typically between five and ten minutes).

The starting point for every measurement process is the

specific asphere formula, which is entered into the software

along with the required test diameter. This determines the

measurability of the lens based on mechanical and optical con-

ditions, and thus determines the measurement sequence.

A crucial advantage of the method is direct measurement in

the object coordinates of the asphere to be tested, so there is

no need for a conversion between the detector and object

coordinates. This means that image field distortion and magni-

fication of the instrument’s optical system have no influence

on the measurement accuracy.

In contrast to alternative measurement methods, as discussed

above, precise measurement of the vertex radius of

the asphere (R0) is possible, as is the

determination of coma error in

the specimen.

Hamamatsu Photonics Deutschland GmbHArzbergerstr.10 · D-82211 Herrsching

Phone: +49 8152 375 100 · Fax: +49 8152 375 111Email: [email protected] · http://www.hamamatsu.de

MPPC Array Types forPET /MR Imaging

New range of high sensitivity MPPC arrays and modules featuring good space and time resolution

in a compact package.

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Page 29: Beam Redirection, even upside down - New Flip Mirror Holders

The ›VeriFire Asphere‹ measurement instrument based on this

method uses a Fizeau interferometer with a 1000x1000 pixel

camera and uses a special light source to suppress coherent

artifacts (Figure 3). A laser interferometer is also used for

monitoring the position of the z-axis. The device enables rota-

tionally symmetric aspheres to be measured with up to 800 µm

deviation from the best fit spherical surface. The maximum

difference between the lens and the design is specified as

10 µm. Lenses between around 1 and 130 mm diameter can

be tested.

The VeriFire Asphere can also measure standard plano and

spherical surfaces and determine the radius of curvature of

spherical lenses with unmatched precision.

Comparing the measured results for a parabolic mirror that can

be measured using both the classic null configuration against

an additional reference sphere and using the method described

shows an outstanding degree of match. The difference in the

rms values for the two measurements is 2.0 nm, and for the

PV values 2.3 nm.

Ion beam precision

processing of an asphere

In the production of aspherical components with extremely

tough demands in terms of dimensional accuracy and surface

roughness, increasing use is being made of ion-beam finishing

for error correction, such as asphericon’s

own ›ION Finish‹ technique.

This totally new method enables peak

to valley error to be corrected with high

time efficiency and allows maximum

dimensional accuracy to be achieved.

Unlike current leading technology, as-

phericon’s ION finish can be used for

non-contact processing of a huge range

of shapes and materials. The basic re-

quirement for this kind of local correc-

tion is a laminar measurement of the

surface with sufficient accuracy, such as

that guaranteed by the VeriFire Asphere.

In terms of the equipment, a new con-

cept based on two independent vacu-

um locks is used for ion-beam correc-

tion. The substrates, with a diameter of

up to 300 mm, are clamped on to spe-

cially developed holders and upon which

they are subsequently measured (in or-

der to prevent positioning errors). The

clamped substrate is then loaded into

one of the two lock systems and, when

a sufficient vacuum has been reached,

is fed into the process chamber for

processing with a dwell time controlled

ion beam. Using the two independently

working vacuum locks guarantees continuous processing, thus

increasing flexibility and simultaneously reducing process costs

considerably.

In contrast to spherical sur-

faces, aspherical surfaces

are processed using small-

er mechanical tools. A direct

consequence is that short

period deviations from the

intended shape occur to-

gether with long period er-

ror components. To reduce

processing costs, short and

long period errors are sepa-

rated and processed in turn

– that is, the long period

errors are significantly larg-

er in absolute terms and can

be processed using larger

tools.

Figure 4 shows the before

and after results of the

correction on an aspherical

lens with high frequency

polishing errors. Using a specially produced aperture, the

existing polishing errors can be corrected down to a PV value

of 50 nm and an rms of 7 nm (Table A).

Summary

The measurement method outlined is a good example of how

consistent avoidance of error sources can minimize measure-

ment uncertainty. Particularly well suited for rotationally sym-

28 l LASER+PHOTONICS 2 0 12 lTEST & MEASUREMENT

Initial values(pre)

Final values(post)

PV 133 nm 50 nm

rms 25 nm 7 nm

A Processingresult (post) usingthe ION Finishtechnology

2 Circular zones cover the surface of the asphere with no gaps © LASER+PHOTONICS

3 VeriFire Asphere

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Page 30: Beam Redirection, even upside down - New Flip Mirror Holders

metric aspheres, the method allows

high-speed, artifact-free measurement

for the first time. Because the phase

information over the entire measure-

ment process is known, no stitching of

separate measurements with the cor-

responding artifacts and inaccuracies is

required. Each individual measurement

is carried out in-line using the Fizeau

common path approach. Calibration of

the measurement instrument is also not

necessary, as only relative changes of

length are measured interferometrical-

ly. Local correction methods such as

ION-Finish precision correction can be

used successfully.

Torsten Glaschke is a Product Manager at

ZygoLOT, the European subsidiary of Zygo

Corp. (USA). He is responsible for sales and

applications for the Zygo Fizeau interfero-

meter. Sven R. Kiontke is the founder and

Technical Director of asphericon. His re-

sponsibilities include asphere production

and R&D.

TEST & MEASUREMENT l LASER+PHOTONICS 2012 l29

4 Aspherical lens before and after IONFinish processing

System integration and competence in vacuum technology complement

themselves with piezo technology and nanopositioning: As part of the PI

group, PI miCos creates new solutions for precision positioning. In this way,

an extended product portfolio and a tighter international sales network are

created.

A common goal: Enthusiastic customers.

Physik Instrumente (PI) GmbH & Co. KGAuf der Römerstr. 1 · 76228 Karlsruhe

Tel. +49 (721) 4846-0 · Fax +49 (721) 4846-1019

[email protected] · www.pi.ws

PI miCos GmbHFreiburger Str. 30 · 79427 Eschbach

Tel. +49 (7634) 5057-0 · Fax +49 (7634) 5057-99

[email protected] · www.pimicos.com

A big playerI N T H E W O R L D O F T H E V E R Y S M A L L

W W W. P I M I C O S . C O M

pi_111095_uebernahme_175x122_en.indd 1 24.11.11 16:32

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Page 31: Beam Redirection, even upside down - New Flip Mirror Holders

30 lCOMPANY PROF ILE

COMPANY PROF ILE

SIOS Meßtechnik GmbHAm Vogelherd 46

98693 Ilmenau, Germany

Tel. +49 (0)3677 64470

Fax +49 (0)3677 64478

[email protected]

www.sios.deUSA Piezosystem Jena Inc., Mr Litynski

www.piezojena.com

P. R. of ChinaTianjin MicroNano Manufacturing Tech Co.,

Ltd.; Dr. Chen, www.mn-mt.com

UK Armstrong Optical Ltd., Mr Routledge

www.armstrongoptical.co.uk

France Trioptics France, Mr Lioutier

www.trioptics.fr

Long-Range Interferometer forHigh-Accuracy Length Measure-ments up to 80 m

Series SP-LR long-range interfero-

meters are laser interferometers de-

signed for measuring extra large

lengths up to 80 meters. The sys-

tems possess a resolution of 0.1 nm

with high precision and good resist-

ance to disturbances. The fiber coup-

ling for transferring the laser light

prevents heat sources in the sensor

head and allows the systems to be

deployed flexibly and set up and

aligned quickly and easily. The long-

range interferometer can be used

with various optical reflectors. A

hollow reflector is used for standard

measurements over long ranges. The tilt of the

reflector can be a maximum of ±22.5° when

the tilting point is located in the middle of the

reflector. Use of virtually tilt-invariant reflectors

simplifies set-up and alignment. The low sus-

ceptibility to tilting and low sensitivity to late-

ral offset of the measurement reflector make

this interferometer a versatile tool for the

operation, alignment and calibration of preci-

sion guides, coordinate measuring devices and

machines tools. These laser interferometer

systems can be used in many different appli-

cations and can be adapted to a large variety

of measurement tasks.

CompoTRON GmbHSandstraße 26

80335 München

Phone: +49 (0)89 538866-0

Fax: +49 (0)89 53819377

[email protected]

www.compotron.com

CompoTRON an acal group companyis a pan-European technical representative

and distributor of fiber-optic components for

datacom, telecom (incl. FTTx & PON), Indus-

trial Ethernet, medical

and metrology applica-

tions. Working exclusive-

ly together with a small

number of carefully se-

lected suppliers, we can

provide our customers

focused support and a

complementary set of

product portfolios. We

strive to establish long

term relationships by pro-

viding the best product

support through technical

competence.

Our strengths include a dedicated product line

management team with a solid technical back-

ground, short reaction times from committed

sales engineers within each geographical re-

gion and strong and long term relationships

with our suppliers.

Our range of standard products covers

· MSA transceivers in form factors 1x9,

SFF and SFP for 200 km FE and 120 km GbE.

Optical transceivers for 10 Gb/s to 40 Gb/s

applications in SFP+, XFP and 300-pin foot-

prints.

· Components such as 43 Gb/s balanced

photo-receivers with limiting or linear TIA.

· Analogue components e.g. highly linear

butterfly and coaxial 1 to 6 GHz lasers and pho-

to diodes. High output power/CWDM/DWDM

options.

· Passive fiber-optic components to include

WDM, switches, couplers, hybrids etc.

· Specialty fibers (glass / HCS), cables and

assemblies.

· Crimp and cleave connectors for straight-

forward field termination of installed fiber ca-

bles.

· Mechanical solutions such as SFP / XFP

cages, heat sinks and clips and SMT host board

electrical connectors.

Customisation, buffer stocks and short lead-times complement our standard service offer-

ing.

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Page 32: Beam Redirection, even upside down - New Flip Mirror Holders

COMPANY PROF ILE l31

[email protected]

www.jenoptik.com/lm

Europe: +49 3641 65-4300

Russia: +7 812 610 50-50

China: +86 21 3825 2380-268

Japan: +81 45 345-0003

Korea: +82 31 646-4020

USA: +1 248 446-9540

[email protected]

www.jenoptik.com/os

Europe: +49 3641 65-2276

Israel: +972 8 930-3501

China: +86 186 1655 1890

Japan: +81 45 345-0002

Korea: +82 10 3753-2503

USA: +1 561 881 7400

Jenoptik’s Lasers & Material Processing di-

vision has control of the entire value-added

chain of laser material processing. Jenoptik is

a leading provider across this value chain, from

laser components through laser systems to

turnkey laser processing tools.

In the area of lasers, Jenoptik specializes in

high-quality semiconductor materials and re-

liable diode lasers as well as innovative solid-

state lasers, for example disk and fiber lasers.

Jenoptik is acknowledged worldwide as a

leader in quality for high-power diode lasers.

These laser sources are developed as compo-

nents and systems and integrated into com-

plete systems for usage in many applications.

In the area of laser processing systems,

Jenoptik supplies laser systems and turn-

key laser processing tools which are integrat-

ed into production facilities for our customers

as part of their process optimization and

automation. These systems enable our cus-

tomers to work with several materials with

maximum efficiency, precision and safety.

Our Key Markets are:· Automotive / machine construction /

metal processing industry

· Photovoltaics / semiconductor industry /

electronics

· Medical technology

· Show & entertainment

· Defense & security technology

JENOPTIK I Lasers & Material ProcessingLight – Power to Work with

JENOPTIK I Optical SystemsIntegrating Opto-electronic Technologies

Through its Optical Systems division, the

Jenoptik Group delivers world class precision

optics and systems designed and manufac-

tured to the highest quality standards.

Besides offering customized systems, mod-

ules and assemblies, the Optical Systems di-

vision is a development and production part-

ner for optical, microoptical and coated optical

components - made of optical glasses, IR

materials as well as polymers.

It possesses outstanding expertise in the

development and manufacture of optics and

microoptics for beam shaping used in the semi-

conductor industry and laser material process-

ing.

The product portfolio also includes optical and

opto-electronic systems and components for

applications in defense & security, health care

& life science, digital imaging, machine vision

as well as lighting.

Our Key Markets are:· Semiconductor & flat panel display

equipment

· Laser material processing

· Defense & security technology

· Medical technology

· Digital imaging

· Automotive

_FP_LPex2012 14.12.2011 15:44 Uhr Seite 31

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Page 33: Beam Redirection, even upside down - New Flip Mirror Holders

32 lCOMPANY PROF ILE

COMPANY PROF ILE

MAZeT GmbHGöschwitzer Straße 32

D-07745 JENA, GERMANY

Phone: +49 (0)3641 2809-0

Fax: +49 (0)3641 2809-12

[email protected]

www.mazet.de

MAZeT GmbH – ElectronicDesign & Manufacturing Services

MAZeT GmbH is an electronics design & man-

ufacturing services provider, which is special-

ized in the market segment of medical elec-

tronics, automation technology and industrial

electronics with customized, embedded com-

puting solutions and mixed signal ASIC/FPGA

design services. MAZeT provides its own prod-

ucts and solutions for applications of spectral

and color sensor technology. MAZeT is certi-

fied according to ISO 9001:2008.

The business concept of MAZeT GmbH has

the goal of providing comprehensive service

from the product idea of the customer to the

delivery of customized electronics and their

maintenance during the complete product life

cycle.

MAZeT GmbH has an experienced engineer-

ing staff for developing FPGAs with substan-

tial requirements for data throughput (e.g., im-

age processing), embedded computing mod-

ules (Power PC, Intel) for medical equipment

and measuring equipment used outdoors, as

well as mixed signal ASICs for processing sen-

sor signals in industrial electronics. Develop-

ing firmware and customized application soft-

ware round out the scope of services offered

by MAZeT GmbH.

The development and production of electron-

ics for medical equipment is becoming increas-

ingly important in the market orientation of

MAZeT GmbH. MAZeT is regularly and increas-

ingly required to depict partial processes con-

forming to the DIN EN ISO 13485 standard

in projects for medical equipment. There are

currently activities for checking the on-going

process and the introduction of risk manage-

ment according to DIN EN ISO 14971. The goal

of the activities is to obtain the DIN ISO 13485

in 2012 certificate.

FRAMOS GmbHZugspitzstrasse 5 C

82049 Pullach/Munich, Germany

Phone +49 (0) 89 710667-0

Fax +49 (0) 89 710667-66

eMail [email protected]

www.framos.de

FRAMOS Electronics Ltd., UKwww.framos.co.uk

FRAMOS Italia srl, Italywww.framos.it

FRAMOS France, Francewww.framos.fr

FRAMOS has been active in the area of indus-

trial image processing for the last 30 years and

as an innovative partner provides a broad range

of high-quality components and services. Along

with offering image components such as sen-

sors, companion chips, camera modules, cam-

eras and accessories, we provide a real vari-

ety of development support services for cam-

era manufacturers and users.

FRAMOS Imaging ComponentsSells our partner companies’ image process-

ing components and systems across the globe.

In our component portfolio, we focus on the

areas of machine vision, medical, traffic and

security and provide you with every possible

component, from sensors to the GigE inter-

face, tailored to your needs.

FRAMOS Engineering Services You have an idea for a camera or an image pro-

cessing system? Your prototype needs to be

developed? Or you’re not happy because the

design is finished but it didn't turn out as you

had hoped? We will support you throughout

the whole value chain of your image process-

ing system. We consider the whole surround-

ing architecture (optics, lighting, mechanics,

server infrastructure, data editing etc.).

FRAMOS Solutions FRAMOS Solutions works in linking our expert-

ise for system integrators to camera users.

Specialist engineers will support you in imple-

menting your ideas and projects, comprehen-

sively and competently. If you want to use an

image processing system, we will help you to

select the best possible combination of all com-

ponents such as cameras, lenses and lighting,

as well as the right software.

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Page 34: Beam Redirection, even upside down - New Flip Mirror Holders

COMPANY PROF ILE l33

Optics Balzers AGNeugrüt 35

9496 Balzers, Liechtenstein

Phone +423 388 9200

Fax +423 388 9390

[email protected]

www.opticsbalzers.com

Optics Balzers Jena GmbHCarl-Zeiss-Promenade 10

07745 Jena, Germany

Germany+49 (0)6196 999 4144

France+33 699 5562 83

Switzerland, Austria+423 388 9216

USA+1 720 974 5927

Solutions from OpticsBalzersOptics Balzers is the leading European com-

petence center for optical coatings and com-

ponents, and worldwide the preferred and in-

dependent partner for the photonics industry.

The company possesses a broad and in-depth

know-how in optical thin-film coating process-

es, complemented by sophisticated pattern-

ing, glass bonding and sealing, and further

processing capabilities necessary for produc-

ing optical thin-film coated components up to

optical subassemblies. Highly experienced and

skilled development and engineering teams

closely collaborate with customers to develop

innovative solutions meeting their specific

and nique requirements and design robust

processes to manufacture the customer spe-

cific components. The combination of these

capabilities and skills places Optics Balzers

at the forefront of markets in the photonics

industry such as Sensors & Imaging, Biopho-

tonics, Space & Defence, Lighting & Projec-

tion and Industrial Applications.

With over 65 years of experience in optical

coating technology, Optics Balzers possesses

profound knowledge in optical component

manufacturing. Customers benefit from state-

of-the-art vacuum-deposition technologies, var-

ious adapted patterning, bonding and glass

processing technologies operated in modern

facilities with clean room environments.

With its acquisition of mso jena Mikroschicht-

optik GmbH in Jena, Germany, Optics Balzers

is expanding its competencies and manufac-

turing technologies into a unique portfolio, gen-

erating added value for customers.

Optics Balzers’ continuous innovation, quality

improvements, additions of expertise and

production sites in Liechtenstein and the EU,

will continue to support customers’ novel

product development efforts with Optics

Balzers as a trusted, reliable, and innovative

partner.

Examples of Optical Coatings &Components· Anti-reflection coatings

· Matched ITO coatings

· Opaque chrome coatings

· Bandpass filters

· NIR filters

· Notch filters

· UV filters

· Filter Arrays

· Filter-on-chip

Sealing Technologies· Gelot™ solderable coatings

· B-stage Epoxy

Patterning· Photolithography

· Laser Ablation

· Masked coatings

_FP_LPex2012 14.12.2011 15:44 Uhr Seite 33

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Page 35: Beam Redirection, even upside down - New Flip Mirror Holders

Made to measure Customized spectrometers. Brand new

compact subsystems extend tec5’s range

of premium UV/VIS/NIR spectroscopy

products. The spectrometer modules are

customized with electronic boards and

other components and supplied as ready

to use solutions. The measurement

results can be transferred to a host

computer via Ethernet or USB as spectral

data or directly evaluated by the internal

microcontroller (embedded processing).

The individually tailored design, range of

functions and external interfaces ensure

reliable and time-saving integration of the

units, fully assembled and tested to cus-

tomer specifications. If servicing is need-

ed, the subsystem can be exchanged

quickly and easily. Production, spare parts

storage and logistics are provided by tec5

as customer services.

www.tec5.com

USB stick ...... spectrometer. RGB Lasersysteme’s

›Qstick‹ represents the ultimate in spec-

trometer miniaturization: a complete

spectrometer in a small USB stick design,

offering a resolution of 1.0 nm across the

full visible spectrum. It includes the

advanced spectroscopy software ›Waves‹

that offers sophisticated algo-

rithms for data acquisi-

tion and evalua-

tion and provides

these features

through a clear and

simple user interface. The Qstick is an

ideal instrument for scientific field meas-

urements and light analysis.

www.rgb-laser.com

Layer analysis THz-TDS analysis software. Menlo

Systems is introducing ›TeraLyzer‹, a new

terahertz data evaluation software de-

veloped by LyTera, enabling advanced

data analysis and THz time-domain spec-

troscopy (TDS) experimentsl. Menlo

presents TeraLyzer as a first-of-its-kind

solution for the extraction of sample

thickness, enabling the investigation of

sub-100 µm samples without the need

for a differential measuring setup. At the

same time, complex THz material

parameters of a wide variety of sub-

stances can be determined. As an option,

the TeraLyzer software is also able to

analyze multilayer systems in a

standard THz-TDS setup, thus

opening up the door for a whole

new range of experiments. Menlo

Systems’ experience in fs-laser based

THz-TDS laboratory systems in conjunc-

tion with LyTera’s background in the THz

field offer a sound platform for customer

specific applications.

www.menlosystems.com

34 l LASER+PHOTONICS 2 0 12 lPRODUCT MARKETPLACE

your partner in ultrafast

APE Angewandte Physik & Elektronik GmbHPlauener Str. 163 - 165 | 13053 Berlin | Germany

www.ape-berlin.com

UItrafast Pulse Diagnostics

Wavelength Conversion

Pulse Management

Acousto-optics

Autocorrelators|Spiders

OPOs|Harmonics Generators

Pulse Compressors|Cavity Dumpers|Pulse Pickers

AOM|DFD

34-35_produkte_LPex2012_x 15.12.2011 16:29 Uhr Seite 34

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Page 36: Beam Redirection, even upside down - New Flip Mirror Holders

LED inspection... with five channels. Micro-Epsilon of-

fers their new ›colorControl MFA-5‹ for

the inspection of LEDs, starting with a

basic version that offers five measuring

channels. This simplifies the inspection

of LEDs for function, contrast and lumi-

nosity. The MFA-5 is very compact and

can verify up to five LEDs simultaneous-

ly. The measuring system can be ex-

tended in a modular fashion by adding

extra MFA-E modules in batches of five

channels. The light from the target object

is transmitted to the inspection system

via a flexible, 2 mm diameter, plastic

optical fiber and is therefore evaluated

dynamically using a color sensor for color

and intensity. The color value, which is

evaluated within just a few milliseconds,

is output as RGB-, HIS or CIE values and

then transmitted via USB or RS232 in-

terface at a rate of between 9600 and

115 200 baud to a higher level inspection

or evaluation system for further pro-

cessing. In order to ensure a wide meas-

urement range for intensity (illumination),

the sensitivity of the sensor can be ad-

justed by using two different modes

(High Sensitivity Mode and Low Sensi-

tivity Mode) to eleven settings. Due to

these settings, it is possible to identify

LED colors up to ± 4 nm. A test software

to install the MFA-5 system is included

in the scope of delivery.

www.micro-epsilon.de

Compact, preciseLaser surface velocimeter. The new

compact LSV-2000 laser surface ve-

locimeter from Polytec can detect the

direction of movement and provide pre-

cise measurements when stationary, al-

lowing production processes to be fully

optimized. Measurement field depths and

speed ranges are independent of the

measurement distance. This extends the

range of possible applications, particular-

ly where short distances are involved,

such as variations in material thickness or

pipe diameter. Due to its compactness,

the LSV-2000 is suitable for installation in

tight spaces, such as in thickness

micrometers for rolling mills. For applica-

tions in harsh and hot environments, a

stable protective enclosure with water

cooling is available, while optional air

purge units ensure the laser has a clear

view in dusty surroundings. Laser Surface

Velocimeters allow users to reliably re-

duce waste in processes by reliably and

accurately measuring lengths. The speed

is measured directly on the material

without contact, thus reflecting the

actual material speed without slippage

problems. This enables the implementa-

tion of reliable control processes, such as

mass flow control.

www.velocimeter.de

Randomness at high bit ratesQuantum random number generator.At Photonics West, PicoQuant will un-

veil their photonic quantum random

number generator ›PQRNG 150‹, which

they claim to be the fastest system of

its kind commercially available today. The

PQRNG provides turn-key usability, a

high bit rate of up to 150 Mbits/s,deliv-

ered over USB, with long term statisti-

cal data quality. This high speed was

achieved by exploiting the most recent

photon timing instrumentation and state-

of-the-art data processing in hardware.

www.piqoquant.com

from 512 to 12 000 pixels

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Laser Line, Micro Focus,Laser Pattern Generators

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anyWavelength 405 - 2050 nm

For Research and Machine Vision. Catalog download: www.SuKHamburg.de/laserlines

Depth of Focus:Plots of power density vs. working distance

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Laser Micro Line Generatorsfor full power density in focus

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Laser Macro Line Generatorsfor extended depth of focus

color monochrome1.0

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Spectralrange

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Analog: RS422

Digital: LVDS

USB 2.0TM

Alfred-Wegener-Institute for Polar and Maritim Research

Innovative investigation of polar ice cores

LASM - Large AreaScan Macroscope

Analysis of grain bounda -ries and gas enclosures

Line Scan Camera with Dark-field Illumination

Applications

WAFER INSPECTION

Detection of diffuse reflectingscratches and particles downto the sub-micrometer range.

Application3D Profiling and Process Control

OEM products

Laser Line Generators13LRM25S250-1.5 +40TE-640-500-M33-T12-C-6

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High power laser lines for laser light sectioning

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Schäfter+Kirchhoff develop and manu facture laser sources, line scan camera systems and fiber optic products for world wide distribution and use.

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Scratch detector

34-35_produkte_LPex2012_x 15.12.2011 16:29 Uhr Seite 35

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Page 37: Beam Redirection, even upside down - New Flip Mirror Holders

Spectroscopy, marking or medical engineering – lasers

are used everywhere in laboratories or machines.

All over the world, customers from quantum optics

to the automotive industry rely on Owis’ comprehensive

experience with optical systems and positioners. They ap-

preciate the precision and high quality of ›made in Germany‹.

Development, production and assemby are all located at

Owis’ headquarters in Staufen, Germany.

Proven design

The Owis systems SYS 40, SYS 65 and SYS 90 – proven over

more than three decades – enable beam handling on defined

beam heights of 40, 65 and 105 mm, respectively. Since 2010,

the miniature beam handling system SYS 25 – with a beam

height of just 25 mm – complements the product portfolio,

being introduced as a reaction to the market trend of trans-

mitting light over even smaller and

smaller dimensions.

The assembly of a set-up or the

alignment of a light beam in an in-

dustrial machine is greatly simpli-

fied when using a beam handling

system. Optical components are

fixed on slides and positioned on

guide rails, meaning that existing

set-ups can easily be expanded. All

components that belong together

are machined so precisely that

optical components reach the stan-

dard beam height without further

adjustment, saving time and effort.

The Owis combination of rail and

slide has been often imitated, but

only the original dovetail and

clamping technique guarantees

highest stability.

Beam redirection

The use of laser light or other light beams for more than one

experiment is becoming increasingly important. Flip mirror

holders are optical mounts that are used to transmit light to

different assemblies or experiments. These flip at a 45° angle

into the beam – either manually operated or motor controlled

– and the light can thus be deflected by 90°, redirecting to a

different area (Figure 1). Simply flipping the mirror back out

of the beam allows it to pass unheeded back on the original

path.

In industry today, many manufacturing or measurement

systems have to multitask, be multifunctional. Working in

different modes, an engraving system might have to both mark

and then verify the beam path and the engraving, for example.

To enable this multifunctionality, laser light can be redirected

with flip mirror holders to one or another machine area.

36 l LASER+PHOTONICS 2 0 12 lPOSIT IONING

Beam redirection,even upside downNEW FLIP MIRROR HOLDERS from Owis are available to suit all of their

current beam handling systems, and have

been optimized in their design to enable even

more applications than before.

1 Beam redirection to different experiments © LASER+PHOTONICS

36-37_LPX110132_owis_LPex2012 ax 15.12.2011 16:32 Uhr Seite 36

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Page 38: Beam Redirection, even upside down - New Flip Mirror Holders

The requirements are similar in set-ups for research at insti-

tutes. A laser beam has to be used for one experiment – for

example for atomic spectroscopy –, whereas another team

works on the spectroscopy of molecules. But both teams might

need the same laser (perhaps at different times), but do not

want to have to completely readjust the beam path every time

they switch usage. Using flip mirror holders, the light can be

used in parallel for both experiments or individually as desired.

Flip mirror holders

In order to comply with all these different requirements, Owis

exclusively markets flip mirror holders – the KSH and KSHM

series – in four different sizes. A new development is the

variable deflections now also available for use with the Owis

miniature beam handling system SYS 25.

If required, motorized flip mirror holders enable beam

deflection in enclosed machines or inaccessible areas. The

Owis NG-E02, a control unit with TTL input, is the approriate

additional component needed to actuate the KSHM (Figure 2).

The holders have now been revised according to customer

requirements, so that they can be used in all positions – hori-

zontally, vertically and even upside down. The flip mirror

holders can thus also be implemented in the four-sided

system profiles of the SYS 40 or SYS 65 series, so that beam

redirection in all three dimensions is possible.

The holders are designed in a way that they can be used in

their respective Owis system. At the same time, they have a

thread for M4 (KSH 25 and

KSHM 25) or M6 to permit

their mounting on pins. To

integrate the flip mirror hold-

ers in the corresponding sys-

tem – and despite the small

amount of space available –

Owis has developed slides

for the KSH(M) of the sys-

tems SYS 25, SYS 40 and SYS 65 to be screwed with the base

plate of the flip mirror holders. For the largest flip mirror hold-

ers (KSH 90 and KSHM 90), there is an adapter plate available

to reach the system height of the SYS 90.

Not only mirrors with diameters ranging from 12.5 up to

50.8 mm (2”) – depending on the version – but also trans-

mitting optics, for example beam-splitter plates, can now be

mounted in all sizes due to an opening. Thus, the flip mirror

holders are more flexible and can be used for two assemblies

or experiments at the same time. The repeatability of the flip

mechanism is less than 100 µrad. To fine adjust the deflec-

tion, the optic can be set in f, o and z so that the beam is

aligned in an optimal way.

Comprehensive protection against reflections and diffused light

is provided by a special, high quality black anodized coating.

Depending on the application, other coatings (for example,

nickel plating) are available as an option. And applications in a

vacuum chamber environment are equally well served by Owis’

appropriate vacuum KSHM flip mirror holders.

Summary

The manual (KSH) and the motorized versions (KSHM) of the

flip mirror holders can be used in research assemblies as well

as in industrial systems. They give the user the opportunity to

always align the beam in the area where it is really needed.

POSIT IONING l LASER+PHOTONICS 2012 l37

OWIS GmbH 79219 Staufen, Germany

Tel.: +49 (0)7633 9504-0

[email protected]

www.owis.eu

CONTACT

2 Owis’ motorized flip mirror holders

English language articles to this and manyother topics in and around the photonics industrycan be freely downloaded from the archives at www.laser-photonics.eu

PHOTONIKLASER+

ONLINE

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Page 39: Beam Redirection, even upside down - New Flip Mirror Holders

MART IN HERMATSCHWEILER

STEFFEN ARNOLD

Following six years of intensive work at the Karlsruhe

Research Center’s Institute for Nanotechnology and

the University of Karlsruhe’s Institute of Applied

Physics, Nanoscribe GmbH was founded at the end of 2007.

In addition to innovative 3D laser lithography equipment,

the dedicated young entrepreneurs offer their customers

services ranging from sample design and production through

to material implementation, for example with silicon. Sup-

port comes from the leading optics concern Carl Zeiss, Zeiss

having shown great interest in the start-up firm’s potential

and emphasizing this by providing both technical and finan-

cial support.

Lithographic detail via laser

The innovative 3D lithography technique that Nanoscribe has

brought to market (Figure 1) permits almost any three-dimen-

sional micro- and nanostructures to be created fully automati-

cally, such as might be required in

tomorrow’s optical technologies. In

principle comparable to the internal

engraving of glass, this new lithog-

raphy method is straightforward to

comprehend and is already suitable

for a wide range of commercially

available photoresists.

Strong focusing of ultrashort laser

pulses precisely exposes photo-

sensitive material located directly

at the focus via a non-linear optical

process. Just like a pen that is

moved in three dimensions, the

laser beam can draw any desired path in the material. Line

widths of several micrometers down to 150 nm can be

achieved, and a total volume of up to 300x300x80 µm3 can

be accessed, depending on the selected microscope lens and

the scanner configuration. As an option, the system can be

adapted for larger, fully automatic structuring volumes or line

widths. A reproducibility of better than 5 nm can be realized.

38 l LASER+PHOTONICS 2 0 12 lPOSIT IONING

A new generation of laser lithography equipment3D STRUCTURING. Laser lithography is already a key technology in many

areas. However, the conventional methods to date are already reaching their limits, both

in research and in industrial applications. A brand new technique now allows very

complex three-dimensional micro- and nanostructures to be produced in photosensitive

materials for the first time.

Physik Instrumente (PI) GmbH & Co. KG76228 Karlsruhe, Germany

Tel. +49 (0)721 4846-0

[email protected]

www.pi.ws

Nanoscribe GmbH 76344 Eggenstein-Leopoldshafen, Germany

Tel. +49 (0)721 608288-40

[email protected]

www.nanoscribe.de

CONTACT

1 Laser lithography systemfor production of three-dimensional micro- andnanostructures

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Page 40: Beam Redirection, even upside down - New Flip Mirror Holders

Precise positioning of

objects in the laser beam

During the lithography process, the laser and focus remain in

a fixed position, while the object or sample is moved along a

predetermined three-dimensional path. While this approach

enables extremely high quality results to be obtained (Fig-ure 2), it does place considerable demands on the controller,

as it is not sufficient to simply move precisely to specific

positions. Highly accurate path control is required and the

intensity of the laser must be accurately controlled to account

for any acceleration or deceleration of the positioning system

as well as providing addtional functionality so that line widths

can be modulated or even interrupted completely (for dotted

lines, for example).

To address the critical need for a precision motion system, Nano-

scribe turned to Physik Instrumente (PI). One of PI’s position-

ing products now forms a key component of the lithography

system. The piezo adjuster (see side bar) can be easily attached

POSIT IONING l LASER+PHOTONICS 2012 l39

2 The new laser lithography technique allows complex three-dimensional micro and nanostructures to be produced in photosensi-tive materials (left). The data can be transferred directly from a CAD system (right)

38-41_LPX110110_pi_LPex2012 ax 15.12.2011 16:38 Uhr Seite 39

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Page 41: Beam Redirection, even upside down - New Flip Mirror Holders

to the conventional microscope xy scanner tables used for the

precision adjustment and operates with displacements of up

to 300 µm on all linear axes (x, y and z). The repeat accuracy is

in the nanometer range.

New perspectives in 3D

This technology opens up new perspectives in a wide range of

applications. A typical application can be found in the manu-

facture of three-dimensional frameworks for cell biology

(Figure 3).

Ultimately, life happens in three dimensions – in stem cell re-

search, for example, it is widely recognized that as well as an

appropriate chemical environment, the physical environment

has a significant influence on the differentiation of cells. Thanks

to the new Nanoscribe technology, physical parameters such

as the geometry and rigidity of the three-dimensional artificial

extra-cellular matrix can now be selectively studied in terms of

its influence.

User-friendly software

Using the technology is both easy and practical. The required

structures can be designed and imported using any CAD soft-

ware that supports the DXF format or, alternatively using

Nanoscribe’s proprietry script language GWL, which has been

specifically designed for the requirements of 3D structuring.

A true all-rounder, the method is not only suitable for three-

dimensional structuring, but can also be used for today’s 2D

or 2.5D structuring tasks – although with considerably higher

resolution than when using conventional equipment.

Summary

This new laser lithography technique is also opening up a range

of applications in production of microoptic components and

photonic crystals. Photonic crystals can selectively control the

propagation of light and, in the future, will be used in lasers,

optical filters, waveguides, polarizers, beam splitters, couplers

and sensors. In addition, the 3D lithography equipment is ideal

for rapid prototyping and small-scale production of micro and

nanofluidic systems.

Steffen Arnold is the head of Marketing & Products at Physik Instru-

mente (PI). Martin Hermatschweiler is Managing Director of

Nanoscribe.

40 l LASER+PHOTONICS 2 0 12 lPOSIT IONING

4 The new laser lithography method is also opening up a rangeof applications in production of microoptical components andphotonic crystals

3 Framework for cell biology produced using 3D lithography

Parallel kinematic multiaxis system

Precision adjustment of objects and samples produced

using laser lithography is performed using a piezo nano-

positioning system from Physik Instrumente (PI) (photo).

The parallel kinematic multiaxis construction makes a major

contribution to the excellent positioning accuracy: The

driving force in the nanopositioning systems comes from

pre-stressed, very long lifetime, high performance piezo

actuators, which are integrated into a zero friction parallel

kinematic guidance system with FEM optimized solid flex-

ures. All piezo actua-

tors thus act on a

central platform,

enabling identical

dynamic behavior to

be achieved for all

axes. This is particu-

larly advantageous

for 3D lithography, as

the process more or

less allows any type

of structure to be

realized. A slower

axis, which is not a

problem in a line scan

for example, would

have a detrimental

effect here. Sensors monitor all the controlled movement

axes simultaneously – this parallel measurement actively

prevents axis crosstalk and guidance errors, thus benefit-

ing path accuracy and repeatability. Path control is per-

formed by a digital controller in a PCI board design. Like the

nanopositioning system itself, it is part of the PI product

range and it is tailored to work with the company’s multi-

axis parallel kinematic piezo nanopositioning systems.

INFO

The P-563.3CD nanopositioningsystem with the E-761 digital PC controller

38-41_LPX110110_pi_LPex2012 ax 15.12.2011 16:39 Uhr Seite 40

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Page 42: Beam Redirection, even upside down - New Flip Mirror Holders

Carl Hanser Verlag GmbH & Co. KG · P.O. Box 86 04 20 · 81631 Munich/Germany · Tel.: +49 89 99830-0 · Fax: +49 89 984809

T E C H N I C A L M AG A Z I N E S | T E C H N I C A L BO O K S | O N L I N E S E R V I C E S | S E M I N A R S & CO N F E R E NC E S

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Profound Knowledge in a Flexible Multi-Media System:

Since 1928 Hanser Publishers have established themselves as

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only offer you 19 technical magazines and almost 3.400 technical

and textbooks in the fields of computer, engineering, and

management & business but also specific portals and practical

seminars for a successful career. Read more at www.hanser.de

38-41_LPX110110_pi_LPex2012 ax 15.12.2011 16:39 Uhr Seite 41

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Page 43: Beam Redirection, even upside down - New Flip Mirror Holders

The CompanyLeistungselektronik JENA GmbH (LEJ) was

formed in 1991 as a spin-off of the research

center of Carl Zeiss Jena GmbH. More than 25

years of continuous research and product

development in the field of ballasts for gas dis-

charge lamps and complete light sources are

the basis of LEJ as a technology company.

LEJ supplies a wide range of standard pro-

ducts, plus custom modifications for sophisti-

cated industrial application and use in research

and development.

The products– High-stability ballasts, lamp housings, igni-

tion modules and compact light sources,

glass fiber link, if needed, based on mercu-

ry, xenon and mixed gas lamps in the output

range of 50 W to 2000 W.

– Electronic ballasts and luminaires for high-

power light sources using metal halide, sodi-

um vapor or other comparable of 150 W to

2500 W output.

– Xenon flashers for industrial use in different

versions, coupling in optical fibers, flash

energy and frequency adjustable, up to 10

Ws or 100 Hz.

– Lighting modules based on high-power LEDs

in different configurations

– Electronic ballasts, processor-controlled,

programmable, for UV high power radiation

sources for DC or AC, output range from 500

W to 2000 W

– Custom modifications of all standard pro-

ducts, tungsten halogen and deuterium lamp

supplies

ApplicationsThe products find application in:

precision mechanical/optical industries, indus-

trial image processing, analytical products, pro-

jection, environmental simulation/solar simu-

lation, UV disinfection

Leistungselektronik JENA GmbHMORE THAN LIGHT

Leistungselektronik JENA GmbH

Stockholmer Str. 5

07747 Jena

Germany

Phone +49 (0)3641 35300

Fax +49 (0)3641 3530-70

[email protected]

www.lej.de

42 lCOMPANY PROF ILE

COMPANY PROF ILE

mechOnics ag– Competence in micropositioning –

mechOnics ag, a German company founded in

2003, is specialized in development, produc-

tion and sales of systems for micro- and

nanopositioning applications.

These systems are driven by a new developed,

innovative piezo inertial drive, which combines

high resolution in the nm-range with large trav-

els up to 50 mm. Together with piezo con-

trollers with very low power consumption this

permits main voltage free applications in labo-

ratories and out of doors.

In telecommunication, semiconductor indus-

try, laser- and bio-technology, sensors and

space industry multiple customers profit of the

high competence of mechOnics.

Range of standard productsLinear stages up to 50 mm travel

Ultra compact xyz-stages (travel ≤ 10 mm)

Monomode coupler (travel ≤ 2 mm)

Ultra low temperature stages (≤ 300 mK)

Ultra high vacuum stages (≤ 10-10 Torr)

Mirror mounts for transm. optics (tilt ± 3 deg.)

Linear measuring systems (resolution < 50 nm)

Handheld battery driven controller

USB-controller (open or closed loop)

Customized productsPositioners for ultra low temperature

applications

Low temperature microscopes

Slits for electronic microscopy

Filter slider for space applications

Positioners for UHV applications

mechOnics agCompetence in MicropositioningUnnützstr. 2/B

81825 München

Germany

Phone +49 (0)89 42024207

Fax +49 (0)89 42024206

[email protected]

www.mechonics.de

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Page 44: Beam Redirection, even upside down - New Flip Mirror Holders

COMPANY PROF ILE l43

Contact

Satisloh AGNeuhofstrasse 12

6340 Baar, Switzerland

Phone: +41 (0)41 7661616

Fax: +41 (0)41 7661610

[email protected]

www.satisloh.com

For technical questions:

Satisloh GmbHPrecision Optics

Wilhelm-Loh-Str. 2–4

35578 Wetzlar, Germany

Phone: +49 (0)6441 9120

Fax: +49 (0)6441 912777

Satisloh – The Company

The Satisloh Group is one of the leading

manufacturers when it comes to complete

solutions for ophthalmic and precision optics

manufacturing and reliable high-tech equip-

ment.

Optical manufacturing requires optimally

balanced processing components: machinery

for grinding, polishing, centering, measuring,

finishing and coating. Experience in process

engineering is a prerequisite to be able to

specify appropriate tools, consumables, soft-

ware and technical services. Satisloh provides

proven complete solutions for optical manu-

facturing which perfectly fit together.

Innovation is the biggest challenge for Satis-

loh. No other company in the optical industry

offers their customers the same number and

quality of innovations. Satisloh derives its R&D

projects from market intelligence, dialogue

with customers and valuable business part-

ners. Engaged employees are working contin-

uously on the development and improvement

of high quality system solutions to support

customers in their work.

Divisions:· Ophthalmic - equipment and solutions for

spectacle lens production

· Precision Optics - equipment and solutions

for manufacturing of optical and non-optical

components

Precision OpticsThe Satisloh GmbH located in Wetzlar, Ger-

many, whose roots stretch back to 1922, is the

biggest production site of the complete group

and furthermore competence center and top

location of the business unit Precision Optics.

ApplicationsSatisloh equipment is designed for processing

hard and brittle materials with a clear focus on

optical applications. Typical materials are glass,

crystals, ceramics, semiconductors (IR-mate-

rials) and hard metal. The main process steps,

consisting of grinding, polishing, centering and

coating, can easily be combined with addition-

al production steps such as edging, chamfer-

ing, sawing and drilling, facilitating the manu-

facturing of very complex components. Dimen-

sions from below 1 mm to typically 500 mm

diameter and a wide range of geometries are

covered, for instance:

· Convex/concave spheres and aspheres

· Domes

· Cylindrical surfaces

· Plano optics like prism and filters

· Free-form, multi-focal and off-axis optics

Processing SolutionsMachines for:

· Generating

· Polishing

· Centering

· Coating

Software Solutions

Customer Services

· Tool Service

· Consulting Service

· Technical Service

Consumables & Tools

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44 lCOMPANY PROF ILE

COMPANY PROF ILE

Instrument Systems GmbH Neumarkter Str. 83

81673 Munich

Germany

Phone +49 (0)89 454943-0

Fax +49 (0)89 454943-11

[email protected]

www.instrumentsystems.com

Solutions for light measurement Instrument Systems, founded in 1986, is a

leading manufacturer for light measurement

solutions. The portfolio includes array and scan-

ning spectroradiometers, and imaging

photometers and colorimeters. Headquarters

are located in Munich and the global customer

base is supported by a worldwide network of

representatives.

Core competenciesLED measurement Instrument Systems continues to set the

benchmark in LED metrology. Whether test-

ing single LEDs (standard or high-power), LED

modules, or OLEDs - the company engineers

turnkey solutions ranging from high-speed pro-

duction testing to high-

performance spectro-

radiometers (e.g. CAS

140 CT series) for R&D

and QC. The instru-

ments provide accu-

rate and reliable re-

sults as per CIE recom-

mendations for all relevant parameters like lu-

minous intensity, luminous flux, chromaticity

coordinates and color rendering index.

Display measurement Instrument Systems offers a wide range of re-

fined and proven systems for testing displays.

The LumiCam 1300 and LumiCam 4000 imag-

ing photometers and colorimeters with GigE

interface determine luminance, chromaticity,

color temperature and dominant wavelength

in a fast and accurate way. The high-resolution

LumiCam 4000 captures and evaluates around

11 million pixels simultaneously in a single

measurement.

Spectroradiometry and photometry Scanning spectrometers based on single or

double monochromators are used for precise

determination of radiant pow-

er, radiant intensity and irradi-

ance. The SPECTRO 320 series

covers a spectral range from

190 to 5000 nm and meets the

highest requirements for wave-

length accuracy, signal dynam-

ic range and low stray light.

STEMMER IMAGING GmbHGutenbergstraße 9 – 13

82178 Puchheim

Phone +49 (0)89 80902-0

Fax +49 (0)89 80902-116

[email protected]

www.stemmer-imaging.com

STEMMER IMAGING: IMAGINGIS OUR PASSION

STEMMER IMAGING is Europe's largest imag-

ing technology provider with offices in Ger-

many, United Kingdom, France and Switzerland

(Pfäffikon near Zurich).

At STEMMER IMAGING, customers find the

complete technical range of products from the

world's leading manufacturers. Together, these

technologies provide cutting-edge machine vi-

sion solutions across all application areas. With

several thousand components and solutions

available, we are able to deliver the majority of

orders directly from stock.

STEMMER IMAGING are the developers of the

world's leading image processing development

environment, Common Vision Blox (CVB, see

www.commonvisionblox.com), and also manu-

facture application-specific products to enable

complex solutions to be realised easily.

STEMMER IMAGING does not install end user

solutions - instead, using our close partnerships

with a large number of experienced system

integrators, we can provide expert technical

know-how for the planning, integration and

realisation of complete solutions.

Our broad range of components and solutions,

in combination with over 30 years of imaging

experience and more than 150 employees,

STEMMER IMAGING is your reliable and com-

petent imaging partner.

STEMMER IMAGING - IMAGING IS OURPASSION!

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Page 46: Beam Redirection, even upside down - New Flip Mirror Holders

COMPANY PROF ILE l45

Swiss, but at home all over the world.At WZW we have been producing high-end op-

tics and precision optical components for cus-

tomers all over the world for more than 40

years. Based in Balgach, Switzerland, our in-

novative company is a market leader in the en-

gineering and manufacture of high-end optics

and opto-mechanical assemblies. Our aim is to

strengthen our position even further, so it is vi-

tal that we act as a full-service provider to our

customers. We place the most rigorous de-

mands on our employees in every way, from

product design, product development and qual-

ity assurance procedures to prototyping and

series production. This ensures first-rate prod-

ucts, and to help us sustain this level of quali-

ty we draw on our highly qualified staff and cut-

ting-edge technology. In 2009 WZWOPTICAG

invested in wafer dicing technology to dice

prism bars. This has created many opportuni-

ties within the medical industry, where the re-

quirement is for very small prisms with sharp

edges and no edge chips. The Tilting Spindle

capability is designed to provide both perpen-

dicular cuts and 8° angular cuts needed to sup-

press back-reflection in optic components.

Capabilities for High – End OpticsTECHNOLOGY• MRF – Magnetorheological Finishing

Flatness Lambda 60Angle correction < 0.1” arc sec

• Wafer dicing with tilting spindle capability

• Sub Angstrom Polishing < 1 Angström• Linked QS – system (ISO 9001:2008) since

1998

• 150m2 optical and opto-mechanical assem-

bly clean rooms

CAPABILITIES• Surface roughness < 1 Angström• Sizes of substrates 0.3–450 mm• Angle tolerances ± 0.4” arc seconds• Thickness Tolerance ± 0.0002mm

METROLOGYZygo New View 6300 (Å)

• Scattered light inspection

• Autocollimator (resolution ± 1”)

• Interferometer ( Zygo, Fisba, Kugler)

• Centration

PRODUCTS• Complexe cemented sub assemblies

• Development of OEM opto-mechanical and

electronic assemblies

• UV optics

• In and ex cavity optics

• Laser crystals

• Plano Optics

• Collimation systems

• Optical windows

• Free form polishing

in cavities and

turbular surfaces Mil 20 – 10

SERVICES• R&D Services

• Optical design (Oslo, Zemax)

• Mechanical design (3D CAD- solid edge)

• Spectrometry MTF measurement equip-

ment

• Environmental testing in house (–40º up to

180º)

Our diversity and unity brings creativity to our

relationships within our company and to our

customers. We are also fortunate to be based

in one of the most beautiful regions in the

world, the Rhine Valley in Switzerland. Our

Balgach facility covers 3,000 square meters

and offers excellent working conditions includ-

ing a clean room environment and the latest

technical equipment.

WZWOPTICAGWegenstr. 18

9436 Balgach

Switzerland

Phone +41 (0)71 722-1214

Fax +41 (0)71 722-1240

[email protected]

www.wzw.ch

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Page 47: Beam Redirection, even upside down - New Flip Mirror Holders

Cost-effective racersLine scan cameras. Basler has just intro-

duced the first models of their new com-

pact and cost-effective line scan camera

family ›racer‹. The cameras are available

with either a Gigabit Ethernet or a Cam-

eraLink interface. They use the latest line

scan sensors based on highly sensitive

CMOS technology and reach line rates of

up to 48 kHz via Gigabit Ethernet and up

to 80 kHz with the CameraLink interface.

The fist models offer 2k and 4k resolu-

tions, cameras with 8k and 12k will follow

in the course of 2012. This new series is

designed to cover the whole spectrum of

standard line scan cameras, making it

easier for users from many different

markets and application areas to choose

suitable cameras for their needs. The

CameraLink models are equipped with

Power over Camera Link (PoCL) support

so that data and power are transported

over the same cable, reducing both over-

all costs for accessories and system com-

plexity. The compact cameras with an in-

dustrial housing (w x h, 56 x 62 mm2) are

ideally suited for multi-camera designs,

especially in applications where many line

scan cameras are installed side-by-side.

www.baslerweb.com

Improved fluorescence imagingsCMOS camera. Hamamatsu Photonics

Germany introduces their new ›Orca-

Flash4.0‹ 4 MP sCMOS camera, engi-

neered around a new second-generation

sCMOS detector. The camera promises

high sensitivity, high resolution and a fast

readout, with a significantly improved

signal-to-noise for low-level, fast fluores-

cence imaging. This enables the camera

to cover a wide range of imaging needs,

including super resolution microscopy,

TIRF microscopy, live cell GFP, high-speed

calcium ion imaging, FRET, real-time

confocal microscopy and many more. The

Orca-Flash4.0 has quantum efficiency

values of over 70 percent at 600 nm and

50 percent at 750 nm and has only 1.3

electrons of read noise (at 100 full-reso-

lution frames per second) with continu-

ous high speed acquisition at full resolu-

tion. This combination of high quantum

efficiency and low noise, in the absence

of EM-CCD multiplicative noise, makes

the camera ideally suited for demanding

microscopy applications.

www.hamamatsu.de

46 l LASER+PHOTONICS 2 0 12 lPRODUCT MARKETPLACE

Landstrasse 16 I Postfach I FL-9496 BalzersTelefon +423/ 388 11 50-53 I Fax +423/ 388 11 55E-Mail [email protected] I www.filtrop.com

FILTROP AG –Development, manufacturing and supply of :

� OpticsOptical F i l ters I Optical Coatings I OpticalComponents I Optical Raw Materials

� Wet-chemical CoatingsSol-Gel-Nanocomposite Coatings I FluorpolymerCoatings I Decorative Coatings

� Small Tubes and CapillariesFor use in Autosampling, Automatic Dispensing,In-Vitro Measurements, Cl inical Chemistry,Chromatography, Dental Industry, Human Medecine Gr

afik

SiR

up

FILTROP AG –Your Supply-Chain!

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Page 48: Beam Redirection, even upside down - New Flip Mirror Holders

PRODUCT MARKETPLACE l LASER+PHOTONICS 2012 l47

Fully customizableUSB camera platform. Framos presents

the new ›Visiosens VFU‹ camera series,

a highly flexible and customizable imag-

ing platform with more than 140 camera

variants per image sensor and a uniform

software interface for all models. The

series is available with USB 2.0 as well

as the latest USB 3.0 interface enabling

up to 5 Gbit/s. The platform consists of a

growing number of image sensors

(CMOS and CCD sensors with resolu-

tions from 0.3 to 10 MP), a variety of

output interfaces, complementary as-

sembly concepts, mounts (C-, CS- or

M12-mount), filters, and, optionally, an

LED lighting ring integrated in the hous-

ing and connected to the 8-pin I/O port.

For all variants, the user and system in-

terface is built on a unified, future-proof,

cross-platform software development kit

based on the latest ›.NET‹ technology.

The robust camera housing was specifi-

cally designed for industrial systems as

well as for microscopy. It offers multiple

mounting options on each side and the

front face which are all symmetrical to

the optical axis of the sensor.

www.framos.de

High flexibilityBoard level camera series. Baumer has

designed their new MXG board level

camera series specifically to meet the

growing demand for miniaturization and

higher flexibility. The separate sensor

board measures only 28 x 28 mm2 and is

connected to the system circuit board via

flexprint, allowing the cameras to be in-

dividually integrated even into small,

cramped spaces. The series comprises

four monochrome and four color cameras

with resolutions ranging from VGA up to

4 MP, featuring CCD sensors, as well as

a 4 MP CMOS sensor from Cmosis. The

first model available offers VGA resolu-

tion and a 140 fps transfer capability.

While Trigger Delay simplifies synchro-

nization between the application and the

camera, the sequencer makes it much

easier to capture image series with

changing acquisition parameters. Both

Packet Delay and Transmission Delay

modes are available to support reliable

data transfer in multi-camera operation.

Storable user sets and the GigE standard

interface with Power over Ethernet help

simplify camera integration.

www.baumer.com/cameras

Illumination... for machine vision. The ›intraLED 3‹

LED light source from Volpi promises a

service life of 50,000 h and a light inten-

sity of more than 500 lm (measured on a

1m light guide with an active diameter of

13.5 mm). As the follow-up model to the

›intraLED 2020+‹, it has been specially

designed for machine vision applications,

providing a 30 percent increase in power

and a typical color temperature of 6000 K.

It is actuated either manually, using the

integrated RS-232 interface (USB option-

al) or using the Multiport with digital and

analog input. Its power consumption is

24 VDC with a maximum of 55 W. The

compact enclosure makes it easy to use

in small spaces, while the threaded bars

(M4) on four sides ensure trouble-free

system integration. The intraLED 3 is avail-

able in two versions, making it compati-

ble with light guides from both Volpi and

Schott-Fostec. For applications that de-

mand a higher light intensity, Volpi offers

the IntraLED 5, based on the same design

platform as the intraLED 3 and delivering

more than 700 lm. www.volpi.ch

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Page 49: Beam Redirection, even upside down - New Flip Mirror Holders

BERND-MICHAEL WOLF

GERHARD HOLST

3D evaluation of high-speed videos is well known, for

example in safety analysis and from motion analysis

in sports. But high-speed recordings can also provide

valuable information in motorsport, particularly motorcycle

racing. Extremely short exposure times and high frame rates

on modern high-speed cameras not only deliver impressive

sequences of images in super slow motion, they also allow

objective analysis based on measured values on the vehicle

and the chassis components.

3D analysis with camera

3D points on a motorcycle can be quickly and easily identified

with a stereo image high-speed camera system. Camera

speeds of 2000 frames per second (fps) allow detailed chas-

sis analysis in extreme situations. Lean angle, speed and

acceleration can also be directly linked to wheel revolutions,

spring rates and even the rider’s posture on the bike. 3D analy-

sis is frequently capable of identifying unexpected movement

that would be very difficult, perhaps impossible, to detect using

sensors. Flex of the entire chassis can even be compared with

the original design.

With up to 200 horsepower and a weight below 200 kg, so-called

superbikes can accelerate from 0 to 100 km/h in less than 3 s

and have a top speed of up to 300 km/h. An increasing number

of private riders are thus using their

sports motorcycle not only on the

road, but also for training on a race-

track. With rebound and compression

damping as well as spring preload on

the forks and on the rear strut, the

motorcycle can be tailored to the

rider’s weight and the track in order

to achieve high cornering speeds,

maximum acceleration and short

braking distances.

While driver safety training is primarily

concerned with preventing accidents

48 l LASER+PHOTONICS 2 0 12 l IMAGE PROCESSING

3D at 2000 Hz at 300 km/hHIGH-SPEED VIDEO ANALYSIS FOR MOTORSPORT. 3D evaluation of high-speed recordings for analyses on motorcycle chassis

components on the racetrack and in everyday use.

SOLVing3D GmbH 30827 Garbsen, Germany

Tel. +49 (0)5131 907972-0

[email protected]

www.solving3d.de

PCO AG 93309 Kelheim, Germany

Tel. +49 (0)9441 2005-0

[email protected]

www.pco.de

CONTACT

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Page 50: Beam Redirection, even upside down - New Flip Mirror Holders

on the road by safe emergency braking and hazard

avoidance, when it comes to riding on a racetrack,

a fast lap is the top priority. Both areas benefit from

the rider’s ability to optimally slow down the bike.

Measurement strategy

A small number of measurement markers attached

to the bike at clearly visible points allow a complete

analysis of the interaction between the individual

chassis components.

On a racetrack, one typically accelerates on the

straights and brakes as late and as hard as possi-

ble just before entering a corner. Figure 1 shows

the braking at the end of the back straights at the

Oschersleben Motopark (Germany), from speeds

of well over 200 km/h down to around 120 km/h.

The recording enables the exact braking point and the maxi-

mum deceleration to be determined as well as the spring

travel on the forks and the position of the rear of the bike to be

measured. The remaining spring travel on the front wheel can

also be measured and must remain in control without bottom-

ing out. The high resolution of a high-speed camera together

with high sensitivity and low noise enables the initial response

of the motorbike, which is critical for a short braking distance.

The build-up of braking rate can also be measured.

Maximum deceleration allows late braking points and there-

fore longer acceleration periods. For example, imagine two

riders, A and B, both of whom are at a speed of 200 km/h at

the braking point and which needs to be reduced to 100 km/h

at the end of braking. Rider A requires 0.3 s for maximum

braking to be achieved, rider B just 0.1 s. This means that

rider B can start braking 10 m later, thus gaining a crucial lead

at the entrance to the corner.

In the acceleration phase at the exit from the corner, as can be

seen in Figure 2, the performance of the rear end is crucial.

Here, a 3D analysis allows the lean and acceleration to be

determined, in conjunction with an analysis of the suspension

and damping on the rear of the bike.

IMAGE PROCESSING l LASER+PHOTONICS 2012 l49

CompoTRON

Germany +49 89 538866-0

www.compotron.com

[email protected]

11010015 W

WW.2

PU

NKT.

DE

Innovative SolutionsSFP+ SR, LR 10km, LR 20km, ER 40km & CWDM

XFP SR/LR/ER/ZR/ER & ZR DWDM/120km

Customised Labelling, EEPROM, Packaging etc.

Robust ESD and Thermal Solutions

Crystals, Oscillators, TCXO, VCTCXO & VCXO

MSA Transceiver ProductsSFP LC Duplex & Bi-Di, DDM, opt. F-3000 Connector

SFF 2x5 LC Duplex & SC Bi-Di

1x9 SC (Shielding Optional), ST, FC & SC Bi-Di

–40°C to 85°C/120km GbE & 200km FE

XFP, SFP Cages and Connectors

Specialty PhotonicsFibers, Cables and Assemblies

Specialty Single Mode, HCS, PYROCOAT®

Metalized, Carbon Coated, Tight Bend Radius

Crimp and Cleave Fiber Termination Kits

ISO 9001 and ISO 13485 certified

Fiber Optics for Industrial, Medical and Communications Applications

1 Braking from a high speed

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Page 51: Beam Redirection, even upside down - New Flip Mirror Holders

Applications away from the racetrack

The same technology can also help participants in driver safe-

ty training to learn about emergency braking. Unlike in a car,

the braking distance on a motorbike depends hugely on the

individual abilities of the rider. Training and practice on a closed

track are essential for achieving maximum deceleration when

braking. The reason for this is that the front wheel in particular

should not lock, as this almost inevitably leads to a crash. How-

ever, fear of crashing due to a locked front wheel often hinders

the rider from rapidly reaching full braking potential, which is

essential in achieving the shortest possible braking distance.

Table A illustrates the relationship between three different times

a rider requires to reach maximum braking and the resulting

braking distances for full braking, both from 50 km/h and from

100 km/h (a linearly increasing deceleration of 0 to 10 m/s2 is

assumed). From 50 km/h the braking distance is extended by

up to 5 m, from 100 km/h by up to 10 m. Even more revealing

are the speeds Ve with which the ‘slower’ riders are still

moving after 10.7 or 40.8 m (at which points the ‘fast’ reacting

rider is already at a standstill).

3D analysis with a single camera

A 3D video analysis system such as the ›SOLVing3D.titan‹

system is made up of a low-noise, high-speed camera system

(the ›pco.dimax‹ in this case) and a stereo mirror attachment

(Figure 3). The high resolution sensor on the pco.dimax has

2016x2016 pixels and the stereo mirror attachment used in the

SOLVing3D.titan system has a fixed stereo basis of 300 mm

and slightly convergent acquisition axes.

The two stereo images are normally mapped to the central area

of the sensor (2016x1008) and thus resulting in two image

sequences during the recording – each with 1008x1008 pixels

and slightly different angles of view. The system provides an

exceptional image quality and resolution of the 3D stereo film,

in color and at a frame rate of 2128 fps.

The system is calibrated in the same way as a normal stereo

camera system. After appropriate conversion, two time-

synchronous image sequences from the virtual stereo camera

are obtained, which can be evaluated in 3D. This kind of sys-

tem is very compact, robust and comparatively easy to use. A

disadvantage of the titan system compared to a stereo meas-

urement system with two cameras is the reduced flexibility in

the choice of location due to the fixed geometry of the mirror

attachment. The advantages are the very robust operation and

the elimination of synchronization errors and differently exposed

stereo sequences.

When analyzing the recordings, the accompanying software

provides comprehensive functions for calculating and display-

50 l LASER+PHOTONICS 2 0 12 l IMAGE PROCESSING

Time [s] Vs [km/h] Braking distance [m] Ve [km/h]

0.3 50 10.7 0

0.5 50 12.3 21

1.0 50 15.4 37

0.3 100 40.8 0

0.5 100 44.0 31

1.0 100 50.6 52

A Braking distances (fullbraking) for different rider

reaction times, specified for50 and 100 km/h. Also

shown are the final speedsof riders with slower reac-

tions, measured at the endof the braking distance ofthe rider with the fastest

reaction time

3 The ›SOLVing3D.titan‹ 3D video analysis system

2 Accelerating outof a corner

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Page 52: Beam Redirection, even upside down - New Flip Mirror Holders

ing the measured results (Figure 4). This enables analysis of

parameters such as position, speed, acceleration, orientation

and trajectory progressions to be determined quickly. The

software supports evaluation with menu-based evaluation

processes.

The software can also be used to geometrically correct the

image sequences so that they can be viewed stereoscopical-

ly. The resulting 3D impression often makes it easier to inter-

pret the measured values. For close-up applications the

SOLVing3D.titan system achieves

accuracies of 0.3 mm.

A further advantage of the measure-

ment system over the individual meas-

urement sensors mentioned above

(which would have to be attached to

the motorbike along with the corre-

sponding data capture equipment), is

that only low-cost point markers have

to be attached to the bike or to the

rider. Only one set of measurement

equipment is required and can thus be

used directly for multiple bikes. This

enables comparative analyses be-

tween different riders and bikes to be

carried out. This makes the system

ideal for analysis within small groups

– including driver safety training.

Summary

Using high-speed 3D video analysis in driver safety and race-

track training provides valuable information to improve motor-

bike and rider behavior. This kind of measurement system can

also be used for other applications such as crash testng, motion

analysis in various branches of sport and much more.

Dr. Gerhard Holst is the head of the science and research department

at PCO. Dr. Bernd-Michael Wolf is Executive Director at SOLVing3D.

IMAGE PROCESSING l LASER+PHOTONICS 2012 l51

4 Software interface for the ›SOLVing3D.titan‹ system

Enabling InnovativeOptical Solutions

Optics Balzers has been the preferred

partner for innovative optical solutions for

more than 65 years. As a global leader,

Optics Balzers focuses on high-tech markets such as

Sensors & Imaging, Biophotonics, Space & Defence,

Lighting & Projection, and Industrial Applications.

The company possesses comprehensive know-how

in optical thin-film coatings and components, glass

processing, patterning and sealing technologies.

Optics Balzers AGBalzers/Liechtenstein

Optics Balzers Jena GmbHJena/Germany

www.opticsbalzers.com

Prismastrasse 5CH-9444 DiepoldsauSwitzerlandFon +41 71 737 74 00Fax +41 71 737 74 10www.zuendoptics.com

Autoclavable

compact prisms

and roof prisms

in sizes between

0.3 and 5.0 mm

in all desired

divergences.

zünd precision optics

Perfection in detailEndoscopyEquipped for the future

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Page 53: Beam Redirection, even upside down - New Flip Mirror Holders

GREGORY FL INN

Jenoptik was restructured four years ago, what were thereasons for this change? Dirk Rothweiler: It was certainly the right step to take! The new

logical grouping of Jenoptik, with its portfolios of products and

technologies, better aligned our activities with customers and

markets. The restructuring was actually not all that easy, but the

changes have long since been implemented successfully. From

today’s perspective, the restructuring was very much justified,

as is demonstrated by the Group’s continuous positive develop-

ment in recent years.

Thomas Fehn: As an integrated optoelectron-

ics company, it is paramount to our strategy to

bundle the technologies and value chains of the

sections more tightly, to exploit synergies with-

in and between divisions and to be able to of-

fer our customers integrated solutions. We

have already seen that our customers very

much appreciate this integrated approach.

Today, Jenoptik’s Optical Systems division is

more a provider of optical and optoelectronic

systems, whilst the Lasers & Material Pro-

cessing division is a full service provider of the

entire value chain of laser technology and laser

processing systems. In the field of lasers and

optics, we often cooperate closely on common

projects – our ability to offer complete solu-

tions, a consistent orientation towards cus-

tomer requirements and market realities, as well as intensive

dialog with our customers, all enable us to better understand

customer demands and specifications, much more so than

competitors who are only able to deliver part of a solution. The

customer is ultimately offered a ›one stop shop‹ solution – from

the laser sources to the imaging optics, and, should he be

interested, up to complete laser processing systems.

The divisions Lasers & Material Processing (LM) and Optical Systems (OS) appear together under Lasers & Optical Systems. How are the two organized together? TF: Our divisions effectively cover the complete field of pho-

tonics. This capability then applies elsewhere within the entire

Jenoptik as well. All the important optical technologies (that

is, lasers and optics) and laser materials processing are in-

house – in other words, the entire value chain.

In the Laser Business Unit within the Lasers & Materials

Processing division, for instance, we offer high power lasers of

all types relevant for processing of materials, from direct diodes,

via traditional DPSS, to fiber and disk lasers –

gas lasers being the one exception that is not

part of our portfolio. And in the Laser Process-

ing Systems Business Unit, we offer process-

optimized machines and systems – based on

robot, portal and scanner approaches – for

materials processing applications.

DR: The Optical Systems division has three

business units – classical optics, microoptics

and optoelectronic systems. We cover all types

of classical optical components, such as lenses,

filters and optics with aspherical or freeform

surfaces, and all of these in high precision and

with coatings supplied by one of the best

coating laboratories in the world. We also

provide integration of individual components

into modules and even entire systems. We

additionally have in-house expertise for the

manufacture of diffractive, refractive and hybrid microoptics

and we deploy microstructuring techniques to achieve highly

complex beam shaping and guiding characteristics. Last but not

least, our optoelectronic systems integrate these components

with electronics, providing both hardware and software.

We make use of our breadth in technology for the development

and manufacture of customized optical systems and solutions,

52 l LASER+PHOTONICS 2 0 12 lSCENE

20 years ofJenoptik INTERVIEW: ... with the Heads of the

Jenoptik divisions ›Optical

Systems‹ (Dr. Dirk Rothweiler)

and ›Lasers & Material

Processing‹ (Dr. Thomas Fehn)

on the 20th anniversary of the

Group.

Dr. Thomas Fehn

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Page 54: Beam Redirection, even upside down - New Flip Mirror Holders

integrating a range of technologies such as optics, microoptics

and optoelectronics. As a result of this system capability, we

rank as one of the very few leading suppliers worldwide.

What is the expected turnover of thissegment, and how will Jenoptik developphotonics into the future? DR: Together we generate around 40 percent

of Jenoptik’s total turnover – this amounted to

189 million Euros in 2010, which, by the way,

represents a very rapid recovery from the

recent worldwide financial crisis. Without

doubt, the change in our Group structure –

notably undertaken before the 2009/2010

financial and economic crisis – did greatly

benefit our recovery, so that we emerged more

rapidly and smoothly than some of our com-

petitors.

TF: Barring the recent crisis, photonics actual-

ly boasts a rather comfortable long-term de-

velopment, averaging growth rates of seven

to eight percent. Certain areas are highly susceptible to distinct

cycles, so we see some differences, obviously, but the market

for high power diode lasers, for instance, is growing dispro-

portionately fast. In general,we are fairly optimistic about the

future, simply because our activities are focused mainly in this

and other typical high performance markets. And we always

strive to achieve growth rates clearly above market average

anyway.

DR: The market for semiconductor and flat panel display equip-

ment has boomed enormously over the past two years, but is

starting to normalize again at present. This market and others

have always been cyclical, so we take this into account and

implement it internally by adopting a flexible structure.

TF: We mentioned the joint systems development earlier – in

particular for more complex tasks, this type of solution is

enjoying increasing demand, so this is then another reason

why our business activities promise above average oppor-

tunities for growth.

Jenoptik includes companies located in Germany, theUnited States and Asia. Where is the development oftechnologies and products centered? What is the futuredevelopment of the Group in this respect?

DR: Production is predominantly in Germany, but also in the

US, where we have had our own locations for many years. Our

centers in Asia are largely a mechanism for offering customized

development and assembly, sales and service.

Foreign locations mainly gives us the oppor-

tunity to provide a local solution, meaning that

the immediate proximity to those customers

allows us to better focus on their requirements.

Due to the increasing importance of value

creation close to the customer, the Group is

currently intensifying its activities in the US and

in Asia.

TF: ... foreign development naturally has a high

priority, as Jenoptik can only achieve its ambi-

tious growth targets by cultivating its presence

on the right international end-user markets.

In that respect, we feel that we have a well-

balanced technology platform capable of

achieving the set goals. Still, we are also

actively surveying opportunities for further

growth through acquisitions and strategic

alliances, even when there is no pressure to expand. This, de-

spite the sometimes very tough consolidations in the present

market – five to ten years ago there were maybe 25 manu-

facturers of high power diode lasers, today it is hard to name

more than ten.

Jenoptik is a member ofPhotonics21. How impor-tant is the interaction viaPhotonics21? DR: The former CEO of

Jenoptik, Alexander von Witz-

leben, was Photonics21’s

first president, so Jenoptik

actually played a significant

role in its founding.

Photonics21 is an important

platform for photonic tech-

nologies in Europe, it under-

takes important interdisciplinary activities and has achieved a

position of considerable significance in the European tech-

nology landscape. This significance is mirrored by the recent

joint commitment of the European Commission and industry

SCENE l LASER+PHOTONICS 2012 l53

JENOPTIK I Lasers & MaterialProcessing07745 Jena, Germany

Tel. +49 (0)3641 65-4300

[email protected]

www.jenoptik.com/lm

JENOPTIK I Optical Systems07745 Jena, Germany

Tel. +49 (0)3641 65-2276

[email protected]

www.jenoptik.com/os

CONTACT

Dr. Dirk Rothweiler

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Page 55: Beam Redirection, even upside down - New Flip Mirror Holders

to invest 7 billion Euros in photonics development between

now and 2020. We are and will remain active in the relevant

Work Groups, and we do intensively follow activities and

discuss results internally. All major focal points are correctly

set, in our opinion.

TF:… of course we are pleased to see photonics development

identified by the EC as one of five key enabling technologies

(KETs). In particular the recently published study on the

significance of photonic technologies in Europe [Photonics

Leverage Report, Laser+Photonik 4/2011 and online – Ed.],

on behalf of the European Commission, highlights its role:

Photonics is an interdisciplinary technology which influences

around ten percent of Europe’s overall economic performance!

Jenoptik’s own activities, incidentally, are evident in all of the

identified photonics end-user markets.

What might visitors expect at Photonics West 2012? Howimportant are the leading photonics trade fairs? TF: We will be exhibiting examples from the entire range of

laser sources available from the Lasers & Material Processing

division – this includes semiconductor materials and high

power diode lasers as well as disk and fiber lasers. We will

also be reporting on our novel high power fiber laser and

discussing our road-map for fiber laser develpment, both for

OEMs and for complete turnkey systems.

There are also presentations of medical systems based on the

›JenLas D2‹ femtosecond laser technology, boasting compact

design, optimized beam quality and high power up to 8 W for

ophthalmology and and also for applications in the Show &

Entertainment sector.

DR: In the Optical Systems division we are introducing, for

instance, the new high power ›JENar‹ f-Theta fused silica

lenses for laser material processing developed for laser

powers in the multi-kW range. In general, we are not focusing

on standard products, as we are a strongly customer-oriented

OEM partner and our customers are often market leaders in

their fields. We will thus demonstrate our solution capabilities

and our technology platform, effectively a one-stop-shop for

high precision optical solutions – from optical components all

the way up to integrated optoelectronic solutions, including

software and image processing.

Leading trade fairs such as Photonics West or Laser World of

Photonics, where we jointly exhibit our entire range of tech-

nologies and competency in the field of photonics, remain an

important sector platform to us. But we are also keen to

exhibit at application-specific technical trade fairs, with the

opportunity of convincing customers from specific industries,

markets or regions of our services.

To what extent does Jenoptik support and run programsfor training and development of (junior) staff? TF: We consider this a very important topic, as a highly know-

ledge and experience-dependent industry such as ours relies

heavily on the know-how of its staff. Sustained staff develop-

ment and education programs for young employees are there-

fore very important with regard to the further qualification of

our already well-trained workforce. Company-specific training

is indispensable in this respect.

At the same time, we are also in close cooperation with Schott

and Carl Zeiss, in that we share a joint training center located

in Jena. And we also have specialist internal programs for fur-

ther education, such as the junior management program ›J2LP‹

(Junior to Leadership Program) for targeted development and

promotion of young Jenoptik staff with leadership potential.

DR: We also cooperate closely with network partners – institutes,

universities and polytechnics as well as the local Thuringian

industry. We actively support joint projects, and even altruistic

investments such as the ›Abbe School of Photonics‹, a uni-

versity-run training program offered in English by distinguished

lecturers and focusing on optics and photonics.

We have, of course, also earned a good reputation for ourselves

– Jenoptik is positioned 59th in the ›top 100‹ employer rankings

in the field of natural sciences. That said, and even though

Jenoptik is a strong and attractive company, attracting highly

qualified professional staff still remains a challenge.

Could you please elaborate on medium-term future devel-opments in the divisions: which product and/or techno-logical developments are on the agenda? DR: Ever smaller chip structures are increasingly in demand for

smart phones, tablet computers et cetera. Ongoing develop-

ment of ever higher performing optical and microoptical

systems for lithography and inspection in the semiconductor

industry will thus remain a powerful driver into the future. We

also apply this same know-how in solutions for flat panel dis-

play and laser processing applications. The trend in all of these

fields is towards more durable and higher performance optics

and optical systems, frequently including micro-optics as well.

54 l LASER+PHOTONICS 2 0 12 lSCENE

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Page 56: Beam Redirection, even upside down - New Flip Mirror Holders

We additionally see a future in budding optoelectronic markets

such as LED lighting or in the automotive field, for which we

already provide integrated solutions. Regardless of the indus-

try segment, we are always closely aligned to the demands of

our customers, so it remains important to us that future

developments are tackled in partnership with the same.

TF: In the Lasers & Material Processing division, we try to

illustrate planned laser technology development in road-maps.

This incidentally highlights part of our market strategy, namely

the transition of business acquisition from ›push‹ to ›pull‹.

Automotive ranks as the top market sector – that is, plastics,

metals and hybrid materials must all be processed. Processing

systems need lasers to achieve this, in particular high power

fiber and diode direct lasers systems coupled to 200 to 600 µm

fibers. We also envision great potential in the medical field

(aesthetics/treatments), in certain areas of Defense & Securi-

ty and also in photovoltaics. We are furthermore targeting a

greater market share in more complex laaer processing

systems, which can in turn only be realised through adequate

investment in R&D.

Dr. Rothweiler and Dr. Fehn, thank you very much for yourtime. DR & TF: Thank you!

The interview will also appear online on our portal soon, both

in English and in German.

1990 to1993The Trust Agency takes over the state-held VEB Carl Zeiss Jena in

1990. In 1991, the Jena parent company splits to form Carl Zeiss Jena

GmbH and Jenoptik GmbH.

1994 to 1995To develop an operational business, Jenoptik sets up joint enterprises

and acquires companies with established distribution channels and a

global presence, such as Meissner+Wurst GmbH + Co. (later M+W

Zander) in 1994.

1996 to 1997Jenoptik operates as a public company from Jan. 1996. In 1997,

Jenoptik acquires ESW Extel Systems Wedel, which today consti-

tutes a significant component of the Defense & Civil Systems division.

1998 to 2002In June 1998, Jenoptik AG is listed on the Frankfurt stock exchange.

In 1999, Jenoptik acquires Robot Foto and Electronic GmbH (today the

Traffic Solutions division). A year later, Jenoptik takes over the

measurement technology specialists Hommelwerke GmbH (today the

Industrial Metrology division).

2003 to 2006Following the sale of M+W Zander GmbH in May 2006, Jenoptik

focuses on the core business of lasers, optics, sensor systems and

mechatronics. The acquisition in 2006 of industrial metrology

company Etamic S.A. complements this enterprise.

2007 to 2008Start of a comprehensive strategic reorientation in 2007, under the

new management team of Dr. Michael Mertin and Frank Einhellinger.

In 2008, the operational business is bundled into five divisions: Lasers

& Material Processing, Optical Systems, Industrial Metrology, Traffic

Solutions and Defense & Civil Systems.

2009 to 2011Jenoptik increases its global presence, for instance in China, Korea

and Israel and opens a new laser application center in South Korea.

Towards the end of 2010, Jenoptik sells its aerospace business to

EADS Astrium. In June 2011, Jenoptik celebrates its 20th anniversary.

JENOPTIK’S 20 YEAR SUCCESS STORY

LASYS is clearly focused on machines, processesand services, including laser-specific machine sub-systems. Attracting buyers from various industrysectors whilst covering a diverse range of materials,this is our unique trademark.

Present your applications for laser material proces-sing at this unique industry show.

Absolutely focused:The trade fair for laser users

International trade fair forlaser material processing

12 – 14 JUNE 2012 MESSE STUTTGARTwww.lasys-messe.de

Promotional supporter: Accompanying congress:

BMWi sponsorship

of new companies

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GREGORY FL INN

The Laser Zentrum Hannover (LZH), the influential Ger-

man institute that develops laser applications across

a wide range of interdisciplinary topics, celebrates

its 25th birthday this year. The institute was founded in June

of 1986, under the auspices of the Lower Saxony Ministry

for Economics, Technology and Transport, and with the goal

of developing the then still relatively untapped laser

applications technology.

Roots dating back to 1985

The founding of the LZH has its roots back in 1985, when the

then Economic Minister of Lower Saxony heard an impressive

talk given by a Prof. Welling from the University of Hannover.

Even though Lower Saxony was, at the time, still largely an agri-

cultural center, the adoption of high technology

as a future building block to the local economic

area was given high priority. Thus, in an effort to

support small and medium-sized companies in

their development and adoption of new laser

technologies, the LZH was founded under the

leadership of Professors Welling, Tönshoff and

Haferkamp, all of the University of Hannover. The

mix of experts in quantum optics, production

technology and materials science, respectively,

proved to be a fortunate one.

Role of the LZH

Since first founded, the role of the LZH was and

indeed continues to be clearly defined. These

include the (for an institute at least) typical roles

of promoting R&D, providing consulting to

companies with the aim of marrying the needs

of industry with the available innovations, and in

providing the community with an adequately

skilled technical workforce. There were, howev-

er, deeper ties to the needs of the region, for

56 l LASER+PHOTONICS 2 0 12 lSCENE

1 The Professors Haferkamp, Welling and Tönshoff founded the LZH 1986 withthe support of the Ministry of Economics of Lower Saxony

From R&D toindustry25TH ANNIVERSARY. A quarter

of a century after it opened, Laser

Zentrum Hannover looks towards future

research in energy, mobility and life

sciences

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example in supporting the local automotive and aerospace

industries, in providing a firm basis for the growth of the then

still young optical technology industry, and in nurturing an en-

vironment favourable to spin-offs.

Grassroots research for

industrial innovation

As most of the LZH’s projects have their roots in applied indus-

trial research, the resulting economic benefits are evident through

the establishment of 18 spin-off companies since 1986, with a

total of 500 employees. Many of these were founded as a direct

result of the pursuit of projects in a variety of high-tech fields –

lightweight construction in automotive, rail and aerospace

applications, environmental sensing, diagnostic and therapeutic

medical technology, and in the development of highly innovative

laser and optical systems, either industry-capable or for R&D.

The majority of these spin-offs have been created in the past

decade, and include for example the femtosecond laser

micromachining company Micreon (in

2003), solid-state laser specialist neoLASE

(in 2007) and H2B Photonics (in 2005), the

latter a developer of a laser glass cutting

process, that has since been acquired by

Rofin.

But although laser manufacturing is an ob-

vious area of expertise at LZH, it is by no

means the only one. Other recent spin-offs

include Rowiak, developer of a femtosec-

ond laser platform with medical and phar-

maceutical applications, and in July 2010,

the laser-produced nanoparticle manufac-

turer Particular began operations.

Status quo

The LZH is currently involved in more than

100 R&D projects, spanning eight speciality

areas – even for a fully fledged university this

would be worthy record!

SCENE l LASER+PHOTONICS 20 12 l57

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Roughly 80 to 90 percent of these projects are Germany centric,

with a further 5 percent exhibiting a European focus and the

rest being primarily US-based. Many still cater to and are

destined to benefit the region of Lower Saxony – the LZH has

not forgotten its grassroots!

Over the years, the LZH has naturally amassed a truly

phenomenal collection of lasers and laser systems – for com-

panies seeking an answer to a laser-based ›proof-of concept‹,

the LZH thus personifies the proverbial ›one stop shop‹.

Flagship activities include the construction of a 200 W, fre-

quency-stable, narrow linewidth laser (Figure 2) for gravitation

wave detection using high precision interferometry. This laser

must exhibit extreme stability (in ›24/7‹ operation) to allow

detection of the faint gravitational wave signals expected, and

was thus constructed to exacting standards.

Trends for the future

While LZH remains closely involved in various scientific appli-

cations, laser-based production remains its core area. Goals in

this respect include the establishment of new laser processes

in mainstream industry, for

example for upscaling of

existing processes, in the

functionalization of sur-

faces, and in achieving

greater efficiency and thus

realizing maximum manu-

facturing potential. To a

greater or lesser extent,

this may or may not be achieved with new high power ultra-

fast laser systems – certainly the LZH is both watching and

partaking in their development.

Another focus is on establishing laser-based production tech-

nology for composite or carbon-fiber reinforced plastic (CFRP)

materials – seen by many as the lightweight materials of the

future that will eventually supplant metals in a wide range of

applications. One of those applications is expected to be

transportation, where composites are set for near-term use in

lightweight automotive and aerospace designs, although their

widespread implementation in the

automotive sector is probably still

some way off.

Beyond that, LZH is looking at global

challenges to inspire its next wave of

applications – including those facing

the energy, security and life sciences

sectors. Examples include laser struc-

turing of thin-film CIGS solar cells,

laser welding of glass tubes used in

solar thermal collectors, and micro-

structuring of new types of biomed-

ical components (Figure 3).

LZH is also part of a research alliance

at the ›Lower Saxony Centre for Bio-

medical Engineering and Implant

Research‹ in Hannover, which was

awarded 27 million Euro from the

German Federal Ministry of Education

and Research in July 2010 towards a

new research complex in Hannover’s

medical park. The federal state of Lower Saxony is expected

to fund the remainder of the 53.8 million Euro project, which is

expected to be completed in 2013.

Summary

Essentially, the main focus of the LZH has long remained a

synergy of the evolution of laser sources in their application to

R&D and to process development and refinement. However,

many of the tools needed for applied innovation and manufac-

turing development are not available in lasers ›off the shelf‹,

and thus one of the LZH’s major strengths is the ready avail-

ability of a unique set of (sometimes individually developed)

laser systems. What has changed is the breadth and depth of

the LZH’s interaction with and contributions to industry – and

this has only been beneficial for all.

58 l LASER+PHOTONICS 2 0 12 lSCENE

3 Biomedicine is seen as one of the key future laser applicationareas for LZH to help develop. This image shows a microstruc-tured nitinol tube less than 500 µm thick, with features pro-duced using a femtosecond laser

Laser Zentrum Hannover 30419 Hannover, Germany

Tel. +49 (0)511 2788-0

[email protected]

www.lzh.de

CONTACT

2 This 200 W LZH built laser has been designed to help detect the faint signs of gravitational waves

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COMPANY PROF ILE l59

LASER COMPONENTS GmbHWerner-von-Siemens-Str. 15

82140 Olching, Germany

Phone +49 8142 2864-0

Fax +49 8142 2864-11

[email protected]

www.lasercomponents.com

LASER COMPONENTS USA, Inc.9 River Road

Hudson, NH 03051, USA

Phone +1 603 821 7040

Fax +1 603 821 7041

[email protected]

www.laser-components.com

LASER COMPONENTS UK, Ltd.Goldlay House, 114 Parkway

Chelmsford Essex CM2 7PR

United Kingdom

Phone +44 1245 491 499

Fax +44 1245 491 801

[email protected]

www.lasercomponents.co.uk

LASER COMPONENTS S.A.S.45 Bis Route des Gardes

92190 Meudon, France

Phone +33 1 39 59 52 25

Fax +33 1 39 59 53 50

[email protected]

www.lasercomponents.fr

Manufacturer – Distributor – Partner

LASER COMPONENTS specializes in the de-

velopment, production and sales of com-

ponents and services for laser technology and

optoelectronics and offers one of the largest

product portfolios worldwide. The focus of

the company is clearly the manufacture of

customer-specific products. More than 120

employees worldwide produce and distribute

components.

Our in-house manufacturing capabilities play

an important role in our product portfolio which

comprises avalanche photodiodes and pulsed

laser diodes for rangefinding, laser diode mod-

ules and optical measurement technology, and

the assembly of fibers for e.g. medical appli-

cations.

One of the most important production lines

at LASER COMPONENTS is our optical coat-

ings. High damage thresholds and short

delivery times as well as the ability to cus-

tomize are the traits of our optics. Our high

quality standard, our flexibility, and our fast

response time have made LASER COMPO-

NENTS a trusted name among coating man-

ufacturers.

Expanding this reputation, we added manufac-

turing capabilities for optical substrates in 2008.

Our customers can now enjoy the benefits of

prototypes being delivered within a very short

time.

Since 2010 we also manufacture photon count-

ing modules with the lowest dark count rate

and highest quantum efficiency available on

the market.

Fields of activity– Laser optics

– Fiber optics

– Laser diodes

– Detectors (UV-IR)

– Measurement technology

– Laser accessories

Range of services– Development, production and distribution of

optical and optoelectronic components

– Calibration center for laser power meters

Research & development activities– Thin layers

– Pulsed laser diodes and Si avalanche photo-

diodes for rangefinding applications

– Photon Counting

– Fiber assemblies for medical applications

_FP_LPex2012 14.12.2011 15:56 Uhr Seite 59

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F or the photonics and laser indus-

try world wide, the kick-off event

of the year is the SPIE Photonics

West, held from January 24 to 26, 2012

at the Moscone Center in San Francis-

co, California, USA. North America’s

largest exhibition of companies in the

photonics sector is organized by the

International Society for Optics and

Photonics (SPIE) and features about

1150 exhibitors. In 2011, over 19 000 vis-

itors from around the world explored the

latest innovations in light-driven research

and technology.

With 52 companies and research insti-

tutes, the German Pavilion provides an

insight into the innovative strength and

diversity of the photonics industry in Ger-

many. The German exhibitors will present

visitors a wide range of technologies, vary-

ing from laser sources and systems, opti-

cal components and materials, IR sources

and detectors, cameras and sensors, elec-

tronic imaging components to fiber optic

systems, optical coatings, lenses and fil-

ters, positioning and mounts as well as

metrology.

The importance of US-German trade rela-

tions can be demonstrated by looking at the

import and export statistics for optics and

photonics. Almost 10 percent of all German

lasers, LEDs and optical components are

exported to the United States, constituting

the third most important target market for

German producers. German exports to the

US equaled 417 million Euros in 2010, an

almost 50 percent increase compared to

2009 and fully compensating the 11 per-

cent loss in 2009. German imports of US

photonic products in 2010 grew 105 per-

cent compared to 2009 and amounted to

564 million Euros. The US ranks after Japan

as the second most important country of

origin for lasers, LEDs and optical com-

ponents and accounts for 22 percent of all

German imports of these products.

The German Pavilion at Photonics West

2012 was initiated by OptecNet Deutsch-

land, the Association of the German

Competence Networks, and Spectaris, the

German Industry Association for Optical,

Medical and Mechatronical Technologies,

and is supported by the German Federal

Ministry of Economics and Technology.

Since its inception in 2005, the ›German

Evening‹ (entry by invitation only) has been

an annual event at Photonics West, and

will this year again provide the exclusive

opportunity for networking with col-

leagues and industry specialists from

around the world. This event is highly an-

ticipated by the German exhibitors and one

of the highlights of the fair. It is officially

hosted by the German Consulate in San

Francisco, supported by several industry

sponsors and the two associations.

A selection of German exhibitors will also

present their innovations in a brochure

›Product – news & innovation Optical tech-

nologies‹, which will be exclusively pro-

duced for the Photonics West show. This

brochure can also be requested at Spectaris

or OptecNet as a pdf-file free of charge.

60 l LASER+PHOTONICS 2 0 12 lSCENE

Optical technologiesmade in Germany The German Pavilion at

Photonics West 2012 show-

cases the latest products

from German photonic firms

and institutions.

Aixtooling

Amphos

Amtron

Artifex Engineering e.K.

asphericon

Astro- und Feinwerk-technik Adlershof

Bte Bedampfungstechnik

Carl Zeiss Jena

Crystal

EPIGAP Optronic

FAU Universität Erlangen-Nürnberg

Fraunhofer HHI

Fraunhofer IIS

Fraunhofer ILT

Fraunhofer IOF

Fraunhofer IPT

Fraunhofer ISC

Fresnel Optics

GD Optical Competence

greateyes

J. Hauser

IMM Photonics

inno-spec

J & M Analytik

JCMwave

Laser Optics Berlin

Laser Zentrum Hannover

LEG Thüringen

Leica Microsystems

LightTrans VirtualLab UG

Luphos

Moulded Optics

m2k-laser

neoLASE

Osram Opto Semiconductors

Paul Pleiger Maschinenfabrik

Photon Energy

PicoLAS

Primes

RGB Lasersysteme

S & R Optic

Schmidt & Bender

TEC Microsystems

TEM Messtechnik

THM Technische Hochschule

Mittelhessen

Topag Lasertechnik

TransMIT Gesellschaft für

Technologietransfer

TSB Innovationsagentur Berlin

u2t photonics

Viimagic

Wirtschaftsförderungsgesellschaft

Jena

Wista-Management

GERMAN PAVILL ION

EXHIB ITORS

OPTECNET Deutschland e.V.Iris von Borcke

23569 Lübeck, Germany

Tel. +49 (0)451 3909-213

[email protected]

www.optecnet.de

SPECTARIS e.V.Jennifer Goldenstede

PLZ Berlin, Germany

Tel. +49 (0)30 414021-27

[email protected]

www.spectaris.de

CONTACT

The German Pavillion at Photonics West 2011

60_Spectaris LPex2012_neu_x 15.12.2011 16:54 Uhr Seite 60

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COMPANY PROF ILE l61

The Fiber Optics buiness unit of LEONI Group

is one of the leading suppliers of optical fiber

technology for special app0lications in a host

of industrial sectots as well as in science and

medicine. LEONI offers a unique product port-

folio at every stag in the value chain: from the

perform and the fibers drawn from it to fiber-

optic-cables and cable assemblies fitted with

in-house design components. We operate sev-

en production sites troughout Germany.

Learn about product families:

FiberConnect® Light Guide Cable Solutions

We offer you cables with optical fibers made

from glass (singlemode and multimode), plas-

tic optical fibers (POF), plastic cladded fibers

(PCF) and large-core fibers (silica/silica). All fiber

types are also available in a radiation-resistant

version. We manufacture different cable de-

signs from central core cables to breakout ca-

bles with all buffered fiber types and specific

inner and outer jacketing materials, customised

according to your needs. We use all fiber types

to produce hybrid cables with optical fibers and

electrical conductors.

FiberTech® Special Optical Fiber Technologies

We manufacture multimode and singlemode

fibers and fiber bundles with different numer-

ical apertures, coatings and claddings. We spe-

cialise in special fibers and special coatings.

Our company has four optical fiber drawing

towers as well as corresponding screeners

and extruders. All fibers can be assembled to

the customer's specific needs for high-per-

formance laser cables or, for example, spec-

troscopic applications. We manufacture med-

ical fibers for laser energy transmission and

also offer series production of surgical, oph-

thalmological, urological, dental and endovas-

cular laser probes with biocompatible materi-

al.

FiberSwitch® Light Switching for Optical Sys-

tems

Our fiber optical switches are based on a

patented micromechanical/micro-optical de-

sign. This guarantees excellent properties, con-

siderable flexibility and maximum long-term

stability for many applications. The switches

are available for wide wavelength ranges from

the visible to the infrared and for a wide vari-

ety of fiber types. Our switches are designed

for applications with the highest requirements

in the telecommunications area, in measure-

ment and testing and in the biomedical area.

Examples of these complex applications in-

clude spectroscopy, laser scan microscopy,

multi-channel optical performance monitoring,

fiber Bragg sensors, testing of fiber optical ca-

bles and environmental trace analysis.

FiberSplit® Light Distribution for Optical Sys-

tems

Based on optical chip technology, the Fiber-

Split® product portfolio includes standard com-

ponents such as 1xN or 2xN splitters as well

as customised modules or systems with inte-

grated complex functionality for fiber optical

singlemode and multimode systems. Fiber-

Split® products guarantee expandability with

wide optical bandwidth and maximum bit rates

thanks to extremely low PDL/PMD. Our prod-

ucts meet TELCORDIA standards and have

been failure-free in the field for the past 16

years. We also produce customer-specific

chips, components and modules, for example

optical waveguide structures for wavelength

ranges between 600 and 1700 nm with vari-

ous waveguide properties and functions includ-

ing optical chips and fiber arrays.

LEONI Fiber Optics GmbHMühldamm 6

96524 Neuhaus-Schierschnitz

Germany

Phone +49 (0)36764 81100

Fax +49 (0)36764 81110

[email protected]

www.leoni-fiber-optics.com

LEONI Fiber Optics GmbHNalepastrasse 170–171

12459 Berlin

Germany

Phone +49 (0)30 5300580

Fax +49 (0)30 53005858

[email protected]

www.leoni-fiber-optics.com

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62 lCOMPANY PROF ILE

COMPANY PROF ILE

RAYLASE AGArgelsrieder Feld 2+4

82234 Wessling

Germany

Phone +49 (0) 8153 8898-0

Fax +49 (0) 8153 8898-10

[email protected]

[email protected]

RAYLASE AG – TOTAL CONTROL OF YOURLASER BEAMAs a global market leader RAYLASE develops

and manufactures galvanometer-scanner

based components and subsystems for laser

beam deflection, modulation and control. Since

its foundation in April 1999, RAYLASE has been

facing the challenges in this field and supply-

ing the market with innovative, high perform-

ance and quality scan solutions.

DIN EN ISO 9001:2008 standard certified RAY-

LASE offers customized solutions for the in-

creasing requirements of laser technology in

many industries such as automotive, electron-

ics, packaging, textiles, security and solar. In

these industries laser technology is used for

diverse applications like cutting, marking, per-

forating and welding of plastics, metal, glass,

textiles and other materials.

In addition to reliable 2-axis laser beam deflec-

tion units and 3-axis laser beam subsystems,

RAYLASE offers customers the right combina-

tion of application software and control elec-

tronics.

With our subsidiary in Shenzhen, customers

can benefit from our services in mainland Chi-

na and Asia region. In addition to our footprint

in Asia we recently opened a RAYLASE Certi-

fied Service and Repair Center in Sao Paulo,

(Brazil) in 2010; this activity underlines our fo-

cus on the BRIC states (Brazil, Russia, India,

China). Our new center in Brazil acts as an im-

portant hub for South America. Further we

have a RCSC in St. Petersburg together with

our partner Laser Technology Centre.

These RCSCs are able to maintain and repair

all RAYLASE products supplied to each rele-

vant country. International sales are handled

by a worldwide network offering you global

know-how and local expertise.

SCHOTT AGAdvanced Optics

Hattenbergstrasse 10

55122 Mainz

Phone +49 (0)6131 661812

Fax +49 (0)3641 28889047

[email protected]

www.schott.com/advanced_op-tics

SCHOTT AG, Advanced OpticsYour Partner for Excellence in Optics

SCHOTT Advanced Optics, as part of the in-

ternational SCHOTT group, is a valuable part-

ner for its customers in developing products

and customized solutions for applications in

optics, lithography, astronomy, opto-electron-

ics, life sciences, and research. With a global

network of engineering, production and sales,

Advanced Optics offers a portfolio of excellent

products: more than 100 optical glasses, spe-

cial materials, such as active laser glass, IR-

materials and sapphire, ultra-thin glass, high-

precision optical components, wafers, and

optical filters. With more than 125 years of ex-

perience in optics, Advanced Optics masters

the value chain: from customized glass devel-

opment to high-precision optical product fin-

ishing and metrology always reflecting market’

and customer’s needs.

Optical Materials: Optical Glass, Active

Laser Glass, IR-Materials, ZERODUR®, Sap-

phire, Radiation Shielding, B 270®, AF 32®,

D 263®…..

Optical Components: Prisms, Lenses, Wafers

& Substrates, Optical Filter Glass [Color Glass

& Interference Filters]…..

Competences: Processing [Polishing, CNC-

Machining,….], Glass Development, Melting,

Up- and Down-Draw Processes, Coating,

Metrology…..

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COMPANY PROF ILE l63

Visit us at the:

Photonics West 201224 – 26 January 2012

Booth #2137

San Francisco, USA

LASYS 201212 – 14 June 2012

Booth #4B47

Stuttgart, Germany

Contact Information:

ARGES GmbHWerk 4

92442 Wackersdorf

GERMANY

Phone +49 (0)9431 7984-0

Fax +49 (0)9431 7984-300

[email protected]

www.ARGES.de

COMPANY PROFILEARGES GmbH

ARGES develops and manufactures laser scan-

ning systems for the deflection and position-

ing of laser beams for complex applications in

a diverse range of end user markets. Besides

producing a highly versatile range of standard

scanning systems, the portfolio of services of-

fered by ARGES also includes the development

of tailored customer- and application-specific

solutions, and complete OEM laser subsys-

tems. Our customers predominately are man-

ufacturers of turn-key solutions for industries

such as semiconductor, electronics, automo-

tive, solar/photovoltaic as well as the medical

technology and the research and development

sector. We are involved both in micro and

macro laser processing.

With the in-house developed “InScript©”-Soft-

ware, and the universal design of the ARGES

System Controller (ASC), ARGES provides

highly integrated scanning solutions. The ASC

is the central device in a scanning system and

combines control and synchronization of lasers

and beam delivery systems in real-time. The

InScript©-Software allows interactive configu-

ration and remote monitoring via a network

connection. Device drivers integrate the oper-

ation with the execution of user defined jobs.

Definite answers to your ideas

Our research and development team has a

great deal of expertise in the development of

laser-based manufacturing processes and

machines, and in solving complex and challeng-

ing problems. Our services offered ranges from

individualized technology advice, pilot studies

and application tests, laser-suitable

design, hardware and software cus-

tomizations right through to proto-

types and series production. To reach

best possible “product-process-

fitting” we operate very flexibly in the

areas of hardware and software de-

velopment, e.g. optical design, me-

chanical design, electronic interface

adaption, opto-mechanical special so-

lutions, project-specific software, de-

vice drivers, integration of third-party

components and external machines.

Our application laboratories which are

equipped with a wide range of laser beam

sources and beam deflection systems as well

as a wide variety of mechanical handling sys-

tems provide the ideal environment for the de-

velopment of new technologies. Our in-house

Materials Sciences Laboratory supports the

process development and, as an important el-

ement in our trial-accompanying quality assur-

ance process, acts as a test and qualification

center for our laser material processing solu-

tions. From iterative internal development cy-

cles of this kind and given

our high-end laboratory en-

vironment we are able to de-

velop suitable and reliable

process solutions.

Our aim is to respond fle-

xibly to a wide variety of

requirements, implement

complex tasks in a timely

manner, reduce innovation

timeframes for our cus-

tomers, and put them in a

leading position through

innovative and revolutionary

technologies.

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Page 65: Beam Redirection, even upside down - New Flip Mirror Holders

64 l LASER+PHOTONICS 2 0 12 lPRODUCT MARKETPLACE

USB 3.0 seriesCompact and robust cameras. IDS has

just introduced its first USB 3.0 camera

series, the ›USB 3.0 uEye CP‹. offering a

bandwidth of 400 MB/s via USB 3.0. The

ultra-compact (29 x 29 x 29 mm3) cam-

era in a magnesium casing weighs less

than 45 g and is very robust. It offers

trigger and flash as well as two General

Purpose I/O, which can also be changed

into a serial interface (RS232). Hence,

peripheral devices can easily be triggered

or controlled. With its lockable Micro USB

connector and the available fittings, the

camera is ideally suited even for rough

environments. Initially, this series is

available with three different sensors

with resolutions ranging from VGA to

5 Megapixel and offering monochrome

and color variants. Power is supplied via

the USB bus, hence an extra power cable

is obsolete.

www.ids-imaging.de

Intelligent ...... high resolution cameras. VRmagic is

expanding its series of intelligent cameras

with three models with Sony and Cmosis

sensors. The ›VRmDC-14‹ is equipped

with a 1/3" Sony ICX445 CCD sensor with

progressive scan interline transfer that

has a resolution of 1.25 MP (1296 x 966

pixels). The camera produces up to 28

images per second. The ›VRmDFC-22‹

and the ›VRmDFC-42‹ VRmagic combine

a DaVinci dual core processor, FPGA and

CMOS sensors with global shutter. The

2/3" CMV 2000 sensor from Cmosis has

a resolution of 2.2 MP (2048 x 1088) and

produces 28 images/s. The square CMV

4000 Cmosis sensor offers a 4.2 MP

resolution (2048 x 2048 pixels) with an

update rate of 15 fps. The new models

are available in monochrome and color, as

a board-level version or in an aluminium

housing with C-mount. The intelligent

cameras are equipped with the DaVinci

processor from Texas Instruments,

featuring a 300 MHz ARM9 processor

running the Linux operating system, and

a 600 MHz DSP with 4800 MIPs that is

entirely available for image processing

tasks. The cameras are equipped with

256 MB RAM and a 512 MB flash

module. The supported interfaces include

Ethernet, USB 2.0 Host, RS232 and

General Purpose I/O, Analog Video Out-

put as well as, optionally, digital Video-

Output and Audio interface.

www.vrmagic.comwww.stemmer-imaging.de

High power LED... for machine vision. Zett Optics has

designed its new LED high-power cold

light source, the ›ZLED CLS 9000 MV‹

specifically for machine vision applica-

tions. The compact fiber light source in a

sturdy metal enclosure produces light

similar to daylight and a luminous flux of

up to 900 lm at the fiber output. Fibers

with an active fiber cross-section of up

to 13 mm and a standard Volpi/Schölly

connection can be used. The module

features three interfaces (CAN, USB or

RS232) and can be operated in pulse or

stroboscope mode. The intensity can be

adjusted on the device itself using an

incremental encoder or from a PC.

www.zett-optics.com

EQ PHOTONICSCompetence in Laser and Optoelectronics

EQ Photonics GmbH Obere Hauptstraße 30

D-85386 Eching Tel. +49 89·319019-0 Fax +49 89·319019-49

[email protected] www.eqphotonics.de

Acousto-Optic Modulators AOM, Deflectors AODF Tunable Filters AOTF Q-Switch RF-Drivers analog, digital

Crystals LN, MgO:LN, TeO2 PPLN, PPMgO:LN

Detectors & Photomultiplier Si-PIN-Photodiodes w/wo amplifier Absolute X-Ray and UV-SI-Photodiodes InGaAs-PIN-Photodiodes Si-Photomultiplier (SPM) SPM-Measurement Systems SPM-Photon Counting Systems

Fiber Optic Links and Components for Video, CATV, SAT and MW

Flash- and Arc-Lamps Laser Pump Lamps Lamps for Cosmetic/Medical

Laser-Modules – VIS, NIR to MIR FP and DFB, λ 405 nm – 1565 nm Quantum Cascade, λ 3 μm – 10 μm External Cavity Lasers and Modules

Laser-Modules – Telecom DFB-Laser for 1310 nm, CWDM,

O- and C-Band-DWDM, 1550 nm

Laser Power Supplies and Test Systems Single and Multi Channel Controller TEC, TEC-Controller, Chiller Optical Power and Wavelength Meter

LEDs for λ 405 nm – 930 nm Arrays up to 16 W Optical Power SLED, ELED, Superluminescence LED

Resonant Chopper und Scanner

Fiber Optic Gyroscopes

Terahertz Spectrometer

64-65_produkte_LPex2012_x 15.12.2011 16:59 Uhr Seite 64

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Page 66: Beam Redirection, even upside down - New Flip Mirror Holders

PRODUCT MARKETPLACE l LASER+PHOTONICS 2012 l65

CoaxPress interfaceHigh speed camera. Optronis has pre-

sented its first 4 MP camera with a Coax-

Press interface, claiming it to be the

world’s first 4 MP CoaxPress high speed

camera. The ›CL4000CXP‹ allows up to

500 fps to be transferred to a PC in real

time. The CoaxPress interface’s serial

transmission concept enables data to be

transferred at a gross clock frequency of

up to 6.25 Gbit/s via a single coaxial ca-

ble, or using multiple 75 W coaxial cables

if the transmission capacity is upscaled.

Key advantages of CoaxPress include its

scalability and transmission distances of

up to 100 m. The image data is processed

using CoaxPress frame grabbers de-

signed for simultaneous processing of

four data channels. The high speed data

transfer makes the CL4000CXP suitable

for many kinds of applications, including

2D and 3D shots in wafer or solar cell

production, video data streaming and

OEM applications.

www.optronis.com

COS4-corrected Laser for machine vision. Laser 2000

offers a COS4-corrected laser, which

helps avoid the vignetting that occurs in

laser systems with cylinder lenses, par-

ticularly with a larger field of view. The

special optical grinding compensates for

overexposure in the center of the image,

which can be as much as 40 percent with

a 90° laser, and ensures that only ap-

proximately 25 percent of the output is

visible at the ends of the lines. This com-

pensation for the COS4 effect enables

the lasers to generate lines of maximum

homogeneity and projections with the

greatest possible uniformity in their

intensity. www.laser2000.de

Wir produzieren hochpräzise feinmecha-

nische CNC-Drehteile, -Frästeile und draht-

erodierte Teile für die unterschiedlichsten

Bereiche der Medizintechnik, Sensorik,

Mess- und Regeltechnik.

We manufacture mechanical and preci-sion engineering CNC-turned and -milled parts as well as wire-eroded parts for a variety of applications including medical technology,sensor systems, measuring and control technology.

Helmut Klingel GmbH · CNC-Zerspanung

Hanauer Straße 5-7 · 75181 Pforzheim (Germany)

Telefon +49 7231 6519-0 · Telefax +49 7231 6519-71

www.klingel-cnc.de · [email protected]

Einzigartig in der Vielfalt

Unique in diversity

Small, powerful, nearly indestructibleIndustrial cameras. A range of ECO series cameras from SVS Vistek are now avail-

able in a watertight and exceptionally durable design called ›BlackLine‹ version. The

enclosure has IP67 protection and is totally HF and moisture proof. The C-mount lens

connection is sealed and a lens barrel compatible with most compact lenses provides

additional protection against environmental influences. The M12 connector from Phoenix

Contact complies with the requirements for protection class IP67 and allows rapid and

cost-effective cabling. Three inputs, three outputs (two with high current LED driver)

and an RS 232 Ethernet interface are provided. The supply voltage is industry compli-

ant at up to 24 V DC ±20 percent. A variety of different trigger modes enable almost

any conceivable system configuration. The new ›Logic Trigger‹ allows multiple inputs

on the camera to be linked using logic functions, for example rotary encoders and light

barriers. Two LED lighting systems can now be controlled directly. The ECO sequence

shutter and LED control functions provide exposure combinations that allow almost any

test specimen to be optimally analyzed. Ten sensor resolutions from VGA to 5 MP will

be available in monochrome or color design, making the ECO BlackLine ideal for use

in automation and in the transport and medical sectors. www.svs-vistek.com

64-65_produkte_LPex2012_x 15.12.2011 16:59 Uhr Seite 65

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Page 67: Beam Redirection, even upside down - New Flip Mirror Holders

PETER VON JAN

MARKUS AXTNER

High brightness lasers often enable higher processing

speeds that simply cannot be matched with stan-

dard movement systems. Galvanometer scanner

systems that have been used successfully for many years,

in particular in the marking sector, offer here the only alter-

native to the traditional multi-axial systems. It is, however,

inherent to the operating principle of a scanner that even the

smallest angle deviation of the scanner motors can have a

dramatic impact on the position of the laser focus in the

processing plane, in particular because relatively large

processing distances can be used.

A new high-precision scanner generation is thus required that

continuously shows the same stable performance under all

operating conditions (deflection speed, duty cycle) in the long-

term, and that additionally offers higher maximum performance

and greater dynamic range for these operating conditions

compared with previous generations. The new ›Superscan-II‹

by Raylase fulfils all of these requirements perfectly.

The new Superscan-II

The new scan head (pictured above) is a compact unit quali-

fied for high demand applications with regard to precision and

long-term stability. At apertures of 10, 15, 20 und 30 mm,

66 l LASER+PHOTONICS 2 0 12 lMATERIALS PROCESSING

More precise beam deflection NEW HIGH-PRECISION SCANHEADS. With the increasing use of

high brightness lasers on the one hand

and the increasing complexity of produc-

tion processes on the other, end-users

require increasingly higher precision

with regard to processing optics and

beam positioning.

Laser Nd:YAG Nd: YAG doubled

Nd: YAG tripledt Broadband Diode lasers CO2

Wavelength (nm) 1064 532 355 400-1064 800-980 10600 10600

Coating dielectric dielectric dielectric silver IP dielectric dielectric dielectric

Min. reflection @ wavelength (nm)

99.5% @ 106480.0% @ 633

99.5% @ 53250.0% @ 633

99.0% @ 35580.0% @ 633

97.0% @ 400-106497.0% @ 633

99.0% @ 808-98050.0% @ 633

99.9% @ 1060080.0% @ 450-650

99.0% @ 1060080.0% @ 450-650

Flatness - 633 nm l/4 l/4 l/4 l/4 l/4 l/4 l/4

Max. laser power, cw (W/cm2) 500 500 100 70 500 500 80

Max. laser power,100 ns pulse width(MW/cm2)

100 100 (10 ns) 20 (10 ns) N/A N/A 400 400

Scratch & dig 40/20 40/20 40/20 40/20 40/20 40/20 40/20

A Mirror specifications for the Superscan-II

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Page 68: Beam Redirection, even upside down - New Flip Mirror Holders

Phone (+49 351) 88 58 5-0 www.feinmess.de

customizedmotion-systemsPositioning systems for laser micromachining

numerous different mirrors

types are available (Table A) for

use with Nd:YAG (v, 2v, 3v),

with diode lasers (800 to

980 nm) and with CO2 lasers.

Typical applications for the

Superscan-II are marking, en-

graving, ablation, drilling, cutting,

welding, structuring, trimming

and rapid tooling/prototyping.

Due to its high deflection speed

and high positioning accuracy, it

is particularly well suited for pro-

cessing on the fly.

Mechanical structure

The required precision can only

be achieved through adoption of

a new mechanical construction,

which simultaneously provides

high assembly accuracy of the

components and even distribu-

tion and efficient dissipation of

the heat produced (largely) by the

driver electronics. The classical construction with dowelled

location plates as case and component support (Figure 1, left)

is not conducive to attaining the required positioning precision

nor the required thermal performance, so a new construction

approach was chosen for the Superscan-II. The new approach

(Figure 1, right) comprises two precisely milled shells of alu-

minium, ensuring both high physical stability and at the same

time efficient thermal flow by means of convection and heat

conduction. The supports for the galvanometric heads are pre-

cisely milled into the shells so that later adjustment is no longer

required and thus greatly simplifying subsequent placing of the

scanning system.

Cooling concept

Despite the aforementioned optimized construction of the case

and the component supports in relation to the issue of heat

dissipation, highly uneven warming of the scan head (due to

heat migrating from the driver electronics) cannot be entirely

avoided when only implementing passive cooling approaches,

as for example revealed in FEM calculations (Figure 2, left).

Without active cooling, the overall temperature increase of the

scan head compared with room temperature (23°C) is already

at approximately 17°C under normal load, while at the warmest

point (on the housing cover directly above the power electron-

ics) it is closer to 23°C.

The Superscan-II is therefore optionally equipped with an ac-

tive water cooling control system (Superscan-II-LD), with which

the heat of the galvo motors given up to the housing is better

dissipated and which clearly results in a much improved ther-

mal management. The main generators of heat are however

the driver electronics, which naturally do not posess a direct

thermal bridge to the housing for dissipation of excess heat.

As convection cooling is not sufficient, the heat dissipation has

to be increased by means of additional measures, and the

introduction of the LD scan head marks a new approach to

efficient heat transport in scanning systems. Implementing this

MATERIALS PROCESSING l LASER+PHOTONICS 2012 l67

1 Explosion drawing of a conventionally constructed head (on the left without components)and of the Superscan-II (on the right)

© LASER+PHOTONICS

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Page 69: Beam Redirection, even upside down - New Flip Mirror Holders

cooling approach in the FEM calculations (Figure 2, right) now

reveals temperature increases of only approximately 4 to 8°C

in the left lower corner of the scan head.

The efficient, active cooling of the Superscan-II-LD allows

problem-free continuous operation without overheating of the

driver stages, even at elevated tempera-

tures of up to 40°C for the surroundings.

In order to achieve the specified precision

and long-term drift of <200 µrad (per axis)

over 24 hours, however, then it is neces-

sary to maintain water temperature and

room temperature to DT≤±1°C.

Auto-calibration

Despite an almost perfect cooling concept, drift effects arise

that – depending on the current operating modes – can still have

a negative impact on the accuracy of the positioning. To cater

to even this type of situation, the actively calibrated Superscan-

II-AC is available. With this system, the standard measurement

process used for all drift measurements has been integrated

into the laser head. The internal calibration functions by check-

ing the position of the light from an LED passing through a pin

hole mounted onto one of the axes – in combination with an

appropriate sensor, the precise actual value of deflection can

be compared with the intended value and can be adjusted ac-

cordingly. The calibration is carried out automatically on demand

– that is, the end-user can carry out auto-calibrations depend-

ing on the application and knowledge of the specific operating

mode, and can thus realign the process with regard to accura-

cy within just a few seconds. Using this approach, long-term

drift can be reduced to <50 µrad with the auto-calibration scan

head system. The appropriate calibration software has been de-

veloped by Raylase and is, if required, readily integrated in the

DLL of the SPICE card (Raylase’s standard control card for laser

systems and deflection units).

Optimized mirror technique

Further improvements in the performance data of the Super-

scan-II have been realized through the utilization of an optimized

mirror construction. Weight, moment of inertia and stiffness nat-

urally determine the maximum achievable values for speed, ac-

celeration and accuracy. The challenge in any design is there-

fore the achievement of maximum stiffness and optimal moment

of inertia for the lowest possible weight via the appropriate

choice of form and materials for a specific mirror size (as de-

fined by the aperture). Extensive FEM calculations and detailed

tests have been used to optimize the new construction, using

coated beryllium as the base material. Clear

weight saving results directly from the

choice of the material and the optimized

form, in particular as the mirror and its

mount are made a single piece.

The increases in performance thus

achieved are impressive – initial measure-

ments show an increase in the maximum

final speed of the mirror of approximately

30 per cent. This final speed is furthermore achieved within a

shorter timeframe than when using silicon carbide mirrors or

standard beryllium mirrors. This gain in speed can be utilized in

two ways, depending on requirements – either to improve the

dynamic of a standard range of movement or via the use of a

scan head with a larger aperture/deflection while retaining

previous dynamic performance, whereby the latter may also

bring improvements in the focus performance and with the

scannable field.

Summary

A new, innovative construction concept has been developed and

implemented by Raylase in the new Superscan-II. Compared

with previous approaches, the new shell-like construction offers

relatively straightforward and precise mounting and clear ther-

mal management improvements. Even with continuous opera-

tion, overheating of the driver stages can be confidently avoid-

ed via an optionally available water cooling system. A further

option is an internal auto-calibration function, also ensuring high

positioning accuracy even under frequently changing operating

modes. Due to the modular structure with optional system

enhancements, then choice of the ideal system for any one

particular application is made all the easier.

Peter von Jan is CEO of Raylase and has more than 15 years of

management experience in laser technology. Markus Axtner moved

to Raylase in 2006 and headed the Departement of Mechanics and

Optics before moving to Alphaform GmbH later in 2011.

68 l LASER+PHOTONICS 2 0 12 lMATERIALS PROCESSING

RAYLASE AG 82234 Wessling, Germany

Tel. +49 (0)85153 8898-0

[email protected]

www.raylase.de

CONTACT

2 FEM calculations illustrate the temperature increase for the scan head without (left) and with water cooling (right)

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Page 70: Beam Redirection, even upside down - New Flip Mirror Holders

PRODUCT MARKETPLACE l LASER+PHOTONICS 2012 l69

IMM Photonics GmbHOhmstraße 485716 UnterschleißheimTel.: + 49 89 321412-0Fax: +49 89 [email protected]

LASERTECHNIK

Laserdiodenmodule und -kollimatorenLaserdiodenmodule

und -kollimatoren

Komponenten und Optoelektroniken

Fasertestgeräte und faseroptische Komponenten

Booth 8404 Booth 4601/4821

For laser machiningwith long travelAir bearing granite gantry. Steinmeyer -

Feinmess Dresden has developed a new

air bearing gantry system with a large

travel range and high payload capability,

especially designed for laser machining

of thin film solar panels. The same con-

cept can also be used for other highly dy-

namic and precise applications requiring

long travels. The basis for the system is

a solid stable granite structure. For the x-

axis with 1600 mm travel, preloaded air

bearings are used to achieve flatness of

travel <1 µm over 100 mm. Moreover, the

air bearings eliminate any wear despite

very high cycling typical in industrial

applications. The y-axis is a cost-opti-

mized and industry-tested standard linear

stage model PMT320-1150-EDLM with

1150 mm travel. Using Tecnotion servo-

linear motors on both axes, accelerations

of up to 5 Gs as well as speeds exceed-

ing 120 m/min are possible. The integrat-

ed linear encoders enable a position

resolution of 0.1 µm. For the vertical

movement of the laser, a standard ball

screw driven stage is used.

www.feinmess.de

Parallel solderingraises throughput Selective laser soldering system.›NanoRapid‹ from nanosystec is a high-

speed selective laser soldering system

that combines ultra-precise hardware

with a powerfull software package and is

suited for high volume production. To

compensate for the limitations of laser

soldering – the time requirred for each sol-

dering point – NanoRapid is able to solder

several solder points simultaneously and

thus increase the throughput proportion-

ally. The optical assembly is able to gen-

erate several individual laser beams, each

of which can be tailored to the task’s

requirements. The geometrical form can

be fit to the shape of the solder point and

the power distribution among the indi-

vidual beams takes the specifics into

account. Due to the modular architecture

of the system, the functional groups can

be chosen and combined according to

specific requirements. NanoRapid is de-

signed for integration in production lines.

www.nanosystec.net

3D scan head ... for micro machining and high-speedapplications. With the ›Anteater‹, Arges

is introducing a very small, compact and

watercooled 3D scan head for micro-pro-

cessing. The scan head with apertures

ranging from 8.5 to 21 mm has an ex-

tremely reliable and dynamical focus

translator. A specially designed fosusing

system allows a rapid change of focal

plane, thus enabling high application

speeds. The 21 mm aperture, for exam-

ple, is ideal for focusing on applications

with minimum spot sizes, the 8.5 mm

aperture is optimized for high-speed

applications, e.g. on-the-fly-processing of

moving objects of up to 200 m/min with

processing speeds of up to 32 m/s. The

slim construction of the Anteater allows

the overlapping scan field operation of

several scanning units. Depending on the

system requirements (e.g. small spot size

or large processing field), the scan head

is versatile and can be equipped with

different types of f-theta lenses. It is avail-

able with all commercially available wave-

lengths. As an option, the Anteater can

be equipped with a cross-jet in order to

reduce contamination of the optical

components, thereby increasing the life

expectancy of the optics and guarantee-

ing high process stability. A vision system

can be mounted, too.

www.arges.de

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Page 71: Beam Redirection, even upside down - New Flip Mirror Holders

CHRISTOPH

RÜTT IMANN

ULR ICH DÜRR

Aprerequisite for thermal

laser material process-

ing is direct interaction

between the focused laser radi-

ation and the copper surface.

This then requires part of the

radiation to be absorbed at the

copper surface. As Figure 1shows, however, for a polished

copper surface at room temper-

ature, less than five percent of

the laser radiation is absorbed (at

1 µm wavelength).

Despite this problem, there are a

range of measures that can be

taken to allow copper to be welded successfully and effi-

ciently, particularly with solid-state or fiber lasers. The first of

these measures is coating the surface with more absorbent

materials, such as nickel or chromium. Mechanical prepara-

tion of the surface, for example roughening or painting, also

increases the absorption. However, both of these measures

have a negative impact on production costs, as they require

additional fabrication steps. Chemical impurities can also in-

fluence absorption behavior and thus make it more difficult to

achieve a reproducible welding process.

As can be seen from the absorption curve, shorter wavelengths

would be an advantage. Diode lasers (0.8 to 1 µm, IR) or a

frequency-doubled Nd:YAG laser (532 nm, green), for exam-

ple, can deliver these wavelengths, although neither of these

lasers has yet reached the stage where copper welding would

be industrially viable.

Heating at the point of incidence of the laser radiation is faster

or slower depending on the level of absorption, and the risk of

overheating and splatter formation becomes unpredictable.

The problem of poor reproducibility is even more pronounced

for spot welding than for seam welding. Each

individual laser pulse strikes the cold copper

material and thus experiences different

initial conditions. However, because the ab-

sorption depends not only on the wavelength

and the surface characteristics, but also on

the material temperature (absorption im-

proves significantly at increased tempera-

tures) and the intensity of the laser radiation,

there is additional scope for improving the

welding process.

Overlaying two wavelengths

The poor reproducibility of copper welding

can be significantly improved by overlaying

a laser pulse with a wavelength of 532 nm

on to a laser pulse with a wavelength of

1 µm. If the two laser beams are focused

using the same chromatically compensated

70 l LASER+PHOTONICS 2 0 12 lMATERIALS PROCESSING

Efficient laser welding of copperREPRODUCIBLE COPPER WELDING. Compared to other metals,

laser welding of copper materials is still a major challenge in industrial processing,

in particular in terms of process efficiency and reproducibility.

1 Wavelength dependency of copper absorptivity © LASER+PHOTONICS

2 Comparison of infrared, green and a combination of both wavelengths

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Page 72: Beam Redirection, even upside down - New Flip Mirror Holders

lens, this has the general result of causing the copper

surface to heat up from the center to the edge of the

weld spot due to the better absorption of the green

wavelength, thus raising the temperature of the

copper and, therefore, raising the absorption of both

wavelengths.

With increased absorptivity, variations in the surface

characteristics have a less significant impact. For

example, if a laser beam is made up of 15 percent

green and 85 percent IR and the different initial

absorptions of the two wavelengths are taken into

account, approximately the same quantities of ener-

gy from the green and IR radiation will be absorbed

(at room temperature). Figure 2 shows pure IR weld-

ing (2.5 MW/cm2), pure green welding (1.1 MW/cm2)

and welding with both wavelengths on a 300 µm thick

copper strip. The focal spot diameter is approximately

200 µm for both wavelengths. In the case of the pure

IR pulse, no fusing of the copper surface is observed,

while with a pure green pulse, some fusing can be

seen. Overlaying the two pulses results in a signifi-

cant enlargement of the weld pool.

Process details

Choosing an appropriate IR pulse shape allows the relative

green component or the conversion efficiency to be adjusted.

Figure 3 shows a typical IR pulse shape and the resulting green

conversion. The laser pulse can be split into three phases,

which are described in more detail below.

At the beginning of the laser pulse (0.5 to 1 ms), the pulse

intensity is deliberately set as high as possible to ensure that

the highest possible proportion of the IR radiation is frequency

doubled. The combination of IR and green

radiation heats the copper surface until the

absorption is sufficiently high for IR and the

copper surface begins to melt. Typical val-

ues for the pulse power during the melting

phase are between 0.5 and 5 kW, depend-

ing on the thickness of the copper strips

used.

As soon as the copper begins to melt, the

pulse power is sharply reduced. Although

this means that very little green is then con-

verted, the absorption of IR is high enough

in the melting phase. From this point on-

wards, the welding is continued with IR only

(negligible green component). The duration

of the welding phase is determined by the

extent and depth of the weld spot.

MATERIALS PROCESSING l LASER+PHOTONICS 2012 l71

3 Typical pulse shape for copper welding with resulting green upconversion

© LASER+PHOTONICS

4 Comparison of pure IR welding (top) and IR plus green welding (bottom). Insert: welding result after optimization of pulse shape

YOUR PARTNER FOR PRECISIONOPTICS AND OPTICAL SYSTEMS

Consulting, Development, Design, Engineering and Manufacturing

SPECTROS AG4107 Ettingen, Switzerland Tel: +41 61 726 20 20, Fax: +41 61 726 20 21www.spectros.ch

70-72_LPX110018_rofinlasag_LPex2012 ax 15.12.2011 17:07 Uhr Seite 71

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Page 73: Beam Redirection, even upside down - New Flip Mirror Holders

At the end of the pulse, the power is reduced using a defined

time constant to positively influence the cooling phase of the

welding and thus its metallurgical and mechanical properties

(for example hardness).

Comparison with pure IR welding

Figure 4 shows a comparison between pure IR welding and

welding with IR and green laser light. The pulse duration was

1 ms and no pulse shaping was used (rectangular pulses). The

weld spots in the upper half of the figure were made using IR

pulses with a 0.8 kW pulse power, while the weld spots in the

lower half were created with 0.8 kW IR and 0.08 kW green.

As expected, the reproducibility of the pure IR welding is very

poor, significant fluctuations in diameter and even missing weld

spots can be observed. The reproducibility of the welds with

IR and green light is however considerably better – no defects

can be identified. The insert in Figure 4 shows a series of weld

spots created using the pulse form described in Figure 3. The

weld spots achieved using this method look practically

identical. A more precise analysis reveals that the variation in

the weld spot diameter is well below ten percent. This figure

meets the strict specifications of medical applications, for

example.

Efficiency considerations

In a further investigation, the melting threshold intensities of

pure IR, pure green and a mixture of both types of radiation

were determined and compared. Table A summarizes the

measured melting threshold intensities. Although the melting

intensity for pure green radiation is the lowest, the upconver-

sion represents a significant limitation on process efficiency.

However, if a mixture is used instead of pure IR radiation, the

melting threshold is practically halved – this for identical laser

efficiency, and thus representing an effective increase in

process efficiency.

Industrial implementation

As shown in Figure 5, the upconversion

module has been developed as an add-on

component for a standard Rofin-Lasag

welding laser (SLS200 series). Unlike with

other industrial green laser concepts, this

solution uses only one laser source, which

naturally has a positive impact on the in-

vestment costs of the system. Both wave-

lengths are transported onto the copper

surface using optical fibers and a special

processing head.

More strategies for

improving reproducibility

Another strategy for spot welding is to use

special ring optics to create a small weld ring, typically with a

diameter of 0.5 to 2 mm, with one single laser pulse. In this

case, the heat flows radially both inwards and outwards,

creating a more advantageous temperature and stress distri-

bution. This strategy has proved extremely useful, particular-

ly for welding of thin copper strips (<100 µm thick). Unwant-

ed penetration caused by excessive intensities in the center

of the beam can be completely eliminated by selecting

appropriate parameters.

Studies have shown that for copper it is possible to monitor

and control the heat conduction welding process during the

laser pulse. This involves

continuously measuring the

reflection of the laser radiation

and the temperature of the

surface. At the beginning of

the pulse, a calibrated reflec-

tion measurement determines

the absorption below the

melting threshold. The pulse

power for the actual welding is selected according to the

amount of absorption. As the absorption of copper increases

erratically as soon as the melting phase is reached, from this

point onwards the surface temperature can be monitored and

kept constant by regulating the supply of laser beam energy,

thus preventing overheating and the associated tendency to

splattering

Summary

This article describes methods that enable the reproducibility

of laser welding of copper materials to be significantly im-

proved. The combination of IR and green light using intelligent

pulse shaping not only results in improved reproducibility of

the welds, it also brings about a considerable increase in

process efficiency.

Dr. Christoph Rüttiman is the Head of Research and Development

at Rofin-Lasag. One of his main tasks is the development and

industrial implementation of new laser sources and process

strategies. Dr. Ulrich Dürr has more than 30 years’ experience in the

development of solid-state lasers and their applications and, for

several years, worked as the Head of Development and Applications

at Rofin-Lasag.

72 l LASER+PHOTONICS 2 0 12 lMATERIALS PROCESSING

5 Industrial implementation of the ›GreenMix‹ upconversion module in a standard welding laser from Rofin-Lasag

© LASER+PHOTONICS

ROFIN-LASAG AG 3602 Thun-Gwatt, Switzerland

Tel. +41 (0)33 2274545

[email protected]

www.lasag.com

CONTACT

Wavelength Melting threshold intensity [MW/cm2]

IR 10

Green 2

IR (88 %), Green (12 %) 4.6

A Thresholdintensities ofcopper for IR,green and acombination of IR and green

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Page 74: Beam Redirection, even upside down - New Flip Mirror Holders

COMPANY PROF ILE l73

GWU-LasertechnikVertriebsges. mbH Bonner Ring 9

50374 Erftstadt, Germany

Phone +49 (0)2235 955220

Fax +49 (0)2235 9552299

[email protected]

www.gwu-group.de

GWU-Lasertechnik:The Experts in Tunable Laser Systems andNon-linear Optics

GWU-Lasertechnik Vertriebsges. mbH was

founded in 1988 as a sales and service organ-

isation for lasers and laser accessories. Start-

ing as an agent for the predecessor of Fujian

Castech Crystals, Inc. GWU-Lasertechnik start-

ed to develop products around crystals from

these world-leading specialists for BBO and

LBO. First results were demonstrated at Laser

show 1989 in Munich where GWU introduced

the first commercial BBO-OPO worldwide

pumped by the third harmon-

ic of a q-switched pulsed Nd:YAG laser at 355

nm. Since then the OPO technology has been

permanently improved by GWU. Now they are

offering the fourth generation of BBO-OPOs

suited for a variety of applications including

spectroscopy, environmental analysis, process

control in the chemical and pharmaceutical in-

dustry, and lidar systems. The product line of

OPOs is completed by useful accessories like

a wavemeter that fully integrates into the OPO

installation and software thus allowing fully

automated wavelength calibration, and fre-

quency converters to cover the UV range effi-

ciently down to about 205 nm. GWU also

integrate Nd:YAG laser heads and OPOs/

harmonic generators on a common platform or

completely sealed housings some of which

have been successfully used outdoor and in

harsh environments. These systems have

no need for extra optical tables and are easily

movable. The pulsed OPO product line is

completed by versions pumped at 532 nm or

1064 nm. Non-linear materials used in these

systems include BBO or KTP thus allow-

ing to cover the spectral range between

205 nm and >4000 nm. Customised solu-

tions are developed and offered as well.

GWU’s OPOs are available in a variety of

configurations among which you find

broadband and midband systems as well

as a version with a smooth round beam

profile and symmetric low divergence

beam characteristics. Unique feature of all

these BBO-OPOs is the low pump thresh-

old in combination with the most conservative

pump scheme on the market ensuring highest

reliability and lifetime of the optical compo-

nents inside.

Besides these nsec OPOs GWU develop and

manufacture OPOs and harmonic generators

for pumping by commercial lasers in the psec

and fsec regime such as Spectra-Physics

Tsunami lasers.

Recently GWU started to distribute products

from Ultrafast Systems manufacturer of time-

resolved spectrometry solutions covering the

time-range from femtoseconds to milliseconds.

The wide spectrum of laser crystals and non-

linear crystals offered by GWU in-

cludes BBO, LBO, KTP, KD*P,

Nd:YVO4, Nd:YAG among many oth-

ers manufactured by their partner

Castech. Periodically-poled crystals

such as MgO:PPLN manufactured by

HC Photonics, available as bulk or

waveguide with a variety of grating-

structures (single, multiple, fan-out

chirped,…) are of increasing interest es-

pecially due to their high conversion efficiency

for continuous wave and low power applica-

tions. This portfolio of optical components is

complemented by prisms, wave-plates, polariz-

ing optics and standard items.

GWU’s product family also includes fiber lasers

and ASE products of the leading manufacturer

in this field – NP Photonics. These products in-

clude ultra-narrowband fiber lasers with powers

from 10 mW to several Watts. Major features

are ultra-low noise and extremely high mechan-

ical stability (air-borne, harsh environments).

GWU-Lasertechnik support and distribute

diode pumped q-switched lasers and laser sys-

tems – combined with frequency converters

(e.g. 213nm system commercially available) or

tunable products (OPG, OPO) from Xiton Pho-

tonics.

Due to their superior service and competence

GWU have generated a broad base of satisfied

customers in the industry and in scientific re-

search facilities worldwide.

_FP_LPex2012 14.12.2011 16:05 Uhr Seite 73

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Page 75: Beam Redirection, even upside down - New Flip Mirror Holders

PI miCos GmbHFreiburger Str. 30

79427 Eschbach

Tel. +49 (0)7634 5057-0

Fax +49 (0)7634 5057-99

[email protected]

www.pimicos.com

74 lCOMPANY PROF ILE

COMPANY PROF ILE

The new force in the worldof high-precision position-ing technologymiCos GmbH was founded in

Eschbach near Freiburg, Ger-

many in 1990. As PI miCos, it

now belongs to the company

group of PI (Physik Instru-

mente), located in Karlsruhe, Germany. With

currently more than 50 employees, the Breis-

gau company develops, produces and markets

innovative systems and components for high-

precision positioning applications throughout

the world. A main focus is on optical measure-

ment technology in research

and industry. For this purpose,

PI miCos offers customized

system solutions with mul-

tiple axes in addition to a

comprehensive standard pro-

gram. Wide-ranging applica-

tion know-how guarantees

the implementation of technically demanding

solutions. Flexible positioning systems for

ultra-high vacuum applications with parallel-

kinematics and six degrees of freedom are an

example of this, as are systems with linear

motors and air cushion bearings.

NUMERIK JENA GmbHIlmstraße 4

07743 Jena

Germany

Phone: +49 (0)3641 472888

Fax: +49 (0)3641 472820

[email protected]

www.numerikjena.de

The companyNUMERIK JENA draws from over 30 years of

experience in the development, manufacture

and sale of position encoders. The roots of pro-

duction metrology and its associated technol-

ogy for the manufacture of precision scales go

back to Carl Zeiss and Ernst Abbe.

In following this great tradition, the goal of all

our activities is continuous innovation and the

improvement of our products.

We orient ourselves to the demands of the in-

ternational market to which we can react flex-

ibly thanks to the modular character of our en-

coders.

The productsNUMERIK JENA offers po-

sitioning sensors with a

wide variety of options ac-

cording to the demands of

the application.

• high resolution for the pre-

cise dynamics of the actu-

ator

• high accuracy for accurate

and repeatable positioning

• low short-range errors for constant and

smooth motion

• low profile requirement for ease of imple-

mentation and to allow simple integration

with existing mechanics

• low mass for high acceleration

• high traversing speed for fast positioning and

high productivity

• customer friendly mounting tolerances for

low assembling costs

• high insensitivity against contamination for

high reliability

Applications• suppliers and users of lin-

ear and rotary actuators

• production equipment of

semiconducter industry

• linear, rotary and planar di-

rect drives

• torque motors

• coordinate measuring

equipment

• medical technology

_FP_LPex2012 14.12.2011 16:05 Uhr Seite 74

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Page 76: Beam Redirection, even upside down - New Flip Mirror Holders

COMPANY PROF ILE l75

Omicron-Laserage Laserprodukte GmbHRaiffeisenstrasse 5e, 63110 Rodgau,

Germany

Phone +49 (0)6106 8224-0

Fax +49 (0)6106 8224-10

[email protected]

www.omicron-laser.de

Tradeshows 2012:Photonics West, San Francisco

January 24th – 26th

Optatec 2012, Frankfurt

May 22nd – 25th

Range of products:

LDM Series Highly Stabilized Laser Diode Modules

375nm–1064nm

Analog modulation up to 350MHz

Digital modulation up to 500MHz

Corrected astigmatism

Extinction ratio >2.500.000:1

PhoxX®/LuxX®

Compact Laser Diode Modules

375–830nm

Small footprint

Fast modulation &

High Stability CW operation

Electronic Shutter function

LightHUB® / SOLE®

Multi Wavelength Beam Combin-ers and Laser Light Engines

More than 25 different wavelenghts

available

Up to 6 wavelengths combined

Single mode PM fiber coupled

Direct modulation

Fast switching between wavelengths

Omicron-Laserage Laserprodukte GmbHFlexible Lasers and LED Light Sources forIndustry and Science

Omicron, located in Rodgau in the Rhein-Main

area, develops and produces state-of-the-art

diode lasers and DPSS lasers for the industry.

Founded in 1989, Omicron is a well established

company which has succeeded in positioning

itself as a market leader in the area of laser

diode systems and laser applications within a

relatively short time-span. At first Omicron

focused its production on opto-mechanics,

laser optics and fibre couplers. In 1997 the

company began, with increasing success,

developing and producing lasers in-house.

Since then, the team has continuously grown

and meanwhile launches countless innovations

and new products every year. Examples are

the successful LDM-Series and the lasers of

the FK-LA-Series which were developed for

high-end laser applications such as Computer

to Plate (CtP), DVD mastering, wafer inspec-

tion, microscopy and reprography. Continuing

to develop products in order to remain a step

ahead of current standards is an integral part

of Omicron’s philosophy. One secret behind

the success is the modular principle Omicron

uses for construction. This is to great advan-

tage for the customer since it allows an easy

integration of both LDM- and FK-LA series

lasers in existing and new machines, so that

adjustments in accordance with customer’s

wishes can be made at any given point in time.

Further important developments were the

PhoxX® compact high-performance laser in

2008, LuxX® compact CW diode lasers and

SOLE® laser light engines in 2009 as well as

the LightHUB® beam combiners in 2010. With

these developments Omicron is one of the

leading manufacturers for demanding applica-

tions in biotechnology, microscopy, microlith-

ography and many more.

Innovative Products

LuxX® Compact CW Diode LasersWith the LuxX® diode laser series, Omicron is

showing the way forward in the 375–830nm

wavelength range. The LuxX® series offers

many unbeatable advantages when compared

with conventional argon gas and DPSS lasers.

As a result of the fast, direct analogue power

modulation of greater than 1.5MHz, and a

full ON/OFF shutter function of greater than

150kHz, opto-acoustic modulation is no longer

needed. Compact construction and flexible in-

put signalling allows the lasers to be integrated

simply into existing or future machine designs.

One significant feature of the LuxX® diode laser

is its all integrate intelligent laser electronics with

RS-232 and USB 2.0 interfaces that permit easy

interaction with the application. The ultra com-

pact footprint of only 4 × 4 × 10 cm makes

these lasers the most compact in the market.

Furthermore, by using innovative Omicron

optics, astigmatism is corrected so that the

beam has a diameter of around 1mm and the

focus is absolutely circular. The lasers are avail-

able in 20 different wavelengths between 375

and 830nm with single-mode optical output

powers up to 150mW.

Multi Wavelength SolutionsThe SOLE® laser light engines and LightHUB®

compact beam combiners represent a new era

of Omicron products. Especially designed to

meet today´s needs in biotech and microscop-

ic applications, they combine up to 6 wave-

lengths of diode and DPSS lasers. The SOLE®

light engines are compact laser sources with

up to six lasers, coupled in up to two single

mode fibers. The SOLE® systems offer fast

analogue and digital modulation for each laser

line and fast switching between the individual

wavelengths. The LightHUB® compact beam

combiners are able to steadily combine the

laser beams of up to six diode or DPSS lasers

into a co-linear beam, which

can then be used in free-

space or fiber coupled appli-

cations. Whereas the SOLE®

laser light engines mainly ad-

dress end-users, the

LightHUB® compact beam

combiners are very attractive

for OEM integration. For

both products, the customer

can choose from over 25 dif-

ferent wavelengths in the

range of 375 to 830nm. Var-

ious power levels of up to

200mW per laser line are

available.

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Page 77: Beam Redirection, even upside down - New Flip Mirror Holders

OL IVER HAUPT

STEFAN SP IEKERMANN

INGO FRE ITAG

When deciding on the implemen-

tation of a laser process into

industrial production, process

quality and investment costs have to be

taken into account. For micromachining in

particular, it is important to manufacture

products with highest quality. Each process

and material has to be evaluated to find the

best solution, which often leads to a com-

promise between available laser sources and

process quality.

Nanosecond laser sources are available with

pulse durations from around 7 ns up to sever-

al hundred nanoseconds. If the process re-

quires higher quality results, modelocked ultrashort pulsed

(ultrafast) lasers are an increasingly attractive option. However,

corresponding laser systems have been complex and came with

a large footprint, and are thus not easy to integrate into existing

and future production system designs.

Until recently, laser sources in the sub-nanosecond regime have

been somewhat neglected in terms of materials processing

applications. A closer look reveals the existence of a pulse

duration gap as large as two orders of magnitude between

modern ultrafast and traditional nanosecond lasers.

InnoLight is bridging this gap with a series of new industrial laser

sources design to serve exactly this pulse duration regime (gap).

The laser sources can be adapted to fulfill customer require-

ments and can produce pulse durations between 300 ps and

10 ns. InnoLight’s goal in devolping this type of laser source is

to provide a compact and robust system that addresses the cur-

rent needs of integrators and machine builders, in particular

where high quality process results with low thermal effects

(made possible by the shorter pulse duration) are required.

Short pulses – cost effective

and intelligent

The ›Helios‹ laser is based on a micro-

module DPSS laser and impresses with a

compact and simple design. The ability to

deliver actively Q-switched pulses with

pulse durations down to 300 ps in a com-

pact industrial package is currently with-

out equal on the market.

The laser cavity design is based on a clas-

sical approach as shown in Figure 1.

Fiber-coupled laser diodes deliver the

pump power for Nd-doped laser crystals,

and only Pockels cells can achieve the

rapid switching times required to deal with

the short pulse build-up times present in

short cavities with high gain. While the

76 l LASER+PHOTONICS 2 0 12 l LASER TECHNOLOGY

Compact sub-ns laser sourcesSIMPLE DESIGN, HUGE POTENTIAL. Modelocked ps lasers show superior

processing results, but high investment costs and complex/bulky designs often hinder

industrial applications. New and compact diode-pumped laser sources with pulse

durations of less than 1 ns achieve high quality processing results for many different

industrial applications and are reshaping the opportunities for this sector.

1 Schematic set-up of the Helios cavity © LASER+PHOTONICS

76-77_LPX110133_innolight_LPex2012 ax 15.12.2011 17:10 Uhr Seite 76

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Page 78: Beam Redirection, even upside down - New Flip Mirror Holders

general approach is straight forward, one has to implement in-

novative technology to push the potential of the existing range

of components to the absolute limits. InnoLight has thus strived

to make an art out of optimizing the design of the cavity, the

laser crystals and the electro-optic crystals, all without sacrific-

ing the reliability demanded by industry.

Higher processing quality

Even just a quick microscope view of the process results on var-

ious materials shows increased processing quality when com-

pared to the results from industrial nanosecond lasers. While

for nanosecond systems, thermal heating of the area immedi-

ately surrounding the process zone is a primary limitation on

processing quality, for ultrafast laser systems a different (tem-

perature) interaction model governs the process and results in

less heat sacrifice to the surrounding material.

A detailed comparison on crystalline silicon shows substantial

differences in processing quality when using a 2 ns system in

comparison to a 500 ps laser system. In Figure 2a, higher pro-

cessing quality with less melt and debris is observed. In both

cases, material ablation was performed with high pulse overlap,

in which case heat accumulation is obvious and leads to differ-

ent process qualities.

Applications

In particular for thermal sensitive materials, such as semicon-

ductors and thin films in electronics and photovoltaics, the pulse

duration has a significant influence on the process result, with

corresponding functionality of the processed sample. Thanks to

adequate ablation ratios per pulse, the Helios picosecond laser

shows excellent results, especially for surface-near laser pro-

cessing, as shown in Figure 3 for SiNx on crystalline silicon and

for a copper thin film on polyamide foil. It is obvious that the

ablation ratio is closer to the ultrafast laser systems than to

nanosecond lasers. A detailed view of the ablation ratio shows

for crystalline silicon that a single pulse ablation depth depends

on the wavelength, lies between 150 and 300 nm for a laser

fluency of around 5 J/cm2 and

is thus comparable to com-

mon layer thicknesses.

The Helios laser can be deliv-

ered in different power con-

figurations for different appli-

cations. The 532 nm version

is available with 0.9, 1.5 and

3.0 W. As demonstrated for

the ablation of thin film copper, where just 4 µJ show good re-

sults, even the lowest power system is already adequate. A sim-

ilar pulse energy is required to ablate the silicon nitride layer on

a crystalline solar cell with negligible melting and damage.

Integration

The Helios DPSS lasers with micro-module resonator concept

have reached the next evolutionary step for compact laser

sources. Due to the compact design, the

lasers can be easily integrated into existing

process system technology, regardless of

applications in micromachining, medical

technology and metrology in general. Al-

ready proven by industrial customers, the

Helios is available in a common housing at

all three important harmonics (1064, 532 and

355 nm).

Summary

Examples of the laser sources described

here are already successfully deployed in

industry today. In terms of materials pro-

cessing, the process regime accessed by

pulse lengths of a few 100 ps is still largely

an unknown quantity, but promises to pres-

ent a very real opportunity for process

optimization. For even more demanding

applications, InnoLight is developing the

next generation of actively Q-switched

picosecond laser sources, with output

powers in the 20 W regime on the one hand,

and with shorter pulse durations around

100 ps on the other.

Dr.-Ing. Oliver Haupt is responsible for Sales

and Marketing of InnoLight’s sub-ns industrial

lasers systems. Dr. Stefan Spiekermann and

Dr. Ingo Freitag are Managing Directors of

InnoLight. The company is based in Hannover,

Germany.

LASER TECHNOLOGY l LASER+PHOTONICS 2012 l77

InnoLight GmbH 30419 Hannover, Germany

Tel: +49 (0)511 76072723

[email protected]

www.innolight.de

CONTACT

2 Detailed comparison of the ablation behavior on crystalline silicon (Source: LZH)

3 Ablation of SiNx on crystalline silicon (left) and of thin copper film on polyamide

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Page 79: Beam Redirection, even upside down - New Flip Mirror Holders

LARS NÄHLE

LARS H ILDEBRANDT

The near infrared (NIR) wavelength

range up to 3 µm comprises many

absorption features of gases of

great relevance for industrial applica-

tions, such as water and carbon dioxide,

for example. Employing tunable diode

laser spectroscopy (TDLS) has proven to

be a powerful concept for very fast and

highly sensitive detection of gas species

in this wavelength range. TDLS exploits

the fact that characteristic rotational and

vibrational excitation features are unique

for each gas species, and, when utilizing

a monomode laser, these features can

be scanned very selectively.

Highly sensitive detection of hydrocarbons

is especially interesting for industrial and

automotive applications. Very strong char-

acteristic absorptions (related to funda-

mental molecular transitions) of most hydro-

carbons are located in the longer wavelength mid-infrared (MIR)

range around 3.0 to 3.6 µm. They often exceed corresponding

NIR absorption strengths by more than an order of magnitude

(Figure 1) and thus permit TDLS with much higher sensitivity.

This type of approach to hydrocarbon detection has so far been

impeded by the lack of commercially available industrial-grade

monomode laser sources in the wavelength range beyond 3 µm.

For an uncomplicated and inexpensive use, suitable lasers

ideally operate in continuous wave (cw) mode at room tem-

perature. Within the scope of the European project ›SensHy‹

78 l LASER+PHOTONICS 2 0 12 l LASER TECHNOLOGY

DFB lasers exceeding 3 µm for industrial applications LONG WAVELENGTH DFB LASERS. Extending the monomode emission

wavelength of industrial-grade diode lasers enables new applications for gas

sensing in the 3.4 µm range. Applications in particular relating to hydrocarbon

detection are made possible by the new devices.

1 Absorption spectrum of methane (Source: HITRAN 2004 molecular spectroscopic database)

© LASER+PHOTONICS

2 DFB laser: ridge waveguide with lateral metal grating (left), and the laser covered with thick gold layer (right)

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Page 80: Beam Redirection, even upside down - New Flip Mirror Holders

(www.senshy.eu) suitable monomode

lasers have been developed by nanoplus,

demonstrating previously unattained per-

formance. They enable a new level of

qualitative monitoring techniques using

TDLS up to a wavelength of 3.4 µm, for

example for hydrocarbon detection.

DFB laser

production technology

nanoplus is an internationally leading

supplier of high quality laser sources for

gas sensing applications in the visible, NIR

and MIR wavelength ranges [1]. The new-

ly developed lasers presented here are

produced using the company’s proprietary

technology base to fabricate monomode,

distributed feedback (DFB) diode lasers.

Semiconductor laser material for emission

>3 µm is used for DFB fabrication based

on lateral metal gratings. The grating struc-

tures, with dimensions around 150 nm, are

defined next to the sidewalls of etched ridge

waveguide structures using highly accurate e-beam lithography.

The structures are then patterned by metal evaporation, re-

sulting in DFB laser devices as shown in Figure 2a.

This patented, cost-effective approach has been well-estab-

lished at nanoplus for more than ten years. It shows a high DFB

yield and eliminates the need for epitaxial overgrowth in the

production of the laser layers. An impairment of laser

performance due to the insertion of patterning-induced defects

near the active region is therefore avoided. Taking increased

internal losses in high wavelength diode laser structures into

consideration, the processing route is customized for high

performance. Therefore the laser ridge waveguides are sur-

rounded by a gold layer of high thermal conductivity (Figure 2b)

for improved heat removal and equipped with a highly reflec-

tive backside gold coating for increased optical output efficiency.

DFB devices can be exactly matched to their designated

application in TDLS sensing and are subsequently mounted

onto TO-headers with internal temperature controllers (see

inset of Figure 3). Hermeti-

cal sealing of those headers

in a dry nitrogen atmosphere

yields application-ready,

packaged DFB laser devices

protected from humidity or

the hazard of mechanical

destruction.

LASER TECHNOLOGY l LASER+PHOTONICS 2012 l79

3 Spectrum of a packaged (TO5, inset), industrial-grade DFB laser emittingaround 3.37 µm in cw operation at 10°C and 125 mA [3]

© LASER+PHOTONICS

REGISTER NOW

SPONSORED BY: FEATURING:

CLEO: EXPOCLEO: MARKET FOCUS

6–11 May 2012SAN JOSE CONVENTION CENTERSan Jose, CA, USA

CLEO: QELS–FUNDAMENTAL SCIENCE

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CLEO: APPLICATIONS & TECHNOLOGYCLEO:2O12 LASER SCIENCE TO PHOTONIC APPLICATIONS

VISIT WWW.CLEOCONFERENCE.ORG

ADVANCED REGISTRATION DEADLINE: 19 MARCH 2012

nanoplus GmbH 97218 Gerbrunn, Germany

Tel. +49 (0)931 90827-0

[email protected]

www.nanoplus.com

CONTACT

78-80_LPX110135_nanoplus_LPex2012 ax 15.12.2011 17:14 Uhr Seite 79

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Page 81: Beam Redirection, even upside down - New Flip Mirror Holders

Performance of DFB lasers

The DFB lasers described here operate in the wavelength

range up to 3.4 µm. Their applicability to high quality hydro-

carbon sensing is guaranteed by outstanding spectral proper-

ties. As an example, a laser device for detection of methane

or propane at 3.37 µm is illustrated in Figure 3, showing a

spectrum of the DFB laser operating in cw

mode at a chip temperature of 10°C

under a forward current of 125 mA. The

emission is clearly monomode. Side-

mode suppression ratios are typically

better than 40 dB – an excellent value for

high selectivity gas sensing. A plot de-

picting the temperature and current tun-

ability of the monomode emission wave-

length of the DFB lasers is shown in Fig-ure 4. The overall tuning range is generally

around 9 nm. Depending on the desired

application, the emission wavelength can

be set by adjusting the corresponding

Peltier-controlled chip temperature, ex-

hibiting temperature tuning of around

0.28 nm/K. Very fast current tuning of the

emission wavelength in a TDLS applica-

tion can then be performed with a typical

tuning coefficient on the order of

0.025 nm/mA. Wavelength ranges of

around 2 nm can be sampled in this

manner.

These long wavelength DFB lasers are capable of cw operation

up to temperatures around 20°C. Figure 5 shows typical L-I

characteristics of a laser for selected chip temperatures. At an

operating temperature of 10°C the laser output power exceeds

1.5 mW, enabling high sensitivity detection in TDLS applica-

tions. Higher power options are currently under development

at nanoplus, as well as even larger wavelength coverage.

Summary

DFB lasers for TDLS applications in the wavelength range

exceeding 3 µm are now commercially available. nanoplus

has developed corresponding devices with industrial-grade

performance up to wavelengths of 3.4 µm. Spectral and elec-

tro-optical characteristics of the lasers qualify them for high

sensitivity and high selectivity spectro-

scopic applications. Their promising po-

tential has already been demonstrated

within the activities of the SensHy project,

for example, in detecting acetylene

impurities in ethylene and polyethylene

manufacturing processes at a wavelength

of 3.06 µm [2].

References1 Zeller, W. et al: ‘DFB Lasers between 760nm

and 16µm for Sensing Applications’, Sensors,

10, 2010, p.2492-2510 (www.mdpi.com/1424-

8220/10/4/2492)

2 Kluczynski, P. et al: ‘Detection of acetylene

impurities in ethylene and polyethylene’,

Applied Physics B: Lasers and Optics 105, Nr.

2, 2011, p.427-434

3 Copyright by the Institution of Engineering and

Technology: Nähle, L. et al: ‘Continuous-wave

operation of type-I quantum well DFB laser

diodes emitting in 3.4 µm wavelength range

around room temperature’, Electronics Letters

47 (2011), p.46

Lars Nähle is a PhD student at the University of Würzburg, working

for nanoplus. Within his PhD work he developed DFB lasers with

wavelengths larger than 3 µm for gas sensing applications. Dr. LarsHildebrandt is Director of Sales at nanoplus. He received his PhD in

physics in 2004 working on tunable external cavity diode lasers.

80 l LASER+PHOTONICS 2 0 12 l LASER TECHNOLOGY

5 cw L-I characteristics of a DFB laser with emission around 3.37 µm at different chip temperatures [3]

© LASER+PHOTONICS

4 DFB emission wavelength tuning by variation of the operation current at different chip temperatures [3]

© LASER+PHOTONICS

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Page 82: Beam Redirection, even upside down - New Flip Mirror Holders

APE – Angewandte Physik & Elektronik GmbH

is a premier manufacturer of non-linear instru-

ments for the generation of ultrafast laser puls-

es with widely tuneable wavelengths as well

as their measurement and management.

APE was founded in 1992 in Berlin, Germany.

APE´s high-tech devices can be found in almost

all renowned institutes and universities, the

main field of operation being basic research in

physics, chemistry, biology and medical sci-

ence.

A team of experienced physicists, electronic

engineers, software experts and technical de-

signers develops user oriented instruments.

These instruments are manufactured in the

company’s own mechanical and optical pro-

duction facilities. A worldwide net of distribu-

tors guarantees easy access to local customer

and product support.

Our main product lines include Ultrafast Pulse

Diagnostics, Pulse Management, Wavelength

Conversion and Acousto-optics. As part of a

line of wavelength conversion we provide syn-

chronously pumped OPO and solutions of har-

monic generation. Technology leading pulse di-

agnostic devices are for instance highly flexi-

ble autocorrelators or diagnostics for phase

resolved measurements. Pulse Management

solutions such as pulse compressors, cavity

dumpers and pulse pickers are a well estab-

lished part of our product portfolio.

COMPANY PROF ILE l81

APE Angewandte Physik &Elektronik GmbHPlauener Strasse 163-165, Haus N

13053 Berlin, Germany

Phone +49 (0)30 98601130

Fax +49 (0)30 986011333

[email protected]

www.ape-berlin.com

SVS-VISTEK GmbH 82229 Seefeld/Germany, Tel. +49 - (0) 81 52 - 99 85 - 0, [email protected]

Scale Your Vision

Resolution: HR Series

Robust: CF Series

Mini: ECO Series

Flexibility: SLC Series

Speed: EVO Series

www.svs-vistek.com

_FP_LPex2012 15.12.2011 13:41 Uhr Seite 81

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Page 83: Beam Redirection, even upside down - New Flip Mirror Holders

For challenging atomoptics applicationsNarrow-band diode laser with 3 W. Top-

tica’s ›TA pro‹ laser system is now avail-

able with output powers up to 3 W. The

narrow-band tunable continuous wave

laser features a linewidth (5 µs) of only

100 kHz and a mode-hop free tuning range

of up to 50 GHz. The system is available

for wavelengths ranging from 645 to

1083 nm. The master-oscillator of the

MOPA-system is a ›DL pro‹ laser in patent-

ed design. A tapered amplifier subse-

quently amplifies the signal of the master-

oscillator to high output powers, while

maintaining its spectral properties. A so-

phisticated laser design with flexure joints,

specially developed mirror mounts and a

solid laser head formed from a single met-

al block contribute to the laser’s extreme

robustness. The electronics of the TA pro

is set up for further power increases in the

future with low noise TA chip currents up

to 5 A. The TA pro is ideally suited for chal-

lenging atom optics applications. With its

narrow linewidth, the system is an ideal

cooling laser for BECs and ultracold Fer-

mi gases. It is furthermore perfectly suit-

ed for optical dipole traps as well as opti-

cal lattices due to its high output power.

www.toptica.com

Versatile platform Laser diode module. Frankfurt Laser

Company (FLC) presents the Askion cw

laser diode module ›HQML3‹ as ideally

suited for applications in medical diag-

nostic, biotechnology, flow-cytometry,

microscope spectroscopy, bio-fluores-

cence and well as for general R&D. The

HQML3 is a flexible platform enabling the

use of almost all available laser diodes in

the near-UV to the NIR spectral range and

DPSS lasers for 532 nm. Wavelength,

beam profile and output power can be

tailored to the specific application, offer-

ing maximum flexibility. The available

wavelengths are 408, 445, 473, 488, 515,

532, 638, 650 and 685 nm, with an op-

tion to add filters for spectral clean-up.

Powers of up to 300 mW can be adjust-

ed manually. The module can also be

operated in different modes to provide

power stability or constant current. It

offers polarisation better than 1:100 over

the entire dynamic range. Configuration

is effected through the RS232 port, which

also informs on the unit’s status. The pow-

er unit (4.5 to 15 V; maximum 2.5 A) is

integrated into the unit. With a footprint

of 100 x 40 x 40 mm3 , the module can

easily be integrated into any device.

www.frlaserco.com

Laser lines... for 2D/3D quality testing. Schäfter +

Kirchhoff presents beam sources for

structured illumination in 2D and 3D pro-

duction and quality assurance, including

a newly developed 514 nm laser diode.

The laser diode systems used feature a

full metal enclosure for industrial use, in-

tegrated control and power electronics

and an interface for external modulation

and power regulation. Developed for use

in laser line generators, the systems pro-

vide a constant line width and homoge-

neous intensity distribution. Micro or

macro line generator versions allow adap-

tation to specific measurement tasks.

The laser line generators deliver an out-

put of up to 500 mW at 640 nm.

www.sukhamburg.com

82 l LASER+PHOTONICS 2 0 12 lPRODUCT MARKETPLACE

82-83_produkte_LPex2012_x 15.12.2011 17:17 Uhr Seite 82

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Page 84: Beam Redirection, even upside down - New Flip Mirror Holders

Near perfect beamBlue solid state disk laser. In coopera-

tion with partners Xiton Photonics and the

Institute for Medical Laser Technologies

of Ulm University, Germany, Z-Laser has

developed a blue 457 nm emitting laser

module with a beam quality of M2= 1.0

and an optical power of >500 mW.

Thanks to a new efficient pumping

concept for the solid state disk, the ›Z-

Blue beam‹ could be ›packaged‹ in a

compact housing. An 880 nm emitting

laser bar pumps the disk inside a newly

developed optical resonance system. The

module can be equipped with air cooling

or with water cooling. Due to its robust

construction and cost-effective cooling

system, the laser is suitable for use in

industrial environments as well as in the

medical sector.

www.z-laser.com

Homogenized and conduction-cooledLine source at 600 W, 880 nm. Dilas is

now delivering a new conduction-cooled,

multi-bar, line-source module with a homo-

geneous top hat optical beam profile in the

slow axis and diffraction limited profile

in the fast axis. This module is capable of

600 W power output at 880 nm ±5 nm. It

offers a 97.5 percent (±2.5 percent)

homogenized intensity profile in the slow

axis. The line dimensions are 10.5 mm x

325 µm (nominal). Customized focus

geometries can be offered as well. De-

signed for materials processing applica-

tions, these homogenized, multi-bar mod-

ules are ideal for solar, plastics welding,

semiconductor processing and thermal

annealing. They are available with option-

al features to include a power monitor and

user exchangeable protection window.

www.dilas.com

Opportune window Medical laser with replaceable win-dow. Limo Lissotschenko Mikrooptik

have fitted their compact L-Mount type

fiber-coupled diode laser modules with an

additional replaceable window. This helps

save time and money when fibers have

to be replaced, as is often the case in

medical applications. The laser in a com-

pact and hermetically sealed housing

outputs 30 to 60 W at 808 to 980 nm. The

beam is directed to its target by a fiber

connection with razor-thin fibers (dia-

meter: 200 and 400 µm) through a glass

window. In the newly designed housing,

an additional replaceable window is fitted

right behind the fiber connection. It pro-

tects the actual fixed window from the

effects of fiber destruction and can be

replaced quickly. www.limo.de

Suitable for MOPATapered amplifier. The GaAs-based ta-

pered amplifier TA-0915-1500 from m2k-

laser has an operating range of 905 to

925 nm and is suitable for MOPA (master

oscillator power amplifier) setups up to

1500 mW. Both rear and front facets have

an anti-reflection coating of less than

0.01 percent to avoid laser action of the

amplifier chip itself. The module offers a

beam propagation value M2<1.6 and a

sidemode suppression of more than

40 dB. Possible applications for MOPA

setups with tapered amplifiers are optical

cooling, optical traps or high resolution

absorption or Raman spectroscopy. The

device can be mounted on a C-mount or

optionally on a DHP inset or a DHP frame

for better handling. The module can be

ordered with selected beam quality para-

meters M2 and is also available for exter-

nal cavity configurations.

www.m2k-laser.de

PRODUCT MARKETPLACE l LASER+PHOTONICS 2012 l83

High Performance Optical Computing

Supports 64-bit and multi-core systemsDesign and optimize optical systems

500+ design examples, 8000+ catalogue lenses

Includes comprehensive Thin-Film PackageIllumination with real sourcesZoom and multiconfiguration

Polarization raytraceSequential and non-sequential models

Optenso, Optical Engineering Software, Kugelstr. 205, CH-9435 Heerbrugg, www.optenso.com

PSF

Source

3D-View

Fast Optical Design, Illumination, Thin Film Design using OpTaliX

82-83_produkte_LPex2012_x 15.12.2011 17:17 Uhr Seite 83

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Page 85: Beam Redirection, even upside down - New Flip Mirror Holders

KEMING DU

Since Lasys 2010, it has been clear that ultrashort

pulse (ultrafast) lasers are set to conquer the world

of industrial applications. Major companies such as

Trumpf and Rofin offered complete solutions based on

picosecond lasers for the first time. But whereas the focus

at that time was still on an average power of up to 20 or

50 W, much more powerful systems are now available. A

new generation of ultrafast lasers offers several hundred

watts, thus opening up applications in the printing industry

and in solar cell production, among others. The laser sys-

tems behind these figures are based on the ›Innoslab‹ tech-

nology, as marketed by EdgeWave in Würselen.

EdgeWave celebrated its 10th birthday in 2011, having been

spun-off from the Fraunhofer

Institute for Laser Technology

(ILT) in Aachen in 2001. Back

then, the focus was already on

Innoslab technology, an inno-

vative idea for the design of

diode-pumped pulsed high

power lasers. By 2002, Edge-

Wave had launched its first air-

cooled Innoslab laser with a

power of 20 W, by 2006 sys-

tems with an average power of

200 W had been developed,

and 2011 saw the launch of the

first high power laser offering 400 W with 800 µJ pulse

energy in the picosecond range.

Innoslab technology

The key requirements in the design of high power lasers for

industrial use are beam quality, stability and efficiency. The

latter is currently achieved largely through the use of laser

diodes for pumping the laser system, a technology also utilized

by fiber and thin disk lasers.

Stability and robustness have long been a major issue for ultra-

fast lasers. The advent of the Innoslab technology (Figure 1)

brought a laser design that solved these stability problems. The

compact multi-pass arrangement provides excellent stability and

efficiency, while the exceptionally low thermal lens effects are

very important for laser output in the high power range. This

84 l LASER+PHOTONICS 2 0 12 l LASER TECHNOLOGY

Ultrafast laser with 400 W powerSETTING STANDARDS WITH INNOSLAB. Founded in 2001 as a spin-off

from Fraunhofer ILT, EdgeWave has successfully developed their ›Innoslab‹ laser

technology. With their robust and efficient construction, they have proved to be

effective as conventional pulsed high power lasers.

Pump-dioden

Strah-formung

Laser-kristall

M1 M2Polarisator

stabil

stabil

Modulator

Laserstrahl

1 Schematic design of the hybrid resonator on an end-pumped Q-switched Innoslab laser

© LASER+PHOTONICS

Pump diodes

Beamshaping

Laser crystal

Output beam

Polariser Modulator

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Page 86: Beam Redirection, even upside down - New Flip Mirror Holders

makes the Innoslab systems exceptionally

well suited for industrial applications in the

pulsed high power regime, delivering very

short pulses and excellent beam quality,

even at high average power. A further ad-

vantage is the flexibility of the system in

terms of the beam profile. Minor changes

to the design enable circles or rectangles

with a different intensity distribution to be

created (Figure 2).

The Innoslab concept allows complete laser

oscillators to be constructed that have

proven to be effective both for high powers

and in oscillator/amplifier configurations.

The new QX series reaches a specified

power of 400 W (Figure 3). A similar design

featuring two coupled-amplifier stages

achieved the current record of over 1 kW average power in an

ultrashort pulse laser developed at the Fraunhofer ILT [1].

Even though the technology has been developed for industrial

applications, the Innoslab technology still holds various gener-

al records for pulsed laser technology. As a result, the concept

earned the coveted ›Innovation Award Laser Technology 2010‹

(with the Q-switched Innoslab laser) at the AKL ’10 laser

congress.

Applications

Picosecond laser pulses allow so-called ›cold‹ ablation, which

means that there is little to no thermal influence on adjacent

areas. The material is evaporated so quickly that no heat af-

fected zone (HAZ) is produced. One application of high power

ultrafast lasers can be found in the manufacture of high-quali-

ty embossing cylinders for printing (title picture, left), where

processing of large areas with a high throughput is required,

while retaining maximum precision and a high aspect ratio. The

almost cold evaporation of materials using ultrafast lasers with

a high beam quality and several 10 µJ of pulse energy cuts away

a tiny but well defined slice with a diameter of 10 µm and a

depth of 100 nm per pulse. Combining these slices generates

the embossing structures on the outer sleeve of cylinder. Be-

cause of the tiny volume of the ablated slices, a level of high

lateral and depth resolution can be achieved that would be

impossible with a more thermal process.

Production-capable processing of embossing cylinders requires

high pulse repetition rates and high average powers. The lasers

from the new QX series deliver 400 W with 10 ps laser pulses

and a pulse repetition rate of up to 20 MHz, all in a very com-

pact housing. This qualifies them as OEM systems for micro-

processing with a high throughput and high precision.

Another application for Inno-

slab lasers can be found in

tool manufacture (title pic-ture, right). Here, recise

ablation without significant

deposits of melted material

is crucial. Compared to abla-

tion with conventional Q-

switched solid state lasers,

the lasers from the PX or QX series with ps pulse duration

evaporate the target with no melted material, at high precision

and free of recast. Point by point and layer by layer ablation

can thus be used to produce high precision tools.

Summary

Stable ultrafast lasers with the robust Innoslab design are

conquering the materials processing market. Systems from

EdgeWave with more than 400 W average power and up to 1 mJ

of pulse energy [3] are opening up a previously unattainable

power range and thus creating new applications or significant-

ly increasing the throughput in established processes.

References 1 Russbueldt, P. et al: ’Compact diode-pumped1.1 kW Yb:YAG Innoslab

femtosecond amplifier’; Opt. Lett. 35; Nr 24, S. 4169-4171, 2010

2 Du, K.: ‘Thin layer ablation with lasers of different beam profiles - En-

ergy efficiency and overfilling factor’; SPIE Proc. Vol. 7202, Laser-

based Micro- and Nanopackaging and Assembly III, Wilhelm Pfleg-

ing et al, Editors, 72020Q, 2009

3 Li, D., Du, K.: ‘Picosecond laser with 400 W average power and 1 mJ

pulse energy’; SPIE Proc. Vol. 7912, Solid State Lasers XX: Tech-

nology & Devices, W. Andrew Clarkson et al, Editors, 79120N, 2011

Dr. rer. nat. Keming Du is founder and Managing Director of EdgeWave.

LASER TECHNOLOGY l LASER+PHOTONICS 2012 l85

EdgeWave GmbH 52146 Würselen, Germany

Tel. +49 (0)2405 41860

[email protected]

www.edge-wave.com

CONTACT

2 The concept of the Innoslab laser allows various beam profiles to be created relatively easily

© LASER+PHOTONICS

Line shaped top-hat

Rectangular top-hat

Circular Gausssian Square top-hat

3 The new QX series of lasers with integrated amplifier delivery 400 W with 10 pspulses and a pulse repetition rate of up to 20 MHz, yet have a very compact design

84-85_LPX110125_edgewave_LPex2012 ax 15.12.2011 17:20 Uhr Seite 85

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Page 87: Beam Redirection, even upside down - New Flip Mirror Holders

MARK BLUM

Lasers provide numerous advantages over other light

sources. For example, the low divergence allows

precise control of very high optical power, thus making

lasers particularly attractive for projection systems.

Laser projection systems have both a broad-

er color spectrum and the advantage that

the image is ›focus-free‹. However,

lasers do have the inherent problem

of speckle. On rough optical sur-

faces, local interferences occur

that manifest themselves as a

grainy pattern of spots. This ef-

fect causes noise in projected

images and reduces the resolu-

tion of measurement systems.

Previous solutions

There are various methods of tack-

ling the problem of speckle. Rotating

diffusers destroy the temporal and spa-

tial coherence of the laser and smear the

speckle pattern. However, the requisite mechanics behind this

principle limit miniaturization and are susceptible to faults due

to the constant friction. A similar effect can be achieved by os-

cillating mirrors back and forth in the micrometer range, with

the caveats that this reflective method is not particularly com-

pact, is dependent on polarization and is normally

less effective. Alternatively, laser light can be

passed through a vibrating glass fiber, al-

though the practical implementation of

this solution in small projectors is un-

derstandably not straightforward.

A mechanically stable and com-

pact solution can be realized us-

ing broadband lasers. However,

one of the most important argu-

ments in favor of lasers, namely

the high specific brightness, is

lost. Another method would be to

vibrate the object or the screen,

but again, in most applications this

is not feasible.

86 l LASER+PHOTONICS 2 0 12 l LASER TECHNOLOGY

Reducing laser speckleNEW ACTUATOR TECHNOLOGY. Several methods are available for reducing

laser speckle, although none of them is as compact and cost effective as this

solution – electroactive polymers oscillate a diffuser, permiting dimensions down to

6 x 9 x1 mm3. Optotune has set its sights on the picoprojector market.

1 LSR-3000 with integrated electronics

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Page 88: Beam Redirection, even upside down - New Flip Mirror Holders

Electroactive polymers

The ›Laser Speckle Reducer‹ (LSR) (Figure 1) from Optotune

functions in a similar way to a rotating diffuser, but is many

times more compact and economical. The principle is simple –

a diffuser is mounted on an elastic membrane and moved back

and forth using electroactive polymers (Figure 2). With the

correct electrode geometry and appropriate actuation, planar

circular oscillation of the diffuser can be generated, with later-

al deflections of 100 to 500 µm at frequencies of 300 to 800 Hz,

depending on the size.

The secret behind the solution is actuators made of electroac-

tive polymers (EAPs, also known as artificial muscles). Flexible

electrically conductive surfaces are attached to the top and bot-

tom of a thin elastomer film. When a voltage is applied between

the two electrodes, these are charged according to the princi-

ble of a plate capacitor, attract one another and thus squeeze

the elastic film. Given that the volume remains constant, the

electrodes expand laterally, theoretically by up to 40 percent,

and thus move the diffuser.

Small, effective and economical

The major advantage of this technology is the extremely com-

pact design. While a generously proportioned design for a 10 mm

wide diffuser has a total size of 22x22x1 mm3, just 6x9x1 mm3

is possible for a diffuser size of 2x4 mm2, for example. Com-

pared to one-dimensional rotation, the two-dimensional circular

movement method is also more effective, as a larger area of the

diffuser surface can be utilized. Other advantages of the LSR are

directly attributable to the basic EAP technology – there are no

mechanics so it is completely silent, it has a long operating

life-time and it can be used over a wide temperature range. The

power consumption is also extremely low.

The maximum speckle reduction (Figure 3) that can be achieved

depends on the entire optical system. Significant reduction can

be expected at high frequencies and through the use of larger

oscillation amplitudes, high resolution diffuser patterns and long

observer integration times. As with all methods based on dif-

fusers, an increase in the divergence of the laser beam must

be tolerated, this increase being all the more significant with

very fine diffuser structures. The optical design may then need

to incorporate additional optics to collimate the laser.

The electronics requirements also need to be considered. Al-

though actuation of the LSR is simple and requires little power,

electrical voltages of up to 300 V are often necessary to achieve

the desired amplitude of oscillation. As a result, battery operat-

ed devices must include voltage conversion electronics, although

this only takes up around 40 mm2 of PCB space.

The breakthrough?

The small size and the excellent cost potential are attracting the

attention of those who develop laser-based picoprojector sys-

tems. Volumes of several millions are predicted if the projectors

can be made to fit into a cell phone and (critically) deliver good

image quality. At the moment, LED and laser-based systems

are in a head-to-head race – Optotune’s LSR at least resolves

the problem of laser speckle for the latter.

Lasers are also on the advance in larger projectors, particularly

in the cinema sector, where high optical power and maximum

image quality are required. In addition to image projection sys-

tems, the LSR is also used in

laser-based measurement sys-

tems and in optical microscopy,

where the precision of meas-

urements is limited by speckle

noise. Another application can be

found in special lighting, for ex-

ample for surveillance cameras,

night vision equipment and bio-

metric identification systems. NIR lasers are used to illuminate

distant objects or specific geometries. In general, all the devel-

opers of such systems are happy that they can finally access a

compact solution for speckle reduction.

Summary

The principle of electroactive polymers has been around for

several decades, but so far the technology has hardly been

exploited commercially. With the development of the LSR,

Optotune has succeeded in utilizing the advantages of this

actuator technology in a specialized optical component that is

set to open up a range of new applications.

Mark Blum is Sales Director and one of the founders of Optotune.

LASER TECHNOLOGY l LASER+PHOTONICS 2012 l87

Optotune AG CH-8953 Dietikon, Switzerland

Tel. +41 (0)58 8563000

[email protected]

www.optotune.com

CONTACT

2 LSR functional principle – alternating excitation of two electroactive polymer actuators moves a diffuser in a circle

3 Laser spot with (left) and without speckle (right)

86-87_LPX110102_optotune_LPex2012 ax 15.12.2011 17:32 Uhr Seite 87

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Page 89: Beam Redirection, even upside down - New Flip Mirror Holders

88 l LASER+PHOTONICS 2 0 12 lPRODUCT MARKETPLACE

Active cabinet window Protection for 820 to 1100 nm. Due to

the constantly increasing laser power and

beam quality of modern disk and fiber

lasers, laser safety standards can no

longer be met using conventional filter ma-

terials. To ensure that direct visual process

monitoring is still possible, Laservision has

developed a safety concept for laser cab-

inet windows, which offers the required

protection even for high-power lasers. The

new patented active cabinet window in-

tegrates the electronics into the safety cir-

cuit of the laser system. If a laser beam

hits the plastic screen and too much pow-

er is coupled into the sensor in the win-

dow frame, the laser switches off before

dangerous radiation can leak through the

screen. At the same time, the system is

totally insensitive to scattered radiation

and process light. The system is CE certi-

fied as category T1 in accordance with the

currently valid mechanical engineering

regulation. In combination with an active

cabinet barrier system, a complete certi-

fiable solution for industrial high power

systems is available in the wavelength

range between 820 to 1100 nm.

www.uvex-laservision.de

Flexibly adjustableUniversal Current Amplifier. With the

›iAMP-700‹, Laser Components offers a

programmable current amplifier for the

frequency range of up to 720 kHz from

their in-house production facility. Due to

its adjustable amplification of 102 to

1011 V/A, it is optimally suited for appli-

cations in which a conversion from small

currents to manageable output voltages

is required. The contact allows switching

between AC and DC. All parameter set-

tings can be carried out via a keypad and

an LCD display as well as via a digital

interface and, for example, a PC. The

compact, EMC-compatible housing en-

ables the use of the amplifier next to the

source which can access a bias voltage

in the range of –10 to +10 V directly from

the amplifier. With its high low-noise

amplification range and easy operation,

the iAMP-700 is equally suited for use as

a preamplifier and an output amplifier. It

can be used as a universal laboratory

amplifier, pulse amplifier, preamplifier for

lock-ins, and A/D converter as well as for

automatic measurements.

www.lasercomponents.com

Voltage amplifier ... for piezo actuators. piezosystem jena

has engineered the ›NV 120‹ and

›NV 120/1 CLE‹ series of single channel

amplifiers for highly dynamic control of

actuators in sub-nanometer positioning.

The series provides a constant output

current of 120 mA, ensuring that even

high capacity piezo actuators can be

dynamically controlled. Jump times are

in the microsecond range, while settling

times are low. Residual signal noise is

< 0.3 mV RMS at 500 Hz. The compact

table-top system in a sturdy metal

enclosure is available in two versions:

The NV 120/1 is designed for actuators

without an integrated measurement

system, while the NV 120/1 CLE is for

actuators with an integrated measure-

ment system or for capacitive sensors.

The automatic sensor identification (ASI)

function on the NV 120/1 CLE allows

actuators with an identical construction

to be used with the same amplifier, elim-

inating the need to repeat calibration. A

manual control as well as an analog and

various digital interfaces are available.

www.piezojena.de

88_produkte_LPex2012-x 15.12.2011 17:33 Uhr Seite 88

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Page 90: Beam Redirection, even upside down - New Flip Mirror Holders

A. Laser beam sources

Oscillators, optical para-metric

GWU-LasertechnikPhone +49(0)2235 955220eMail [email protected] www.gwu-group.de/laser

Solid state lasers, diodepumped

www.gwu-group.de/laser

Solid state lasers, others

www.gwu-group.de/laser

C. Laser components

Crystals

www.gwu-group.de/laser

E. Electro-optics

Galvano-mirror systems

SCANLAB, www.scanlab.de

Modulators

IMT Masken und Teilungen AGGreifensee/SwitzerlandPhone +41(0)44 [email protected]

H. Raw materials

Crystals, non linear

GWU-LasertechnikPhone +49(0)2235 955220eMail [email protected] www.gwu-group.de/laser

Crystals, other

www.gwu-group.de/laser

Laser crystals

www.gwu-group.de/laser

I. Processed components

Components, optical,other

www.gwu-group.de/laser

IMT Masken und Teilungen AGGreifensee/SwitzerlandPhone +41(0)44 [email protected]

www.opticsbalzers.com

Grids, optical

IMT Masken und Teilungen AGGreifensee/SwitzerlandPhone +41(0)44 [email protected]

Prisms, optical

www.gwu-group.de/laser

Wave plates

www.gwu-group.de/laser

L. Optical production

Coatings, optical

IMT Masken und Teilungen AGGreifensee/SwitzerlandPhone +41(0)44 [email protected]

R. Laser materials processing, system Peripherals, Laser-assisted product development andconstruction

Photomask for laserapplications

IMT Masken und Teilungen AGGreifensee/SwitzerlandPhone +41(0)44 [email protected]

T. Optical metrology and testing technology, sensor technology

Autocollimators

www.moeller-wedel-optical.com

Interferometers

www.moeller-wedel-optical.com

Test systems for opticalcomponents

www.moeller-wedel-optical.com

TRADEDIRECTORYProducts – Technologies – Services

A. Laser-beam sources

B. Laser system components and radiation protection

C. Laser components

D. Opto-electronic components

E. Electro-optics

F. Acousto-optics

G. Display technology

H. Raw materials

I. Processed components

J. Optical systems

K. Opto-mechanics

L. Optical production

M. Services

N. Optical systems arranged by branch of industry

O. Optical transmission technology, fibre-optic technology

P. System integration

Q. System design – material design

R. Laser materials processing, system peripherals,

laser-assisted product development and construction

S. Holographic systems/accessoires

T. Optical measuring and testing technology, sensor technology

GROUPS

89_bqn_LPex12 15.12.2011 17:36 Uhr Seite 89

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Page 91: Beam Redirection, even upside down - New Flip Mirror Holders

90 l LASER+PHOTONICS 2 0 12 l INDEX

AdlOptica 17

APE Angewandte Physik & Elektronik GmbH, Berlin 34, 81Arges GmbH, Wackersdorf 63, 69

asphericon 26

Basler 46

Baumer 47

Berliner Glas KGaA Herbert Kubatz GmbH & Co., Berlin 14Chemnitz University of

Technology 20

Chromasens 18

Cmosis 47, 64

Compotron GmbH, München 30, 49Constance University of

Applied Sciences 20

CSEM SA, Zürich/CH 16Dilas Diodenlaser GmbH, Mainz 11, 83

Docter Optics GmbH, Neustadt 15EdgeWave 84

EQ Photonics GmbH, Eching 64Expocentr Fairgrounds/Photonics 57Feinmess Dresden GmbH, Dresden 67, 69

Ficonet systems 17

Filtrop AG, Balzers/FL 46Fisba Optik AG, St. Gallen/CH 13Framos Electronic VertriebsGmbH, Pullach 32, 47

Frankfurt Laser Company (FLC) 82

Fraunhofer Institute for

Laser Technology (ILT) 84

Fresnel Optics GmbH, Apolda 12German Federal Ministry of

Economics and Technology 60

GWU-Lasertechnik Vertriebsges.mbH, Erftstadt 73H2BPhotonics 57

Hamamatsu Photonics Deutschland GmbH, Herrsching 27, 46

Hanser Verlag, München 41IDS 64

IMM Photonics GmbH, Unterschleißheim 69Ingeneric 4

InnoLight 76

Institute for Medical Laser

Technologies of Ulm University,

Germany 83

Instrument Systems GmbH,München 22, 44Jenoptik Lasers & Material

Processing 3, 53

Jenoptik Laser GmbH, Jena 31Jenoptik Optical Systems, Jena 3, 31, 53

Helmut Klingel GmbH, Pforzheim 65Laser 2000 65

Laser Components GmbH, Olching 59, 88

Laser Zentrum Hannover

(LZH) 3, 56

Laservision GmbH & Co.KG, Fürth 47, 88

Lasos Lasertechnik GmbH, Jena 81Layertec GmbH, Melingen 12Leistungselektronik Jena GmbH, Jena 42Leoni Fiber Optics GmbH,Neuhaus-Schierschnitz 17, 61Limo Lissotschenko Mikrooptik 83

Lower Saxony Ministry for

Economics, Technology and

Transport 56

m2k-laser 83

MAZeT GmbH, Jena 32MechOnics AG, München 42Menlo Systems 34

Messe Stuttgart/Lasys 55Micreon 57

Micro-Epsilon Messtechnik, Ortenburg 3, 35

Möller-Wedel Optical GmbH,Wedel 14Nanoplus GmbH, Gerbrunn 39,78

Nanoscribe 38

nanosystec 69

neoLASE 57

Newport Spectra Physics 3

Numerik Jena GmbH, Jena 74Omicron Laserage Laser-produkte GmbH, Rodgau 75Onefive GmbH, Zürich 34OptecNet Deutschland 60

Optenso Optical Engineering Software, Heerbrugg/CH 83

Optics Balzers AG, Balzers/FL 33, 51Optocraft GmbH, Erlangen 53Optotune 86

Optronis 65

OSA Optical Society of America/CLEO 79Owis GmbH, Staufen Titelseite, 37

Particular 57

PCO AG, Kelheim 5, 48

Phoenix Contact 65

Photonics West 60

Photonics21 53

Physik Instrumente GmbH & Co.KG, Karlsruhe 29, 38, 74PicoQuant 35

piezosystem jena 88

Polytec 35

Primes GmbH, Pfungstadt 82Qioptiq Photonics GmbH & Co.KG, Göttingen 16, 92Raylase AG, Wessling 62, 66

RGB Lasersysteme 34

Rofin 57, 84

Rofin-Lasag 70

Rowiak 57

Satisloh AG, Baar/CH 43Scanlab AG, Puchheim 7Schäfter + Kirchhoff GmbH, Hamburg 35, 82

Schott-Fostec 47

Schott AG, Mainz 8, 62Sill Optics 16

Sios Meßtechnik GmbH, Ilmenau 30SIS Stemmer Imaging ServicesGmbH, Puchheim 44, 64

SOLVing3D 48

Sony 64

Spectaris 60

Spectros AG, Ettingen/CH 71SPIE 60

SPIE/Photonics Europe 91Steinmeyer–Feinmess

Dresden 67, 69

SVS-Vistek GmbH, Seefeld 65, 81tec5 34

Tecnotion 69

Texas Instruments 64

Time-Bandwidth Products AG,Zürich/CH 88

Toptica Photonics AG, Gräfelfing 17, 82

Trioptics GmbH, Wedel 21Trumpf 84

Visiosens 47

Volpi 47

VRmagic 64

WZW Optic AG, Balgach/CH 45Xiton Photonics 83

Z-Laser Optoelektronik GmbH,Freiburg 46, 83

Carl Zeiss AG, Oberkochen 25Carl Zeiss 3, 16, 38, 55

Zett Optics 64

Zünd Präzisions-Optik AG,Diepoldsau/CH 51ZygoLOT 26

PERSONSArnold, Steffen 38

Axtner, Markus 66

Biertümpfel, Ralf 8

Blum, Mark 86

Du, Keming 84

Dürr, Ulrich 70

Fehn, Thomas 52

Flinn, Gregory 3, 52, 56

Freitag, Ingo 76

Glaschke, Torsten 26

Hambücker, Stefan 4

Haupt, Oliver 76

Hermatschweiler, Martin 38

Hildebrandt, Lars 78

Holst, Gerhard 48

Jedamzik, Ralf 8

Kiontke, Sven R. 26

Nähle, Lars 78

Rothweiler, Dirk 52

Rübenach, Olaf 4

Rüttimann, Christoph 70

Schnitzlein, Markus 18

Schwabedissen, Eric 22

Sinhoff, Volker 4

Spiekermann, Stefan 76

von Jan, Peter 66

Wessling, Christian 4

Witzleben, Alexander von 53

Wolf, Bernd-Michael 48

ADVERTISERS, COMPANIES AND INSTITUTIONS

■ Editor-in-ChiefDr. Gregory Flinn (responsible)

Kolbergerstrasse 22

81679 Munich, Germany

Tel. +49 89 99830-650

Fax +49 89 99830-623

■ EditorsLiane Thiele

Tel. +49 89 99830-612

■ PublisherCarl Hanser Verlag GmbH & Co. KG,

Kolbergerstrasse 22

81679 Munich, Germany

P.O. Box 86 04 20

81631 Munich, Germany

Tel. +49 89 99830-0

Fax +49 89 94809

www.hanser.de

■ Managing DirectorsWolfgang Beisler, Stephan D. Joss,

Michael Krüger

■ Advertisement ManagerMartin Ricchiuti (responsible)

Tel. +49 89 99830-686

Fax +49 89 99830-623

[email protected]

Miriam Weihe (Dispo)

Tel. +49 89 99830-216

Fax +49 89 99830-623

[email protected]

■ Layout and ProductionThomas West

Tel. +49 89 99830-422

Hadrian Zett (Production Manager)

Tel. +49 89 99830-420

■ PrintFirmengruppe APPL, sellier druck GmbH,

Angerstrasse 54

85354 Freising, Germany

Printed in Germany.

■ Copyright and Publishing RightsThe publication and all individual articles

and illustrations contained herein are

protected by copyright.

Upon an article being accepted for pub-

lication, the rights of publication, as well as

the rights of translation, of granting repro-

duction licences, of storage in electronic

retrieval systems, of producing special im-

pressions, photocopies and microcopies

are transferred to the publisher. Any utiliza-

tion thereof outside the limits of the copy-

right act is forbidden without the written

permission of the publisher.

■ Descriptive NamesThe use of general descriptive names, pro-

prietary names, trade names, commercial

designations or the like in this publication

in no way implies that such names may be

used freely: these are often legally protect-

ed, registered trademarks, even if not de-

signated as such.

While the advice and information in this

journal are believed to be true and accu-

rate at the date of its going to press,

neither the authors, the editors, nor the

publisher can accept any legal

responsibility for any errors or omissions

that may be made. The publisher makes

no warranty, express or implied, with

respect to the material contained herein.

© Carl Hanser Verlag, Munich 2012

90_LPX_Index_Impressum_fin 15.12.2011 17:42 Uhr Seite 90

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Page 92: Beam Redirection, even upside down - New Flip Mirror Holders

Advances in applications of photonics, optics, lasers, and micro/nanotechnologies

Technologies- Micro/Nano Technologies

- Disruptive Organic and Bio Photonics

- Highly Integrated and Functional

Photonic Components

- Advances in Laser and

Amplifier Technologies

- Photonics in Industrial Applications

Conference dates16–20 April 2012

LocationThe Square Conference Centre

Brussels, Belgium

www.spie.org/aboutpe

Photonics2012

16-20 April 2012

Register Today

u3-u4_LPex2012 15.12.2011 17:49 Uhr Seite 1

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Page 93: Beam Redirection, even upside down - New Flip Mirror Holders

The Sources for your Optical Solutions:LINOS Catalog & Online-Shop!

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