bauma plant optimization_solutions

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Plant Optimization

Solutions

Improve the profit of your existing plant

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Today’s business environment

Less new plants but increased capacity or efficiency for existing

plants

Evolving requirements of end products to serve the

aggregate market

Less labor on site and higher grade of

automation

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You have an existing plant

You’re looking to increase profit

Metso’s long experience in plant refurbishment canhelp optimize your

plant

Bauma 2016 - Aggregates Academy –Plant Optimization Solutions

Rising costs but stable income

Why optimize your operation ?

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Main objectives in optimizing your plant

Safetyis n° 1

Savings in consumption water, energy,trucking, wears and spares

Adapting end products

to market requirements

Production capacity aligned with designed production output, less downtime

EasyOperationless personnel

more automation

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Phase 1

Analyse your processand identifybottlenecks

Phase 2

Propose technical and business solutions

Phase 3

Project implementation

3 phases in plant optimizationImprove your existing plant operation with process design and expertise to minimize CAPEX

5

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Experience in plant optimization

6

From our long experience

in the aggregate business

we’ve defined 6 main

categories for plant

optimization

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6 plant optimization categoriesRefurbishment types


6) Replace almost all sections

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2) Plant section replacement

4) Plant extensions

3) Create a process break

5) Relocate a section

1) Machine replacement

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Plant optimization categories / objectives

Production Capacity

Better end products

Reducedconsumption

EasyOperation

1) Machine replacement2) Plant section replacement3) Create a process break

4) Plant extensions 5) Relocatesection6) Replace almost all sections

8 Bauma 2016 - Aggregates Academy –Plant Optimization Solutions

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Plant optimization cat. 1Machine replacement

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• Full availability• (<5% downtime for maintenance)

• Easier and safer maintenance• Less water consumption


Capacity Products ReducedConsump.

EasyOp

• Poor availability• (>25% downtime)

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Plant optimization cat. 2Plant section replacement



EasyOp

• One energy efficient HP3• Safer maintenance environment• Automation upgrade • Better end product

• Replacing two 20 year-oldcrushers

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Plant optimization cat. 3Create a process break


EasyOp


• Secondary stage operates steadily• Stockpile offsets variations from primary• Feed control to secondary crusher is now possible.

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Plant optimization cat. 4Plant extensions

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EasyOp


Furnished by client

Metso supply

• Incorporate existing machines• Metso’s CE certification for new and

existing sections

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Plant optimization cat. 5 Relocate section



EasyOp

• Relocating closer to quarry face • 25% savings on truck haulage cost• 30% in noise emission

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Plant optimization cat. 6Replacing almost all sections



EasyOp

• Replacing almost all sections with little downtime• End product adapted to new market requirements• Increased plant efficiency and lifetime

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Based on Metso’s long experience in plant refurbishment and design, weare confident our 6 categories illustrate how we can help you meet yourobjectives.

Plant optimization solutionsEach solution is unique and is adapted to fit your operation and your budget

Production Capacity

Better end products

Reducedconsumption

EasyOperation

1) Machine replacement

2) Plant section replacement3) Create a processbreak4) Plant extensions

5) Relocate section

6) Replace almost all sections

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Resources:• Process optimization• Plant engineering• Design of supports and chutes• Automation engineers• Site implementation• CE certification abilities

Backed with proven Metso equipment & Services:• Jaw, cone and impact crushers• Feeders, screens and scalpers• Conveyors• Life Cycle Services for Aggregates

Rely on Metso’s team of process experts and design engineersFor complete plant optimization services

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Knowledge, People, SolutionsHundreds of plants designed by Metso operating worldwide

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bauma plant optimization_solutions

Technology