basic (a5 series) d-frame to f-frame (400 v) [pdf:3406kb]
TRANSCRIPT
Operating Instructions (Basic)AC Servo Motor & Driver
MINAS A5-series (400V)
Make sure to forward these Operating Instructions for safety to the final user.
•ThankyouforpurchasingthisPanasonicproduct.
•Beforeoperatingthisproduct,pleasereadtheinstructionscarefully,andsavethismanualforfutureuse.
1. Introduction ................................. B2OnOpeningtheProductPackage.................. B2CheckoftheDriverModel.............................. B2CheckoftheMotorModel............................... B3
2. Installation................................... B4Driver.............................................................. B4Motor............................................................... B6
3. System Configuration and Wiring ........................................... B8
OverallWiring(Connectortype)..................... B8OverallWiring(Terminalblocktype).................B10DriverandListofApplicablePeripheralEquipments.... B12WiringoftheMainCircuit(Connectortype)......... B14WiringoftheMainCircuit(Terminalblocktype)... B15Wiringmethodtoconnector............................. B16WiringDiagram............................................. B18Wiringofconnectorformotorandbrake...... B19WiringtotheConnector,X1......................... B20WiringtotheConnector,X2......................... B20WiringtotheConnector,X3......................... B21WiringtotheConnector,X4......................... B22
WiringtotheConnector,X5......................... B25WiringtotheConnector,X6......................... B26WiringtotheConnector,X7......................... B28
4. Parameter .................................. B29Outline/Setup/Connection......................... B29CompositionofParameters.......................... B31
5. Protective Functions ................ B32ProtectiveFunction(WhatIsErrorCode?)...... B32
6. Maintenance and Inspections .... B347. Conformity to EC Directives and UL Standards ..................... B36
CompositionofPeripheralEquipments........ B388. Built-in Holding Brake .............. B429. Dynamic Brake.......................... B4410. Check of the Combination of the Driver and the Motor ............ B45
IncrementalSpecifications,20-bit............... B45AbsoluteSpecifications,17-bit................... B46
11. Specifications ......................... B47After-Sale Service (Repair) .......... B50
page page<Contents>
Ifyouarethefirstuserofthisproduct,pleasebesuretoreadthedownloadedOperatingInstructions(Overall)fromourWebSite.
[Web address of Motor Business Unit, Panasonic Corporation]http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html
* Thisproductimageis1.5kWtypeofA5-series.
IMD89+A
English
− B3−− B2−
English
1. IntroductionCheck of the Driver Model
Contents of Name Plate
Model Designation
Model Designation
Power supply
Max. current rating of power deviceFrame-size symbol
FrameSymbol CurrentratingSymbol
SpecificationsSymbol
Current ratingSymbol
M D D H T 2 4 0 7Special specifications(letters and numbers)
Current detector rating
MDDHMEDHMFDH
A5-series, D-frameA5-series, E-frameA5-series, F-frame
T2T3T4T5TA
15A30A35A50A
100A
4
071220304064
7.5A12A20A30A40A64A
1 to 4 75 to 6 10 to 128 to 9
3-phase, 400V
Model No.INPUT 3φACRATED OUTPUTRATED FREQ.RATINGTHERMAL CLASSSER. No.
3.3 ACONT. TORQUERATED REV.CONNECTION
M a d e i n C h i n a
A C S E R V O M O T O R
1941.0250S1F
10040001N20100401
MSME104G1CVkWHz
3.183000
N . mr/minIP67 Serial Number
e.g.) : 100 4 0001NLot number
Month of productionYear of production(Lower 2 digits of AD year)
e.g.) : 20100401Manufacture dateManufacture year
Manufacture month
Model
Rated output
Rated inputvoltage/current
Rated frequency
Rated rotational speed
Manufacture date
M S M E 1 0 4 G 1 C1 to 4 5 to 6 11 to 127 8 9 10
Special specificationsMotor structure
Rotary encoder specifications
Voltage specifications
SpecificationsTypeSymbol
Low inertia(750W to 5.0kW)Middle inertia(400W to 5.0kW)Middle inertia(1.5kW to 4.5kW)Middle inertia(0.9kW to 4.5kW)High inertia(1.0kW to 5.0kW)
GS
IncrementalAbsolute
SpecificationsSymbol Format Pulse count
Motor rated output
SpecificationsSymbol
Resolution5-wire7-wire
Wire count
Motor structureMSME, MDME, MFME, MGME, MHME
Products are standard stock items or manufactured by order. For details, inquire the dealer.
CDGH
Shaft Holding brake Oil sealWithout WithRound Key way Without With
Symbol
MSME
MDME
MFME
MGME
MHME
4 400 V
20bit17bit
1,048,576131,072
OutputSymbol040608091015
400W600W750W0.9kW1.0kW1.5kW
OutputSymbol202530404550
2.0kW2.5kW3.0kW4.0kW4.5kW5.0kW
Design orderSpecificationsSymbol
1
C
StandardConnector for encoder : N/MS3102A20-29PIP65 motor 0.9 kW to 5.0 kW(only selectable )
1. IntroductionOn Opening the Product Package
•Makesurethatthemodeliswhatyouhaveordered.•Checkiftheproductisdamagedornotduringtransportation.•CheckiftheOperatingInstructions(safety)areincludedornot.•Checkifthepowerconnector,motorconnectors,connectorforexternalregenerativeresistorconnection(onlyDandE-frame)andsafetyby-passplugareincludedornot.
(NeitherthepowerconnectornormotorconnectorareincludedtoF-frame.)
Contents of Name Plate
1. IntroductionCheck of the Motor Model
Model numberInput/output voltage
Rated output ofapplicable motor
Rated input/outputcurrent
Input/output frequency
Number of phase
Serial Numbere.g.) : P10040001N
Lot number Month of production
Year of production(Lower 2 digits of AD year)
Manufacture datee.g.) : 20100401
Manufacture dateManufacture yearManufacture month
P10040001N
20100401
− B5−− B4−
English
2. InstallationDriver
Install the driver properly to avoid a breakdown or an accident.
Installation Place1)Install thedriver inacontrolpanelenclosed innoncombustiblematerialandplaced indoor
wheretheproductisnotsubjectedtorainordirectsunlight.Theproductsarenotwaterproof.2)Wheretheproductsarenotsubjectedtocorrosiveatmospheressuchashydrogen
sulfide,sulfurousacid,chlorine,ammonia,sulfur,chloricgas,sulfuricgas,acid,al-kalineandsaltandsoon,andarefreefromsplashofinflammablegas.
3)Wherethemotorisfreefromgrindingoil,oilmist,ironpowderorchips.4)Well-ventilatedandlowhumidityanddust-freeplace. 5)Vibration-freeplace.6)Donotusebenzine, thinner,alcohol,acidiccleanerandalkalinecleanerbecause
theycandiscolorordamagetheexteriorcase.
Environmental ConditionsItem Conditions *1Extreme tempera-
turesarepermissibleonly for short periodsuchasduringtrans-portation.
*2Air containingwatervaporwil l becomesaturatedwithwatervaporasthetemper-ature falls, causingdew.
Ambienttemperature 0˚Cto55˚C(freefromfreezing)Ambienthumidity 20%to85%RH(freefromcondensation)
Storagetemperature*1 –20˚C to65˚C(Max.temperatureguarantee:80˚Cfor72hoursfreefromcondensation*2)
Storagehumidity 20%to85%RH(freefromcondensation*2)Vibration Lowerthan5.88m/s2(0.6G),10to60HzAltitude Lowerthan1000m
How to Install1)Rack-mounttype.Installinverticalposition,andreserveenoughspacearoundthe
servodriverforventilation.2)Basemount(rearmount)isstandardforD-framedriver.3)Tochange themountingsurfaceofD-framedriver,use theoptionalmountingfix-
ture.Forchoosing thecorrectoptionalmountingfixture, refer to theOperating In-structions(Overall).
4)Forthedimensionsandmassof theproduct,whicharenecessarydesigndataofthemountingsection,refertothedimensionaloutlinedrawingontheOperatingIn-structions(Overall)ortheDeliverySpecification.
5) Inconsiderationofstrengthof thescrewsand thematerialof themountingbase,select appropriate fastening torque for theproductmounting screws, so that thescrewswillnotbeloosenedordamaged.
Example) Totightenasteelscrewintoasteelbase,DtoF-frame:M52.7to3.3N·m
2. InstallationDriver
Mounting Direction and Spacing•Reserveenoughsur-rounding space foreffectivecooling.
•Installfanstoprovideuniformdistributionof temperature in thecontrolpanel.
•D/E/F frame is pro-videdwith a coolingfanatthebottom.
•Observe theenviron-mental conditionsofthecontrolpaneldescribedinthepreviouspage.
Fan Fan 100mm or more
100mm or more
40mmor
more
40mmor
more
10mmor
more10mm
ormore
10mmor
more
Direction of air flowing from the internalcooling fan (D/E/F frame)
Control panel
Note Itisrecommendedtousetheconductivepaintwhenyoumakeyourownmountingfixture,orrepaintafterpeelingoffthepaintonthemachineforinstallingtheproducts,inordertomakenoisecountermeasure.
Caution on Installation•Wehavebeenmakingthebestefforttoensurethehighestquality,however,applica-tionofexceptionallylargeexternalnoisedisturbanceandstaticelectricity,orfailureininputpower,wiringandcomponentsmayresultinunexpectedaction.Itishighlyrecommendedthatyoumakeafail-safedesignandsecurethesafetyintheopera-tiverange.
•Ifstrandedwiresareusedasthecable,bunchtheconductorsofthecableusingarodterminalsoraroundterminals.
If strandedwiresareusedas theyare, unexpectedaccidents suchasanelectricshockandshortcircuitorinjurymayresult.(RefertoP.B16.“Wiringmethodtocon-nector”.)
•Theremightbeachanceofsmokegenerationduetothefailureoftheseproducts.Payanextraattentionwhenyouapplytheseproductsinacleanroomenvironment.
•Be sure to install a no-fusebreaker in thepower supply. In addition, be sure togroundthegroundingterminalorgroundwireprovided.
Iftheproductisgroundedinsufficiently,notonlythedrivermaynotdeliveritsperfor-mancesufficiently,butalsosafetyhazardssuchasamalfunctionduetoaelectrifi-cationoradisturbancemaybecaused.
•Ifelectricwiresareboundandrunthroughmetalduct,theycannotcarrytheratedcurrentdue to temperature rise. If theyare forced to carry the ratedcurrent, theymayburn.Whendeterminingsizeof thewire,checkthecurrentdecreasingcoeffi-cientbyreferringtotheOperatingInstructions(Overall).
D-frame E, F-frameBasemount (Standard) [Rear mount]
Frontmount [Use mounting fixture]
Front or Basemount [Use mounting fixture]
Mounting fixture
(Attachment)Fastening torque of earth screws (M4) to be 0.7 to 0.8 N •m.
<E-frame> Fastening torque of earth screws (M4) to be 0.7 to 0.8 N •m.<F-frame> Fastening torque of earth screws (M5) to be 1.4 to 1.6 N •m.
Mounting fixture(optional parts)
− B7−− B6−
English
3)For thedimensionsandmassof theproduct,whicharenecessarydesigndataofthemountingsection,refertothedimensionaloutlinedrawingontheOperatingIn-structions(Overall)ortheDeliverySpecification.
Oil/Water Protection1)Don'tsubmergethemotorcabletowateroroil.2)Install themotorwith the cableoutlet facing
downward.3)Avoidaplacewhere themotor isalwayssub-
jectedtooilorwater.4)Usethemotorwithanoilsealwhenusedwith
thegearreducer,sothattheoilmaynotentertothemotorthroughshaft.
Stress to Cables1)Avoidastressapplicationtothecableoutletandconnectingportionbybendingor
self-weight.2)Especiallyinanapplicationwherethemotoritselftravels,fixtheattachedcableand
contain theextension junctioncable into thebearerso that thestressbybendingcanbeminimized.
3)Take the cable bending radiusas largeaspossible. (When youuseour optionalcable,MinimumR20mm)
Permissible Load to Output Shaft1)Designthemechanicalsystemsothattheappliedradialloadand/orthrustloadto
themotor shaft at installationandatnormaloperationcanmeet thepermissiblevaluespecifiedtoeachmodel.
2)Payanextraattentionwhenyouusea rigidcoupling. (Excessbending loadmaydamagetheshaftordeterioratethebearinglife.)
3)Useaflexiblecouplingwithhighstiffnessdesignedexclusivelyforservoapplicationinordertomakearadialthrustcausedbymicromisalignmentsmallerthanthepermissiblevalue.
Notes on Installation1)Donotapplydirect impact to theshaftbyhammer
while attaching/detachinga coupling to and fromthemotorshaft.
(Or itmaydamage theencodermountedon theothersideoftheshaft.)
2)Makeafullalignment.(incompletealignmentmaycausevibrationanddamagethebearing.)3)If themotorshaft isnotelectricallygrounded, itmaycauseelectrolyticcorrosion to
thebearingdependingontheconditionofthemachineanditsmountingenvironment,andmayresultinthebearingnoise.Checkandverificationbycustomerisrequired.
2. InstallationMotor
2. InstallationMotor
Install the motor properly to avoid a breakdown or an accident.
Installation PlaceSince the conditions of location affect a lot to the motor life, select a place which meets the conditions below.1)Indoors,wheretheproductsarenotsubjectedtorainordirectsunbeam.Theprod-
uctsarenotwaterproof.2)Wheretheproductsarenotsubjectedtocorrosiveatmospheressuchashydrogen
sulfide,sulfurousacid,chlorine,ammonia,sulfur,chloricgas,sulfuricgas,acid,al-kalineandsaltandsoon,andarefreefromsplashofinflammablegas.
3)Wherethemotorisfreefromgrindingoil,oilmist,ironpowderorchips.4)Well-ventilatedandhumidanddust-freeplace,farapartfromtheheatsourcesuch
asafurnace.5)Easy-to-accessplaceforinspectionandcleaning6)Vibration-freeplace.7)Avoidenclosedplace.Motormaygetshotinthoseenclosureandshortenthemotorlife.
Environmental ConditionsItem Conditions
Ambienttemperature*1 0˚Cto40˚C(freefromfreezing)Ambienthumidity 20%to85%RH(freefromcondensation)
Storagetemperature*2 –20˚Cto65˚C(Max.temperatureguarantee:80˚Cfor72hoursfreefromcondensation*4)
Storagehumidity 20%to85%RH(freefromcondensation*4)Vibration Motoronly Lowerthan49m/s2(5G)atrunning,24.5m/s2(2.5G)atstallImpact Motoronly Lowerthan98m/s2(10G)
Enclosurerating
Motoronly(Connectortype)
IP67(exceptrotatingportionofoutputshaftandconnectingpinpartofthemotorconnectorandtheencoderconnector)*3
Altitude Lowerthan1000m*1Ambienttemperaturetobemeasuredat5cmawayfromthemotor.*2Permissibletemperatureforshortdurationsuchastransportation.*3Thesemotors conform to the test conditions specified inENstandards (EN60529,
EN60034-5).Donotusethesemotorsinapplicationwherewaterproofperformanceisrequiredsuchascontinuouswash-downoperation.
*4Aircontainingwatervaporwillbecomesaturatedwithwatervaporas the temperaturefalls,causingdew.
How to InstallYoucanmountthemotoreitherhorizontallyorverticallyaslongasyouobservethefollowings.1)Horizontalmounting •Mountthemotorwithcableoutletfacingdownwardforwater/oilcountermeasure.2)Verticalmounting •Usethemotorwithoilsealwhenmountingthemotorwithgearreducertoprevent
thereduceroil/greasefromenteringtothemotor.
Cable Motor
Oil / Water
Motor
− B9−− B8−
English
• Connection to PC or host controller
Wiring to Connector, X1
• Connection to RS232, RS485 or host controller
Wiring to Connector, X2
• Connection to Safety by-pass plug (Refer to P.B21)
Wiring to Connector, X3
: High voltage
• Connection to input powerWiring to Connector, XA
• Connection to Control powerWiring to Connector, XD
• Monitor outputWiring to Connector, X7
• Connection to external componentsWiring to Connector, XC
• Wiring of Main Connector (XA)
• Wiring of Motor Connector (XC)
Circuit Breaker (MCCB)To protect power supply line from overloading, install a wiring circuit breaker rated to the capacity of the power supply.Noise Filter (NF)Removes external noise from the power lines. And reduces an effect of the noise generated by the servo driver. Magnetic Contactor (MC)Turns on/off the main power of the servo driver.Use coil surge suppression units together with this.• Never start nor stop the servo
motor with this Magnetic Contactor.
Reactor (L)Reduces harmonic current of the main power.
Junction cable for encoder
PC (to be supplied by customer)
Setup support software “PANATERM”Please download from our web site.
Pin B1 (4-pin), B2 (2-pin), andB3 (3-pin)• B2 and B3 to be kept shorted
for normal operation. • When you connect an external
regenerative resistor, disconnect a short circuit wire between B2 and B3, then connect the external regenerative resistor between B1 and B2, set up Pr0.16 to 1 or 2.
L3 (Pin-1)L2 (Pin-2)L1 (Pin-3)
0V24V
B1 (Pin-4)B2 (Pin-2)
Connection to motor driving phase and ground
Junction cable for motor
U-phase(red)V-phase(white)W-phase(black)
Ground(earth)
Ground terminal Charg lamp
(Red LED)*1
*1 Do not make displacement, wiring or inspection while the LED is lit - cause of electric shock.
Junction cable for motor
DC Power supply for brakeDC24V (to be supplied by customer)
Handle leverUse this for connector connection. Store this after connection for other occasions. (Refer to P.B17 for connection.)
Short circuit wire (B2-B3)
* Use a power supply with 2 A or larger capacity.
24 VDC power supply for control (to be supplied by customer)
MainsResidual
current device
• Apply the voltage designated on the nameplate from the power source.Symmetric current should be 5000 Arms or below. If the short-circuit current on the power source exceeds this value, use a current-limiting device (e.g. current-limiting fuse, current-limiting circuit breaker or transformer).
Regenerative resistor (optional)
• When you use an external regenerative resistor, install an external protective apparatus, such as thermal fuse without fail.
• Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume.
• Mount the regenerative resistor on incombustible material such as metal.
Remarks
• Connection to host controllerWiring to Connector, X4
• Connection to external scaleWiring to Connector, X5
• Connection to encoderWiring to Connector, X6
• Connection to motorWiring to Connector, XB
• X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control and the 24 VDC power supply for brake), insulation is required.
Do not connect these terminals to the same power supply.
Remarks
* These colors are used for optional cable.
3. System Configuration and WiringOverall Wiring (Connector type)
3. System Configuration and WiringOverall Wiring (Connector type)
Connecting Example of D, E-frame, 400 V type
− B11−− B10−
English
• Connection to RS232, RS485 or host controller
Wiring to Connector, X2
• Connection to Safety by-pass plug (Refer to P.B21)
Wiring to Connector, X3
• Connection to host controllerWiring to Connector, X4
• Connection to external scaleWiring to Connector, X5
• Connection to encoderWiring to Connector, X6
: High voltage
Connection with input power supply
Connection with control power supply
Connection to external components
Setup support software “PANATERM”Please download from our web site.
PC (to be supplied by customer)
• Monitor outputWiring to Connector, X7
Connection to motor driving phase and ground
Junction cable for motorPin B1, B2 and B3• B1 and B2 to be kept shorted
for normal operation. • When you connect an external
regenerative resistor, disconnect a short bar between B2 and B3, then connect the external regen-erative resistor between B1 and B2, set up Pr0.16 to 1 or 2.
Pin NC• Do not connect anything.
* Use a power supply with 2 A or larger capacity.
24 VDC power supply for control (to be supplied by customer)
MainsResidual
current device
• Apply the voltage designated on the nameplate from the power source.Symmetric current should be 5000 Arms or below. If the short-circuit current on the power source exceeds this value, use a current-limiting device (e.g. current-limiting fuse, current-limiting circuit breaker or transformer).
Junction cablefor encoder
Short bar(B2-B3)
B1B2
U-phase(red)V-phase(white)W-phase(black)
L3L2L1
Ground(earth)
Ground terminal
Charg lamp(Red LED)*1
*1 Do not make displacement, wiring or inspection while the LED is lit - cause of electric shock.
0V24V
Junction cable for brake
DC Power supply for brakeDC24V (to be supplied by customer)
• Wiring of the Main CircuitCircuit Breaker (MCCB)To protect power supply line from overloading, install a wiring circuit breaker rated to the capacity of the power supply.Noise Filter (NF)Removes external noise from the power lines. And reduces an effect of the noise generated by the servo driver. Magnetic Contactor (MC)Turns on/off the main power of the servo driver.Use coil surge suppression units together with this.• Never start nor stop the servo
motor with this Magnetic Contactor.
Reactor (L)Reduces harmonic current of the main power.
Regenerative resistor (optional)
• When you use an external regenerative resistor, install an external protective apparatus, such as thermal fuse without fail.
• Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume.
• Mount the regenerative resistor on incombustible material such as metal.
Remarks
• Connection to PC or host controllerWiring to Connector, X1
• X1 to X7 are used for the secondary circuit. To connect these terminals to the primary power supply (particularly, the 24 VDC power supply for control and the 24 VDC power supply for brake), insulation is required.
Do not connect these terminals to the same power supply.
Remarks
* These colors are used for optional cable.
Connecting Example of F-frame, 400 V type
3. System Configuration and WiringOverall Wiring (Terminal block type)
3. System Configuration and WiringOverall Wiring (Terminal block type)
− B13−− B12−
English
3. System Configuration and WiringDriver and List of Applicable Peripheral Equipments
3. System Configuration and WiringDriver and List of Applicable Peripheral Equipments
Reference page Noisefilter.......................P.B39“CompositionofPeripheralEquipments” Surgeabsorber...............P.B39“CompositionofPeripheralEquipments” Noisefilterforsignal.......P.B40“CompositionofPeripheralEquipments” Motor/brakeconnector....P.B19“Wiringofconnectorformotorandbrake”• About circuit breaker and magnetic contactor To comply to EC Directives, install a circuit breaker between the power and
the noise filter without fail, and the circuit breaker should conform to IEC Standards and UL recognized (Listed and marked).
Suitableforuseonacircuitcapableofdeliveringnotmorethan5,000Armssymmetri-calamperes,belowthemaximuminputvoltageoftheproduct.
Remarks Selectacircuitbreakerandnoisefilterwhichmatchtothecapacityofpow-ersupply(includingaloadcondition).
• Terminal block and ground terminals•Useacopperconductorcableswithtemperatureratingof75˚Corhigher.• Fastening torque list (Terminal block screw/Terminal cover fastening screw)
Driver Terminal block screw
Terminal cover fastening screw
Frame Terminal name Nominal size
Fastening torque
(N•m) (*1)Nominal
sizeFastening
torque(N•m) (*1)
F400V 24V、0V M3 0.4to0.6 M3 0.19to0.21L1,L2,L3,B1,B2,B3,NC,U,V,W M4 0.7to1.0
• Fastening torque list (Ground terminal screw/Connector to host controller (X4))
Driver frame
Terminal block screw
Connector to host controller (X4)
Nominal size
Fastening torque
(N•m) (*1)Nominal
sizeFastening
torque(N•m) (*1)
D,F M4 0.7to0.8M2.6 0.3to0.35
F M5 1.4to1.6
(*1)•Applyingfasteningtorquelargerthanthemaximumvaluemayresult indamagetotheproduct.
•Donotturnonpowerwithouttighteningallterminalblockscrewsproperly.•Donot turnonpowerwithout tighteningall terminal block screwsproperly, otherwise,loosecontactsmaygenerateheat(smoking,firing).
•Tocheckforlooseness,conductperiodicinspectionoffasteningtorqueonceayear.CautionBesure toconductwiringproperlyandsecurely. Insecureor improperwiringmaycausethemotor runningout of control or beingdamaged fromoverheating. In addition, payattentionnot toallowconductivematerials,suchaswirechips,entering thedriverduringtheinstallationandwiring.
Driver Applicablemotor Voltage Rated
output
RequiredPowerat the(rated load)
Circuitbreaker
rated (current)
Noisefilter
(Singlephase/3-phase )Surge
absorber
(Singlephase/3-phase )Noise
filter forsignal
Rated operating current of magnetic
contactor Contact ( configuration )
Diameter and
withstand voltage of
main circuit cable
Crimp terminal for main circuit
terminal block
Diameter and
withstand voltage
of control power supply cable
Crimp terminal
for control power supply
terminal block
Diameter and
withstand voltage of motor
cable*1
Diameter and
withstand voltage of brake
cable
MDDH
MDME
3-phase,400V
400W approx.0.9kVA
10AFN258L-16-07
Recommended(component)DV0PM20050 DV0P1460 20A
(3P+1a)
2.0mm2/AWG14600VACormore
Connectiontoexclusiveconnector
0.52mm2/AWG20100VACormore
Connectiontoexclusiveconnector
2.0mm2/AWG14600VACormore
0.75mm2/AWG18100VACormore
MDME 600W approx.1.2kVA
MSME 750W approx.1.6kVA
MSME
1.0kW approx.1.8kVA
MDME
MHME
MGME 0.9kW
MSME
1.5kW approx.2.3kVA
MDME
MFME
MHME
MEDH
MSME
3-phase,400V
2.0kW approx.3.3kVA
15AFN258L-16-07
Recommended(component)DV0PM20050 DV0P1460 30A
(3P+1a)
MDME
MHME
MFME 2.5kW approx.3.8kVA
MFDH
MGME
3-phase,400V
2.0kW approx.3.8kVA
30AFN258L-30-07
Recommended(component)DV0PM20050 DV0P1460 60A
(3P+1a)
3.5mm2/AWG12600VACormore
10mm orsmaller
ø4.3TerminalblockM4
0.75mm2/AWG18100VACormore
7mm orsmaller
ø3.2TerminalblockM3
3.5mm2/AWG12600VACormore
MSME
3.0kW approx.4.5kVA
MDME
MGME
MHME
MSME
4.0kW approx.6.0kVAMDME
MHME
MFME4.5kW
approx.6.8kVA
MGME
approx.7.5kVA
MSME
5.0kWMDME
MHME
*1Thediameterofthegroundcablemustbeequalto,orlargerthanthatofthemotorcable.
− B15−− B14−
English3. System Configuration and WiringWiring of the Main Circuit (Connector type)3. System Configuration and Wiring
Wiring of the Main Circuit (Connector type)
D, E-frame•Wiringshouldbeperformedbyaspecialistoranauthorizedpersonnel.•Donotturnonthepoweruntilthewiringiscompleted.•Nevertouchthepowerconnector(XA,XB,XCandXD)towhichhighvoltageisap-plied.Thereisariskofelectricshock.
• Tips on Wiring1)Wireconnector(XA,XB,XCandXD).2)Connectthewiredconnectortothedriver. Fullyinserttheconnectortothebottomuntilitclicks.
• Don't disconnect the shorting cable between B2 and B3. Disconnect this only when the external regenerative register is used.
• Do not connect anything to N.• Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W).
• Avoid shorting and grounding. Don't connect the main power.
• Earth-ground this.• To prevent electric shock, be sure to connect the ground terminal ( ) of the driver, and the ground terminal (ground plate) of the control panel.
• The ground terminal ( ) must not be shared with other equipment.
Two ground terminals are provided.• Don't connect the earth cable to other inserting slot, nor make them touch.
• Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal.
• The holding brake has no polarities.• For the holding brake power supply capacity and how to use the brake, refer to “Specifications of Built-in Holding Brake” on P.B43.
• Provide a varistor. Connect a 10A fuse in series with the varistor.
• Direct power supply for control circuit.• Check the name plate of the driver for power specifications.
• Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics.
• Provide a circuit breaker.• Make sure to provide a noise filter.• Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer.
Never start/stop the motor with this Magnetic Contactor.
• Provide an AC Reactor.• AC 3-phase power supply 400V for main circuit.
Motor
Varistor
DC 24V
U
V
W
E
Fuse (125V 10A)
Ground resistance: 100 Ω max.For applicable wire, refer to P.B12.
L3L2L1
B1B3
N
UVW
XA
XD
XC
XB
23
1
23
1
3B22
4
1
24V0V
21
DC power supply for brake
Red
Black
White
MCCBPowersupply NF MC LRCD
DC24V
Green orGreen/yellow
* These colors are used for optional cable.
• Direct power supply for control circuit.• Check the name plate of the driver for power specifications.• Provide a residual current device. The residual current device to be the one designed for "Inverter" and is equipped with countermeasures for harmonics.
• Provide a circuit breaker.• Make sure to provide a noise filter.• Provide coil surge suppression units to the coil of the Magnetic Contactor recommended by manufacturer. Never start/stop the motor with this Magnetic Contactor.
• Provide an AC Reactor.• AC 3-phase power supply 400V for main circuit.• Don't disconnect the short bar between B2 and B3. Disconnect this only when an external regenerative register is used.
• Do not connect anything to NC.• Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W).
• Avoid shorting and grounding. Don't connect the main power.• Earth-ground this.• To prevent electric shock, be sure to connect the ground terminal ( ) of the driver, and the ground terminal (ground plate) of the control panel.
• The ground terminal ( ) must not be shared with other equipment.
Two ground terminals are provided.• Don't connect the earth cable to other inserting slot, nor make them touch.
• Compose a duplex Brake Control Circuit so that the brake can also be activated by an external immediate stop signal.
• The holding brake has no polarities.• For the holding brake power supply capacity and how to use the brake, refer to “Specifications of Built-in Holding Brake” on P.B43.
• Provide a varistor. Connect a 10A fuse in series with the varistor.
Motor
Varistor
DC 24V
L1
UV
W
E
L2L3
24V0V
B1B3B2NCUVW
Ground resistance: 100 Ω max.For applicable wire, refer to P.B12.
DC powersupply for brake
Fuse (125V 10A)
Red
Black
White
MCCBPowersupply NF MC LRCD
Green orGreen/yellow
DC24V
* These colors are used for optional cable.
F-frame•Wiringshouldbeperformedbyaspecialistoranauthorizedpersonnel.•Donotturnonthepoweruntilthewiringiscompleted.•Nevertouchtheterminaltowhichhighvoltageisapplied.Thereisariskofelectricshock.
• Tips on Wiring1)Takeoffthecoverfixingscrews,anddetachtheterminalcover.2)Makewiring Useclamptypeterminalsofroundshapewithinsulationcoverforwiringtotheter-
minalblock.Forcablediameterandsize,referto“DriverandListofApplicablePe-ripheralEquipments”(P.B12).
TightentheterminalblockscrewwithatorquewrittenonP.B13.3)Attachtheterminalcover,andfixwithscrews. TightenthescrewsecuringthecoverwithatorquewrittenonP.B13.
− B17−− B16−
English3. System Configuration and WiringWiring method to connector3. System Configuration and Wiring
Wiring method to connector
•FollowtheproceduresbelowforthewiringconnectiontotheConnector XA , XB ,XC and XD .
How to connect1.Peelofftheinsulationcoverofthecable.•Forsinglewire(Pleaseobeythelengthinfigure.)
•Forstrandedwires(ferrulesmustbeusedasillustratedbelow). Example: Ferrules with plastic insulating sleeve (AI series, Phoenix Contact, Ltd.)1)Peeloffthesheathsothattheconductor
portionofthecablewillprotrudefromthetipoftheferrule.(Itshouldprotrude1mmormorefromtheferrule.)
2)Insertthecableintotheferruleandcrimpitwithanappropriatecrimpingtool.
3)Aftercrimping,cutoffthecableconductorportionprotruding from the ferrule. (Theallowableprotruding lengthafter cuttingshouldbe0to0.5mm.)•PartNo.ofthecrimpingtool:CRIMPFOXU-D66(1204436)AvailablefromPhoenixContact,Ltd.
Examples: Nylon-insulated ferrule (NTUB series, J.S.T. Mfg. Co., Ltd.)Vinyl-insulated ferrule (VTUB series, J.S.T. Mfg. Co., Ltd.)1)Peeloff thesheathof thecableconduc-
tor portion to the lengthequal to that ofsheathontheferrule.
2)Insertthecableintotheferruleandcrimpitwithanappropriatecrimpingtool.
•PartNo.ofthecrimpingtool: YNT-1614(forVTUB-2,NTUB-2) YNT-2622(forVTUB-0.5)AvailablefromJ.S.T.Mfg.Co.,Ltd
8 to 9 mm
①
②
③
AA>B
1mm or more
B
①
②
AA≧B A≦B+C
B C
XD• CablesCompatiblewithConnector ConductorSize AWG24to20 SheathOutline φ1.2toφ2.6mm• RecommendedConnectorBarTerminal ConductorSize AWG24to22 TerminalModelNumber VTUB-0.5(J.S.T.Mfg.Co.,Ltd)
XA, XB, XC• CablesCompatiblewithConnector ConductorSize AWG18to12 SheathOutline φ2.1toφ4.2mm• RecommendedConnectorBarTerminal ConductorSize AWG16to14 TerminalModelNumber VTUB-2orNTUB-2(J.S.T.Mfg.Co.,Ltd)
Caution •Whenpeelingoff the sheathof the cable, take carenot to damageotherportions.
•Whencrimping the ferrule, sufficientlycheck thestatusof the ferruleandcable. If theconductorsof thecablestickout fromthe insulationcoverorprotrudeexcessivelyfromthetipoftheferrule,accidentssuchasanelectricshockandfirefromashortcircuitmayresult.
2.Insertthecable(theferrule)totheconnectorinthefollowing2methods. (a)Insertthecableusingthesuppliedhandlelever. (b)Insertthecableusingaflat-bladescrewdriver(Edgewidth:3.0to3.5mm).
* You can pull out the cable by pushing down the spring as the above.
Attach the handle lever to the handling slot on the upper portion. Press down the lever to push down the spring.
Insert the peeled cable (the ferrule) while pressing down the lever, until it hits the insertion slot (round hole).
Release the lever.
Caution •TakeofftheconnectorfromtheServoDriverbeforemakingconnection.•Insertonlyonecableintoeachoneofcableinsertionslot.•Payattentiontoinjurybyscrewdriver.
− B19−− B18−
English
3. System Configuration and WiringWiring Diagram
Composethecircuitsothatthemaincircuitpowerwillbeshutoffwhenanerroroccurs.
In Case of 3-Phase, D, E-frame, 400 V type
In Case of 3-Phase, F-frame, 400 V type
Motor
ALM+
L2L3
0VMCCB
L1
ALM−
24V
Motor
ALM+
L2L3
MC
MCCBL1
ALM−
Noi
se fi
lter
XC
XB
XA
XD
X4
L
ON
B1B3B2N
UVW
X4
L
ON
B1B3B2NCUVW
ALMOFF
Built-in thermostat of an externalregenerative resistor (light yellow)
MC
ALMOFF
Built-in thermostat of an externalregenerative resistor (light yellow)
MC
External regenerative resistor(Remove the short wire when you connect
the external regenerative resistor.)
External regenerative resistor(Remove the short wire when you connect
the external regenerative resistor.)
Main powersupply
24V0V
Control powersupply
Motorconnection
Main powersupply
Control powersupply
Motorconnection
Power supply 3-phase, 380V to 480V–15% +10%
Power supply 3-phase, 380V to 480V–15% +10%
Noi
se fi
lter
Coil surge suppression units
Coil surge suppression units
MC
Note 1) Shielding the circuit is recommended for the purpose of noise reduction.
Note 1) Shielding the circuit is recommended for the purpose of noise reduction.
37
36
ALM
Insulated DC12 to 24V
(±5%)+−
37
36
ALM
Insulated DC12 to 24V
(±5%)+−
Insulated DC24V
+−
Note 1)
Insulated DC24V
+−
Note 1)
Note Forwiringthemotorconnector,refertonextpage.
Do not connect anything to NC.Remarks
A
B
D
C
CBA
IHG
FED
A
JL04V-2E20-4PE-B-RJL04HV-2E22-22PE-B-R
JL04V-2E24-11PE-B-R
U-phaseV-phaseW-phaseGround
PIN No.
BCD
ApplicationA NC
NCNC
U-phaseV-phaseW-phaseGroundGround
NC
PIN No.
BCDEFGHI
Application
<without Brake>
CBA
IHG
FED
JL04V-2E24-11PE-B-R
A BrakeBrake
NCU-phaseV-phaseW-phaseGroundGround
NC
PIN No.
BCDEFGHI
Application
<with Brake>
3. System Configuration and WiringWiring of connector for motor and brake
•When themotorsof<MSME, MDME, MFME, MGME, MHME>areused, theyareconnectedasshownbelow.
Connector:MadebyJapanAviationElectronicsIndustry,Ltd. (Thefiguresbelowshowconnectorsforthemotor.)
− B21−− B20−
English
3. System Configuration and WiringWiring to the connector, X1
ThisisusedforUSBconnectiontoapersonalcomputer.Itispossibletochangetheparametersettingandperformmonitoring.
Application Symbol ConnectorPin No. Contents
USBsignalterminal
VBUS 1Useforcommunicationwithpersonalcomputer.D− 2
D+ 3
— 4 Donotconnect.
GND 5 Connectedtogroundofcontrolcircuit.
Caution UsecommerciallyavailableUSBmini-Bconnectorforthedriver.
3. System Configuration and WiringWiring to the connector, X2
This isused for connection to thehost controllerwhen twoormoreunitsareused.RS232andRS485interfacesaresupplied.
Application Symbol ConnectorPin No. Contents
Signalground GND 1 Connectedtogroundofcontrolcircuit.
NC – 2 Donotconnect.
RS232signalTXD 3 RS232
Thetransmission/receptionmethod.RXD 4
RS485signal
485− 5
RS485Thetransmission/receptionmethod.
485+ 6
485− 7
485+ 8
Frameground FG Shell Connectedwithprotectiveearthterminalintheservodriver.
Connector(plug):2040008-1(optional,availablefromTycoElectronicsAMP)[Connector pin assignment]
(Viewed from cable)8 6 4 27 5 3 1
3. System Configuration and WiringWiring to the connector, X3
Asafetyby-passplugissuppliedasstandardequipment.Donotdisconnectitinnor-maltimes.When controlling the safety function from the connectedhost controller, accessoryconnectorcannotbeused.Prepareandwire theconnector (option)asspecifiedbe-low.Sincethestandardconnectorcannotbeusedwhencontrollingthesafetyfunctionfrom thehost controller, purchase theoptional connector andmake connectionasshownbelow.
Application Symbol ConnectorPin No. Contents
NC– 1
Donotconnect.– 2
Safetyinput1SF1− 3
Thesearetwoindependentcircuitsthatturnofftheoperationsignaltothepowermoduletoshutoffthemotorcurrent.
SF1+ 4
Safetyinput2SF2− 5
SF2+ 6
EDMoutputEDM− 7 Thisisanoutputformonitoringthefailure
ofthesafetyfunction.EDM+ 8
Frameground FG Shell Connectedwithprotectiveearthterminalintheservodriver.
Connector(plug):2013595-1(optional,availablefromTycoElectronicsAMP)
8 6 4 27 5 3 1
[Connector pin assignment]
(Viewed from cable)
Remarks X1toX7areusedforthesecondarycircuit.Toconnecttheseterminalstotheprimarypowersupply (particularly, the24VDCpowersupply forcontrol,and the24VDCpowersupplyforbrake),insulationisrequired.Donotconnecttheseterminalstothesamepowersupply.
Caution Disconnectingthisconnectorduringoperationresultsinimmediatestop.
− B23−− B22−
English
3. System Configuration and WiringWiring to the connector, X4
Wiring Example of Position Control Mode
The
func
tions
of t
he fo
llow
ing
pin
can
be c
hang
ed u
sing
par
amet
ers.
In
put:
8, 9
, 26,
27,
28,
29,
30,
31,
32,
33
O
utpu
t: 10
-11,
12,
34-
35, 3
6-37
, 38-
39, 4
0
2.2kΩ
2.2kΩ
2.2kΩ
2.2kΩ
14 15 16 17 4318 42
In c
ase
of o
pen
colle
ctor
I/F
7C
OM
+
PULS
2
SIG
N1
SIG
N2
GN
D
OA+
OA-
OB+
OB-
OZ+
OZ-
GN
D
CZ
SPR/TR
QR/SP
LG
ND
P-ATL
/TRQR
GN
DN
-ATL
SP IM
431 2 5 6 13 21 22 48 24 25 1949 23
1kΩ
1kΩ
PULS
1
OPC
2
OPC
1IN
HC
LSR
V-O
NG
AIN
DIV
1VS
-SEL
1C-
MOD
EA-
CLR
POT
NO
T
S-RD
Y+S-
RDY-
ALM
+
INP+
BRKO
FF+
BRKO
FF-
TLC
VDC
12 to
24V
ZSP
CO
M-
SIG
NH
1SI
GN
H2
PULS
H1PU
LSH2
GN
DFGIN
P-
ALM-
33 30 29 27 28 32 31 9 8 35 34 37 36 39 38 11 10 40 12 41 44 45 13 5026
Z-ph
ase
outp
ut(o
pen
colle
ctor
)
3PU
LS1
4PU
LS2
X4
46 47
14kΩ 10kΩ
20kΩ
20kΩ
14kΩ 10kΩ
20kΩ
20kΩ
47kΩ
47kΩ
47kΩ 47
kΩ
20kΩ
20kΩ
+– +– –
20kΩ
2kΩ 2kΩ20k
Ω120
Ω 20kΩ
2kΩ 2kΩ20k
Ω120
Ω
220Ω
VDC
R
5SI
GN
1
6SI
GN
222
0ΩR
1O
PC1
4PU
LS2
220Ω
24VD
C
2O
PC1
6SI
GN
222
0Ω
2.2kΩ
2.2kΩ
(1) W
hen
you
use
the
exte
rnal
res
isto
r with
12V
and
24V
pow
er s
uppl
y
(2) W
hen
you
do n
ot u
se th
e
ext
erna
l res
isto
r with
24V
pow
er s
uppl
y
Posit
ive d
irect
ion
torq
ue lim
it in
put
(0
to +
10V)
Nega
tive
dire
ctio
n to
rque
lim
it in
put
(-1
0 to
+10
V)Ve
locit
y m
onito
r out
put
Torq
ue m
onito
r out
put
Com
man
d pu
lse
inpu
t A(U
se w
ith50
0 kpp
s or le
ss.)
Divider
A-ph
ase
outp
ut
B-ph
ase
outp
ut
Z-ph
ase
outp
ut
Com
man
d pu
lse
inpu
t B(U
se w
ith 4
Mpp
s or
less
.)
Be s
ure
to c
onne
ct.
VDC
12V
24V
Spec
ificati
ons
of R
1kΩ
1/2W
2kΩ
1/2W
VDC-1
.5R
+220
=10m
A..
Serv
o-O
N in
put
Gain
switc
hing i
nput
Elec
troni
c ge
ar
switc
hing
inpu
t 1
Con
trol m
ode
switc
hing
inpu
t
Dam
ping
con
trol
switc
hing
inpu
t 1
Alar
m cl
ear i
nput
Posi
tive
dire
ctio
nov
er-tr
avel
inhi
bitio
n in
put
Neg
ativ
e di
rect
ion
over
-trav
el in
hibi
tion
inpu
t
Serv
o-R
eady
out
put
Serv
o-Al
arm
out
put
Posit
ioning
comp
lete o
utput
Exter
nal b
rake
relea
se ou
tput
Torq
ue in
-lim
it ou
tput
Zero
spee
d dete
ction
outpu
t
Dev
iatio
n co
unte
r cl
ear i
nput
Com
man
d pu
lse
inhi
bitio
n in
put
(
:
Tw
iste
d pa
ir)
4.7kΩ
220Ω
2.2kΩ
2.2kΩ
220Ω
2.2kΩ
2.2kΩ
Wiring Example of Velocity Control Mode
3. System Configuration and WiringWiring to the connector, X4
The
func
tions
of t
he fo
llow
ing
pin
can
be c
hang
ed u
sing
par
amet
ers.
In
put:
8, 9
, 26,
27,
28,
29,
30,
31,
32,
33
O
utpu
t: 10
-11,
12,
34-
35, 3
6-37
, 38-
39, 4
0
7C
OM
+
OA+
OA -
OB+
OB-
OZ+
OZ-
GN
D
CZ
SPR/TR
QR/SP
LG
ND
P-ATL
/TRQR
GN
DN
-ATL
SP IM
21 22 48 24 25 1949 23
1kΩ
1kΩ
INTS
PD1
INTS
PD2
SRV-
ON
GAI
NIN
TSPD
3ZE
ROSP
DC-
MODE
A-C
LRPO
TN
OT
S-R
DY+
S-R
DY-
ALM
+
BRKO
FF+
BRKO
FF-
TLC
VDC
12 to
24V
ZSP
CO
M-
FGALM-
33 30 29 27 32 31 9 8 35 34 37 36 39 38 11 10 40 12 41 5028
14 15 16 17 18 43 42
26
14kΩ 10kΩ
20kΩ
20kΩ
14kΩ 10kΩ
20kΩ
20kΩ
47kΩ
47kΩ
47kΩ 47
kΩ
20kΩ
20kΩ
X4
A-ph
ase
outp
ut
B-ph
ase
outp
ut
Z-ph
ase
outp
ut
Z-ph
ase o
utput
(open
colle
ctor)
Velo
city
com
man
d in
put (
0 to
± 1
0V)
Posi
tive
dire
ctio
n to
rque
lim
it in
put (
0 to
± 1
0V)
Neg
ativ
e di
rect
ion
torq
ue
limit
inpu
t (-1
0 to
0V)
Velo
city
mon
itor o
utpu
tTo
rque
mon
itor o
utpu
t
Serv
o-O
N in
put
Gain
switc
hing i
nput
Alar
m c
lear
inpu
t
Spee
d zero
clam
p inp
ut
Sele
ctio
n 1
inpu
t of
inte
rnal
com
man
d sp
eed
Sele
ctio
n 2
inpu
t of
inte
rnal
com
man
d sp
eed
Sele
ctio
n 3
inpu
t of
inte
rnal
com
man
d sp
eed
Con
trol m
ode
switc
hing
in
put
Posi
tive
dire
ctio
nov
er-tr
avel
inhi
bitio
n in
put
Neg
ativ
e di
rect
ion
over
-trav
el in
hibi
tion
inpu
t
Serv
o-R
eady
out
put
Serv
o ala
rm o
utpu
t
At-s
peed
out
put
Torq
ue in
-limit o
utpu
t
Zero
spee
d de
tecti
on o
utpu
t
Divider
+– +–+–
AT-SP
EED+
AT-SP
EED-
(
:
Tw
iste
d pa
ir)
4.7kΩ
Exter
nal b
rake
relea
se ou
tput
Remarks X1toX7areusedforthesecondarycircuit.Toconnecttheseterminalstotheprimarypowersupply (particularly, the24VDCpowersupply forcontrol,and the24VDCpowersupplyforbrake),insulationisrequired.Donotconnecttheseterminalstothesamepowersupply.
Remarks X1toX7areusedforthesecondarycircuit.Toconnecttheseterminalstotheprimarypowersupply (particularly, the24VDCpowersupply forcontrol,and the24VDCpowersupplyforbrake),insulationisrequired.Donotconnecttheseterminalstothesamepowersupply.
− B25−− B24−
English
Wiring Example of Torque Control Mode
3. System Configuration and WiringWiring to the connector, X4
The
func
tions
of t
he fo
llow
ing
pin
can
be c
hang
ed u
sing
par
amet
ers.
In
put:
8, 9
, 26,
27,
28,
29,
30,
31,
32,
33
O
utpu
t: 10
-11,
12,
34-
35, 3
6-37
, 38-
39, 4
07C
OM
+
OA+
OA -
OB+
OB - OZ+
OZ -
GN
D
CZ
SPR/TR
QR/SP
LG
ND
P-ATL
/TRQR
GN
DN
-ATL
SP IM
21 22 48 24 25 19 14 15 16 17 4318 4249 23
14kΩ 10kΩ
20kΩ
20kΩ
14kΩ 10kΩ
20kΩ
20kΩ
47kΩ
47kΩ
47kΩ 47
kΩ
20kΩ
20kΩ
1kΩ
1kΩ
INH
CL
SRV-
ON
GAI
ND
IV1
ZERO
SPD
C-M
ODE
A-C
LRPO
TN
OT
S-R
DY+
S-R
DY -
ALM
+
AT-SP
EED+
BRKO
FF+
BRKO
FF-
TLC
VDC
12 to
24V
ZSP
CO
M-
FG
AT-SP
EED-
ALM-
33 30 29 27 28 26 32 31 9 8 35 34 37 36 39 38 11 10 40 12 41 50
Z-pha
se ou
tput (o
pen c
ollec
tor)
X4
Divider
A-ph
ase
outp
ut
B-ph
ase
outp
ut
Z-ph
ase
outp
ut
Torq
ue c
omm
and
inpu
t or
vel
ocity
lim
it in
put (
0 to
±10
V)
Velo
city
mon
itor o
utpu
tTo
rque
mon
itor o
utpu
t
Wirin
g ex
ample
whe
n co
ntro
l mod
e Pr
0.01
=5 o
r Pr3
.17=
1
CCWT
L/TRQ
RG
ND
16 17N
egat
ive
dire
ctio
n to
rque
lim
it in
put (
0 to
±10
V)Se
lect
with
Pr3
.17.
+– +– +–
Serv
o-ON
inpu
tGa
in sw
itchin
g inp
ut
Alar
m cl
ear i
nput
Serv
o-Re
ady o
utpu
t
Serv
o-Al
arm
out
put
At-s
peed
out
put
Exter
nal b
rake
relea
se ou
tput
Torq
ue in
-limit o
utpu
t
Zero
spee
d de
tecti
on o
utpu
t
Spee
d ze
ro cl
amp
input
Con
trol m
ode
switc
hing
inpu
t
Posi
tive
dire
ctio
nov
er-tr
avel
inhi
bitio
n in
put
Neg
ativ
e di
rect
ion
over
-trav
el in
hibi
tion
inpu
t
(
:
Tw
iste
d pa
ir)
4.7kΩ
3. System Configuration and WiringWiring to the connector, X5
Connect on to External ScaleProvideapowersupplyfortheexternalscaleonyourpartorusethefollowingpoweroutput(250mAorless).
Application Symbol ConnectorPin No. Contents
PowersupplyoutputEX5V 1 Supplythepowerofexternal
scaleorA,B,Zphaseencoder.
EX0V 2 Connectedtogroundofcontrolcircuit.
I/FofexternalscalesignalsEXPS 3 Serialsignal
Thetransmission/receptionmethod./EXPS 4
A,B,ZphaseEndodersignalinput
EXA 5
ParallelsignalreceptionCorrespondencespeed:4Mpps(afterquadruple)
/EXA 6EXB 7/EXB 8EXZ 9/EXZ 10
Frameground FG Shell Connectedwithgroundterminalintheservodriver.
Connector(plug):MUF-PK10K-X(byJ.S.T.Mfg.Co.,Ltd.)• Caution1)Themanufacturersapplicableexternalscalesforthisproductareasfollows.
•MitutoyoCorp.•MagnescaleCo.,Ltd.
Forthedetailsoftheexternalscaleproduct,contacteachcompany.2) Recommended external scale ratio is 1/40 ≤ External scale ratio ≤ 160 If you set up theexternal scale ratio to smaller value than50/position loopgain
(Pr1.00andPr.1.05),youmaynotbeabletocontrolper1pulseunit.Setupoflarg-erscaleratiomayresultinlargernoise.
Remarks X1toX7areusedforthesecondarycircuit.Toconnecttheseterminalstotheprimarypowersupply (particularly, the24VDCpowersupply forcontrol,and the24VDCpowersupplyforbrake),insulationisrequired.Donotconnecttheseterminalstothesamepowersupply.
Remarks X1toX7areusedforthesecondarycircuit.Toconnecttheseterminalstotheprimarypowersupply (particularly, the24VDCpowersupply forcontrol,and the24VDCpowersupplyforbrake),insulationisrequired.Donotconnecttheseterminalstothesamepowersupply.
− B27−− B26−
English
3. System Configuration and WiringWiring to the connector, X6
Connection to Encoder•Incaseof20-bitincrementalencoder
MSME 750W to 5.0kWMDME 400W to 5.0kWMFME 1.5kW to 4.5kWMGME 0.9kW to 4.5kWMHME 1.0kW to 5.0kW
Shell (FG)
+5V0V
123456
41
37
Twisted pair
Encoder cable
Connector: JN2DS10SL1-R(by Japan Aviation Electronics Ind.)
Motor Driver
E5VE0V
PSPS
9
PSPSFG
E5VE0V
X6
Reg
ulat
or
Shell (FG)
+5V0V
123456
41
37
Twisted pair
Encoder cable
Connector: JN2DS10SL1-R(by Japan Aviation Electronics Ind.)
Motor Driver
E5VE0V
PSPS
9
PS
5BAT−
6BAT+
PSFG
E5VE0V
X6
battery Reg
ulat
or
MSME 750W to 5.0kWMDME 400W to 5.0kWMFME 1.5kW to 4.5kWMGME 0.9kW to 4.5kWMHME 1.0kW to 5.0kW
•Incaseof17-bitabsoluteencoder
3. System Configuration and WiringWiring to the connector, X6
Remarks X1toX7areusedforthesecondarycircuit.Toconnecttheseterminalstotheprimarypowersupply (particularly, the24VDCpowersupply forcontrol,and the24VDCpowersupplyforbrake),insulationisrequired.Donotconnecttheseterminalstothesamepowersupply.
Remarks X1toX7areusedforthesecondarycircuit.Toconnecttheseterminalstotheprimarypowersupply (particularly, the24VDCpowersupply forcontrol,and the24VDCpowersupplyforbrake),insulationisrequired.Donotconnecttheseterminalstothesamepowersupply.
− B29−− B28−
English
3. System Configuration and WiringWiring to the connector, X7
TheconnectorX7ofthefrontpanelisformonitoroutput. Analogueoutput:2systems Digitaloutput :1systemsInbothcases,itispossibletoswitchtheoutputsignalbysettingparameters.
Application Symbol ConnectorPin No. Contents
Analoguemonitoroutput1 AM1 1
•Outputtheanaloguesignalformonitor.
• Theamplitudeoftheoutputsignalis±10V.
•Outputimpedanceis1kΩ.Whenconnectingameasuringinstrument,checkitsinputcircuitforimpedancematching.
Analoguemonitoroutput2 AM2 2
Signalground GND 3 Connectedtogroundofcontrolcircuit.
Digitalmonitoroutput DM 4
•Outputthedigitalsignalformonitor.•OutputvoltageisCMOSlevelcompatible.
•Outputimpedanceis2.2kΩ.Whenconnectingameasuringinstrument,checkitsinputcircuitforimpedancematching.
NC – 5 Donotconnect.
NC – 6 Donotconnect.
Connector X7Manufacturer’s part No.: 530140610Manufacturer: Japan Molex Inc.
6 1
X7
Measuringinstrument
Output circuit11kΩ
2.2kΩ
AM1
DM 4
GND 3
1kΩ AM2 2
4. ParameterOutline / Setup / Connection
Outline of ParameterThisdriverisequippedwithvariousparameterstosetupitscharacteristicsandfunc-tions.Thissectiondescribesthefunctionandpurposeofeachparameter.Readandcomprehendverywellsothatyoucanadjustthisdriverinoptimumconditionforyourrunningrequirements.• You can refer and set up the parameter with either one of the following.1)frontpanelofthedriver2)combinationofthesetupsupportsoftware,"PANATERM"andPC.
Setup with the Front Panel
Press these to change display and data, select parameters and execute actions.(Change/Selection/Execution is valid to the digit which decimal point flashes.)Numerical value increases by pressing, ,decreases by pressing .
Shifting of the digit for datachanging to higher digit.
X7Output connector for monitor
Display LED (6-digit)Switch to error display screen when error occurs, and LED will flash (about 2Hz).LED will flash slowly (about 1Hz) when warning occurs.
Mode switching button (valid at SELECTION display) Press this to switch 4 kinds of mode. 1) Monitor Mode 2) Parameter Set up Mode 3) EEPROM Write Mode 4) Auxiliary Function Mode
SET Button (valid at any time)Press this to switch SELECTION and EXECUTION display.
6 1
X7
Remarks X1toX7areusedforthesecondarycircuit.Toconnecttheseterminalstotheprimarypowersupply (particularly, the24VDCpowersupply forcontrol,and the24VDCpowersupplyforbrake),insulationisrequired.Donotconnecttheseterminalstothesamepowersupply.
− B31−− B30−
English
Setup with the PCItispossibletoconnectyourpersonalcomputertoconnectorX1ofMINASA5usingaUSBcableforpersonalcomputerconnection.Downloadingthesetupsupportsoftware“PANATERM”fromourwebsiteandinstallingitonyourpersonalcomputerwillallowyoutoperformthefollowingeasily.• With the PANATERM, you can execute the followings.1)Setupandstorageofparameters,andwritingtothememory(EEPROM).2)MonitoringofI/O,pulseinputandloadfactor.3)Displayofthepresentalarmandreferenceoftheerrorhistory.4)Datameasurementofthewave-formgraphicandbringingofthestoreddata.5)Normalauto-gaintuning6)Frequencycharacteristicmeasurementofthemachinesystem.
Note Becausenoproduction software suchasCD-ROM is available, down-loadthesetupsupportsoftwarefromourwebsiteandinstall itonyourpersonalcomputer.
• How to Connect
• USB cableOnthedriver,usecommerciallyavailableUSBmini-Bconnector.The connector on thepersonal computer side shouldbe in accordancewith thespecificationsofthePC.Whenthecabledoesnothavenoisefilter,attachasignallinenoisefilter(DV0P1460)tobothendsofthecable.
4. ParameterOutline / Setup / Connection
Connect to X1(USB mini-B)
Setup support software “PANATERM”Please download from our web site anduse after install to the PC.
4. ParameterComposition of Parameters
• The parameter No. is displayed in the form of PrX.YY (X: Classification, YY: No.).• For the details on the parameters, refer to the Operating Instructions (Overall).
Parametr No.Class name Group
Class No.*
0 00to Basicsetting ParameterforBasicsetting
1 00to Gainadjustment ParameterforGainadjustment
2 00to Dampingcontrol ParameterforDampingcontrol
3 00to Verocity/Torque/Full-closedcontrol ParameterforVerocity/Torque/Full-closedcontrol
4 00to I/Fmonitorsetting ParameterforI/Fmonitorsetting
5 00to Enhancingsetting ParameterforEnhancingsetting
6 00to Specialsetting ParameterforSpecialsetting
*TheParameterNo.consistsof2digits.
− B33−− B32−
English
5. Protective FunctionsProtective Function (What Is Error Code ?)
•Variousprotective functionsareequipped in thedriver.When theseare triggered, themotorwillstallduetoerror,thedriverwillturntheServo-Alarmoutput(ALM)tooff(open).
•Errorstatusandtheirmeasures•During theerror status, theerror codeNo.will bedisplayedon the front panel
LED,andyoucannotturnServo-ON.•YoucancleartheerrorstatusbyAlarmclearinput(A-CLR)in120msorlonger.•Whenoverloadprotection is triggered, you can clear it byAlarmclear input(A-
CLR)in10secorlongeraftertheerroroccurs.YoucancleartheOverloadprotec-tiontimecharacteristics(refertoP.B36,37)byturningoffthecontrolpowersupplybetween24Vand0V(400V)ofthedriver.*1
•Youcancleartheaboveerrorbyoperatingthefrontpanelkeysandsetupsupportsoftwear“PANATERM”.
•Besuretoclearthealarmduringstopafterremovingthecauseoftheerrorandsecuringsafety.
• The error code No. is displayed in the form of ErrXX.Y (X: main, YY: sub).<List of error code No.>Error code Protective function AttributeMain Sub History Can be cleared Immediate stop11 0 Controlpowersupplyunder-voltageprotection ○12 0 Over-voltageprotection ○ ○
13 0 Mainpowersupplyunder-voltageprotection(betweenPtoN) ○1 Mainpowersupplyunder-voltageprotection(ACinterceptiondetection) ○
14 0 Over-currentprotection ○1 IPMerrorprotection ○
15 0 Over-heatprotection ○ ○16 0 Over-loadprotection ○ ○*1
18 0 Over-regenerationloadprotection ○ ○1 Over-regenerationTrerrorprotection ○
21 0 Encodercommunicationdisconnecterrorprotection ○1 Encodercommunicationerrorprotection ○
23 0 Encodercommunicationdataerrorprotection ○24 0 Positiondeviationexcessprotection ○ ○ ○25 0 Hybriddeviationexcesserrorprotection ○ ○
26 0 Over-speedprotection ○ ○ ○1 2ndover-speedprotection ○ ○
27 0 Commandpulseinputfrequencyerrorprotection ○ ○ ○2 Commandpulsemultipliererrorprotection ○ ○ ○
28 0 Limitofpulsereplayerrorprotection ○ ○ ○29 0 Deviationcounteroverflowprotection ○ ○30 0 Safetydetection ○
330 IFoverlapsallocationerror1protection ○1 IFoverlapsallocationerror2protection ○2 IFinputfunctionnumbererror1protection ○
Error code Protective function AttributeMain Sub History Can be cleared Immediate stop
33
3 IFinputfunctionnumbererror2protection ○4 IFoutputfunctionnumbererror1protection ○5 IFoutputfunctionnumbererror2protection ○6 CLfittingerrorprotection ○7 INHfittingerrorprotection ○
34 0 Softwarelimitprotection ○ ○36 0to2 EEPROMparametererrorprotection37 0to2 EEPROMcheckcodeerrorprotection38 0 Over-travelinhibitinputprotection ○
390 Analoginput1excessprotection ○ ○ ○1 Analoginput2excessprotection ○ ○ ○2 Analoginput3excessprotection ○ ○ ○
40 0 Absolutesystemdownerrorprotection ○ ○41 0 Absolutecounterovererrorprotection ○42 0 Absoluteover-speederrorprotection ○ ○43 0 Initializationfailure ○44 0 Absolutesingleturncountererrorprotection ○45 0 Absolutemulti-turncountererrorprotection ○47 0 Absolutestatuserrorprotection ○48 0 EncoderZ-phaseerrorprotection ○49 0 EncoderCSsignalerrorprotection ○
500 Feedbackscaleconnectionerrorprotection ○1 Feedbackscalecommunicationerrorprotection ○
51
0 Feedbackscalestatus0errorprotection ○1 Feedbackscalestatus1errorprotection ○2 Feedbackscalestatus2errorprotection ○3 Feedbackscalestatus3errorprotection ○4 Feedbackscalestatus4errorprotection ○5 Feedbackscalestatus5errorprotection ○
550 A-phaseconnectionerrorprotection ○1 B-phaseconnectionerrorprotection ○2 Z-phaseconnectionerrorprotection ○
87 0 Compulsoryalarminputprotection ○95 0 Motorautomaticrecognitionerrorprotection
Othernumber Othererror ○
Note History...Theerrorwillbestoredintheerrorhistory.Can be cleared...Tocanceltheerror,usethealarmclearinput(A-CLR). Ifthealarmclearinputisnoteffective,turnoffpower,removethecauseofthe
errorandthenturnonpoweragain.Immediate stop...Instantaneouscontrolledstopuponoccurrenceofanerror. (Settingof“Pr.5.10Sequenceatalarm”isalsorequired.)
5. Protective FunctionsProtective Function (What Is Error Code ?)
− B35−− B34−
English
6. Maintenance and InspectionsMaintenance and Inspections
• Routine maintenance and inspection of the driver and motor are essential for the proper and safe operation.
Notes on Maintenance and Inspection1)Turnonandturnoffshouldbedonebyoperatorsorinspectorsthemselves.2)Internalcircuitofthedriveriskeptchargedwithhighvoltageforawhileevenafter
power-off.Turnoff thepowerandallow15minutesor longerafterLEDdisplayofthefrontpanelhasgoneoff,beforeperformingmaintenanceandinspection.
3)Disconnectalloftheconnectiontothedriverwhenperformingmeggertest(Insulationresistancemeasurement)tothedriver,otherwiseitcouldresultinbreakdownofthedriver.
4)Donotusebenzine, thinner,alcohol,acidiccleanerandalkalinecleanerbecausetheycandiscolorordamagetheexteriorcase.
Inspection Items and CyclesGeneralandnormalrunningcondition
Ambient conditions : 30˚C (annual average), load factor of 80% or lower, operating hours of 20 hours or less per day.
Performthedailyandperiodicalinspectionaspertheitemsbelow.
Type Cycles Items to be inspected
Dailyinspection Daily
•Ambienttemperature,humidity,speck,dustorforeignobject•Abnormalvibrationandnoise•Maincircuitvoltage•Odor•Lintorotherparticlesatairholes•Cleannessatfrontportionofthedriverandconnector•Damageofthecables•Looseconnectionormisalignmentbetweenthemotorandmachineorequipment•Pinchingofforeignobjectattheload
Periodicalinspection Annual
•Loosetightening•Traceofoverheat•Damagetotheterminalblock•Loosefastenersonterminalblock
Note Inspection cycle may change when the running conditions of the above change.
Guideline for Parts ReplacementUsethetablebelowforareference.Partsreplacementcyclevariesdependingontheactualoperatingconditions.Defectivepartsshouldbereplacedorrepairedwhenanyerrorhaveoccurred.
Prohibited
Disassembling for inspection and repair should be carried out only by authorized dealers or service company.
Product Component Standard replacement cycles (hour) Note
Driver
Smoothingcondenser Approx.5years
Thesehoursorcyclesarereference.Whenyouexperienceanyerror,replacementisrequiredevenbeforethisstandardreplace-mentcycle.
Coolingfan 2to3years(10,000to30,000hours)
Aluminumelectrolyticcapacitor(onPCB) Approx.5years
Rushcurrentpreventiverelay
Approx.100,000times(dependingonworking
condition)
Rushcurrentpreventiveresistor
Approx.20,000times(dependingonworking
condition)
Motor
Bearing 3to5years(20,000to30,000hours)
Oilseal 5000hours
Encoder 3to5years(20,000to30,000hours)
Batteryforabsoluteencoder
Lifetimevariesdependingonworkingconditions.RefertotheOperatingInstructionsattachedtothebatteryforabsoluteencoder.
6. Maintenance and InspectionsMaintenance and Inspections
− B37−− B36−
English
7. Conformity to EC Directives and UL StandardsEC Directives / Conformity to UL Standards
EC DirectivesTheECDirectivesapplytoallsuchelectronicproductsasthosehavingspecificfunc-tionsandhavebeenexported toEUanddirectlysold togeneralconsumers.Thoseproductsare required toconform to theEUunifiedstandardsand to furnish theCEmarkingontheproducts.
However,ourACservosmeettherelevantECDirectivesforLowVoltageEquipmentsothatthemachineorequipmentcomprisingourACservoscanmeetECDirectives.
EMC DirectivesMINASServoSystemconformstorelevantstandardunderEMCDirectivessettingupcertainmodel(condition)withcertainlocatingdistanceandwiringoftheservomotorandthedriver.Andactualworkingconditionoftendiffersfromthismodelconditiones-peciallyinwiringandgrounding.Therefore,inorderforthemachinetoconformtotheEMCDirectives,especiallyfornoiseemissionandnoiseterminalvoltage,itisneces-sarytoexaminethemachineincorporatingourservos.
Conformity to UL StandardsObservethefollowingconditionsof(1)and(2)tomakethesystemconformtoUL508C(FileNo.E164620).(1)Use thedriver in anenvironment ofPollutionDegree2or 1 prescribed in
IEC60664-1.(e.g.InstallinthecontrolboxwithIP54enclosure.)(2)Makesure to installacircuitbreakeror fusewhichareULrecognized(Listed
marked)betweenthepowersupplyandthenoisefilter. Fortheratedcurrentofthecircuitbreakerorfuse,refertoP.B12,"DriverandList
ofApplicablePeripheralEquipments"ofPreparation. Useacoppercablewithtemperatureratingof75˚Corhigher.(3)Over-loadprotectionlevel Over-loadprotectivefunctionwillbeactivatedwhentheeffectivecurrentexceeds
115%ormore than the rated current basedon the time characteristics (see thenext page).Confirm that theeffective current of thedriver doesnot exceed theratedcurrent.SetupthepeakpermissiblecurrentwithPr0.13(Setupof1sttorquelimit)andPr5.22(Setup2ndtorquelimit).
(4)Motorover-temperatureprotectionisnotprovided. Motor over-load-temperatureprotection shall beprovidedat the final installation
uponrequiredbytheNEC(NationalElectricCode).
7. Conformity to EC Directives and UL StandardsEC Directives / Conformity to UL Standards
Time [s]
Overload protection time characteristics
100115
0.1
1
10
100
200 300 400 500Torque [%]
MSME 750W to 5.0kWMDME 400W to 5.0kWMFME 1.5kW to 4.5kWMGME 0.9kW to 4.5kWMHME 1.0kW to 5.0kW
Conformed StandardsDriver Motor
ECDirectives
EMCDirectives
EN55011EN61000-6-2EN61800-3
–
Low-VoltageDirectives EN61800-5-1 IEC60034-1
IEC60034-5
Functionalsafety
EN954-1(Cat.3)ISO13849-1(PLc,d*)(Cat.3)EN61508(SIL2)EN62061(SIL2)EN61800-5-2(STO)IEC61326-3-1
–
ULStandards UL508C(FileNo.E164620)
UL1004(FileNo.E327868)
CSAStandards C22.2No.14 C22.2No.100IEC :InternationalElectrotechnicalCommissionEN :EuropaischenNormenEMC :ElectromagneticCompatibilityUL :UnderwritersLaboratoriesCSA :CanadianStandardsAssociationPursuanttothedirective2004/108/EC,article9(2)PanasonicTestingCentrePanasonicServiceEurope,adivisionofPanasonicMarketingEuropeGmbH
Winsbergring15,22525Hamburg,F.R.Germany*PLd:ProvidedthatEDMisused.
− B39−− B38−
English
7. Conformity to EC Directives and UL StandardsComposition of Peripheral Equipments
Installation EnvironmentUse the servodriver in theenvironment ofPollutionDegree1or 2 prescribed inIEC-60664-1(e.g.InstallthedriverincontrolpanelwithIP54protectionstructure.)
Caution UseoptionscorrectlyafterreadingOperatingInstructionsoftheoptionstobetterunderstandtheprecautions.Takecarenottoapplyexcessivestresstoeachoptionalpart.
Power Supply• Main power supply400Vtype:3-phase, 380V +10%to 480V +10%50/60Hz –15%
–15%
• Control power supplyDC24V±15%(1)Thisproductisdesignedtobeusedinover-voltagecategory(installationcategory)
IIIofEN61800-5-1:2007.(2)UseaninsulatedpowersupplyofDC12to24VwhichhasCEmarkingorcomplies
withEN60950.
Circuit BreakerInstallacircuitbreakerwhichcomplieswithIECStandardsandULrecognized(Listedand marked)betweenpowersupplyandnoisefilter.Integralsolidstateshortcircuitprotectiondoesnotprovidebranchcircuitprotection.BranchcircuitprotectionmustbeprovidedinaccordancewiththeNationalElectricalCodeandanyadditionallocalcodes.
Noise FilterWhenyouinstallonenoisefilteratthepowersupplyformulti-axesapplication,consultwithmanufacturerof thenoisefilter. Ifsufficientnoisemargin isrequired,connect2filtersinseries.• Recommended components
Model No. Voltage specifications for driver
Current rating (A)
Applicable driver (frame) Manufacturer
FN258L-16-073-phase400V
16 D,E-frameSCHAFFNER
FN258L-30-07 30 F-frame
Remarks •Selectanoisefilterwhosecapacity iscommensuratewith thepowersourcecapacity(inconsiderationoftheloadcondition).
•Forthedetailedspecificationsofeachnoisefilter,contactthemanufacturer.
Surge AbsorberProvideasurgeabsorberfortheprimarysideofnoisefilter.
Option part No. Voltage specifications for driver
Manufacturer’spart No. Manufacturer
DV0PM20050 3-phase400V R・A・V-801BXZ-4 OkayaElectricInd.
7. Conformity to EC Directives and UL StandardsComposition of Peripheral Equipments
InsulatedDC24V
Metallic control box
Controller
Insulated power supplyfor interface
Power supply
Circuit breaker
Residualcurrent device
(RCD)
Surge absorber
Noise filter
Noise filter for signal lines
Noise filter for signal lines
Noise filter for signal lines
Noise filter for signal lines
Ground (PE)
L1
U
X4
XA
XB
X6
M
RE
VW
L2L3
24V0V
Noise filter for signal lines
Driver
Motor
Safetycontroller
X3
Circuit diagram
1
ø4.2±0.2
41±1
UL-1015 AWG16
28±1
5.5±
111
±128
.5±1
4.5±
0.520
0+30
-0
2 3
21 3
MEMO
− B40−
7. Conformity to EC Directives and UL StandardsComposition of Peripheral Equipments
Noise Filter for Signal LinesInstall noise filters for signal lines to all cables (power cable,motor cable, encodercableandinterfacecable)
Option part No. Manufacturer’spart No. Manufacturer
DV0P1460 ZCAT3035-1330 TDKCorp.
Caution Fixthesignallinenoisefilterinordertopreventexcessivestresstothecables.
Residual current deviceInstallatypeBResidualcurrentdevice(RCD)atprimarysideofthepowersupply.
Grounding(1)Topreventelectricshock,besuretoconnectthegroundterminal( )ofthedriv-
er,andthegroundterminal(PE)ofthecontrolpanel.(2)Thegroundterminal( )mustnotbesharedwithotherequipment.Twoground
terminalsareprovided.
Note Fordriverandapplicableperipheralequipments, refer toP.B12 "DriverandListofApplicablePeripheralEquipments".
39±134±1
30±113±1
Mass: 62.8g
English
− B43−− B42−
English
8. Built-in Holding BrakeOutline / Specifications
Intheapplicationswherethemotordrivestheverticalaxis,thisbrakewouldbeusedtoholdandpreventthework(movingload)fromfallingbygravitywhilethepowertotheservoisshutoff.
Use this built-in brake for "Holding" purpose only, that is to hold the stalling status. Never use this for "Brake" purpose to stop the load in motion.
Output Timing of BRK-OFF Signal•For thebrake release timingat power-on, or braking timingatServo-OFF/Servo-Alarmwhilethemotorisinmotion,refertotheOperatingInstructions(Overall).
•Withtheparameter,Pr4.38(Setupofmechanicalbrakeactionwhilethemotorisinmotion),youcansetupatimebetweenwhenthemotorenterstoafree-runfromenergizedstatusandwhenBRK-OFFsignalturnsoff(brakewillbeengaged),whentheServo-OFForalarmoccurswhilethemotorisinmotion.RefertotheOperatingInstructions(Overall)forthedetails.
Note 1.Theliningsoundofthebrake(chatteringandetc.)mightbegeneratedwhilerunningthemotorwithbuilt-inbrake,howeverthisdoesnotaf-fectanyfunctionality.
2.Magnetic fluxmight begenerated through themotor shaftwhile thebrakecoil isenergized (brake isopen).Payanextraattentionwhenmagneticsensorsareusednearbythemotor.
Specifications of Built-in Holding Brake
Motorseries
Motoroutput
Staticfrictiontorque
N·m
Rotorinertia
x 10–4 kg·m2
Engagingtimems
Releasingtimems
ExcitingcurrentDC A
(at cool-off)
Releasingvoltage
Permissiblework (J) perone braking
Permissibletotal work
x 103J
Permissibleangular
accelerationrad/s2
MSME
750W 2.5ormore
0.33 50orless15orless 0.70
DC2Vormore
392 49010000
1.0kW,1.5kW,2.0kW 7.8ormore 15orless
(100) 0.813.0kW 11.8ormore 80orless
4.0kW,5.0kW 16.2ormore 1.35 110orless
50orless(130) 0.9 1470 2200
MDME
400W,600W 2.5ormore
1.35
50orless 15orless 0.70
DC2Vormore
392 490
10000
1.0kW 4.9ormore 80orless 70orless(200) 0.59 588 780
1.5kW,2.0kW 13.7ormore 100orless 50orless
(130)
0.79 1176 1500
3.0kW 16.2ormore 110orless 0.9 1470 2200
4.0kW,5.0kW 24.5ormore 4.7 80orless 25orless(200) 1.3 1372 2900 5440
MFME1.5kW 7.8ormore 4.7 80orless 35orless 0.83
DC2Vormore
1372 2900100002.5kW 21.6ormore 8.75 150or
less100orless 0.75 1470 1500
4.5kW 31.4ormore 2200
MGME
0.9kW 13.7ormore 1.35 100orless
50orless(130) 0.79
DC2Vormore
1176 1500 10000
2.0kW 24.5ormore
4.7
80orless 25orless(200) 1.3
1372 2900 54403.0kW 58.8ormore 150or
less
50orless(130) 1.4
4.5kW 50orless 5000
MHME
1.0kW 4.9ormore1.35
80orless 70orless(200) 0.59
DC2Vormore
588 78010000
1.5kW 13.7ormore 100orless
50orless(130) 0.79 1176 1500
2.0kWto5.0kW 24.5ormore 4.7 80orless 25orless
(200) 1.3 1372 2900 5440
•ExcitationvoltageisDC24V±10%.•ReleasingtimevaluesrepresenttheoneswithDC-cutoffusingavaristor. Valuesin()representthosemeasuredbyusingadiode(V03CbyHitachi,Ltd.)•Abovevalues(exceptstaticfrictiontorque,releasingvoltageandexcitationcurrent)representtypicalvalues.
•Backlashofthebuilt-inholdingbrakeiskept±1˚orsmalleratex-factorypoint.•Service life of thenumber of acceleration/decelerationwith theabovepermissibleangularaccelerationismorethan10milliontimes.(Lifeendisdefinedaswhenthebrakebacklashdrasticallychanges.)
8. Built-in Holding BrakeOutline / Specifications
− B45−− B44−
English
Thisdriverisdesignedtobeusedinacombinationwiththemotorwhicharespecifiedbyus.Checktheseriesnameofthemotor,ratedoutputtorque,voltagespecificationsandencoderspecifications.
Caution Do not use in other combinations than those listed below.
Motor DriverPowersupply Type
Rated rotational
speedModel Rated
output Model Frame
3-phase,400V
MSMELowinertia 3000r/min
MSME084G1* 750W MDDHT2412D-frameMSME104G□* 1.0kW MDDHT3420
MSME154G□* 1.5kW MDDHT3420MSME204G□* 2.0kW MEDHT4430 E-frameMSME304G□* 3.0kW MFDHT5440
F-frameMSME404G□* 4.0kW MFDHTA464MSME504G□* 5.0kW
3-phase,400V
MDMEMiddleinertia 2000r/min
MDME044G1* 400W MDDHT2407D-frameMDME064G1* 600W
MDME104G□* 1.0kW MDDHT2412MDME154G□* 1.5kW MDDHT3420MDME204G□* 2.0kW MEDHT4430 E-frameMDME304G□* 3.0kW MFDHT5440
F-frameMDME404G□* 4.0kW MFDHTA464MDME504G□* 5.0kW
3-phase,400V
MFMEMiddleinertia 2000r/min
MFME154G1* 1.5kW MDDHT3420 D-frameMFME254G1* 2.5kW MEDHT4430 E-frameMFME454G1* 4.5kW MFDHTA464 F-frame
3-phase,400V
MGMEMiddleinertia 1000r/min
MGME094G□* 0.9kW MDDHT3420 D-frameMGME204G□* 2.0kW MFDHT5440
F-frameMGME304G□* 3.0kW MFDHTA464MGME454G1* 4.5kW
3-phase,400V
MHMEHighinertia 2000r/min
MHME104G□* 1.0kW MDDHT2412 D-frameMHME154G□* 1.5kW MDDHT3420MHME204G□* 2.0kW MEDHT4430 E-frameMHME304G□* 3.0kW MFDHT5440
F-frameMHME404G□* 4.0kW MFDHTA464MHME504G□* 5.0kW
Note •Suffixof“□ ”intheapplicablemotormodelrepresentsdesignorder.•Suffixof“* ”intheapplicablemotormodelrepresentsthemotorstructure.
This driver is equipped with a dynamic brake for emergency stop.Pay a special attention to the followings.
Caution 1.Dynamicbrakeisonlyforemergencystop.Do not start/stop the motor by turning on/off the Servo-ON signal (SRV-ON).Otherwise it may damage the dynamic brake circuit of the driver.
The Motor becomes a dynamo when driven externally and short circuit current occurred while dynamic brake is activat-ed may cause smoking or fire.
2.Dynamicbrake is a short-duration rating, anddesigned for onlyemergencystop.Allowapprox.10minutespausewhenthedynamicbrakeisactivatedduringhigh-speedrunning.
• You can activate the dynamic brake in the following cases. 1)whenthemainpoweristurnedoff2)atServo-OFF3)whenoneoftheprotectivefunctionisactivated.4)whenover-travelinhibitinput(NOT,POT)ofconnectorX4isacti-
vated Intheabovecasesfrom1)to4),youcanselecteitheractivationof
thedynamicbrakeormakingthemotorfree-runduringdecelera-tionorafterthestop,withparameter.
9. Dynamic BrakeOutline
10. Check of the Combination of the Driver and the MotorIncremental Specifications, 20-bit
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Thisdriverisdesignedtobeusedinacombinationwiththemotorwhicharespecifiedbyus.Checktheseriesnameofthemotor,ratedoutputtorque,voltagespecificationsandencoderspecifications.
Caution Do not use in other combinations than those listed below.
Motor DriverPowersupply Type
Rated rotational
speedModel Rated
output Model Frame
3-phase,400V
MSMELowinertia 3000r/min
MSME084S1* 750W MDDHT2412D-frameMSME104S□* 1.0kW MDDHT3420
MSME154S□* 1.5kW MDDHT3420MSME204S□* 2.0kW MEDHT4430 E-frameMSME304S□* 3.0kW MFDHT5440
F-frameMSME404S□* 4.0kW MFDHTA464MSME504S□* 5.0kW
3-phase,400V
MDMEMiddleinertia 2000r/min
MDME044S1* 400W MDDHT2407D-frameMDME064S1* 600W
MDME104S□* 1.0kW MDDHT2412MDME154S□* 1.5kW MDDHT3420MDME204S□* 2.0kW MEDHT4430 E-frameMDME304S□* 3.0kW MFDHT5440
F-frameMDME404S□* 4.0kW MFDHTA464MDME504S□* 5.0kW
3-phase,400V
MFMEMiddleinertia 2000r/min
MFME154S1* 1.5kW MDDHT3420 D-frameMFME254S1* 2.5kW MEDHT4430 E-frameMFME454S1* 4.5kW MFDHTA464 F-frame
3-phase,400V
MGMEMiddleinertia 1000r/min
MGME094S□* 0.9kW MDDHT3420 D-frameMGME204S□* 2.0kW MFDHT5440
F-frameMGME304S□* 3.0kW MFDHTA464MGME454S1* 4.5kW
3-phase,400V
MHMEHighinertia 2000r/min
MHME104S□* 1.0kW MDDHT2412 D-frameMHME154S□* 1.5kW MDDHT3420MHME204S□* 2.0kW MEDHT4430 E-frameMHME304S□* 3.0kW MFDHT5440
F-frameMHME404S□* 4.0kW MFDHTA464MHME504S□* 5.0kW
Note 1)•Suffixof“□ ”intheapplicablemotormodelrepresentsdesignorder. •Suffixof“* ”intheapplicablemotormodelrepresentsthemotorstructure.2)Defaultofthedriverissetfortheincrementalencoderspecifications. Whenyouuseinabsolute,makethefollowingoperations.a)Installabatteryforabsoluteencoder.b)SwitchtheparameterPr0.15(Absoluteencodersetup)from"1(default)"to"0".
10. Check of the Combination of the Driver and the MotorAbsolute Specifications, 17-bit
11. SpecificationsBasic Specifications
Inputpower
400V*1
Maincircuit
DtoF-frame 3-phase,380+ 10%to480V+ 10%50/60Hz − 15% − 15%
Controlcircuit
DtoF-frame DC24V±15%
Controlmethod IGBTPWMSinusoidalwavedrive
Encoderfeedback 17-bit(131072resolution)absoluteencoder,7-wireserial20-bit(1048576resolution)incrementalencoder,5-wireserial
ExternalscalefeedbackA/Bphase,initializationsignaldefferentialinput.Manufacturersthatsupportserialcommunicationscale:MitsutoyoCorp.MagnescaleCo.,Ltd.
ParallelI/Oconnector
Controlsignal
Input Generalpurpose10inputsThefunctionofgeneral-purposeinputisselectedbyparameters.
Output Generalpurpose6outputsThefunctionofgeneral-purposeinputisselectedbyparameters.
Analogsignal
Input 3inputs(16BitA/D:1input,12BitA/D:2inputs)
Output 2outputs(Analogmonitor:2output)
Pulsesignal
Input 2inputs(Photo-couplerinput,Linereceiverinput)
Output 4outputs(Linedriver:3output、opencollector:1output)
Communicationfunction
USB ConnectionwithPCetc.
RS232 1:1communication
RS485 1:ncommunicationupto31axestoahost.
Safetyfunction UsedforIEC61800-5-2:STO.
Frontpanel(1)5keys(MODE,SET,UP,DOWN,SHIFT)(2)LED(6-digit)(3)Monitorconnector (Analogmonitoroutput (2ch),Digitalmonitoroutput(1ch))
Regeneration DtoF-frame:Built-inregenerativeresistor(externalresistorisalsoenabled.)
Dynamicbrake Built-in
ControlmodeSwitchingamongthefollowing7modeisenabled,(1)Positioncontrol(2)Velocitycontrol(3)Toquecontrol(4)Position/Velocitycontrol(5)Position/Torquecontrol(6)Velocity/Torquecontrol(7)Full-closedcontrol
*1ThespecificationoutofJapan.
− B49−− B48−
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11. SpecificationsFunctions
11. SpecificationsFunctions
Positioncontrol
Controlinput(1)Deviationcounterclear(2)Commandpulseinhibition(3)Commanddividinggradualincreaseswitching(4)Dampingcontrolswitchingetc.
Controloutput Positioningcomplete(In-position)etc.
Pulseinput
Max.commandpulsefrequency
ExclusiveinterfaceforPhoto-coupler:500kppsExclusiveinterfaceforlinedriver:4Mpps
Inputpulsesignalformat Differentialinput
Electronicgear(Division/Multiplicationofcommandpulse)
1/1000to1000times
Smoothingfilter Primarydelay filterorFIR type filter isadaptable to thecommandinput
Analoginput
Torquelimitcommandinput
Individualtorquelimitforbothpositiveandnegativedirectionisenabled.
Torquefeedforwardinput Analogvoltagecanbeusedastorquefeedforwardinput.
InstantaneousSpeedObserver Available
DampingControl Available
Velocitycontrol
Controlinput(1)Selectionofinternalvelocitysetup1(2)Selectionofinternalvelocitysetup2(3)Selectionofinternalvelocitysetup3(4)Speedzeroclampetc.
Controloutput Speedarrivaletc.
Analoginput
Velocitycommandinput
Speedcommandinputcanbeprovidedbymeansofanalogvoltage.Parameters are used for scale setting and commandpolarity.
Torquelimitcommandinput
Individualtorquelimitforbothpositiveandnegativedirectionisenabled.
Torquefeedforwardinput Analogvoltagecanbeusedastorquefeedforwardinput.
Internalvelocitycommand Switchingtheinternal8speedisenabledbycommandinput.
Soft-start/downfunctionIndividualsetupofaccelerationanddecelerationisenabled,with0 to10s/1000r/min.Sigmoidacceleration/decelerationisalsoenabled.
Zero-speedclamp Speedzeroclampinputisenabled.InstantaneousSpeedObserver Available
VelocityControlfilter Available
Torquecontrol
Controlinput Speedzeroclamp,Torquecommandsigninputetc.Controloutput Speedarrivaletc.
Analoginput
Torquecommandinput
Speedcommandinputcanbeprovidedbymeansofanalogvoltage.Parameters are used for scale setting and commandpolarity.
Speedlimitfunction Speedlimitvaluewithparametertisenabled.
Full-closedcontrol
Controlinput(1)Deviationcounterclear(2)Commandpulseinhibition(3)Commanddividinggradualincreaseswitching(4)Dampingcontrolswitchingetc.
Controloutput Full-closedpositioningcompleteetc.
Pulseinput
Max.commandpulsefrequency
ExclusiveinterfaceforPhoto-coupler:500kppsExclusiveinterfaceforlinedriver:4Mpps
Inputpulsesignalformat Differentialinput
Electronicgear(Division/Multiplicationofcommandpulse)
1/1000to1000times
Smoothingfilter Primarydelay filterorFIR type filter isadaptable to thecommandinput
Analoginput
Torquelimitcommandinput
Individualtorquelimitforbothpositiveandnegativedirectionisenabled.
Torquefeedforwardinput Analogvoltagecanbeusedastorquefeedforwardinput.
Setuprangeofdivision/multiplicationoffeedbackscale
1/40to160timesCom
mon
Autotuning
Theloadinertiaisidentifiedinrealtimebythedrivingstateofthemotoroperatingaccordingtothecommandgivenbythecontrollingdeviceandsetupsupportsoftware“PANATERM”.Thegainissetautomaticallyinaccordancewiththerigiditysetting.
Divisionofencoderfeedbackpulse
Setupofanyvalueisenabled(encoderpulsescountisthemax.).
Protectivefunction
Harderror Over-voltage,under-voltage,over-speed,over-load,over-heat,over-currentandencodererroretc.
Softerror Excesspositiondeviation,commandpulsedivisionerror,EEPROMerroretc.
Traceabilityofalarmdata Thealarmdatahistorycanbereferredto.
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After-Sale Service (Repair)
7-1-1Morofuku,Daito,Osaka,574-0044,JapanPhone:+81-72-871-1212©PanasonicCorporation2009
RepairConsulttoadealerfromwhomyouhavepurchasedtheproductfordetailsofrepair.Whentheproductisincorporatedtothemachineorequipmentyouhavepurchased,consulttothemanufacturerorthedealerofthemachineorequipment.
Cautions for Proper Use•PracticalconsiderationsforexportingtheproductorassemblycontainingtheproductWhentheenduseroftheproductorenduseoftheproductisassociatedwithmili-tary affair orweapon, its exportmaybe controlledby theForeignExchangeandForeignTradeControlLaw.Completereviewoftheproducttobeexportedandex-portformalitiesshouldbepracticed.
•Thisproduct is intended tobeusedwithageneral industrialproduct,butnotde-signedormanufacturedtobeusedinamachineorsystemthatmaycausepersonaldeathwhenitisfailed.
•Installation,wiring,operation,maintenance,etc.,oftheequipmentshouldbedonebyqualifiedandexperiencedpersonnel.
•Apply adequate tightening torque to theproductmounting screwby taking intoconsiderationstrengthofthescrewandthecharacteristicsofmaterialtowhichtheproduct is installed.Overtighteningcandamage thescrewand/ormaterial;under-tighteningcanresultinloosening.
Example)Steelscrew(M5)intosteelsection:2.7-3.3N·m.•Installasafetyequipmentsorapparatusinyourapplication,whenaseriousacci-dentorlossofpropertyisexpectedduetothefailureofthisproduct.
•Consultusiftheapplicationofthisproductisundersuchspecialconditionsandenvi-ronmentsasnuclearenergycontrol,aerospace,transportation,medicalequipment,varioussafetyequipmentsorequipmentswhichrequirealesseraircontamination.
•Wehavebeenmakingthebestefforttoensurethehighestqualityoftheproducts,however, applicationof exceptionally larger external noisedisturbanceand staticelectricity,orfailureininputpower,wiringandcomponentsmayresultinunexpectedaction. It ishighly recommended thatyoumakea fail-safedesignandsecure thesafetyintheoperativerange.
•Ifthemotorshaftisnotelectricallygrounded,itmaycauseanelectrolyticcorrosiontothebearing,dependingontheconditionofthemachineanditsmountingenviron-ment,andmayresultinthebearingnoise.Checkingandverificationbycustomerisrequired.
•Failureofthisproductdependingonitscontent,maygeneratesmokeofaboutonecigarette.Takethisintoconsiderationwhentheapplicationofthemachineiscleanroomrelated.
•Pleasebecarefulwhenusinginanenvironmentwithhighconcentrationsofsulfurorsulfricgases,assulfurationcanleadtodisconnectionfromthechipresistororapoorcontactconnection.
•Takecaretoavoidinputtingasupplyvoltagewhichsignificantlyexceedstheratedrangetothepowersupplyofthisproduct.Failuretoheedthiscautionmayresultindamagetotheinternalparts,causingsmokingand/orafireandothertrouble.
•Theuser is responsible formatchingbetweenmachineandcomponents in termsof configuration, dimensions, life expectancy, characteristics,when installing themachineorchangingspecificationofthemachine.Theuserisalsoresponsibleforcomplyingwithapplicablelawsandregulations.
•Theproductwillnotbeguaranteedwhenitisusedoutsideitsspecificationlimits.•Partsaresubjecttominorchangetoimproveperformance.
Technical informationTechnicalinformationofthisproduct(OperatingInstructions,CADdata)canbedownloadedfromthefollowingwebsite.http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html
For your records:Themodelnumberandserialnumberofthisproductcanbefoundoneitherthebackorthebottomoftheunit.Pleasenotetheminthespaceprovidedandkeepforfuturereference.
Model No.M□DH M□ME
Serial No.
Date ofpurchase
Dealer
Name
Address
Phone ()-
MEMO MEMO
IMD89+AZ0409-1111
7-1-1Morofuku,Daito,Osaka,574-0044,JapanPhone:+81-72-871-1212©PanasonicCorporation2009PrintedinChina