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Contents

1. Safety --------------------------------------------------------------------------------------------------3~4

2. Package --------------------------------------------------------------------------------------------------4

3. Specification & Structure----------------------------------------------------------------------5~10

3.1 Boom Length and speed--------------------------------------------------------------------------5

3.2 Color optional----------------------------------------------------------------------------------------5

3.3 Specifications----------------------------------------------------------------------------------------5

3.4 Housing structure-----------------------------------------------------------------------------------6

3.5 Machine core structure----------------------------------------------------------------------------7

3.6 Change Arm Direction -------------------------------------------------------------------------8~9

3.7 Wiring diagram-------------------------------------------------------------------------------------10

4. The Advantages----------------------------------------------------------------------------------11~13

4.1 Mechanical & Electrical features ---------------------------------------------------------11~12

4.2 Safety features---------------------------------------------------------------------------------12~13

5. Installation Instructions------------------------------------------------------------------------13~14

5.1 Pre-embed wire------------------------------------------------------------------------------------ 13

5.2 Fix barrier housing---------------------------------------------------------------------------------13

5.3 Install Boom Arm-----------------------------------------------------------------------------------13

5.4 Install peripheral devices-------------------------------------------------------------------------14

6. Test Instructions---------------------------------------------------------------------------------------15

7. Operation and maintenance------------------------------------------------------------------------16   7.1 Operation instruction-------------------------------------------------------------------------------16

7.2 Maintenance-----------------------------------------------------------------------------------------16

8. Troubles and Troubleshooting---------------------------------------------------------------16~18

     

 

 

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1.  Safety    

1.1  General  safety  information    

This series barrier was designed, built and tested using advanced technology and will have left our factory only after having satisfied stringent safety and reliability criteria. Nevertheless the barrier system can represent a risk to persons and property if it is not operated correctly. These operating instructions must therefore be read in their entirety and all safety information contained therein must be complied with.

The manufacturer shall refuse to accept liability and shall withdraw warranty cover if this barrier system is used incorrectly or is used for a purpose for which it was not intended.

1.2  Intended  Use    

This series barrier was designed for use in controlling the entrance and exit lanes of car parks areas, multi-level car parks and other vehicular access routes.

It is not permitted to use these barrier systems for any other purpose. Modifications or changes to the barrier or its control modules are prohibited. Only original spare parts and accessories from the manufacturer may be used.  

1.3  Operational  Safety  

A safe clearance distance, of at least 500 mm, must be provided between the top of the barrier boom and the closest solid obstacle (building, wall, fence etc.). The barrier activating elements must be installed at a position that provides a direct line of site to the barrier.

The motion of the barrier boom must be directly visible to the person operating the barrier. Whilst the barrier boom is in motion, persons, and other objects, are prohibited from being in the immediate vicinity of the barrier.

Automated systems must be provided with a specially marked pedestrian walkway (actual location to be determined on-site).

If the barrier and operating elements have been installed, and connected in a fixed mains power supply, an all-pole, lockable, electrical master switch must be used.

The assembly and installation instructions must be complied with in their entirety. Permission must be sought from the manufacturer, prior to any alterations. The barrier boom fixture is designed to withstand wind velocities of up to a maximum of 7 on the Beaufort scale (= 500 N/m2). If higher wind velocities are anticipated, a modified barrier boom fixture must first be agreed to the manufacturer. Do close the barrier if there is a typhoon or thunder and lightning.

Barrier booms longer than 3.5 m require a supporting bracket.

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All electrical connections, wiring work and exchange of any components may only be performed by appropriately trained electrical technicians. Before opening any electrical or electronic modules within the barrier, they must first be disconnected from the mains power supply.

Prevent smashing by boom arm: don’t stand under the boom arm while it is moving down. Don’t let any person sit on or lean on barrier boom Prevent electric shock: barrier using non-secure AC220V as power supply, the wiring terminals and control board will be electrified with non-secure voltage after power, don’t touch these parts after power. Prevent mechanical injury: there are many exposed mechanical parts will have dislocation movement while barrier is at work. don’t touch these parts while at work.

 Do cut off the power if the barrier gate is surrounded by water. Don’t use the barrier any more in case of fault such as abnormal Sound, boom broken and spring broken etc. And contact the supplier at once to replace broken parts. Before replacing, manually open the barrier by Motor Handle.

   2.  Package  This series barrier housing & boom arm uses carton for packaging (poly wood package will be provided upon customer`s cost if required). Below parts should exit when open the package: ●   1 pcs. Barrier housing  ● 1 pcs. Boom arm with rubber ● 2 pcs. Remoter ● 4 pcs.M16 X 120mm expansion bolt (used to fix barrier housing onto foundation) ● 1 pcs. End cap of boom arm (Including 4 pcs. M8 X 70 hexagonal bolt) ● 1 pcs. Control Board (installed inside barrier housing) ● 1 pcs. 3-key Push Button (already connected to the control board) ● 1 pcs. Boom bracket (For boom arm more than 5 mtr. only) ● 2 pcs. Keys to the door of barrier ● 1 pcs. Installation Manual ● Other optional accessories if customers buy

                                                                                               

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3.4 Housing  structure  

             

   

The same housing can be used both for straight boom, crank boom and fence boom.

     

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3.5 Machine  core  structure  This series barrier gate adopts turbine worm drive mechanism and bearing turning mechanism

to control the boom movement. And hall sensor can accurately control boom’s vertical position

and horizontal position.

Straight or crank arm barrier require only 1 spring, fence arm barrier requires 2 springs. Just

need to choose different hole to match different boom length.

 

1. Spring hole for 6m boom 2. Spring hole for 5m boom

3. Spring hole for 4.5m boom 4. Spring hole for 4m boom

5. Spring hole for 3m boom 6. Mechanical limit rubber cushion- horizontal

7. Transmission shaft 1 8. Hall sensor (Magnetic limit switch)

9. Balance Spring Link Rod 10. Balance Spring

11. Transmission shaft 2 12. Base to support shaft 2

13. Main Link Rod 14. Rubber Cushion Base

15. Mechanical limit rubber cushion - vertical 16. Magnetic Limit board

17. Motor 18. Motor handle

19. Vertical Limit magnet 20. Horizontal Limit magnet

21. Vertical Limit LED 22. Horizontal limit LED

   

   

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3.6 Change  arm  direction  Arm direction can be exchanged between leftward and rightward according to site application.

Leftward Rightward

Refer to below steps to exchange arm direction between leftward and rightward：

(1) Keep boom on the vertical position, loosen Balance Spring and dismantle Spring Link Rod

(2) Dismantle Main Link Rod, Transmission Shaft 2 and Rubber Cushion Base

(3) Rotate Transmission Shaft 2 by 180 degree, and connect it to Main Shaft by screws

(4) Rotate Rubber Cushion Base by 180 degree and fix it onto the 3 relevant hole

(5) Install the Main Link Rod by screws

(6) Hang the Balance Spring Link Rod into the relevant Spring Hole according to boom length

and fix the Balance Spring onto the hook of barrier housing base.

Leftward Rightward

(7) Rotate the motor by Motor Handle till the Main Link Rod is in closing condition and the

Transmission Shaft 1 adjoin to the “Mechanical limit rubber cushion- horizontal”

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(8) Install the boom onto the barrier housing when the Main Link Rod is in closing condition,

and lift the boom to required horizontal position by hand. Fix the 2 Inner hexagon screws on

the Transmission shaft 2 to connect the Transmission shaft 2 and Main Shaft tightly.

(9) Exchange “Lifting limit wire” and “Falling limit wire” on the controller board, exchange the

“forward rotation red wire” & “reverse rotation black wire” on the motor.

(10) Loosen screw of Limit Magnet, adjust Limit Magnet position on Hall sensor (Magnetic limit

switch) till Horizontal Limit LED turn on, lock screws to fix Limit Magnet position

(11) Move boom to vertical position by Motor Handle. Loosen screw of Limit Magnet, adjust

Limit Magnet position on Hall sensor (Magnetic limit switch) till Vertical Limit LED turn on, lock

screws to fix Limit Magnet position

(12) Finally, under the vertical condition of boom, adjust tightness of Balance Spring.

Limit Magnet Condition-Leftward Limit Magnet Condition-Rightward

 

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3.7  Wiring  Diagram                                                                              

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4.  The  Advantages  4.1  Mechanical  &  Electrical  features    Heavy-duty and simple-design cabinet The cabinet adopts 1.8mm precise machining cold-rolled plate with car baking finish which is non-scale and Unfading, conformed to IP54 dustproof and waterproof. Simple design also decorates your premises.

 Overheat protection on motor Once the working temperature is more than 75 degree, the motor will stop working for a while. However, before that the barrier will finish current action. As long as the temperature return normal, the motor will recover Stable and quite working motor 70W turbine vortex pole transmission deceleration induction motor is compact, stable and low noisy, it realize self-locking. There is no shock in case the motor stalled, which protects the controller and prolongs its lifetime Optional telescopic arm makes air shipment possible for more than 3mtr arm Telescopic arm is optional. Thus air shipment for more than 3m arm becomes possible, and save shipping cost by air Straight/crank/fence arm is interchangeable Straight/crank/fence arm is interchangeable. For example, a straight arm barrier can be changed into a crank arm barrier by replacing straight arm with crank arm. Thus warehouse cost will be saved much as no need to keep stock for all three type of barrier Interchangeable arm direction Arm direction can be changed very easily from leftward into rightward, and vice versa. This expands the application of barrier and reduces stock cost. Accurate link mechanism ensures smooth landing of boom without shaking Accurate 4-bar linkage mechanism ensures the barrier works steady, starts opening and stops closing softly, thus effectively reduce the shake of the arm and allay the burden of the motor, so that the lifetime of the motor and mechanical components will be greatly prolonged Automatically Close by 1# loop detector (Optional) If 1# loop detector is installed, after vehicle passed the barrier will automatically close once the loop input was triggered Automatically open by 2# loop detector (Optional) If 2# loop detector is installed, when arm is in horizontal position, the barrier arm will go up immediately once loop input was triggered

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Long life of controller board Unique Arc processing circuit ensures long life of the controller board. Contactless Hall sensor to position Using contactless Hall sensor to control boom positions, never wear and shift. Strong Interference Arm direction can be changed very easily from leftward into rightward, and vice versa. This expands the application of barrier and reduces stock cost.

 Manual control in case of power off Once power is off, just open the cabinet and manually control the barrier by a handwheel mechanism. Also barrier boom can be manually locked in any position between horizontal and vertical, the lock status will remain until unlock manually. A plastic box covers on Control Board A plastic covers on the Control Board to makes Control Board water proof and dust proof, also protects operator.

 

 4.2 Safety features

 Anti-collision mechanism protects arm (optional) Anti-collision mechanism protects the boom arm not to be damaged once boom arm was collided by a vehicle.

Safety---Anti-hit by pressure resistance bounce (Optional) While moving down, boom arm will immediately go back to vertical position once it is obstructed by an imposed force, which protects The vehicle or person not to be hit by boom arm. The sensitivity is adjustable. Note: This function does not work when the angle is <9 both in vertical and horizontal position. Need to be equipped with air wave switch and rubber bar onto the arm Safety— Anti-hit by Loop Detector (Optional) While barrier boom moving down, If a coming vehicle was detected to be existing on the ground induction coil, the barrier boom will go back to vertical position immediately until loop input was dismissed and then the barrier boom will go down immediately. Note: This function does not work when barrier boom horizontal angle is <9.

Anti-hit----Infra Red Photo Cell (optional) While barrier boom moving down, If infrared transportation between transmitter and receiver is blocked by human or vehicle, the barrier arm will go back to vertical position immediately. The arm will automatically close once the infrared transportation recovers. Note: This function doses not work when barrier boom horizontal angle is <9.

Double safety--- Anti-hit by Loop Detector & IR photocell (Optional) To double protect a vehicle by installing a loop detector and a IR photocell.

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While barrier boom moving down, if the infrared transportation between transmitter and receiver was blocked by a coming vehicle,or The coming vehicle was detected to be existing on the ground induction coil, or both happened, the barrier arm will go back to vertical Position immediately. The arm will automatically & immediately close once the infrared transportation recovers and at the same time the vehicle has already passed through the ground induction coil. Safety— Anti-hit by “Opening Priority” If a vehicle is coming while boom arm moving down, the boom arm will immediately go back to vertical position once a manual open command is given by guard by the push button or remoter transmitter, which protect the vehicle not to be hit by boom arm.

 5.  Installation  Instructions    

5.1 Pre-­‐embed  wire  Make concrete foundation (foundation size should be 100~150mm bigger than base of barrier

housing). Determine fix position of barrier housing. Dig a groove and pre-embed conduit, insert

required wires into the conduit, and put concrete into the foundation.

 5.2  Fix  barrier  housing  Put the barrier housing onto the fix position, open the housing door and make mark on the 4

holes (for expansion bolt) and housing base edge, then remove the barrier housing and drill 4

holes according to the hole mark by a drill bit (size of drill bit should be same as size of

expansion bolt). Put the barrier housing onto the fix position again and insert expansion bolts

into 4 holes and tight.

Caution: Don’t run the barrier before anchoring screw  5.3  Install  boom  arm  Install the boom arm onto the barrier housing by bolts and screws.

In the factory, spring balance has been adjusted well according to the boom length of

customer requirements. If you need re-adjust the boom length, you must adjust the spring

balance according to the following steps.

1) Under status of Power-off, remove the boom from the barrier gate and cut boom to desired

length and then assembled it to barrier gate.

2) Power off the barrier gate, hang the spring to the right hole to match different boom length,

and you may need to slightly adjust the spring tightness by loosen or tight the spring screw. If

the boom arm can maintain static balance at 45 degrees, it means the boom arm has been

successfully installed.

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5.4  Install  peripheral  devices  If needed, install peripheral device like Loop Detector, IR Photocell etc. to the barrier.  Notice:  All  steps  should  be  in  power-­‐off  situation.  

 

 

 

         

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6.  Test  Instructions  All barrier gates have been tested in strict steps before leaving factory, but transportation maybe causes some troubles. So please follow the steps to check the barrier again:  1) Before power on, ensure all wires to be well connected according to wiring diagram. 2) The main board signal light should be on in case power on. If the light is off, shut down power immediately and check all wires again to ensure all wires are well connected, then connect power and check it again. 3) Connect remoter with barrier gates l Press ”Learn” button about 3 seconds, green led light will turn on l Release ”Learn” button

l Press any button in remoter till the barrier has relative actions.

 Notice: The “Learn” button is on the controller board of barrier. If controller board doesn’t get

signal from remoter within 8 seconds, it will exit learn program.

 4) Erase remoter  Press ”Learn” button about 9 sec., green led light will turn on, and then will turn off.

Notice：After a period time using, the remote controlling distance may becomes shorter. Just

check remoter power, you may need to replace new power (DC12V,23A). And rain, wind, fog

etc. may affect controlling distance, which is normal.

5) Open and close the barrier via remoter or push button, to check whether boom’s horizontal

and vertical positions is in the proper way or not, If not, amend the limited magnet sensor till

boom in its right position.

6) Test safety of “Anti-hit by Loop Detector” (Loop Detector and Loop Coil should be installed).

Make the barrier gate open fully and then close the barrier; While closing, put a metal thing

over loop wire circles, the barrier should stop closing and open. The barrier should close

automatically until the metal thing was taken away.

7) Test safety of “Anti-hit by “Opening Priority”. Make the barrier gate open fully and then close

the barrier; While closing, press open button of remoter of push button, the barrier should stop

closing and open, which protect the vehicle or person not to be hit by boom.

8) Test safety of “Anti-hit by air wave switch”. (Air wave switch should be installed). Make the

barrier gate open fully and then close the barrier; While closing, use your hand to push boom

rubber from the bottom , the barrier should stop closing and open, which protect the vehicle or

person not to be hit by boom.

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Caution: Don’t use the barrier before above testing!    7.  Operation  and  maintenance    7.1  Operation  instruction  ● Make sure local power supply voltage is AC220V±10%, or AC110V±10%

● Press open button, the boom will open fully and stop.

● Press close button, the boom will close fully and stop.

● If Power off, manually open the boom by Motor Handle. When Power on, press

close button to close the barrier.

7.2  Maintenance  ● Clean the housing surface regularly with a soft wet cloth, don`t wash the housing

● Check wiring diagram regularly, if some wires loose or broken, fix them

● Keep the barrier in aeration-drying atmosphere

● Check transmission and link parts regularly, if loosen, fix them back

● Check balance spring regularly, ensure spring without any break and crack

● Check whether gear box (speed reducer) is leak of lube

● Check the connection between housing and ground regularly

 8.  Troubles  and  Troubleshooting  8.1  The  boom  shakes  violently  when  it  open  or  close  fully   Possibility 1: Screw loose

Solution 1: Open the housing, checking all screws. And fix loosing screws.

Possibility 2: Spring is too tight or too loose

Solution 2: Boom shaking in full open position means spring is too tight and need to

be loosen; Boom shaking in full close position, means spring is too loose

and need to be tight. If the spring is out of normal shape or broken,

please do replace new one

Possibility 3: The nut of main Link Rod which connects transmission shaft 1 and

Transmission shaft 2 is loosing (Refer to 3.5 Machine Core Structure)

Solution 3: Check the nut and tight it.

Possibility 4: Boom length doesn’t match spring holes

Solution 4: Change spring holes according to boom length

(Refer to 3.5 Machine Core Structure)

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Possibility 5: Two bearing of Main Link Rod wear out

Solution 5：Contact your supplier to replace bearing.

8.2  When  boom  is  in  full  open  or  close  position,  barrier  cannot  be  operated     Possibility 1: Motor is protected against overheat.

Solution 1: If the barrier runs too frequently and environmental temperature is too

high, barrier motor may get overheated beyond 75 degree and stop

working for a while. During this period the barrier cannot be opened and

closed till motor working temperature drops down.

Possibility 2: Motor was stuck Solution 2： Check whether the 4-bar driving mechanism is working fine. The motor

may get stuck if the 4-bar driving mechanism enters reverse motion area. You need to reverse the motor by Motor Handle (Refer to 3.5 Machine Core Structure), make the 4-bar driving mechanism enter into forward motion area.

Possibility 3: Barrier controller board was broken

Solution 3: Change a new controller board.

Possibility 4: Wire was lossen or short circuit.

Solution 4： Check the connection between motor and controller board, check whether

the Limit Switch wire is loosen or not.

 8.3  Barrier  opens  and  closes  automatically  and  repeatedly   Possibility 1: Wires to Hall sensor (Magnetic limit switch) is loosen or fall off

Solution 1: Check wires and fix them back.

Possibility 2: Short circuit on the Controller Board

Solution 2: Check wires on the Controller Board and connect them in right way.

Possibility 3: Controller Board was broken

Solution 3: Replace a new Controller Board.

Possibility 4: Hall sensor’s magnet is not the right position

Solution 4: Amend the position.

8.4  Boom  cannot  accurately  stop  at  horizontal  or  vertical  position   Possibility 1: Hall sensor’s limit magnet was loosen

Solution 1: Adjust position of Horizontal Limit Magnet & Vertical Limit Magnet

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Possibility 2: Main Link Rod is loose or spring is too tight/loose

Solution 2: Tight the Main Link Rod or adjust the spring tightness.

 8.  5  Abnormal  sounds   Possibility 1: Resonance between machine core and housing

Solution 1: Put a rubber plate on the touching surface between machine core and

Barrier housing

Possibility 2: Friction between Transmission shaft 1 and Main Link Rod

Solution 2: Check whether screw loosen cause friction, or add lube on relevant parts.

8.  6  Upside  Down  Open  and  Close     Possibility 1: Reverse connection of Limit Magnet signal wire

Solution 1: Exchange “Lifting limit” and “Falling limit” according to Wiring Diagram

Possibility 2: Reverse connection of motor signal wire (forward and reverse)

Solution 2: Exchange “forward” and “reverse” signal wire according to Wiring Diagram

Possibility 3: 4-bar driving mechanism enters into reverse motion area Solution 3: Stop the barrier, reverse the motor by Motor Handle (Refer to 3.5 Machine Core Structure), makes the 4-bar driving mechanism enter into forward motion area.

 8.7  Remote  cannot  control  the  barrier   Possibility 1: Remoter battery is in low power

Solution 1 : Replace a new battery of remoter

Possibility 2: Connection between Remote and receiver was broken

Solution 2: Fix connection between Remote and receiver

Possibility 3: Remoter was broken or short circuit

Solution 3: If the barrier can be controlled by push button, or the open/close button on the

barrier Controller Boar, then check whether the remoter was broken or short

circuit.