baltic pipe project · baltic pipe, supplier information day 14 november 2018 • scope, interfaces...
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BALTIC PIPE PROJECT
Copenhagen, 14th of November 2018
Energinet Supplier Information Day
WELCOME Ann Marker, Chief Consultant
SAFETY – EMERGENCY EXITS AND MUSTER POINT
14 November 2018 Baltic Pipe, Supplier Information Day
Muster Point
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AGENDA 09:15 - 12:00 COMMON PRESENTATIONS
• Welcome
• Energinet and the context of the Baltic Pipe project
• Baltic Pipe project overview
• Energinet procurement process overview
• Coffee break
• The main components of Energinet’s Baltic Pipe scope
12:00 - 12:30 LUNCH
12:30 - 16:00 NETWORKING AND QUESTIONS AT TABLES
• Table 1: Offshore pipeline in the North Sea
• Table 2: Nybro Gas Terminal (onshore)
• Table 3: Danish expansions (on- and offshore)
• Table 4: Compressor Station (onshore)
• Table 5: Procurement and QHSE
ENERGINET AND CONTEXT OF BALTIC PIPE
Torben Brabo, CEO of the Gas TSO
New infrastructure to support the green
transition.
INDEPENDENT AND PUBLIC
Energinet is an independent public enterprise owned by
the Danish Ministry of Energy, Utilities and
Climate.
RELIABLE ENERGY
Our mission is to ensure Reliable energy for society.
Our vision is to create balance in a sustainable
energy system
INVESTMENT 2018-2021 DKK 20-25 BILLION
THE GAS-TSO DEVELOPS THE BALTIC PIPE
14 November 2018 Baltic Pipe, Supplier Information Day
The Gas-TSO is a subsidiary of the independent public enterprise Energinet
Electricity Transmission
Engineering and Construction
Business Services
Electricity System Operator
Gas TSO Gas Storage Denmark
Gas Distribution Denmark
DataHub
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14 November 2018 Baltic Pipe, Supplier Information Day
926
km gas pipelines and 2 interconnectors 3.4 billion Nm3/yr transported
6,600 KM
Gas distribution network
THE GAS-TSO OWNS AND OPERATES THE GRID
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CONNECTING EUROPEAN GAS MARKETS Baltic Pipe aims at linking Norwegian gas supply and Eastern European gas demand while helping to control Danish gas transmission costs.
• BENEFITS TO POLISH PLAYERS: Increased security of supply and gas market competition
• BENEFITS TO NORWEGIAN PLAYERS: Direct access to new Central and Eastern European markets
• BENEFITS TO DANISH PLAYERS: Maintain low gas transmission tariffs as national Danish gas production and consumptions drops
• EU BENEFITS: Supporting the goal of an EU Energy Union
PROJECT OVERVIEW Søren Juul Larsen, Project Director Baltic Pipe
BALTIC PIPE PROJECT
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Gas pipeline (app. 105 km) in the Danish North Sea (the Norwegian Tie-in) – and 19 km onshore
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Expansion of the Danish transmission system (app. 210 km) incl. Little Belt crossing
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3
Compressor station (app. 36 MW) 3 4
Offshore Interconnector gas pipeline (Gaz-System)
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5 Expansions of the Polish gas transmission system (Gaz-System)
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Baltic Pipe capacity 10 BCM/Y – 3 BCM/Y
HIGH-LEVEL PROJECT SCHEDULE
14 November 2018 Baltic Pipe, Supplier Information Day
2017 2018 2019 2021 2022
Open Season
Investment Decision
Operational Date (First Gas)
2020 2052
• Detailed engineer.
• Surveys end
• EIA contd.
• Business case
• Engineer. contd.
• EIA end
• Permits
• Tendering
• Contract awards
• Construction
• Commissioning
• Operation
• Transmission services
• Additional allocation of remaining 10% of the capacity
• Capacity reservations
• Concept studies
• Surveys start
• EIA start
Main Procurement period
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VISION
Together we set health, safety, wellbeing, environment and quality as our top priorities
MISSION
People and the environment are safe throughout the lifetime of the Baltic Pipe Project
HSEQ
Procedures Establish and maintain all relevant instruction at a sufficient level.
Knowledge sharing Create strong knowledge through analysis and knowledge sharing to strengthen the HSEQ culture.
Competencies Ensure general competency development within HSEQ through training and ongoing sparring.
Presence Ensure that Energinet and contractor management have a clear focus in all phases of the project.
HSEQ - FOCUS AREAS AND AMBITIONS
14 November 2018 Baltic Pipe, Supplier Information Day
Involvement Establish a strong and close cooperation with key contractors.
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Quality management Creating value by addressing criticality and risks – works well documented with highest traceability.
WE ARE LOOKING FORWARD TO OUR COOPERATION
Focus for all participants to demonstrate and manage:
• An effective HSEQ management system.
• A high level of HSEQ performance and performance history / records.
• An effective risk management system
• A high level of planning culture
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THE TEAM IS HERE TO PROVIDE INFORMATION
14 November 2018 Baltic Pipe, Supplier Information Day
Project Manager, Onshore and offshore pipelines in Denmark
Bernt Falk Egdalen
Team Lead Procurement Marlene Grønbjerg
Søren Juul Larsen Project Director Baltic Pipe
Jens Jakobsen Technical Project Manager, Gas receiving terminal
Project Manager, Compressor Station Steffen Engberg
Mark Eskesen Lead, Offshore pipeline in the North Sea
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ENERGINET PROCUREMENT OVERVIEW
Marlene Grønbjerg, Baltic Pipe Team Lead Procurement
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6 1
Procurements
Year 2018 Year 2019 Year 2020 Year 2021
MORE THAN 40 CONTRACTS TO BE AWARDED
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Status
Awarded To be awarded
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CONTRACT FORMS* • FIDIC Yellow book – adapted by
Energinet
• ABT 93 for “Land Development Administration and Storage Facilities” at the compressor station.
• ABR89 for consulting services
• Orgalime adapted by Energinet (amendments) for procurement of components
*Subject to other contract forms and variation
GENERAL EXTRACTS OF THE CONTRACT PRINCIPLES
14 November 2018 Baltic Pipe, Supplier Information Day
• Scope, interfaces with other contractors, responsibility etc., of each tender will be defined in details in the individual tender
• Defect notification period of 5 years
• Energinet (Employer) will take out a Contractors All Risk/Erection All Risks insurance (CAR/EAR insurance) for the Baltic Pipe project
• Danish law/jurisdiction will be a minimum requirement in the contract.
• Grant Agreement requirements – As a part of EU grants for the project
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PROCUREMENT ACTIVITIES
ACTIVITIES IN 2018
14 November 2018 Baltic Pipe, Supplier Information Day
COMPONENTS (2 TENDERS, 2 CONTRACTS)
Compressor units
Valves
SURVEY
Uxo surveys. the North Sea and Little Belt
DESIGN SERVICES (2 TENDERS, 2 CONTRACTS)
Front End Engineering Design for compressor station
Onshore routes, Jutland and Fynen
CERTIFICATION
Offshore pipelines
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ACTIVITIES IN 2019: CONSTRUCTION, SURVEYS, DESIGN, SUPERVISION AND INSTALLATION
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CONSTRUCTION WORKS (2 TENDERS, 2 CONTRACTS)
EPC for construction works at compressor station
HDD at Blaabjerg
SURVEYS
Geotechnical investigations for onshore pipeline route
DESIGN SERVICES Landfall HDD
SUPERVISION SERVICES
INSTALLATION (5 TENDERS, 5 CONTRACTS)
Onshore Zealand pipeline
Little Belt crossing
Follow-on engineering services Nybro terminal
Gas terminal Nybro
EPII Branch Pipeline
Onshore Zealand
Subsea crossing Little Belt and construction of onshore landfalls.
ECP for installations at compressor station
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ACTIVITIES IN 2019: COMPONENTS 15 TENDERS, 18 CONTRACTS
Isolation couplings
Scraper traps
Vent closures
Line pipes offshore and onshore, anodes, hot bends, concrete coating
Special valves
Boiler and burners
Transformers & RMU
Control systems
Gas filter separators and pre heaters
Fiscal flow metering system + Gas composition analysers
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ACTIVITIES IN 2020 AND 2021
14 November 2018 Baltic Pipe, Supplier Information Day
CERTIFICATION SERVICES
Auditing and certification of manufacturers of components
DESIGN SERVICES
Tie-ins Kongsmark, Egtved and Nybro
INSTALLATION WORKS (2 TENDERS, 2 CONTRACTS)
Onshore Jutland and Fynen
Onshore tie-in Kongsmark
SUPERVISION SERVICES (2 TENDERS, 2 CONTRACTS)
Onshore pipeline Funen & Jutland
Tie-ins Kongsmark, Egtved and Nybro
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LOTTING STRATEGY
SINGLE TENDERS • Construction & installation works
• Compressor unit
• Varies components
• Design services
• Survey services
• Certification services
JOINT PROCUREMENTS • Onshore & offshore pipes
FRAMEWORK AGREEMENTS • Valves
• Isolation couplings
• Vent closures
• Scraper traps
TENDER PROCES
14 November 2018 Baltic Pipe, Supplier Information Day
The procurement will be conducted as a negotiated procedure with prior call for competition pursuant to the EU Utilities Directive (Directive 2014/25/EUEU utilities directives)
Tender is published
Prequalification of applicants
Submission of tender
Negotiations Contract award
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Homepage:
Tender electronic daily
OFFSHORE PIPELINE IN THE NORTH SEA
Mark Christian Degn Eskesen,
Lead, Offshore pipeline in the North Sea
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KEY FACTS Pipeline system connecting the Norwegian and Danish gas grids
Length: 105 km
Diameter: 32”
Design pressure: 163.4 barg
Europipe II
EUROPIPE II – NYBRO TEE
Nybro Tee
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Connecting point: Excisting Nybro Tee
Tie-in to Europipe II pipeline. Handled by Gassco.
PLEM
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SEABED AND CROSSINGS
Landfall at Houstrup beach.
LANDFALL
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Parameter Value Unit
Dimension 32 [“]
Inner diameter 769 [mm]
Design Pressure 163.4 [barg]
Design Temperature [-20;+20] [ᵒC]
Water depth [-40;0] [m MSL]
DESIGN PARAMETERS: MAIN FEATURES:
Parameter Value
Product Natural gas, sweet service
Material & grade DNV LSAW 485 (X70)
Steel weight 40,000 tonnes
Applicators Concrete Weight Coating, Anti-corrosion
coating, Internal flow coating & Anodes
Protection strategy Fully buried
SUMMARY
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SCHEDULE EXPECTATIONS
2018 2019 2021 2020
• Detailed engineering
• Surveys end
• Detailed engineering
• Issue of tender Q2
• Tender negations Q3-Q4
• Contract award Q4
• Procurement (Energinet)
• Pipe delivery (Energinet)
• Planning of installation Q1-Q4
• Installation Q2-Q3
• Commissioning Q4
• Ready for first gas Q4
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GAS RECEIVING TERMINAL Jens Jakobsen
Technical Project Manager, Gas receiving terminal
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MAIN COMPONENTS • Process installation including:
• Filtration
• Heating
• Pressure reduction
• Metering facilities
• Utility building incl. 3 fired heaters
• Analyzer buildings
• Below and above ground piping
SITE AND PRELIMINARY LAYOUT
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BUILDINGS
• Utility building with 3 fired heaters, emergency generator, switchgear etc.
• One or two gas analyzer building(-s)
Adjacent installations in operation
PIPING INSTALLATIONS
• Both below and above ground
2 fuel gas units
Analyzer buildings
14 November 2018
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DRAFT VISUALIZATION OF NYBRO WITH EPII TERMINAL
SUMMARY OF KEY DATA
Baltic Pipe, Supplier Information Day 45
Parameter Normal value Design value
Capacity max 7 - 10 BCM gas per year 10 BCM gas per year
Inlet pressure normal 90 barg (Start-up: up to 140 barg) 163.4 barg
Inlet temperature 0 – 10°C -10 – 50°C
Outlet pressure 60 – 78 barg 80 barg
Outlet temperature 0 – 5°C (allowed up to 50°C) -10 – 50°C
Sour service - No
Availability - 99.8%
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MAIN CODE AND STANDARDS In- and outlet sections: ANSI/GPTC Z380.1 supplemented with AT F.0.1 requirements
Process trains: ASME B31.3
Buildings: Danish Building code BR20 and AT F.0.1
Company standards: Primarily Ørsted, supplemented with Energinet/Gassco standards
SCHEDULE EXPECTATIONS
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2018 2019 2021 2020
• Detailed design • Detailed design
• Tendering of Company provided long lead items as required
• Tendering of Construction, Procurement, installation and Commissioning contract for the terminal
• Construction • Construction
• Pipeline commissioning from Nybro
• Plant commissioning
• 21/12-2021: Commissioning completed
2022
• 1/10-2022: Gas supply to Polen
14 November 2018 Baltic Pipe, Supplier Information Day
ONSHORE AND OFFSHORE PIPELINES IN DENMARK
Bernt Falk Egdalen
Project Manager, Onshore and offshore pipelines in Denmark
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KEY FACTS
Length in total: 210 km
Diameter: 32”, 36” & 40”
Design pressure, 163,4 barg 80 barg 120 barg
Europipe II
ONSHORE PIPELINE EXPANSION
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DETAILS
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DETAILS
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Short description
onshore pipelines H
ou
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p -
Nyb
ro
Egtv
ed -
Ste
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Lille
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Fæn
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Nyb
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Crossings, roads
>30 >40 >5 >100 >70 >10
Crossings,
watercoarses
>15 >5 0 >20 >5 2
Crossings, railways
1 1 0 2 3 0
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LILLEBÆLT CROSSING
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Seabed Bathymetry
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CONSTRUCTION SEASON
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2020
2020
2021
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DESIGN PARAMETERS: MAIN ELEMENTS:
SUMMARY
Parameter Value Unit
Dimension 32/36/40 [“]
DP-onshore 80 [barg]
DP landfall to RT 163/120 [barg]
Design Temperature [-20;+50] [ᵒC]
Elements Value
Pipeline: 210 km
Material: X70 (ISO3183)
Line pipe SSAW/LSAW
Line valve stations: 11
Scraper traps 8
HDD or Direct piping 16
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SCHEDULE EXPECTATIONS
• Detailed engineer.
• Surveys end
2018 2019 2021 2022 2020
• Detailed Engineering;
Zealand
Lillebælt
• Detailied Engineering;
Zealand, Lillebælt,
Funen & Jutland
• Procurement pipes Q1
• Procurement valves Q1
• Issue of Tender Q2 and Contract award Q4; Construction Zealand Lillebælt
• Pipes delivery Q1
• Valves delivery Q1
• Procurement pipes Q1
• Construction Q2-Q3
Zealand
Lillebælt
• Issue of Tender Q2 and Contract award Q4; Construction Funen
Jutland
• Pipes delivery Q1
• Valves delivery Q1
• Construction Q2-Q3;
Funen
Jutland
• Tie-ins
• Commissioning
• Ready for first gas
• First gas 1st Oct.
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COMPRESSOR STATION Steffen Engberg
Project Manager, Compressor Station
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KEY FACTS • Flow capacity DK PL: 1,140,000 Nm3/hr
• Flow capacity PL DK: 342,000 Nm3/hr
• Presure rise from 48bar to 111bar (delivery at PL landfall approx. 84bar)
• Total station layout approx. 122.580 m2
excluding access road
• Total expected building mass 6000 m2
STATION LAYOUT
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LOCATION
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PRELIMINARY PROCESS FLOW DIAGRAM
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EPC 1 – LAND DEVELOPMENT AND ADMINISTRATION AND STORAGE FACILITIES
14 November 2018 Baltic Pipe, Supplier Information Day
:
• Overall Land Development incl. Demolition
• Access road
• Parking facilities and handling area
• Administration building
• Storage building
• Potentially fencing and vegetation
• Potentially civil works for substation
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EPC 1 – LAND DEVELOPMENT AND ADMINISTRATION AND STORAGE FACILITIES
14 November 2018 Baltic Pipe, Supplier Information Day
~560 m2 ~750 m2
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EPC 2 – PROCES PLANT
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• Process Piping and Equipment
• Electrical Equipment and cabling
• Service Building
• Compressor Unit Buildings
• Vent
• Compressor units is Employer free issued
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EPC 2 – PROCESS PLANT
14 November 2018 Baltic Pipe, Supplier Information Day
• Details pending.
• Service building approx. 2740 m2
• Compressor building approx. 625 m2 (amount pending)
• Internal roads and civil works
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SUMMARY OF PRIMARY CONTRACTS
14 November 2018 Baltic Pipe, Supplier Information Day
Contract Contract paradigm Status
EPC 1 – Land development and administration and storage facilities
ABT93 Tender process Q3 2019 – Q1 2020
EPC 2 – Process Plant FIDIC Yellow Book Tender process Q3 2019 – Q1 2020
Compressor units FIDIC Yellow Book Tender process Q3 2018 – Q1 2019
Architectural design ABR89 Signed contract
Front End Engineering Design (FEED) ABR89 Tender process Q3 2018 – Q1 2019
Power Supply NA Contract expected Q1 2019
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LUNCH 12:00 – 12:30
NETWORKING AND QUESTIONS AT TABLES, UNTIL 16:00 Table 1: Offshore pipeline in the North Sea
Table 2: Nybro Gas Terminal (onshore)
Table 3: Danish Expansions (on- and offshore)
Table 4: Compressor Station (onshore)
Table 5: Procurement and QHSE
THANK YOU
For future contacts:
Single Point of contact at Energinet will be:
Procurement team lead, Marlene Grønbjerg +4551677872 [email protected]