ball-jointed handrail system ball-jointed banister system · 2018-07-30 · stainless steel ball...
TRANSCRIPT
KHS / KGS Infinitely adjustableball joints between90° and 270°
Highest material andproduction qualities
Rapid problem-freeassembly
Ball-jointed handrail systemBall-jointed banister system
2
BALL-JOINTEDHANDRAIL SYSTEMPerfect in detail - refined overall.KHS - The high-quality handrailsystem for wall mounting, fitted withthe most modern in technical featureswhich simplify exact directionallocation and assembly. Accurate fitand shape stability in the minimumtolerance range thanks to preciselymanufactured components andhandrails.
New fascinating design optionswith stainless-steel ball joints assystem accessories, serving asflexible joining elements forwooden or stainless-steelhandrailing or for combinationsof wood with stainless-steel.
Handrails in wood with alumini-um tube as core.The "aluminium heart" in the coreof the wooden handrail can beconsidered as the system's keyfeature, since it enables effortless andsafe fixing of handrail supports to thehandrail as well as to directional andconnection components. Thewooden handrail is additionallystabilised by the "aluminium heart"and safeguarded againstdeformation. Greater flexural strengthpermits wider spacing betweenhandrail supports.
Handrails and connectionelements from the “vormaticKHS” range are identical withthose used as part of the“vormatic KGS” system(from page 6).
"Aluminium heart"stabilises thehandrail, secures itagainst deformationand enables tightfitting of the handrailsupports.
Internal threadfor correct fitting andpositive location ofindividualcomponents.
Wooden handrailin high-quality selectedsolid wood shapes theappealing overalloptical appearance.
Guide groovesfacilitate the precisemounting of thehandrail supports.
Surface sealingusing highly resistantdual-componentpolyurethane lacquer.
Plastic connecting boltsguarantees secure fitting ofindividual components toge-ther with the "aluminiumheart".
Stainless steelhandrail support(V2A)
The handrail supportenables completelycovered fixing of thehandrail to the sup-porting structure.
The secret ofthe "aluminiumheart"
Bend45°
Stainless steel longitudinal connector(V2A)as a practical design element for coveringwooden handrail element cut edges.
3
Stainless steel ball joints (V2A)
Ball joints in stainless steel make infinitelyvariable directional changes possible for theconnected handrails in any 3-D direction. Theyalso result in considerable installation savingsfor the fitter.The ball joint makes installation easier, especiallyfor stairways with varying ascent angles.
Stainless steeljointing technology
Stainless steel rosette (V2A)for positive connection betweenwooden handrails and ball jointor spherical endpieces.
Coupling piece forstainless steel handrails
Stainless steel handrail (V2A)
We must point out the extremely high valueretention enjoyed by stainless steel handrails,not just the purely process engineering andaesthetic points of view, because they areextremely resistant to environmental and otherinfluences.
New, fascinating design options with stainless-steel ball joints as system accessories, servingas flexible joining elements for wooden or
stainless steel handrails, or for a combinationof wood with stainless steel.
Connecting elbow (nodejoint) from the vormaticKGS range. Used to connecthorizontal bracing and asdirectional components.
The large range of adjustment enjoyed by thestainless steel ball joint makes infinitely variableadjustment for architecturally designed walland stair courses of between 90° and 270°possible - and that with just one component.
Banister stanchion fromthe vormatic KGS range
BALL-JOINTED BANISTER SYSTEM
4
Banister stanchion with patentedrotary disk for mounting horizontalbracing struts. Infinitely variableangle adjustment up to 40°.Material: stainless steelrotary disc plastic
Banister stanchion with discreetlyelegant eyebolts for mountinghorizontal bracing struts. Infinitelyvariable angle adjustmentup to 360°.Material: stainless steel orgalvanised steel
Banister stanchion with discreetlyelegant eyebolts for mountingvertical bracing struts. Infinitelyvariable angle adjustmentup to 360°.Material: stainless steel
Banister stanchions for all suitableflat infill wall materials.Please observe the relevantregulations!Material: stainless steel
Model C Model DModel A Model B
Model A,stringboard-fixed
Model B,tread-fixed
Model C,tread-fixed
1. Banister stanchionwith stringboard fittings
2. Banister stanchionfor tread-mounting
Variation options
Top part set including additionalhandrail to achieve increasedprotection against falling.
Stufenlose Neigungsjustierungder Ausfachungsstäbe
Stufenlose Neigungsjustierungdes Handlaufs
Infinitely variable height adjustmentof banister stanchions on string-board fixings. Angle adjustmentfor compensation of uneven moun-ting surfaces using load distributionplates supplied.
Adjustment facilities
5
Connecting elbow (node joint) fordirectional changes of horizontalbracing.
Infinitely variable angle adjustmentof handrail.
Infinitely variable angle adjustmentof infill rods
Infinitely variable angle adjustmentof infill rods with variable eye boltsand swivel joints
Wall brackets for stainless steel hand-rails and infill rods - providing extrastability for rail ends attached to a wall.
Longitudinal connector for stainless steelhandrails on straight walls and stairwaysas an alternative to coupling piece plusball joints (see page. 7)
(Note: not suitable for on-the-floormounting - in such cases please useour tread-mounting set!)
Top part for mounting handrailabove vertical banister stanchion.
6
HANDRAIL DESIGN / INSTALLATION
57 mm 98 mm
Handrail
Wall dimension
45°Internal angle
90°Internal angle
45°External angle
90°External angle
Spherical endpiece
Wall dimension
Handrail
56mm
Wall dimension
Handrail
50mm
57mm
98 m
m50 mm
50mm
70 mm50 mm
ø 40
mm
1 mm
1 mm
45°
53 mm 94 mmWall dimension
45°Internal angle
90°Internal angle
45°External angle
90° External angle
Spherical endpiecel
Wall dimension
Handrail
51mm
Wall dimension
49mm
Handrail
Handrail
53mm
94 mm49 m
m
49mm
70 mm49 m
m
ø42
,4m
m
5 mm
5 mm
45°
Distancefrom wall70 mm
900 m
m
900 m
m
Handrail len
gth
Stairw
ay len
gth
Stairw
ay len
gth
X
XDimension X
Stainless steel
handrail
Dimension X
Wooden
handrail
24mm
28mm
45°External angle
90°Woodenendpiece
Hemishere endpiece
53 mm 130 mm
80 mm
45°Internal angle
Handrail
Wall dimension
90°Internal angle
90°External angle
5 mm
Wall dimension
Handrail
20mmWall dimension
Handrail
10 mm
Measure your wall profile andthen sketch the layout.Design your hand rail system usingall individual components. Enterthe required handrail lengths andindividual components in the partslist to assist purchasing. Designsshould allow for around 1.5handrail supports per linear metreon straights, and the same forevery change in direction. Bendshave fixed directions.The stainless steel ball joint canbe used in any location.
When measuring and cutting thehandrails to length, take thenecessary distance from the walland individual componentdimensions into consideration.The distance from the wall andthe fitting dimensions of individualcomponents result in the handraillength (see diagram).Please ensure that you startmeasurement anew after everychange in direction, since eventhe smallest tolerances addthemselves together. The handraillength changes depending on thesize of the angle.
Wall fixing ofhandrail supports forstainless steel andwooden handrails
• Mark drilling points for wallfixing of handrail supports anddrill.• Use appropriate fixing materi-als depending on wall condition(bolts / rawlplugs).
max.10 mm
8 mm
If you are fitting to unevenwalls, we recommend theuse of our adjustable hand-rail supports.
Inaccuracies and differencescan only be made good usingadjustable handrail stanchions.(Item No.: 006010090RF)
Note:Ensure that anchorages to thewall are very stable, becauseonly stable wall anchoringguarantees optimum safety.Please observe the rawlplugmanufacturer's instructions foruse.Any legal requirements for theconstruction of banisters mustbe unconditionally observed.
Caution!Stainless steel must not beworked together with normaliron. You must never use toolson stainless steel which havepreviously been used forworking iron or steel.Example: wooden handrailwith stainless steel ball joints(V2A).
Example:Wooden handrailWall profile withwooden bendsand endpieces.
Example:Stainless steelhandrail Wallprofile withstainless steel balljoints (V2A).
Example:woodenhandrailwith stainlesssteel ball joints(V2A).
Example:stairwayThe length of the stairway fromthe top stepedge down to the floor minusdimensionon both sides for the ball jointresults in the handrail length.
X
7
Pre-drill withØ 3 mm
Stainless steel handrail• Cut handrails to length (right-angled clean cut with suitable capsaw)• If you have directional changes,press the coupling piece for balljoints up to
the stop in the handrail (closedjoints).
• Tighten the screw supplied withan Allen key (4mm)• Put the spherical shell suppliedon.
Handrail supports• Determine the stanchion fixingposition on the wall.• Centre punch the stainless steelhandrail.
• Pre-drill with 3.3 mm.• Cut thread (M4).• Screw handrail support togetherwith handrail (stainless steeltallow-drop screw M4 x 10 mm).
Always use a ball joint at anychange of direction.• Screw the ball joint in until it isfixed and joints are closed.
Continue screwing in untilresistance disappears (click) andthe ball joint can be freely moved(after this the ball joint cannot beremoved).
Stainless steel sphericalendpiece• Screw the brass connecting boltinto the stainless steel sphericalendpiece.
Otherwise same erectionprocedure as stainless steel balljoint.
Wooden handrail• Cut handrails to length (right-angled clean cut with fine-toothedcap saw)
• Cut the internal thread on bothhand rails with a screw tap fromour range at M10 x 0.75 mm.(always use cutting oil!)
Erection with wooden bendsScrew the plastic connecting boltinto the internal thread. Coat cutservices with wood glue. Screw inthe wooden bends tightly andalign. Stand down any transitionabuses necessary and re-varnish.
As an alternative, a longitudinalconnector can also be used to coverthe raw edges or as a design elementinserted between the rail and thebend and/or between two straighthandrails (in such cases please useonly brass connecting bolts).
Stainless steel ball jointLocate the stainless steel rosetteon the handrail end. Screw theball joint in lightly, align andtighten.Wooden hemisphere endpieceCoat cut surfaces with wood glueand press in firmly, fix with
adhesive tape if necessary.Stainless steel sphericalendpieceLocate the stainless steel rosetteson the handrail end. Screw thespherical piece firmly in with thebrass connecting bolt and align.
Handrail supports• Determine the fixing positionon handrail and wall.
• Drill the wooden handrail withhandrail support ø 7 mm into thegroove, countersink and cut threadinto handrail by screwing theconsole inwards.
Stainless steel handrail Wooden handrail
max. gap = 120 mm
8
Stair cubeThe banister must the erectedso that a cube of 150 x 150mm does not fit through thegap between the bottom bra-cing edge or infill and thestairway step.
Fixi
ng h
eight
Edge
spac
ing
Edge spacing
Han
dra
il hei
ght
Tread
RiserVertical change of direction
Horizontal change of direction
Angle of ri
se 34°
Landing area -balustrade
Edge
spac
ing
Edge spacing
STAIR DESIGN
What are the legalrequirements?Banister systems are intended to
protect life and limb. When
erecting a banister system, ensure
that all legal requirements relating
to construction are adhered to.
the right choice
for sure!
vormatic
Stanchion spacingrequired when fixingto stringboardwith transverse bracing or other infill
ST 37 galvanised steel
Fixing height Stanchion spacingin m in m
1.30 0.65
1.25 0.70
1.20 0.75
1.13 0.80
1.05 0.85
1.00 0.90
0.95 0.95
0.90 1.00
V2A 1.4301 stainless steel
Fixing height Stanchion spacingin m in m
1.15 0.60
1.05 0.65
1.00 0.70
0.93 0.75
Stanchion spacingrequired when fixingto floorswith transverse bracing or other infill
ST 37 galvanised steel
Fixing height Stanchion spacingin m in m0.90 1.00
V2A 1.4301 stainless steel
Fixing height Stanchion spacingin m in m0.93 0.75
The stipulated or recommended spacings areshown in the following list. The spacings aredependent on the fixing height and shouldbe regarded as maximum spacings.
This information applies only to internaluse. Other values must be used for exter-nal use due to the influence of wind loads,for instance when full surface area infillis used.
9
When fixing vormatic KGS elements to
a structure, dowels and bolts with a
verified loading moment of 3.5 kN must
be used. You must also observe the edge
spacings and connection information
provided by the dowel manufacturer.
The banister must be erected so that a
stair cube cannot pass through the space
at the location shown (see sketch on left-
hand side). When erecting stanchions with
eye bolts, ensure that these only point
towards the stairway. It is otherwise pos-
sible to step through, which results in a
hazard for small children.
The rules precisely stipulate that all pre-
assembled eye bolts or plastic washers in
the stanchions must be equipped with
bracing struts, otherwise the banister will
not meet the safety requirements. We
would point out in this context that the
horizontal bracing may never be used as
a ladder (danger of falling!).
The handrail must be mounted at a mini-
mum height of 900 mm measured from
the leading edge of a step vertically up
to the top surface of the handrail.
To a limited extent, vormatic KGS can
also be used in outdoor areas. Here, care
must be taken that no full surface area
infill is used and that the bracing is not
curtained off by screens or similar types
of cover. In the case of high winds, a “sail”
effect could occur which would impose
an additional wind load on the banister.
If the possible falling height is more than
12 metres, vormatic KGS must be erected
at an increased height made possible by
banister add-on sets (system components).
In accordance with current technical stan-
dards, Vormatic KGS can accept horizon-
tal loading of up to 50 kg/m if the pre-
viously stipulated stanchion spacings and
fixing heights are observed, which means
that the system is suitable for use in private
residential areas.
What does your stairway look like?Safety information
Circular stairway Stairway with quarter turn
Straight stairway with two landingsStraight stairway with intermediate landing
Half-turned open-string stairway
Diagonal stairway with intermediate landings
10
STAIR DESIGN
Measure the stairway in accordance with theguidelines stated here, and then decidewhether stanchions should be mounted onthe stringboard or floor, and in which version.The (self-adhesive) assembly templates availablefrom the vormatic KGS presentation facilitateassembly planning. They provide a perfectoverview of the number and positioning ofstanchions and serve as drilling templateslater on.
Calculate the material requirements from theparts list (p.14-16) and enter the requirednumbers of components.
All required parts are either in stock or can besupplied at short notice. The following exampleuses the erection templates for erectionplanning. The example shows a straightconcrete stairway with stringboard stanchionmounting. Floor mounting can be carried outusing the same scheme.
Please use the table on page 8 to determinestanchion spacings.
1
2 2
Ver
tica
l
Straig
ht-line e
xtensio
n
of front s
tair e
dge
3
2
Fixing height =Dimension a + plannedhandrail height
Spacing dimension fromfirst stanchion tochange of direction
Spacing dimension fromfirst stanchion tochange of direction
Dimension = valuefrom table(page 8)
Dimension = valuefrom table (page 8)
4.1
4.2
Fixing height =Dimension b + plannedhandrail height
Dimension = value from table (page 8)
a
b
5
11
Mounting template
Self-adhesive fixingaid for stringboardmounting. This isused to position thebanister stanchionsand as a drillingtemplate duringassembly.
Self-adhesive fixingaid for tread-mounting. This isused to position thebanister stanchionsand as drillingtemplate duringassembly.
In order to distribute the stanchion spacings, youneed the fixing height.
4.1 At stairway climbsPlace a straight-edge over the front edge of thesteps to determine the intersection between thetop fixing point and a straight-edge, and add the dimension for the planned handrail height.
4.2 At landingsDetermine the distance from the top fixing pointto the top edge of the landing plus the plannedhandrail height.
1. Place the first template on the starting step.
2. Place the next template on the tread or at thestart of landing or at a vertical change of direction.
3. Determine the stanchion position at the end of the landing. To do this, place a straight-edgeon the front edges of the steps. Use the tableon page 8 to determine the stanchion spacings.
Straight stairway with landing
- concrete stairway
- stanchions to be stringboard mounted
Drill the required holes (Ø 8 mm, if concrete bolts, art. no. 006260000RF, are used as recom-mended, see p. 14) and screw on the stringboardfittings. Do not forget to insert the load distri-buting plates included in the delivery betweenthe wall and the stringboard fittings.
Push the vertical stanchions into the wall fixingsso that the planned handrail height can be achieved.
If necessary, shorten the vertical stanchions at the bottom so that these are flush with the bottom edge of the stringboard fittings.
For further steps, please see the instructions onthe following pages.
VORMATICKGS
VORMATICKGS
THIS SIDE UP
Please ensure thatthe edge
spacings areobserved
Outer stanchionedge
Drilling template forstringboard mounting
Drilling templatefor tread-mounting
Please ensurethat the edgespacings are
observed
5. Determine the distance between stanchions as described and fix the template accordingly.
Locate the stringboard fittings vertically so that the edge spacings are adhered to. If there is notenough space, move the wall fixing so that the top screws determine the minimum spacing.
1212
MOUNTING INSTRUCTIONS
1. Distribute the stanchions so that they arelocated at obvious changes of direction or atthe spacings listed in the table.
2. After the stanchions have been correctlypositioned, fix their position by gluing on thedrilling templates. Drill the holes and insert thestanchions.
3. Bolt the stanchions into position. If mountedon stringboards, the stanchions may need tobe shortened in length depending on thestairway layout.
Depending on the type of stairway, ensurethat the edge spacing takes the dowelmanufacturer's instructions into account.
4. Place the handrail on the brackets of thestanchions, following the assembly instructionsgiven for vormatic KHS (see p. 6-7), and mountit in one piece.
Ensure that the stanchions are vertical and inline.
For additional stabilisation of the node joints and/or other joints connecting infill rods, we recommend commercially available metal glues.
13
BANISTER SYSTEMS
6. Use node joints at any locations where thereis a change of direction.
5. Measure the bracing length from initialposition or node joint to node joint, cut thebracing to length if necessary, push the bracingthrough the eyebolts or into the node joints.
7. Fix the bracing by tightening the screws inthe stanchion eyebolts or in the plastic discs.
8. Close off any open bracing with end stop-pers. Ensure that all existing fixing points forfixing any banister components have beenchecked for proper tightening.
9. Use a standard cleansing agent for stainlesssteel to clean surfaces.
Item Item quan-number tity
Item Item quan-number tity
Item Item quan-number tity
Item Item quan-number tity
Alterations of technical andaesthetic design reserved.
Item Item quan-
Modell D number tity
Tread-mounting setØ 42,4 x 900 mmfor glass platebrackets (PU = 1)(Modell D) 006202090RF
Stringboard-mounting setØ 42.4 x 1300 mm (PU = 1)for glass plate brackets 006202130RF
14
Item Item quan-
Modell B number tity
BANISTER SYSTEM PARTS SUMMARY
Item Item quan-
Modell A number tity
Tread-mounting setØ 42.4 x 900 mm (PU = 1)w. 6 plastic washers 006200090RF
Stringboard-mounting setØ 42.4 x 1300 mm (PU = 1)w. 6 plastic washers 006200130RF
RF = stainlesshigh-grade steel
Tread-mounting setØ 42.4 x 900 mm (PU = 1) for horizontal infill 006201090RFrods with 6 eyebolts 006201090Z
Stringboard-mounting setØ 42.4 x 1300 mm (PU = 1)for horizontal infill 006201130RFrods with 6 eyebolts 006201130Z
Tread-mounting setØ 42.4 x 900 mmfor vertical infill rods, (PU = 1)with 2 eyebolts 006203090RF
Stringboard-mounting setØ 42.4 x 1300 mmfor vertical infill rods, (PU = 1)with 2 eyebolts 006203130RF
Infill rod (PU = 1)Ø 12 x 2000 mm 006210012RF
006210012Z
Ø 12 x 700 mm 006210075RF
Connecting (PU = 1)angle 90°, 006215090RF Ø 15 mm 006215090Z
Connecting (PU = 1)angle 145°, 006215145RFØ 15 mm 006215145Z
6 connecting tubes (PU = 1)Ø 15 x 90 mm 006220010RF
006220010Z
6 connecting (PU = 1)elbows Ø 12 mm 006225000RF
006225000Z
6 end stoppers (PU = 1)for infill rod 006235000S
4 concrete bolts (PU = 1)MMS 10 x 80 mm 006260000RF
4 spacer plates100 x 25 x 4 mm (PU = 1)for stringboard fixing 006270000RF
Top part set (PU = 1)straight 006240010RF
006240010Z
Vertical tube (PU = 1)extension 100 mm 006245010RF
006245010Z
Glass plate (PU = 1)bracket set 006250000RFfor 10mm panels
10 self-adhesive assembly templatesfor stringboard-mounting (1 template isincluded with the above-mentionedassembly sets)
(PU = 1)006290001
VORMATICKGS
OBEN
bitte beachten Sie,dass die
Randabstände ein-gehalten werden.
Pfostenaus-senkante
Bohrschablone fürWangenmontage
10 self-adhesive assembly templatesfor tread-mounting(1 template is included with theabove-mentioned assembly sets)
(PU = 1)006290002VORMATIC
KGS
Bohrschablonefür die
Aufbodenmontage
bitte beachten Sie,dass die Rand-
abstände eingehal-ten werden.
Swivel joint for (PU = 1)12 mm Ø infill rods 006226002RF
Contens:1 Pair
(PU = 6)006226012RFContens:6 Pair
Stringboard (PU = 1)shoe 006209000RF
Wall bracket (PU = 1)for infill rod Ø 12 mm 006230000RF
Item Item quan-
Modell C number tity
100 eyebolts (PU = 1)006211000RF
Z = galvanisedS = black
15Upon request also available from stocksin maple and oak.
The indications of packing units (PU) areintended as information for retailers.
Item Item Requirednumber quantity
Handrail, beech, lacque- (PU = 5)red, ø 40 x 1500 mm 006000150BUHandrail, beech, lacque- (PU = 5)red, ø 40 x 2250 mm 006000225BU
2 longitudinalconnectors forwooden handrails,stainless steel, Ø 40 mm.For covering woodenhandrail element cut edges (PU = 10)or as design element. 006002040RF
2 rosettes for woodenhandrails, stainlesssteel, Ø 40 mm. For rigidconnection betweenwooden handrail and joint (PU = 10)or spherical endpiece. 006001040RF
Bend, 45°, beech, (PU = 6)lacquered. 006003045BU
Bend, 90°, beech, (PU = 8)lacquered. 006004090BU
Wooden endpiece,90°, beech, lacquered, (PU = 8)left. 006008090BU
Wooden endpiece,90°, beech, lacquered, (PU = 8)right. 006008091BU
2 hemisphere endpieces,beech, lacquered, (PU = 8)Ø 40 mm. 006009000BU
Coupling piece withstainless steel sphericalendpiece for stainlesssteel handrails,Ø 42.4 mm. For fixing balljoints or spherical endpieces(with anti-unscrewing (PU = 8)device). 006001043RF
2 longitudinal connectorsfor stainless steelhandrail, Ø 42.4 mm.For covering cut edges onstainless steel handrails or (PU = 10)as design element. 006002043RF
Ball joint,stainless steel,Ø 55 mm.For stainless (PU = 6)steel and wooden handrails. 006005000RF
Spherical endpiece,stainless steel,Ø 55 mm. Forstainless steel and (PU = 5)wooden handrails. 006009055RF
2 end stoppersfor stainless (PU = 10)steel handrails 006009043RF
Handrail support,height and depthadjustable, withseat, stainlesssteel, (PU = 8)Ø 75 mm 006010090 RF
Handrailsupport,stainless steel,height andpositionadjustable, straight,with seat, Ø 75 mm.For fixing to balustrades (PU = 8)or similar. 006017000RF
Fixed handrailsupport with stainless steel (PU = 8)seat ø 75 mm 006011090RF
Bulk pack stainless (PU = 50)steel 006011090RG
white-aluminium (PU = 8)ø 75 mm 006011090WA
white, (PU = 8)ø 75 mm 006011090W
Handrailsupport,stainless steel,fixed,with seat,Ø47 mm.For narrow wall supports (PU = 16)or as optical alternative. 006012 090 RF
Handrailsupport 90°,stainless (PU = 8)steel, fixed, 006021 090 RFwith self-cuttingthreaded journals, (PU = 50)M8, Ø 75 mm. 006021 090 RG
Handrail support 90°,stainless steel, fixed,with self-cuttingthreaded journals,M8, no seat, (PU = 16)Ø 47 mm. 006022090RF
Handrail support 90°,stainless steel, heightand depth adjustable,with self-cuttingthreaded journals, (PU = 8)M8, Ø 75 mm. 006020090RF
Handrail support,straight, stainless steel,adjustable, withself-cutting threadedjournals, M8, Ø 75 mm.For fixing to balustrades (PU = 8)or similar. 006027000RF
Handrail support90°, withoutblendingrosette,stainless (PU = 8)steel 006111090RF
Handrail support 90°(M8), without blendingrosette,stainless (PU = 8)steel 006121090RF
Handrail support withrest plate and hanger (PU = 8)bolt 006013090RF
Handrail supportwith clamp forwooden hand- (PU = 8)rails ø 40 mm 006030090RF
Handrail support withclamp for stainless steel (PU = 8)handrails ø 42.4 mm 006032090RF
Handrail support withclamp and hangerbolt for woodenhandrails (PU = 8)ø 40 mm 006034090RF
Handrail support withclamp and hanger boltfor stainless steel (PU = 8)handrails ø 42.4 mm 006036090RF
Wall bracketfor stainless steel (PU = 1)handrails 006025000RF
Longitudinal (PU = 10)connector 006002038RFfor stainlesssteel handrails
Item Item Requirednumber quantity
Item Item Requirednumber quantity
Handrail, V2A tubing, (PU = 5)ø 42.4 x 1500 mm 006000150RFHandrail, V2A tubing, (PU = 5)ø 42.4 x 2000 mm 006000200RFHandrail, V2A tubing, (PU = 5)ø 42.4 x 4000 mm 006000400RF
Rigid handrail supportwith restplate
galvanised, (PU = 10)ø 75 mm 000350001Z
brown (PU = 10)ø 75 mm 000350001B
white (PU = 10)ø 75 mm 000350001W
HANDRAIL SYSTEM PARTS SUMMARY
HANDRAIL SYSTEM PARTS SUMMARY
2 extensions, stainlesssteel, with self-cuttingthread tap, Ø 12 x 50 mmfor adjustable handrail (PU = 8)supports, 2 items in box. 006040050RF
4 brass connectingbolts M10 x 0.75 x 35 mm.For connecting woodenand stainless steel elementswith stainless steel spherical (PU = 8)endpieces. 006043000
4 plasticconnecting screwsM10 x 0.75 x 25 mmFor connecting wooden (PU = 8)components 006042000
20 fallow-dropscrews, stainlesssteel, M4 x 10 mm.For fixing stainless steelhandrails to handrail (PU = 8)supports. 006045000RF
20 counter-sunk, screwsstainless steel,3.5 x 25 mm. For fixingwooden handrails to (PU = 8)handrail supports. 006044000RF
Screw tapM10 x 0.75 mm.For tapping threadsin wooden handrail (PU = 8)aluminium cores. 006047000
Drill ø 3.3 mm.For core-hole tappingof M4 threads in stainlesssteel handrails for fixing (PU = 8)to handrail supports. 006051000
M 4 screw tap.For cutting threadsin stainless-steel handrailsfor fixing to handrail (PU = 8)supports. 006046000
HSS metal drill, Ø 7 mm.For drilling holes in handrailsupports with threads in (PU = 8)wooden sections. 006049000
Drilling (PU = 1)template 006050000
Drilling template for exact positioning of drill holes inwooden handrails for fixing handrail supports withself-cutting threaded journals.
August Vormann GmbH & Co. KGPostfach 15 52 · 58244 Ennepetal
Heilenbecker Str. 191 -20558256 EnnepetalDeutschland / Germany
Telefon++49(0) 23 33 / 9 78-0Telefax ++49(0) 23 33 / 9 78-2 41 99E-Mail [email protected]
Stainless steel:Stainless steel is one of the most valuable,durable and environmentally friendly metals.With proper care, it will give you pleasure formany years. Some useful hints and instructionsabout taking care of the stainless steel incor-porated in vormatic KGS and vormatic KHSproducts are given below: The material pro-cessed is V2A steel (Material No. 1.4301)*,which we recommend primarily for indoorapplications. Our system can also be used inoutdoor areas, however, in that case pleasenote that it may eventually rust in certaincircumstances, for example if exposed to saltyair with a high humidity content in coastal
areas, to heavy air pollution in industrial regions,or close to main roads with heavy traffic. Moreor less frequent, regular cleaning of the surfaceis therefore recommended, depending on localenvironmental conditions, either with a stan-dard stainless steel cleansing agent or, alterna-tively, with a mild dishwashing detergent.Caution: Do not use chlorinated water, sincechlorine causes corrosion!There is also a risk of corrosion if stainless steelcomes into contact with iron or steel. Thereforenever use any tools for assembly that havepreviously been used in the processing orassembly of iron or steel.
Galvanised steel, blue chromalized:For long-term preservation of the chromeplating we recommend wearing gloves duringthe assembly. Due to regular use, the chromeplating may eventually be rubbed off, aboveall if the surface comes into contact withperspiration. Please clean only with a dampcloth. In the case of extreme wear we recom-mend application of a special metal varnish toprotect the surface (powder coating possibleupon request).
The steel version should be used exclusively inindoor areas.
Information about materials used:
VORMANNSCHARNIERE · BESCHLÄGE
Art-Nr. 089500033GB
* V4A products are also available upon request.
Item Item Requirednumber quantity
Item Item Requirednumber quantity
Item Item Requirednumber quantity
KG
S / K
HS 0
6 / 0
7 G
B
For short stairways, VORMANN offers complete sets, available
in beech wood (art. no. 006150121BU) or stainless steel (art. no. 006150120RF).HANDRAIL SET2 handrailsupportswith clamp,stainless steel
2 handrailsupportswith clamp,stainless steel
Handrail, beech,laqueredø 40 x 1190 mm
Handrail, V2A tubing,ø 42.4 x 1190 mm
2 end stoppers,stainless steel
2 hemisphereendpieces,beech, laquered
Beech wood handrail set (art. no. 006150121BU): Stainless steel handrail set (art. no. 006150120RF):
Both handrail sets are continuosly extendable. For the beech handrail set please order the wooden dowel (Art. No. 006041000),for the stainless steel handrail set the longitudinal connector (Art. No. 006002038RF).