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KHS / KGS Infinitely adjustable ball joints between 90 ° and 270 ° Highest material and production qualities Rapid problem-free assembly Ball-jointed handrail system Ball-jointed banister system

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Page 1: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

KHS / KGS Infinitely adjustableball joints between90° and 270°

Highest material andproduction qualities

Rapid problem-freeassembly

Ball-jointed handrail systemBall-jointed banister system

Page 2: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

2

BALL-JOINTEDHANDRAIL SYSTEMPerfect in detail - refined overall.KHS - The high-quality handrailsystem for wall mounting, fitted withthe most modern in technical featureswhich simplify exact directionallocation and assembly. Accurate fitand shape stability in the minimumtolerance range thanks to preciselymanufactured components andhandrails.

New fascinating design optionswith stainless-steel ball joints assystem accessories, serving asflexible joining elements forwooden or stainless-steelhandrailing or for combinationsof wood with stainless-steel.

Handrails in wood with alumini-um tube as core.The "aluminium heart" in the coreof the wooden handrail can beconsidered as the system's keyfeature, since it enables effortless andsafe fixing of handrail supports to thehandrail as well as to directional andconnection components. Thewooden handrail is additionallystabilised by the "aluminium heart"and safeguarded againstdeformation. Greater flexural strengthpermits wider spacing betweenhandrail supports.

Handrails and connectionelements from the “vormaticKHS” range are identical withthose used as part of the“vormatic KGS” system(from page 6).

"Aluminium heart"stabilises thehandrail, secures itagainst deformationand enables tightfitting of the handrailsupports.

Internal threadfor correct fitting andpositive location ofindividualcomponents.

Wooden handrailin high-quality selectedsolid wood shapes theappealing overalloptical appearance.

Guide groovesfacilitate the precisemounting of thehandrail supports.

Surface sealingusing highly resistantdual-componentpolyurethane lacquer.

Plastic connecting boltsguarantees secure fitting ofindividual components toge-ther with the "aluminiumheart".

Stainless steelhandrail support(V2A)

The handrail supportenables completelycovered fixing of thehandrail to the sup-porting structure.

The secret ofthe "aluminiumheart"

Bend45°

Stainless steel longitudinal connector(V2A)as a practical design element for coveringwooden handrail element cut edges.

Page 3: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

3

Stainless steel ball joints (V2A)

Ball joints in stainless steel make infinitelyvariable directional changes possible for theconnected handrails in any 3-D direction. Theyalso result in considerable installation savingsfor the fitter.The ball joint makes installation easier, especiallyfor stairways with varying ascent angles.

Stainless steeljointing technology

Stainless steel rosette (V2A)for positive connection betweenwooden handrails and ball jointor spherical endpieces.

Coupling piece forstainless steel handrails

Stainless steel handrail (V2A)

We must point out the extremely high valueretention enjoyed by stainless steel handrails,not just the purely process engineering andaesthetic points of view, because they areextremely resistant to environmental and otherinfluences.

New, fascinating design options with stainless-steel ball joints as system accessories, servingas flexible joining elements for wooden or

stainless steel handrails, or for a combinationof wood with stainless steel.

Connecting elbow (nodejoint) from the vormaticKGS range. Used to connecthorizontal bracing and asdirectional components.

The large range of adjustment enjoyed by thestainless steel ball joint makes infinitely variableadjustment for architecturally designed walland stair courses of between 90° and 270°possible - and that with just one component.

Banister stanchion fromthe vormatic KGS range

Page 4: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

BALL-JOINTED BANISTER SYSTEM

4

Banister stanchion with patentedrotary disk for mounting horizontalbracing struts. Infinitely variableangle adjustment up to 40°.Material: stainless steelrotary disc plastic

Banister stanchion with discreetlyelegant eyebolts for mountinghorizontal bracing struts. Infinitelyvariable angle adjustmentup to 360°.Material: stainless steel orgalvanised steel

Banister stanchion with discreetlyelegant eyebolts for mountingvertical bracing struts. Infinitelyvariable angle adjustmentup to 360°.Material: stainless steel

Banister stanchions for all suitableflat infill wall materials.Please observe the relevantregulations!Material: stainless steel

Model C Model DModel A Model B

Model A,stringboard-fixed

Model B,tread-fixed

Model C,tread-fixed

Page 5: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

1. Banister stanchionwith stringboard fittings

2. Banister stanchionfor tread-mounting

Variation options

Top part set including additionalhandrail to achieve increasedprotection against falling.

Stufenlose Neigungsjustierungder Ausfachungsstäbe

Stufenlose Neigungsjustierungdes Handlaufs

Infinitely variable height adjustmentof banister stanchions on string-board fixings. Angle adjustmentfor compensation of uneven moun-ting surfaces using load distributionplates supplied.

Adjustment facilities

5

Connecting elbow (node joint) fordirectional changes of horizontalbracing.

Infinitely variable angle adjustmentof handrail.

Infinitely variable angle adjustmentof infill rods

Infinitely variable angle adjustmentof infill rods with variable eye boltsand swivel joints

Wall brackets for stainless steel hand-rails and infill rods - providing extrastability for rail ends attached to a wall.

Longitudinal connector for stainless steelhandrails on straight walls and stairwaysas an alternative to coupling piece plusball joints (see page. 7)

(Note: not suitable for on-the-floormounting - in such cases please useour tread-mounting set!)

Top part for mounting handrailabove vertical banister stanchion.

Page 6: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

6

HANDRAIL DESIGN / INSTALLATION

57 mm 98 mm

Handrail

Wall dimension

45°Internal angle

90°Internal angle

45°External angle

90°External angle

Spherical endpiece

Wall dimension

Handrail

56mm

Wall dimension

Handrail

50mm

57mm

98 m

m50 mm

50mm

70 mm50 mm

ø 40

mm

1 mm

1 mm

45°

53 mm 94 mmWall dimension

45°Internal angle

90°Internal angle

45°External angle

90° External angle

Spherical endpiecel

Wall dimension

Handrail

51mm

Wall dimension

49mm

Handrail

Handrail

53mm

94 mm49 m

m

49mm

70 mm49 m

m

ø42

,4m

m

5 mm

5 mm

45°

Distancefrom wall70 mm

900 m

m

900 m

m

Handrail len

gth

Stairw

ay len

gth

Stairw

ay len

gth

X

XDimension X

Stainless steel

handrail

Dimension X

Wooden

handrail

24mm

28mm

45°External angle

90°Woodenendpiece

Hemishere endpiece

53 mm 130 mm

80 mm

45°Internal angle

Handrail

Wall dimension

90°Internal angle

90°External angle

5 mm

Wall dimension

Handrail

20mmWall dimension

Handrail

10 mm

Measure your wall profile andthen sketch the layout.Design your hand rail system usingall individual components. Enterthe required handrail lengths andindividual components in the partslist to assist purchasing. Designsshould allow for around 1.5handrail supports per linear metreon straights, and the same forevery change in direction. Bendshave fixed directions.The stainless steel ball joint canbe used in any location.

When measuring and cutting thehandrails to length, take thenecessary distance from the walland individual componentdimensions into consideration.The distance from the wall andthe fitting dimensions of individualcomponents result in the handraillength (see diagram).Please ensure that you startmeasurement anew after everychange in direction, since eventhe smallest tolerances addthemselves together. The handraillength changes depending on thesize of the angle.

Wall fixing ofhandrail supports forstainless steel andwooden handrails

• Mark drilling points for wallfixing of handrail supports anddrill.• Use appropriate fixing materi-als depending on wall condition(bolts / rawlplugs).

max.10 mm

8 mm

If you are fitting to unevenwalls, we recommend theuse of our adjustable hand-rail supports.

Inaccuracies and differencescan only be made good usingadjustable handrail stanchions.(Item No.: 006010090RF)

Note:Ensure that anchorages to thewall are very stable, becauseonly stable wall anchoringguarantees optimum safety.Please observe the rawlplugmanufacturer's instructions foruse.Any legal requirements for theconstruction of banisters mustbe unconditionally observed.

Caution!Stainless steel must not beworked together with normaliron. You must never use toolson stainless steel which havepreviously been used forworking iron or steel.Example: wooden handrailwith stainless steel ball joints(V2A).

Example:Wooden handrailWall profile withwooden bendsand endpieces.

Example:Stainless steelhandrail Wallprofile withstainless steel balljoints (V2A).

Example:woodenhandrailwith stainlesssteel ball joints(V2A).

Example:stairwayThe length of the stairway fromthe top stepedge down to the floor minusdimensionon both sides for the ball jointresults in the handrail length.

X

Page 7: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

7

Pre-drill withØ 3 mm

Stainless steel handrail• Cut handrails to length (right-angled clean cut with suitable capsaw)• If you have directional changes,press the coupling piece for balljoints up to

the stop in the handrail (closedjoints).

• Tighten the screw supplied withan Allen key (4mm)• Put the spherical shell suppliedon.

Handrail supports• Determine the stanchion fixingposition on the wall.• Centre punch the stainless steelhandrail.

• Pre-drill with 3.3 mm.• Cut thread (M4).• Screw handrail support togetherwith handrail (stainless steeltallow-drop screw M4 x 10 mm).

Always use a ball joint at anychange of direction.• Screw the ball joint in until it isfixed and joints are closed.

Continue screwing in untilresistance disappears (click) andthe ball joint can be freely moved(after this the ball joint cannot beremoved).

Stainless steel sphericalendpiece• Screw the brass connecting boltinto the stainless steel sphericalendpiece.

Otherwise same erectionprocedure as stainless steel balljoint.

Wooden handrail• Cut handrails to length (right-angled clean cut with fine-toothedcap saw)

• Cut the internal thread on bothhand rails with a screw tap fromour range at M10 x 0.75 mm.(always use cutting oil!)

Erection with wooden bendsScrew the plastic connecting boltinto the internal thread. Coat cutservices with wood glue. Screw inthe wooden bends tightly andalign. Stand down any transitionabuses necessary and re-varnish.

As an alternative, a longitudinalconnector can also be used to coverthe raw edges or as a design elementinserted between the rail and thebend and/or between two straighthandrails (in such cases please useonly brass connecting bolts).

Stainless steel ball jointLocate the stainless steel rosetteon the handrail end. Screw theball joint in lightly, align andtighten.Wooden hemisphere endpieceCoat cut surfaces with wood glueand press in firmly, fix with

adhesive tape if necessary.Stainless steel sphericalendpieceLocate the stainless steel rosetteson the handrail end. Screw thespherical piece firmly in with thebrass connecting bolt and align.

Handrail supports• Determine the fixing positionon handrail and wall.

• Drill the wooden handrail withhandrail support ø 7 mm into thegroove, countersink and cut threadinto handrail by screwing theconsole inwards.

Stainless steel handrail Wooden handrail

Page 8: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

max. gap = 120 mm

8

Stair cubeThe banister must the erectedso that a cube of 150 x 150mm does not fit through thegap between the bottom bra-cing edge or infill and thestairway step.

Fixi

ng h

eight

Edge

spac

ing

Edge spacing

Han

dra

il hei

ght

Tread

RiserVertical change of direction

Horizontal change of direction

Angle of ri

se 34°

Landing area -balustrade

Edge

spac

ing

Edge spacing

STAIR DESIGN

What are the legalrequirements?Banister systems are intended to

protect life and limb. When

erecting a banister system, ensure

that all legal requirements relating

to construction are adhered to.

the right choice

for sure!

vormatic

Stanchion spacingrequired when fixingto stringboardwith transverse bracing or other infill

ST 37 galvanised steel

Fixing height Stanchion spacingin m in m

1.30 0.65

1.25 0.70

1.20 0.75

1.13 0.80

1.05 0.85

1.00 0.90

0.95 0.95

0.90 1.00

V2A 1.4301 stainless steel

Fixing height Stanchion spacingin m in m

1.15 0.60

1.05 0.65

1.00 0.70

0.93 0.75

Stanchion spacingrequired when fixingto floorswith transverse bracing or other infill

ST 37 galvanised steel

Fixing height Stanchion spacingin m in m0.90 1.00

V2A 1.4301 stainless steel

Fixing height Stanchion spacingin m in m0.93 0.75

The stipulated or recommended spacings areshown in the following list. The spacings aredependent on the fixing height and shouldbe regarded as maximum spacings.

This information applies only to internaluse. Other values must be used for exter-nal use due to the influence of wind loads,for instance when full surface area infillis used.

Page 9: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

9

When fixing vormatic KGS elements to

a structure, dowels and bolts with a

verified loading moment of 3.5 kN must

be used. You must also observe the edge

spacings and connection information

provided by the dowel manufacturer.

The banister must be erected so that a

stair cube cannot pass through the space

at the location shown (see sketch on left-

hand side). When erecting stanchions with

eye bolts, ensure that these only point

towards the stairway. It is otherwise pos-

sible to step through, which results in a

hazard for small children.

The rules precisely stipulate that all pre-

assembled eye bolts or plastic washers in

the stanchions must be equipped with

bracing struts, otherwise the banister will

not meet the safety requirements. We

would point out in this context that the

horizontal bracing may never be used as

a ladder (danger of falling!).

The handrail must be mounted at a mini-

mum height of 900 mm measured from

the leading edge of a step vertically up

to the top surface of the handrail.

To a limited extent, vormatic KGS can

also be used in outdoor areas. Here, care

must be taken that no full surface area

infill is used and that the bracing is not

curtained off by screens or similar types

of cover. In the case of high winds, a “sail”

effect could occur which would impose

an additional wind load on the banister.

If the possible falling height is more than

12 metres, vormatic KGS must be erected

at an increased height made possible by

banister add-on sets (system components).

In accordance with current technical stan-

dards, Vormatic KGS can accept horizon-

tal loading of up to 50 kg/m if the pre-

viously stipulated stanchion spacings and

fixing heights are observed, which means

that the system is suitable for use in private

residential areas.

What does your stairway look like?Safety information

Circular stairway Stairway with quarter turn

Straight stairway with two landingsStraight stairway with intermediate landing

Half-turned open-string stairway

Diagonal stairway with intermediate landings

Page 10: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

10

STAIR DESIGN

Measure the stairway in accordance with theguidelines stated here, and then decidewhether stanchions should be mounted onthe stringboard or floor, and in which version.The (self-adhesive) assembly templates availablefrom the vormatic KGS presentation facilitateassembly planning. They provide a perfectoverview of the number and positioning ofstanchions and serve as drilling templateslater on.

Calculate the material requirements from theparts list (p.14-16) and enter the requirednumbers of components.

All required parts are either in stock or can besupplied at short notice. The following exampleuses the erection templates for erectionplanning. The example shows a straightconcrete stairway with stringboard stanchionmounting. Floor mounting can be carried outusing the same scheme.

Please use the table on page 8 to determinestanchion spacings.

1

2 2

Ver

tica

l

Straig

ht-line e

xtensio

n

of front s

tair e

dge

3

2

Fixing height =Dimension a + plannedhandrail height

Spacing dimension fromfirst stanchion tochange of direction

Spacing dimension fromfirst stanchion tochange of direction

Dimension = valuefrom table(page 8)

Dimension = valuefrom table (page 8)

4.1

4.2

Fixing height =Dimension b + plannedhandrail height

Dimension = value from table (page 8)

a

b

5

Page 11: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

11

Mounting template

Self-adhesive fixingaid for stringboardmounting. This isused to position thebanister stanchionsand as a drillingtemplate duringassembly.

Self-adhesive fixingaid for tread-mounting. This isused to position thebanister stanchionsand as drillingtemplate duringassembly.

In order to distribute the stanchion spacings, youneed the fixing height.

4.1 At stairway climbsPlace a straight-edge over the front edge of thesteps to determine the intersection between thetop fixing point and a straight-edge, and add the dimension for the planned handrail height.

4.2 At landingsDetermine the distance from the top fixing pointto the top edge of the landing plus the plannedhandrail height.

1. Place the first template on the starting step.

2. Place the next template on the tread or at thestart of landing or at a vertical change of direction.

3. Determine the stanchion position at the end of the landing. To do this, place a straight-edgeon the front edges of the steps. Use the tableon page 8 to determine the stanchion spacings.

Straight stairway with landing

- concrete stairway

- stanchions to be stringboard mounted

Drill the required holes (Ø 8 mm, if concrete bolts, art. no. 006260000RF, are used as recom-mended, see p. 14) and screw on the stringboardfittings. Do not forget to insert the load distri-buting plates included in the delivery betweenthe wall and the stringboard fittings.

Push the vertical stanchions into the wall fixingsso that the planned handrail height can be achieved.

If necessary, shorten the vertical stanchions at the bottom so that these are flush with the bottom edge of the stringboard fittings.

For further steps, please see the instructions onthe following pages.

VORMATICKGS

VORMATICKGS

THIS SIDE UP

Please ensure thatthe edge

spacings areobserved

Outer stanchionedge

Drilling template forstringboard mounting

Drilling templatefor tread-mounting

Please ensurethat the edgespacings are

observed

5. Determine the distance between stanchions as described and fix the template accordingly.

Locate the stringboard fittings vertically so that the edge spacings are adhered to. If there is notenough space, move the wall fixing so that the top screws determine the minimum spacing.

Page 12: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

1212

MOUNTING INSTRUCTIONS

1. Distribute the stanchions so that they arelocated at obvious changes of direction or atthe spacings listed in the table.

2. After the stanchions have been correctlypositioned, fix their position by gluing on thedrilling templates. Drill the holes and insert thestanchions.

3. Bolt the stanchions into position. If mountedon stringboards, the stanchions may need tobe shortened in length depending on thestairway layout.

Depending on the type of stairway, ensurethat the edge spacing takes the dowelmanufacturer's instructions into account.

4. Place the handrail on the brackets of thestanchions, following the assembly instructionsgiven for vormatic KHS (see p. 6-7), and mountit in one piece.

Ensure that the stanchions are vertical and inline.

Page 13: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

For additional stabilisation of the node joints and/or other joints connecting infill rods, we recommend commercially available metal glues.

13

BANISTER SYSTEMS

6. Use node joints at any locations where thereis a change of direction.

5. Measure the bracing length from initialposition or node joint to node joint, cut thebracing to length if necessary, push the bracingthrough the eyebolts or into the node joints.

7. Fix the bracing by tightening the screws inthe stanchion eyebolts or in the plastic discs.

8. Close off any open bracing with end stop-pers. Ensure that all existing fixing points forfixing any banister components have beenchecked for proper tightening.

9. Use a standard cleansing agent for stainlesssteel to clean surfaces.

Page 14: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

Item Item quan-number tity

Item Item quan-number tity

Item Item quan-number tity

Item Item quan-number tity

Alterations of technical andaesthetic design reserved.

Item Item quan-

Modell D number tity

Tread-mounting setØ 42,4 x 900 mmfor glass platebrackets (PU = 1)(Modell D) 006202090RF

Stringboard-mounting setØ 42.4 x 1300 mm (PU = 1)for glass plate brackets 006202130RF

14

Item Item quan-

Modell B number tity

BANISTER SYSTEM PARTS SUMMARY

Item Item quan-

Modell A number tity

Tread-mounting setØ 42.4 x 900 mm (PU = 1)w. 6 plastic washers 006200090RF

Stringboard-mounting setØ 42.4 x 1300 mm (PU = 1)w. 6 plastic washers 006200130RF

RF = stainlesshigh-grade steel

Tread-mounting setØ 42.4 x 900 mm (PU = 1) for horizontal infill 006201090RFrods with 6 eyebolts 006201090Z

Stringboard-mounting setØ 42.4 x 1300 mm (PU = 1)for horizontal infill 006201130RFrods with 6 eyebolts 006201130Z

Tread-mounting setØ 42.4 x 900 mmfor vertical infill rods, (PU = 1)with 2 eyebolts 006203090RF

Stringboard-mounting setØ 42.4 x 1300 mmfor vertical infill rods, (PU = 1)with 2 eyebolts 006203130RF

Infill rod (PU = 1)Ø 12 x 2000 mm 006210012RF

006210012Z

Ø 12 x 700 mm 006210075RF

Connecting (PU = 1)angle 90°, 006215090RF Ø 15 mm 006215090Z

Connecting (PU = 1)angle 145°, 006215145RFØ 15 mm 006215145Z

6 connecting tubes (PU = 1)Ø 15 x 90 mm 006220010RF

006220010Z

6 connecting (PU = 1)elbows Ø 12 mm 006225000RF

006225000Z

6 end stoppers (PU = 1)for infill rod 006235000S

4 concrete bolts (PU = 1)MMS 10 x 80 mm 006260000RF

4 spacer plates100 x 25 x 4 mm (PU = 1)for stringboard fixing 006270000RF

Top part set (PU = 1)straight 006240010RF

006240010Z

Vertical tube (PU = 1)extension 100 mm 006245010RF

006245010Z

Glass plate (PU = 1)bracket set 006250000RFfor 10mm panels

10 self-adhesive assembly templatesfor stringboard-mounting (1 template isincluded with the above-mentionedassembly sets)

(PU = 1)006290001

VORMATICKGS

OBEN

bitte beachten Sie,dass die

Randabstände ein-gehalten werden.

Pfostenaus-senkante

Bohrschablone fürWangenmontage

10 self-adhesive assembly templatesfor tread-mounting(1 template is included with theabove-mentioned assembly sets)

(PU = 1)006290002VORMATIC

KGS

Bohrschablonefür die

Aufbodenmontage

bitte beachten Sie,dass die Rand-

abstände eingehal-ten werden.

Swivel joint for (PU = 1)12 mm Ø infill rods 006226002RF

Contens:1 Pair

(PU = 6)006226012RFContens:6 Pair

Stringboard (PU = 1)shoe 006209000RF

Wall bracket (PU = 1)for infill rod Ø 12 mm 006230000RF

Item Item quan-

Modell C number tity

100 eyebolts (PU = 1)006211000RF

Z = galvanisedS = black

Page 15: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

15Upon request also available from stocksin maple and oak.

The indications of packing units (PU) areintended as information for retailers.

Item Item Requirednumber quantity

Handrail, beech, lacque- (PU = 5)red, ø 40 x 1500 mm 006000150BUHandrail, beech, lacque- (PU = 5)red, ø 40 x 2250 mm 006000225BU

2 longitudinalconnectors forwooden handrails,stainless steel, Ø 40 mm.For covering woodenhandrail element cut edges (PU = 10)or as design element. 006002040RF

2 rosettes for woodenhandrails, stainlesssteel, Ø 40 mm. For rigidconnection betweenwooden handrail and joint (PU = 10)or spherical endpiece. 006001040RF

Bend, 45°, beech, (PU = 6)lacquered. 006003045BU

Bend, 90°, beech, (PU = 8)lacquered. 006004090BU

Wooden endpiece,90°, beech, lacquered, (PU = 8)left. 006008090BU

Wooden endpiece,90°, beech, lacquered, (PU = 8)right. 006008091BU

2 hemisphere endpieces,beech, lacquered, (PU = 8)Ø 40 mm. 006009000BU

Coupling piece withstainless steel sphericalendpiece for stainlesssteel handrails,Ø 42.4 mm. For fixing balljoints or spherical endpieces(with anti-unscrewing (PU = 8)device). 006001043RF

2 longitudinal connectorsfor stainless steelhandrail, Ø 42.4 mm.For covering cut edges onstainless steel handrails or (PU = 10)as design element. 006002043RF

Ball joint,stainless steel,Ø 55 mm.For stainless (PU = 6)steel and wooden handrails. 006005000RF

Spherical endpiece,stainless steel,Ø 55 mm. Forstainless steel and (PU = 5)wooden handrails. 006009055RF

2 end stoppersfor stainless (PU = 10)steel handrails 006009043RF

Handrail support,height and depthadjustable, withseat, stainlesssteel, (PU = 8)Ø 75 mm 006010090 RF

Handrailsupport,stainless steel,height andpositionadjustable, straight,with seat, Ø 75 mm.For fixing to balustrades (PU = 8)or similar. 006017000RF

Fixed handrailsupport with stainless steel (PU = 8)seat ø 75 mm 006011090RF

Bulk pack stainless (PU = 50)steel 006011090RG

white-aluminium (PU = 8)ø 75 mm 006011090WA

white, (PU = 8)ø 75 mm 006011090W

Handrailsupport,stainless steel,fixed,with seat,Ø47 mm.For narrow wall supports (PU = 16)or as optical alternative. 006012 090 RF

Handrailsupport 90°,stainless (PU = 8)steel, fixed, 006021 090 RFwith self-cuttingthreaded journals, (PU = 50)M8, Ø 75 mm. 006021 090 RG

Handrail support 90°,stainless steel, fixed,with self-cuttingthreaded journals,M8, no seat, (PU = 16)Ø 47 mm. 006022090RF

Handrail support 90°,stainless steel, heightand depth adjustable,with self-cuttingthreaded journals, (PU = 8)M8, Ø 75 mm. 006020090RF

Handrail support,straight, stainless steel,adjustable, withself-cutting threadedjournals, M8, Ø 75 mm.For fixing to balustrades (PU = 8)or similar. 006027000RF

Handrail support90°, withoutblendingrosette,stainless (PU = 8)steel 006111090RF

Handrail support 90°(M8), without blendingrosette,stainless (PU = 8)steel 006121090RF

Handrail support withrest plate and hanger (PU = 8)bolt 006013090RF

Handrail supportwith clamp forwooden hand- (PU = 8)rails ø 40 mm 006030090RF

Handrail support withclamp for stainless steel (PU = 8)handrails ø 42.4 mm 006032090RF

Handrail support withclamp and hangerbolt for woodenhandrails (PU = 8)ø 40 mm 006034090RF

Handrail support withclamp and hanger boltfor stainless steel (PU = 8)handrails ø 42.4 mm 006036090RF

Wall bracketfor stainless steel (PU = 1)handrails 006025000RF

Longitudinal (PU = 10)connector 006002038RFfor stainlesssteel handrails

Item Item Requirednumber quantity

Item Item Requirednumber quantity

Handrail, V2A tubing, (PU = 5)ø 42.4 x 1500 mm 006000150RFHandrail, V2A tubing, (PU = 5)ø 42.4 x 2000 mm 006000200RFHandrail, V2A tubing, (PU = 5)ø 42.4 x 4000 mm 006000400RF

Rigid handrail supportwith restplate

galvanised, (PU = 10)ø 75 mm 000350001Z

brown (PU = 10)ø 75 mm 000350001B

white (PU = 10)ø 75 mm 000350001W

HANDRAIL SYSTEM PARTS SUMMARY

Page 16: Ball-jointed handrail system Ball-jointed banister system · 2018-07-30 · Stainless steel ball joint Locate the stainless steel rosette on the handrail end. Screw the ball joint

HANDRAIL SYSTEM PARTS SUMMARY

2 extensions, stainlesssteel, with self-cuttingthread tap, Ø 12 x 50 mmfor adjustable handrail (PU = 8)supports, 2 items in box. 006040050RF

4 brass connectingbolts M10 x 0.75 x 35 mm.For connecting woodenand stainless steel elementswith stainless steel spherical (PU = 8)endpieces. 006043000

4 plasticconnecting screwsM10 x 0.75 x 25 mmFor connecting wooden (PU = 8)components 006042000

20 fallow-dropscrews, stainlesssteel, M4 x 10 mm.For fixing stainless steelhandrails to handrail (PU = 8)supports. 006045000RF

20 counter-sunk, screwsstainless steel,3.5 x 25 mm. For fixingwooden handrails to (PU = 8)handrail supports. 006044000RF

Screw tapM10 x 0.75 mm.For tapping threadsin wooden handrail (PU = 8)aluminium cores. 006047000

Drill ø 3.3 mm.For core-hole tappingof M4 threads in stainlesssteel handrails for fixing (PU = 8)to handrail supports. 006051000

M 4 screw tap.For cutting threadsin stainless-steel handrailsfor fixing to handrail (PU = 8)supports. 006046000

HSS metal drill, Ø 7 mm.For drilling holes in handrailsupports with threads in (PU = 8)wooden sections. 006049000

Drilling (PU = 1)template 006050000

Drilling template for exact positioning of drill holes inwooden handrails for fixing handrail supports withself-cutting threaded journals.

August Vormann GmbH & Co. KGPostfach 15 52 · 58244 Ennepetal

Heilenbecker Str. 191 -20558256 EnnepetalDeutschland / Germany

Telefon++49(0) 23 33 / 9 78-0Telefax ++49(0) 23 33 / 9 78-2 41 99E-Mail [email protected]

Stainless steel:Stainless steel is one of the most valuable,durable and environmentally friendly metals.With proper care, it will give you pleasure formany years. Some useful hints and instructionsabout taking care of the stainless steel incor-porated in vormatic KGS and vormatic KHSproducts are given below: The material pro-cessed is V2A steel (Material No. 1.4301)*,which we recommend primarily for indoorapplications. Our system can also be used inoutdoor areas, however, in that case pleasenote that it may eventually rust in certaincircumstances, for example if exposed to saltyair with a high humidity content in coastal

areas, to heavy air pollution in industrial regions,or close to main roads with heavy traffic. Moreor less frequent, regular cleaning of the surfaceis therefore recommended, depending on localenvironmental conditions, either with a stan-dard stainless steel cleansing agent or, alterna-tively, with a mild dishwashing detergent.Caution: Do not use chlorinated water, sincechlorine causes corrosion!There is also a risk of corrosion if stainless steelcomes into contact with iron or steel. Thereforenever use any tools for assembly that havepreviously been used in the processing orassembly of iron or steel.

Galvanised steel, blue chromalized:For long-term preservation of the chromeplating we recommend wearing gloves duringthe assembly. Due to regular use, the chromeplating may eventually be rubbed off, aboveall if the surface comes into contact withperspiration. Please clean only with a dampcloth. In the case of extreme wear we recom-mend application of a special metal varnish toprotect the surface (powder coating possibleupon request).

The steel version should be used exclusively inindoor areas.

Information about materials used:

VORMANNSCHARNIERE · BESCHLÄGE

Art-Nr. 089500033GB

* V4A products are also available upon request.

Item Item Requirednumber quantity

Item Item Requirednumber quantity

Item Item Requirednumber quantity

KG

S / K

HS 0

6 / 0

7 G

B

For short stairways, VORMANN offers complete sets, available

in beech wood (art. no. 006150121BU) or stainless steel (art. no. 006150120RF).HANDRAIL SET2 handrailsupportswith clamp,stainless steel

2 handrailsupportswith clamp,stainless steel

Handrail, beech,laqueredø 40 x 1190 mm

Handrail, V2A tubing,ø 42.4 x 1190 mm

2 end stoppers,stainless steel

2 hemisphereendpieces,beech, laquered

Beech wood handrail set (art. no. 006150121BU): Stainless steel handrail set (art. no. 006150120RF):

Both handrail sets are continuosly extendable. For the beech handrail set please order the wooden dowel (Art. No. 006041000),for the stainless steel handrail set the longitudinal connector (Art. No. 006002038RF).