ball bearing die sets pdf/ballbearingbushingdieset.pdf · ball bearing die sets with competitive...

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Ball Bearing Die Sets

With competitive pressures on the rise, thelonger life and easier assembly of Danly’s BallBearing Die Set just might be the edge you’relooking for. Its fast assembly slashes cost inbuilding and maintaining the die. And Danly’suncompromised material quality is legendaryfor long-lasting, profitable value.

Total Quality Management (TQM)Materials for Danly ball bearing bushing diesets and components are subjected 100% toinbound material inspections. Statisticalprocess control (SPC) helps assure a highdegree of precision throughout themanufacturing process. And, of course, thefinished product is verified before shipment toour customers.

But, quality assurance requires even agreater commitment than just thesebenchmark tests. At Danly, Total QualityManagement enlists every department, everyworkstation, every facet of the company’soperation into a comprehensive quality effort.After all, the perfect product shipped on time,but billed incorrectly, is still a quality problem.

From the sales and customer servicerepresentatives who assist you with yourorder, to the shipping department thatexpedites your delivery, quality at Danly is ateam effort and it’s everyone’s top priority.

Smooth, free-rolling operation for high accuracy, plus ease of assembly that lowers costs.

★

Customer Service Center/Branch OfficeManufacturingBranch Offices

★

EightManufacturingLocations ToServe You

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Index

Back Post All-Steel Ball Bearing Die Sets .........4

Two Post All-Steel Ball Bearing Die Sets ..........6

Four Post All-Steel Ball Bearing Die Sets..........8

Ball Bearing Cages .........................................10

Ball Bearing Guide Posts ................................11

Demountable Ball Bearing Guide Posts ....12-13

Demountable Ball Bearing Bushings..............14

Straight Sleeve Ball Bearing Bushings ...........15

Types I, II and III Selection Data................16-18

Types II and III Bushing and Ball CageSelection Chart..........................................19-20

Lubrication Recommendationsand Clamping Data ........................................21

Danly Other

Unlike others, the ball bearings inDanly cages are spun a full 360° intoplace for maximum protection fromaccidental ball dislodgement.

Specially-designed spiral patternsare drilled into Danly Ball Cages tocontrol tracking and grooving.

Special equipment spins ballbearings in place, then Danly BallCages move on to rigid qualityinspection.

Ask About OurComplete Line ofDiemakers’ Supplies• Plain Bearing Die Sets• Catalog Die Sets• Pins and Bushings• Die Springs• Basic and Ball Lock Punches• Self Lubricating Bushings• Gold Bond Pressroom

Accessories

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Back Post All-Steel Ball Bearing Die Sets ®

4

MINIMUMTHICKNESS

RECOMMENDED

POST DIAMETER

DIE SPACE A

B

K

J

O

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

40

8 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 60 65 70 80 90 100

11⁄4

11⁄4

1

11⁄4

11⁄2

11⁄4

11⁄2

13⁄4

11⁄2

13⁄4

2

13⁄4

2

2 1⁄4

2

2 1⁄2

23⁄ 4

2 1⁄2

3

31⁄4

3

Note: Die space sizes are grouped within shaded areas which indicate suggested guide post diameters.

UNLIMITED SIZESSizes are not limited to any dimensions. Suggested minimum dimensions are shown below.

Back Post Series AS-33BB

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5

Back Post Series AS-33BB WHEN ORDERING SPECIFY:

1. Series AS-33BB.

2. Dimensions A and B.

3. Thickness of die holder J and punch holder K. (K thickness should be at least equal to guide postdiameter O. For sleeve bushings, J thickness should be atleast 1/4" larger than O.)

4. Type of guide post: straight or demountable. Diameter of guide post O if other than listed. See pages 11, 12 or 13. (If larger or smaller guide post than listed is ordered, C and F dimensions will vary accordingly.)

5. Type of bushing, demountable or straight sleeve. Refer topages 14 and 15 for dimensional data.

6. Demountable bushing clamp arrangement—state A, B, or C(see page 21).

7. Minimum shutheight by specifying T from bottom surface ofdie holder to top surface of punch holder.

8. Stroke or ram movement of press.

9. Operating condition (Type I—Pre-loaded, Type II—Relieving, Type III—Disengaging).

10. Size of shank, if required. These sets are regularly furnished without shanks. Inserted or welded steel shanksare available at additional cost.

1 1⁄2 in. dia. x 2 1⁄8 in. long1 9⁄16 in. dia. x 2 1⁄8 in. long2 in. dia. x 2 7⁄8 in. long2 1⁄2 in. dia. x 2 7⁄8 in. long3 in. dia. x 2 7⁄8 in. long

11. Clamping or lifting holes. Holes can be furnished toyour specifications at additional cost.

12. How shipment should be made.

Reverse Sets —Sets with B greater than A can be furnished ifrequired for special feeding.

Special Machining —Sets can be provided with any specialmachining required. Send print.

Torch-Cut Holes —Holes of any shape can be torch-cut to yourneeds. Send template or print.

These die sets may not be returned for credit.

F

F

F

F

C

C

CW

C

A

B1/2B

1/2A

O

K

T

J

111⁄411⁄213⁄42

21⁄23

13⁄417⁄821⁄821⁄421⁄227⁄831⁄4

211⁄16

215⁄16

3 3⁄83 5⁄84 1⁄84 3⁄45 3⁄8

7⁄16

7⁄16

1⁄21⁄25⁄85⁄85⁄8

2 7⁄83 1⁄16

3 9⁄16

313⁄16

4 5⁄16

55 5⁄8

9⁄16

9⁄16

11⁄16

11⁄16

13⁄16

13⁄16

7⁄8

NOM.GUIDEPOSTDIA. C F WF W

SLEEVE BUSHING SHOULDER BUSHING

131⁄4

11⁄8

31⁄211⁄4

413⁄8

41⁄211⁄2

515⁄8

51⁄213⁄4

617⁄8

61⁄227

21⁄4

71⁄221⁄2

823⁄4

81⁄23

THICKNESS OF PLATE CARRIED IN STOCKFOR IMMEDIATE FABRICATION

6

Two Post All-Steel Ball Bearing Die Sets ®

6

MINIMUMTHICKNESS

RECOMMENDED

POST DIAMETER

DIE SPACE A

B

K

J

P

O

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

40

45

50

55

60

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 60 65 70 80

3

31⁄4

21⁄2

3

11⁄4

11⁄2

1

11⁄4

11⁄2

13⁄4

11⁄4

11⁄2

13⁄4

2

11⁄2

13⁄4

2

2 1⁄4

13⁄4

2

2 1⁄2

23⁄ 4

2

21⁄2


Center Post Series AS-34BB Diagonal Post Series AS-35BB


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Center Post Series AS-34BB

Diagonal Post Series AS-35BB

F

C

A

B

1/2A

W

P

K

T

J

O

F

F

C

C

W

A

1/2B

X

1/2A

B

P

K

T

J

O

WHEN ORDERING SPECIFY:

1. Series AS-34BB or AS-35BB.


3. Thickness of die holder J and punch holder K.(K thickness should be at least equal to guide postdiameter O. For sleeve bushings, J thickness should be atleast 1/4" larger than O.)

4. Type of guide post: straight or demountable. Diameter of guide post O if other than listed. See pages 11, 12 or 13. (If larger or smaller guide post than listed is ordered, C and F dimensions will vary accordingly.)


6. Demountable bushing clamp arrangement—state A, B or C(see page 21).



9. Operating condition (Type I—Pre-loaded, Type II—Relieving, Type III—Disengaging.)

10. Size of shank, if required. These sets are regularlyfurnished without shanks. Inserted or welded steel shanksare available at additional cost.


11. Clamping or lifting holes. Holes can be furnished toyour specifications at additional cost.





These die sets may not be returned for credit.Diameter of Larger Post determines C and F dimensions for both posts.X = B Minus 2F.

111⁄411⁄213⁄42

21⁄23

13⁄417⁄821⁄821⁄421⁄227⁄831⁄4

211⁄16

215⁄16

3 3⁄83 5⁄84 1⁄84 3⁄45 3⁄8

7⁄16

7⁄16

1⁄21⁄25⁄85⁄85⁄8

2 7⁄83 1⁄16

3 9⁄16

313⁄16

4 5⁄16

55 5⁄8

9⁄16

9⁄16

11⁄16

11⁄16

13⁄16

13⁄16

7⁄8



131⁄4

11⁄8

31⁄211⁄4

413⁄8

41⁄211⁄2

515⁄8

51⁄213⁄4

617⁄8

61⁄227

21⁄4

71⁄221⁄2

823⁄4

81⁄23


Four Post All-Steel Ball Bearing Die Sets ®

8

MINIMUMTHICKNESS

RECOMMENDED

POST DIAMETER

DIE SPACE A

B

K

J

O

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

40

45

50

55

60

8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 40 45 50 55 60 65 70 80 90 100

11⁄4

11⁄4

1

11⁄4

11⁄2

11⁄4

11⁄2

13⁄4

11⁄2

13⁄4

2

13⁄4

2

21⁄ 4

2

21⁄ 2

23⁄4

21⁄ 2



Four Post Series AS-37BB

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9

XA

B1/2B

K

1/2A

T

J

O

F

F

C

C

W

W

Y

C-1/4

NOTE: RIGHT FRONT POSTOFFSET 1/4" FORWARD

WHEN ORDERING SPECIFY:

1. Series AS-37BB.


3. Thickness of die holder J and punch holder K.(K thickness should be at least equal to guide postdiameter O. For sleeve bushings, J thickness should be atleast 1/4" larger than O).

4. Type of guide post: straight or demountable. Diameter of guide post O if other than listed. See Pages 11, 12 or 13. (If larger or smaller guide post than listed is ordered, C and F dimensions will vary accordingly.)


6. Demountable bushing clamp arrangement—state A, B or C(see page 21).



9. Operating condition (Type I—Pre-loaded, Type II—Relieving, Type III—Disengaging.)

10. Size of shank, if required. These sets are regularlyfurnished without shanks. Inserted or welded steel shanksare available at additional cost.


11. Clamping or lifting holes. Holes can be furnished to your specifications at additional cost.





These die sets may not be returned for credit.

Series AS-37BB

X = B Minus 2F Y = A Minus 2F

111⁄411⁄213⁄42

21⁄23

13⁄417⁄821⁄821⁄421⁄227⁄831⁄4

211⁄16

215⁄16

3 3⁄83 5⁄84 1⁄84 3⁄45 3⁄8

7⁄16

7⁄16

1⁄21⁄25⁄85⁄85⁄8

2 7⁄83 1⁄16

3 9⁄16

313⁄16

4 5⁄16

55 5⁄8

9⁄16

9⁄16

11⁄16

11⁄16

13⁄16

13⁄16

7⁄8



131⁄4

11⁄8

31⁄211⁄4

413⁄8

41⁄211⁄2

515⁄8

51⁄213⁄4

617⁄8

61⁄227

21⁄4

71⁄221⁄2

823⁄4

81⁄23


Ball Bearing Cages ®

10

1

11⁄4

11⁄2

13⁄4

2

21⁄2

3

3⁄16

3⁄16

1⁄4

1⁄4

1⁄4

3⁄8

3⁄8

11⁄222

21⁄23

31⁄431⁄233⁄411⁄22

23⁄431⁄433⁄44

41⁄443⁄42

21⁄223⁄431⁄241⁄441⁄25

51⁄26

21⁄23

31⁄44

43⁄451⁄453⁄461⁄463⁄43

31⁄233⁄441⁄251⁄455⁄86

61⁄27

71⁄24

53⁄461⁄271⁄473⁄481⁄483⁄44

53⁄461⁄271⁄473⁄481⁄483⁄4

TYPE ICATALOGNUMBER

6-0808-82-26-0810-82-26-0812-82-26-0813-82-26-0814-82-26-0815-82-2

6-1011-82-26-1013-82-26-1015-82-26-1016-82-26-1017-82-26-1019-82-2

6-1211-82-26-1214-82-26-1217-82-26-1218-82-26-1220-82-26-1222-82-26-1224-82-2

6-1413-82-26-1416-82-26-1419-82-26-1421-82-26-1423-82-26-1425-82-26-1427-82-2

6-1615-82-26-1618-82-26-1621-82-26-1623-82-26-1624-82-26-1626-82-26-1628-82-26-1630-82-2

6-2023-82-26-2026-82-26-2029-82-26-2031-82-26-2033-82-26-2035-82-2

6-2423-82-26-2426-82-26-2429-82-26-2431-82-26-2433-82-26-2435-82-2

7⁄16

11⁄16

11⁄16

15⁄16

19⁄16

113⁄16

21⁄16

25⁄16

7⁄16

11⁄16

17⁄16

111⁄16

115⁄16

23⁄16

27⁄16

215⁄16

11⁄16

15⁄16

17⁄16

113⁄16

23⁄16

27⁄16

215⁄16

37⁄16

315⁄16

15⁄16

13⁄16

111⁄16

21⁄16

27⁄16

215⁄16

37⁄16

315⁄16

47⁄16

13⁄16

17⁄16

115⁄16

25⁄16

211⁄16

31⁄16

37⁄16

315⁄16

47⁄16

415⁄16

111⁄16

333⁄833⁄441⁄443⁄451⁄4

111⁄16

333⁄833⁄441⁄443⁄451⁄4

C S XO

TYPE IICATALOGNUMBER

Nom.PostDia.

6-0806-82-16-0808-82-1

6-1006-82-16-1008-82-1

6-1208-82-16-1210-82-1

6-1410-82-16-1412-82-1

6-1612-82-16-1614-82-1

6-2016-82-1

6-2416-82-1

C

O

S

C

S

O

X

Ball cages are made of a heat treated aluminum alloywith tough, wear-resistant qualities. They aremanufactured to rigid quality control standards toassure a smooth, burr-free finish that reduces frictionand the possibility of scoring.

Ball bearings are vacuum degassed quality, fatigueresistant steel and are thoroughly inspected forroundness, smooth finish and dimensional tolerance.

Ball cages are mounted to drilled and tapped guideposts by a special washer assembly which permitscage to rotate freely around guide post, when notunder pre-load.

Ball bearings are arranged in a spiral pattern in thecage to minimize tracking or grooving and assureuniform wear. Each ball is retained by spinning formaximum security.

TYPE IFor Type I

Ball Bearing Bushing Assembly

(See page 17 for length C)

TYPE IIFor Type II and III

Ball Bearing Bushing Assemblies

(See page 19 for length C)

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11

Ball Bearing Guide Posts

1

11⁄4

11⁄2

13⁄4

81⁄29

91⁄210

101⁄211

111⁄212

121⁄21314151753⁄461⁄271⁄471⁄273⁄48

81⁄29

91⁄210

101⁄211

111⁄212

121⁄21314151617188

83⁄491⁄2101112131417182081⁄291⁄410111213141720

CATALOGNUMBER

Nom.Dia."O"

LENGTHL

CATALOGNUMBER

Nom.Dia."O"

LENGTHL

5-1434-825-1436-825-1438-825-1440-825-1442-825-1444-825-1446-825-1448-825-1450-825-1452-825-1456-825-1460-825-1468-825-1623-825-1626-825-1629-825-1630-825-1631-825-1632-825-1634-825-1636-825-1638-825-1640-825-1642-825-1644-825-1646-825-1648-825-1650-825-1652-825-1656-825-1660-825-1664-825-1668-825-1672-825-2032-825-2035-825-2038-825-2040-825-2044-825-2048-825-2052-825-2056-825-2068-825-2072-825-2080-825-2434-825-2437-825-2440-825-2444-825-2448-825-2452-825-2456-825-2468-825-2480-82

13⁄4

2

21⁄2

3

Danly Precision Guide Posts for Ball Bearing BushingAssemblies feature vacuum degassed, bearing quality,electric furnace alloy steel with a smooth, hard-wearingsurface that assures free-rolling of balls and extendsguide post life.

Each post is drilled and tapped at the bottom formounting of the ball cage washer assembly. Thisunique mounting method permits the ball cage, exceptwhen under pre-load, to freely rotate a full 360 degreesaround the guide post.

L

O

5-0813-825-0815-825-0817-825-0818-825-0819-825-0820-825-0821-825-0822-825-0823-825-0824-825-0826-825-0828-825-0830-825-0832-825-0834-825-0836-825-1017-825-1019-825-1021-825-1022-825-1023-825-1024-825-1026-825-1028-825-1030-825-1032-825-1034-825-1036-825-1040-825-1044-825-1048-825-1217-825-1220-825-1223-825-1224-825-1226-825-1228-825-1230-825-1232-825-1234-825-1236-825-1238-825-1240-825-1242-825-1244-825-1246-825-1248-825-1250-825-1252-825-1256-825-1420-825-1423-825-1426-825-1428-825-1430-825-1432-82

31⁄433⁄441⁄441⁄243⁄45

51⁄451⁄253⁄46

61⁄27

71⁄28

81⁄29

41⁄443⁄451⁄451⁄253⁄46

61⁄27

71⁄28

81⁄29

10111241⁄45

53⁄46

61⁄27

71⁄28

81⁄29

91⁄210

101⁄211

111⁄212

121⁄213145

53⁄461⁄27

71⁄28

(To find L seepages 16 and 18)

Ball Cage WasherAssembly Sold Separately(See Page 21)}

NOM.DIA."O"

LBS.-IN. LBS.-FT.TAPSIZE

GUIDE POSTTAP SIZES

RECOMMENDEDSEATINGTORQUE

5⁄16-18 N.C.3⁄8-16 N.C.1⁄2-13 N.C.

320560

1350

2647

112

1-11⁄411⁄2-13⁄4-2

21⁄2-3

®

12

Demountable Ball Bearing Guide Posts

Danly Demountable Guide Posts forball bearing bushing assembliesfeature vacuum degassed, bearingquality, electric furnace alloy steel witha smooth, hard-wearing surface thatassures free-rolling of balls andextends guide post life.

Each post is drilled and tapped atthe bottom for mounting of the ballcage washer assembly. This uniquemounting method utilizes the entiresurface of the guide post for guidingand permits the ball cage, except whenunder pre-load, to freely rotate a full360 degrees around the guide post.This free-flowing movement eliminatesscoring or tracking of the guide postsurface.

CLAMP DATA

11⁄8

125⁄64

117⁄32

POST DIAMETER LENGTH

1

11⁄4

11⁄2

15⁄16

19⁄16

17⁄8

13⁄16

13⁄16

17⁄16

13⁄16

63⁄64

11⁄8

7⁄8

1

11⁄16

.610

.750

.750

3 CLAMPS6-90-1

3 SCREWS1/4-20 X 3/4 LG.

WASHER ASSEMBLY6-0008-82-2

OR6-0008-82-1

3 CLAMPS6-93-1

3 SCREWS5/16-18 X 7/8 LG.


OR6-0010-82-1

3 CLAMPS6-93-1

3 SCREWS5/16-18 X 7/8 LG.


OR6-0012-82-1

2.502.753.003.253.503.754.004.254.504.755.255.756.256.757.257.75

3.253.503.754.004.254.504.755.255.756.256.757.257.758.759.75

10.75

3.253.503.754.004.254.505.005.506.006.507.007.508.008.509.009.50

10.0010.5011.0011.5012.50

CATALOGNUMBER

5-0810-8265-0811-8265-0812-8265-0813-8265-0814-8265-0815-8265-0816-8265-0817-8265-0818-8265-0819-8265-0821-8265-0823-8265-0825-8265-0827-8265-0829-8265-0831-826

5-1013-8265-1014-8265-1015-8265-1016-8265-1017-8265-1018-8265-1019-8265-1021-8265-1023-8265-1025-8265-1027-8265-1029-8265-1031-8265-1035-8265-1039-8265-1043-826

5-1213-8265-1214-8265-1215-8265-1216-8265-1217-8265-1218-8265-1220-8265-1222-8265-1224-8265-1226-8265-1228-8265-1230-8265-1232-8265-1234-8265-1236-8265-1238-8265-1240-8265-1242-8265-1244-8265-1246-8265-1250-826

O B M N P YE1 F1

POSTTAP SIZE

5⁄16 - 18N.C.

5⁄16 - 18N.C.

3⁄8 - 16N.C.

®

13

13⁄4

2

21⁄2

3

CLAMP DATA

145⁄64

153⁄64

25⁄64

221⁄64

LENGTH POSTTAP SIZE

3⁄8 - 16N.C.

3⁄8 - 16N.C.

1⁄2 - 13N.C.

1⁄2 - 13N.C.

21⁄4

21⁄2

31⁄32

31⁄2

111⁄16

115⁄16

115⁄16

27⁄16

119⁄64

127⁄64

1 43⁄64

159⁄64

13⁄8

19⁄16

123⁄32

129⁄32

.750

.750

.750

.750

4 CLAMPS6-93-1

4 SCREWS5/16-18 X 7/8 LG.


OR6-0014-82-1

4 CLAMPS6-93-1

4 SCREWS5/16-18 X 7/8 LG.


OR6-0016-82-1

4 CLAMPS: 6-93-14 SCREWS: 5/16-18X7/8 LG.

WASHER ASSEMBLY6-0020-82-2 OR 6-0020-82-1

4 CLAMPS: 6-93-14 SCREWS: 5/16-18X7/8 LG.

WASHER ASSEMBLY6-0024-82-2 OR 6-0024-82-1

CATALOGNUMBER

5-1415-8265-1416-8265-1417-8265-1418-8265-1419-8265-1421-8265-1423-8265-1425-8265-1427-8265-1429-8265-1431-8265-1433-8265-1435-8265-1437-8265-1439-8265-1441-8265-1443-8265-1445-8265-1449-8265-1453-8265-1457-8265-1461-826

5-1617-8265-1618-8265-1619-8265-1620-8265-1621-8265-1622-8265-1623-8265-1624-8265-1626-8265-1628-8265-1630-8265-1632-8265-1634-8265-1636-8265-1638-8265-1640-8265-1642-8265-1644-8265-1648-8265-1652-8265-1656-8265-1660-8265-1664-826

5-2024-8265-2026-8265-2028-8265-2032-8265-2036-8265-2040-8265-2044-8265-2048-8265-2060-8265-2072-826

5-2424-8265-2426-8265-2430-8265-2434-8265-2438-8265-2442-8265-2446-8265-2458-8265-2470-826

3.754.004.254.504.755.255.756.256.757.257.758.258.759.259.75

10.2510.7511.2512.2513.2514.2515.25

4.254.504.755.005.255.505.756.006.507.007.508.008.509.009.50

10.0010.5011.0012.0013.0014.0015.0016.00

6.006.507.008.009.00

10.0011.0012.0015.0018.00

6.006.507.508.509.50

10.5011.5014.5017.50

O E1 F1B M N P YPOST DIAMETER

M

P N

MN

P

O

B

E1

F1

Clamp ArrangementsFor Demountable Guide Post

(To find F1see pages 16 and 18)

CB

A

NOM.POSTDIA.

CATALOGNUMBER

®

14

Demountable Ball Bearing Bushings

Danly Demountable Bushings feature vacuum degassed,bearing quality, electric furnace alloy steel. They are designedfor a tap fit installation and are assembled to the die holder byeasily mounted clamps and screws which provide four times theholding power of pressed-in bushings. By simply removingclamps, bushings are easily demounted from die holder for diegrinding or repair.

1

11⁄4

11⁄2

13⁄4

2

2 1⁄2

3

1 3⁄8

1 5⁄8

1 7⁄8

2 1⁄8

2 1⁄2

3

3 1⁄2

1 7⁄8

2 1⁄8

2 1⁄2

2 3⁄4

3 1⁄4

3 3⁄4

4 1⁄4

2 1⁄8

2 3⁄8

2 7⁄8

3 1⁄8

3 5⁄8

4 1⁄8

4 3⁄4

2.283

2.533

3.033

3.283

3.783

4.283

4.908

1 3⁄16

1 3⁄16

17⁄16

111⁄16

115⁄16

115⁄16

115⁄16

1 1⁄4

1 3⁄4

2 1⁄4

2 3⁄4

1 3⁄4

2 1⁄4

2 3⁄4

11⁄2

2 1⁄4

3

31⁄2

1 3⁄4

2 1⁄2

3 1⁄4

2

2 3⁄4

3 1⁄2

4 1⁄4

5

4

4 3⁄4

51⁄2

4

43⁄4

51⁄2

2 7⁄16

2 15⁄16

3 7⁄16

3 15⁄16

2 15⁄16

3 7⁄16

3 15⁄16

2 15⁄16

3 11⁄16

4 7⁄16

4 15⁄16

3 7⁄16

4 3⁄16

4 15⁄16

3 15⁄16

4 11⁄16

5 7⁄16

6 3⁄16

6 15⁄16

5 15⁄16

6 11⁄16

7 7⁄16

5 15⁄16

6 11⁄16

7 7⁄16

6-0805-85

6-0807-85

6-0809-85

6-0811-85

6-1007-85

6-1009-85

6-1011-85

6-1206-85

6-1209-85

6-1212-85

6-1214-85

6-1407-85

6-1410-85

6-1413-85

6-1608-85

6-1611-85

6-1614-85

6-1617-85

6-1620-85

6-2016-85

6-2019-85

6-2022-85

6-2416-85

6-2419-85

6-2422-85

A

B

C

F

E 3/8

C1

L1

111⁄411⁄213⁄42

21⁄23

15⁄16

17⁄16

111⁄16

113⁄16

21⁄16

25⁄16

25⁄8

111⁄16

113⁄16

2 1⁄16

2 3⁄16

2 7⁄16

2 11⁄16

3

3

46-91-1

5⁄16 -18 NCX

3⁄4 LG

NOM.POSTDIA.

M NCLAMPS

PERBUSHING

CLAMPCAT.NO.

SCREWSIZE

M

NMN

Clamp Dimensions Clamp Arrangements

(To find L1see pages

17 and 19)

NOM.BUSHING

I.D.C1 E F L1

®

15

Straight Sleeve Ball Bearing Bushings

Precision Straight Sleeve Bushings feature vacuumdegassed, bearing quality, electric furnace alloy steel.Like all components of the Danly Ball Bearing BushingAssembly, these straight sleeve bushings arecompletely interchangeable.

INSTALLATION INSTRUCTIONSIn order to avoid the bushing close-in which occurs as aresult of press-fit, these bushings, should be retainedwith Danly Bushing Mount. When so installed, it is notnecessary to hone the bushing bore after installation,and the bushing fit will be correct.

Application of Danly Bushing Mount

1. Degrease bushing OD and die shoe bore with alcohol, acetone or other volatile solvent and wipe dry.

2. Apply Bushing Mount sparingly and wring bushing into die shoe.

3. Allow 4 hour cure at 72° F. Do not disturb bushing until cure is complete.

1

11⁄4

11⁄2

13⁄4

2

21⁄2

3

1.87551.8748

2.12552.1248

2.50052.4998

2.75052.7498

3.25053.2498

3.75053.7498

4.25054.2498

.9988

.9980

1.24881.2480

1.49831.4975

1.74831.7475

1.99831.9975

2.49782.4970

2.99782.9970

BORE SIZESNOM.

GUIDEPOSTDIA.

PUNCH HOLDERFOR GUIDE

POSTS

DIE SHOE FOR SHOULDER OR

STRAIGHT SLEEVEBALL BUSHINGS

1

11⁄4

11⁄2

13⁄4

2

2 1⁄2

3

1 3⁄8

1 5⁄8

1 7⁄8

2 1⁄8

2 1⁄2

3

3 1⁄2

1 7⁄8

2 1⁄8

2 1⁄2

2 3⁄4

3 1⁄4

3 3⁄4

4 1⁄4

2 1⁄23

3 1⁄24

4 1⁄25

33 1⁄24

4 1⁄256

33 3⁄44 1⁄25

5 1⁄2678

3 1⁄24 1⁄45

5 1⁄26789

44 3⁄45 1⁄26 1⁄4789

10

66 3⁄47 1⁄28 1⁄29 1⁄2

10 1⁄2

66 3⁄47 1⁄28 1⁄29 1⁄2

101⁄2

6-0810-866-0812-866-0814-866-0816-866-0818-866-0820-86

6-1012-866-1014-866-1016-866-1018-866-1020-866-1024-86

6-1212-866-1215-866-1218-866-1220-866-1222-866-1224-866-1228-866-1232-86

6-1414-866-1417-866-1420-866-1422-866-1424-866-1428-866-1432-866-1436-86

6-1616-866-1619-866-1622-866-1625-866-1628-866-1632-866-1636-866-1640-86

6-2024-866-2027-866-2030-866-2034-866-2038-866-2042-86

6-2424-866-2427-866-2430-866-2434-866-2438-866-2442-86

A B

NOM.BUSHING

I.D.

NOM.BUSHING

O.D.NOM.POSTDIA.

CATALOGNUMBER

LENGTH

L2

B

A L2

DANLY BUSHING MOUNTCATALOG NO. 9-0060-82

(To find L2see pages 17 and 19)

Instructions For Using Chart On Page 17 ☞Selection of a Type I Ball Bearing Bushing Assembly is based on therequired stroke and the guide post diameter. With these two factorsestablished, refer to the Selection Chart:

1. Under the heading Stroke “S’’, find the column for the desired stroke.

2. Move down this column to colored square on horizontal line oppositerequired Post diameter.

3. For required bushing length, move to left from colored square onhorizontal line to Bushing Length column. (See “Caution’’ Note atbottom of page.)

4. Select cage length from Ball Cage column. Select length shownwithin colored area matching the colored square in which stroke andbushing length selections intersect. Increased life is provided whenlongest cage length is selected, shutheight permitting.

*Note: If die grind is not required, stroke may be increased by theamount of die grind allowance shown in “X’’ column. If die grind isgreater than the amount shown, stroke will shorten by the additionalamount added.

®

16

Note: If calculated guide post length is not listed on page 11, 12, or 13:

1. Select next longer length and cut off to required length,

(Caution: Demountable Guide Post may not be cut off; choose nextshorter length. )

2. Or, select shorter length and recess post in punch holder to obtaincorrect L dimension.

Press fit length should be equal to or greater than the diameter of theguide post, if possible.

Note: On Type I Assemblies, a die set designed for a particular strokemay be used in any press of lesser stroke, but never in any presswhere the stroke is greater than originally chosen.

Caution: Be sure bushing does not strike punch holder at minimumshutheight. If this condition exists, use shorter bushing andcorresponding ball cage.

Type I Selection Data

Data for Finding Guide Post LengthType I - Full Pre-Load Throughout Stroke

��

�

��F

J

��

S

STROKE UP

STROKEDOWN

L

Z

TMINSHUT HEIGHT

(DIE LIFE DEPLETED)

O

��

��

��

C��

��

��

��

STRAIGHTSLEEVE

BUSHING

DEMOUNTABLESHOULDERBUSHING

��

PRELOADLINE

3/16

K

F1

E

U2U1

L2

Y

��

��

��

�

��

�

��

�

��

�

��

��

Assembly Condition - Ball Cage Must Hang On Washer Tangs

*Die shoe thicknessmust be greater thanthe “E” dimension when shoulder bushing is used.

L=T-U1-Z-J+E

F1=T-U1-Z-J+E-K

CAUTIONF+J+K+Y<T

L=T-U2-Z

F1=T-U2-Z-K

CAUTIONL2+K+Y<T


STRAIGHTPOST

DEMOUNTABLEPOST

STRAIGHTSLEEVE

BUSHING

TYPE OF BUSHINGTYPE OF

GUIDE POST1

11⁄411⁄213⁄42

21⁄23

5⁄16

5⁄16

3⁄83⁄83⁄81⁄21⁄2

13⁄16

13⁄16

17⁄16

111⁄16

115⁄16

115⁄16

115⁄16

1⁄161⁄8

POSTDIA.

O

TYPE IZ E U1 U2

*

®

17

Type I Bushing & Ball Cage Selection Chart

Page 14 Page 15Page

10

®

18

Type II and III Selection Data

F1

��

K

Y

TMINSHUT HEIGHT

(DIE LIFE DEPLETED)O

L2

Z

U2U1

F

E*J

L

��

��

�

��

STRAIGHTSLEEVE

BUSHING


S

PUNCH HOLDER

STROKE UP

FIGURE D1

11⁄411⁄213⁄42

21⁄23

L=T-U1-Z-J+E

F1=T-U1-Z-J+E-K

CAUTIONF+J+K+Y<T

L=T-U2-Z

F1=T-U2-Z-K

CAUTIONL2+K+Y<T

15⁄32

15⁄32

1⁄21⁄21⁄2

9⁄16

9⁄16

13⁄16

13⁄16

17⁄16

111⁄16

115⁄16

115⁄16

115⁄16

1⁄161⁄8

POSTDIA.

O


STRAIGHTPOST

DEMOUNTABLEPOST

STRAIGHTSLEEVE

BUSHING

Z E U1 U2

TYPE OF BUSHING

TYPE OFGUIDE POST

To select a Type II or Type III Ball Bearing Bushing Assembly:1. Determine the desired stroke,

2. Determine the required guide post diameter,

3. Determine the desired operating condition, or the extent to which the cage leaves the bushing,

4. Last, determine whether a Demountable or Straight Sleeve Bushing is preferred.

Once these four factors: (1) stroke, (2) guide post diameter,(3) operating condition and (4) type of bushing, are established,refer to the Selection Chart on pages 19 and 20.

First find the column headed by the desired stroke (S).Moving down this column, opposite the required guide postdiameter, find the color square in the desired operating condition

Data For Finding Guide Post Length

3/16

��3/16

PRELOAD LINE

BELOW THIS LINEBALLS ARE IN ROLLING ENGAGEMENT

ABOVE THIS LINEBALLS ARE RELEASEDFROM ROLLING ENGAGEMENTALLOWING CAGE TO REPOSITION

��

(Salmon for condition shown in Figure A; Red for conditionshown in Figure B; Yellow for condition shown in Figure C.)Selection of the longest bushing-cage combination, shutheightpermitting, will provide increased life.

Once the square has been determined, follow the horizontalline to the left for selection of bushing and ball cage lengths.Refer to chart above to select guide post length. When thesehave been selected, refer back to the pages giving fulldimensions and catalog numbers of these assemblycomponents.

Note: If stroking rate is under 150 SPM, Figure B isrecommended, which allows the ball cage to reposition at eachstroke.

*Die shoe thickness must be greater than the “E” dimension when shoulder bushing is used.

Note: If calculated guide post length is not listed on page 11, 12 and 13:1. Select next longer length and cut off to required length,(Caution: Demountable Guide Post may not be cut off; choose next shorter length. )

2. Or, select shorter length and recess post in punch holder toobtain correct “L” dimension.

Press fit length should be equal to or greater than the diameter of theguide post, if possible.

Instructions For Using Types II and III Bushing and Ball Cage Selection Chart ☞

Types II & III Bushing & Ball Cage Selection Chart ®

STROKE “ S” AT MINIMUM SHUTHEIGHT (DIE LIFE DEPLETED)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

BALL BUSHING

DEMOUNTABLE SHOULDERPage 38

STRAIGHTSLEEVE Page 39

BALLCAGEPage 34

NOM.POSTDIA.

O E F L1 U1 L2 U2 CV

1

11/4

11/2

13/4

2

21/2

3

13/16

13/16

17/16

111/16

115/16

115/16

115/16

7/811/8

13/8

11/411/2

13/4

11/415/8

2

11/217/8

21/4

13/411/8

21/2

211/1631/16

37/16

211/1631/16

37/16

1/16

1/16

1/16

1/16

1/16

1/16

1/16

1/8

1/8

1/8

1/8

1/8

1/8

1/8

11/4

13/4

21/4

23/4

13/4

21/4

23/4

11/2

21/4

3

31/2

13/4

21/2

31/4

2

23/4

31/2

41/4

5

4

43/4

51/2

4

43/4

51/2

27/16

215/16

37/16

315/16

215/16

37/16

315/16

215/16

311/16

47/16

415/16

37/16

43/16

415/16

315/16

411/16

57/16

63/16

615/16

515/16

611/16

77/16

515/16

611/16

77/16

2 1/2

3

3 1/2

4

41/2

5

3

3 1/2

4

41/2

5

6

3

3 3/4

41/2

5

6

7

8

3 1/2

41/4

5

6

7

8

9

4

43/4

51/2

6 1/4

7

8

9

10

6

6 3/4

7 1/2

8 1/2

91/2

101/2

6

6 3/4

7 1/2

8 1/2

91/2

101/2

2

2 1/2

3

3 1/4

3 1/2

3 3/4

2 3/4

3 1/4

3 3/4

4

41/4

4 3/4

2 3/4

3 1/2

4 1/4

4 1/2

5

5 1/2

6

3 1/4

4

4 3/4

51/4

5 3/4

6 1/4

6 3/4

3 3/4

4 1/2

51/4

5 5/8

6

6 1/2

7

7 1/2

5 3/4

6 1/2

7 1/4

7 3/4

8 1/4

8 3/4

5 3/4

6 1/2

7 1/4

7 3/4

8 1/4

8 3/4

Type II and III components provideType I operating condition.

Unlimited Stroke Cage Leaves Bushing

Pre-load Relieved

(Sleeve Bushing: L2 + K must be less than T)(Shoulder Bushing: J + F + K must be less than T)

Demountable Bushing:Maximum F=T–J–K

Sleeve Bushing:Maximum L2=T–K

CAUTION: Be sure bushing does not strike punch holder at minimum shutheight and if thiscondition exists, use shorter bushing and corresponding ball cage. 19 20

1/2 11/2 21/2 31/2 41/2 51/2 61/2 71/2

Figu re A

Figu re B

Figu re C

Partial Pre-load

Page 14 Page 15 Page 10

®

21

Miscellaneous Component Parts

Clamping Data

6-0800-8326-1000-8326-1200-8326-1400-8326-1600-8326-2000-8326-2400-832

6-0008-82-16-0010-82-16-0012-82-16-0014-82-16-0016-82-16-0020-82-16-0024-82-1

6-0008-82-26-0010-82-26-0012-82-26-0014-82-26-0016-82-26-0020-82-26-0024-82-2

5-0800-8315-1000-8315-1200-8315-1400-8315-1600-8315-2000-8315-2400-831

NOM.POSTDIA.

5-0800-8325-1000-8325-1200-8325-1400-8325-1600-8325-2000-8325-2400-832

9-0506-7305⁄16-18 x 3⁄4

9-0607-7303⁄8 -16 x 7⁄8

9-0808-7301⁄2 -13 x 1

5-0800-840

5-1200-840

5-2400-840

USED WITH ASSEMBLY TYPEI II and III II and III II and III I III, II, and III

111⁄411⁄213⁄42

21⁄23

STOP WASHER-RETAINER

BUSHING STOPWASHER

HEX HEAD SCREW SNAP RING-BALLBEARING CAGES

PACKAGEDONE EACH:


HEX HEAD SCREW

PACKAGEDONE EACH:


BUSHING STOPWASHER

HEX HEAD SCREWSNAP RING

Ball Bearing Bushing Lubrication RecommendationDuring operation of Ball Bearing Bushing Assembly, add lubricant once each 8-hour shift byspray or brush application. Use a refined mineral oil of viscosity 290/340 SSU @100° F.containing “EP’’ additives and rust inhibitors.

Note: If not specified, clamp arrangement A will be furnished. Clamp arrangement B is furnished on Center Post Sets.AS-37BB sets with 1" and 1 1/4 " diameter demountable bushings are furnished with four clamps on right front corner only.

DEMOUNTABLE SHOULDER BUSHING CLAMP ARRANGEMENT SELECTION DATA BUSHING CLAMP DATANOM.POSTDIA.

1&

11/4

11/2&

13/4

2

21/2&3

NOM.POSTDIA.

1

11/4

11/2

13/4

2

21/2

3

15/16

17/16

111/16

113/16

21/16

25/16

25/8

111/16

113/16

21/16

23/16

27/16

211/16

3

3

4

A (L-R FEED) B (F-B FEED)(CENTER POST SETS)

C (ROUND DIES)

M N PERBUSH.

© 1998 Danly Die SetA Division of Connell Limited PartnershipDS 102 10M 5/98 HB

DIE SET®

DANLY DIE SET2115 South 54th AvenueChicago, IL 60804-2284

www.danly.com

Call Toll Free1-800-243-2659FAX 1-800-833-2659

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