bab 1 intro to basic electronic & micro system

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    MICROELECTRONIC

    DMA 3223oleh

    MOHD ROZAINI BIN MD NAFIAH

    Email : [email protected]

    Tel : 013-2095340

    Unit Kurikulum,Bahagian Kemahiran MARA

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    DMA 3223 MICROELECTRONIC

    What is the meaning of Microelectronic?

    What are the advantages of Microelectronic in

    automotive application?

    Do you know how ABS, VVTi operates?

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    Front / Rear Distribution Right / Left Distribution

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    FuelCutControlSystem

    A fuel cut control is used to stop the fuel pump once when

    any of the SRS airbags is deployed. In this system, theairbag deployment signal from the airbag sensor assembly

    is detected by the engine ECU, and it turns OFF the circuit

    opening relay. After the fuel cut control has been activated,

    turning the ignition switch from OFF to ON cancels the fuel

    cut control, and the engine can be restarted.

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    Multiplex

    Communication

    Each ECUs can share their information through CAN BUS wire to reduce wiring

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    AssessmentScheme Theory Test 1 10%

    Practical test 1 10%

    Theory Test 2 10 % Practical test 2 10%

    Assignment (p1) 10%

    Assigment (p2) 10%

    Final Exam 40 %

    CARRY MARKS 60%

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    Topic1. Introduction to Basic Electronic and Microcomputer System

    i-Diode, Zener Diode and LEDii-Transistor

    iii-Capacitor

    iv-Thermistor

    v-Photoconductive Cell

    vi-Logic Gate

    2. An introduction of Microcomputer

    i-Basic layout of microcomputer

    ii-Central Processing Unit CPU

    iii-Temporary Storage Unitiv-Arithmetic Logic Unit (ALU)

    v-Input and Output Interface

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    3. Programming and Computer Language

    i-Digital principalii-Consept of Binary

    iii-Bit and Bytes

    iv-Random Access Memory RAM

    v-Read Only Memory ROM

    vi-Data Buses

    vii-Adress Busesviii-Control Buses

    4. Microelectronic System

    i-Programming

    ii-Measurementiii-Sensors and Actuator

    iv-New developments in Microelectronic

    v-Diagnostic-Electronics, Sensors and Actuators

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    Electronicin Automotive

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    1.

    DiodeWhat is covered in this chapter:

    1. Semiconductor principles

    2. Diodes;Junction, Zener

    3. Other two-lead devices: LED, LDR,photodiode,

    thermistor

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    Semic

    onduct

    or

    Pri

    nciple

    s A semiconductor is a material which has an electricalresistance value lower than insulator and higher than a

    conductor

    Semiconductor materials such as Silicon and Germanium,

    have an atomic structure which behaves differently from

    material that are good conductors

    Electrical current was produced by the random drift of free

    electrons.

    In insulator, and partly in semiconductor, electron drift is

    limited because there are relatively free electron available

    that are not tightly bounded to their atomic home

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    Cont..

    Intrinsic Semiconductor- semiconductors in their purestform

    Extrinsic Semiconductor-semiconductors with other atomsmixed in. These other atoms are called impurityatoms.The process of adding impurity atoms is called doping.The doping alters the characteristics of the semiconductor,mainly its conductivity.

    At room temperature (about 25r C), an intrinsicsemiconductor acts more like an insulator than aconductor.

    The conductivity of an extrinsic semiconductor is greater

    than that of an intrinsic semiconductor. The level of conductivity is dependent mainly of the

    number of impurity atoms that have been added during thedoping process.

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    AtomicTheory

    The atom has been shown to contain threebasic particles: theprotons and neutrons that

    make up the nucleus (core) of the atom and

    electrons that orbit about the nucleus. The

    basic model of the atom, called the Bohr

    model

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    Cont..

    The orbital paths, or shell, are identified usingthe laterK through Q. The innermost shell isthe K shell, followed by the L shell, and so on.The outermost shell for a given atom is calledthe valence shell. The valence shell of an atomis critical because it determines the conductivityof the atom.

    K shell = 2 x 12 = 2 electrons

    L shell = 2 x 22 = 8 electrons

    M shell = 2 x 32 = 18 electrons

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    Valence Electron

    The valence shell of an atom can containup to eight electrons. The conductivity ofthe atoms depends on the number of

    electrons that are in the valence shell.When an atom has one valenceelectrons, it is a nearly perfect conductor.When an atom has eight valenceelectrons, the valence shell is said to be

    complete, and the atom is an insulator.Therefore, conductivity decreases withan increase in the number ofvalenceelectrons.

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    Cont..

    Semiconductors are atoms that containfour valence electrons.

    Because the number of valence electrons

    in a semiconductor is halfway between one

    (for and conductor) and eight (for aninsulator),

    a semiconductor atom is neither a good

    conductor nor a good insulator.

    Three of the most commonly used

    semiconductor materials are Silicon(Si),

    Germanium (Ge) and Carbon (C)

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    Semiconductoratoms

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    CovalentBonding

    Covalent bondingis the method by whichatoms complete their valence shells by sharing

    valence electrons with other atoms

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    Cont..

    A silicon atom with its four valence electrons produces thecovalent bonds that hold the atoms together, because

    each shared electron is attracted equally by the two

    adjacent atoms which share it.

    The results of this bonding are as follows:

    The atoms are held together, forming a solid substance.

    The atoms are all electrically stable because their valence

    shells are complete.

    The complete valence shells course the silicon to act as

    an insulator. Thus, pure (intrinsic) silicon is a very poorconductor. The same principle holds true for intrinsic

    germanium.

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    ELECTRON AND HOLE CURRENT

    When a voltage is applied across a piece of intrinsic silicon,the thermally generated free electrons in the conduction

    band, which are free to move randomly in the crystal

    structure, are now easily attracted toward the positive end.

    This movement of free electrons is one type of current in asemiconductor material and is called electron current.

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    Cont.

    Another type of current occurs at the valencelevel, where the holes created by the free

    electron exist.

    Electrons remaining in the valence band are still

    attached to their atoms and are not free to moverandomly in the crystal structure as are the free

    electrons.

    However, a valence electron can move into a

    nearby hole, with little change in its energy level,thus leaving another hole where it came from.

    Effectively the hole has moved from one place to

    another in the crystal structure. This is called

    hole current.

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    Hole current in siliconHole current in silicon

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    DOPING

    Doping is the process of adding impurity atomsto intrinsic silicon or germanium to improve theconductivity of the semiconductor. Since a dopedsemiconductor is no longer pure, it is called anextrinsic semiconductor.

    Two element types are used for doping, trivalentand pentavalent. A trivalentelement is one thathas three valence electrons. Example Aluminum,Indium and Boron.

    Apentavalentelement is one that has fivevalence electrons. Example Phosphorus, Arsenicand Antimony.

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    Cont

    When pentavalent impurities are used, theresulting material is called an n-type material.Since the pentavalent atoms in the n materialare giving up electrons, they are often referredto as donoratoms.

    When trivalent atoms are added to intrinsicsemiconductors, the resulting material is calledap-type material.

    The trivalent atoms, on the other hand, areaccepting electrons from the pentavalent atomsand thus are referred to as acceptoratoms.

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    N-TYPE SEMICONDUCTOR

    To increase the number of conduction bandelectrons in pure silicon, pentavalent impurityatoms are added.

    These are atoms with five valence electrons,

    such as Arsenic, Phosphorus and Antimony.This extra electron becomes a conductionelectron because it is not attached to any atom.

    The number of conduction electrons can be

    controlled by the amount of impurity added tothe silicon.

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    Pentavalentimpurityatoms in a silicon crystal

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    MAJORITY AND MINORITYCARRIERS

    Since most of the current carriers are electrons,

    silicon (or germanium) doped with pentavalent

    atoms is an n-type semiconductor material (the n

    stands for the negative charge on an electron).

    The electrons are called the majority carriers in

    n-type material.Although the majority of current

    carriers in n-type material are electrons, there are

    also a few holes that are created when electron-

    hole pairs are thermally generated. These holes are not produced by the addition of the

    pentavalent impurity atoms. Holes in an n-type

    materialare called minority carriers.

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    P-TYPE SEMICONDUCTOR

    To increase the number of holes in pure silicon,trivalent impurity atoms are added. These are atoms

    with three valence electron such Aluminum, Boron and

    Gallium.

    As illustrated in Figure, each trivalent atom (Boron, inthis case) forms covalent bonds with four adjacent

    silicon atoms.

    All three of the Boron atoms valence electron is used

    in the covalent bonds; and, since four electrons are

    required, a hole is formed with each trivalent atom. The

    number of holes can be controlled by the amount of

    trivalent impurity added to the silicon.

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    Trivalentimpurityatomin a silicon crystal. A

    Boron (A) impurityatomis shown in thecenter

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    MAJORITY AND MINORITY CARRIERS

    Since most of the current carriers are holes, silicon (or

    germanium) doped with trivalent atoms is called a p-

    type semiconductor material.

    Holes can be thought of as positive charges because

    the absence of an electron leaves a net positive charge

    on the atom. The holes are the majority carriers in p-type material.

    Although the majority of current carriers in p-type

    material are holes, there are also a few free electrons

    that are created when electron-hole pairs are thermallygenerated.

    These free electrons are not produced by the addition of

    the trivalent impurity atoms. Electrons in p-type

    materialare the minority carriers.

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    PN JUNCTIONS

    Basic PN structure in a diode at the instant of junction formation

    When a piece of silicon is doped so that half is n-type and the otherhalf is p-type, a PNjunction is formed between the two regions.

    A device formed in this way is known as a semiconductor diode. The N region

    has many conduction electrons, and the P region has many holes

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    THE DEPLETION LAYER

    A PN junction becomes useful when we are able to

    control the width of the depletion layer. By controllingthe width of the depletion layer, we are able to control

    the resistance of the PN junction and thus the amount

    of current that can pass through the device.

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    FORWARD-BIASED

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    External voltage pulls majority current carriers away from the

    pn junction.

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    DIODE The diode is a single pn junction device

    with conductive contacts and wire leadsconnected to each region, as shown in.One half of the diode is an n-typesemiconductor and the other half is a p-type semiconductor

    The n region is called the cathode andthe p region is called the anode.The"arrow" in the symbol points in thedirection of conventional current(opposite the electron flow).

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    Diodes

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    Diodeanalogy

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    DIODE APPLICATIONS Basically, a diode functions in the same way as a polarity-operated

    switch. When forwardbiased, it presents a relatively low resistanceand acts like a closed switch. While, reverse-biased it presents ahigh resistance and acts like an open switch

    The following list summarizes the main uses for diodes:

    i. Power-supply rectifier

    This function is converting ac input from the 60-Hz power line to dc

    output. One diode is used for a half-wave rectifier. The full-waverectifier needs two diodes.

    ii. Signal detector

    The detector circuit uses a diode to rectify a modulated signal inorder to recover the modulating signal.

    iii. Digital logic gate

    In these circuits, the diode functions as a switch. It is on when thediode conducts and off without conduction.

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    Diode: RectifierBridge

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    DIODE IDENTIFICATION AND RATING

    It is important to identify correctlythe anode and cathode lead endsof the diode for proper connectioninto circuits.

    Some diodes have the diodesymbol printed on the case.Cylinder-shaped diodes use a dark

    band for lead identification. The lead end nearest to the band is

    the cathode and the lead on theopposite end is the anode

    Diodes are rated for the maximumcurrent they can safely conduct inthe forward-bias direction.Exceeding this current rating willcause the diode to overheat andcan permanently damage it

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    FORWARD AND REVERSE BIAS OFTHE DIODE A diode is forward-biasedwhen

    the positive terminal of thevoltage source is connected to

    the anode. The negative

    terminal of the source is

    connectedto the cathode

    The forward current, (IF), is from

    anode to cathode as indicated.

    The forward voltage drop (VF)

    due to the barrier potential is

    from positive at the anode tonegative at the cathode

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    A diode is reverse biasedwhen a negative terminal is

    connected to the anode, and

    the positive terminal is

    connected to the cathode. The current is zero

    (neglecting the small reverse

    current).

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    CURRENTVOLTAGE (I-V) CHARACTERISTICCURVE OFA PN JUNCTION

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    THE IDEAL DIODE

    The ideal diode has thecharacteristic of an open

    switch when it is reverse

    biased and those of a

    closed switch when

    forward biased.

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    When reverse diode (open switch)

    The diode will have infinite resistance. The diode will not pass current.

    The diode will drop the entire applied voltage acrossits terminals

    When forward biased (closed switch)

    The diode will have no resistance.

    The diode will have no control over the currentthrough it.

    The diode will have no voltage drop across itsterminals.

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    TYPE OFDIODES

    ZENER DIODES

    A zener diode is a special diode that has beenoptimized for operation in the breakdown region.These devices are unlike ordinary diode, whichare intended never to be operated at or nearbreakdown

    Voltage regulation is perhaps the most commonapplication of a zener diode. The zener diode isconnected parallel with the load of the powersupply. The zener voltage remains constantdespite load current variations

    Zener diode allows current to flow in the forward

    direction. However, it differs from an ordinarydiode in that its reverse-direction break-downvoltage is much lower than that of an ordinaryrectifying diode

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    The large number of extra current-

    carriers allows the zener diode to

    conduct current in the reverse

    direction. This reverse-bias current

    would destroy a normal diode, but

    the zener is made to operate this

    way.

    Zener diodes can function asvoltage-sensitive switches because

    they allow current to flow in the

    reverse direction only when a

    specfified level of reverse voltage is

    reached

    Zener diodes are often used as part

    of automotive voltage-regulator

    circuits. A simple zener diode

    regulator circuit are such as below:

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    Zenerdiodeanalogy

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    A 5-V zener diode is connectedin series with a resistor R, to thevariable DC input voltage. Thisinput voltage is connected sothat the zener diode is reverse-biased. The series resistor (R,) isrequired to drop all the inputvoltage not dropped across the

    zener diode As the input voltage is increased

    from 0 V, the voltage across thezener diode increases until the 5-V zener voltage is reached. Atthis point the zener diode

    conducts and maintains aconstant 5-V output as the inputvoltage varies from 5 to 9 V.

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    Volt-Ampere CharacteristicCurve

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    Singlephasehalf-waverectifiercircuit

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    Singlephasefull-wave bridgerectifiercircuit

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    Three-phasethree-waverectifiercircuit

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    It is necessary to convert the alternating

    current from the alternator into direct

    current before it can be used to charge

    the battery and operate other circuits of

    the vehicle. The automotive alternator

    uses a six-diode, three-phase bridgerectifier circuit to accomplish this. Figure

    shows the two typical configurations

    used; wye-wound statorand delta-

    wounnd stator.

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    Typicalrectifiercircuitconfiguration

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    LIGHT EMITTING DIODE (LED)

    A light emitting diode (LED) is a specialsemiconductor diode designed specificallyto emit light when current flow s through it

    When forward-biased, the energy of theelectrons flowing through the resistance ofthe potential barrier is converted directly to

    light energy. Because the LED is a diode, current will

    flow only when the LED is connected inforward-bias.

    The diode itself is only a part of the LED

    package. It also requires leads and aplastic lens to diffuse the light.

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    Use this formula to determine theresistance of the series droppingresistor Rs.

    Rs = VIN - VLED

    ILED

    = 12 V - 1.5 V

    22 mA

    = 0.477 k

    = 477 (470 is the closeststandard resistance value)

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    The main advantages of using

    an LED as a light source

    rather than an ordinary lightbulb are a much lower power

    consumption and a much

    higher life expectancy.

    LEDs are used in someautomotive circuits for

    indicator lights and digital

    displays.

    LEDs can be used as single

    indicator lights or can be

    arranged to display an alpha

    or numeric character. They

    are available in red, yellow

    and green

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    Seven-segmentcommon anode LEDdisplay

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    For this application, the LEDs are arranged inseven separate segments.

    When the correct voltages are applied to theLEDs, one or more of the segments will light upto permit the display of digits 0 to 9. With the

    switch closed, segments A, B, C, D and G lightup to form the number 3.

    An LED is not well suited for automotivedisplay use because of its low brightness.

    Although it can be seen easily in darkness, it is

    rather difficult to see in bright sunlight. It alsorequires more electrical power to operatecompared with other displays

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    LIQUID CRYSTAL DISPLAY (LCD)

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    Liquid crystal displays (LCDs) scatter light rather than generate it. As aresult, they have the lowest power drain of any display.

    Their low power consumption makes them ideally suited for use inbattery-operated devices such as digital multi-meters.

    Other advantages over LED-type displays include better readability insunlight and adaptability for use with more complex display patterns.

    A thin layer of transparent liquid crystal or polarized fluid is sandwichedbetween two glass plates. The display has electrodes placed on theglass.

    When there is no voltage applied, light cannot pass through the fluidbecause of the random arrangement of light slots in the fluid.

    Selectively applying voltage to the segment contacts produces anelectrostatic field, which forces the liquid crystal molecules within theelectrostatic field to rearrange themselves.

    As a result, light striking this part of the display is scattered, causing the

    segments to appear black on a silvery background. Although the LCD can be read in the daytime (Just the Opposite of the

    LED), small lamps must be used inside the display for it to be seen atnight. Another limitation of the LCD for automotive applications is thatthe display does not work well at the low temperatures encounteredduring winter driving in some areas.

    Assignment

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    g1. Name three popular semiconductor devices.

    2. What is the electron valence for Si and Ge?

    3. How is a pure semiconductor crystal made to conductelectricity better.

    4. Explain the process of producing N-type semiconductormaterials.

    5. Explain theWhat is the most commonly used semiconductormaterial.

    6. process of producing P-type semiconductor materials.

    7. Compare the way electricity is conducted in N-type and P-type semiconductors.

    8. Is the Si doped with phosphorus, its goes to N-type or P-type?

    9. True or False? Hole current is in the same direction aselectron flow.

    10. Is forward current a flow of majority or minority chargecarries?

    11. How does current flow through a PN junction or diode.

    12. What determines whether a diode is forward or reversebiased?

    13. Draw the symbol for a diode and correctly label its leads.

    14. State two ways in which diodes are rated.

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