425

REF

TYP

1'-4

3/4

"

3051'-0"

432

1'-5

"

686 REF TYP2'-3"

8°

15°5

6'

15°30'

36°42'

2°5'

23°5

5'

10°

3°46

'

14°30'

1275"

25°

1656 1/2"

2286 INSIDE WINDBOX7'-6"

5331'-9"

508

TO

CO

AL

ELBO

W1'

-8"

438 I.D.1'-5 1/4"

546 B.C.1'-9 1/2"

FRONT VIEW

27

IGNITOR

(NE10 & NE12)UNIT #2 R.W. - 2E-1, 2E-3, 2E-5UNIT #1 R.W. - 1E-1, 1E-3, 1E-5

B&W HIGHENERGYEXCITER

9

THIS BURNER ARRANGEMENT FOR BURNERS:

NE18G1 &

RATCHET DRIVEAIR ZONE DISK

JUNCTION BOXTHERMOCOUPLE

DOOROBSERVATION

MOUNTSCANNER

CFS OIL

MOUNTSCANNER

IGNITOR

CONNECTIONAIR MONITORLOW PRESSURE

CONNECTIONAIR MONITORHIGH PRESSURE

HANDLEVANE PULLOUTER AIR

HANDLE

W.P. W.P.

6

10

INNER AIRVANE PULL

32

H

H

F

F

G

G

E E

DD

C

C

B

B

A

A

5 CM WC ABOVE FURNACE

6

2" WC ABOVE FURNACE /HR

ITEM NO QTY DESCRIPTION DRAWING NUMBER

4

PART NUMBER

1

FLANGE SEGMENT

1 ASSEMBLY BURNER ELEMENT C.W. B0054843 6419608

2 1 ASSEMBLY SLIP SEAL 2729173C 2729173

3 2 RETAINER BAR 2345650A 2345650

4 1 17 1/4" CONICAL DIFFUSER (SILICON CARBIDE) 2135985C 2135985

5 1 17 1/4" DEFLECTOR (SILICON CARBIDE) 2343811D 2343811

MATCH PAINT LINE OF COAL NOZZLE WITH MOUNTING PLATE. SEE GENERAL ARRANGEMENT FOR CORRECT ORIENTATION. FOR ALIGNMENT DIFFUSER (INSIDE NOZZLE) IN LINE WITH CENTERLINE OF COAL ELBOW INLET. IN COAL ELBOW. ERECTOR TO ROTATE CENTERLINE OF DEFLECTOR ANDNE10. ERECTOR TO ROTATE NOZZLE IF NECESSARY TO LINE UP WITH BOLT HOLES

NE9. FOR WELDING CERAMIC LINED COMPONENTS, SEE DRAWING 275065A.

IS COMPLETE.NE8. ERECTOR TO INSURE PROPER DISK MOVEMENT AFTER BURNER INSTALLATION

THE ERECTOR UNLESS OTHERWISE SPECIFIED.NE7. THE FIELD INSTALLED INSULATION AND LAGGING IS THE RESPONSIBILITY OF

PACKING IN PLACE. INSTALL ROPE PACKING AND BEND SLIP SEAL TABS OVER TO HOLD THEN COMPLETE THE WELDING OF THE SLIP SEAL TO THE FRONT PLATE. ALL SUPPORT BRACKETS MUST BE CARRYING THE LOAD OF THE BURNER. POSSIBLE WITHOUT INFRINGING ON THE 13 [1/2"] + 6 [1/4"] -0" GAP TOLERANCE.NE6. BURNERS ARE TO BE AS LEVEL AND PERPENDICULAR TO THE WALL TUBES AS

BURNER WEIGHT ON SLIP SEAL.) AIR SLEEVE WITH RESPECT TO THE THROAT OPENING. (DO NOT SUPPORT +/- 1/8". SLIP SEAL WILL SERVE AS A GUIDE FOR POSITIONING THE BURNERNE5. TACK WELD SLIP SEAL TO FRONT PLATE CONCENTRIC WITH THROAT OPENING

DIMENSIONS AT SUPPORT BRACKETS. BEFORE WELDING SUPPORT CHANNELS, ERECTOR TO INSURE CLEARANCE CENTERLINE OF BURNER AND RESTING ON SUPPORT CHANNELS IN WINDBOX.NE4. SUPPORT CHANNELS TO BE PARALLEL TO TUBE WALL, PERPENDICULAR TO

SLEEVE SUPPORT BARS.) (DO NOT LIFT BURNER BY AIR LUG ON COVER PLATE AND AIR SLEEVE.

NE3. TO AVOID DAMAGE TO BURNERS, USE 38 [1 1/2"] DIA HOLES PROVIDED IN LIFTING

COVER PLATE. TO INSURE CLEARANCE THRU AIR VANES. THEN WELD LIGHTER PIPE AT TUBE WALL. TACK WELD LIGHTER ASSEMBLY THEN STROKE AIR CYLINDERNE17. INSURE PROPER LOCATION FROM LIGHTER SHIELD TO CENTERLINE OF

REVERSE THIS PROCEDURE TO ATTAIN THE FULLY CLOSED POSITION. E) EXTEND RATCHET JACK BACK TO MECHANICALLY OPENED POSITION. D) RETIGHTEN U-BOLTS C) RETRACT RATCHET JACK 102 [4"]NI16 CONTINUED:

WELDING INSTRUCTIONS FOR CERAMIC COMPONENTS . . . . . . .275065AFIELD WELD SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B0054841

INDICATES BURNER TERMINAL

REFERENCE DRAWINGS:

R

SYMBOL:

ERECTION ARRANGEMENT DIFFERENTIAL PRESSURE GAGE . . . . .B0054842ARRANGEMENT RECOMMENDED SPARE PARTS . . . . . . . . . . . . . .B0054840ERECTION ARRANGEMENT THERMOCOUPLES . . . . . . . . . . . . . . . B0054839ERECTION ARRANGEMENT SECTIONS & VIEWS 2 . . . . . . . . . . . . . B0054838ERECTION ARRANGEMENT SECTIONS & VIEWS 1. . . . . . . . . . . . . .B0054837GENERAL ARRANGEMENT REAR WALL . . . . . . . . . . . . . . . . . . . . . B0054793GENERAL ARRANGEMENT FRONT WALL . . . . . . . . . . . . . . . . . . . . B0054792

B) LOOSEN U-BOLTS A) ASSURE THAT RATCHET JACK IS MECHANICALLY OPEN POSITION YOU MUST: CLOSED TO 102 [4"] FROM FULLY OPENED. TO ACHIEVE THE FULLY OPENED RATCHET JACK WILL ALLOW FOR 203 [8"] OF TRAVEL: FROM FULLY FULLY CLOSED POSITION. IN IT'S CURRENT POSITION THENE16. BURNERS ARE SHIPPED WITH THE RATCHET JACK DRIVES IN THE

FOR LIFTING BURNER.) AFTER INSTALLATION IS COMPLETE. (DO NOT USE THESE MEMBERSNE15. ERECTOR TO REMOVE ALL SUPPORT MEMBERS PAINTED YELLOW

16 & 18 1" DIA BOLT & NUT 245 33.9 17 3/8" SCREW 15 2 FIND NO. DESCRIPTION FT-LBS KG/MNE14. TORQUE REQUIREMENTS:

BURNER ELEMENT ASSEMBLY: 1590 KG [3503 LBS]NE13. ESTIMATED WEIGHTS:

BY MANUFACTURING.

ERECTION NOTES:

BY BURNER NUMBER AND NOZZLES ROTATED TO THEIR APPROXIMATE LOCATIONS BURNER NUMBER PER THE GENERAL ARRANGEMENTS. BURNERS ARE STENCILEDNE12. ERECTOR MUST INSERT BURNERS IN THEIR APPROPRIATE LOCATIONS BY

FILL HOLES IN COAL NOZZLE FOR DEFLECTOR RETAINER BARS WITH RTV SEALER.NE11. APPLY RTV SEALER TO LEADING EDGE OF DEFLECTOR AND COAL NOZZLE.

NE2. DISSIMILAR WELD SST TO CARBON. SEE FIELD WELD SCHEDULE DRAWING.

GOOD INDUSTRY PRACTICE.NE1. UNLESS OTHERWISE NOTED: ALL NPP TO NPP WELDS SHALL CONFORM TO

c) ALL REMAINING BOLTS.

USER DEFINED FIELD UNIT #2 UNIT #1

563-0061-39-53ORIG CONTRACT NO

PROJECT NO

NE28. FIELD PROCEDURE FOR REMOVAL AND INSTALLATION FO COAL ELBOW COVER:

0635-212G b) FOUR (4) CORNER BOLTS FOR FLAGNES #2. a) FOUR (4) CORNER BOLTS FOR FLANGES #1. C) REBOLT FLANGES SEQUENTIALLY AS FOLLOWS: B) CLEAN FLANGES AND APPLY HIGH TEMPERATURE RTV. A) UNBOLT AND REMOVE COVER.

CERAMIC IS A VERY BRITTLE PRODUCT AND REQUIRES SPECIAL HANDLING

T

NE27. TRIM VANES AS NEEDED TO MAINTAIN TOMERANCES.

PRIOR TO INSTERTING THE COAL NOZZLE INTO THE BURNER. THE COAL NOZZLE THERMOCOUPLES ARE TO BE INSTALLED ON THE COAL NOZZLE

SEE BURNER GENERAL ARRANGEMENT DRAWINGS FOR CORRECT ORIENTATIONS. MOUNTING HOELS ARE INLINE WITH THE CENTERLIN EOF THE COAL ELBOW INLET.NE26. ORIENTATE COAL NOZZLE SO THE CNETERLINE BETWEEN THE DEFLECTOR

BE FLUSH WITH CLAMPS WHEN PROBE TIP IS FLUSH WITH OIL IGNITOR SHIELD.NE22. ERECTOR TO FILE MARK SPARK TCD WITH (4) 6 [1/4"] INCREMENTS. FIRST MARK TO

OBJECTS, ANY IMPACT CAN DAMAGE THE CERAMIC. D) CARE SHOULD BE TAKEN TO AVOID CONTACT WITH ANY OTHER CERAMIC PART FOR LIFTING. C) DO NOT USE A CABLE OR CHAIN THROUGH OR AROUND ANY B) FOR PARTS WITHOUT LIFTING LUGS, USE NYLON SLING FOR LIFTING. A) ALWAYS USE LIFTING LUGS, IF PROVIDED, TO LIFT PART. TO AVOID BREAKING, CRACKING AND CHIPPING:

< 10V @ 25 MA AC VOLTAGE DROP . . . . . . . <8V @ 25 MA DC 2.5 MA @ 121-250 VAC/DC LEAKAGE CURRENT . . . . .1.7 MA @ 120 VAC/DC LOAC CURRENT . . . . . . . .2-25 MA VOLTAGE RANGE . . . . . . 20-250 VAC/DCG5. ELECTRICAL DATA FOR OIL IGNITOR PROXIMITY SWITCH:

PER STROKE3

: .0005M2

5.6-8.4 KG/CM

80-120 PSIG: .017 CF PER STROKE CYLINDER:G4. AIR REQUIREMENTS FOR OIL IGNITOR PROBE DRIVE

PER STORKE3

: .0025M2

5.6-8.4 KG/CM

80-120 PSIG: .087 CF PER STROKEG3. AIR REQUIREMENTS FOR OIL IGNITOR DRIVE CYLINDER:

G2. SEAL AIR REQUIREMENTS:

85-250 VAC, 50-60 HZ, 1 PHASE, 100VAG1. ELECTRICAL REQUIREMENTS FOR HIGH ENERGY SPARK IGNITOR:GENERAL NOTES:

NE21. GENERAL HANDLING FOR CERAMIC COMPONENTS:

THREADS. (NO ADJUSTMENTS TO BE MADE BY TWISTING HOSE.)NE20. TO PREVENT DAMAGE TO HOSE, ALL ADJUSTMENTS MUST BE MADE IN PIPE

TWISTING HOSE DURING INSTALLATION. TWISTING. NO TORSIONAL FORCES MAY BE APPLIED TO HOSE BY PARALLEL TO THE VERTICAL CENTERLINE OF BURNER TO PREVENTNE19. LOOP OF HOSE TO BE INSTALLED IN A VERTICAL POSITION AND

HIGH ENERGY EXCITER ON WINDBOX CASING.NE18. LOCATE HIGH ENERGY EXCITER WITHIN 3048 [10'-0"] OF LIGHTER. DO NOT MOUNT

2763817A 2763817

7 1 DIFFUSER MOUNTING BRACKET 299350B 2174414

8 1 GASKET 356104C 4688613

9 1 EXCITER HIGH ENERGY 348822C 4688147

REVISIONSREV DESCRIPTION DATE APPROVED

1 ADDED CUSTOMER TITLE BLOCK. CAI/DAS

DESCRIPTION FLOW PRESSURE

a OIL IGNITOR CONN.5 SCFM

8.5NM3 /HR

2" WC ABOVE WINDBOX5 CM WC ABOVE WINDBOX

b OIL IGNITOR CONN.10 SCFM

17 NM3

0458702WASHER PLN 3/8" TYPE B (W) F844415

4591668PACKING ROUND ROPE FIBERFRAX 2300 5/8"31 FT14

0330146SEALER, RED SILICONE RUBBER.5 TUBE13

4678009C6 X 10.5 X 1'-4" LG. A36412

4539895162770ABURNER SUPPORT BRACKET RETAINER411

64193092269078EIGNITOR CFS OIL L.H. "L" = 10'-0" "LS"= 8'-0 5/16"110

DWD3/1/2010NOs. 32-34. REVISED CUSTOMER TITLE BLOCK. CAI/DASCHG'D DESC AND P/N FOR ITEM NO. 9. ADDED ITEM4

DWD6/16/2009 DASREVISED DRAWING REVISION NUMBERS IN TITLE BLOCK.3

DWD6/2/2009TO BNR. CAI/DASADDED NE26-28. REVISED CUSTOMER TITLE BLOCK FROM YYY AND SECTION A-A. ADDED SECTION AB-AB. REVISED NE14. ADDEDITEM NO. 27-30. UPDATED GRAPHICS IN FRONT VIEW

2

DWD2/3/2009

ITEM NO QTY DESCRIPTION DRAWING NUMBER PART NUMBER

16 16 NUT HEX 1" A563B (GR5) 4685586

17 4 SCREW CAP HEX 3/8"-16UNC-2A X 1 1/4" A307A 8004289

18 16 BOLT HEX 1" X 3 1/4" LG. A449TP1 (GR5) 4695347

19 2 ASSEMBLY FLEXIBLE HOSE 3/8" X 50" LG 6253420

20 2 TEE THRD 1/2" X 3000# STL 3017087

21 2 BSHG HEX HD SCRD 1/2" X 3/8 SA105 0350068

22 2 PLUG THRD SQ HD 1/4" 3000# STL 3026365

23 2 BSHG HEX HD SCRD 1/2" X 1/4" STL 3014711

24 2 BALL VALVE 1/2" SHARPE 54574N 4688127

25 2 NIPPLE 1/2" X 3" LG TBE NPT SA106B 2235574

27 1 ASSEMBLY 17 1/4" I.D. CERAMIC LINED COAL ELBOW B0054931 6436045

28 1 ASSEMBLY 16 1/2" I.D CERMIC LINED COAL NOZZLE B0054911 6425470

29 1 ASSEMBLY MOUNTING PLATE B0054905 6425088

30 1 COAL NOZZLE MOUNTING PLATE B0054895 6423304

32 1 ASSEMBLY CABLE 15'-0" 4688148

33 1 HIGH ENERGY SPARK ROD PL-12" = 9'-11 9/16" 188723B 2226783

34 1 HIGH ENERGY SPARK PROBE TIP 188722B 8804376

OPERATION, AND FOR SOLICITING BIDS FOR THE ERECTION OF, THE EQUIPMENT DISCLOSED HEREIN.

8 7 6 5 4 3 2 1

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12345678B0054827

- DO NOT SCALE -

NODWG

J44-Customer.slddrt

1 1/2"=1'-0"

NO

YES

YES

563-0060-39-53

REV

JDWG NOCOAPROJECT NO

DIST MFG

DIST EREC

DIST CUST

SCALE

DATE

CHKD

APPVD

DWN

USER DEFINED FIELD

B0054827.slddrw

DRB-XCL PC FIREDERECTION ARRANGEMENT

C.W.

4B0054827AC51000635-212F

BURNER

USE DIMENSIONS ONLY

ORIG CONTRACT NO

12/11/08

D.W.DOWDELL

D.A.SMITH

C.A.IAFANO

TYPE PROJECT

Babcock & Wilcox Power Generation Group, Inc.©2007 BABCOCK & WILCOX POWER GENERATION GROUP, INC. ALL RIGHTS RESERVED.

THIS DRAWING IS THE PROPERTY OF BABCOCK & WILCOX POWER GENERATION GROUP, INC. (B&W PGG) AND ITS USE IS GOVERNED BY THE TERMS AND CONDITIONS OF THE CONTRACT FOR WHICH IT WAS CREATED. B&W PGG GRANTS A

NON-EXCLUSIVE LICENSE TO USE, REPRODUCE AND DISTRIBUTE THIS DRAWING SOLELY FOR THE MAINTENANCE, REPAIR AND

20 SOUTH VAN BUREN AVENUE, BARBERTON, OHIO

VIEW L

VIEW K

?

29

1'-9 1/2" B.C.

SECTION A-A

ON 76 [3"] CENTERS

4

NE14

5

NE3

NE3

21

16 188

2 1/2" O.D. TUBES

28

(16) 7/8" DIA THRU

IN W

IND

BOX

CLSTRADDLE

INLE

T FL

AN

GE

NE14 & NE28FLANGE #2

NE14 & NE28FLANGE #2

NE14 & NE28

LIFTING LUG

FLANGE #1

27

30

EQ SPC'D ON

8 [5/16]

NE9,NE10& NE27

1'-3"

1'-4

1/2

" I.

D.

419

381

368 REF1'-2 1/2"

1397

DIA

OPE

NIN

G4'

-7"

914

3'-0

" I.

D. T

HRO

AT

1/4"6

1/4"

4'-5

" IN

SID

E13

46

6 REF

610 O.D.2'-0"

J

J

AB

AB

EMPLOYER’S DOCUMENT REVIEW AND STATUS LOG IN

DATE 08/09/09 REVIEW BY REVISION STATUS DISTRIBUTION 1

COMM NO : 0310 MECHANICAL

A : ACCEPTED X CONTRACTOR X

LOG OUT

DATE 16/10/09 ELECTRICAL B : ACCEPTED AS NOTED □ RECORD 1

COMM NO: 0231 I & C C : NOT ACCEPTED □ PIKITRING JBN 1

RELEASED BY : DATE: 16/10/09 SUPPORT I : INFORMATION ONLY □ PROJECT 1

Owner :

PT. PLN (PERSERO) SURALAYA STEAM POWER PLANT UNIT 1- 4 ( 4 X 400 MW) LOT 1 : BOILER UNIT 1 & 2 REHABILITATION PROJECT Contract No. 255.PJ/041/DIR/2008

PT PLN (PERSERO) JASA ENJINIRING

DRAWING TITLE :

PLN DRAWING No. REV 0 1 0 4 1 L 1 - 0 2 - M - 5 1 - H J A - 0 0 4

Contractor :

MARUBENI CORPORATION

Revision History Rev. Rev. Date Created by Checked

by Approved by Description

01 2/03/2009 C.A. IAFANO D. SMITH D.W. DOWDELL ADDED CUSTOMER TITLE BLOCK. 02 6/02/2009 C.A. IAFANO D. SMITH D.W. DOWDELL ADDED COAL NOZZLE AND RELATED PARTS. 03 6/16/2009 D.SMITH D.SMITH D.W.DOWDELL REVISED DRAWING REVISION NUMBERS 04 3/1/2010 C.A.IAFANO D.SMITH D.W.DOWDELL CHG’D DESC AND P/N FOR ITEM 9. ADDED ITEMS

32-34. REVISED CUSTOMER TITLE BLOCK. Contractor’s (Partner, Subcontractor)

Babcock & Wilcox Power Generation Group

Scale 1 1/2"=1’-0

Contractor’s Document / Drawing No SRLSPP12-1-255-BNR-A-002-04

Responsible dept. ISP

Created by C.A. IAFANO

Checked by D.A. SMITH

Approved by D.W. DOWDELL

Size J

Originator B&W

Document Title (Subtitle) ERECTION ARRANGEMENT DRB-XCL ® PC FIRED BURNER C.W.

Document Type For FINAL Identification number

B0054827 Rev. 04

Date 3/1/2010

Sheet 1/1