awwa grooved - star ® pipe products · 2020. 1. 3. · awwa grooved star® pipe products 4018...

AWWAGROOVED

Star® Pipe Products4018 Westhollow Pkwy.Houston, TX 77082

Toll-Free: (800) 999-3009Tel: (281) 558-3000

Fax: (281) 558-9000

www.starpipeproducts.com

PRODUCTSGRVDCAT.18.01

Call Centers

Distribution Centers

Corporate Headquarters4018 Westhollow Pkwy.Houston, TX 77082Tel: (281) 558-3000Toll Free: (800) 999-3009Fax: (281) 558-9000

Orlando, FL601 Gills Drive, Ste 100 Orlando, FL 32824

Richmond, VA2913 Transport Street, Ste 101Richmond, VA 23234

1223 Sherborn Street, Ste 102Corona, CA 92879Tel: (951) 898-0770Toll Free: (877) 701-7827Fax: (951) 898-9561

Salt Lake City, UT2801 West Parkway Blvd.Salt Lake City, UT 84119

Seattle, WA13605 52nd Street EastSumner, WA 98390

Phoenix, AZ1250 East Hadley Street, Ste 2Phoenix, AZ 85034

1144 Industrial RoadCambridge, Ontario, N3H4W4Tel: (519) 650-1550Toll Free: (888) 893-7827Fax: (519) 650-1553

Montreal, CAN3067 Rue Joseph A. BombardierLaval, QC H7P 6C5

Atlanta, GA5307 Peachtree Industrial Blvd.Chamblee, GA 30341

Houston, TX4023 Westhollow Pkwy, Suite 108Houston, RTX 77082

Indianapolis, IN7955 Zionsville RoadIndianapolis, IN 46268

Sacramento, CA830 W. National Drive, Ste 150Sacramento, CA 95834

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Table of Contents

M E M B E R

® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS

STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000


Page 1

PRO

DU

CTS

Nominal pipe size: 3"-36"

5-8GROOVED COUPLINGSAC-9 Standard Coupling

pg.

2GENERAL TERMS& CONDITIONS

pg.

13-20

21pg. REDUCING FITTING OUTLET DESIGNATION

pg. GROOVED FITTINGS

GROOVED FLANGE ADAPTERAF-4

9-11


pg.

GASKET SELECTION GUIDE& INSTALLATION NOTES

12


pg.

22

23pg. PIPE PREPARATIONS

pg. TAP LOCATIONS

24pg. SAMPLE SPECIFICATIONS


STAR® PIPE PRODUCTSHOUSTON CORPORATE TOLL FREE 1-800-999-3009 FAX 281-558-9000www.starpipeproducts.com

Page 2

GTCREV030119

(Continued)

General Terms and Conditions

GENERAL Star Pipe Products’ (“Seller”) terms and conditions of sale (the “Terms”) shall control with respect to any sale of Seller’s products (the “Goods”) to any customer (each, a “Buyer”) (each, an “Order”). No waiver, alteration or modifi cation of these terms and conditions whether on Buyer’s purchase order or otherwise shall be valid unless the waiver, alteration or modifi cation is specifi cally accepted in writing and signed by an authorized representative of Seller. Buyer acknowl-edges that these Terms and Conditions are subject to change from time to time and the parties agree that each sale of Goods will be independently governed by the version of the Terms available online at www.starpipeproducts.com at the time of acceptance by Seller such order. All references by Seller to Buyer’s specifi cations and similar requirements are only to describe Goods and work covered hereby and no warranties or other terms will have any force or effect. Buyer may not rely on any representation, promise or term not set forth herein and Seller expressly objects to and rejects all terms not contained in these Terms. Seller’s acceptance of an Order, whether oral or written, and/or its delivery of Goods to Buyer is based on the express condition that Buyer agrees to all of these Terms.

GOVERNING LAW; These Terms (and every Order) shall be deemed made under and governed by the laws of the State of Texas and shall VENUE be construed and enforced in accordance therewith (without regard to its rules respecting confl icts of Law). Buyer

irrevocably submits to the jurisdiction and venue of the state and federal courts located in Harris County, State of Texas, hereby waives any objections or defenses to such forum jurisdiction and venue selection, and agrees and consents that service of process may be made upon it in any legal proceeding relating to these Terms by any means allowed under Texas or federal law. No party shall have the right to litigate, include in any lawsuit, or otherwise present claims for any other person or entity or for any class of persons or entities, and each party waives any such rights or claims it might have.

QUOTATIONS Where Seller issues a quotation to place a bid, Seller’s quotation is for prompt acceptance (not later than 30 days) and Seller reserves the right to modify and/or withdraw such quotation without notice. Buyer’s prompt acceptance of the quotation and these Terms are material terms of the quotation and any resulting Order. In cases where freight allowance is included in the quotation, Buyer shall be liable for any rate increase and/or additional expense over the calculated allowance resulting from compliance with Buyer’s shipping instructions.

DELIVERY Seller will make every effort to complete delivery of Goods as indicated on an Order, but Seller shall have no responsibil-ity or liability, and will accept no back charge, for losses or damages arising from delivery delays or failure to give notice of expected delay. Seller may terminate any Order without liability of any nature, by written notice to Buyer, in the event that the delay in delivery or performance resulting from any of the aforesaid causes shall continue for a period of longer than sixty (60) days.

WARRANTY Seller warrants Goods of its own manufacture for one (1) calendar year from the date of shipment shall conform to the material and technical specifi cations set forth in the Order. Goods manufactured by others are sold “as is” except to the extent the manufacturer honors any applicable warranty made by the manufacturer. Secondhand goods are sold “as is”. If the new Goods fail to conform with such specifi cations upon inspection by Seller, Seller will, at its option and as Buy-er’s sole remedy, either repair or replace such Goods having defects in material or workmanship with the type originally furnished. Seller shall not be liable or responsible and Seller’s warranty obligations shall not apply if (A) upon inspection any defects are attributed to normal wear and tear, erosion or corrosion, improper storage, use or maintenance or use of Goods with incompatible products, (B) the defect is in any portion or part of Goods not manufactured by Seller, (C) Goods have been repaired or altered outside of Seller’s factory, in any manner; (D) Goods have been subjected to misuse, negligence or accidents; or (E) Goods have been used in a manner contrary to Seller’s instructions or recom-mendations. If (B) above is applicable, Seller will, as an accommodation to Buyer, assign to Buyer any warranties given to it by any such other manufacturers; provided, however, that the foregoing will not extend Seller’s warranty to any accessory products unless otherwise agreed to in writing by Seller. If Seller’s examination shall disclose to its satisfaction that the Good is defective, cannot be replaced and an adjustment is required, the amount of such adjustment shall not exceed the net line item sales price of the defective Good only and no allowance will be made for labor or expense of repairing or replacing defective Good or workmanship or damage resulting from the same. No adjustment shall be implemented unless the Good in question is returned to Seller in its originally installed condition, still connected to other components of the joint. Buyer must contact Seller as quickly as possible so Seller can assess the Good in its installed condition. No claims will be honored unless claim is made within forty-fi ve (45) days of the defect being discovered. Where engineering design or fabrication work is supplied, Buyer’s acceptance of Seller’s design or of delivery of work shall relieve Seller of all further obligation for such servicess. THIS CLAUSE CONTAINS SELLER’S SOLE WARRANTY. SELLER MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED SELLER’S AFORESTATED OBLIGATION ARE HEREBY DISCLAIMED BY SELLER AND EXCLUDED FROM THIS WARRANTY. Seller neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of its engineering designs or Goods. Seller shall not be responsible for design errors due to inaccurate or incomplete information supplied by Buyer or its representatives. This warranty is non-transfer-able.

LIABILITY Seller shall not be liable for any loss, damage, cost of repairs, labor costs, special, incidental or consequential damages of any kind, whether based upon warranty (except for the obligation accepted by Seller under “Warranty” above), contract or negligence, arising in connection with the design, manufacture, sale, use or repair of the Goods or of the engineering designs supplied to Buyer. IN NO EVENT SHALL SELLER’S AGGREGATE LIABILITY ARISING OUT OF OR RELATED TO ANY ORDER ISSUED PURSUANT TO ANY ORDER, WHETHER ARISING OUT OF OR RELATED TO BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE OF ANY KIND) OR OTHERWISE, EXCEED THE LINE ITEM PRICE OF THE GOOD(S) GIVING RISE TO THE CLAIM OR $10,000 USD, WHICHEVER IS LESS.

General Terms and Conditions

DISCLAIMER (1) PER AWWA/ANSI C110 A21.10, THE FLANGED JOINT IS GENERALLY SPECIFIED FOR ABOVE GROUND SERVICE. UNDER-GROUND USE OF THE FLANGED JOINT IS GENERALLY NOT DESIRABLE DUE TO THE RIGIDITY OF THE JOINT. (2) SELLER WILL NOT PROVIDE WARRANTY FOR OR BE RESPONSIBLE FOR THE REPAIR OR REPLACEMENT OF GOOD DAMAGED BY PRES-SURE JETTING OF ANY KIND, REGARDLESS OF AGE OR CAUSE.

RETURNS Seller will not accept return of any Good(s) unless Seller’s written permission has been fi rst obtained, in which case the Goods will be credited subject to the following: (a) All material returned must, on its arrival at Seller’s plant, be found to be in fi rst-class condition; if not, cost of putting in saleable condition will be deducted from credit memoranda; (b) A handling charge deduction of twenty-fi ve percent (25%) will be made from all credit memoranda issued for material returned; (c) Transportation charges, if not prepaid will be deducted from credit memoranda.

SHIPMENTS All Goods sent out will be carefully examined, counted and packed. The cost of any special packing or special han-dling caused by Buyer’s requirements or requests shall be added to the amount of the Order. No claim for shortages will be allowed unless made in writing within ten (10) days of receipt of a shipment. Claims for Goods damaged or lost in transit should be made on the carrier, as Seller’s responsibility ceases, and title passes, on delivery to the carrier.

GOODS Orders covering special, made-to-order, rush or non-standard Goods are not subject to cancellation except on such terms as Seller may specify on application.

PRICES All prices and designs are subject to change without notice. All prices are F.O.B. Point of Shipment, unless otherwise stated.

FORCE MAJEURE Seller shall not be responsible or liable in any way for any failure to perform due to acts of God, fi re, fl ood, serious accidents, foreign or United States embargo, war or riot, serious shortages, unavailability or signifi cant price increases in commodities, materials or components, labor disputes, interruption of transportation, loss of essential production services, laws, rules, regulations, instructions or acts of any U.S. or foreign governmental authority, or by any other event beyond the reasonable control of Seller or its subcontractors.

TAXES The amount of any sales, excise or other taxes, if any, applicable to the Goods covered by this order, shall be added to the purchase price and shall be paid by Buyer unless Buyer provides Seller with an exemption certifi cate acceptable to the taxing authorities.

MISCELLANEOUS Seller produces both domestic and import Goods and each are cast with country of origin. The responsibility lies with the ordering and receiving parties to determine the suitability and origin of all Goods being requested. All Goods should be installed per Seller’s installation instructions. Seller’s Terms always apply. Please contact Seller if either are not readily available. All Domestic fi ttings are compliant with the Consolidated Appropriations Act of 2014 (AIS), the Recovery and Reinvestment Act of 2009 (ARRA) and the Buy America Acts of 1983 and 1933. We offer two (2) types of Domestic restraint Goods: (1) AIS Compliant and (2) Buy American Compliant.

(1) All Goods described as AIS Compliant meet all requirements of the American Iron and Steel provision of the Consolidated Appropriations Act of 2014 (AIS), the Buy America Act of 1983 and the Buy American Act of 1933.

(2) Buy American Compliant Goods meet the original Federal Buy American Act of 1933. These Goods may in-clude import components and this will be noted in the description of the Good.

Pressure Cleaning Guidelines: The Ductile Iron Pipe Research Association publishes the Installation Guide for Ductile Iron Pipe. The following language comes from Chapter 7 of the February 2012 edition of this document: “The use of pressure washing to clean the inside diameter of cement-mortar-lined iron pipe is not recommended due to the pos-sibility of damage to the seal coat and/or cement-mortar lining. The aggressiveness of the pressure washing is depen-dent on water pressure, travel speed, water jets, water jet angle to the lining, distance of the water jets from the lining, diameter of pipe, type of lining application, etc. Any attempt to do so is at the sole risk of the equipment operator.” Seller concurs with this position. Seller will not provide warranty for or be responsible for the repair or replacement of Good damaged by pressure jetting of any kind.

Non-Pressure Sewer Applications: If a mandrel test is required, or if a particular inside diameter is needed in order to accommodate CCTV equipment or some other tool, it is recommended that the installer check inside diameter com-patibility by passing an object of the same size through the fi tting prior to installation in order to ensure that the fi tting’s inside diameter is compatible with the test or inspection desired. Mandrels, CCTV equipment, testing balls, and any other object passed through the fi tting shall be constructed such that it does not damage the fi tting’s lining when trans-ported through it. Seller will not be responsible for buried sewer fi ttings that are incompatible with the aforementioned objects if that inside diameter that has not been assessed prior to installation.

GTCREV030119® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS


Page 3

NOTES:



Page 4

GRVDCAT.14.01

GRVDCAT.18.01® REGISTERED TRADEMARK OF STAR PIPE PRODUCTS



Page 5

APPROVED

• Model AC-9 couplings are available in sizes 3" - 36" and are designed for connecting ductile iron pipe. These couplings provide an alternative to flanged piping methods.

• All sizes are furnished with flush gaskets which provide a triple seal.• Couplings are designed for use on flexible or rigid radius grooved ductile iron pipe per ANSI/AWWA

C606. • 3"-12" sizes are UL, ULC Listed and Factory Mutual Approved. • Gasket is NSF 61 & NSF 372 Approved.

• Housing: Ductile Iron per ASTM A536 Grade 65-45-12.

• Finish: Rust inhibiting primer.

• Bolt/Nut: Oval neck track bolt and heavy hex nut per ANSI/ASME B18.10 and B18.2.2. Contact Star Pipe Products for optional bolt/nut materials.

• Gasket: Halogenated Butyl per ASTM D2000. Gasket is NSF 61 & NSF 372 Approved. Temperature range -20°F to +200°F. Not recommended for petroleum services. See page 10 for other gasket materials and services.

INFORMATION

MATERIAL SPECIFICATIONS

AC-9 AWWA GROOVED COUPLING

NOM.SIZE

ACTUAL PIPESIZE

MAXWORKING(PSI)/(kPa)

MAXEND LOAD(LBS)/(N)

ALLOWPIPE END

SEP.

DEFLECTION NUTS/BOLTS DIMENSIONS APPROX WT.(LBS)/(KG)DEG. PER

COUPLINGPIPE QTY. SIZE A B C

380

3.96100.6

5003447

615827392

0 - 0.090 - 2.3

1̊ - 20'0.2823

2 1/2 X 2 3/47.20183

5.38137

2.2657

52.3

4100

4.80121.9

5003447

904840248

0 - 0.090 - 2.3

1˚- 6'0.2319

2 5/8 X 3 1/48.77223

6.26159

2.2657

73.1

6150

6.90175.3

4002758

1495766532

0 - 0.090 - 2.3

0˚- 47'0.1614

2 5/8 X 3 1/410.93278

8.30211

2.3359

83.6

8200

9.05229.9

4002758

25730114453

0 - 0.090 - 2.3

0˚- 36'0.1210

2 3/4 X 513.68347

10.72272

2.7269

167.3

10250

11.10281.9

3502413

33869150657

0 - 0.160 - 4.1

0˚- 49'0.1714

2 3/4 X 515.93405

12.98330

2.8673

219.5

12300

13.20335.3

3502413

47897213057

0 - 0.160 - 4.1

0˚- 41'0.1412

2 7/8 X 518.63473

15.12384

2.8673

3013.6

14350

15.30388.6

2501724

45963204454

0 - 0.160 - 4.1

0˚- 35'0.1210

4 1 X 3 1/221.50546

17.54446

2.8472

3917.7

16400

17.40442.0

2501724

59447264433

0 - 0.250 - 6.4

0˚- 49'0.1714

4 1 X 3 1/223.68601

20.24515

3.6192

6328.6

18450

19.50495.3

2501724

74662332113

0 - 0.250 - 6.4

0˚- 44'0.1513

4 1 X 3 1/226.56675

22.40569

3.6192

8036.3

20500

21.60548.6

1501034

54965244496

0 - 0.250 - 6.4

0˚- 40'0.1412

4 1 1/8 X 428.48622

24.50622

3.6893

8639.0

24600

25.80655.3

1501034

78419348825

0 - 0.250 - 6.4

0˚- 33'0.1110

6 1 1/8 X 433.06840

28.70729

3.6893

10346.7

30750

32.00812.8

1501034

120637536620

0 - 0.470 - 11.9

0˚- 51'0.1816

6 1 1/8 X 439.681008

35.36898

4.44113

16574.8

36900

38.30972.8

1501034

172814768715

0 - 0.470 - 11.9

0˚- 47'0.1615

6 1 1/8 X 446.201173

42.001067

4.44113

20090.7

• Allowable pipe end separation and deflection figures at each joint are for flexible radius grooved ends. Rigid grooved ends do not allow expansion and contraction• Working pressure and/or end load are total allowable.• One time field test pressure may be increased to 1.5 times the figures listed above.

*All dimensions in black text are in inches except where indicated. *All dimensions in blue text (below number) are in millimeters except where indicated.

TECHNICAL INFORMATION

3" - 12" Size

14" - 20" Size

24" - 36" Size

A C

B

A C

B

A C

B

AC-9 Grooved Coupling

AWWA Grooved Products




Page 6

GRVDCAT.18.01

COUPLING INSTALLATION INSTRUCTIONS - SIZES 3"-12"

Slip gasket over pipe / fitting end. The lip of the gasket must not overhang the pipe / fitting ends.

Align second grooved pipe / fitting end until it touches the first. Slide gasket over the second pipe / fitting, so it is centered between the grooves. No portion of the gasket should extend into the grooves.

Assemble both housings over the gasket and assure the housing keys are fully engaged into the grooves. Insert bolts and hand tighten the nuts uniformly.

Be sure that the housing is not pinching the gasket after hand tightening the nuts, then uniformly tighten the nuts until the coupling housings are firmly together, metal to metal.

Apply a non - petroleum base, non - toxic gasket lubricant to pipe / fitting ends as well as inside and outside of the gasket itself.

Inspect pipe ends for proper groove dimensions being sure that grooved pipe ends are free from burrs, scores, rust, indentations, etc.

STEP 1

STEP 3

STEP 5 STEP 6

STEP 4

STEP 2






Page 7

GRVDCAT.18.01

COUPLING INSTALLATION INSTRUCTIONS - SIZES 14"-36"

Inspect pipe end for proper groove dimensions being sure that grooved pipe ends are free from burrs, scores, rust, indentations, etc.

Turn the gasket inside out and slide the gasket completely over one of the pipe ends to reduce the stretching necessary to place the gasket into position.

Pull the two grooved pipes into contact aligning the pipe ends and lubricate the gasket sealing lips by applying a non-petroleum base, non - toxic gasket lubricant.

ALTERNATE HOUSING INSTALLATION:

1. Pre assemble housing segments loosely into two equal halves by allowing slight clearance between housing segments.

2. Assemble equal halves over the gasket making sure the housing keys are fully engaged into the grooves. Insert remaining two bolts and hand tighten nuts uniformly.

3. After coupling is in place with all the required bolts and nuts, alternately tighten the nuts uniformly until the coupling housings are firmly together, metal to metal.

STEP 3STEP 1 STEP 2

Working your hands around circumference of pipe, flip gasket towards the mating ends of two grooved pipes so that the sealing lips are contacting the pipe O.D. Position gasket centrally between the grooves of the two pipe ends. No portion of the gasket should extend into the grooves.

Lubricate exterior surface of the gasket or interior gasket pocket surfaces of casting housings.

Place first housing over gasket on top side of the pipe to support the weight of the housing segment making sure the housing keys are fully engaged into the grooves. Assemble the adjacent housing with supplied bolt and nut, then rotate the secured housings by balancing the weight of the housings on top of the pipe.

STEP 6STEP 4 STEP 5

Assemble the remaining housings by following the procedure in step 6, making sure the weight of the housings is balanced on the top of the pipe.

After coupling is in place with all the required bolts and nuts, alternately tighten the nuts uniformly until the coupling housings are firmly together, metal to metal.

STEP 7 STEP 8



NOTES:



Page 8

GRVDCAT.14.01




Page 9

APPROVED

• Designed for connecting ANSI/AWWA C110/A21.10 and ASME/ANSI B16.1 Class 125/150 flanged end components to grooved end ductile iron piping systems per ANSI/AWWA C606.

• 3" -12" sizes are UL, ULC listed and Factory Mutual Approved.

• Housing: Ductile Iron per ASTM A536 Grade 65-45-12.

• Finish: Rust inhibiting primer.

• Latch Bolt/Nut: Oval neck track bolt and heavy hex nut per ANSI/ASME B18.10 and B18.2.2.

• Gasket: Halogenated Butyl per ASTM D2000. Gasket is NSF 61 & NSF 372 Approved. Temperature range -20°F to +200°F.

• Not recommended for petroleum services. See page 10 for other gasket materials and services.

INFORMATION


TECHNICAL INFORMATION

• The effective sealing area of the mating flange must be free from gouges or deformities of any type to ensure proper gasket sealing.• Working pressure and/or end load are total allowable.• One time field test pressure may be increased to 1.5 times the figures listed above.• Required flange bolts to be supplied by installer.• Using AF-4 Flanges as anchor points for tie rods across joints that are not restrained is prohibited.• When using wafer or lug-type valves to join fittings, verify disc dimensions to make sure adequate clearance is available.• The hinge points / latch bolt locations must be staggered, and a flange washer (3"-12") or transition ring (14"-24") must be used when mating two AF-4 Flanges.• AF-4 Flanges require a smooth flat sealing surface. Some applications do not provide an adequate sealing surface. In these cases, a metal flange washer must be inserted between the AF-4 flange and the component.

AF-4 AWWA GROOVED FLANGE ADAPTER

NOM.SIZE

ACTUAL PIPESIZE

MAXWORKING(PSI)/(kPa)

MAXEND LOAD(LBS)/(N)

ASSEMBLY BOLTS LATCH BOLTS DIMENSIONS APPROX WT.(LBS)/(KG)QTY. SIZE QTY. SIZE A B C D MAX. BORE E

MIN.SURFACE F

380

3.96100.6

2501724

307913696

4 5/8 X 3 1 3/8 X 3 1/47.50191

9.47241

6.00152

0.9424

3.96101

4.94125

62.7

4100

4.80121.9

2501724

452420124

8 5/8 X 3 1 3/8 X 3 1/49.00229

11.01280

7.50191

0.9424

4.80122

5.88149

83.6

6150

6.90175.3

2501724

934841582

8 3/4 X 3 1/2 1 3/8 X 3 1/411.00279

13.04331

9.50241

1.0326

6.90175

8.00203

104.5

8200

9.05229.9

2501724

1608271536

8 3/4 X 3 1/2 1 3/8 X 3 1/413.50343

15.49393

11.75298

1.1329

9.05230

10.13257

156.8

10250

11.10281.9

2501724

24192107611

12 7/8 X 4 1 1/2 X 416.00406

18.49470

14.25352

1.1930

11.10282

12.50318

198.6

12300

13.20335.3

2501724

34212152183

12 7/8 X 4 1 1/2 X 419.00483

21.52547

17.00432

1.2532

13.20335

14.75375

2812.7

14350

15.30388.6

2001379

36771163566

12 1 X 4 1/4 4 5/8 X 3 1/221.00533

24.63626

18.75476

1.5038

15.30389

16.54420

4620.9

16400

17.40442.0

1501034

35668158659

16 1 X 4 3/4 4 5/8 X 3 1/223.50597

27.26692

21.25540

1.8848

17.40442

18.64473

6730.4

18450

19.50495.3

1501034

44797199267

16 1 1/8 X 5 1/2 4 3/4 X 4 1/425.00635

29.14740

22.75578

2.2557

19.50495

20.74527

8438.1

20500

21.60548.6

1501034

54965244497

20 1 1/8 X 5 3/4 4 3/4 X 4 1/427.50699

31.64804

25.00635

2.3861

21.60549

22.84580

10547.6

24600

25.80655.3

1501034

78419348825

20 1 1/4 X 6 1/4 4 3/4 X 532.00813

36.14918

29.50749

2.5064

25.80655

27.04687

13259.9


Example: • When joining rubber lined or rubber faced flanges or wafer valves. • When flanges, wafer check valves, etc. have a larger bore that does not allow enough sealing surface or if the flange face has an insert.

3" - 12" Size 14" - 24" Size

Mating flange requiredSealing area (shading)

AF-4 Grooved Flange Adapter





Page 10

GRVDCAT.18.01

FLANGE ADAPTER INSTALLATION INSTRUCTIONS - SIZES 3"-12"1. Check pipe end for proper groove dimensions and assure that pipe end is free of indentations and projections which would prevent proper sealing of the Grooved Flange Adapter gasket.

2. Loosen the nut on the end of the latch bolt (It should not be necessary to remove the nut completely). Swing the latch bolt out of the slot. Open Grooved Flange Adapter and place around the grooved pipe end with the key section fitting into the groove. The flange gasket cavity must face the pipe end.

6. With gasket in place, apply lubricant to the exposed gasket lip which will seal against the mating flange.

3. Place the latch bolt back into the slotted hole. Tighten the nut until the flange halves make complete contact with each other. Alternately, the latch bolt nut may be left without fully tightening so as to provide more space for ease of gasket insertion. After the gasket is properly positioned in the cavity, tighten the nut for complete contact of flange halves making sure that there is no gasket pinch between the two halves.

7. Check to assure that the mating flange face is hard, flat and smooth. The effective sealing area of the mating flange (see table, page 4) must be free from gouges or deformities of any type to ensure proper sealing of the gasket. Align Grooved Flange Adapter holes with the mating flange, pump, tank, etc.., bolt holes and insert standard flange bolts or studs (not supplied).

NOTE: Make sure that the gasket lip is not bent backwards or pinched between the two flanges.

4. Check the gasket for any deformation or cuts then lubricate the entire surface of the gasket and the flange gasket cavity using a non-petroleum base, non - toxic gasket lubricant.

8. Evenly tighten the nuts alternately on opposite sides until flange faces contact firmly and required torque is obtained.

5. Stretch the gasket around the pipe end and press the gasket into the cavity between the pipe O.D. and flange. The gasket must be properly positioned as shown above.






Page 11

GRVDCAT.18.01

INSTALLATION INSTRUCTIONS - SIZES 14"-24"

NOTE:

Do not over tighten the flange bolts. It is not necessary to bring the flange adapter face to face with mating flange. A gap of approximately 1/8" between flanges is normal.

Inspect pipe end for proper groove dimensions and assure pipe end is free of indentations and projections which would prevent proper sealing of gasket. Also check mating flange sealing area making sure it is free from indentations and other deformities. Refer to table on page 4 for mating flange sealing area data.

Place one segment onto the grooved pipe end being sure that key section engages the groove and gasket cavity faces towards mating flange.

Add other segments sequentially with latch bolts loose enough to permit rotation for bolt hole alignment.

STEP 3STEP 1 STEP 2

Rotate grooved flange adapter as required to line up with the holes in the mating flange.

Check gasket supplied for any deformities or cuts, then apply a non-petroleum base, non-toxic gasket lubricant to inside and outside surface of gasket.

Stretch gasket around pipe end and press it into cavity between pipe O.D. and flange. The gasket must be properly positioned as shown above.

STEP 6STEP 4 STEP 5

Insert four flange bolts (not supplied) at the segment’s lap joints and direct them into adjoining flange and hand tighten nuts onto the four bolts.

Tighten four latch bolts to approximately 150 LB-FT torque.

STEP 7 STEP 8

Add remaining flange bolts (not supplied) and evenly tighten all to the recommended torque as shown below.

14" & 16" - 250 to 300 lb-ft18" & 20" - 300 to 350 lb-ft24" - 350 to 400 lb-ft

STEP 9





Page 12

GRVDCAT.18.01

AC-9 Flush Gasket3" - 36"

AF-4 Flange3" - 12"

AF-4 Flange14" - 24"

The following recommendations are to assist in the selection of gasket compounds to suit particular applications. The data furnished is based upon the best information available and data supplied by producers of basic copolymer materials and leading rubber molders and manufacturers. This information is to be used as a guide and is based on average conditions. Many other factors in actual service conditions must be considered in making a final selection.

Selecting the proper elastomeric compound for a specific application is largely a matter of making the best possible match between compound capabilities and service conditions. Sometimes compromises must be made, but usually a compound can be identified that meets all the specifications. For specific application conditions and selection assistance, contact Star Pipe Products.

INFORMATION

STANDARD GASKETS

TYPE TEMPERATURE RANGE COMPOUND COLOR CODE GENERAL RECOMMENDATIONS

M -20˚F to 200˚F Halogenated Butyl Brown

Recommended for hot and cold water within specified temperature range. Also for a variety of dilute acids, vegetable oils, air and other chemicals not involving any petroleum or hydrocarbons.

NOT RECOMMENDED FOR PETROLEUM OR HYDROCARBON SERVICE.

SPECIAL GASKETS

TYPE TEMPERATURE RANGE COMPOUND COLOR CODE GENERAL RECOMMENDATIONS

B -20˚F to 160˚F SBR None

Recommended for most general applications involving water within specified temperature range.

NOT RECOMMENDED FOR PETROLEUM OR HYDROCARBON SERVICE.

L -30˚F to 350˚F Silicone Red GasketRecommended for dry heat, air, oxygen, ozone and other applications involving extremes in temperature.

O 0˚F to 300˚F Fluorocarbon(Viton®)* BlueRecommended for most solvents, aromatics, mineral and synthetic oils and oxidizing acids.

S -20˚F to 180˚F Nitrile(Buna N) Red

Recommended for most general applications involving petroleum products, vegetable oils, mineral oils and air with oil vapors; except hot dry air over 140˚F and water over 150˚F.

*Viton is a registered trademark of Dupont Company


Gasket Selection Guide




Page 13

A

A

A

AA

A

A

AA

A

T

APPROVED

• Material - Ductile Iron per ASTM A536 Grade 65-45-12.

• Interior lining - Cement lined per ANSI/AWWA C104/A21.4 sizes 3” single thickness and sizes 4”-36” double thickness and asphaltic seal coated.

• Exterior coating – Rust inhibitor prime coat.

• Fittings supplied with rigid radius grooves in accordance with ANSI/AWWA C606.

• Fittings conform to ANSI/AWWA C110/A21.10 for center-to-end dimensions. Wall thickness per ANSI/AWWA C153/A21.53 or ANSI/AWWA C110/A21.10.

• Fittings rated to 350 psi for sizes 3"-12", 250 psi for sizes 14"-24" and 150 psi for sizes 30"-36".

• Sizes 3"-12" UL, ULC listed and Factory Mutual approved.

• The Standard asphaltic seal coat applied on cement lining is UL/ANSI/NSF Standards 61 and 372 Approved.

• Optional linings and coatings are available.

• All fittings are UL/ANSI/NSF Standards 61 and 372 Approved.


PIPESIZE

AE-6C90º L.R. ELBOW

AE-1C90º ELBOW

AE-2C45º ELBOW

AE-3C22 1/2º ELBOW

AE-4C11 1/4º ELBOW

AK-1CCAP

NOM.SIZE

ACTUAL PIPESIZE

AAPPROX.WEIGHT

(LBS)/(KG)A

APPROX.WEIGHT

(LBS)/(KG)A

APPROX.WEIGHT

(LBS)/(KG)A

APPROX.WEIGHT

(LBS)/(KG)A

APPROX.WEIGHT

(LBS)/(KG)T

MAX. ALLOWABLE

TAP

APPROX.WEIGHT

(LBS)/(KG)

380

3.96100.6

7.75197

198.6

5.50140

104.5

3.0076

73.2

3.0076

83.6

3.0076

94.1

1.0727

2 1/23

1.4

4100

4.80121.9

9.00229

219.5

6.50165

156.8

4.00102

104.5

4.00102

115.0

4.00102

115.0

1.0727

34

1.8

6150

6.90175.3

11.50292

4319.5

8.00203

2812.7

5.00127

2210.0

5.00127

2511.3

5.00127

219.5

1.0727

57

3.2

8200

9.05229.9

14.00356

7534.0

9.00229

4420.0

5.50140

3515.9

5.50140

3917.7

5.50140

3917.7

1.3133

6156.8

10250

11.10281.9

16.50419

11451.7

11.00279

7232.7

6.50165

5324.0

6.50165

5424.5

6.50165

7734.9

1.3935

622

10.0

12300

13.20335.3

19.00483

15068.0

12.00305

9944.9

7.50191

7634.5

7.50191

7734.9

7.50191

12054.4

1.3935

634

15.4

14350

15.30388.6

21.50546

261118.4

14.00356

16574.8

7.50191

9241.7

7.50191

9241.7

7.50191

10145.8

1.3935

643

19.5

16400

17.40442.0

24.00610

337152.9

15.00381

20793.9

8.00203

12456.2

8.00203

11250.8

8.00203

12154.9

1.7545

685

38.5

18450

19.50495.3

26.50673

451204.6

16.50419

330149.7

8.50216

19186.6

8.50216

14565.8

8.50216

14666.2

1.7545

610346.7

20500

21.60548.6

29.00737

588266.7

18.00457

424192.3

9.50241

258117.0

9.50241

20090.7

9.50241

20291.6

1.7545

612054.4

24600

25.80655.3

34.00864

909412.3

22.00559

646293.0

11.00279

409185.5

11.00279

282127.9

11.00279

284128.8

1.7545

618081.6

30750

32.00762.0

41.501054

2136968.9

25.00635

1145519.4

15.00381

1146519.8

15.00381

681308.9

15.00381

699317.1

4.00102

6323

146.5

36900

38.30914.4

49.001245

31201415.2

28.00711

1697769.7

18.00457

1262572.4

18.00457

975442.3

18.00457

1124509.8

4.00102

6554

251.3



AWWA Grooved Fittings



Page 14

GRVDCAT.18.01

AA

AB

A

H

Y

Y A

H H

J

PIPESIZE

AT-1CTEE

AY-1CTRUE WYE

AX-1CCROSS

AL-1C45º LATERAL

NOM.SIZE

ACTUAL PIPESIZE

AAPPROX.WEIGHT

(LBS)/(KG)A B

APPROX.WEIGHT

(LBS)/(KG)H

APPROX.WEIGHT

(LBS)/(KG)Y A

APPROX.WEIGHT

(LBS)/(KG)

380

3.96100.6

5.50140

167.3

5.50140

5.50140

2511.4

5.50140

2410.9

10.0254

3.0076

219.5

4100

4.80121.9

6.50165

2210.0

6.50165

3.0076

5524.9

6.50165

2812.7

12.00305

3.0076

3415.4

6150

6.90175.3

8.00203

4219.1

8.00203

3.5089

9040.8

8.00203

6429.0

14.50368

3.5089

6429.0

8200

9.05229.9

9.00229

6529.5

9.00229

4.50114

14063.5

9.00229

8136.7

17.50445

4.50114

10447.2

10250

11.10281.9

11.00279

12255.3

11.00279

5.00127

22099.8

11.00279

12757.6

20.50521

5.00127

14565.8

12300

13.20335.3

12.00305

16173.0

12.00305

5.50140

315142.9

12.00305

15670.8

24.50622

5.50140

225102.1

14350

15.30388.6

14.00356

221100.2

14.00356

6.00152

425192.8

14.00356

307139.3

27.00686

6.00152

436197.8

16400

17.40442

15.00381

290131.5

15.00381

6.50165

555251.7

15.00381

426193.2

30.00762

6.50165

592268.5

18450

19.50495.3

16.50419

461209.1

16.50419

7.00178

720326.6

16.50419

567257.2

32.00813

7.00178

754342.1

20500

21.60548.6

18.00457

589267.2

18.00457

8.00203

910412.8

18.00457

717325.2

35.00889

8.00203

989448.6

24600

25.80655.3

22.00559

980444.5

22.00559

9.00229

1135514.8

22.00559

1177533.9

40.501029

9.00229

1519689.0

30750

32.00762.0

25.00635

1505682.6

25.00635

10.00254

1700771.1

25.00635

1366619.6

49.001245

10.00254

32801487.8

36900

38.30914.4

28.00711

2175986.6

28.00711

15.25387

23001043.3

28.00711

1885855.0

56.001422

15.25387

50202277.0

PIPESIZE

AT-1CTEE

NOM.SIZE

H JAPPROX.WEIGHT

(LBS)/(KG)

4 X 4 X 6100 X 100 X 150

8.00203

8.00203

4721.3

6 X 6 X 8150 X 150 X 200

8.00203

8.00203

7935.8

8 X 8 X 10200 X 200 X 250

11.00279

11.00279

16474.4

10 X 10 X 12250 X 250 X 300

12.00305

12.00305

226102.5

*All dimensions in black text are in inches except where indicated.*All dimensions in blue text (below number) are in millimeters except where indicated.






Page 15

GRVDCAT.18.01

HH HH

JJ

YY

AAYY

JJ

JJ

HH HH

+ Contact Star Pipe Products for Details*All dimensions in black text are in inches except where indicated.

PIPESIZE

AT-2CREDUCING TEE

AL-2C45º REDUCING LATERAL

AX-2CREDUCING CROSS

NOM.SIZE

H JAPPROX.WEIGHT

(LBS)/(KG)Y A

APPROX.WEIGHT

(LBS)/(KG)H J

APPROX.WEIGHT

(LBS)/(KG)

4 X 3 6.50 6.50 26 12.00 3.00 45 6.50 6.50 22100 X 80 165 165 11.8 305 76.0 20.4 165 165 10.0

6 X 3 8.00 8.00 53 14.50 3.50 52 8.00 8.00 46150 X 80 203 203 24.0 368 89.0 23.6 203 203 20.9

X 4 8.00 8.00 42 14.50 3.50 55 8.00 8.00 38X 100 203 203 19.0 368 89.0 24.9 203 203 17.2

8 X 3 9.00 9.00 57 + + + + + +200 X 80 229 229 25.8 + + + + + +

X 4 9.00 9.00 62 17.50 4.50 88 9.00 9.00 76X 100 229 229 28.1 445 114 39.9 229 229 34.5X 6 9.00 9.00 67 17.50 4.50 93 9.00 9.00 82X 150 229 229 30.4 445 114 42.1 229 229 37.2

10 X 4 11.00 11.00 94 20.50 5.00 120 11.00 11.00 120250 X 100 279 279 42.6 521 127 54.4 279 279 54.5

X 6 11.00 11.00 101 20.50 5.00 124 11.00 11.00 114X 150 279 279 45.8 521 127 56.2 279 279 51.7X 8 11.00 11.00 119 20.50 5.00 133 11.00 11.00 123X 200 279 279 54.0 521 127 60.3 279 279 56.8

12 X 4 12.00 12.00 112 24.50 5.50 175 12.00 12.00 174300 X 100 305 305 50.8 622 140 79.4 305 305 78.9

X 6 12.00 12.00 127 24.50 5.50 180 12.00 12.00 130X 150 305 305 57.6 622 140 81.6 305 305 59.0X 8 12.00 12.00 134 24.50 5.50 186 12.00 12.00 139X 200 305 305 60.8 622 140 84.4 305 305 63.1X 10 12.00 12.00 153 24.50 5.50 196 12.00 12.00 154X 250 305 305 69.4 622 140 88.9 305 305 69.9

14 X 6 14.00 14.00 194 27.00 6.00 330 14.00 14.00 215350 X 150 356 356 88.0 686 152 149.7 356 356 97.5

X 8 14.00 14.00 199 27.00 6.00 346 14.00 14.00 221X 200 356 356 90.3 686 152 156.9 356 356 100.2X 10 14.00 14.00 258 27.00 6.00 540 14.00 14.00 235X 250 356 356 117.0 686 152 244.9 346 346 106.6X 12 14.00 14.00 267 27.00 6.00 625 14.00 14.00 244X 300 356 356 121.2 686 152 283.5 356 356 110.7

16 X 6 15.00 15.00 231 30.00 6.50 570 15.00 15.00 266400 X 150 381 381 104.8 762 165 258.5 381 381 120.7

X 8 15.00 15.00 236 30.00 6.50 585 15.00 15.00 276X 200 381 381 107.0 762 165 265.4 381 381 125.2X 10 15.00 15.00 246 30.00 6.50 630 15.00 15.00 291X 250 381 381 111.6 762 165 285.8 381 381 132.0X 12 15.00 15.00 269 30.00 6.50 650 15.00 15.00 305X 300 381 381 122.0 762 165 294.8 381 381 138.3X 14 15.00 15.00 341 30.00 6.50 692 15.00 15.00 280X 350 381 381 154.7 762 165 313.9 381 381 127.0

18 X 6 13.00 15.50 320 + + + + + +450 X 150 330 394 145.1 + + + + + +

X 8 13.00 15.50 311 + + + 15.50 15.50 272X 200 330 394 141.1 + + + 394 394 123.4X 10 13.00 15.50 332 32.00 7.00 765 15.50 15.50 277X 250 330 394 150.6 813 178 347.0 394 394 125.6X 12 13.00 15.50 332 32.00 7.00 800 15.50 15.50 291X 300 330 394 150.6 813 178 362.9 394 394 132.0X 14 16.50 16.50 409 32.00 7.00 865 16.50 16.50 361X 350 419 419 185.5 813 178 392.4 419 419 163.7X 16 16.50 16.50 453 32.00 7.00 895 16.50 16.50 367X 400 419 419 205.5 813 178 406.0 419 419 166.5

(Con’t)*All dimensions in blue text (below number) are in millimeters except where indicated.





Page 16

GRVDCAT.18.01

HH HH

JJ

YY

AAYY

JJ

JJ

HH HH

PIPESIZE

AT-2CREDUCING TEE

AL-2C45º REDUCING LATERAL

AX-2CREDUCING CROSS

NOM.SIZE

H JAPPROX.WEIGHT

(LBS)/(KG)Y A

APPROX.WEIGHT

(LBS)/(KG)H J

APPROX.WEIGHT

(LBS)/(KG)

20 X 6 14.00 17.00 407 + + + + + +500 X 150 356 432 184.6 + + + + + +

X 8 14.00 17.00 412 + + + 17.00 17.00 343X 200 356 432 186.9 + + + 432 432 155.6X 10 14.00 17.00 419 + + + 17.00 17.00 343X 250 356 432 190.1 + + + 432 432 155.6X 12 14.00 17.00 426 35.00 8.00 1000 17.00 17.00 357X 300 356 432 193.2 889 203 453.6 432 432 161.9X 14 14.00 17.00 443 35.00 8.00 1062 17.00 17.00 327X 350 356 432 200.9 889 203 481.7 432 432 148.3X 16 18.00 18.00 571 35.00 8.00 1105 18.00 18.00 458X 400 457 457 259.0 889 203 501.2 457 457 207.7X 18 18.00 18.00 584 35.00 8.00 1150 18.00 18.00 469X 450 457 457 264.9 889 203 521.6 457 457 212.7

24 X 6 15.00 19.00 534 + + + + + +600 X 150 381 483 242.2 + + + + + +

X 8 15.00 19.00 540 + + + + + +X 200 381 483 244.9 + + + + + +X 10 15.00 19.00 549 + + + + + +X 250 381 483 249.0 + + + + + +X 12 15.00 19.00 593 + + + 15.00 19.00 475X 300 381 483 269.0 + + + 381 483 215.5X 14 15.00 19.00 610 40.50 9.00 1510 15.00 19.00 450X 350 381 483 276.7 1029 229 684.9 381 483 204.1X 16 15.00 19.00 574 40.50 9.00 1580 15.00 19.00 446X 400 381 483 260.4 1029 229 716.7 381 483 202.3X 18 22.00 22.00 820 40.50 9.00 871 22.00 22.00 782X 450 559 559 371.9 1029 229 395.1 559 559 354.7X 20 22.00 22.00 937 40.50 9.00 1705 22.00 22.00 788X 500 559 559 425.0 1029 229 773.4 559 559 357.4

30 X 6 18.00 23.00 870 + + + + + +750 X 150 457 584 394.6 + + + + + +

X 8 18.00 23.00 875 + + + + + +X 200 457 584 396.9 + + + + + +X 10 18.00 23.00 880 + + + + + +X 250 457 584 399.2 + + + + + +X 12 18.00 23.00 890 49.00 10.00 2178 18.00 23.00 888X 300 457 584 403.7 1245 254 987.9 457 584 402.8X 14 18.00 23.00 900 49.00 10.00 2208 18.00 23.00 853X 350 457 584 408.2 1245 254 1001.5 457 584 386.9X 16 18.00 23.00 912 49.00 10.00 2248 18.00 23.00 843X 400 457 584 413.7 1245 254 1019.7 457 584 382.4X 18 18.00 23.00 927 49.00 10.00 2294 18.00 23.00 839X 450 457 584 420.5 1245 254 1040.5 457 584 380.6X 20 18.00 23.00 942 49.00 10.00 2339 18.00 23.00 835X 500 457 584 427.3 1245 254 1061.0 457 584 378.7X 24 25.00 25.00 1475 49.00 10.00 2451 18.00 23.00 1304X 600 635 635 669.0 1245 254 1111.8 457 584 591.5

36 X 8 20.00 26.00 1410 + + + + + +900 X 200 508 660 639.6 + + + + + +

X 10 20.00 26.00 1415 + + + + + +X 250 508 660 641.8 + + + + + +X 12 20.00 26.00 1420 + + + 20.00 26.00 1262X 300 508 660 644.1 + + + 508 66 572.4X 14 20.00 26.00 1425 54.00 15.25 3200 20.00 26.00 1222X 350 508 660 646.4 1372 387 1451.5 508 66 554.3X 16 20.00 26.00 1430 54.00 15.25 3493 20.00 26.00 1213X 400 508 660 648.6 1372 387 1584.4 508 66 550.2X 18 20.00 26.00 1435 54.00 15.25 3533 20.00 26.00 1204X 450 508 660 650.9 1372 387 1602.5 508 66 546.1X 20 20.00 26.00 1440 54.00 15.25 3574 20.00 26.00 1190X 500 508 660 653.2 1372 387 1621.1 508 66 539.8X 24 20.00 26.00 1445 54.00 15.25 3675 20.00 26.00 1163X 600 508 660 655.4 1372 387 1666.5 508 66 527.5X 30 28.00 28.00 2113 56.00 15.25 3879 28.00 28.00 1865X 750 711 711 958.4 1422 387 1759.5 711 711 845.9

+ Contact Star Pipe Products for Details*All dimensions in black text are in inches except where indicated. *All dimensions in blue text (below number) are in millimeters except where indicated.






Page 17

GRVDCAT.18.01

L L

A

A A

A

PIPESIZE

AR-1CCONC. REDUCER

AR-2CECC. REDUCER

AE-5C90º RED. EL

AE-7C90º L.R. RED. EL

NOM.SIZE

LAPPROX.WEIGHT

(LBS)/(KG)L

APPROX.WEIGHT

(LBS)/(KG)A

APPROX.WEIGHT

(LBS)/(KG)A

APPROX.WEIGHT

(LBS)/(KG)

4 X 3 7.00 8 7.00 9 6.50 17 9.00 20100 X 80 178 3.6 178 4.1 165 7.7 229 8.1

6 X 3 9.00 15 9.00 20 8.00 25 11.50 36150 X 80 229 6.8 229 9.1 203 11.3 292 16.3

X 4 9.00 16 9.00 17 8.00 27 11.50 40X 100 229 7.3 229 7.7 203 12.2 292 18.1

8 X 3 11.00 33 11.00 30 + + + +200 X 80 279 15.0 279 13.6 + + + +

X 4 11.00 28 11.00 28 9.00 40 14.00 60X 100 279 12.7 279 12.7 229 18.1 356 27.2X 6 11.00 30 11.00 30 9.00 43 14.00 71X 150 279 13.6 279 13.6 229 19.5 356 32.2

10 X 4 12.00 36 12.00 35 11.00 55 16.50 90250 X 100 305 16.3 305 15.9 279 24.9 419 40.8

X 6 12.00 42 12.00 39 11.00 60 16.50 106X 150 305 19.1 305 17.7 279 27.2 419 48.1X 8 12.00 46 12.00 43 11.00 65 16.50 121X 200 305 20.9 305 19.5 279 29.5 419 54.9

12 X 4 14.00 49 14.00 50 12.00 70 + +300 X 100 356 22.2 356 22.7 305 31.8 + +

X 6 14.00 53 14.00 54 12.00 75 19.00 143X 150 356 24.0 356 24.5 305 34.0 483 64.9X 8 14.00 67 14.00 58 12.00 84 19.00 163X 200 356 30.4 356 26.3 305 38.1 483 73.9X 10 14.00 73 14.00 70 12.00 92 19.00 188X 250 356 33.1 356 31.8 305 41.7 483 85.3

14 X 6 16.00 80 16.00 81 14.00 112 + +350 X 150 406 36.3 406 36.7 356 50.8 + +

X 8 16.00 86 16.00 88 14.00 127 21.50 183X 200 406 39.0 406 40.0 356 57.6 546 83.0X 10 16.00 91 16.00 93 14.00 170 21.50 213X 250 406 41.3 406 42.2 356 77.1 546 96.6X 12 16.00 104 16.00 96 14.00 195 21.50 240X 300 406 47.2 406 43.5 356 88.5 546 108.9

16 X 6 18.00 110 18.00 115 15.00 123 + +400 X 150 457 49.9 457 52.5 381 55.8 + +

X 8 18.00 122 18.00 125 15.00 145 24.00 228X 200 457 55.3 457 56.7 381 65.8 610 103.4X 10 18.00 129 18.00 131 15.00 195 24.00 263X 250 457 58.5 457 59.4 381 88.5 610 119.3X 12 18.00 134 18.00 137 15.00 240 24.00 295X 300 457 60.8 457 62.1 381 108.9 610 133.8X 14 18.00 141 18.00 160 15.00 280 24.00 290X 350 457 64.0 457 72.6 381 127.0 610 131.5

18 X 8 19.00 148 19.00 150 16.50 170 + +450 X 200 483 67.1 483 68.0 419 77.1 + +

X 10 19.00 158 19.00 160 16.50 200 26.50 323X 250 483 71.1 483 72.6 419 90.7 673 146.5X 12 19.00 167 19.00 169 16.50 305 26.50 336X 300 483 75.7 483 76.6 419 138.3 673 152.4X 14 19.00 184 19.00 185 16.50 345 26.50 355X 350 483 83.5 483 84.0 419 156.5 673 161.0X 16 19.00 194 19.00 190 16.50 360 26.50 386X 400 483 88.0 483 86.0 419 163.3 673 175.1


(Con’t)





Page 18

GRVDCAT.18.01

L L

A

A A

A

PIPESIZE

AR-1CCONC. REDUCER

AR-2CECC. REDUCER

AE-5C90º RED. EL

AE-7C90º L.R. RED. EL

NOM.SIZE

LAPPROX.WEIGHT

(LBS)/(KG)L

APPROX.WEIGHT

(LBS)/(KG)A

APPROX.WEIGHT

(LBS)/(KG)A

APPROX.WEIGHT

(LBS)/(KG)

20 X 8 20.00 173 20.00 175 + + + +500 X 200 508 78.5 508 79.4 + + + +

X 10 20.00 182 20.00 185 18.00 242 29.00 390X 250 508 82.6 508 83.9 457 109.8 737 176.9X 12 20.00 201 20.00 203 18.00 365 29.00 420X 300 508 91.2 508 92.1 457 165.6 737 190.5X 14 20.00 205 20.00 207 18.00 405 29.00 440X 350 508 93.0 508 93.9 457 183.7 737 199.6X 16 20.00 215 20.00 219 18.00 440 29.00 466X 400 508 97.5 508 99.3 457 199.6 737 211.4X 18 20.00 266 20.00 269 18.00 485 29.00 507X 450 508 120.7 508 122.0 457 220.0 737 230.0

24 X 8 + + + + + + + +600 X 200 + + + + + + + +

X 10 + + + + + + + +X 250 + + + + + + + +X 12 24.00 293 24.00 295 22.00 525 34.00 620X 300 610 132.9 610 133.8 559 238.1 864 281.2X 14 24.00 300 24.00 305 22.00 535 34.00 640X 350 610 136.1 610 138.3 559 242.7 864 290.3X 16 24.00 324 24.00 330 22.00 545 34.00 658X 400 610 147.0 610 149.7 559 247.2 864 298.5X 18 24.00 386 24.00 384 22.00 565 34.00 745X 450 610 175.1 610 174.2 559 256.3 864 337.9X 20 24.00 381 24.00 385 22.00 598 34.00 759X 500 610 172.8 610 174.6 559 271.2 864 344.3

30 X 6 + + + + + + + +750 X 150 + + + + + + + +

X 8 + + + + + + + +X 200 + + + + + + + +X 10 + + + + + + + +X 250 + + + + + + + +X 12 + + + + + + + +X 300 + + + + + + + +X 14 + + + + 25.00 566 + +X 350 + + + + 635 256.7 + +X 16 + + 30.00 466 25.00 596 41.50 1000X 400 + + 762 211.4 635 270.3 1054 453.6X 18 30.00 500 30.00 500 25.00 631 41.50 1150X 450 762 226.8 762 226.8 635 286.2 1054 521.6X 20 30.00 535 30.00 715 25.00 675 41.50 1245X 500 762 242.7 762 324.3 635 306.2 1054 564.7X 24 30.00 689 30.00 595 25.00 1170 41.50 1400X 600 762 312.5 762 269.9 635 530.7 1054 635.0

36 X 8 + + + + + + + +900 X 200 + + + + + + + +

X 10 + + + + + + + +X 250 + + + + + + + +X 12 + + + + + + + +X 300 + + + + + + + +X 14 + + + + + + + +X 350 + + + + + + + +X 16 36.00 621 + + + + + +X 400 914 281.7 + + + + + +X 18 + + + + + + + +X 450 + + + + + + + +X 20 36.00 1280 36.00 + + + 49.00 1710X 500 914 580.6 914 + + + 1245 775.6X 24 36.00 1370 36.00 + + + 49.00 1960X 600 914 621.4 914 + + + 1245 889.0X 30 36.00 1136 36.00 + + + 49.00 2280X 750 914 515.3 914 + + + 1245 1034.2







Page 19

GRVDCAT.18.01

A

B

A

B L

A A

PIPESIZE

AE-8C90º FLARE

AE-9C90º LONG RADIUS FLARE

AS-1CSTRAIGHT FLARE

AE-10C**90º SIDE OUTLET

AT-3C**TEE SIDE OUTLET

NOM.SIZE

ACTUALSIZE

A BAPPROX.WEIGHT

(LBS)/(KG)A B

APPROX.WEIGHT

(LBS)/(KG)L

APPROX.WEIGHT

(LBS)/(KG)A

APPROX.WEIGHT

(LBS)/(KG)A

APPROX.WEIGHT

(LBS)/(KG)

3 3.96 5.50 8.50 18 7.75 11.25 23 8.00 13 5.50 13 5.50 2880 100.6 140 216 8.2 197 286 10.4 203 5.9 140 5.9 140 12.74 4.80 6.50 9.50 35 9.00 12.50 42 8.00 17 6.50 30 6.50 42

100 121.9 165 241 15.9 229 318 19.1 203 7.7 165 13.6 165 19.16 6.90 8.00 12.00 70 11.50 15.00 68 8.00 23 8.00 58 8.00 85

150 175.3 203 305 31.8 292 381 30.9 203 10.4 203 26.3 203 38.68 9.05 9.00 13.00 120 14.00 18.50 118 10.00 43 9.00 90 9.00 114

200 229.9 229 330 54.4 356 470 53.5 254 19.5 229 40.8 229 51.710 11.10 11.00 15.00 157 16.50 22.50 188 10.00 58 11.00 124 11.00 219250 281.9 279 381 71.2 419 572 85.3 254 26.3 279 56.3 279 99.312 13.20 12.00 16.00 190 19.00 25.50 275 12.00 100 12.00 170 12.00 295300 335.3 305 406 86.2 483 648 124.7 305 45.4 305 77.1 305 133.814 15.30 14.00 22.00 235 21.50 29.00 325 12.00 120 14.00 202 14.00 290350 388.6 356 559 106.6 546 737 147.4 305 40.8 356 91.6 356 131.516 17.40 15.00 23.00 300 24.00 32.00 435 16.00 156 15.00 272 15.00 337400 442.0 381 584 136.1 610 813 197.3 406 70.8 381 123.4 381 152.918 19.50 16.50 24.50 391 26.50 35.00 571 16.00 205 16.50 378 16.50 456450 495.3 419 622 177.4 673 889 259.0 406 93.0 419 171.5 419 206.820 21.60 18.00 26.00 496 29.00 38.00 713 18.00 221 18.00 468 18.00 607500 548.6 457 660 225.0 737 965 331.6 457 100.3 457 212.3 457 275.324 25.80 22.00 30.00 808 34.00 44.50 1642 18.00 293 22.00 736 22.00 1048

600 655.3 559 762 366.5 864 1130 744.8 457 132.9 559 333.8 559 475.430 32.00 + + + + + + 24.00 567 25.00 1097 25.00 1647

750 762.0 + + + + + + 610 257.2 635 497.6 635 747.136 38.30 + + + + + + 24.00 736 28.00 1740 28.00 2182

900 914.4 + + + + + + 610 333.9 711 789.3 711 989.7

+ Contact Star Pipe Products for Details*All dimensions in black text are in inches except where indicated.

**Reducing side outlet 90° elbows, tees and crosses are available. Contact Star Pipe Products for details.*All dimensions in blue text (below number) are in millimeters except where indicated.





Page 20

GRVDCAT.18.01

AE-11C90° BASE ELBOW

AT-4CBASE TEE

AT-5CREDUCING BASE TEE

AE-12C90° LONG RADIUS BASE ELBOW

R R R

S S S S

RU

T

U

T

U

T T

U

PIPESIZE BASE DIMENSIONS

APPROX. WEIGHT(LBS)/(KG)

NOM.SIZE

ACTUALSIZE

R S T U W ØYNO. OFBOLTS

AE-11CBASE

ELBOW

AT-4CBASETEE

AE-12CLR BASEELBOW

AT-5CREDUCINGBASE TEE

3 3.96 4.88 5.00 0.56 0.50 3.88 0.63 4 19 19 25 +80 100.6 124 127 14 13 99 16 8.6 8.6 11.3 +4 4.80 5.50 6.00 0.62 0.50 4.75 0.75 4 24 26 40 +

100 121.9 140 152 16 13 121 19 10.9 11.8 18.1 +6 6.90 7.00 7.00 0.69 0.62 5.50 0.75 4 42 50 76 +

150 175.3 178 178 18 16 140 19 19.1 22.7 34.5 +8 9.05 8.38 9.00 0.94 0.88 7.50 0.75 4 75 92 141 +

200 229.9 213 229 24 22 191 19 34.0 41.7 64.0 +10 11.10 9.75 9.00 0.94 0.88 7.50 0.75 4 114 125 206 +

250 281.9 248 229 24 22 191 19 51.7 56.7 93.4 +12 13.20 11.25 11.00 1.00 1.00 9.50 0.88 4 152 183 310 +

300 335.3 286 279 25 25 241 22 68.9 83.0 140.6 +14 15.30 12.50 11.00 1.00 1.00 9.50 0.88 4 262 293 340 +

350 388.6 318 279 25 25 241 22 118.8 132.9 154.2 +16 17.40 13.75 11.00 1.00 1.00 9.50 0.88 4 312 338 425 +

400 442.0 349 279 25 25 241 22 141.5 153.3 192.8 +18 19.50 15.00 13.50 1.12 1.12 11.75 0.88 4 451 489 770 +

450 495.3 381 343 29 29 299 22 204.6 221.8 349.3 +20 21.60 16.00 13.50 1.12 1.12 11.75 0.88 4 557 632 717 +

500 548.6 406 343 29 29 299 22 252.7 286.7 325.2 +24 25.80 18.50 13.50 1.12 1.12 11.75 0.88 4 814 895 1056 +

600 655.3 470 343 29 29 299 22 369.2 406.0 479.0 +30 32.00 23.00 16.00 1.19 1.15 14.25 1.00 4 1192 1742 2431 +

350 762.0 584 406 30 29 362 25 540.7 790.2 1102.7 +36 38.30 26.00 19.00 1.25 1.15 17.00 1.00 4 1798 2240 3415 +

900 914.4 660 483 32 29 432 25 815.5 1016.0 1549.0 +

NOTES:

1. Bases of these fittings are intended for support in compression and are not to be used for anchors or supports in tension or shear.

2. Bases are faced and drilled. Dimension “R” is finished dimension.

3. Bases 3” - 24” meet the dimensions of ASME B16.1 and B16.42.

ROUND BASE

Ø


S

Y w






Page 21

GRVDCAT.18.01

OutletReducing on

a

c

b b

c

aReducing on

One RunReducing on

c

One Run and Outlet

a

b

Reducing on BothRuns (Bull Head)

c

a

bReducing Tees

Reducing Crosses

c

b

a

d

Reducing onOne Outlet

Reducing on

c

a

Both Outlets

b

d

Reducing on

c

a

One Run and Outlet

b

d

and Both OutletsReducing on One Run

c

a

b

d

Reducing Laterals

a

b

c

Reducing onBranch

Reducing onOne Run

a

c

b

One Run and BranchReducing on

a

c

b

b c

a

True Y

Side Outlet Tee

Right Hand

b

a

d c

b

d

Left Hand

b

Double BranchElbow

b

a

c

a

cb

Right Hand Left Hand

Side Outlet 90 deg. Elbow

c

a c

a

METHOD OF DESIGNATING OUTLETS OF REDUCING FITTINGSFOR SPECIFICATIONS

The Largest opening establishes the basic size of a reducing fitting. The largest opening is named first, except for bull head tees which are reducing on both runs and double branch elbows where both branches are reducing; the outlet is the largest opening and named last in both cases.

In designating the openings of reducing fittings, they should be read in the order indicated by the sequence of the letters, “a,” “b,” “c” and “d.” In designating the outlets of side outlet reducing fittings, the side outlet is named last; and in the case of the side outlet cross, which is not shown, the side outlet is designated by the letter “e.”


Reducing Fitting Outlet Designation



Page 22

GRVDCAT.18.01

METHOD OF DESIGNATING LOCATION OF TAPPED HOLES

The above illustrations show two views of the same fitting and represent fittings with symmetrical shapes, with the exception of the side outlet elbow and the side outlet tee (straight sizes). If fitting wall thickness is insufficient for the required tap size or angle of tap, a boss will be required.


Tap Locations




Page 23

GRVDCAT.18.01

C

D

O.D.

T

A B

R

NOTES:

1. When rigid radius groove is used, the pipe or fitting ends are drawn together in contact as the coupling is tightened whereas when flexible radius groove is used it allows for moderate conditions of pipe movement or deflection due to thermal, seismic or settling activities.

2. Gasket seat “A” must be free from scores, seams, loose paint, scale, dirt, grease and rust to assure a leak tight seal.

3. Pipe end squareness (ends must be square cut) maximum allowable tolerance from square cut ends is 0.030" for 3" size, 0.045" for sizes 4" and 6", 0.060" for sizes 8" through 36".

4. Groove diameter must have uniform depth for entire circumference.

5. Pipe out of roundness - difference between maximum O.D. and minimum O.D. measured at 90° must not exceed total O.D. tolerance listed.

DUCTILE IRON PRESSURE PIPE CUT GROOVING SPECIFICATIONS FOR FLEXIBLE AND RIGID JOINTS

NOM.SIZE

PIPE OUTSIDE DIA. GASKET SEAL GROOVE WIDTH

B +0.031/-0.016

GROOVE DIA.C

GROOVE DEPTHD

RADIUSR

MIN. WALLTHICKNESS

TACTUALO.D.

TOL.FLEXIBLE JOINT

A+.016/-.047

RIGID JOINT A

+.000/-.020ACTUAL TOL. MIN. MAX.

3 3.960 +0.045/-0.045 0.750 0.840 0.375 3.723 +0.000/-0.020 0.096 0.151 0.120 0.31

4 4.800 +0.060/-0.060 0.750 0.840 0.375 4.563 +0.000/-0.020 0.096 0.151 0.120 0.32

6 6.900 +0.060/-0.060 0.750 0.840 0.375 6.656 +0.000/-0.020 0.100 0.154 0.120 0.34

8 9.050 +0.060/-0.060 0.875 0.950 0.500 8.781 +0.000/-0.025 0.104 0.177 0.145 0.36

10 11.100 +0.060/-0.060 0.938 1.015 0.500 10.813 +0.000/-0.025 0.114 0.186 0.145 0.38

12 13.200 +0.060/-0.060 0.938 1.015 0.500 12.906 +0.000/-0.030 0.117 0.192 0.145 0.40

14 15.300 +0.050/-0.080 0.938 1.015 0.625 14.969 +0.000/-0.030 0.126 0.206 0.165 0.42

16 17.400 +0.050/-0.080 1.188 1.340 0.625 17.063 +0.000/-0.030 0.128 0.208 0.165 0.43

18 19.500 +0.050/-0.080 1.188 1.340 0.625 19.125 +0.000/-0.030 0.148 0.228 0.185 0.44

20 21.600 +0.050/-0.080 1.188 1.340 0.625 21.219 +0.000/-0.030 0.150 0.230 0.185 0.45

24 25.800 +0.050/-0.080 1.188 1.340 0.625 25.406 +0.000/-0.030 0.157 0.237 0.185 0.47

30 32.000 +0.080/-0.060 1.375 1.625 0.750 31.550 +0.000/-0.035 0.195 0.282 0.215 0.51

36 38.300 +0.080/-0.060 1.375 1.625 0.750 37.850 +0.000/-0.035 0.195 0.282 0.215 0.58


Pipe Preparations



Page 24

GRVDCAT.18.01

STAR PIPE PRODUCTS - SAMPLE SPECIFICATIONS


Grooved Piping System for AWWA Ductile Pipe – Mechanical grooved pipe couplings and fittings as manufactured by Star Pipe Products or equal shall be used on all ductile iron piping systems. Grooved end product manufacturer to be ISO-9001:2008 certified.

Pipe Materials – Grooved end ductile iron pipe shall be grooved in accordance with ANSI/AWWA Standard C-606. Rigid radius groove dimensions shall be utilized where flexibility is neither required nor desired. Flexible grooves shall be provided as necessary for settlement or expansion as determined and approved by the engineer.

Mechanical Couplings – Mechanical couplings shall be Star AC-9 cast of ductile iron conforming to ASTM A-536, grade 65-45-12, with rust resistant primer coating (unless specified otherwise) with a Flush synthetic rubber gasket and plated nuts and bolts, 3" - 36" size range.

Couplings Bolts/Nuts – Bolts shall be heat-treated plated carbon steel, track-head meeting the physical and chemical requirements of ASTM A-449 and physical requirements of ASTM A-183, or optional – hex head bolts and nuts shall be Type 316 stainless steel conforming to ASTM A-193, Grade B-8M, Class 2.

AC-9Gaskets – Gaskets shall be flush design molded of synthetic rubber to conform to ductile pipe surfaces with a short center leg which shall bridge the pipe ends offering an initial seal on the leading edge of the pipe ends. Elastomers shall have properties as designated in ASTM D-2000. Reference shall always be made to the latest published Selection Guide for Star gaskets for proper gasket selection for the intended service.

Water Service/Ductile Iron Pipe – Gasket supplied for water service from -20° F to +200° F on ductile iron pipe shall be Grade “M” halogenated butyl, with brown color code, specially compounded to conform to ductile pipe surfaces recommended for water service within the specified temperature range plus a variety of diluted acids, oil-free air, and many chemical services (not recommended for petroleum services). Gasket supplied for water service from -20° F to +200° F for the Star AF-4 flange adapter shall be Grade “M” halogenated butyl.

Oil Service/Ductile Iron Pipe – Gasket supplied from -20° F to +180° F on ductile iron pipe shall be Grade “S” nitrile, with red color code, compounded to conform to ductile pipe surfaces recommended for petroleum products, air with oil vapors, vegetable and mineral oils within the specified temperature range, except hot dry air over +140° F and water over +150° F. Not recommended for hot water services.

Fittings – Fittings shall be ductile iron conforming to ASTM A-536, grade 65-45-12 and conform to the requirements of ANSI/AWWA-C110/A21.10 for center to end dimensions and ANSI/AWWA-C110/A21.10 or ANSI/AWWA C153/A21.53 for wall thickness. End preparation are per ANSI/AWWA-C606 rigid radius grooving.

Grooved/Flanged Transition Components – Star AF-4 flange adapter shall be used for connecting grooved fittings to flanged valves, pumps, pipe, fittings, and other Class 125 flanged components. The flange adapters shall be ductile iron conforming to ASTM A-536, grade 65-45-12, 3" - 24" size range. Gaskets shall have properties as designated by ASTM D-2000 of the same compounded elastomer as the couplings, and shall be suitable for the required service. Latch bolts & nuts shall be same as for the couplings.

Sample Specifications

awwa grooved - star ® pipe products · 2020. 1. 3. · awwa grooved star® pipe products 4018...

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