automotive division
TRANSCRIPT
Automotive Division
Presented by Tryggve SthenPresident, Automotive Division
SKF Capital Markets Day 2008
• Automotive Division overview
• 2007 key achievements
• Continuous cost reduction
• Automotive Division strategy for profitable growth
• Summary
Presentation outline
Our core customer segments
Electrical appl.manufacturers
Vehicle Vehiclemanufacturers aftermarket
SKF Automotive Division sales 2007
Sales by segment Sales by region
Vehicle aftermarket
24%
Two wheelers 3%
Other 15%
Cars43%
Trucks14%
Europe62%
Asia12%
North America
20%
South America
6%
1. Growth in all regions of the world
2. Strong growth in Asia
3. Strong growth in vehicle aftermarket
4. Strong truck business growth in Europe
5. Improved profit
Key achievements
6. Restructuring in N America and France
7. Facility upgrade in Bulgaria initiated
8. Divestment of Lüchow forging business
9. New factories in Korea, China and Indonesia
Business environment assumptionsVehicle production 2004 - 2012
30 000
35 000
40 000
45 000
50 000
55 000
60 000
65 000
2005 2006 2007 2008 2009 2010 2011
Two-wheelers (000’s)
30 000
40 000
50 000
60 000
70 000
80 000
2004 2005 2006 2007 2008 2009 2010 2011 2012
Source: Global Insight, March 2007
Light vehicles (000’s)
1 000 000
1 500 000
2 000 000
2 500 000
3 000 000
3 500 000
2004 2005 2006 2007 2008 2009 2010 2011 2012Source: National sources, Industry sources, J.D. Power-LMC, ACT Research
Euro 5*EPA '07Euro 4*
(* Heavy trucks)
EPA '10
Trucks
Eu 4Eu 5
Tier2 (US)
Eu 3
CAGR:• Light vehicles 2-3% p.a.• Trucks 2-3% p.a.• Two-wheelers 6-7% p.a.
Cost reduction
• Plant restructuring in W Europe/N America
• Shift of production to best cost countries
RestructuringPurchasing/outsourcing
Internal improvements
Lower cost
Plant restructuring over the last few years
North America- factory closures/ restructuring
• Aiken
• Springfield
• Franklin
• Glasgow
Europe- restructuring • France
– capacity reduction continued• Germany
– TRB restructuring, production relocation to BCC
• moved 4 channels to India and Brazil
• Bulgaria– facility upgrade to become a
competitive source for bearings, forgings and seals
Shift of production to best cost countries
Latin America•Mexico
– productionrelocation from US
•Brazil– increased capacity
East Europe•Ukraine
– increased capacity– SKF branded
products •Bulgaria
– Competitive sourcefor bearings, forgings and seals
– Increased capacity for DGBB and Seals
Asia expansion•China
– Aquired 100% of j/v plant in China for DGBB
– New HBU plant ATC•Korea
– 2 new plants inaugurated•Indonesia
– New plant for two-wheeler market
•India – New factory in
Uttarakhand initiated
Bulgaria
KarnareKalofer
Sopot
DGBB Bearings• Make into low cost
DGBB source for Europe
• Upgrading of facilities to SKF standard being implemented
• New business acquired in household segment
Seals• Low cost source for Europe
– Transferring labor intensive DGBB seals
– Adding stamping capability to also supply W Europe
Forgings & Rings• Ongoing upgrading Karnare facility• Low cost components supplier• Growing external business
• DGBB• Seals• F & R
Electrolux – SKF applications
Electric motor
Tachometer bearing
Washing machine drum
Garter seal
Bearing support units
Washing machine drumWater pump
Ukraine
• Important base for CIS truck business – KAMAZ manufacturer of medium and
heavy duty trucks and diesel engines• Double heavy truck production in four years• J/V with TATA Motors for truck assembly in
India
– GAZ is CIS main manufacturer of light trucks, buses and cars
• SKF supplies to GAZ
• Lutsk important production plant to serve this market
Cost reduction
• Components• Plant restructuring in W Europe/N America
• Shift of production to best cost countries
RestructuringPurchasing/outsourcing
Internal improvements
Lower cost
Sourcing
Significant increase in best cost country sourcing under way.
Invest towards systems/module supply• Value added solutions
• New markets
Components
Bearings
Units/modules
Systems
VALUE
Lüchow F&R divested
Cost reduction
• Components
Purchasing/outsourcing
• Six Sigma• Value engineering
• Plant restructuring in W Europe/N America
• Shift of production to best cost countries
Restructuring Internal improvements
Lower cost
Reduce energy consumption at SKF ElginSix Sigma projectSituation:
• Increased energy costs• Negative impact on sustainable goals
Solution:• Implementation of 62 separate activities, e.g updated
lighting fixtures, keyed switches, control panels for furnaces and timing systems to control the use of energy.
Results (2007 versus 2006):• Production equipment energy reduction • Heating/air conditioning reduction • Lighting upgrading energy reduction • Gas usage - 30%• Electricity usage - 5%• CO2 reduction - 8%• Project has been replicated twice
Automotive Division has more than
800 trained Black and Green belts.
AD profitable growth strategy
Growth
AD profitable growth strategy
• Innovative products & technologies
• Customer driven value added solutions
Increased value
Broaden offering
Aftermarket penetration
New markets
MAN
SKF status• Single source and main supplier
Why such a good partnership?• Good position within MAN • Competent and innovative partner• Excellent support • Extremely good delivery performance• Products exceed expectations• Excellent field results
1995
= In
dex
100
0
500
1000
1500
2000
95 96 97 98 99 00 01 02 03 04 05 06 071 million THU2's s
upplied to MAN by April 2007!
x
MAN
x
Transmission: Energy efficiency portfolio
Final drive & Power take off unitGearboxes
Lower friction (30% less)Lower running temperature
Functions integrationCompactnessImproved stiffness
Customerbenefits
Standard TRB
E2 TRB DrivelineACBB
Ball pinion unit
Hybrid pinion unit
Low frictionpinion unit
TRB – Tapered roller bearingACBB – Angular contact ball bearing
Transmission: Potential of CO2 reduction
6-speed MT Power take-off unit Final drive
0,5 - 1,2 g / km 2 - 3 g / km > 3 g / km
+
Automotive Division environmental care
Energy savings and CO2 emission reduction• Manufacturing excellence/Benchmark program• Factory audits
Green manufacturer award India• Energy efficiency launched products, in production • BeyondZero - global sustainability initiative• Research and development in processes and technologies• Sustainable impact
– society– suppliers – customers
AD profitable growth strategy
Growth
• Innovative products & technologies
• Customer driven value added solutions
Increased value
• Leverage platforms - growth in seals
• Increase SKF share of vehicle content
Aftermarket penetration
New markets
Broaden offering
Growth in seals
• Global presence to provide a solid platform
• Key product launches– Automotive heavy duty valve stem seals– Automotive bearing seals with longer life– Industrial seals with metric range
• Main shaft seals to Goldwind, China, for a new 1.5 MW gearless windturbine
– Integrated SKF Agri Hub seals for off-highway vehicles
• Global Centers of Excellence January 2007– Six centers by application and one for material
development– Resulting in reduced engineering lead times, cross-
fertilization of knowledge across regions to build business
Fiat 500 – SKF applications
Input shaft bearingsValve stem seals
Gasoline engine
Front and rear crankshaft seals
GearboxGearbox
Gasoline engine
Transmission seals
Front and rear wheel
Hub bearing units
AD profitable growth strategy
• Innovative products & technologies
• Customer driven value added solutions
Increased value
• Leverage platforms - growth in seals
• Increase SKF share of vehicle content
Broaden offering
• Growth in vehicle aftermarket
New markets
Aftermarket penetration
AD profitable growth strategy
Growth
Growth in aftermarket• Market penetration - Strong network
distributors– ADI, Europe– InterCars, East Europe– NAPA, North America– Poton, China
• New markets, e.g. China
• Marketing & logistics capabilities
• Kit concept
• New product launch– PreSet® hub assemblies
0
1000
2000
3000
4000
5000
6000
7000
2001 2002 2003 2004 2005 2006 2007
Strong growth
Best supplier of
the year 2007
- award from
AD International.
AD profitable growth strategy
• Innovative products & technologies
• Customer driven value added solutions
Increased value
• Leverage platforms - growth in seals
• Increase SKF share of vehicle content
Broaden offering
• Growth in vehicle aftermarket
Aftermarket penetration
• Growth in Asia with winning customers
New markets
AD profitable growth strategy
Growth
Growth in new markets
SealsBearingsTechnical center
TaeguTaeguBusanBusan
WuhuWuhu
Bangalore
PunePune
JakartaJakarta
ShanghaiShanghai
Global Customer RelationshipRenault-Nissan-Samsung
• SKF awarded 9 important projects the last couple of years
• Start of production: 2007 to 2010
• Applications:– Wheels– Suspension– Transmission
• Manufacturing locations: – Korea– China– Germany
Renault KoleosDesigned by Renault
Developed by Nissan
Built by Samsung
The way ahead
• Increase sales of value added solutions– Fuel efficiency– Weight reduction
• Growth of value-added solutions by intensifying product development within the different platforms
• Continue growth particularly in emerging markets, e.g. Asia
• Grow the aftermarket and seals business globally
• Manufacturing footprint – continue shift to best cost countries
• Increase efficiency in the organization
Racing ahead
Profitablegrowth
Growth
Increased value
Broaden offering
Aftermarket penetration
New markets
Restructuring Purchasing/outsourcing
Internal improvements
Cost reduction