automatic power factor controller by microcontroller
DESCRIPTION
power factorTRANSCRIPT
POWER FACTOR IMPROVEMENT BY AUTOMATICALLY ENGAGING APPROPRIATE
NUMBER OF SHUNT CAPACITOR FOR INDUCTIVE LOADS
Under the Guidance of:
Submitted by: 1)SHITOLE SANKET SUBHASH
INTRODUCTION
In the present scenario of technological revolution it has been observed that the power is very precious. The industrialization is primarily increasing the inductive loading, the Inductive loads affect the power factor so the power system losses its efficiency. There are certain organizations developing products and caring R&D work on this field to improve or compensate the power factor. The Automatic Power factor Correction device is a very useful device for improving efficient transmission of active power. Automatic Power factor correction device reads the power factor from line voltage and line current, calculating the compensation requirement switch on different capacitor banks.
WHAT IS POWER FACTOR
Power factor is the ration between the KW and the KVA drawn by an electrical load where the KW is the actual load power and the KVA is the apparent load power. It is a measure of how effectively the current is being converted into useful work output and more particularly is a good indicator of the effect of the load current on the efficiency of the supply system.
In industry most of the load is inductive in nature which results in lagging power factor that is why there is loss and wastage of energy which results in high power bills and heavy penalties from electricity boards. If the load is uneven it is very difficult to maintain unity power factor. To overcome this difficulty APFC panel is used which maintains unity P.F.
Why APFC are required:
MICROCONTROLLER (AT89S52)
RELAY
RELAY DRIVER
LCD
CURRENT TRANSFORMER
INDUCTIVE LOAD
SHUNT CAPACITOR
PUSH BUTTONS
LED
RESISTOR
CAPACITOR
HARDWARE COMPONENTS
POWER SUPPLY
230 V AC 50 Hz
5V DC
12V step down transformer
Filter(470µf)
5v RegulatorBridge rectifier
MICROCONTROLLER
It is a smaller computer Has on-chip RAM, ROM, I/O ports...
RAM ROM
I/O Port
TimerSerial COM Port
Microcontroller
CPU
A single chip
INTERNAL STRUCTURE OF A MICRO CONTROLLER-AT89S52/51
CPU
On-chip RAM
On-chip ROM for program code
4 I/O Ports
Timer 0
Serial Port
OSC
Interrupt
Control
External interrupts
Timer 1
Timer/Counter
Bus Control
TxD RxDP0 P1 P2 P3
Address/Data
Counter Inputs
FEATURES OF AT89S51/52 Compatible with MCS®-51 Products
8K Bytes of In-System Programmable (ISP) Flash Memory
Endurance: 10,000 Write/Erase Cycles
4.0V to 5.5V Operating Range
Fully Static Operation: 0 Hz to 33 MHz
256 x 8-bit Internal RAM
32 Programmable I/O Lines
Three 16-bit Timer/Counters
Eight Interrupt Sources
Full Duplex UART Serial Channel
Interrupt Recovery from Power-down Mode
Watchdog Timer
Dual Data Pointer
PIN DESCRIPTION
RELAY
IT IS A ELECTRO MAGNETIC SWITCH
USED TO CONTROL THE ELECTRICAL DEVICES
COPPER CORE MAGNETIC FLUX PLAYS MAIN ROLE HERE
The relay's switch connections are usually labeled COM, NC and
NO:
COM = Common, always connect to this; it is the moving part of
the itch.
NC = Normally Closed, COM is connected to this when the relay
coil is off.
NO = Normally Open, COM is connected to this when the relay
coil is on
RELAY DRIVER (ULN 2003)
ULN2003 is a high voltage and high current Darlington transistor array
It consists of seven NPN Darlington pairs that feature high-
voltage outputs with common-cathode Clamp diode for
switching inductive loads.
The ULN2003 has a 2.7kW series base resistor for each
Darlington pair for operation directly with TTL or 5V
CMOS devices.
Current, Output Max:500mA
Voltage, Input Max:5V
Voltage, Output Max:50V
Fig: ULN 2003
QUAD VOLTAGE COMPARATOR LM339● Wide single supply voltage range 2.0VDC TO 36VDC or dual
supplies ±1.0VDC to ±18VDC
● Very low supply current drain (0.8 ㎃ ) independent
of supply voltage (1.0 ㎽ /comparator at 5.0VDC)
● Low input biasing current 25 ㎁● Low input offset current ±5 ㎁ and offset voltage
● Input common-mode voltage range includes ground
● Differential input voltage range equal to the power
supply voltage
● Low output 250 ㎷ at 4 ㎃ saturation voltage
● Output voltage compatible with TTL, DTL, ECL, MOS
and CMOS logic system
● Moisture Sensitivity Level 3
LIQUID CRYSTAL DISPLAY (LCD)
Most common LCDs connected to the microcontrollers are
16x2 and 20x2 displays.
This means 16 characters per line by 2 lines and 20
characters per line by 2 lines, respectively.
LCD BACKGROUND
If an 8-bit data bus is used the LCD will require 11 data lines
(3 control lines plus the 8 lines for the data bus)
The three control lines are referred to as EN, RS, and RW
EN=Enable (used to tell the LCD that you are sending it data)
RS=Register Select (When RS is low (0), data is treated as a command)
(When RS is High(1), data being sent is text data )
R/W=Read/Write (When RW is low (0), the data written to the LCD)
(When RW is low (0), the data reading to the LCD)
SOFTWARE REQUIREMENTS
Keil an ARM Company makes C compilers, macro assemblers, real-
time kernels, debuggers, simulators, integrated environments,
evaluation boards, and emulators for ARM7/ARM9/Cortex-M3,
XC16x/C16x/ST10, 251, and 8051 MCU families.
Compilers are programs used to convert a High Level Language to
object code. Desktop compilers produce an output object code for the
underlying microprocessor, but not for other microprocessors.
ADVERSE EFFECT OF OVER CORRECTION
Power system becomes unstable
Resonant frequency is below the line frequency
Current and voltage increases
ADVANTAGES OF IMPROVED POWER FACTOR Reactive power decreases Avoid poor voltage regulation Overloading is avoided Copper loss decreases Transmission loss decreases Improved voltage control Efficiency of supply system and apparatus
increases
CONCLUSION:
It can be concluded that power factor correction techniques can be applied to the industries, power systems and also house holds to make them stable and due to that the system becomes stable and efficiency of the system as well as the apparatus increases. The use of microcontroller reduces the costs. Due to use of microcontroller multiple parameters can be controlled and the use of extra hard wares such as timer , RAM,ROM and input output ports reduces.
REFERENCES P. N. Enjeti and R martinez, “A high
performance single phase rectifier with input power factor correction ,”IEEE Trans. Power Electron..vol.11,No.2,Mar.2003.pp 311-317
“The 8051 Microcontroller and Embedded Systems” by Muhammad Ali Mazidi and Janice Gillispie Mazidi.
Data sheet of micro controller AT89S52 by ATMEL CORPORATION
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