automated submerged arc applications part 2 saw apps... · 2017-01-17 · john martin sr. project...

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John Martin Sr. Project Manager Automated Submerged Arc Applications Part 2

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Page 1: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Automated Submerged Arc Applications Part 2

Page 2: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Discussion Overview

Seam welding

1. Tandem SAW

2. Part Fit up

Arc 6S

1. Productivity

2. Ease of use

Arc 6S Robot

1. Capability

2. Benefits

ARC Applied Automation - Submerged Arc

Page 3: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Tandem Seam Welding

Seam welding 1. Light poles

2. Power distribution towers

3. Seamed pipe

ARC Applied Automation - Submerged Arc

Page 4: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Tandem Seam Welding

Tandem SAW 1. Increased production

2. Increased welding travel speeds

3. Increased deposition rates

4. DC lead for penetration and AC

trail for fill

ARC Applied Automation - Submerged Arc

Page 5: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Tandem Seam Welding

Seam fit up 1. Pressure sensing fixturing

2. Closed loop gap control

3. Backing bar

ARC Applied Automation - Submerged Arc

Page 6: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Arc 6S

Arc 6S

1. Blow Out Preventers

2. Ring Grooves

3. Bore Cladding

ARC Applied Automation - Submerged Arc

Page 7: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Arc 6S

Productivity

1. Increased arc on time

2. Decreased part manipulation

3. Reduced weld starts and stops

4. Repeatable program execution

5. Reduces machining time

ARC Applied Automation - Submerged Arc

Page 8: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Arc 6S

Simple Operation

1. Welding process and

motion in one.

2. G code created from part

dimensional information.

3. Real time overrides

4. Accurate and repeatable

bead placement

ARC Applied Automation - Submerged Arc

Page 9: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Arc 6S Robot

Capability 1. Manipulation of part for flat

weld position

2. Coordinated motion of part

and welding torch

ARC Applied Automation - Submerged Arc

Page 10: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Arc 6S Robot

Benefits over Robotic Arms

ARC Applied Automation - Submerged Arc

1. G code creation wizards

2. One screen control over

welding process and

torch position

3. Programmer is not

required

4. Complete customization

of all process variables

Page 11: Automated Submerged Arc Applications Part 2 SAW Apps... · 2017-01-17 · John Martin Sr. Project Manager Discussion Overview Seam welding 1. Tandem SAW 2. Part Fit up Arc 6S 1. Productivity

John Martin

Sr. Project Manager

Questions ?

Arc Specialties, Inc.

1730 Stebbins Drive

Houston, TX 77043

Thank You!

John Martin Senior Project Manager Phone (713) 631-7575 Ext. 107 Fax (713) 356-0844 Email: [email protected] Web: www.arcspecialties.com

ARC Applied Automation - Submerged Arc