© 2015, Fiatech

Automated Data Verification to enable Interoperability

Heiner Temmen, Evonik Industries AG

Michael Wiedau, RWTH Aachen

© 2015, Fiatech

The DEXPI initiative

P&ID data exchange

CAE vendors: use case demonstration

Data exchange verification

Beyond P&IDs: The ENPRO initiative

Future work & Industry adoption

Overview

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Focus data exchange in plant life cycle exchange of engineering data between disciplines & partners

Members BASF Engineering and Maintenance Bayer Technology Services Evonik Process Technology and Engineering

in cooperation with CAE vendors, research institutions and Fiatech (IIMM, SIG Instrumentation) working party open for additional members established in 2011

DEXPI – the mission

© 2015, Fiatech

General exchange standard for the process industry based on ISO 15926, implemented in the next CAE software generation Input from process industry (working party DEXPI ISO 15926): Open and international information model for the entire plant lifecycle

Input from the CAE vendors: general exchange standard for graphics export and import functions based on the new information model and graphics standard

Functional Requirements

Functional Design Asset in Operation Asset Specification

DEXPI – the big idea

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Owner / Operator: BASF, BTS, EVONIK

Research RWTH Aachen AixCAPE

CAE Vendors Autodesk Aveva Bentley Intergraph Siemens X-Visual

ISO-Community IIMM SIG Instrumentation

A successful team

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P&ID – the first focus Piping

EQP

Instrumentation

Symbols

Labels

Engineering content

Drawing header Annotations OPCs

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Instrumentation – the last big P&ID challenge

DIN

Information Model DEXPI

IIMM Implementation some new RDL Classes • Process Control Requirement • Process Control Loop

existing RDL Classes • Control Function • Control Valve • Transmitter

Proteus Schema • 2015/??

ISO Templates • 2015/??

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2013-12 EQP and Piping

in example P&ID export and import

2015-02 concepts for

Instrumentation in P&IDs

2015-12 complete P&IDs

export and import

t 2013-03

EQP in example P&ID export

DEXPI – the roadmap

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A Use-Case Demo

Paul our O/O engineer

Marcus our BE Contractor

engineer Christine our EPCM engineer

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DEMO VIDEOS! (~ 5 min)

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Sample Input

Convert to triples

Add information

model

Add semantic

rules Reasoning Results Formatted

Output

Automated Data Verification to enable Interoperability

© 2015, Fiatech

Sample Input

Convert to triples

Add information

model

Add semantic

rules Reasoning Results Formatted

Output

Example P&ID

© 2015, Fiatech

Sample Input

Convert to triples

Add information

model

Add semantic

rules Reasoning Results Formatted

Output

Example P&ID

© 2015, Fiatech

Sample Input

Convert to triples

Add information

model

Add semantic

rules Reasoning Results Formatted

Output

Convert to triples

© 2015, Fiatech

Sample Input

Convert to triples

Add information

model

Add semantic

rules Reasoning Results Formatted

Output

Information model

© 2015, Fiatech

Sample Input

Convert to triples

Add information

model

Add semantic

rules Reasoning Results Formatted

Output

(?physical_quantity dexpi_meta:error ?msg) <- (?physical_quantity dexpi_meta:hasScale ?scale_usage) (?scale_usage dexpi_meta:isInstanceOf ?scale) (?physical_quantity dexpi_meta:isInstanceOf ?physical_quantity_type) noValue(?physical_quantity_type dexpi_meta:hasScale ?scale) (?scale dexpi_meta:simpleLabel ?scale_label) (?physical_quantity_type dexpi_meta:simpleLabel ?physical_quantity_type_label) strConcat( ?scale_label " is no valid scale for a physical quantity of type " ?physical_quantity_type_label ?msg)

Semantic rules

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• Implemented in Jena Semantic Web Framework • General form:

(set of RDF triples) -> (set of RDF triples) • Rules are used to enrich the model (cf. previous example) detect errors, e.g., detect invalid units

Sample Input

Convert to triples

Add information

model

Add semantic

rules Reasoning Results Formatted

Output

Rule Reasoning

© 2015, Fiatech

Sample Input

Convert to triples

Add information

model

Add semantic

rules Reasoning Results Formatted

Output

Results

© 2015, Fiatech

Sample Input

Convert to triples

Add information

model

Add semantic

rules Reasoning Results Formatted

Output

Output

© 2015, Fiatech

DEXPI hackathon

• 3 days of hacking • Excellent location at AVEVA Germany • High progress in extending interfaces • Good to work together

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Beyond P&IDs: The ENPRO initiative

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ENPRO- Connect Exchange platform for ENPRO

EP 3 : Modularisation Modular equipment for

energy efficient production

EP 4 : Data-Integration

EP2: SMekT Smart mini plants for the development of efficient continuous

separation processes

Improving Energy efficiency and process acceleration

through information integration for conceptual

design to production

EP1: KoPPonA Continuous processes for polymer specialties with the help of new equipment concepts

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Functional Requirements

Asset in Operation

Asset Specification

Functional Design

Phases and documents/objects in the life cycle of a plant

design and development of efficient chemical processes require chemical, physical, ... data – including operational

data from existing plants

operation and maintenance require

information from design and development phase

information barriers due to insufficient integration of software tools

(Images: ENPRO, Wikipedia, Wikimedia)

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• High progress in development of interfaces for information exchange of P&IDs - Software available in 2016

• Major have been solved and all partners agree on roadmap

• Intelligent verification process of P&IDs based on semantic-web technologies

• Beyond P&IDs: ENPRO initiative for progress in innovative technologies as data integration

Conclusions

© 2015, Fiatech

“The nice thing about standards is that you have so many to choose from.” – Andrew S. Tannenbaum, Computer Networks, 2nd ed., p. 254