autolog gsm-20 hardware manual - ff-automation gsm-20 hardware manual ff-automation oy 1 ......

AutoLog GSM-20 Hardware Manual

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1

FF-AUTOMATION OY

HEAD OFFICE SERVICE CENTEREräkuja 2 Meijerikuja01600 VANTAA 37650 ValkeakoskiTel. +358-9-5306310 Tel. +358-3-5846390Fax. +358-9-53063130 Fax. +358-3-5846711http://www.ff-automation.come-mail:[email protected]


Updated 27.09.2004

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AutoLog GSM-20 Hardware Manual 2

1. SYSTEM COMPONENTS .........................................................................................................4

2. SPECIFICATIONS ...................................................................................................................102.1 Main Board GSM-20 ....................................................................................................102.2 Expansion board RO16 ................................................................................................112.3 Expansion board RIO8 .................................................................................................112.4 Expansion board DI16 ..................................................................................................112.5 Expansion board DO32 ................................................................................................122.6 Expansion board EXA8/4..............................................................................................122.7 GSM-20 Operating environment and storage...............................................................122.8 Display/keypad units .....................................................................................................13

3. COMPONENT LAYOUTS........................................................................................................143.1 Main Board GSM-20 .....................................................................................................143.2 Expansion board RO16 ................................................................................................143.3 Expansion board RIO8 .................................................................................................153.4 Expansion board DI16 ..................................................................................................153.5 Expansion board DO32 ................................................................................................163.6 Expansion board EXA8/4..............................................................................................16

4. SWITCHES..............................................................................................................................184.1 CPU GSM-20 and jumpers ...........................................................................................184.2 Expansion board RO16 ................................................................................................194.3 Expansion board RIO8 .................................................................................................194.4 Expansion board DI16 ..................................................................................................194.5 Address jumpers on DO32 board .................................................................................204.6 Adress jumpers on EXA8/4 board ................................................................................21

5. INDICATOR LIGHTS ...............................................................................................................225.1 GSM-20 ........................................................................................................................225.2 Indicator LEDs for inputs and outputs...........................................................................235.3 Indicator LEDs for outputs of RO16 board ...................................................................245.4 Indicator LEDs for inputs of DI16 board........................................................................255.5 Indicator LEDs for inputs RIO8.....................................................................................255.6 Indicator LEDs for outputs of DO32 board ...................................................................265.7 RUN led indicating function of EXA8/4 board ...............................................................275.8 Display/keypad unit AL1093DC ....................................................................................285.9 Display/keypad unit AL1093F .......................................................................................285.10 Display/keypad unit AL1094/R/AF ................................................................................285.11 Display/keypad unit AL1094FM ....................................................................................29

6.INSTALLATION AND CONNECTIONS ....................................................................................306.1 Environmental requirements.........................................................................................306.2 Field wiring....................................................................................................................306.3 Connection example digital inputs / outputs .................................................................326.4 Analog inputs ................................................................................................................366.5 Analog outputs ..............................................................................................................386.6 Serial communication ...................................................................................................396.7 Terminal strip numbering and connection diagrams.....................................................426.8 IButton cable connection ..............................................................................................476.9 GSM modem connections - SRT Appello...................................................................48

7. LIST OF GSM-PLC PRODUCTS.............................................................................................497.1 GSM-PLC .....................................................................................................................497.2 Accessory boards .........................................................................................................497.3 Analog /digital input modules........................................................................................49

TABLE OF CONTENT


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7.4 Programming and additional software ..........................................................................497.5 Power supplies..............................................................................................................507.6 GSM Modems ...............................................................................................................507.7 Programming and auxiliary cables................................................................................50

APPENDIX A DIMENSIONAL DRAWINGS.................................................................................51Figure A.1 Dimensions of GSM-20 ......................................................................................51Figure A.2 Dimensions of expansion board RO16...............................................................52Figure A.3 Dimensions of expansion board RIO8................................................................52Figure A.4 Dimensions of expansion board DI16.................................................................53Figure A.5 Dimensions of expansion board DO32...............................................................53Figure A.6 Dimensions of EXA8/4 analog expansion board ................................................54Figure A.7 Dimensions of display/keypad unit AL1094 .......................................................55Figure A.8 Dimensions of display/keypad unit AL1094R .....................................................55Figure A.9 Dimensions of display/keypad unit AL1094AF ..................................................56Figure A.10 Dimensions of display/keypad unit AL1094FM...................................................56Figure A.11 Dimensions of display/keypad unit AL1093D .....................................................57Figure A.12 Dimensions of display/keypad unit AL1093F......................................................57

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1. SYSTEM COMPONENTS

The AutoLog GSM-20 is a modular PLC from FF-Automation, Finland. Due to it’smodular design it is suitable for controlling individual machine or small group ofmachines. Analog input points on the main board are defineable by connectionmodules to function as analog or digital inputs. Autolog Display/keypad units areavailable to provide a user interface. Expansion boards, DI16 digital input board,RO16 relay output board, RIO 8 digital input / relay out board, DO32 digital outputboard and EXA8/4 analog board (12bit) can be used to expand number of I/Oconnections. EXA8/4 board can be used as digital inputs by using DIN modules toconvert analog input to 3 digital inputs.

Main board AL GSM-20

- 8 universal inputs analog (12bit) or 24 digital inputs, defineable by modules. An analog input may be defined to three digital inputs.- Calibration of Analog inputs by system program.- 2 analog outputs 0 - 5 or 0 - 10 V, (12bit)- 8 digital inputs 24VDC.- 8 digital outputs, 24VDC 1A- I2C interface for Display/keypad unit- I2C connector for extension boards- RS232 serial interface for programming or data communication SER1- RS232 serial interface for data communication SER2, with conversion module RS485- Input voltage 18 -30 VDC / 15.5 - 24 VAC or 10 -30 VDC / 7.5 - 24 VAC from external supply unit.- can be mounted on Phoenix UM-modules

IC1

IC3 IC4

IC2

B1

IC10

TX

MOD6 MOD4

MOD7 MOD5

MOD3

MOD2

MOD1

MOD0

TX

RX RX 12V

CON303 CON101

CON201CON1

CON403CON503 J1 J2CON502

CON501 SER1SER2

CON401 CON402

CON301CON302

RUN

EXT I C2

I C2

H101

H102

H103

H104

H105

H106

H107

H108

H201

H202

H203

H204

H205

H206

H207

H208


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Expansion board RO16

- 16 relay outputs, RC protection, outputs isolated from each other (two terminals)- I2C expansion interface- operation voltage supplied from main board- can be mounted on Phoenix UM-modules

Expansion board RIO8

- 8 relay outputs, RC protection, outputs isolated from each other (two terminals)- 8 in group isolated inputs for contacts 24VDC or PNP sensors- I2C expansion interface- operation voltage supplied from main board- can be mounted on Phoenix UM-modules

K8 K7 K6 K5 K4 K3 K2 K1 K16 K15 K14 K13 K12 K11 K10 K9

C11 C10 C9 C8 C7 C6 C5 C4 C3 C18 C17 C16 C15 C14 C13 C12

FROM CPU

CON1

CON101

H8 H7 H6 H5

J11-2 3-4 ADDR1 1 321 0 480 1 640 0 80

H12

H11

H10

H9H16

H15

H14

H13

H4 H3 H2 H1

CON103 CON102

CON2

TO EXT

IC8IC5 IC6

IC7

CON104

FROM

CPU

TO E

XT

CON1 CON2

www.FF-Automation.com

J1 1 2 3 4 5 61-2 3-4 5-6 ADDR 1-2 3-4 5-6 ADDR1 1 1 321 1 0 401 0 1 481 0 0 56

0 1 1 640 1 0 720 0 1 800 0 0 88

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Expansion board DI16

- 16 isolated inputs for contacts 24VDC or PNP sensors- I2C expansion interface- operation voltage supplied from main board- can be mounted on Phoenix UM-modules

Expansion board DO32

- 32 in group isolated FET outputs, LED indication of output state- I2C expansion interface- operation voltage supplied from main board- can be mounted on Phoenix UM-modules

1

1

HC1C2

FROM

CPU

TO E

XT

CON1 CON2

J11-2 3-4 ADDR1 1 321 0 480 1 640 0 80

FROM

CPU

TO E

XT

CON1 CON2


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Expansion board EXA8/4

- 8 analog inputs / 24 digital inputs with GSM-20 modules.- Analog input modules: Pt100, KTY10, 0-20 mA, 4-20 mA, 0-5 (10) VDC or from -10 to +10 VDC- 4 analog outputs 0 - 5 VDC or 0 - 10 VDC, software defineable- I2C expansion interface- operation voltage supplied from main board- can be mounted on Phoenix UM-modules

MOD101MOD103

MOD102MOD104

MOD107MOD105

MOD108MOD106

IC3

IC2

JP2

IC10

1IC10

3

IC10

2

X1

IC1

IC105

RUN

RUN

I C2

I C2

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Display/keypad unit AL1094

- 4 digit LCD display- 8 keys (0 ... 7)- 4 LED indicator lights- I2C connection cable (0.25m) to PLC- operation voltage supplied from main board

0

4

1

5

2

6

3

7

Display/keypad unit AL1094R

- 2x16 digit alphanumeric LCD display, backlit- 4 keys (0 ... 3)- 2 LED indicator lights- I2C connection cable (0.25m) to PLC- operation voltage supplied from main board

0 1

2 3

Display/keypad units AL1094

- 2x20 digit alphanumeric LCD display, backlit- 8 keys (0 ... 7) / 16 keys (0 ... F)- 4 LED indicator lights- Clock and calendar with battery backup- buzzer- I2C connection cable (0.9m) to PLC- operation voltage supplied from main board- one 24VDC 300mA output for external indication light- resistance against interference and radiation; CE approved- operating temperature 0 - 55 °C- ambient humidity 5 - 95% RH, (non condensing)- cooling; natural air conditioning- open structure, not encapsulated- the unit can be fitted with a client designed face plate

1 2 3

5 6 71

2

3

4

0

4

1 2 3

5 6 7

0

4

8 9 A B

C D E F1

2

3

4

AL1094AF

AL1094FM


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Display/keypad unit AL1093D, AL1093F

- 2x16 character alphanumeric LCD display, backlit- 16 keys (0 ... F)- 6 LED indication lights- clock and calendar, battery backup- I2C connection cable (1m) to PLC- operation voltage supplied from main board

DIS1

5 6 710 2 3 4D E F8 9 A B C

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2.1 Main Board GSM-20

Instructions Logic, arithmetic, compare, timer, counter and reportingProgram capacity 254 program lines (1 program line = max. 160 characters = severals controls)Programming Microcomputer using RS-232 serial port with GsmProgrammer softwareCycle time < 70 msAlarm flag Each program line has own alarm flag (AF).Auxiliary memories 256 x 1 bit memories 256 x 1 bit outputs, excluded PLC’s controlled connected outputs

256 x 8 bit register outputs (RO), the part of reserved for PLC’s system program information

256 x 16 bit directly addressable word memories (WM)256 x 16 bit directly addressable word general memories (WG)256 x 16 bit directly indexed memory for word memory, word point (WP)

Call status CS0 to CS99 shows the status for outgoing call. CS100 to 255 can be used as 8-bit registers.

Counters Each digital input has own counter (CN)Phone book Max. 255 telephone numberPulse variables P1=pulse every 1 second, P2=pulse every 1 minuteSMS-messages One SMS-message per one program lineThe telephone number SMS-message from defineted telephone number (Nx)

Call from defineted telephone number (Tx)Timers One timer / one program lineControllers 8 pcs PID controllers with programmable parametersSerial interface One for asynchronous communication RS232 / RS485, at 300/1200/2400/

4800/9600/19200/28800/38400/57600 Bd, e.g. terminal, MODBUS slave/master,serial printer or for programming (with terminal or PC). As additional optionSER2 with same baud rates, terminal, MODBUS slave/master or printer.

Memory retention DIP switch 5 on - reset all data memory, if it is off - keep: CN's, WM's, RO's, M128...M255, CS'sControllers

Digital inputs Standard: 8, 24 VDC/ max 8 mA, amount can be 8 - 72 pcsDigital outputs Standard: 8, 24 VDC/ max 1 A, group max. 2A , amount can be 8 - 72 pcsAnalog inputs Standard: 8, 0 - 32 pcs 12 bit, depends on modules (Pt100, 4-20mA, 24VDC DI)Analog outputs Standard: 2, 2 -14 pcs 12 bit, (0-5VDC or 0-10VDC)Isolation 24VDC inputs and outputs are isolated in group

Analog inputs and outputs are not isolatedTiming control I2C connection for clock/calendar/display/keypad unitExpandability I2C connection (RJ45) for expansion boards, max. 8 expansion boardsBattery backup 2 years (full battery in storage conditions), app. 10 years in normal use.

typical load time 24 months ( below 50 °C)Installation Can be mounted with expansion boards, installed on panel or on PHOENIX

UM modules. With the modules the unit is mountable on DIN rail.Power supply Supply voltage 9 - 30 VDC or 6,5 - 21 VAC from external supply unit.

2. SPECIFICATIONS


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2.2 Expansion board RO16

Digital outputs 16 relay outputs, RC protection, outputs isolated from each other (two terminals)Bus connection Connected from I2C FROM CPU connector to I/O connector on CPU or to

I2C TO EXT connector on previous expansion board. The next expansion boardis connected to extpansion board’s I2C TO EXT connector

Power supply The board receives the operation power from the CPU board. The power unit forthe controlled equipment must be external. The control voltage of field equipment

must be < 250VAC/DC and maximum control current 1A.Installation Can be mounted with CPU and expansion boards, install on plate or on

PHOENIX UM modules.

2.3 Expansion board RIO8

Digital inputs 8 group isolated inputs for contacts 24VDC or PNP sensorsDigital outputs 8 relay outputs, RC protection, outputs isolated from each other (two terminals)Bus connection Connected from I2C FROM CPU connector to I/O connector on CPU or to


Power supply The board receives the operation power from CPU board. The power unit for the controlled equipment must be external. The control voltage of field equipmentmust be < 250VAC/DC and maximum control current 1A.

Installation Can be mounted with CPU and expansion boards, install on plate or onPHOENIX UM modules. Modules needed for one RO16 board are 2 pcs UMK-SE 11,25-1, 1 pcs UMK-BE 22,5, 3 pcs UMK-BE 45 and 3 pcs UMK-FE.With these modules the unit is mountable on DIN rail.

2.4 Expansion board DI16

Digital inputs 16 group isolated inputs for contacts 24VDC or PNP sensorsBus connection Connected from I2C FROM CPU connector to I/O connector on CPU or to


Power supply The board receives the operation power from CPU board. The power unit for the controlled equipment must be external. The control voltage of field equipmentmust be < 250VAC/DC and maximum control current 1A.

Installation Can be mounted with CPU and expansion boards, install on plate or onPHOENIX UM modules.

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2.5 Expansion board DO32

Digital outputs 32 in group isolated FET tarnsistor outputs.Bus connection Connected from I2C FROM CPU connector to I/O connector on CPU or to


Power supply The board receives the operation power from the CPU board. The power unitfor the controlled equipment must be external.The control voltage of field equipment must be < 30VDC and maximum controlcurrent 1A, max. group current 2A .


2.6 Expansion board EXA8/4

Analog inputs 0 - 8 pcs 12 bit, depends on modules (Pt100, 0(4)-20mA, 0-150mV, 24vdc DI)Digital inputs 0 - 24 in steps of 3 inputs for potential free contacts, 24VDC (DIN module)Analog outputs 4 pcs 12 bit analog outputs, 0 - 5 VDC or 0 - 10 VDC, defineable by softwareBus connection Connected from I2C FROM CPU connector to I/O connector on CPU or to


Power supply The board receives the operation power from CPU board. The power unit for the analog inputs external.


2.7 GSM-20 Operating environment and storage

Supply voltage 10 to 30 VDC / 7.5 to 21 VAC or18 to 30 VDC / 15 to 21 VAC from external power unit

Degree of protection IP20 (unprotected)Operating temperature -30 to +70 °C (with IP65 enclosure and power on)Storage temperature -40 to +80 °C (non-condensing)


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2.8 Display/keypad units

AL1093D/F:

Display 2x16 character alphanumeric LCD display, backlitFunction keys 16 keys ( 0 - F ), each key can control one binary output in PLC (16 pcs)Timing control Contains clock and calendar, battery backupPower supply Powered through I2C connection cable (1m) from CPU board.Protection AL1093D is front panel mount model, rear construction is open and the

unit can be fitted with a client-designed face plate.Model AL1093F is encapsulated, for front panel mounting, front panel seal IP54and the display can be fitted with client designed face plate.

AL1094:

Display 4 character LCD displayKeypad 8 keys ( 0 - 7 ), each key can control bit outputIndicator lights 4 LEDs, controlled by bit outputsPower supply Supply voltage through system cable (0.25m) from PLC’s supply unit.Protection Open structure, not encapsulated. The display unit can be fitted with a client-

designed face plate.

AL1094R:

Display 2 x 16 character alphanumeric LCD display, backlitKeypad 4 keys ( 0 - 3 ) each key can control bit outputIndicator lights 2 LEDs, controlled by bit outputsPower supply Supply voltage through system cable (0.9m) from PLC’s supply unit.Protection Open structure, not encapsulated. The display unit can be fitted with a client-


AL1094AF / 1094FM:

Display 2 x 20 character alphanumeric LCD display, backlitKeypad 8 keys ( 0 - 7 ) /16 keys (0 - F), each key can control bit outputIndicator lights 4 LEDs, controlled by bit outputs, buzzer and extra output for external buzzerPower supply Supply voltage through system cable from PLC’s supply unit.Protection Open structure, not encapsulated. The display unit can be fitted with a client-


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3. COMPONENT LAYOUT

3.1 Main Board GSM-20

CON1 Power supplyCON303 Analog outputsCON101 Digital inputsCON201 Digital outputsCON501 RS485 serial connectionCON502 RS232 serial connectionCON503 RS232 serial connectionCON401 I2C for display unit RJ45


CON101 Relay outputs 0 - 3CON102 Relay outputs 4 - 7CON103 Relay outputs 8 - 11CON104 Relay outputs 12 - 15

174

134

154

114

173

133

153

113

172

132

152

112

171

131

151

111

164

124

144

104

84163

123

143

103

83162

122

142

102

82161

121

141

101

81 18 17 16 15 14 13 12 11 10

20 21 22 23 24 25 26 27 28

1 +24

V

2 GDN

3 AC2

4 AC1

D+ D- GND

IC1

IC3 IC4

IC2

B1

IC10

TX

MOD6 MOD4

MOD7 MOD5MO

D3

MOD2

MOD1

MOD0

TX

RX RX 12V

CON303 CON101

CON201CON1


CON501 SER1SER2

CON401 CON402

CON301CON302

RUN

EXT I C2

I C2

H101

H102

H103

H104

H105

H106

H107

H108

H201

H202

H203

H204

H205

H206

H207

H208

CON402 I2C for display unitCON403 I2C for expansion boards RJ45SW1 DIP-switchIC1 ProcessorIC10 Address coderIC2 Data-RAMIC3 System program FLASHIC4 Application program FLASH

15B

15A

14B

14A

13B

13A

12B

12A

11B

11A

10B

10A

9B 9A 8B 8A 3B 3A 2B 2A 1B 1A 0B 0A7B 7A 6B 6A 5B 5A 4B 4A



FROM CPU

CON1

CON101

H8 H7 H6 H5

J11-2 3-4 ADDR1 1 321 0 480 1 640 0 80

H12

H11

H10

H9H16

H15

H14

H13

H4 H3 H2 H1

CON103 CON102

CON2

TO EXT

IC8IC5 IC6

IC7

CON104

CON1 Control cable from CPUCON2 Control cable to expansion boards

Address codes for outputs in chapter 4.


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CON101 Digital inputsCON102 Digital inputsCON1 Control cable from CPUCON2 Control cable to expansion boards

Address codes for outputs / inputs in chapter 4.


CON101 Digital inputsCON102 Relay outputsCON103 Relay outputsCON1 Control cable from CPUCON2 Control cable to expansion boards


J11-2 3-4 ADDR1 1 321 0 480 1 640 0 80www.FF-Automation.com

GN

D

15 14 13 12 11 10 09 08 GN

D

07 06 05 04 03 02 01 00

FROM

CPU

TO E

XT

CON1 CON2

FROM

CPU

TO E

XT

CON1 CON2


J1 1 2 3 4 5 61-2 3-4 5-6 ADDR 1-2 3-4 5-6 ADDR1 1 1 321 1 0 401 0 1 481 0 0 56

0 1 1 640 1 0 720 0 1 800 0 0 88

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3.6 Expansion board EXA8/4

IC1 ProcessorCON1 Connection from CPU’s I2C display connectorCON2 Connection to display unit or to next EXA8/4 boardCON101 Analog inputsCON102 Analog inputsCON201 Analog outputsMOD101 - 108 Analog conversion module connectors


MOD101MOD103

MOD102MOD104

MOD107MOD105

MOD108MOD106

IC3

IC2

JP2

IC10

1IC10

3

IC10

2

X1

IC1

IC105

RUN

RUN

I C2

I C2

123

122

121

114

113

101

81131

112

102

82132

111

103

83133

104

84134

124

153

152

151

164

163

171

141

162

172

142

161

173

143

87 8885 86174

144

154

1

1

HC1C2

FROM

CPU

TO E

XT

CON1 CON2


CO

M

CO

M20

820

720

620

520

420

320

220

1

CO

M21

621

521

421

321

221

121

020

9

224

CO

M

232

231

230

229

228

227

226

225

223

222

221

220

219

218

217

J1 1 2 3 4

J1 1-2 ADR 32J1 3-4 ADR 64

3.5 Expansion board DO32

CON101 Digital outputsCON102 Digital outputsCON201 Digital outputsCON202 Digital outputs

CON1 Control cable from CPUCON2 Control cable to expansion boards



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Typical connection layout for AutoLog GSM-20 control system M

ax. 5

met

ers

Max. 5 meters



FROM CPU

CON1

CON101H8 H7 H6 H5

J11-2 3-4 ADDR1 1 321 0 480 1 640 0 80

H12

H11

H10

H9H16

H15

H14

H13

H4 H3 H2 H1

CON103 CON102

CON2

TO EXT

IC8IC5 IC6

IC7

CON104

1 2 3

5 6 71

2

3

4

IC3

IC2

IC1

0

4

Display/keypad unit

Expansion I/O board16 relay outputs

Expansion I/O board16 digital inputs

AL20AN (CPU)20 I/O points,of which someare configurable

TEMPERATURE +65°C 12:31

IC1

IC3 IC4

IC2

B1

IC10

TX

MOD6 MOD4

MOD7 MOD5

MOD3

MOD2

MOD1

MOD0

TX

RX RX 12V

CON303 CON101

CON201CON1


CON501 SER1SER2

CON401 CON402

CON301CON302

RUN

EXT I C2

I C2

H101

H102

H103

H104

H105

H106

H107

H108

H201

H202

H203

H204

H205

H206

H207

H208


FROM

CPU

TO E

XT

CON1 CON2

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4. SWITCHES

4.1 CPU GSM-20 and jumpers

DIP-switch SW1

IC3 IC4

111

104

84103

83102

82101

81 18 17 16

CON303 CON101

DIP ON OFF

1 EEPROM not writeprotected

EEPROM write protected

2 Enable calibration Unenable calibration

5 Data memory cleared whencontroller is switched on

Data memory retainedduring power failure

12V

J1 J211223344

Jumper Reset voltage Watchdog

J1 : 1 - 2 OFF = 17 V ON = 9 V

J1 : 3 - 4 OFF = Disabled ON = Enabled

Jumper Use PLC’s 12 Vsupply voltage

Enable internal12 V power

J2 : 1 - 2 OFF = NO ON = YES

J2 : 3 - 4 OFF = Disabled ON = Enabled


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J1: 1-2 J1: 3-4 J1: 5-6 Address

ON ON ON 32 - 39

OFF ON ON 40 - 47

ON OFF ON 48 - 55

OFF OFF ON 56 - 63

ON ON OFF 64 - 71

OFF ON OFF 72 - 79

ON OFF OFF 80 - 87

OFF OFF OFF 88 - 95

J1: 1-2 J1: 3-4 Address

ON ON 32 - 47

OFF ON 48 - 63

ON OFF 64 - 79

OFF OFF 80 - 95


J1: 1-2 J1: 3-4 Address

ON ON 32 - 47

OFF ON 48 - 63

ON OFF 64 - 79

OFF OFF 80 - 95



FROM CPU

CON1

CON101

H8 H7 H6 H5J1

1-2 3-4 ADDR1 1 321 0 480 1 640 0 80

H12

H11

H10

H9H16

H15

H14

H13

H4 H3 H2 H1

CON103 CON102

CON2

TO EXT

IC8IC5 IC6

IC7

CON104


FROM

CPU

TO E

XT

CON1 CON2

FROM

CPU

TO E

XT

CON1 CON2


J1 1 2 3 4 5 61-2 3-4 5-6 ADDR 1-2 3-4 5-6 ADDR1 1 1 321 1 0 401 0 1 481 0 0 56

0 1 1 640 1 0 720 0 1 800 0 0 88

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Jumpers 1 - 2 3 - 4

Outputchannel

1 32 64

2 33 65

3 34 66

4 35 67

5 36 68

6 37 69

7 38 70

8 39 71

9 40 72

10 41 73

11 42 74

12 43 75

13 44 76

14 45 77

15 46 78

16 47 79

17 48 80

18 49 81

19 50 82

20 51 83

21 52 84

22 53 85

23 54 86

24 55 87

25 56 88

26 57 89

27 58 90

28 59 91

29 60 92

30 61 93

31 62 94

32 63 95

4.5 Address jumpers on DO32 board

1

1

HC

1C

2

FROM CPU

TO EXT

CO N1CO

N2


J11

23

4

J1 1-2 ADR 32J1 3-4 ADR 64


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MOD101MOD103

MOD102MOD104

MOD107MOD105

MOD108MOD106

IC3

IC2

JP2

IC10

1IC10

3

IC10

2

X1

IC1

IC105

RUN

RUN

I C2

I C2

Jumpers 1 - 2 3 - 4 5 - 6 Analog Analog Digital

Card Address(RO4)

inputs outputs inputs

1 ON ON ON 32 - 39 32 - 35 96 - 119

2 ON ON OFF 40 - 47 40 - 43 120 - 143

3 ON OFF ON 48 - 55 48 - 51 144 - 167

4 ON OFF OFF 56 - 63 56 - 59 168 - 191

5 OFF ON ON 64 - 71 64 - 67 192 - 239

6 OFF ON OFF 72 - 79 72 - 75

7 OFF OFF ON 80 - 87 80 - 83

8 OFF OFF OFF 88 - 95 88 - 91

4.6 Address jumpers on EXA8/4 board

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5. INDICATOR LIGHTS

5.1 GSM-20

An amber LED indicator light indicates the functional state of the controller as follows:

B1

D+ D- GND

TX

TX

RX RX 12V

1 +24

V

2 GDN

3 AC2

4 AC1

CON1


CON501SER2 SER1

CON401 CON402

RUN

EXT I C2

I C2

LIGHT PROGRAM STATE CAUSED BY

Steady light Initialising PLC After power on

Slow blink(period 2 sec)

Initialising Modem

Very slow blink(period 4 sec)

Normal work

Fast blink(period 0,5 sec)

PLC does not executelogic program, but canreceive and response tomessages (SET, READ)

Very fast blink(period 0,1 sec)

Power fail state All outputs are cleared

Slow/fast blink Active alarm that needsacknowledging


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5.2 Indicator LEDs for inputs and outputs

Digital inputs

10 I O Input 011 I 1 Input 112 I 2 Input 213 I 3 Input 314 I 4 Input 415 I 5 Input 516 I 6 Input 617 I 7 Input 7

Digital outputs

20 O 0 Output 021 O 1 Output 122 O 2 Output 223 O 3 Output 324 O 4 Output 425 O 5 Output 526 O 6 Output 627 O 7 Output 7

174

134

154

114

173

133

153

113

172

132

152

112

171

131

151

111

164

124

144

104

84

163

123

143

103

83

162

122

142

102

82

161

121

141

101

81

18

17

16

15

14

13

12

11

10

20

21

22

23

24

25

26

27

28

1 +24V

2 GDN

3 AC2

4 AC1

D+D-GND

IC1

IC3IC4

IC2

B1

IC10

TX

MO

D6M

OD4

MO

D7M

OD5

MOD3

MOD2

MOD1

MOD0

TX

RXRX

12V

CON303CO

N101

CON201

CON1

CON403CON503

J1J2

CON502

CON501SER1

SER2

CON401

CON402

CON301CO

N302

RUN

EXTIC 2

IC 2

DIGITAL INPUTS

DIGITAL O

UTPUTSEXPANSIO

NBO

ARDSDISPLAY

BATTERYPO

WER

RS232RS485

RS232

ANALOG

INPUTS 4 - 7ANALO

G INPUTS 0 - 3

SW1

ANALOG

OUT

O 0

O 1

O 2

O 3

O 4

O 5

O 6

O 7

COM

COM

0 Sign-

4 Sign-

2 Sign-

6 Sign-

1 Sign-

5 Sign-

3 Sign-

7 Sign-

O 1 I+

0 Sign+

4 Sign+

2 Sign+

6 Sign+

1 Sign+

5 Sign+

3 Sign+

7 Sign+

O 0 I-

0 I+

4 I+

2 I+

6 I+

1 I+

5 I+

3 I+

7 I+

O 0 I+

0 GND

4 GND

2 GND

6 GND

1 GND

5 GND

3 GND

7 GND

O 1 I-

I 0

I 1

I 2

I 3

I 4

I 5

I 6

I 7

H101

H102

H103

H104

H105

H106

H107

H108H201

H202

H203

H204

H205

H206

H207

H208

LED indicateswhen 12 VDC voltage isconnected toanalog modulesand to expansionboards (RIO8,RO16, DI16 orDO32)

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5.3 Indicator LEDs for outputs of RO16 board

Output numbers shown in picture are smallestpossible address values on expansion board.

15B

15A

14B

14A

13B

13A

12B

12A

11B

11A

10B

10A

9B

9A

8B

8A

3B

3A

2B

2A

1B

1A

0B

0A

7B

7A

6B

6A

5B

5A

4B

4A

K8

K7

K6

K5

K4

K3

K2

K1

K16

K15

K14

K13

K12

K11

K10

K9

C11

C10

C9

C8

C7

C6

C5

C4

C3

C18

C17

C16

C15

C14

C13

C12

FROM CPU

CON1

CO

N101

H8

H7

H6

H5

J11-2 3-4 ADDR1 1 321 0 480 1 640 0 80

H12

H11

H10

H9

H16

H15

H14

H13

H4

H3

H2

H1

CO

N103

CO

N102

CON2TO EXT

IC8

IC5

IC6

IC7

CO

N104

O 40

O 41

O 42

O 43

O 44

O 45

O 46

O 47

O 32

O 33

O 34

O 35

O 36

O 37

O 38

O 39


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5.4 Indicator LEDs for inputs of DI16 board

Input numbers shownin picture are smallestpossible addressvalues on expansionboard.


GN

D

15 14 13 12 11 10 09 08 GN

D

07 06 05 04 03 02 01 00

FROM

CPU

TO E

XTCON1 CON2

GN

D

I 47

I 46

I 45

I 44

I 43

I 42

I 41

I 40

GN

D

I 39

I 38

I 37

I 36

I 35

I 34

I 33

I 32

5.5 Indicator LEDs for inputs of RIO8 board

FROM

CPU

TO E

XT

CON1 CON2


J1 1 2 3 4 5 61-2 3-4 5-6 ADDR 1-2 3-4 5-6 ADDR1 1 1 321 1 0 401 0 1 481 0 0 56

0 1 1 640 1 0 720 0 1 800 0 0 88

I 39

O 3

9

I 38

O 3

8

I 37

O 3

7

I 36

O 3

6

I 35

O 3

5

I 34

O 3

4

I 33

O 3

3

I 32

O 3

2

Input and output numbers shown in picture are smallest possibleaddress values on expansion board.

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5.6 Indicator LEDs for outputs of DO32 board

FROM CPU

TO EXT

1

1

HC

1C

2

COM

COM208207206205204203202201

COM216215214213212211210209

224COM

232231230229228227226225

223222221220219218217

CON1

CON2

J11

23

4

J1 1-2 ADR 32

www.ff-automation.com

J1 3-4 ADR 64

O 39O 38O 37O 36O 35O 34O 33O 32

O 47O 46O 45O 44O 43O 42O 41O 40

O 55O 54O 53O 52O 51O 50O 49O 48

O 63O 62O 61O 60O 59O 58O 57O 56

Output numbers shown in picture are smallestpossible address values on expansion board.


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5.7 RUN led indicating function of EXA8/4 board

MO

D101

MO

D103

MO

D102

MO

D104

MO

D107

MO

D105

MO

D108

MO

D106

IC3IC2

JP2

IC101

IC103

IC102

X1

IC1

IC105

RUN

RUN IC 2

IC 2

123122121114113

101

81

131

112

102

82

132

111

103

83

133

104

84

134

124

153152151

164163

171

141

162

172

142

161

173

143

8788

8586

174

144

154

AI34 I–AI34 I+AI34 +COMAI33 I–

AI32 +

AO32+

AI35 +

AI33 I+

AI32 I+

COM

AI35 I+

AI33 +

AI32 I

AO33+

AI35 I

COM

COM

COM

COM

AI37 I–AI37 I+AI37+

COMAI38 I–

AI39+

AI36+

AI38 I+

AI39 I+

AI36 I+

AI38+

AI39 I

AI36 I–

AO35+COM

AO34+COM

COM

COM

COM

Input and output numbers shown in picture are smallestpossible address values on expansion board.

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5.8 Display/keypad unit AL1093DC

The board has six indicatorlights controlled by registeroutput R O 204

5.9 Display/keypad unit AL1093F

The board has six indicatorlights controlled by registeroutput R O 204

5.10 Display/keypad unit AL1094/R/AF

The boards has two / four indicator lightscontrolled by register output R O 204.

AL1094AF AL1094R

AL1094


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5.11 Display/keypad unit AL1094FM

The board has four indicator lights, buzzer andoutput controlled by register output R O 204

1 2 3

5 6 7

0

4

8 9 A B

C D E F1

2

3

4 LED4

LED4

LED4

LED4

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6. INSTALLATION AND CONNECTIONS

The inputs and outputs of the GSM-20 CPU board are isolated in group and theinputs of the expansion boards and inputs accomplished with DIN modules are notisolated. The serial connectors RS232 and parallel with it RS485 (SER1) andRS232 (SER2) are not isolated from PLC’s internal voltages. To ensure properfunction of GSM-20 the installation circumstances must be carefully considered.

Operating temperature - 35 to + 55°C (with IP65 enclosure and power on)

Moisture, corrosive gases, liquids and conductive dust must not be present where PLC boards are installed.

The PLC boards don't resist heavy vibration very well.

The distance from electromagnetic field generating devices, such as electricmotors, switch gear, thyristors, welding equipment, switched power supplies and power converters/inverters must be adequate.

PLC boards are quite immune against powerfull light sources.

If some item above or any other envinronmental feature may cause errors to PLCfunction it is advisable to install the PLC in the steel plate enclosure. It is alsoad-visable to install possible auxiliary input/output relays fuses and power units intheir own enclosure near the PLC. All the contactors connected to PLC have tobe equipped with RC protection devices and the 24 VDC control relays withextinguish diodes.

6.2 Field wiring

6.2.1 Earthing/grounding

The metal parts of the PLC enclosure must be connected to the plant’s logicground.

6.2.2 Power supply connections

Normally no functional grounding is necessary when 24 volt floating voltage systemis used with the PLC’s power supply connection. It is important that the 24 voltwiring is carefully kept isolated from ground level and 230 volt supply voltages.

The CPU board, GSM-20 receives the +24 V DC supply voltage from an external,isolated power supply unit (such as AL 9624/3.5 or AL 9624/8). The controllerconverts this to the voltages it requires.

6.1 Environmental requirements


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Expansion boards DI16, RIO8 and RO16 receive their supply power from CPUboard through the bus cable. Input board DI16 and the input part of the boardRIO8 doesn’t need any external power supplies. The control/operating power forthe controlled loads must be taken from external supply units.

6.2.3 Digital inputs

The digital inputs are isolated in group on GSM-20 CPU board. Externally poweredpotential free contacts or PNP type inductive/capacitive sensors may be connectedto PLC. The supply voltage for the PNP sensors is normally taken from external I/Opower unit.It is recommended to use twisted pair shielded cables in input wiring. The cablingshould be installed separately from the 230/400 VAC power cabling. The cableshields may be connected to logic ground only at one point, normally at the end onthe PLC enclosure. If there is heavy electromagnetic disturbance, the PLC’sunisolated inputs can be isolated from field equipment with relays or optoelectronicmodules.Look at chapter 6.3.3.

6.2.4 Digital outputs

The digital outputs are isolated in group on GSM-20 CPU board. Only low powered24VDC control relays, LED indicating lights or 24 volt indicating lights may beconnected to CPU outputs. The supply voltage for loads is taken from external I/Opower unit.It is recommended to use twisted pair shielded cables in output wiring. The cablingshould be installed separately from the 230/400 VAC power cabling. The cableshields may be connected to logic ground only at one point, normally at the end onthe PLC enclosure. If there is heavy electromagnetic disturbance, the PLC’sisolated outputs can be double isolated from field equipmnet with relays oroptoelectronic modules. Look at chapter 6.3.3.

6.2.5 Analog inputs/outputs

The analog inputs and outputs are unisolated in GSM-20 CPU board. If activetransducers are used, it should be checked that the output circuits of the transdu-cers are galvanically isolated from it’s supply voltages. If you can’t be sure of iso-lation, it is advisable to furnish the transducer with an external galvanic isolator.The supply power for passive transducer is normally taken from PLC’s power unit.The impedance of GSM-20’s analog milliamper input is 46Ω.It is recommended to use twisted pair shielded cables in output wiring. The ca-bling should be installed separately from the 230/400 VAC power cabling. The ca-ble shields may be connected to logic ground only at one point, normally at theend on the PLC enclosure. The analog modules are needed for analog inputs.The analog modules are extra equipments (Look chapter 7. LIST OF PROD-UCTS). RMS analog input modules requires 12 VDC power to function. Look atpage 6.5 section Power supply connection for expansion boards and DINmodules how to check that 12 VDC power is connected.

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6.3 Connection examples digital inputs / outputs

Threre are 8 - 32 digital inputs on GSM20 CPU board. 8 inputs of those areisolated in group from PLC’s internal voltages. Inputs connected vith DIN modulesto analog inputs are not isolated. The 8 inputs on RIO8 expansion board and 16digital inputs on DI16 expansion board are not isolated.Terminal strips for 2,5 mm2

wire are provided.

6.3.1 Connecting a switch or PNP sensor to isolated digital input on CPU board

6 - 30 VDC

Switch

PNPsensor

ExternalInternal

I1

GND

I0

GSM-20 , isolated DI16, RIO8 or AL20DIN module (3 Inputs)


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6.3.2 Connecting loads to digital outputs

There are 8 digital outputs, isolated in group, on GSM20 V01212 CPU board, 8 relayoutputs on RIO8 expansion board and 16 relay outputs on RO16 expansion board.Terminal strips for 2,5 mm2 wire are provided.

Connection of load to groupisolated transistor output

Connection of load to relay output

( )

( )

RIO8 or RO16 boardRIO8 or RO16 board

LoadN(/ )

+0 - 240 VAC(/DC)

Load

On

On

COMLoad

Load

+0 - 240 VAC(/DC)

+0 - 240 VAC(/DC)

N(/ )

N(/ )

( )

( )

On

On

O0 ... O7

O0 ... O7

GSM20 v01212CPU board

Load

Load

28

COM

20

21

12 - 30 VDC

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6.3.3 Optoelectronic / relay isolation of inputs and outputs

Since the inputs and outputs (excluding relay outputs) are not isolated on GSM20boards, it is advisable to provide external isolation in an environment prone todisturbances. A suitable solution is the use of PHOENIX digital optical inputinterface modules and relay output modules. The Modules protect the PLC againstthe static discharges and cut the circulating fault currents. The modules aremechanically fully protected DIN rail units.

Features of the I/O modules:

very long life optoelectronic isolation rated at 2500 V low power consumption vibration proof

PHOENIX’s digital I/O modules

type I/O voltage max. current logic voltage

DEK-OE-24DCDEK-OE-230ACDEK-REL-24/1/SEN

24 ± 20% VDC230 ± 10% VAC12 - 250 VAC10 - 125 VDC

3 A

24 V24 V24 V24 V

OE modules are inputmodules and REL modules are relay output modules.

PHOENIX modules: DEK-OE input module and DEK-REL type output module


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The figure below shows how Phoenix DEK-... -interface modules may beconnected to GSM20 V01212 CPU board’s group isolated input/output points.

FIELD CONTROL

PHOENIX

DEK-OE-...VAC/DC

DEK-OE-...VAC/DC

DEK...

A1 +

A2A

0

A1 +

A2A

0

+~ ( ) -N ( )

DEK-REL-...SEN

DEK-REL-...SEN13 A1

14A2

13 A1

14A2

+~ ( )-N ( )

I/O Powersupply

IC1

IC3IC4

IC2

B1

IC10

114113112111104

84

103

83

102

82

101

81

18

17

16

15

14

13

12

11

10

20

21

22

23

24

25

26

27

28

CON303CON101

CON201

CON401CON402

RUN

IC 2

IC 2

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6.4 Analog inputs

There are 0 - 8 individually adaptable analog inputs that can be used for themeasurement of temperature, current or voltage signals. The number of availableanalog inputs is defined according to adapter modules. Part or all of analog inputscan be defined as digital inputs by adapter modules. Analog inputs are not isolatedfrom PLC vlotages. Every measured signal / range needs its own individualadapter module.(Look chapter 7. LIST OF PRODUCTS).

6.4.1 Connection examples

Because of the low signal levels to be measured, shielded twisted-pair cablesshould be used. The shield should be grounded at one end only in order to avoiddegradation of accuracy by external disturbances.

Temperature measurement with a PT100 sensor

The current (I+ - I-) flows through the PT100 sensor.The measurement is made by inputs sign+ and sign-

Voltage measurement

Two ranges are available: 0...5V or 0...10V.

Current measurement

Two ranges are available: 0...20mA or 4...20mA.

+

-

GND

I+ 4...20 mAPower unitfor PLC

24 VDCI-

sign-

sign+

121

122

123

124

Passive transm.


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In order to make the adjustment of thePt100 input as accurate as possible overthe measurement range, different adjust-ment points have to be used. Instead ofadjusting the OFFSET at the lowest valuewe use a 10% point as the adjustment pointfor the low end of the measurement range.In the same way we use the 90% point asthe adjustment point for the high value. Thisincreases the overall accuray.The curve in picture is exaggerated.

6.4.2 Temperature measurement with a PT100 sensor

The Pt100 sensor is nonlinear. The following temperatures corresponds tothe resistance values given in the table (DIN 43 760) below:

°C

-50-45-40-35-30-25-20-15-10-505

101520253035404550

80.3182.2984.2786.2588.2290.1992.1694.1296.0698.04100101.95103.90105.85107.79109.73111.67113.61115.54117.47119.40

Diff.

0.400.400.390.390.390.390.390.390.390.390.390.390.390.390.390.380.390.390.390.390.39

°C

556065707580859095

100105110115120125130135140145150155

121.32123.24125.16127.07128.98130.89132.80134.79136.60138.50140.39142.29144.17146.06147.94149.82151.70153.58155.45157.31159.04

Diff.

0.390.380.390.380.380.380.380.380.380.380.370.390.370.380.370.370.370.380.380.370.37

°C

160165170175180185190195200205210215220225230235240245250255260

161.04162.90164.76166.61168.46170.31172.16174.00175.84177.68179.51181.34183.17184.99186.82188.63190.45192.26194.07195.88197.69

Diff.

0.370.370.370.370.370.370.370.370.370.370.370.370.370.360.370.360.360.360.360.360.36

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6.5 Analog outputs

The GSM20 board has two (12 bit) analog outputs. The analog outputs arevoltage outputs (0 ... 5V or 0 ... 10V).

6.5.1 Connection example


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6.6 Serial communication

The GSM20 CPU board has two RS232 serial connections by RJ 45 connector andwith SER2 a parallel RS485 connector. The RS485 communication needs anadditional converter board installed on CPU card. The communication behaviour ofserial port SER2 is defined using register outputs.

6.6.1 Connector signals

6.6.2 Interconnection cables

Pin Signal Pin Signal

1 +5V (form PLC)2 RXD (data to PLC)3 TXD (data from PLC)4 DTR (approx. 12V from PLC)5 GND

6 N/C7 RTS8 CTS

Pin numbers ofRJ45 connector,seen from front offemale connector

1 2 3 4 5 6 7 8

TxD 3RxD 2GND 5

Cannon DE9S RJ45GSM-20

2 RxD3 TxD5 GND

PC

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6.6.3 GSM-20 and CNV-1 Signal level converter board

It’s possible to isolate the serial connections by using external conversion modulese.g. CNV1. The CNV-1 provides isolation of the serial communication signal andconversion of the voltage level of the signal. The signal level can be +5 V,RS-232C or RS-422/485. Isolation is neccessary when the devices communicatingthrough the line are fed from power sources at differing potentials. The output ofthe RS-422/485 inter-face is in a high-impedance state when not transmiting, andseveral PLC’s can thus be connected to the same bus. The communication cableto the CNV-1 board comes from the RJ45 (RS232) connector of the GSM20.

The CNV-1 signal level converter board is described in more detail in a separateinstruction: CNV-1.

The figure below shows an example of the use of the CNV-1: the connection ofGSM-20 controller via an RS-232C interface to RS422 board.

AL20ANboard in PC


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41

6.6.4 AL20AN and CNV-2 Signal level converter board

It’s possible to isolate the serial connections by using external conversion modulese.g. CNV-2. The CNV-2 provides isolation of the serial communication signal andconversion of the voltage level of the signal. The input signal level from PLC is+5 V RS-232C. Isolation is neccessary when the devices communicating throughthe line are fed from power sources at differing potentials. The CNV-2 output to thebus is RS-485 inter-facing high-impedance state when not transmiting, and severalPLC’s can thus be connected to the same bus. The communication/power cable tothe CNV-2 board comes from the RJ45 (RS232) connector of the AL20AN.

The figure below shows an example of the use of the CNV-2: the connection ofAL20AN controller(s) via RS485/RS-232C interface to PC.

MorePLCs

PC

AL20AN

AL20AN

RxDTxD

CNV-2

RxDTxD

CNV-2

RxDTxD

CNV-2

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6.7 Terminal strip numbering and connection diagrams

Connecting supply power to AL20AN Main board.

174

134

154

114

173

133

153

113

172

132

152

112

171

131

151

111

164

124

144

104

84

163

123

143

103

83

162

122

142

102

82

161

121

141

101

81

18

17

16

15

14

13

12

11

10

20

21

22

23

24

25

26

27

28

1 +24V

2 GDN

3 AC2

4 AC1

D+D-GND

IC1

IC3IC4

IC2

B1

IC10

TX

MO

D6M

OD4

MO

D7M

OD5

MOD3

MOD2

MOD1

MOD0TX

RXRX

12V

CON303

CON101

CON201

CON1

CON403

CON503J1

J2CO

N502

CON501SER1

SER2

CON401CO

N402

CON301

CON302

RUN

EXTIC 2

IC 2

DIGITAL INPUTS

DIGITAL O

UTPUTSEXPANSIO

NBO

ARDSDISPLAY

BATTERYPO

WER

RS232RS485

RS232

ANALOG

INPUTS 4 - 7ANALO

G INPUTS 0 - 3

SW1

ANALOG

OUT

O 0

O 1

O 2

O 3

O 4

O 5

O 6

O 7

COM

COM

0 Sign-

4 Sign-

2 Sign-

6 Sign-

1 Sign-

5 Sign-

3 Sign-

7 Sign-

O 1 I+

0 Sign+

4 Sign+

2 Sign+

6 Sign+

1 Sign+

5 Sign+

3 Sign+

7 Sign+

O 0 I-

0 I+

4 I+

2 I+

6 I+

1 I+

5 I+

3 I+

7 I+

O 0 I+

0 GND

4 GND

2 GND

6 GND

1 GND

5 GND

3 GND

7 GND

O 1 I-

I 0

I 1

I 2

I 3

I 4

I 5

I 6

I 7

Pow

er unitA

C

H101

H102

H103

H104

H105

H106

H107

H108H201

H202

H203

H204

H205

H206

H207

H208


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43

Conn.num.

Definingdevice

Analoginput

Digitalinput

101 Module I + I 08

102 Module AI 00 + I 09

103 Module AI 00 - I 10

104 GND GND

111 Module I + I 11

112 Module AI 01 + I 12

113 Module AI 01 - I 13

114 GND GND

121 Module I + I 14

122 Module AI 02 + I 15

123 Module AI 02 - I 16

124 GND GND

131 Module I + I 17

132 Module AI 03 + I 18

133 Module AI 03 - I 19

134 GND GND

141 Module I + I 20

142 Module AI 04 + I 21

143 Module AI04 - I 22

144 GND GND

151 Module I + I 23

152 Module AI 05 + I 24

153 Module AI 05 - I 25

154 GND GND

161 Module I + I 26

162 Module AI 06 + I 27

163 Module AI 06 - I 28

164 GND GND

171 Module I + I 29

172 Module AI 07 + I 30

173 Module AI 07 - I 31

174 GND GND

Connnum.

Analog output

81 AO 00

82 GND

83 AO 01

84 GND

In the table below are possible definitions of the input and output points of GSM20PLC’s CPU board.

Analog inputs / digital inputs

Analog OUTPUTS

Conn.num.

Digitaloutput

Digitalinput

10 I 00

11 I 01

12 I 02

13 I 03

14 I 04

15 I 05

16 I 06

17 I 07

18 COM

20 O 00

21 O 01

22 O 02

23 O 03

24 O 04

25 O 05

26 O 06

27 O 07

28 COM

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Terminal strips of RO16 expansion board.

The possible output numbering variations are shown in chapter 4.2. In the picturebelow are smallest possible output numbers.

Terminal strips of RIO8 expansion board.

The possible output numbering variations are shown in chapter 4.3. In the picturebelow are smallest possible input and output numbers.

15B

15A

14B

14A

13B

13A

12B

12A

11B

11A

10B

10A




FROM CPU

CON1

CON101

H8 H7 H6 H5

J11-2 3-4 ADDR1 1 321 0 480 1 640 0 80

H12

H11

H10

H9H16

H15

H14

H13

H4 H3 H2 H1

CON103 CON102

CON2

TO EXT

IC8IC5 IC6

IC7

CON104

O 40

O 41

O 42

O 43

O 44

O 45

O 46

O 47

O 32

O 33

O 34

O 35

O 36

O 37

O 38

O 39

FROM

CPU

TO E

XT

CON1 CON2


J1 1 2 3 4 5 61-2 3-4 5-6 ADDR 1-2 3-4 5-6 ADDR1 1 1 321 1 0 401 0 1 481 0 0 56

0 1 1 640 1 0 720 0 1 800 0 0 88

CO

M17 16 15 14 13 12 11 1023

B23

A22

B22

A21

B21

A20

B20

A

27B

27A

26B

26A

25B

25A

24B

24A

I 39

O 3

9

I 38

O 3

8

I 37

O 3

7

I 36

O 3

6

I 35

O 3

5

I 34

O 3

4

I 33

O 3

3

I 32

O 3

2


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45

Terminal strips of DI16 expansion board.

The possible input number variations are shown in chapter 4.4. In the picturebelow are smallest possible output numbers.

1

1

HC1C2

FROM

CPU

TO E

XT

CON1 CON2


CO

M

CO

M20

820

720

620

520

420

320

220

1

CO

M21

621

521

421

321

221

121

020

9

224

CO

M

232

231

230

229

228

227

226

225

223

222

221

220

219

218

217

J1 1 2 3 4

J1 1-2 ADR 32J1 3-4 ADR 64

O 3

9O

38

O 3

7O

36

O 3

5O

34

O 3

3O

32

O 4

7O

46

O 4

5O

44

O 4

3O

42

O 4

1O

40

O 5

5O

54

O 5

3O

52

O 5

1O

50

O 4

9O

48

O 6

3O

62

O 6

1O

60

O 5

9O

58

O 5

7O

56

Terminal strips of DO32 expansion board.

The possible output number variations are shown in chapter 4.6. In the picturebelow are smallest possible output numbers.


GN

D

15 14 13 12 11 10 09 08 GN

D

07 06 05 04 03 02 01 00

FROM

CPU

TO E

XT

CON1 CON2

GN

D

I 47

I 46

I 45

I 44

I 43

I 42

I 41

I 40

GN

D

I 39

I 38

I 37

I 36

I 35

I 34

I 33

I 32

FF-Automation Oy


MO

D101

MO

D103

MO

D102

MO

D104

MO

D107

MO

D105

MO

D108

MO

D106

IC3IC2

JP2

IC101

IC103

IC102

X1

IC1

IC105

RUN

RUN IC 2

IC 2

123122121114113

101

81

131

112

102

82

132

111

103

83

133

104

84

134

124

153152151

164163

171

141

162

172

142

161

173

143

8788

8586

174

144

154

AI34 I–AI34 I+AI34 +COMAI33 I–

AI32 +

AO32+

AI35 +

AI33 I+

AI32 I+

COM

AI35 I+

AI33 +

AI32 I

AO33+

AI35 I

COM

COM

COM

COM

AI37 I–AI37 I+AI37+

COMAI38 I–

AI39+

AI36+

AI38 I+

AI39 I+

AI36 I+

AI38+

AI39 I

AI36 I–

AO35+COM

AO34+COM

COM

COM

COM

Terminal strips of EXA 84 expansion board.

The possible output number variations are shown in chapter 4.7. In the picturebelow are smallest possible input (32 - 39) and output numbers (32 - 35).

1 +2

4V

2 GDN

3 AC2

4 AC1

12V

CON1

CON403J1 J2 CON401 CON402

RUN

EXT I C2

I C2

EXPANSIONBOARDS

DISPLAYPOWER

Power supply connection for expansion boards and DIN modules.

The expansion boards, DIN modules and analog RMS modules gets the 12 VDCpower from CPU board voltages. To connect the 12 VDC voltage for these devicesset the 12 VDC connector jumper to shortcut the pins shown in picture below andcheck that the 12 V indication led shows that voltage is connected.

12 VDC connection jumper


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6.8 IButton cable connection

iButton RJ45

2 SDA 3 BAT 4 GND 5 Vcc 6 GND

≈5 kohm

1 CLK

FF-Automation Oy


SIM card

+ - Power input12-24 VDC

7,3 cm

10,8 cm

Serial cable fromPLC to modem

Antenna connector ->

GSM modemSRT Appello

GSM-20RJ45

VBATT 1

RXOUT 2

TXIN 3

1 VCC

2 RXD

3 TXD

GND 5 5 GND

6.9 GSM modem connections - SRT Appello


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7. LIST OF GSM-PLC PRODUCTS7.1 AutoLog GSM-PLC

Code Designation Description

900730 GSM-4 4DI/2RO900728 GSM-4 case 4DI/2RO, (DIN)900732 GSM-4 unit 4DI/2RO, (IP65), UPS, battery, modem and GSM-ALPro900719 GSM-5 case 5DI/4AI900725 GSM-14AN 8DI/7DO/2AI900726 GSM-14AN case 8DI/7DO/2AI, (DIN)900735 GSM-14AN unit 8DI/7DO/2AI, (IP65) and modem900736 GSM-14 DEMO 8DI/7DO/2AI900737 GSM-20AN unit 4-28DI/8DO/0-8AI/2AO CPU, (IP65) and modem

7.2 Accessory boards

900860 AL1093F clock and calendar/display/keypad (battery back-up)

7.3 Analog input modules

900795 0 .. 5 mA current input module900799 0 .. 20 mA current input module900800 4 .. 20 mA current input module900785 0 .. 5 V voltage input module900786 0 .. 10 V voltage input module900790 -10 .. 10 V voltage input module900781 Pt100 temperature range -50 ... +150 °C resol. 0.2 °C900782 Pt100 temperature range 0 ... +500 °C resol. 0.5 °C900796 NTC temperature range -5 ... +50 °C resol. 0.015°C900797 KTY10 temperature range -50 ... +150 °C resol. 0.2 °C

7.4 Programming and additional software

941020 GsmALPro programming software, Windows operating system

FF-Automation Oy


7.5 Power supplies

901383 AL9624/3.5 Power unit 24VDC/3,5A901380 AL9624/8 Power unit 24VDC/8A902218 AL-UPS AL UPS Module for use with Accumulator901374 AL9624/2/1.5 Power unit 24VDC/2A, 20VAC/1.5A900729 MASCOT power unit 230 VAC/12VDC 0.3 A

7.6 GSM Modems

xxxxxxxx SRT Appello900700 Falcom A2-1 (SMS and data)900710 Ericsson (SMS)900702 Wavecom (SMS and data)900703 GSM Dipole Antenna Dynaflex-586900706 GSM Car Antenna 32 cm Whip900708 900 MHz Whip Antenna

7.7 Programming and auxiliary cables

903195 Programming Cable PC - AL14 Brick (RJ45), Length 2.5m900740 Cable AutoLog 14/20-Falcom GSM900741 Cable AutoLog 14/20-Wavecom GSM900742 Cable AutoLog 14/20-Ericsson GSM

The Manufacturer: FF-Automation OyEräkuja 201600 VANTAAFINLANDPhone 358 9 5306310Fax. 358 9 53063130


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A. DIMENSIONAL DRAWINGS

The height of CPU borad is 35mm, the tallest component on the board is the analogue input module.

Figure A.1 Dimensions of GSM-20

213,

5 m

m5

mm

F 3,

5 m

m

107,5 mm5 mm

IC1

IC3

IC4

IC2

B1

IC10

TX

MO

D7M

OD5

MO

D6M

OD4

MOD3

MOD2

MOD1

MOD0TX

RXRX

12V

CON3

03CO

N101

CON2

01CO

N1

CON4

03CO

N503

J1J2

CON5

02

CON5

01SE

R1SE

R2

CON4

01CO

N402

CON3

01CO

N302

RUN

EXT

IC2

IC2

FF-Automation Oy


Figure A.2 Dimensions of expansion board RO16

Figure A.3 Dimensions of expansion board RIO8

203.3

97.3

107.3

204.5213.5

15B

15A

14B

14A

13B

13A

12B

12A

11B

11A

10B

10A




FROM CPU

CON1

CON101

H8 H7 H6 H5

J11-2 3-4 ADDR1 1 321 0 480 1 640 0 80

H12

H11

H10

H9H16

H15

H14

H13

H4 H3 H2 H1

CON103 CON102

CON2

TO EXT

IC8IC5 IC6

IC7

CON104

160.0

107.

5

5.0

5.0

5.0

5.0

FROM

CPU

TO E

XT

CON1 CON2


J1 1 2 3 4 5 61-2 3-4 5-6 ADDR 1-2 3-4 5-6 ADDR1 1 1 321 1 0 401 0 1 481 0 0 56

0 1 1 640 1 0 720 0 1 800 0 0 88

CO

M17 16 15 14 13 12 11 1023

B23

A22

B22

A21

B21

A20

B20

A

27B

27A

26B

26A

25B

25A

24B

24A


FF-Automation Oy

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Figure A.4 Dimensions of expansion board DI16

Figure A.5 Dimensions of expansion board DO32


GN

D

15 14 13 12 11 10 09 08 GN

D

07 06 05 04 03 02 01 00

FROM

CPU

TO E

XT

CON1 CON2

125,0115,9114,6

107,

597

,3

160.0

107.

5

5.0

5.0

5.0

5.0

1

1

HC1C2

FROM

CPU

TO E

XT

CON1 CON2


CO

M

CO

M20

820

720

620

520

420

320

220

1

CO

M21

621

521

421

321

221

121

020

9

224

CO

M

232

231

230

229

228

227

226

225

223

222

221

220

219

218

217

J1 1 2 3 4

J1 1-2 ADR 32J1 3-4 ADR 64

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Figure A.6 Dimensions of EXA8/4 analog expansion board

MOD101MOD103

MOD102MOD104

MOD107MOD105

MOD108MOD106

IC3

IC2

JP2

IC10

1IC10

3

IC10

2

X1

IC1

IC105

RUN

RUN

I C2

I C2

123

122

121

114

113

101

81131

112

102

82132

111

103

83133

104

84134

124

153

152

151

164

163

171

141

162

172

142

161

173

143

87 8885 86174

144

154

107.

55

108.55


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Figure A.7 Dimensions of display/keypad unit AL1094

Figure A.8 Dimensions of display/keypad unit 1094R

Led 0Led 1

the key isthe tallestcomponenton the board

174min.17

164

30 7

7464 5

5

80 9

FF-Automation Oy


Figure A.9 Dimensions of display/keypad unit AL 1094AF

Figure A.10 Dimensions of display/keypad unit AL 1094FM

1 2 3

5 6 7

0

4

8 9 A B

C D E F1

2

3

4

65

160

8

23150

15 15

6

122

3535

31 40


FF-Automation Oy

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Display CutoutFigure A.12 Dimensions of display/keypad unit AL1093F

Figure A.11 Dimensions of display/keypad unit AL1093D

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