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ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX

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Page 1: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

ATEX / IECEx WIRELESS LOAD CELLUSER MANUAL

RRI-T-ATEX

Page 2: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years
Page 3: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

3

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

FRONT COVER

CONTENTS

INTRODUCTION

SECTION 1: SAFETY INSTRUCTIONS

SECTION 2: INSTRUCTIONS SPECIFIC TO HAZARDOUS AREA INSTALLATIONS SECTION 3: OPERATING INSTRUCTIONS

SECTION 4: HANDSET INSTRUCTIONS

SECTION 5: EQUIPMENT DATA SHEET SECTION 6: ERROR MESSAGES

SECTION 7: CERTIFICATION

SECTION 8: INSPECTION AND MAINTENANCE INSTRUCTIONS SECTION 9: CALIBRATION

SECTION 10: REPAIRS SECTION 11: WEEE REGULATIONS

SECTION 12: WARRANTY

Page 4: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

4

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

INTRODUCTION

The Red Rooster ATEX / IECEx wireless load cell is approved for use in Zones 1 & 2 for Gas and also Zones 21 & 22 for dust.

ATEX coding - Ex II2 GD IECEx coding - Ex ib IIC T4 Gb Ex ib IIIC T135°C Db

This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years by Red Rooster to meet the increasing requirements of our customers. Ideal for use in the offshore industry, engineering and chemical industries and wherever accurate measurements are required in a hazardous area. The load cells range from 5 tonne to 500 tonne and are manufactured from high strength low weight Duralloy. All load cells are proof loaded to 150% of the rated capacity with a minimum factor of safety of 5:1. The load cell and the handset has IP67 protection against water and dust. The handset has an easily accessible battery compartment and the batteries on the link are accessed by remving a panel with 4 x M6 socket head cap screws.

Load cells come complete with a robust carry case up to 50 tonne and a case for the handset over 50 tonne.

The handset can be changed to indicate Tonne and LBS.

Page 5: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

5

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

SAFETY INSTRUCTIONS

1.0 INSTRUCTIONS FOR THE SAFE USE OF LOAD CELLS

Instructions for the safe use of RRI-T-ATEX Load Cells and Displays

Theinformationinthisleafletshouldbepassedtotheuseroftheequipment. The contents of this section are designed for the guidance of personnel using Load Links.

LOAD CELL CHECKS

Ensure the serial number, capacity, calibration date and the Ex rating are easily read and match the calibration report. Ensure that the load cell / rigging gear is of an equal or greater capacity that the load being applied. Ensurethattherigginggearfitscorrectlyintothelink. Ensure that the load runs through the centre of the link. Ensure that the operator will be able to read the load on the load cell display when needed. Ensure that the load cell works correctly before lifting the load.

WHEN IN USE

Read the manual before use. The load must be applied in a linear manner. Do not apply a shock or twisting load to the load link. Do not leave in the sun. Cover from direct sunlight when not in use. Do not drop or apply a mechanical blow to the load link or display unit. Donotimmerseeithertheloadlinkordisplayunitinanyfluids. Avoid use for 15-20 minutes after moving between areas of different temperatures. The device is sealed to IP67 standard The use of chemicals on the load cell should be avoided. Beawareofexternalinfluencesontheloadcellsuchasambienttemperature,wind,rain,chemicalsandcomingincontactwithmoving objects.

SAFE OPERATION

Test run the equipment prior to application of a load and ensure that the equipment, including its control and safety devices are functioning correctly. Ensure that only authorised personnel operate this equipment. Do not exceed the stated safe working load / capacity. Ensurethattheloadissecurelysupportedbycertifiedliftinggear(slingsandshackles)withanequalorhighersafeworkingloadinthe configurationusedandthattheloadtobeliftedcannot‘escape”. Stand clear of the load when lifting or lowering, and ensure that the point which you are standing is safe and secure and within range of the load cell output. Ensure that other personnel cannot enter the immediate area where the lift is taking place. Never leave a suspended load unattended. Ifitisnotpossibletositeyourselfinapositionwhereyoucanseetheloadatallstages,appointa‘banksman’tocovertheareawhich youcannotseeandestablishareliablemethodofcommunication(verbalorhandsignals)beforestartingthelift. If you suspect that the equipment is defective or is developing a fault, stop the lifting operation immediately. Make the area safe by returning the load to a rest position, but if this is not possible the area should be cordoned off, and the advice of you Superior or Safety Officersought. Do not use if damaged or if you know the load cell has been overloaded. Batteriesmustbecorrectlyfittedandthebatterycompartmentcovermustbesecurelyclosed.

ONLY CHANGE BATTERIES IN A SAFE AREA

Page 6: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

6

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

Instructions specific to hazardous area installations(in accordance with EN/IEC 60079-0:2011 clause 30)

The following instructions relevant to safe use in a hazardous area apply to equipment covered by certificate numbers IECEx SIR.17.0088X and Sira 17ATEX2372X.

1. The certification marking is as follows:

The Durablack label is manufactured from anodised aluminium with a Durablack coating. The label is self-adhesive.

2. The equipment may be used in zones 1 & 2 with flammable gases and vapours with apparatus groups IIA, IIB & IIC and with temperature classes T1, T2, T3, andT4.

3. The equipment may be used in zones 21 & 22 with flammable dusts, fibres and flyingsin groups IIIA, IIIB and IIIC, with a layer auto-ignition temperature of not less than 75 K above the maximum surface temperature marked in the dust coding.

4. The equipment is only certified for use in ambient temperatures in the range -20ºC to +40ºC and should not be used outside this range

5. Installation shall be carried out in accordance with the applicable code of practice by suitably-trained personnel

6. There are no special checking or maintenance conditions other than a periodic check.

7. With regard to explosion safety, it is not necessary to check for correct operation.

8. The equipment contains no user-replaceable parts and is not intended to be repaired by the user. Repair of the equipment is to be carried out by the manufacturer, or their approved agents, in accordance with the applicable code of practice.

9. Repair of this equipment shall be carried out in accordance with the applicable code of practice

10. If the equipment is likely to come into contact with aggressive substances, e.g. acidic liquids or gases that may attack metals or solvents that may affect polymeric materials, then it is the responsibility of the user to take suitable precautions that prevent it from being adversely affected thus ensuring that the type of protection is not compromised.

11. The certificate number has an ‘X’ suffix which indicates that special conditions of installation and use apply. Those installing or inspecting this equipment must have access to the contents of the certificate or these instructions. The conditions listed in the certificate are reproduced below:

i) Use only the Energizer Ultimate AA size, primary lithium cells, Type L91, component certified under certificate no Baseefa 14ATEX0107U.

Additional information

A. A copy of the certificates listed above are available.B. See manual for operating and maintenance instructions.C. Where applicable, the address of the importer or repairer should be specified.D. On being put into service, the equipment must be accompanied by a translation of the instructions in the

language or languages of the country in which the equipment is to be used and by the instructions in the original language.

Page 7: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

7

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

11. The certificate number has an ‘X’ suffix which indicates that special conditions of installation and use apply. Those installing or inspecting this equipment must have access to the contents of the certificate or these instructions. The conditions listed in the certificate are reproduced below:

i) Use only the Energizer Ultimate AA size, primary lithium cells, Type L91, component certified under certificate no Baseefa 14ATEX0107U.

Additional information

A. A copy of the certificates listed above are available.B. See manual for operating and maintenance instructions.C. Where applicable, the address of the importer or repairer should be specified.D. On being put into service, the equipment must be accompanied by a translation of the instructions in the

language or languages of the country in which the equipment is to be used and by the instructions in the original language.

Page 8: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

8

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

OPERATING INSTRUCTIONS

3.0 SPECIFICATION

Displayenclosure: SplashProof(IP67) Operating time: 54hrs depending on battery condition and charge OperatingRange: Upto500Metres(dependingonlocalconditions)

SWITCH ON LOAD CELL: Press the push button on the front of the cell. The push button should be in the inward position when switched on.

POWER ON / OFF THE DISPLAY: Press the power key to turn the display on. A long press will power the handheld on and off. Hold the power key until the display shows BUSY then release the key. A quick press will toggle the backlight on and off when in manual backlight mode

NEXT KEY: If the display has been setup to read more than one load cell this button can be used to switch between the cells. A short press will step to the next transmitter, before the load is shown a prompt will appear which can either be the loadcellserialnumberoraUserdefinedname. AlongpressofthenextkeywillshowtheserialnumberorUserdefinednameoftheloadcellcurrentlyconnectedtothedisplay.

TO TARE THE DISPLAY: Tare key. A short press will toggle between gross and zeroed net mode. i.e. If the display shows gross then pressing the key will zero the display. Pressing the key when in net mode will return the display to gross mode. The Gross and Nett modes are indicated as described below. Gross and Nett states are retained through power off. LongPress-WheninnetmodewillbrieflydisplaytheGrossvaluebutremaininnetmode.

‘G’-ThedisplayisshowingGrossweight. ‘NET’-ThedisplayisshowingNetweight

STANDBYMODE:Toputthelinkintostand-bymode(withoutswitchingtheloadcelloff)pressandholdthePOWERkeyonthe display,thedisplaywillshow‘BUSY’itwilltakeafewsecondsfortheloadcelltoswitchintostandbymode,oncethishashappenedthe display will switch itself off. TostartusingtheequipmentagainpressthePOWERkey,thedisplaywillshow‘BUSY’Itmaytakeafewsecondsuntilthedisplaypicks up the signal and starts normal weighing.

BATTERIES:TheloadcellandDisplayarebothpoweredby‘AA’Batteries.YoumustuseENERGIZER‘AA’LITHIUML91type.The display and load cell both use 2 batteries each.

FITTING BATTERIES: On the load cell 4 x M6 cap screws need to be removed before removing the battery cover. The battery compartment cover on the handset is accessed by removing 2 x philips head screws

ALL BATTERIES MUST BE CHANGED IN A SAFE AREA.

Page 9: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

9

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

HANDSET INSTRUCTIONS

4.0

NO. DESCRIPTION

1 TARE

2 NEXT

3 ON / OFF

4 GROSS WEIGHT

5 NETT WEIGHT

6 SIGNAL LOW

7 HANDSET BATTERY LOW

8 LOAD CELL BATTERY LOW

1 2

3

4

5

6 7

8

Page 10: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

10

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

Technical SpecificationModel RRI-T5-ATEX RRI-T12.5-ATEX RRI-T25-ATEX RRI-T50-ATEX

Capacity 5 tonne 12.5 tonne 25 tonne 50 tonneResolution 1 kg 1 kg 1 kg 1 kgAccuracy < +/- 0.5% of FSD*

Temp Range -20 °C to +40°CIP Rating IP67

Handset Dimensions 152mm x 90mm x 34mm (270g)Handset Display 8 digit x 9mmHandset Battery Use Only 2 x Energizer L91 "AA" Batteries

Wireless Load Cell Use Only 2 x Energizer L91 “AA” Batteries

Battery LifeLithium "AA"

12 x 5 min sessions per day: 2 MonthsContinuous use: 54 Hours

Shackle Size 6.5 tonne 13.5 tonne 25 tonne 55 tonneCell Weight 2.5 kg 4.5 kg 6.5 kg 13.0 kg

Cell with Case 6.5 kg 8.5 kg 10.5 kg 19.0 kg*Based on a BS1610 Grade 1 Calibration MachineOnly replace batteries in a safe areaInformation subject to change without notice

RRI-T-ATEX | 5 TONNE - 50 TONNEATEX / IECEx WIRELESS LOAD CELL

Image for illustration purposes only

GAS ZONES 1 + 2DUST ZONES 21 + 22

STANDARD FEATURES Tare Zero & peak hold High resolution 5 Tonne to 500 Tonne Range 500m Lightweight high strength aluminium alloy Frequency 2.4 GHz Robust carry case Long battery life with battery level indicator Turn off on load cell or remotely from handset Replaceable batteries in display and cell High factor of safety

PARTS LISTDESCRIPTIONPART NUMBERQTYITEM

Front Panel (for RRI−T)DRG 1483−0311Rear Panel (for RRI−AA)DRG 1483−0612

Battery CoverDRG 1483−0713’O’ ring72 x 2 NBR 7014’O’ ring132 355 NBR7D25

Hexagon socket head shoulder screws (M5x16)ISO 7379 − 6 x 1046Hexagon socket head shoulder screws (M5x12)ISO 7379 − 6 x 12127

Threaded Insert M5RS−664−735548Countersunk ScrewISO 2009 − M3 x 1029

On/Off SwitchIPR1 SAD2110BodyDRG 1491−01 (5T) or DRG 1487−01 (12,5T) or

DRG 1483−01 (25T) or DRG 1486−01 (50T)111

Battery Holder229−3260212Mantracourt Transmit BoardX24−SAe113

M3x8 Spacer146−6785aaa214 M2 plastic bolt215

Product LabelDRG 1491−02116

Title of Project

B. Aitken

Approved By

Checked By

Drawn By

Designed By

B. Aitken

T. Mikolajewski

T. Mikolajewski

1:2Scale

Surname

Surface Roughness

Angular � 0,5°

Linear

If In Doubt Ask

1 / 1

N/A

Weight

3

Title of Part

Wireless Load Cell ATEX / IECEx Certification

Date

Material

Sheet Size

A4

RRI−T5−ATX, RRI−T12,5−ATX, RRI−T25−ATX, RRI−T50−ATX

Date

Revision

Profile Number

Replaces Drawing

14/07/2017

Signature

Part Number

DRG 1491−00 (ATEX)

up to 5 � 0,05over 5 up to 30 � 0,1

over 30 up to 120 � 0,2over 120 up to 500� 0,25over 500 up to 1000 � 0,5

over 1000 � 1

N10

Tolerancesall dimensions are in milimeters

unless otherwise specified07/11/2012

14/07/2017

REVISION HISTORYREV. DATE APPROVED

3

DB

C A

F

F

E

6312 94 8

5 211

13

10 177

14 15 5

12

Material Type:Alloy EN AW−7075−T651

Total of Magnesium,Titanium and Zirconium

is less than 7,5%

Note: A layer of silicone greasemay be applied to the jointingsurfaces where O−rings are fitted

Note:Only baseefa certifiedAA cells can be used

Notes: 1. TIVAR 1000 EC or ASTL to be used in the manufactureof DRG 1483−03, DRG 1483−06 and DRG 1483−07 2. Between the label item 16 and the transmit board item 13 there isa distance of 17mm. Made up of 11mm wall thickness for item 1 and 6 mm for the spacers item 14

16

MODEL A B C D E F

RRI−T5−ATX 225 125 290 32 74 Ø27,5

RRI−T12,5−ATX 245 135 345 50 74 Ø45

RRI−T25−ATX 260 155 390 60 74 Ø55

RRI−T50−ATX 300 185 480 75 89 Ø75

Model A B C D E FØ

RRI-T5-ATEX 225 125 290 32 74 27.5RRI-T12.5-ATEX 245 135 345 50 74 45RRI-T25-ATEX 260 155 390 60 74 55RRI-T50-ATEX 300 185 480 75 89 75

II 2 GD Ex ib IIC T4 GbEx ib IIIC T135�C Db

RED ROOSTER LIFTING T: +44 (0) 1651 872101Nauta House, The Meadows E: [email protected], Aberdeenshire W: www.redroosterlifting.comUnited Kingdom, AB51 0EZ C06-LC26 REV0

Page 11: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

11

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

Technical SpecificationModel RRI-T100-ATEX RRI-T150-ATEX RRI-T200-ATEX

Capacity 100 tonne 150 tonne 200 tonneResolution 1 kg 1 kg 1 kgAccuracy < +/- 0.5% of FSD*

Temp Range -20 °C to +40°CIP Rating IP67

Handset Dimensions 152mm x 90mm x 34mm (270g)Handset Display 8 digit x 9mmHandset Battery Use Only 2 x Energizer L91 "AA" Batteries

Wireless Load Cell Use Only 2 x Energizer L91 “AA” Batteries

Battery LifeLithium "AA"

12 x 5 min sessions per day: 2 MonthsContinuous use: 54 Hours

Shackle Size 120 tonne 150 tonne 200 tonneCell Weight 50 kg 75 kg 95 kg

*Based on a BS1610 Grade 1 Calibration MachineOnly replace batteries in a safe areaInformation subject to change without notice

RRI-T-ATEX | 100 TONNE - 200 TONNEATEX / IECEx WIRELESS LOAD CELL

Image for illustration purposes only

GAS ZONES 1 + 2DUST ZONES 21 + 22

STANDARD FEATURES Tare Zero & peak hold High resolution 5 Tonne to 500 Tonne Range 500m Lightweight high strength aluminium alloy Frequency 2.4 GHz Robust carry case Long battery life with battery level indicator Turn off on load cell or remotely from handset Replaceable batteries in display and cell High factor of safety

PARTS LISTDESCRIPTIONPART NUMBERQTYITEMBattery CoverDRG 1483−0711

’O’ ring72 x 2 NBR 7012’O’ ring240 x 3 NBR 7023

Hexagon socket head shoulder screws (M5x16)ISO 7379 − 6 x 1044Hexagon socket head shoulder screws (M5x12)ISO 7379 − 6 x 12165

Threaded Insert M5RS−664−735546Countersunk ScrewISO 2009 − M3 x 827

On/Off SwitchIPR1 SAD218Battery Holder229−326029

Mantracourt Transmit BoardX24−SAe110M3x8 Spacer146−6785aaa211

M2 plastic bolt212Product LabelDRG 1491−02113

BodyDRG 1490−01 (100T) or DRG 1509−01 (150T) or DRG 1510−01 (200T) or DRG 1498−01 (300T) or DRG 1511−01 (400T) or DRG 1508−01 (500T)

114

Rear Panel (for RRI−AA)DRG 1508−07115Front Panel (for RRI−T)DRG 1508−03116

Title of Project

Approved By

Checked By

Drawn By

Designed By

B. Aitken

T. Mikolajewski

T. Mikolajewski

Not toScale

Scale

Surname

Surface Roughness

Angular � 0,5°

Linear

If In Doubt Ask

1 / 1

N/AWeight

0

Title of Part

Wireless Load Cell ATEX / IECEx Certification

Date

Material

Sheet Size

A3

RRI−T100−ATX, RRI−T150−ATX, RRI−T200−ATX,RRI−T300−ATX, RRI−T400−ATX, RRI−T500−ATX

Date

Revision

Profile Number

Replaces Drawing

21/12/2017

Signature

Part Number

DRG 1490−00 (ATEX)

up to 5 � 0,05over 5 up to 30 � 0,1

over 30 up to 120 � 0,2over 120 up to 500� 0,25over 500 up to 1000 � 0,5

over 1000 � 1

N10

Tolerancesall dimensions are in milimeters

unless otherwise specified21/12/2017

21/12/2017

REVISION HISTORYREV. DATE APPROVED

0

B

C A

F

F

D

E

MODEL A B C D E FRRI−T100−ATX 450 300 700 120 135 Ø100RRI−T150−ATX 520 325 820 135 150 Ø120RRI−T200−ATX 540 350 890 150 165 Ø145RRI−T300−ATX 600 450 1050 160 175 Ø180RRI−T400−ATX 630 470 1120 190 205 Ø190RRI−T500−ATX 680 500 1180 190 205 Ø210

Material Type:Alloy EN AW−7075−T651Total of Magnesium,Titanium and Zirconiumis less than 7,5%

Notes: 1. TIVAR 1000 EC or ASTL to be used in the manufactureof DRG 1508−03, DRG 1508−07 and DRG 1483−07 2. Between the label item 13 and the transmit board item 10 there isa distance of 22mm. Made up of 16mm wall thickness for item 16 and 6 mm for the spacers item 11

Note: A layer of silicone greasemay be applied to the jointingsurfaces where O−rings are fitted

Note:Only baseefa certifiedAA cells can be used

41

7

9

6

5

2

15314

3

12

11

16 513

10

8

Model A B C D E FØ

RRI-T100-ATEX 450 300 700 120 135 100RRI-T150-ATEX 520 325 820 135 150 120RRI-T200-ATEX 540 350 890 150 165 145

II 2 GD Ex ib IIC T4 GbEx ib IIIC T135�C Db

RED ROOSTER LIFTING T: +44 (0) 1651 872101Nauta House, The Meadows E: [email protected], Aberdeenshire W: www.redroosterlifting.comUnited Kingdom, AB51 0EZ C06-LC27 REV0

Page 12: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

12

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

Technical SpecificationModel RRI-T300-ATEX RRI-T400-ATEX RRI-T500-ATEX

Capacity 300 tonne 400 tonne 500 tonneResolution 1 kg 1 kg 1 kgAccuracy < +/- 0.5% of FSD*

Temp Range -20 °C to +40°CIP Rating IP67

Handset Dimensions 152mm x 90mm x 34mm (270g)Handset Display 8 digit x 9mmHandset Battery Use Only 2 x Energizer L91 "AA" Batteries

Wireless Load Cell Use Only 2 x Energizer L91 “AA” Batteries

Battery LifeLithium "AA"

12 x 5 min sessions per day: 2 MonthsContinuous use: 54 Hours

Shackle Size 300 tonne 400 tonne 500 tonneCell Weight 160 kg 215 kg 235 kg

*Based on a BS1610 Grade 1 Calibration MachineOnly replace batteries in a safe areaInformation subject to change without notice

RRI-T-ATEX | 300 TONNE - 500 TONNEATEX / IECEx WIRELESS LOAD CELL

Image for illustration purposes only

GAS ZONES 1 + 2DUST ZONES 21 + 22

STANDARD FEATURES Tare Zero & peak hold High resolution 5 Tonne to 500 Tonne Range 500m Lightweight high strength aluminium alloy Frequency 2.4 GHz Robust carry case Long battery life with battery level indicator Turn off on load cell or remotely from handset Replaceable batteries in display and cell High factor of safety

Model A B C D E FØ

RRI-T300-ATEX 600 450 1050 160 175 180RRI-T400-ATEX 630 470 1120 190 205 190RRI-T500-ATEX 680 500 1180 190 205 210

II 2 GD Ex ib IIC T4 GbEx ib IIIC T135�C Db

RED ROOSTER LIFTING T: +44 (0) 1651 872101Nauta House, The Meadows E: [email protected], Aberdeenshire W: www.redroosterlifting.comUnited Kingdom, AB51 0EZ C06-LC28 REV0

PARTS LISTDESCRIPTIONPART NUMBERQTYITEMBattery CoverDRG 1483−0711

’O’ ring72 x 2 NBR 7012’O’ ring240 x 3 NBR 7023

Hexagon socket head shoulder screws (M5x16)ISO 7379 − 6 x 1044Hexagon socket head shoulder screws (M5x12)ISO 7379 − 6 x 12165

Threaded Insert M5RS−664−735546Countersunk ScrewISO 2009 − M3 x 827

On/Off SwitchIPR1 SAD218Battery Holder229−326029

Mantracourt Transmit BoardX24−SAe110M3x8 Spacer146−6785aaa211

M2 plastic bolt212Product LabelDRG 1491−02113

BodyDRG 1490−01 (100T) or DRG 1509−01 (150T) or DRG 1510−01 (200T) or DRG 1498−01 (300T) or DRG 1511−01 (400T) or DRG 1508−01 (500T)

114

Rear Panel (for RRI−AA)DRG 1508−07115Front Panel (for RRI−T)DRG 1508−03116

Title of Project

Approved By

Checked By

Drawn By

Designed By

B. Aitken

T. Mikolajewski

T. Mikolajewski

Not toScale

Scale

Surname

Surface Roughness

Angular � 0,5°

Linear

If In Doubt Ask

1 / 1

N/AWeight

0

Title of Part

Wireless Load Cell ATEX / IECEx Certification

Date

Material

Sheet Size

A3

RRI−T100−ATX, RRI−T150−ATX, RRI−T200−ATX,RRI−T300−ATX, RRI−T400−ATX, RRI−T500−ATX

Date

Revision

Profile Number

Replaces Drawing

21/12/2017

Signature

Part Number

DRG 1490−00 (ATEX)

up to 5 � 0,05over 5 up to 30 � 0,1

over 30 up to 120 � 0,2over 120 up to 500� 0,25over 500 up to 1000 � 0,5

over 1000 � 1

N10

Tolerancesall dimensions are in milimeters

unless otherwise specified21/12/2017

21/12/2017

REVISION HISTORYREV. DATE APPROVED

0

B

C A

F

F

D

E

MODEL A B C D E FRRI−T100−ATX 450 300 700 120 135 Ø100RRI−T150−ATX 520 325 820 135 150 Ø120RRI−T200−ATX 540 350 890 150 165 Ø145RRI−T300−ATX 600 450 1050 160 175 Ø180RRI−T400−ATX 630 470 1120 190 205 Ø190RRI−T500−ATX 680 500 1180 190 205 Ø210

Material Type:Alloy EN AW−7075−T651Total of Magnesium,Titanium and Zirconiumis less than 7,5%

Notes: 1. TIVAR 1000 EC or ASTL to be used in the manufactureof DRG 1508−03, DRG 1508−07 and DRG 1483−07 2. Between the label item 13 and the transmit board item 10 there isa distance of 22mm. Made up of 16mm wall thickness for item 16 and 6 mm for the spacers item 11

Note: A layer of silicone greasemay be applied to the jointingsurfaces where O−rings are fitted

Note:Only baseefa certifiedAA cells can be used

41

7

9

6

5

2

15314

3

12

11

16 513

10

8

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13

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

ERROR MESSAGES

6.0 SIG LOW: The radio signal form the transmitter module is low. The module is still functioning but the limit of range may be near. Communicationsmaystarttodeterioratewhenthiswarningisshown.Untilthedisplayshows‘------‘thecommunicationsarestillOK and the display can be relied on for accuracy. BATT LOW: The batteries in the handheld are low and will need to be replaced. REMOTE ERROR: The transmitter module has an error that the handset does not recognise. REMOTE BATT LOW: The batteries in the load cell are low and will need replaced.

ERROR 1: The transmitter module has a strain gauge input and is in shunt calibration mode. An external module has placed the transmitter module in Shunt Calibration mode so rather than display a misleading reading this error is displayed instead. Modules such as the X24-SA support this error type.

ERROR 2: Input integrity error. The transmitter module has found a problem with the input. There may be open or short circuits. Rather than display a misleading reading this error is displayed instead. Only certain transmitter modules support this error such as the X24-SA.

OVERLOAD: The overload limit set by the user has been exceeded.

IF THESE PROBLEMS STILL PERSIST, CALL RED ROOSTER IMEDIATELY

NOTE:

1. Alwaystesttheequipmentbeforeassemblingintoaliftingconfiguration.

2. Always switch the load cell and display ON before applying a load.

3. Theloadcelldisplaycannotbetestedwithoutfirstbeingattachedtoitsmatchingloadcell.

CERTIFICATION

7.0 RedRoosterATEXloadcellsaresuppliedwithanEUdeclarationofconformity,IECExcertificateofconformity,calibrationcertificate,datasheet and a user manual.

Thecalibrationcertificateisvalidfor12months.AfterthiswerecommendtheloadcellisreturnedtoRedRoosteroranapprovedcalibration company.

Red Rooster ATEX wireless load cells come with a 12 month waranty. See Red Rooster Lifting Ltd standard conditions of sale for more information.

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14

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

INSPECTION AND MAINTENANCE INSTRUCTIONS

8.0 TheWirelessLoadCellwillonlyremaincertifiedandapprovedifitisinspectedandmaintainedinaccordancewiththeseinstructionsandthe relevant standards. For intrinsically safe equipment this is covered in table 2 of IEC 60079-17

INSPECTION GRADES: Thestandardidentifies3differentgradesofinspectionsfortheuseofExequipment. • Visual • Close • Detailed

VISUAL

Aninspectionbeforeusewhichidentifies,withouttheuseofaccesstoolsthosedefectssuchasdamageormissingpartswhichisapparenttothe eye. A visual inspection does not require the de-energising of the equipment.

CLOSE The inspection covers the visual inspection and in addition covers defects such as loose screws or covers only apparent with the use of access tools.(Probablydonewhilechangingbatteries) Both the visual and the close inspection can be carried out by the user of the equipment after reading this manual.

DETAILED

Theinspectioncoversthevisualandcloseexaminationandinadditioninspectsallseals,electronicpartsandconformitywiththeExcertificate. This inspection does require the de-energising of the unit. Forhandheldequipmenta‘Periodic’inspectionisrequired,whichmustbecarriedoutatamaximumintervalof1Year.Thismustbedonebythe manufactureroftheproductwhohastherequisiteknowledgeoftheequipmentandcanconfirmconformitytotheExcertification.(Thiscanbe carriedoutduringtheyearlycalibrationoftheWirelessloadCell)

REQUIRED DOCUMENTATION FortheCloseandDetailedinspectionthedocumentationcoveringtheunitshouldbeavailablegivingtheZoneclassificationandtheATEX/ IECExequipmentgroup,gasordustgroupsandtemperatureclass.Alsoanyspecialinstallationconditions(X)

CALIBRATION

9.0 Calibration must be carried out in accordance with BS EN ISO 7500-1:2004 and the procedure is to conform to BS EN ISO 376: 2011. Calibrationisaccessedusingakeypadroutineandcode(refertomanufacturer);ifthisisnotdonecorrectlyitwillcorrupttheunit. ForafastandefficientcalibrationorifyouareexperiencingdifficultieswiththefunctionsoroperationofyourloadcellpleasecontactRedRooster on either 01651 872101 or 0121 525 4162 or email us at [email protected]

REPAIRS

10.0 Repairs to Red Rooster ATEX / IECEx wireless load cells should only be carried out by the manufacturer or an agent approved by Red Rooster Lifting Ltd. All repairs must follow our procedures and codes of practice for ATEX / IECEx wireless load cells.

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15

USER MANUAL

▪ Red Rooster Lifting Limited ▪ Nauta House, The Meadows, Oldmeldrum, Aberdeenshire, AB51 0EZ ▪ Tel: +44 (0) 1651 872101 ▪ M01-ALC1 REV0

WASTE ELECTRICAL & ELECTRONIC EQUIPMENT REGULATIONS

11.0 TheWasteElectricalandElectronicEquipmentRegulationsNo3113asamendedbytheWasteElectricalandElectronicEquipment(Amendment) Regulations2013(“theWEEERegulations”)implementthemajorityoftheprovisionsoftheEuropeanParliamentandCouncilDirectiveonWaste ElectricalandElectronicEquipment2(“theWEEEDirective”)andthesubsequentEuropeanParliamentandCouncilDirective3thatamendedthe WEEE Directive.

AllElectronicandElectricalEquipment(EEE)placedontothemarketfromJanuary2,2007 must be marked with this symbol to indicate that it is covered by the WEEE Directive, the provisions of which require that producers or manufacturers of EEE become liable to pay fortake-backtreatmentandrecyclingofendoflifeequipment(WEEE):

RedRoosterLiftingLtdiscommittedtomeetingtherequirementsoftheEuropeanUnion(EU)WasteElectricalandElectronicEquipment(WEEE) Directive.ThisDirectiverequiresproducersofelectricalandelectronicequipmenttofinancetherecyclingoftheirproductsplacedontheEU market after August 13, 2005.

Red Rooster Lifting Ltd offers a product take back service to its business customers.

This initiative is part of the companies Environmental Policy and as such Red Rooster Lifting Ltd have registered as a small EEE producer at our premises and SEPA for the repair and refurbishment of WEEE at our premises at Oldmeldrum under exempt activity Schedule 3 Paragraph 47 Therefore In compliance with the above regulations you may return this Load Cell to us when it has expired its natural usable life and as such is classed as Waste Electrical and Electronic Equipment.

OurSEPAProducerRegistrationNumberisWEE/CJ1650ZQ

WARRANTY

12.0 Every effort has been made to ensure that this quality product from the Red Rooster range reaches you in good condition. However in the event that any damage has arisen in transit please notify us immediately. In the unlikely event that any fault in materials or workmanship should arise within TWELVE MONTHS of purchase, please return the goods together with details of the fault to the Address below :

CarriageCostsincurred(UKandEire)willbereimbursedonwarrantyrepairsorreplacements

RED ROOSTER LIFTING LIMITEDNAUTA HOUSETHE MEADOWSOLDMELDRUM

ABERDEENSHIRE AB51 0EZ

T: 01651 872101 E: sales @redroosterlifting.com

Ref: Red Rooster Lifting general conditions of sale clauses 5 & 7The above does not affect your statutory rights

Page 16: ATEX / IECEx WIRELESS LOAD CELL USER MANUAL RRI-T-ATEX€¦ · This intrinsically safe wireless load cell is part of the RRI-T range of wireless load cells developed over many years

Head Office: T: +44(0)1651872101Nauta House Oldmeldrum E: [email protected] Meadows Aberdeenshire, AB51 0EZ W: www.redroosterlifting.com Depot: Unit26 KelvinWay T: +44(0)1215254162Kelvin Way Trading Estate West Bromwich, B70 7TW