astm - thin plate weirs.pdf

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  Weirs and Flumes SKRENTER, R. (1969, 1982) Flume Weir   Flow Sheet Symbol  Types Open-channel flow can be measured by detecting level in front of primaries. Bubblers,  capacitance, float, hydrostatic, and ultrasonic devices are used as level sensors. Open- channel flows can also be measured without primaries by calculating flow from depth and velocity using ultrasonic and magnetic sensors. Operating Conditions Atmospheric  Applications Waste or irrigation water flows in open channels   Flow Range From 1 GPM (3.78 l/m), no upper limit  Rangeability Most devices provide 75:1; V-notch weirs can reach up to 500:1  Inaccuracy Laboratory devices: 2 to 3% of full scale  Field installations: 5 to 10% of full scale  Costs Primaries used in pipe inserts cost less than $1000. A 6 x 6 x 0.12 -in. V-notch weir  costs about $1500, and a 48-in. (1.22-m) one costs about $5000. Primaries for irrigation applications are usually field-fabricated. Manual depth sensors can be obtained for $300; local bubbler or float indicators for $750 to $1500; and program-  mable, transmitting, capacitance, ultrasonic, or bubbler units from $2000 to $3000. Open-channel flowmeters calculating flow (based on depth and velocity) range from $5000 to over $10,000.   Partial List of Suppliers ABB Automation, Instrumentation Division (www.abb.com/us/instrumentation ) (primaries)  Badger Meter Inc. (www.badgermeter.com) (Parshall or manhole flume, ultrasonic and open-channel computing) Endress+Hauser Inc. (www.us.endress.com ) (ultrasonic and capacitance) Fischer Controls Int. (ultrasonic)  Flow Technology Inc. (www.ftimeters.com ) GLI International (www.gliint.com) Hays Cleveland (www.hayscleveland.com ) Kay-Ray/Sensall Inc. (www.thermo.com) (ultrasonic) Manning Environmental Corp. (www.manning-enviro.com ) (primaries) Marsh-McBirney Inc. (www.marsh-mcbirney.com ) (electromagnetic) Milltronics Inc. (www.milltronics.com ) (ultrasonic) Montedoro-Whitney Corp. (open-channel flow by ultrasonics) MSR Magmeter Mfg. Ltd. (www.magmeter.com ) (robotic magmeter probe for open channel)  Princo Instruments Inc. (www.princoinstruments.com ) (capacitance) Robertshaw Ind. Royce Instrument Corp. Sponsler Co. (www.sponsler.com ) Thermal Instrument Co. (www.thermalinstrument.com) Thermo Polysonics (www.thermopolysonics.com)  © ASTM D   5254   92 (2001) AMERICAN SOCIETY FOR TESTING AND MATERIALS ASTM D5254  92 (2001). Standard Test Method for Open Channel flow Measurement of Water with Thin  Plate Weirs

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Weirs and Flumes 

SKRENTER, R. (1969, 1982)

Flume 

Weir   Flow Sheet Symbol 

 

Types Open-channel flow can be measured by detecting level in front of primaries. Bubblers,  

capacitance, float, hydrostatic, and ultrasonic devices are used as level sensors. Open- 

channel flows can also be measured without primaries by calculating flow from depth

and velocity using ultrasonic and magnetic sensors. 

Operating Conditions  Atmospheric 

 Applications  Waste or irrigation water flows in open channels 

 Flow Range  From 1 GPM (3.78 l/m), no upper limit 

 Rangeability  Most devices provide 75:1; V-notch weirs can reach up to 500:1 

 Inaccuracy Laboratory devices: 2 to 3% of full scale  

Field installations: 5 to 10% of full scale  

Costs Primaries used in pipe inserts cost less than $1000. A 6 x 6 x 0.12 -in. V-notch weir  

costs about $1500, and a 48-in. (1.22-m) one costs about $5000. Primaries for

irrigation applications are usually field-fabricated. Manual depth sensors can be

obtained for $300; local bubbler or float indicators for $750 to $1500; and program- 

mable, transmitting, capacitance, ultrasonic, or bubbler units from $2000 to $3000.

Open-channel flowmeters calculating flow (based on depth and velocity) range from

$5000 to over $10,000. 

 Partial List of Suppliers ABB Automation, Instrumentation Division (www.abb.com/us/instrumentation) 

(primaries) 

Badger Meter Inc. (www.badgermeter.com) (Parshall or manhole flume, ultrasonic

and open-channel computing) 

Endress+Hauser Inc. (www.us.endress.com)  (ultrasonic and capacitance)

Fischer Controls Int. (ultrasonic) 

Flow Technology Inc. (www.ftimeters.com) 

GLI International (www.gliint.com) 

Hays Cleveland (www.hayscleveland.com) 

Kay-Ray/Sensall Inc. (www.thermo.com) (ultrasonic) 

Manning Environmental Corp. (www.manning-enviro.com)  (primaries)

Marsh-McBirney Inc. (www.marsh-mcbirney.com)  (electromagnetic)

Milltronics Inc. (www.milltronics.com) (ultrasonic) 

Montedoro-Whitney Corp. (open-channel flow by ultrasonics) 

MSR Magmeter Mfg. Ltd. (www.magmeter.com) (robotic magmeter probe for open

channel) 

Princo Instruments Inc. (www.princoinstruments.com)  (capacitance)

Robertshaw Ind. 

Royce Instrument Corp. 

Sponsler Co. (www.sponsler.com) 

Thermal Instrument Co. (www.thermalinstrument.com)

Thermo Polysonics (www.thermopolysonics.com) 

© ASTM D –  5254 –  92(2001) 

AMERICAN SOCIETY FOR TESTING AND MATERIALS

ASTM D5254 – 92 (2001). Standard Test Method for Open Channelflow Measurement of Water with Thin  – Plate Weirs

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WEIRS 

Weirs are apertures in the top of a dam, across a channel

through which flows the liquid to be measured (Figure 2.31a).

The aperture may be rectangular (Figure 2.31b), trapezoidal

(Figure 2.31c), or V-notch (Figure 2.31d). The special case

of a trapezoidal weir with side slopes of 1:4 (Figure 2.31c)is known as a Cippoletti weir ; this form leads to a simplified

flow calculation. V-notch weirs generally have a notch angle

from 30 to 90°, depending on required flow capacity.Heads less than0.1 ft (30 mm) for minimum measured flow or

more than 1.0 ft (300-mm) for maximum flow are generally to

 be avoided,

Drawdown 

 Nappe 

Angle of notch (θ) 

FIG. 2.31d  

V-notch weir. 

Flow 

Aeration 

Under Nappe 

FIG. 2.31a  

 Flow over a weir. 

FIG. 2.31e  

End Contractions 

Crest 

Bottom Q = 3.33 (L−0.2H)H3/2

Contraction 

FIG. 2.31b  

 Rectangular weir. 

Crest 

Q = 3.367 LH3/2 

FIG. 2.31c  

Cippoletti (trapezoidal) weir. 

Weir box. 

although a 1.25-ft (380-mm) head can be tolerated under favor- 

able conditions. These limits are easily met by practical design,

given that a 45°  V-notch will measure a minimum flow of

0.58, whereas the maximum value for a rectangular

or trapezoidal weir is limited only by practical crest length. 

Standard thin plate v-notch weirs widely used by the

ASTM are 6x6x0.12 inch in size which is primarily used for

smaller flows and small-scale laboratory tests . A 45° V-notch

weir has a practically constant coefficient from 0.58 to 0.62.

For notch angle up to 90°, flow varies as the tangent of half

the notch angle. Notch angle exceeding 90°  is not

recommended. 

Rectangular or Cippoletti weirs are used for larger flows.A rectangular weir with a crest 2 ft (0.6 m) long develops a

head of about 0.2 ft (60 mm) for 250 GPM (946 l/min) and 

1.0 ft (305 mm) for 2700 GPM (10,221 l/min). For this weir,

flow is directly proportional to crest length and to the three- 

halves power of the head. 

The weir plate may be located in a dam in a natural channel

or in a weir box (Figure 2.31e). The stilling basin ahead of the

weir should be large enough so that the upstream velocity does

not exceed 0.33 ft/sec (0.01 m/sec). Width and depth immedi- 

ately ahead of the weir should be sufficient so that the wall

effect of the bottom and sides of the channel has negligible 

© ASTM D –  5254 –  92(2001) 

Q = 8/15 √2g tan (Θ/2) H5/2 

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effect on the pattern of flow through the notch. It is important

that the flow break clear from the sharp edge of the notch with

an air pocket maintained immediately beyond and below the

weir plate. The channel downstream from the weir must be

sufficiently wide and deep so that, at maximum flow, there is

ample clearance between flow through the notch to downstream

liquid level so that this air pocket is maintained (Figure 2.31a).

The upstream edge of the weir should be sharp and straight. It

is usual practice to bevel the downstream edge of the weir at

45° to about a 1/32-in. (0.8-mm) edge. For rectangular and

Cippoletti weirs, the crest must be carefully leveled. 

Accuracy of the relation between flow and head (level)

to ±2% is attainable, based on the dimensions of the primary

device. Reference 1 gives full data on installation and oper- 

ation of weirs. 

The following equations establish the relationships

 between flow and measured head, provided that the installa- 

tion and operation of the weir are as recommended in this

section and also in the cited references. 

For a V-notch weir  

o o 

Converging Throat Diverging 

Section Section Section 

Plan 

Water Surface Submerged 

Operation 

Flow 

Level 

Floor Normal Operation 

Section O-O 

FIG. 2.31f   

Q =

For a rectangular weir

Q =

For a Cippoletti weir

Q=

where 

θ H 25 2.31(1) 

2.31(2) 

2.31(3) 

 Parshall flume. 

locally fabricated from available materials. Calibration data

 based on physical dimensions are available from 3 in. (76 mm)

throat width with minimum range of 0.03 second-feet (13 GPM

or 49 l/m) up to 50 ft (15.2 m) throat width with maximum

capacity of 3300 second-feet (1,485,000 GPM/5,619,900 l/m).

Flow is approximately proportional to the three-halves power

of level with flow capacity of a single unit covering a range of  

Q = rate of flow in cubic feet per second θ

= V-notch angle in degrees 

 H  = head* in feet of following liquid

 L = crest length in feet 

For precautions and restrictions concerning the use of weirs,

see Bureau of Standards and International Standardization

Organization for correction factors. 

THE PARSHALL FLUME 

Developed by R.L. Parshall at the Colorado Experiment Station

of the Colorado Agricultural College, in cooperation with the

Division of Irrigation of the U.S. Department of Agriculture,2

this device is a special type of venturi flume (Figure 2.31f).

The loss of head is about one-quarter of that for a weir of equal

capacity. Compared to weirs, approach velocity effects are

 practically eliminated so that a large upstream stilling basin is

not required. The relatively high velocities in the system tend

to flush away deposits of silt and other solids that might accu- 

mulate and alter measurement. There are no sharp edges, no

 pockets, and few critical dimensions; also, the device can be 

* Head is measured between the level in the stilling pond and the crest ofa rectangular or Cippoletti weir, or the bottom of the V of a V-notch weir. 

35:1 or more, depending on size. 

Extreme accuracy is not claimed for flow measurementusing this device; however, measurement is very dependable

with minimal maintenance and good repeatability. Accuracy

is adequate for most applications to irrigation, waste, and

sewage flows. 

Downstream level has minimal effect on the measurement

as long as the level near the downstream end of the throat does

not exceed 70% of the level measured near the upstream end

of the converging section (Figure 2.31f). (Both levels are

referred to the floor section of the flume.) For flumes less than  

1 ft (305 mm) wide, the ratio of levels is 60% maximum. This

is the preferred and more usual mode of operation. It provides

 best accuracy. Only one measurement of level is required, withflow computed directly from this upstream level measurement;

direct, continuous readout of flow rate is readily provided. 

Where operating conditions (available head, maximum

flow rate, weir size, and so on) result in a throat level greater

than 70% of upstream level, so-called  submersion  results.

Measurement can be obtained with a downstream level as great

as 95% of upstream level. However, this requires a correction

factor based on both upstream level and downstream level in

the flow computation, accuracy suffers, and special equipment

is usually required for direct readout of flow. 

The simplified equations based on a single measurement

at the upstream location are as follows: 

© ASTM D –  5254 –  92(2001) 

3.33 (L-0.2H) H3/2 

3.367 LH3/2 

8/15 √2g tan (Θ/2) H5/2 

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397 LH 1547 

412 LH 158 

410 LH 153 

TABLE 2.31h  

 Dimensions and Capacities of One-Piece Parshall Flumes*†  

 Free Flow (GPM) 

Throat Width Depth (inches) Length Weight (pounds) Minimum Maximum 

2 in. 12 2 ft, 6.5 in. 35 9.0 210 

3 in. 24 3 ft, 0 in. 40 13.5 494 

6 in. 24 5 ft, 0 in. 100 22.4 1750 

9 in. 30 5 ft, 4 in. 130 40.4 3950 

12 in. 36 9 ft, 4.875 in. 280 157.0 7225 

18 in. 36 9 ft, 7.875 in. 305 228.9 11,040 

24 in. 36 9 ft, 10.875 in. 330 296.2 14,855 

3 ft, 0 in. 36 10 ft, 4.075 in. 385 435.3 22,619 

4 ft, 0 in. 36 10 ft, 10.375 in. 450 565.5 30,473 

5 ft, 0 in. 36 11 ft, 10.25 in. 515 996.3 38,417 

6 ft, 0 in. 36 11 ft, 10.375 in. 575 1180.3 46,450 

7 ft, 0 in. 36 12 ft, 4.25 in. 650 1831.1 54,484 

8 ft, 0 in. 36 12 ft, 10.125 in. 730 2073.5 62,607 

*Units in table can be converted using 1 in. = 25.4 mm, 1 lb. = 0.45 kg; 1 in. H2O = 249 Pa; 1 GPM = 3.785 l/min.

†Courtesy of ABB Inc. 

For L = 0.25 ft, 

Q= 2.31(4)

For L = 0.5 ft, 

Q= 2.31(5)

For L = 0.75 ft, 

Q= 2.31(6)

For L = 1 to 8 ft, 

Q=(2.5 +3 69 L) H 

1. 2.31(8) 

where 

 L = width of throat section in feet 

Q = volume flow rate in cubic feet per second

 H  = head in feet* 

Parshall flumes are available in plastic construction. One

variation of the plastic units is the nested, dual-range config- 

uration in which two flumes are nested inside each other.This configuration is used in installations where the start-up

conditions are substantially lower than the final operating

flow rates (Figure 2.31g). With these units, the flow initially

 passes through the inner flume; then, when the flow exceeds

its capacity, the inner flume is removed while the outer flume 

* H  (head) is measured at a designated point in the upstream converging

section, referred to the level floor of this section. 

FIG. 2.31g  

 Dual-range Parshall flume. (Courtesy of ABB - Fischer & Porter Co.) 

remains in place permanently. Dimensions of fiberglass- 

reinforced resin Parshall flumes are given in Table 2.31h. 

THE PALMER BOWLUS FLUME 

Palmer-Bowlus flumes provide the advantages of rounded bot- 

toms and relatively small size. Compared with other flumes,

this makes for easier installation in pipe inverts, ends, and

sewer manholes. They also have a smaller head change vs. 

© ASTM D –  5254 –  92(2001) 

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FIG. 2.31j  

Volumetric flow computer measures depth and velocity in open chan- 

nel and does not require a primary device. (Courtesy of Montedoro- 

Whitney Corp.) 

FIG. 2.31i  

 Flume insert elements. (Courtesy of Manning Environmental Corp.) 

flow, and their dimensions are scalable to throat width, which

makes rating of off-size flumes possible. A disadvantage is that

the throat is raised; therefore, the possibility exists for upstream

silt deposition at low flows. Reference 3 provides data on this. 

These flumes are available for installation in existing

round pipe using the type of insert shown in Figure 2.31i. 

THE KENNISON NOZZLE, PARABOLIC FLUME, AND

LEOPOLD LAGCO FLUME 

These are typical proprietary products that were designed

 primarily for end-of-pipe flow measurement of waste, sew- 

age, and the like, where the liquid flow to be measured

emerges from a cylindrical pipe or conduit that usually is not

completely full of liquid. All are designed to flush solids

through the device without accumulations and to allow acces- 

sibility for inspection and cleaning if necessary. 

These devices develop heads that are a function of flow rate.

In the Kennison nozzle, head is almost linear with flow above

10% of maximum flow rate. Accuracy is stated as 2% in this

range. For the parabolic flume and the Leopold Lagco flume,flow varies approximately as the three-halves power of head.

 

These devices are available in medium to large sizes.

Details as to structure, application, and characteristics are

available from the manufacturers. 

DETECTORS FOR OPEN-CHANNEL SENSORS 

The level rise generated by flumes or weirs can be measured by

nearly any of the level detectors described in Chapter 3, including

such simple devices as the air or nitrogen bubblers (Section 3.2). 

I f v 

Q = Flow 

Example of a

Velocity Profile 

FIG. 2.31k  

 Robot-operated magnetic flow meter probe sensor is used to compute

channel flow. (Courtesy of MSR Magmeter Mfg. Ltd.) 

It is also possible to detect the flow in open channels

without the use of flumes, weirs, or any other primary devices.

One such design computes flow in round pipes or open chan- 

nels by ultrasonically measuring the depth, calculating the flow- 

ing cross-sectional area on that basis, and multiplying the area

 by the velocity to obtain volumetric flow (Figure 2.31j). 

Another open-channel flowmeter that does not need a

 primary element uses a robot-operated magnetic flowmeter

 probe to scan the velocity profile in the open channel (Figure 

2.31k). In this design, the computer algorithm calculates and 

© ASTM D –  5254 –  92(2001) 

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separately adds up the flow segments through each slice of the velocity profile as the velocity sensor moves down to the bottom

of the channel.