asq 2012 delivering process excellence through process management
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7/27/2019 ASQ 2012 Delivering Process Excellence Through Process Management
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Delivering Process Excellence
through Process Management
Why is Process Management Important?
Most organizations are trying
(in varying degrees), to:
Create compelling new products
and service offerings
Provide service delivery as defined
by Customers
Generate attractive returns for
Shareholders
Ensure they are the best place to
work for Employees Operate mutually value-creating
partnerships with third party
Partners/Suppliers
Act with social responsibility
In operating environments
characterized by increasingly:
Aggressive competition
Discerning, value oriented buyers
(consumers, businesses and
shareholders!)
Mobile, itinerant employees
Extended supply chains across
multiple organizational functions
Complex third-party partner and
suppliers relationships, often across
numerous cultures, time zones and
geographies
Tough regulatory and corporate
governance requirements
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Lean, DMAIC, & Process Management
are most often used for addressing change
These methodologies utilize the most powerful
tools in the “business improvement tool box” today
No one method can address every problem. The
challenge for organizations is to apply the right
method in the right way at the right time to get the
required results
Our recent survey findings indicate that today’s
leading firms are delivering results from combining
methods that have been adapted to their own
specific organizational culture, circumstances and
needs
We’ll now provide a brief overview of LSS Process
Excellence and each of these core methods.
LSS Process Excellence is
both a goal and an
overarching framework to
achieve that goal.
The approach enables
organizations to apply the
most appropriate and powerful
methods, tools, and
techniques to transform andcontinually improve their
performance.
It’s about achieving improved
business results - it’s not
about implementing a
methodology!
LSS Process Excellence
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LSS Process Excellence mobilizesthe organization’s performance
transformation and improvement
efforts around three key themes:
1. Process leadership
2. Process knowledge
3. Process execution
LSS Process Excellence
LSS Process Excellence Framework
Customer
Shareholder
Regulator
Organization
Mission, Vision
& Values
Strategies
&
Tactics
Organization
Results
Process
Leadership
Vision
Strategy
Process
Results
Process Knowledge
Ownership Process Execution
Capabilities Archit ecture Measurement
Governance
Transformation
And
Improvement
Culture
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Six Sigma – The Methodology Explained
There are two main types of Six Sigma methods:
Six Sigma Improve and Design for Six Sigma
Define Measure Analyze Improve Control
Six Sigma Improve (Classic)
Typically used to remove defects and variation in order to
improve an existing process
Define Measure Analyze Design Verify
Design for Six Sigma (or Redesign)
Typically used to design new processes or redesign existing
processes containing numerous defects
Lean Basics – Core Concepts
Value
Each activity has a value that can be described as value adding, value
enabling or nonvalue adding. Target non-value-adding activities for
removal, and optimize those tasks which add value to the customer
Flow
Align capacity with demand and organize the flow of the product so that
the process flows at the right speed (Takt)
Pull Change the process so that the actual customer orders trigger
production or movement in the process - move away from forecasting
Perfection
Establish a culture with a complete intolerance of imperfection and
waste and a desire to seek continuous improvement
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Process Management is a system of management that enables
process leaders and participants to answer the following criticalquestions about their business:
What’s important to our customers and other key
stakeholders?
Are our processes fully addressing their requirements?
What projects should we be working on and in what
priority order?
How do we know that our improvement efforts are
creating tangible and sustainable value?
Process Management
The purpose of Process Management is to optimize the
results from the organization’s process improvement
initiatives.
Customer
Expectations
Service Standards
Product Specifications
Process Design
and Execution
Service Delivery
Process Management Is A System…
Feedback Loop – Outside in Black
Translation Loop – Inside in Blue
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Define… The process, the value, the process owner,
customers, and other key stakeholders
Measure… The voice of the customer, the voice of the
process, map the process, and establish clear
measures for both
Analyze… The gaps between the two, establishscorecards and project opportunity pipeline
Improve and Control… Processes by establishing a
process governance framework
The Process Management Methodology
Define Measure AnalyzeImprove
Control
LSS Process Management
The Define Phase
Define Measure AnalyzeImprove
Control
Objective: The objective of the define phase is to establish the
team for the end-to-end initiative, to scope the relevant
processes, and begin to understand your customers’
requirements.
Key steps in the define phase:
Process maturity
Beginning the effort
Understanding your processes
Understanding your customer and stakeholder
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The Measure Phase
Define Measure Analyze ImproveControl
Objective: The objective of the measure phase is to create
detailed diagrams of your process, collect and validate existing
data, and build new metrics as needed.
Key steps in the measure phase:
Documenting the process
Measuring the process
The Analyze Phase
Define Measure AnalyzeImprove
Control
Objective: The objective of the analyze phase is to understand
the performance of your current process, the key drivers of that
performance, and to identify the common failures in that process.
This allows you to establish common performance standards for
the process.
Key steps in the analyze phase:
Understanding process relationships
Establishing baseline standards
Identifying process failures
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The Improve/Control Phase
Define Measure Analyze ImproveControl
Objective: The objective of the improve/control phase is to
create a system for managing and assessing your processes in
a sustainable fashion.
Key steps in the improve/control phase:
Plan for control
Manage the scorecard
Manage the portfolio of improvement opportunities
It starts with leadership ….
Organization
Results
Customer
Shareholder
Regulator
Organization
Mission, Vision
& Values
Strategies
&
Tactics
Process
Leadership
Vision
Strategy
Process
Results
Process Knowledge
Ownership Process Execution
Capabilities Archit ecture Measurement
Governance
Transformation
And
Improvement
Culture
Requirements Process Results
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…. and requires a vision of the future process world ….
A
Company Name
Process Maturity Model
Date
B C D E F
Themes (e.g. process
leadership) andtopics
(e.g. end-to-endProcess results
orientation)
Perfect Process World Aspirational Statements (e.g. performance relatedpay is integrally linked toachieving the end-to-end
process (POA) .
Current process maturity (e.g. all performance relatedpay is made based on meeting
functional, departmentalgoals)
Journey plan with interim
checkpoints to enable you to get
from today’s “process world” to
your “ perfect process world”
Today’ s Process World
…. ideally expressed in key metrics ….
Customer Acquisition End-to-End Process
Process Performance
Today POA
Applications Processed 10MM 25MM
Sigma Level 3.2 6.0
Unit Cost 5% 50%
Customer Satisfaction 80% >95%
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1
…. with clearly defined roles & accountabilities ….
Process Owner Process Leadership
TeamProcess MBBs Improvement Teams
•Establish and lead theprocess leadership Team;
• Develop the process POA
and journey plan;
• Regularly liaise with other
process owners to ensure
that core process linkages
and interfaces are
understood and aligned;
• Guide process
management
implementation;
• Develop and establish
process governance;
• Make available required
resources;
• Remove barriers to cross-
functional performance;
• Be a ‘role model’ –display
and communicate the
critical cross-functional
behaviors required for
end-to-end process
management.
•Review processperformance
using the health
of the process
dashboard;
• Monitor and
guide
development of
new scorecards
and metrics;
• Assess progress
on closing data
gaps;
• Manage the
project portfolio;
• Enable processes
to optimize results
such as financial
controls, IT
support;
• Manage change
activities
•Operationalize the process POAby developing a
multigenerational plan;
• Develop and execute end-to-end
process measurement plans to
ensure robust dashboard data is
available for decision making;
• Support benchmarking
initiatives;
• Manage the end-to-end process
project portfolio on a day-to-day
basis – prepare updates for
process review meetings;
• Align and sequence LSS projects
for maximum impact;
• Expertise in advanced
improvement methods, tools and
techniques;
• Quarterly assessments of
progress toward process
maturity;
• Day-to-day guidance to
improvement teams.
•Refine LSS Projectcharters and
validate the project
rationale/value;
• Select appropriate
improvement
approach and level
of investigation to
develop effective
solutions;
• Maintain
communication with
the process
leadership team;
• Drive projects to
successful
completion;
• Provide
documentation of
team efforts such as
progress reports and
project storyboards
….and supported by a reward and recognition system
Drivers of
Performance Pay
Before
Six Sigma
With
Six Sigma
Overall company performance 20% 20%
End-to-end process performance 0% 40%
Function performance 50% 10%
Individual performance 30% 30%
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In Summary
There are improvement methodologies that
address one or two of these areas:
The Program
The Process
The Project
And the People!
Process Management integrates all the piecesinto a coherent strategy for change
• About ASQ and more on this topic
– www.asq.org
– www.asq/org/sixsigma
– www.asq.org/knowledge-center/