asap 2020 service manual 1
TRANSCRIPT
ASAP 2020
Service Manual
May 2010
Windows is a registered trademark of Microsoft Corporation.
© Micromeritics Instrument Corporation, 2010. All rights reserved.
ASAP 2020 Service Table of Contents
TABLE OF CONTENTS
1. GENERAL INFORMATION
2. FUNCTIONAL DESCRIPTION
3. ANALYSIS SEQUENCE
4. PREINSTALLATION
5. INSTALLATION
6. OPERATOR TRAINING
7. MAINTENANCE DOCUMENTS
8. CALIBRATION PROCEDURE
9. MECHANICAL AND ELECTRICAL DRAWINGS
10. SERVICE PARTS
11. SOFTWARE
12. OPERATOR’S MANUAL
13. SERVICE TRAINING
May 2010 i
Table of Contents ASAP 2020 Service
ii May 2010
ASAP 2020 Service Organization of the Manual
1. GENERAL INFORMATION
This service manual contains information and instructions for providing instrument service on the Micromeritics ASAP 2020, and is intended for use by Micromeritics' factory-trained and supported service personnel.
Organization of the Manual
The service manual is organized as follows:
Chapter 1 GENERAL INFORMATION
Provides general information about the service manual and its contents.
Chapter 2 FUNCTIONAL DESCRIPTION
Provides a functional description of analyzer components.
Chapter 3 ANALYSIS SEQUENCE
Provides a description of the analysis sequence.
Chapter 4 PREINSTALLATION
Provides Preinstallation requirements and checklist.
Chapter 5 INSTALLATION
Provides Installation Instructions.
Chapter 6 OPERATOR TRAINING
Provides a checklist for training operators on the use of the analyzer.
Chapter 7 MAINTENANCE DOCUMENTS
Provides scheduled maintenance documents.
Chapter 8 CALIBRATION PROCEDURE
Provides a copy of the Factory Calibration Procedure.
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Using This Manual ASAP 2020 Service
Using This Manual
This manual is most efficiently used from the Micromeritics web site. However, it can be downloaded to a portable media device, such as a CD or a USB stick.
Chapter 9 MECHANICAL AND ELECTRICAL DRAWINGS
Contains mechanical and electrical drawings.
Chapter 10 SERVICE PARTS
Contains a list of service replacement parts.
Chapter 11 SOFTWAREContains a demo version of the software?
Chapter 12 OPERATOR’S MANUAL
Provides links to current versions of the operator manuals.
Chapter 13 SERVICE TRAINING
Provides a syllabus for training service personnel.
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ASAP 2020 Service Functional Description
2. FUNCTIONAL DESCRIPTION
Double-click on the following link to access the functional description of the ASAP 2020.
• ASAP 2020 Functional Description
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Functional Description ASAP 2020 Service
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ASAP 2020 Service Analysis Sequence
3. ANALYSIS SEQUENCE
NOT AVAILABLE AT THIS TIME.
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Analysis Sequence ASAP 2020 Service
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ASAP 2020 Service Preinstallation
4. PREINSTALLATION
This chapter contains the Preinstallation Instructions and Checklist for the ASAP 2020. This document helps to ensure that the customer has prepared the laboratory for installation of the instrument and that the supplies, equipment, and personnel are available for installation.
Double-click on the following link to access the preinstallation instructions and checklist.
• Preinstallation Instructions and Checklist, P/N: 202-42870-01.
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Preinstallation ASAP 2020 Service
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ASAP 2020 Service Installation
5. INSTALLATION
Double-click on the following link to access the installation instructions and checklist.
• ASAP 2020 Installation Instructions and Checklist, P/N: 202-42870-02
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Installation ASAP 2020 Service
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ASAP 2020 Service Operator Training
6. OPERATOR TRAINING
The Operator Training Checklist is used in conjunction with the operator’s manual and soft-ware to train the person(s) who will be operating the analyzer. Double-click one of the following links to access the operator training checklist.
ASAP 2020 Physi Operator Training Checklist, P/N: 202-42870-03.
ASAP 2020 Chemi Operator Training Checklist, P/N: 202-42870-04.
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Operator Training ASAP 2020 Service
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ASAP 2020 Service Maintenance Documents
7. MAINTENANCE DOCUMENTS
The documents listed below are included in Service PM kits, which may be purchased by the user for proper maintenance of his analyzer. Use of these PM plans also help to prolong the life of the analyzer.
• Maintenance Schedule, P/N: 202-42890-00
• Scheduled Maintenance Checklist, P/N: 202-42891-00
• Scheduled Maintenance Procedures P/N: 202-42892-00
• As-Found Datasheet, P/N: 202-42893-00
• Calibration Certificate, P/N: 202-42894-00
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Maintenance Documents ASAP 2020 Service
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ASAP 2020 Service Calibration Procedure
8. CALIBRATION PROCEDURE
This chapter contains the calibration and test procedure used in Micromeritics’ Final Assem-bly Department. It is provided as a reference so that you will be familiar with the calibration procedures and instrument tests that are performed on the instrument during manufacture.
The methods used at the factory may differ from the methods documented in Chapter 7, Main-tenance Documents. Use the established service calibration and test procedure unless otherwise directed by a Micromeritics Service Managers or Service Specialist.
• Product Calibration Procedure, P/N: 202-34000-76.
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Calibration Procedure ASAP 2020 Service
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ASAP 2020 Service Block Diagrams
9. MECHANICAL AND ELECTRICAL DRAWINGS
This section contains mechanical and electrical drawings for the ASAP 2020. These drawings show assemblies in great detail. Some parts listed in these prints may be available only as an assembly or in a kit. Double-click on the part number to view the drawing.
Do not provide copies of these drawings to a customer.
Block Diagrams
Mechanical
Print Number Description
202-10000-00 Mechanical Block Diagram
202-49001-54 Electrical Block Diagram
Print Number Description
202-25850-00 Analysis Dewar
202-25849-00 Cold trap Dewar
202-34002-00 Card Cage Assembly
202-34012-01 Inlet manifolds
202-34010-00 Analysis Module
202-34021-00 Chemi Port
202-34045-00 Hybrid Alcatel Assembly
202-34011-XX Analysis Manifold Assembly
201-34011-00 Furnace Assembly
202-34040-00 Hybrid Pump Module Assembly
202-42803-00 Dry Vac Pump Rebuild
300-34005-00 Elevator Assembly
202-34030-00 Degas Assembly
202-34003-00 Power Supply
202-34001-00 Cabinet Assembly
202-34000-00 Semifinal Assembly
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Electrical ASAP 2020 Service
Electrical
Print Number Description
202-17702-011 Chemi Interface
202-17702-511 Chemi Interface Schematic
202-17704-011 Xdcr Hires ADC
202-17704-511 Xdcr Hires ADC Schematic
202-17705-011 Magnelatch Driver
202-17705-511 Magnelatch Driver Schematic
202-17706-011 Xfcr Interface VIF
202-17706-511 Xfcr Interface VIF Schematic
202-17707-011 Power Distribution
202-17707-511 Power Distribution Schematic
202-17708-011 Chemi Interconnect
202-17708-511 Chemi Interconnect Schematic
202-17709-011 HiVac Interconnect
202-17709-511 HiVac Interconnect Schematic
202-17710-011 Degas Comm Control
202-17710-511 Degas Comm Control Schematic
202-60808-00 25 psi Pressure Xdcr
202-60809-00 Cable Xfrmr Assembly
300-17700-011 1386EX CPU
300-17700-511 1386EX CPU Schematic
300-17703-011 Valve Driver and GPIO
300-17703-511 Valve Driver and GPIO Schematic
300-17705-011 Elevator Control
300-17705-511 Elevator Control Schematic
921-17718-01 Thermocouple Amp
921-17718-51 Thermocouple Amp Schematic
950-60816-00 Analysis Vac Transducer Assembly
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ASAP 2020 Service Service Parts
10. SERVICE PARTS
PART NUMBER DESCRIPTION QUANTITY
003/22012/00 Controller, Temp 1 EA
003/22610/00 Valve, Servo, 24V 1 EA
003/22617/00 Valve, Solenoid 24VDC 6 EA
003/22626/00 Valve, Solenoid 6 EA
003/40050/00 Power Supply, 24V, 6A 1 EA
003/40051/00 Power Supply, Quad, Univ. 1 EA
003/60823/00 Assy, Cable, Vac. Transducer 2 EA
004/25006/00 O-ring, -006 BUNA-N 6 EA
004/25013/00 O-ring, -013 Viton 6 EA
004/25022/00 O-ring, -012 BUNA-N 6 EA
004/25103/00 Ferrule, Front, ¼-In Teflon 25 EA
004/25104/00 Ferrule, Rear, ¼-In Nylon 25 EA
004/25105/00 Ferrule, Front, 3/8-In Teflon 25 EA
004/25106/00 Ferrule, Rear, 3/8-In Nylon 25 EA
004/25116/00 Ferrule, Front, ½-In Teflon 25 EA
004/25117/00 Ferrule, Rear, ½-In Nylon 25 EA
004/25131/00 Ferrule, Front, 1/8-In Teflon 25 EA
004/25132/00 Ferrule, Rear, 1/8-In Nylon 25 EA
004/25459/00 Plunger, Valve Kalrez Seat 16 EA
004/25465/00 O-ring, -010 Kalrez 6 EA
004/25466/00 O-ring, -010 BUNA-N 6 EA
004/25468/01 O-ring, -007 BUNA-N 6 EA
004/25469/00 O-ring, -014 BUNA-N 6 EA
004/25471/00 O-ring, -018 BUNA-N 6 EA
004/25474/00 O-ring, -013 Kalrez 6 EA
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Service Parts ASAP 2020 Service
PART NUMBER DESCRIPTION QUANTITY
004/25502/00 Spring, Comp. 1 EA
004/25674/00 O-ring, -006 Kalrez 6 EA
004/25913/00 Ferrule Set, 1/8 PEEK 3 EA
004/25936/00 Spring, Kalrez Plungers 6 EA
004/25940/00 Ferrule, 1/8-In PEEK 3 EA
201/22600/00 Spring, Valve 6 EA
202/17704/011 PCB, Transducer Hi-Res ADC 1 EA
202/17705/011 PCB, Magnelatch Driver 1 EA
202/17706/011 PCB, Transducer Interface & V/F 1 EA
202/17709/011 PCB, HiVac Interconnect 1 EA
202/60808/00 Cable, 25 PSIA Pressure Transducer 1 EA
240/60816/01 Assy, Magnelatch OP, 32 inch 2 EA
240/60817/02 Assy, Continuous Valve 1 EA
250/25608/00 Gasket, KEL-F, Manifold Valve 25 EA
250/25627/00 Plunger, BUNA-N Seat, 2-way NC 12 EA
300/17700/011 PCB, I386EX CPU 1 EA
510/60829/00 Assy, Cable, Cell Stepper Motor 1 EA
510/60842/00 Assy, Fan, P.S. Cooling 1 EA
950/60816/00 Assy, Vac. Transducer 1 EA
004/61701/02 Rod, Filler, Chemi 3 EA
202/29800/00 Assy, Calibration Chamber & Valve 1 EA
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ASAP 2020 Service Software
11. SOFTWARE
To access a demo version of the 2020 software, double-click the appropriate link below.
• ASAP 2020 Physisorption software
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ASAP 2020 Service Operator’s Manual
12. OPERATOR’S MANUAL
To access the 2020 Operator’s Manual, double-click the appropriate link below.
• ASAP 2020 Operator’s Manual (Physisorption), part number: 202-42801-01
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ASAP 2020 Service Service Training
13. SERVICE TRAINING
NOT AVAILABLE AT THIS TIME
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Service Training ASAP 2020 Service
13-2 May 2010