arla presentation (english) -...

- ARLA-Presentation

ARLA Company Presentation

Hansestr. 2 · D-51688 Wipperfuerth · GermanyTel: +49 2267 6585-0 · Fax: +49 2267 6585-70 · www.arla.de

© ARLA 2015. All rights reservec. V7.1 – 05.2015

- ARLA-Presentation

ARLA – A Company Introduction …

ARLA Maschinentechnik GmbH is a company from GERMANY andleading manufacturer of powerful machine tools (CNC endworkingmachines), machining units, and centric clamping systems also ascooperation partner within an international project team. Further-more ARLA is engineerig specialist to solve dynamic problems of drive-lines in many industrial and automotive applications using moderncomputer simulation technologies.

As a worldwide acting company, ARLA is represented by qualifiedpartners (agencies, representatives, distributors, trading & servicecompanies) in many countries (Europe, North & South America,Middle East, India, Asia, Australia).

ARLA offers a customer PREMIUM SERVICE.

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ARLA-Firmenhistorie

The Long ARLA History ...1918 - 1945 - 1984 - 2002 - Today

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History of the Company: Part 1

1918 - 1984

1918 Arnold Laschet Senior (logo and brand: ARLA)

founded the company in Essen, GERMANY

- General Machine Building- Tool, Fixture, and Gear Design- Custom Applications- Repair Service- Electrical Parts

1949 Rebuilding of the destroyed factory

1950 Manufacturing of precision machine tools(Maschinenfabrik Arnold Laschet Senior & Sons)

1975 Development and production of new "ARLA Precision Products"(Centric Clamping Systems, Machining Units, Special Engineering)

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1984 Splitting the company into 2 independent companies; ARLA Maschinentechnik GmbH founded by Guenther Laschet and his son Dr. Andreas Laschet

1990 Introduction of the new business branch"Software Development" & "Computer Simulation" dedicated to the simulation of drive systems in rotating machinery

1993 Development & production of new ARLA® Modular Products(new generation of machining &

spindle units & clamping systems)

2002 New location in Wipperfuerth

1984 - 2002


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2002 - TODAY


2002 Extended developments of ARLA's modular machining units;international business activities worldwide

2004 Introducing ARLA's advanced endworking technologies for thepipe & tube industry (single & double sided machining)

2006 Extended machine program of modular machine tools for the endworking and endfinishing of round workpieces

2008 Introducing ARLA's new EUX/EMX machines;worldwide activities (Europe, Asia, India, North & South America)

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ARLA's Location

Wipperfuerth (Oberbergischer Kreis in North-Rhine Westfalia)

close to the international airports Duesseldorf / Cologne-Bonn / Frankfurt

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ARLA® Machine Products

• Clamping Systems

• Modular Machining Units(Slide & Spindle Units,

CNC Machining Units)

• CNC Endworking Stations &Machines (single & double sided)

ARLA® Engineering

• Simulation of Vibrations in Complete Drivelines (SimulationX, ARMD, ARLA Customer Solutions)

• Project-Oriented Modeling

• Engineering Services, Customer Projects, Consulting, Trainings,Seminars

ARLA Products & ARLA Engineering Services

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ARLA's products are successfully used in many industries worldwide for more than 30 years:

pipe & tube industry (pipe end machining)

oil & gas / petrochemical industry

machine tool industry

automobile industry

aerospace industry

shipbuilding industry

Applications / Markets

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ARLA® Machine Products

in terms of finding the best solution

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ARLA Basics (1)

ARLA acts as a cooperation partner within an internationalproject team and provides modular solutions as part of anoverall system. In order to realize this, a project managementis necessary to predefine & fix all necessary steps.

Within the project team EXTERNAL PARTNERS cooperate veryclosely and work out the overall concept.

► Individual customer and project support including the necessary production consultancies and partners

► Cooperation in a "high-performance" supplier group

► ARLA perfers "Standard Solutions" instead of SPECIALsolutions; ARLA is not a special-purpose machine builderbut a supplier of system modules based on ARLA design.

Anyway: ARLA always offers solutions customer-related.

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ARLA Basics (2)

Typical Procedure

► Final check up of the customer specifications(together with the final customer or ARLA principal)

► Defining the detailed delivery items

► Cooperation with further suppliers in a team

► Determination of ARLA's scope of supply

► Delivery of the ARLA part to the final customer or (if applicable) to the "main contractor" (ARLA principal) as defined by the final customer

► Integration of workpiece transportation, automation solutions realized by robots, workpiece buffering, and any other processes by EXTERNAL PARTNERS

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1. ARLA® Clamping Systems

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ARLA® Clamping System (Workholding System)

ARLA® Clamping System

... Centric Workholding

• high clamping force

• actuation: manual, pneumatic, hydraulic

• extrem short clamping time

• changeable jaw sets

• no readjustment of the center height

• accurate repeatability

• easy integration

(vertical or horizontal position)

• workpiece feed support

• workpiece stops available

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ARLA® Clamping System (References)

... "Heavy-Duty Workholding Unit" for Endworking of Pipes & Tubes

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ARLA® Clamping System (References)

... Further applications

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2.ARLA® Slide Units

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3. ARLA® Spindle Units

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... for facing, boring, drilling, milling, threading, tapping, turning

• high-precision concentricity < 0.002 mm

• HSK (models DA, DB) or facing heads (DX)

• spindle speeds 0 ... 5000 rpm

and high torques 20 … 820 Nm

• motor power 4 ... 44 kW

• easy integration in special-purpose machines

• optimized for ARLA® Machining Systems

DA

ARLA® Spindle Units

DB DX

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4.ARLA® Machining Units(complete CNC units = spindle + slide)

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Which manufacturing processes are possibleusing ARLA's machining technology ?

ARLA® Machining Units (Manufacturing Technology)

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5. ARLA® Endworking Machines

(Single & Double Sided / CNC Controlled)

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PARTICULAR FEATURESof ARLA® Endworking Machines

► high technological level based on industry proven processes with latest technologies

►modular CNC based endworking concept

► short setting-up time

► highest flexibility

► high machine stiffness, best repeatability of accuracy

► improved machining procedure due to the completeendworking within the clamped operation

► integration ability in superior production concepts

ARLA® Endworking Machines (for Tubes, Pipes, Shafts)

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ARLA® Endworking Machines (for Tubes, Pipes, Shafts)

EM 2

EM 1

EU

MXS

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ARLA® Machine Products: Model Overview EU / EM

Model EU

Model EU+

Model EM 1

Model EM 2

Customer dedicated requirements like higher spindle torques or higher speeds on request !

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ARLA® Endworking Machines

... the EM 2 / EMX 2 Models (also with ATC = Automatic Tool Changer)

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... the MXS / EUX Models

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... the EUX Models

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… new ARLA® Machining Concept „EMXR“ with Circular Superimposed CNC Axes


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6. ARLA & Partner

(Customer System Solutions)

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Customer-Specific Configuration: Examples

Single-Sided Solution (2 Separate Stations)

Machining Flow

Machining Flow

Machining Flow

Workpiece

Workpiece

Protective Covers

ARLA® Machining Unit

Facing HeadARLA® Clamping System

Protective Covers


Facing Head


Station #1

Station #2

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Walking Beam (for workpiece transportation)

Support

ARLA® Endworking Station EU

ARLA® Endworking Station EU

Single-Sided Solution (2 Índependent Stations) with Walking Beam

The complete machine is realized in close cooperation with an external special-purpose machine builder.

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Machining Flow

Machining Flow

Protective Covers


Facing Head


Workpiece

Double-Sided Solution (1 Machine with Length Compensation)

Machining Flow

Machining Flow

Protective Covers


Facing Head


Workpiece

Long Workpiece

Short Workpiece

movable ARLA® Machining Unitpositioned on a CNC controlled slide


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Plant design and systems planning realized together with an external partner; here: automation with robot solution


ARLA Endworking Machine

6-Axis RoboterUnmachined

Workpieces

(Unfinished

Parts)

Machined

Workpieces

(Finished Parts)

Handling SystemElectric Cabinet

incl. Control Panel

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7. How to Cooperate ?

COMING TOGETHER is a beginning,

KEEPING TOGETHER is progress,

WORKING TOGETHER is success!

(Henry Ford)

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ARLA's Statements of Requirements

… required to prepare a proposal on a suitable ARLA Endworking Machine

Workpiece size with min./max. dimensions including tolerances (in mm)

outer diameter (OD)

inner diameter (ID) and/or wall thickness (in case of tubes & pipes)

length (L)

material specification (material number)

Kind of machining (Please add typical workpiece drawings!)

Specifying machining details (for OD and/or ID operations):facing, chamfering, beveling, turning, grooving, turning, threading

tolerances (± dimensions)

estimated productivity (max. machining time per piece, max. annual number)

single or double sided machining

Further Project Details

lead time / month of delivery / project schedule

any budget figures / ballpark price range

Communication Data

company address (including VAT IdNo.) / all necessary communication data (phone numbers, Email addresses)

ARLA-Presentation

ARLA Maschinentechnik GmbHHansestr. 251688 WipperfuerthGERMANY

Contact Person: Dr.-Ing. Andreas Laschet(Managing Director of ARLA)

Phone: +49 2267 6585-0Fax: +49 2267 6585-70Email: [email protected]

Internet: www.arla.de www.arla-online.com

Contact Data

arla presentation (english) -...

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